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TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

Technical
Handbook
for
Oil samples and oil analysis
Terex GmbH

3 720 740.00 en

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

For hydraulic oil in the RH 40E, RH 70, RH 90C, RH 120E, RH 170 machines
The values are only valid
for following conditions:

Terex O&K RH 40E / RH 70 / RH 90C / RH 120E / RH 170 hydraulic


(Tank sampling)
Oil type: DIN 51 524 II HVLP 46 Long Term Hydraulic Fluid HSS
Oil analysis every 500 operating hours
Not more than 5.000 operating hours or 3 years oil usage

Analysis Parameter
Unit
Monitor

Caution

Action

Wear Metals
Iron

Fe

mg/kg

10

12

15

Chromium

Cr

mg/kg

Tin

Sn

mg/kg

Aluminium

Al

mg/kg

Nickel

Ni

mg/kg

Copper

Cu

mg/kg

10

18

Lead

Pb

mg/kg

Molybdenum

Mo

mg/kg

O.K.

32

45

Silicium

Si

mg/kg

fresh oil value +6

fresh oil value +8

fresh oil value +10

Potassium

mg/kg

Na

mg/kg

Lithium

Li

mg/kg

11

14

Water

H2O

W%

< 0.1

0.11

0.13

Viscosity at 40 C

mm/s

min 42 max 49

min 40.5 max 50.0

min 39 max 51.0

Viscosity at 100 C

mm/s

min 8.5 max 9.5

min 7.9 max 9.8

min 7.5 max 10.5

Viscosity Index VI

A/cm

min 150 max 190


5

min 135 max 192


10

min 120 max 195


13

10 %
of fresh-oil
values

15 %
of fresh-oil
values

20 %
of fresh-oil
values

PQ-Index
Contamination

Sodium

fresh oil value +16

fresh oil value +19

10
fresh oil value +24

Oil Condition

Oxidation
Additive Metals
Calcium

Ca

mg/kg

Magnesium

Mg

mg/kg

Boron

mg/kg

Zinc

Zn

mg/kg

Phosphorus

mg/kg

Barium

Ba

mg/kg

Sulphur

mg/kg

Additional Results
Cleanliness Class

ISO 4406

19/16/13

20/17/14

22/18/15

TAN

mgKOH/g

fresh oil value -0.2 / +0.3

fresh oil value -0.2 / +0.4

fresh oil value -0.2 / +0.5

WEARCHECK GmbH
Test
Wear Metals, Contamination and Additives by ICP
Viscosity
Oxidation by FT-IR
Water by FT-IR
TAN

Issued: 05/2006
Standard
DIN 51 396-1, DIN 51391-3
DIN 51 562
DIN 51 453
DIN 51 451
DIN 51 558

_______________________________________________________________________________________
3 720 740.00 en
9

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

For hydraulic oil in RH 200, RH 340, RH 400 machines


The values are only valid
for following conditions:

Terex O&K RH 200 / RH 340 / RH 400 hydraulic (Tank sampling)


Oil type: DIN 51 524 II HVLP 46 Long Term Hydraulic Fluid HSS
Oil analysis every 500 operating hours
Not more than 5.000 operating hours or 3 years oil usage

Analysis Parameter
Unit
Monitor

Caution

Action

Wear Metals
Iron

Fe

mg/kg

10

12

Chromium

Cr

mg/kg

Tin

Sn

mg/kg

Aluminium

Al

mg/kg

Nickel

Ni

mg/kg

Copper

Cu

mg/kg

12

Lead

Pb

mg/kg

Molybdenum

Mo

mg/kg

O.K.

30

39

Silicium

Si

mg/kg

fresh oil value +6

fresh oil value +8

fresh oil value +10

Potassium

mg/kg

Na

mg/kg

Lithium

Li

mg/kg

Water

H2O

W%

< 0.1

0.11

0.12

Viscosity at 40 C

mm/s

min 42 max 49

min 40.5 max 50.0

min 39 max 51.0

Viscosity at 100 C

mm/s

min 8.5 max 9.5

min 7.9 max 9.8

min 7.5 max 10.5

Viscosity Index VI

A/cm

min 150 max 190


5

min 135 max 192


10

min 120 max 195


13

10 %
of fresh-oil
values

15 %
of fresh-oil
values

20 %
of fresh-oil
values

PQ-Index
Contamination

Sodium

fresh oil value +16

fresh oil value +19

10
fresh oil value +24

Oil Condition

Oxidation
Additive Metals
Calcium

Ca

mg/kg

Magnesium

Mg

mg/kg

Boron

mg/kg

Zinc

Zn

mg/kg

Phosphorus

mg/kg

Barium

Ba

mg/kg

Sulphur

mg/kg

Additional Results
Cleanliness Class

ISO 4406

19/16/13

20/17/14

22/18/15

TAN

mgKOH/g

fresh oil value -0.2 / +0.3

fresh oil value -0.2 / +0.4

fresh oil value -0.2 / +0.5

WEARCHECK GmbH
Test
Wear Metals, Contamination and Additives by ICP
Viscosity
Oxidation by FT-IR
Water by FT-IR
TAN

Issued: 05/2006
Standard
DIN 51 396-1, DIN 51391-3
DIN 51 562
DIN 51 453
DIN 51 451
DIN 51 558

_______________________________________________________________________________________
10
3 720 740.00 en

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

For oil in the pump transfer gearboxes of the RH 40E, RH 70, RH 90C, RH 120E
The values are only valid
for following conditions:

Terex O&K RH 40E / RH 70 / RH 90C / RH 120E Pump Gearbox


Oil types: CLP HC DIN 51 517-3, ISO VG 100 / 220*
Oil analysis every 500 operating hours
Not more than 1.000 operating hours

Unit
Monitor

Caution

Action

Wear Metals
Iron

Fe

mg/kg

79

103

168

Chromium

Cr

mg/kg

Tin

Sn

mg/kg

Aluminium

Al

mg/kg

11

15

Nickel

Ni

mg/kg

Copper

Cu

mg/kg

16

21

32

Lead

Pb

mg/kg

13

Molybdenum

Mo

mg/kg

10

98

112

151

Silicium

Si

mg/kg

26

38

47

Potassium

mg/kg

Na

mg/kg

fresh oil value +20

fresh oil value +25

fresh oil value +35

Lithium

Li

mg/kg

12

16

Water

H2O

W%

< 0.1

0.12

0.2

PQ-Index
Contamination

Sodium

Oil Condition

(Values marked with (*) valid only for Oils meeting the ISO VG 220)

Viscosity at 40 C
Viscosity at 40 C*
Viscosity at 100 C
Viscosity at 100 C*

mm/s
mm/s
mm/s
mm/s

Viscosity Index VI

A/cm

Oxidation

min 92 max 108


min 204 max 238
8%
of fresh-oil
values

min 90 max 110


min 198 max 242
10 %
of fresh-oil
values

min 85 max 115


min 187 max 253
15 %
of fresh-oil
values

13

19

10 %
of fresh-oil
values

15 %
of fresh-oil
values

20 %
of fresh-oil
values

Additive Metals
Calcium

Ca

mg/kg

Magnesium

Mg

mg/kg

Boron

mg/kg

Zinc

Zn

mg/kg

Phosphorus

mg/kg

Barium

Ba

mg/kg

Sulphur

mg/kg

Additional Results
TAN

mgKOH/g

fresh oil value -0.2 /+0.6

WEARCHECK GmbH
Test
Wear Metals, Contamination and Additives by ICP
Viscosity
Oxidation by FT-IR
Water by FT-IR
TAN

fresh oil value -0.2 / +0.8

fresh oil value -0.2 / +1.2


Issued: 07/2006

Standard
DIN 51 396-1, DIN 51391-3
DIN 51 562
DIN 51 453
DIN 51 451
DIN 51 558

_______________________________________________________________________________________
3 720 740.00 en
11

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

For oil in the pump transfer gearboxes of the RH 170, RH 200, RH 340
The values are only valid
for following conditions:

Terex O&K RH 170 / RH 200 / RH 340 Pump Gearbox


Oil types: CLP HC DIN 51 517-3, ISO VG 100 / 220*
Oil analysis every 500 operating hours
Not more than 1.000 operating hours

Analysis Parameter
Unit
Monitor

Caution

Action

Wear Metals
Iron

Fe

mg/kg

49

73

143

Chromium

Cr

mg/kg

Tin

Sn

mg/kg

Aluminium

Al

mg/kg

10

Nickel

Ni

mg/kg

Copper

Cu

mg/kg

15

22

Lead

Pb

mg/kg

Molybdenum

Mo

mg/kg

55

70

110

Silicium

Si

mg/kg

25

34

44

Potassium

mg/kg

Na

mg/kg

fresh oil value +20

fresh oil value +25

fresh oil value +35

Lithium

Li

mg/kg

12

16

Water

H2O

W%

< 0.1

0.12

0.18

PQ-Index
Contamination

Sodium

Oil Condition

(Values marked with (*) valid only for Oils meeting the ISO VG 220)

Viscosity at 40 C
Viscosity at 40 C*
Viscosity at 100 C
Viscosity at 100 C*

mm/s
mm/s
mm/s
mm/s

Viscosity Index VI

A/cm

Oxidation

min 92 max 108


min 204 max 238
8%
of fresh-oil
values

min 90 max 110


min 198 max 242
10 %
of fresh-oil
values

min 85 max 115


min 187 max 253
15 %
of fresh-oil
values

13

19

10 %
of fresh-oil
values

15 %
of fresh-oil
values

20 %
of fresh-oil
values

Additive Metals
Calcium

Ca

mg/kg

Magnesium

Mg

mg/kg

Boron

mg/kg

Zinc

Zn

mg/kg

Phosphorus

mg/kg

Barium

Ba

mg/kg

Sulphur

mg/kg

Additional Results
TAN

mgKOH/g

fresh oil value -0.2 /+0.5

WEARCHECK GmbH
Test
Wear Metals, Contamination and Additives by ICP
Viscosity
Oxidation by FT-IR
Water by FT-IR
TAN

fresh oil value -0.2 / +0.7

fresh oil value -0.2 / +1.0


Issued: 07/2006

Standard
DIN 51 396-1, DIN 51391-3
DIN 51 562
DIN 51 453
DIN 51 451
DIN 51 558

_______________________________________________________________________________________
12
3 720 740.00 en

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

For oil in the pump transfer gearboxes of the RH 400


The values are only valid
for following conditions:

Terex O&K RH 400 Pump Gearbox


Oil types: CLP HC DIN 51 517-3, ISO VG 100 / 220*
Oil analysis every 500 operating hours
Not more than 1.000 operating hours

Analysis Parameter
Unit
Monitor

Caution

Action

Wear Metals
Iron

Fe

mg/kg

38

61

115

Chromium

Cr

mg/kg

Tin

Sn

mg/kg

Aluminium

Al

mg/kg

Nickel

Ni

mg/kg

Copper

Cu

mg/kg

12

18

Lead

Pb

mg/kg

Molybdenum

Mo

mg/kg

39

55

101

Silicium

Si

mg/kg

23

32

43

Potassium

mg/kg

Na

mg/kg

fresh oil value +18

fresh oil value +23

fresh oil value +30

Lithium

Li

mg/kg

12

16

Water

H2O

W%

< 0.1

0.11

0.16

PQ-Index
Contamination

Sodium

Oil Condition

(Values marked with (*) valid only for Oils meeting the ISO VG 220)

Viscosity at 40 C
Viscosity at 40 C*
Viscosity at 100 C
Viscosity at 100 C*

mm/s
mm/s
mm/s
mm/s

Viscosity Index VI

A/cm

Oxidation

min 92 max 108


min 204 max 238
8%
of fresh-oil
values

min 90 max 110


min 198 max 242
10 %
of fresh-oil
values

min 85 max 115


min 187 max 253
15 %
of fresh-oil
values

13

19

10 %
of fresh-oil
values

15 %
of fresh-oil
values

20 %
of fresh-oil
values

Additive Metals
Calcium

Ca

mg/kg

Magnesium

Mg

mg/kg

Boron

mg/kg

Zinc

Zn

mg/kg

Phosphorus

mg/kg

Barium

Ba

mg/kg

Sulphur

mg/kg

Additional Results
TAN

mgKOH/g

fresh oil value -0.2 /+0.4

WEARCHECK GmbH
Test
Wear Metals, Contamination and Additives by ICP
Viscosity
Oxidation by FT-IR
Water by FT-IR
TAN

fresh oil value -0.2 / +0.6

fresh oil value -0.2 / +0.9


Issued: 07/2006

Standard
DIN 51 396-1, DIN 51391-3
DIN 51 562
DIN 51 453
DIN 51 451
DIN 51 558

_______________________________________________________________________________________
3 720 740.00 en
13

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

For oil in the swing gearboxes of the RH 40E - RH 400


The values are only valid
for following conditions:

Terex O&K RH 40E - RH 400 Swing Gearbox


Oil types: CLP HC DIN 51 517-3, ISO VG 220 / 320
Oil analysis every 500 operating hours
Not more than 1.000 operating hours

Analysis Parameter
Unit
Monitor

Caution

Action

Wear Metals
Iron

Fe

mg/kg

44

76

141

Chromium

Cr

mg/kg

Tin

Sn

mg/kg

Aluminium

Al

mg/kg

Nickel

Ni

mg/kg

Copper

Cu

mg/kg

16

22

Lead

Pb

mg/kg

Molybdenum

Mo

mg/kg

49

71

116

Si

mg/kg

19

31

48

fresh oil value +18

fresh oil value +23

fresh oil value +30

PQ-Index
Contamination
Silicium
Potassium

mg/kg

Sodium

Na

mg/kg

Lithium

Li

mg/kg

12

16

Water

H2O

W%

< 0.1

0.11

0.16

mm/s
mm/s
mm/s
A/cm

min 310 max 341


min 23.4 max 25.1
min 95 max 105
min 28.7 max 33.2*
min 125 max 139*
9

min 305 max 349


min 22.8 max 25.9
min 93 max 110
min 27.9 max 33.9*
min 121 max 144*
13

10 %
of fresh-oil
values

15 %
of fresh-oil
values

Oil Condition

(Values marked with (*) valid for Renolin Unisyn CLP 320)

Viscosity at 40 C
Viscosity at 100 C
Viscosity Index VI
Viscosity at 100 C*
Viscosity Index VI*
Oxidation

min 299 max 359


min 22.3 max 26.6
min 90 max 116
min 27.0 max 34.6*
min 117 max 149*
19

Additive Elements
Calcium

Ca

mg/kg

Magnesium

Mg

mg/kg

Boron

mg/kg

Zinc

Zn

mg/kg

Phosphorus

mg/kg

Barium

Ba

mg/kg

Sulphur

mg/kg

20 %
of fresh-oil
values

Additional Results
TAN

mgKOH/g

fresh oil value -0.2 /+0.4

fresh oil value -0.2 / +0.6

WEARCHECK GmbH
Test
Wear Metals, Contamination and Additives by ICP
Viscosity
Oxidation by FT-IR
Water by FT-IR
TAN

fresh oil value -0.2 / +0.9


Issued: 05/2006

Standard
DIN 51 396-1, DIN 51391-3
DIN 51 562
DIN 51 453
DIN 51 451
DIN 51 558

_______________________________________________________________________________________
14
3 720 740.00 en

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

For oil in the travel gearboxes of the RH 40E, RH 70, RH 90C


The values are only valid
for following conditions:

Terex O&K RH 40E / RH 70 / RH 90C Travel Gearbox


Oil type: CLP HC DIN 51 517-3, ISO VG 220
Oil analysis every 500 operating hours
Not more than 5.000 operating hours
Travel Gearboxes include wet brakes

Analysis Parameter
Unit
Monitor

Caution

Action

Wear Metals
Iron

Fe

mg/kg

101

173

244

Chromium

Cr

mg/kg

Tin

Sn

mg/kg

Aluminium*

Al

mg/kg

15*

28*

45*

Nickel

Ni

mg/kg

Copper

Cu

mg/kg

18

27

38

Lead

Pb

mg/kg

12

Molybdenum

Mo

mg/kg

12

92

128

188

Silicium

Si

mg/kg

23

30

50

Potassium

mg/kg

Na

mg/kg

fresh oil value +18

fresh oil value +23

fresh oil value +30

Lithium

Li

mg/kg

12

16

Water

H2O

W%

< 0.1

0.12

0.14

Viscosity at 40 C

mm/s

min 130 max 147

min 125 max 149

min 122 max 159.5

Viscosity at 100 C

mm/s

min 13.5 max 15.1

min 13.2 max 15.9

min 12.9 max 16.8

Viscosity Index VI

A/cm

min 98 max 110


9

min 93 max 115


13

min 90 max 118


19

10 %
of fresh-oil
values

15 %
of fresh-oil
values

PQ-Index
Contamination

Sodium

Oil Condition

Oxidation
Additive Elements
Calcium

Ca

mg/kg

Magnesium

Mg

mg/kg

Boron

mg/kg

Zinc

Zn

mg/kg

Phosphorus

mg/kg

Barium

Ba

mg/kg

Sulphur

mg/kg

20 %
of fresh-oil
values

Additional Results
TAN

mgKOH/g

fresh oil value -0.2 /+0.6

fresh oil value -0.2 / +0.8

WEARCHECK GmbH

fresh oil value -0.2 / +1.2


Issued: 05/2006

* values depend on the material of wet brakes


Test
Wear Metals, Contamination and Additives by ICP
Viscosity
Oxidation by FT-IR
Water by FT-IR
TAN

Standard
DIN 51 396-1, DIN 51391-3
DIN 51 562
DIN 51 453
DIN 51 451
DIN 51 558

_______________________________________________________________________________________
3 720 740.00 en
15

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

For oil in the travel gearboxes of the RH 120E, RH 170, RH 340


The values are only valid
for following conditions:

Terex O&K RH 120E / RH 170 / RH 340 Travel Gearbox


Oil type: CLP HC DIN 51 517-3, ISO VG 220
Oil analysis every 500 operating hours
Not more than 5.000 operating hours
Travel Gearboxes include wet brakes

Analysis Parameter
Unit
Monitor

Caution

Action

Wear Metals
Iron

Fe

mg/kg

81

121

193

Chromium

Cr

mg/kg

Tin

Sn

mg/kg

Aluminium*

Al

mg/kg

14*

17*

38*

Nickel

Ni

mg/kg

Copper

Cu

mg/kg

14

19

24

Lead

Pb

mg/kg

Molybdenum

Mo

mg/kg

59

98

154

Si

mg/kg

16

24

38

fresh oil value +18

fresh oil value +23

fresh oil value +30

PQ-Index
Contamination
Silicium
Potassium

mg/kg

Sodium

Na

mg/kg

Lithium

Li

mg/kg

12

16

Water

H2O

W%

< 0.1

0.12

0.14

Viscosity at 40 C

mm/s

min 130 max 147

min 125 max 149

min 122 max 159.5

Viscosity at 100 C

mm/s

min 13.5 max 15.1

min 13.2 max 15.9

min 12.9 max 16.8

Viscosity Index VI

A/cm

min 98 max 110


9

min 93 max 115


13

min 90 max 118


19

10 %
of fresh-oil
values

15 %
of fresh-oil
values

Oil Condition

Oxidation
Additive Elements
Calcium

Ca

mg/kg

Magnesium

Mg

mg/kg

Boron

mg/kg

Zinc

Zn

mg/kg

Phosphorus

mg/kg

Barium

Ba

mg/kg

Sulphur

mg/kg

20 %
of fresh-oil
values

Additional Results
TAN

mgKOH/g

fresh oil value -0,2 /+0.5

fresh oil value -0,2 / +0.7

WEARCHECK GmbH

fresh oil value -0,2 / +1.0


Issued: 05/2006

* values depend on the material of wet brakes


Test
Wear Metals, Contamination and Additives by ICP
Viscosity
Oxidation by FT-IR
Water by FT-IR
TAN

Standard
DIN 51 396-1, DIN 51391-3
DIN 51 562
DIN 51 453
DIN 51 451
DIN 51 558

_______________________________________________________________________________________
16
3 720 740.00 en

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

For oil in the travel gearboxes of the RH 200, RH 400


The values are only valid Terex O&K RH 200 / RH 400 Travel Gearbox
Oil type: CLP HC DIN 51 517-3, ISO VG 220
for following conditions
Oil analysis every 500 operating hours
Not more than 5.000 operating hours
Travel Gearboxes include wet brakes

Analysis Parameter
Unit
Monitor

Caution

Action

Wear Metals
Iron

Fe

mg/kg

61

104

165

Chromium

Cr

mg/kg

Tin

Sn

mg/kg

Aluminium*

Al

mg/kg

14*

27*

41*

Nickel

Ni

mg/kg

Copper

Cu

mg/kg

12

16

21

Lead

Pb

mg/kg

Molybdenum

Mo

mg/kg

53

96

144

Silicium

Si

mg/kg

13

21

32

Potassium

mg/kg

Na

mg/kg

fresh oil value +12

fresh oil value +18

fresh oil value +25

Lithium

Li

mg/kg

12

16

Water

H2O

W%

< 0.1

0.12

0.14

Viscosity at 40 C

mm/s

min 130 max 147

min 125 max 149

min 122 max 159.5

Viscosity at 100 C

mm/s

min 13.5 max 15.1

min 13.2 max 15.9

min 12.9 max 16.8

Viscosity Index VI

A/cm

min 98 max 110


9

min 93 max 115


13

min 90 max 118


19

10 %
of fresh-oil
values

15 %
of fresh-oil
values

PQ-Index
Contamination

Sodium

Oil Condition

Oxidation
Additive Elements
Calcium

Ca

mg/kg

Magnesium

Mg

mg/kg

Boron

mg/kg

Zinc

Zn

mg/kg

Phosphorus

mg/kg

Barium

Ba

mg/kg

Sulphur

mg/kg

20 %
of fresh-oil
values

Additional Results
TAN

mgKOH/g

fresh oil value -0.2 /+0.4

fresh oil value -0.2 / +0.6

WEARCHECK GmbH

fresh oil value -0.2 / +0.9


Issued: 05/2006

* values depend on the material of wet brakes


Test
Wear Metals, Contamination and Additives by ICP
Viscosity
Oxidation by FT-IR
Water by FT-IR
TAN

Standard
DIN 51 396-1, DIN 51391-3
DIN 51 562
DIN 51 453
DIN 51 451
DIN 51 558

_______________________________________________________________________________________
3 720 740.00 en
17

TECHNICAL HANDBOOK OIL SAMPLES AND OIL ANALYSIS

Notes

_______________________________________________________________________________________
18
3 720 740.00 en

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