DJA Dec 14

01.12.
2014
Equipment/
Sr. No Area
Description of Job attended
TG 2
ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out
from gear box for PMI and hardness check of Gear internals
TG 1
ACC Fan no 02:Gear Internal condition , PMI and hardness check

of Gear internals
TG 2
Turbine 02 Encloser Fitment(03nos panel fitment done out of

12)
Chiller
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan

fitment done trial to be taken
Chiller
Chiller-2 cooling fan- 8 damaged,It's Motor and fan removed out

from position
Chiller

fitment done trialtaken two times
TG 2
Shifting of 3mm plate from scrap yard for Zero meter workshop
Working table Sliding door fabrication
TG 2
Zero meter workshop Working table Sliding door fabrication
Welding
Total 06 nos welding machines condition found healthy(6
Machine
transformers)
Next Day Planning (01.12.14)
17
TG 2
ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out
from gear box for PMI and hardness check of Gear internals
TG 1
ACC Fan no 02:Gear Internal condition , PMI and hardness check

of Gear internals
TG Chiller
TG Chiller 2C compressor : Suction and discharge pressure low

to be check,If require refrigerant to be feed
TG 2
LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE

PASSIN
TG 2
EXT#1AFTER QCNRV DRAIN TRAP JAMMING
TG 2
EXT#2 AFTER QCNRV DRAIN TRAP JAMMING
TG 2
Turbine 02 Encloser Fitment(03nos panel fitment done out of

12)
ESP Chiller
ESP Chiller
TG 2

fitment done trial to be taken
fitment done trialtaken two times
Job Category
(Improvement/M
Pending
odification/PM/B
Work, If Any
D/Work
Request/Misc)
BD
Pending
PM
Pending
Assigned To
Misc
UP
Mahendra(F)
+Narayan(F)
+Ratan+Hamid
BD
UP
Tej+sarif+Sulem
an
BD
Pending
BD
UP
Misc
Completed
Jogendra+Gopal
+Govind
UP
Misc
Mahendra+Rata
n+Hamid
Tej+Suleman
Mahendra+Rata
n+Hamid
Narayan+Sarif
Narayan+Sarif
Job
Responsibility
Biju James
Specific Observation
Job Not taken due to PMI

machine at castamet
Job Not taken due to PMI
machine at castamet
No any fan or blade

available with Elect dept
for fitment
Vibrations are very high
to be rectify
Rack fabriation completed

,Sliding door fab UP
Work Order No.
SHREE CEMENT LTD,BEAWAR

SHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
TURBINE
02.12.2014
Equipment/
Sr. No Area
Job Category
(Improvement/Mo
dification/PM/BD/
Work
Request/Misc)
TG 2
ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain
out from gear box for PMI and hardness check of Gear
internals
BD
TG 1
ACC Fan no 02:Gear Internal condition , PMI and hardness

check of Gear internals
TG 2
Turbine 02 Encloser Fitment(03nos panel fitment done out

of 12)
Misc
TG 1
TG 1
TG 1
AHU 9
10
Chiller
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and

fan fitment done trial to be taken
BD
11
Chiller
Chiller-2 cooling fan- 8 damaged,It's Motor and fan

removed out from position
12
Chiller
14
TG 2
PM
JOP Suction filter cleaning work
BD
JOP Suction Back wash filter cleaning work
BD
Duplex filter cleaning work (1A)
BD
AHU Fresh air Blower impellar removal from motor shaft
BD
BD

fan fitment done trialtaken two times
BD
Zero meter workshop Working table Sliding door
fabrication
Misc
15
16
17
18
19
20
21
22
23
Welding
Machine
Total 06 nos welding machines condition found

healthy(6 transformers)
Work Order Prepare for Job Planning
Bill Prepare in ERP System Balaji Engineers
Men Power Updation in system
Weekly issuance planning
Engineer Job
Daily menpower updation
Site Round
Job allotment Men power
DJA Prepare
Next Day Planning (02.12.14)

MPB
TG 2
278171,Height
Pemit no 447
internals
TG 1
MPB
ACC Fan no 02:Gear Internal condition , PMI and hardness 277141,Height
Pemit no 428
TG Chiller
TG 2
LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST

DIVICE PASSIN
TG 2
TG 2
TG 2
ESP Chiller
ESP Chiller
TG 2

of 12)
fan fitment done trial to be taken
fan fitment done trialtaken two times
fabrication
S No
TG Chiller 2C compressor : Suction and discharge pressure MPB 279300

low to be check,If require refrigerant to be feed
Material
Consumed
Qty Used
B. WorkShop related Job If any

S No
Qty Used
1
C. Scaffolding work
S No
Particulars
Qty Used
D. Improvement related Job

S No
Manpower
Required
OK
Pending
Work, If Any
Assigned To
Job
Responsibility
Pending
Pending
UP
Narayan(f)
+Hamid(w)
+Kisan(kh)
Completed
Mahendar+Rata
n
Completed
Narayan(kh)
+Suleman
Completed
Narayan(kh)
+Suleman
Completed
Mahendar+Rata
n
Pending
Pending
UP
UP
Sokin+Usman+R
iyaz
Biju James
Mahendra+Rata
n+Hamid
.Tej+Suleman
Mahendra+Rata
n+Hamid
Narayan+Sarif
Narayan+Sarif
Any Other
Remarks
Approval Taken
(Y/N)
Approval Taken
(Y/N)
Expected Hours
SHREE CEMENT LT
SHREE MEGA POWER
GENERAL SHIFT MAINTEN
TURBINE
03.12.2014
Equipment/
Sr. No Area
Admin
Building
3
TG Chiller
3B
4
TG 2
5
TG 1
6
Ground floor sliding Door Jam due to its Glass frame

Holding screw sheared out,So its top out side channel
block removed out then sliding mechanisam alignment
done,M8 size Drilling and Tapping done then New CSK Bolt
provided instead of M4*12mm for proper strengthning of
top frame
Oil centrifuse booster pump found noisy operation and

Oil centrifuse leakage from oil seal: Pump internal check found gear
Tg 2
locking pin sheraed out also coupling key and spider found
damage
ESP Chiller
Chiller-2 cooling fan-9 damaged,So it's motor and fan

removed out then It's Base frame stratning done after that
frame, Motor and fan fitment done ,New Vibration pad
prepared from 12mm thk Neoprene rubber ,trial taken
found ok
TG Chiller 2C compressor : Suction and discharge
pressure low as per process report checked found
suc pr 26psi and disch.pr 165psi,Loading not
increase from 80% due to low cooling demand
internals
TG 2

DIVICE PASSIN
TG 2
10
11
TG 2
TG 2

of 12)
ESP Chiller
Chiller-2 cooling fan-3 damaged fan removed out ,problem

found in t's motor so motor fitment done after electrical
clearance
TG
MS plate 3mtr *6mtr shifted from near chimney to TG 2

zero meter for TG 0 mtr workshop Rack fab
fabrication
12
13
14
15
16
17
18
19
20
21
22
23
TG 2
Welding
Machine
Total 06 nos welding machines condition found

healthy(6 transformers)
Weekly issuance planning
Engineer Job
Site Round
DJA Prepare
Next day Planning 03.12.14
Oil centrifuse booster pump found noisy operation and

Oil centrifuse leakage from oil seal: Pump internal check found gear
Tg 2
locking pin sheraed out also coupling key and spider found
damage
TG 2
TG 1
TG 2

DIVICE PASSIN
TG 2
TG 2
internals
TG 2

of 12)
ESP Chiller
Chiller-2 cooling fan-3 damaged fan removed out ,problem

found in t's motor so motor fitment done after electrical
clearance
TG 2
S No

fabrication
Material
Consumed

S No
1
C. Scaffolding work
S No

S No
Particulars

TURBINE
Job Category
(Improvement/Mo
Pending
dification/PM/BD/
Work, If Any
Work
Request/Misc)
Assigned To
Job
Responsibility
Biju James
BD
UP
Mahendar+Ratn
BD
UP
Narayan+Kisan
BD
Completed
Sokin+Riyaz+s
arif
Misc
Completed
TejPrakash+Ha
mid
Pending
Mahendra+Rata
n+Hamid
PM
Pending
BD
Pending
BD
Pending
BD
Pending
Misc
UP
BD
UP
Misc
Completed
Misc
Pending
BD
Sokin+Riyaz
Narayan+Sarif+
kisan
BD
Mahendra+Rata
n+Hamid
PM
Kisan+Hamid
BD
Narayan+Sarif+
kisan
BD
BD
Narayan+Sarif+
kisan
Narayan+Sarif+
kisan
Misc
BD
Sokin+Riyaz+U
sman
Misc
Jogendar+Gopa
l+Govind
Qty Used
Any Other
Remarks
Qty Used
Approval Taken
(Y/N)
Qty Used
Approval Taken
(Y/N)
Manpower
Required
Expected Hours
Work Order No.
Under size supporting

screw m4 size provided in
top block of railing
support is replaced by M8
size
MPB 279300
MPB
278171,Height
Pemit no 447
MPB
277141,Height
Pemit no 428
70% completed
MPB
278171,Height
Pemit no 447
MPB
277141,Height
Pemit no 428
70% completed
Approval Taken From
Any Other
Remarks
Approval Taken From
Any Other
Remarks
Spares or Consumables
reqd.

TURBINE
04.12.2014
Equipment/
Sr.
Area
No
Job Category
(Improvement/Modi
fication/PM/BD/Work
Request/Misc)
Turbine 2
HPCV 2 Steam side spindle :It's Locking between spindle and nut welding got
daged ,So new L lock provided and welding done
BD
Admin
Building
Ground floor sliding Door Jam due to its Glass frame Holding screw ,M8 size Drilling
and Tapping done then New CSK Bolt provided instead of M4*12mm for proper
strengthning of top frame,During Opration found M8 Head touch in sliding roller so
Head oversize grinding done trial taken found ok
BD
Oil centrifuse booster pump found noisy operation and leakage from oil seal: Pump
internal check found gear locking pin sheraed out also coupling key and spider found
damage
BD
Oil centrifuse PM Job: Bowl cleaning ,Booster pump and feed pump coupling condition
and alignmenr check,Oil condition check
BD
Oil
centrifuse
Tg 2
Oil
centrifuse
Tg 1
ACC TG 2
BD
ACC Fan no 24:Fan Hub and out of 06 Blades 04 nos Blade fitment done
TG
TG
TG 2
PMI machine and ACC fin cleaning hose pipe received from Central stores to SMP
ESP Chiler fan no 3 fan repairing and fitment done trial taken found ok
Misc
BD
Misc
Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)

11 TG 2
Misc
TG 1
12
13 TG 2
14 TG 2
15 TG 2
Welding
16 Machine
17
18
19
20
Engineer
Job
21
22
23
24
1
4
5
6
TG 2
TG 2
TG 2
2
3
PM
ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals
LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN
Total 06 nos welding machines condition found healthy(6 transformers)
Balaji enginneer Monthly men power bill Updation in ERP
Site Round
DJA Prepare
ACC Fan no 24:Fan Hub and out of 06 Blades 04 nos Blade fitment done
ESP Chiller fan no 8 Damaged ,So it's fan replacement to be done

BD
BD
BD
S No
Material
Consumed
Qty Used

S No
Qty Used
1
C. Scaffolding work
S No
Particulars
Qty Used

S No
Manpower Required
LTD,BEAWAR
ER 2 X 150 MW
ENANCE LOG BOOK
NE
Pending Work,
If Any
Completed
Assigned To
Job
Responsibilit
y
Mahendar+Rat
Biju James
an
Completed
Narayan+Sule
Biju James
man
Completed
Narayan+Sule
S Khan
man
completed
Mahendra +
sokin+Riyaz+R Biju James
atan
Completed
Tej+Usman
Completed
S Khan
Hamid(W)
+Kisan(Kh)
S Khan
+Narayan(Kh)
+Sarif(W)
UP
Work Order No.
Hamid+Kisan S Khan
Completed
UP
Under size supporting screw m4

size provided in top block of railing
support is replaced by M8 size
Hardness checked of out put gear

found 700 HLD(50HRC),PMI not
done due to not having proper
approch
MPB 278171,Height
Pemit no 447
Biju James
Jogendar
+Gopal+Govin Biju James
d
70% completed
70% job completed
Pending
Pending
Pending
Pending
MPB 277141,Height
Pemit no 428
Any Other
Remarks
Approval Taken
(Y/N)
Approval Taken From
Any Other Remarks
Approval Taken
(Y/N)
Approval Taken From
Any Other Remarks
Expected
Hours
Spares or Consumables reqd.
GENERAL SHIFT MAI
TUR
06.12.2014
Equipment/
Sr.
Area
No
TG 2/ACC
TG /Chiller
3A
TG /Chiller
3A
TG 1/ACC
Turbine 2
TG 2
BFP 1
Welding
Machine
9
10
11
12
13
14
15
16
Engineer
Job
15
16
17
18
19
TG
TG
TG
TG
TG
2
2
2
2
2
S No
Material
Consumed

S No
1
C. Scaffolding work
S No

S No
Particulars

GENERAL SHIFT MAINTENANCE LOG B

TURBINE
ACC Fan no 24:Trial taken found ok

TG Chiller fan no 3A fan removed out from Motor
TG Chiller 3A condensor fan motor removed out from Foundation and put at zero
meter level due to bearing damage
ACC fan no 2 Gear Box inspection cover fitment done,Fan general inspection ,85ltr oil
filling done and permit clear--Inspection door open for check gear internal condition
found Ok
Suction strainer bottom flange found leakage attend
Checked chiller make up line with M/S balaji for finalise scafolding location and Line
layout for replacement of line with GI (Corrosion in Existing MS line )
Site Round
DJA Prepare
Shop related Job If any
olding work
ovement related Job
Particulars

ENERAL SHIFT MAINTENANCE LOG BOOK

TURBINE
Job Category
(Improvement/Modi Pending Work,
fication/PM/BD/Work If Any
Request/Misc)
BD
Completed
BD
UP
BD
Completed
PM
PM
BD
UP
Misc
UP
BD
Completed
Assigned To
Job
Responsibilit
y
Mahenda+Rata
S Khan
n
S
Tej+Narayan Khan/Electric
al
S
Tej+Narayan Khan/Electric
al
Sokin+Riyaz+U
S Khan
sman
Hamid+Kisan S Khan
Sokin+Riyaz+U
S Khan
sman
narayan(F)
+Riyaz
Qty Used
Any Other
Remarks
Qty Used
Approval Taken
(Y/N)
Qty Used
Approval Taken
(Y/N)
Manpower Required
Expected
Hours
Work Order No.
Motor bearing failure in Motor
70% job completed
Approval Taken From
Any Other Remarks
Approval Taken From
Any Other Remarks
GENERAL SHIFT MAI
TUR
08.12.2014
Equipment/
Sr.
Area
No
1
Turbine 2
Turbine 1
Turbine 1
TG
TG 2
ESP Chiller
Welding
Machine
7
8
9
10
11
12
13
14
15
Engineer
Job
17
18
19
20
21
SWAS
SWAS
22
TG 2
23
TG 2
S No
Material
Consumed
TG 2
TG 2

S No
1
C. Scaffolding work
S No

S No
Particulars


TURBINE
ACC Gaer Box from 1 to 30 oil breather condition check -Unit 1

ACC Gaer Box from 1 to 30 oil breather condition check -Unit 2
JOP Suction filter element cleaning work
Identification of material at central stores which submited throgh GRM
(TURBSMPS0022:HP Exhaust Gland Sealing)
AHU Fresh Air Blower impellor removal
Checked chiller make up line with M/S balaji for finalise scafolding location and Line
layout for replacement of line with GI (Corrosion in Existing MS line )
Site Round
DJA Prepare
Pump Gland found heavy leakage ,It's gland to be replace
Level float found not working to be check
House keeping of TG 0 mtr area
Turbine 02 Encloser Fitment(10nos panel fitment done out of 12)-Side door
modification for Provision of Pedestal fan
olding work
ovement related Job
Particulars


TURBINE
Job Category
Request/Misc)
Assigned To
PM
Completed
Jogendar
PM
Completed
Jogndar
PM
Mahendar
Misc
Narayan+ratan
Misc
BD
UP
Job
Responsibilit
y
S Khan
Hamid+Gopal+
S Khan
Govind
Deepak
Tej
Soni(Elect)
MPB279302
MPB279302
Qty Used
Any Other
Remarks
Qty Used
Approval Taken
(Y/N)
Qty Used
Approval Taken
(Y/N)
Manpower Required
Expected
Hours
Work Order No.
Found Brether missing in GB no

1,2,17,18,19
70% job completed
Approval Taken From
Any Other Remarks
Approval Taken From
Any Other Remarks
TUR
Equipment/
Sr.
Area
No
1
2
3
4
5
SWAS
SWAS
TG
TG 2
TG 2
TG 2
TG 2
TG
10
11
12
13
14
15
16
Engineer
Job
TG 2
TG 1
3
4
5
6
7
TG 2
TG 2
TG 2
Inst
TG
Material
S No
Consumed

S No
1
C. Scaffolding work
S No
Particulars
Approx 100M3 scafolding for chiller make up line replacement
S No

TURBINE
9.12.2014
Pump Gland found heavy leakage ,It's gland to be replace

Level float found not working to be check
House keeping of TG 0 mtr area
Turbine 02 Encloser Fitment(10nos panel fitment done out of 12)-Side door
modification for Provision of Pedestal fan
Contractor Person sent to Cement plant for medical check up (total 5 Persons)
Budget finalise work With Vijay more sir
Site Round
DJA Prepare
SWAS Pump No 1 :Fitment of Pump due to Motor bearing failure(after
Motor Bearing work complition by Elec)
SWAS Pump No 1 :Decouple of Motor for inspection require by elect(after
Motor Bearing work complition by Elec)
MOT Tank Man Hole Missing Bolt to be provided(24 Bolts M12*50MM)
PM Activity BFP 2A
PM Activity BFP 2B
JB Fabriction for Instrument dept (Chiller Panel cover work)
House keeping of TG 0 Mtr Area
olding work
Particulars
ovement related Job

TURBINE
Job Category
Request/Misc)
BD
BD
Misc
Imp
Imp
Completed
Completed
Completed
Completed
Completed
Misc
Completed
Assigned To
Misc
Completed
Misc
Qty Used
Any Other
Remarks
Qty Used
Approval Taken
(Y/N)
Qty Used
100M3
Approval Taken
(Y/N)
Y(Verbal)
Job
Responsibilit
y
Manpower Required
Expected
Hours
Work Order No.
MPB279302
MPB279302
Scrap removal and

Painting pending
Approval Taken From
Any Other Remarks
Approval Taken From
Any Other Remarks
HOD-Mechanical
TUR
Equipment
Sr.
/ Area
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Engineer
Job
TG 2
TG 1
TG 2
TG 2
TG 2
6
7
Inst
TG
S No
Material
Consumed

S No
1
C. Scaffolding work
S No
Particulars

S No

TURBINE
9.12.2014
TG Lift servicing with ECE service engineer

Boiler Lift servicing with ECE service engineer
Main Pump Oil centrifuse spider replacement in Unit 1
SWAS Pump 1 :Monoblock pump no 1 impellor removal and motor handover to elect
dept for repairing
Duplaex filter element 1 A cleaning work
Duplex filter element 1 B clening work
BFP 1 A Bottom oil cooler end cover removal done hydro to be to done for leakage
identification
Allumina Grit approx 1000Kgs shifted from TG Building to SMP store
Steel Angle and plate pieces shifted from TG 0 Mtr to TG 1 Five meter stores
ejector rotameter 2" valve found jam so made it free
Zero meter: Chain block rack fab and Locking hook welding in Rack for prevent theft
Spares check of Oil centrifuse Pump overhauiling Kit for development purpose
Prepareness of Indent list for Month _Dec 14
ORT Meeting
Site Round
DJA Prepare
Next day Planning11.12.14
SWAS Pump 1 :Monoblock pump no 1 impellor fitment pump instalation
identification
Flane SS 2" 300# to be cut and remove from Fin cleanaing waste hose pipes :total
20Flanges to be removed out from 10pipes
Waster Fin cleaning hoses submitted through GRM (Approx 100 kg weight hose
loading and unloading )
Waste Oil barrel approx 6 nos shifted in central stores through GRM
kShop related Job If any
ffolding work
Particulars
rovement related Job

TURBINE
Job Category
Request/Misc)
Assigned To
Job
Responsibilit
y
Mahendar+rata
R c paliwalji
n
Mahendar+rata
Biju James
n
Narayan+Nara
Biju James
yan
Biju James
Biju James
Biju James
Biju James
Biju James
Biju James
Biju James
Biju James
Qty Used
Any Other
Remarks
Qty Used
Qty Used
100M3
Manpower Required
Approval Taken
(Y/N)
Approval Taken
(Y/N)
Y(Verbal)
Expected
Hours
Work Order No.
Approval Taken From
Any Other Remarks
Approval Taken From
Any Other Remarks
HOD-Mechanical
Sr. Equipment/ Area

No
SWAS
TG 1/Lub Oil
Misc
TG 1/BFP 1A
TG 2
TG 2
TG/Lub oil circuit
Misc
10
11
12
13
Engineer Job
14
15
16
17
18
1
TG 1
TG 1
3
4
TG 1
TG 2
Material
S No
Consumed
1
S No
1
C. Scaffolding work
S No
Particulars

S No

TURBINE
9.12.2014
SWAS Pump 1 :Monoblock pump no 1 impellor removal and motor handover to elect
dept for repairing
Duplaex filter element 1 B cleaning work
Flane SS 2" 300# to be cut and remove from Fin cleanaing waste hose pipes :total
20Flanges to be removed out from 10pipes
BFP 1 A Bottom oil cooler end cover removal done proper cleaning then after charge
oil for check leakage found ok,Spare gaskets cutting done ,Fitment to be done
TG 2 zero meter WS Rack Painting work
on 11.12.14 new filter replaced in 2A it's cleaning done and Proper pack for prevent
of dust
Medical Check up (AMC) Govind+Gopal
Wor permit claear AC fan 2 Unit 1,Work permit taken lub oil filter
Spares check of Oil centrifuse Pump overhauiling Kit for development purpose
Prepareness of Indent list for Month _Dec 14
3 to 5 pm:Meeting for Permit issuance sequance finalise with DFH & All section
HOD ,SI
Indent review for November Month with HOD
Size check of Reheater control valve spares for Local Vendor development
Discussion with vendor and Check in internet for IBR valve soft part MOC finalise
Site Round_4 hrs due to non avaibility of forman
DJA Prepare
Next day Planning12.12.14
Shifting of encloser from TG 0 meter
identification
Waste Oil barrel approx 6 nos shifted in central stores through GRM
Boiler feed Pump 1B strainer cleaning
Petrol
elated Job If any
work
Particulars
nt related Job

RAL SHIFT MAINTENANCE LOG BOOK
TURBINE
Job Category
Request/Misc)
BD
Completed
PM
Completed
Imp
Completed
BD
UP
Misc
Completed
Misc
UP
Imp
Completed
Misc
Completed
Qty Used
Assigned To
Any Other
Remarks
3Ltr
Qty Used
Approval Taken
(Y/N)
Job
Responsibilit
y
Qty Used
100M3
Manpower Required
Approval Taken
(Y/N)
Y(Verbal)
Expected
Hours
Work Order No.
redoxide two coat

done
Approval Taken From
Any Other Remarks
Approval Taken From

HOD-Mechanical
Any Other Remarks
GENERAL SHIFT M
Sr. Equipment/ Area

No
1
2
3
4
5
6
7
8
Turbine 2
Turbine 2
Turbine 2
Turbine 2
Turbine 2
Turbine 2
Turbine 2
Turbine 2
Material
S No
Consumed
S No
1
C. Scaffolding work
S No
Particulars

S No

GENERAL SHIFT MAINTENANCE LOG BOO

TURBINE
14.12.2014
LP Bypass 1 & 2 Upstream drain valve passing.

LP Bypass 1 ( CCR side ) Upstream drain valve gland leakage.
Extraction 5 QCNRV jamming.
Extraction 4 MOV 11006 jamming.
HPH 1 Emergency drain to exhaust device passing.
HPCV 2 EH oil filter to be change.
Oil leakage near HPCV 1 to be arrest.
Oil leakage near HP trip device to be arrest.
elated Job If any
work
Particulars
nt related Job

ERAL SHIFT MAINTENANCE LOG BOOK

TURBINE
Job Category
Request/Misc)
Shut
Shut
Shut
Shut
Shut
Shut
Shut
Shut
Down
Down
Down
Down
Down
Down
Down
Down
Job
Job
Job
Job
Job
Job
Job
Job
Qty Used
Qty Used
Qty Used
100M3
Manpower Required
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Assigned To
Narayan
Mahendra
Shaukin
Mahendra
Tejprakash
Kishan
Narayan
Mahendra
Any Other
Remarks
Approval Taken
(Y/N)
Approval Taken
(Y/N)
Y(Verbal)
Expected
Hours
Job
Responsibilit
y
Mr
Mr
Mr
Mr
Mr
Mr
Mr
Mr
Sabeel
Sabeel
Sabeel
Sabeel
Sabeel
Sabeel
Sabeel
Sabeel
Work Order No.
Approval Taken From
Any Other Remarks
Approval Taken From
Any Other Remarks
HOD-Mechanical
GENERAL SHIFT M
Sr. Equipment/ Area

No
Turbine 2
Turbine 2
Turbine 2
4
5
Turbine 2
Chiller
1
2
3
4
Turbine
Turbine
Turbine 1
ACC 1
Material
S No
Consumed
S No
1
C. Scaffolding work
S No
Particulars

S No


TURBINE
15.12.2014
Placing the Dial Gauge to check Rotor Lift

Setting the clearance in Oil catcher of Bearing no 4
Checking ecentricity 4 times
Cutting of oil Tray stuck between front pedestal & HIP casing
Miscellaneous Jobs at Chiller
Fabrication of Safe trolley for lifting of cutting set.
Fabrication of Platform near barring gear.
Leakage from OVEF has been arrested
Dummying the Valves meant for fire fighting for external fin cleaning
elated Job If any
work
Particulars
nt related Job


TURBINE
Job Category
Request/Misc)
Assigned To
Job
Responsibilit
y
Shutdown Job
Completed
Rajjak +
Narayan
Mr Bijju
Shutdown Job
Completed
Kishan
Mr Bijju
Shutdown Job
Completed
Tejprakash
Mr Bijju
Shutdown Job
Work Request
Completed
Completed
Hamid
Narayan
Rohit
Mr Bijju
Safety
Safety
Work request
Work request
Qty Used
Qty Used
Qty Used
100M3
Manpower Required
Hamid
Shaukin
Narayan
Tej prakash
Any Other
Remarks
Approval Taken
(Y/N)
Approval Taken
(Y/N)
Y(Verbal)
Expected
Hours
Rohit
Mr Bijju
Mr Bijju
Mr Bijju
Work Order No.
The rotor Lift was set as per

manual
the clearance was observed to be
0.0 but it has been made 0.1
Eccentricity found in the range of
0.045 mm
Approval Taken From
Any Other Remarks
Approval Taken From
Any Other Remarks
HOD-Mechanical
GENERAL SHI
Sr. Equipment/ Area

No
1
SWAS
Turbine 1
Turbine 1
Turbine 2
ACC 1
Turbine 2
Turbine
Store
Store
Turbine 1
Turbine 1
Turbine
Turbine
Store
Material
Consumed
S No
S No
1
C. Scaffolding work
S No
Particulars
S No


TURBINE
16.12.2014
Setting the Pressure Regulator Valve & PRV of PRV

Strainer Cleaning of CEP 2
Leakage from OVEF has been arrested
Fabrication of Key & Installation in Hogger air Valve
Dummying the Valves meant for fire fighting for external fin cleaning
Modification in Trolley of cutting set for Safe lifting
Material segregation of Turbine store
Painting on the Almira at Zero meter store at TG
MP1-ACC Fan-15
MP1-LP Dosing Pump of Pressure HYDRAZINE DOSING 11.6 kg/cm2 and capacity 30
lph - 1
Modification in Trolley of cutting set for Safe lifting
Material segregation of Turbine store
elated Job If any
work
Particulars
nt related Job


TURBINE
Job Category
Request/Misc)
Assigned To
Misc
Completed
Misc
Completed
Work Request
Completed
Narayan + Tej Mr Bijju
Work Request
Completed
Work Request
Completed
safety
U/P
Modification
U/P
Modification
U/P
Modification
Completed
Shift Gang
Mahendra
+Rattan
+Narayan
Job
Responsibilit
y
PM
Mr Bijju
Shaukin+
Mr Bijju
Usman + Riyaz
Hamid +
Shareef
Mahendra
+Rattan
+Narayan
Ratan
Mahendra
+Rattan
+Narayan
Narayan+
Kishan
PM
Mr Sabeel
Rohit
Mr Bijju
Mr Bijju
Mr Bijju
Mr Sabeel
Shaukin+
Mr Bijju
Usman + Riyaz
Safety
Modification
Store
Qty Used
Qty Used
Qty Used
100M3
Hamid +
Shareef
Mahendra
+Rattan
+Narayan
Any Other
Remarks
Approval Taken
(Y/N)
Approval Taken
(Y/N)
Y(Verbal)
Rohit
Mr Sabeel
Manpower Required
Expected
Hours
Work Order No.
The Job attended in Night

High DP reported
Minor leakage Arrested
The Valve was not closing
completely hence sucking air in
Ckt.
for fin cleaning
Base frame is ready, Chequered
plate is not Available.
Trolley issued from store.
MPB 277608
MPB 277644
Approval Taken From
Any Other Remarks
Approval Taken From
Any Other Remarks
HOD-Mechanical
GENERAL SHIFT M
Sr. Equipment/ Area

No
Material
Consumed
S No
S No
1
C. Scaffolding work
S No

S No
Particulars

TURBINE
elated Job If any
work
nt related Job
Particulars

TURBINE
Job Category
Request/Misc)
Assigned To
Qty Used
Any Other
Remarks
Qty Used
Approval Taken
(Y/N)
Qty Used
Approval Taken
(Y/N)
Manpower Required
Expected
Hours
Job
Responsibilit
y
Work Order No.
Approval Taken From
Any Other Remarks
Approval Taken From
Any Other Remarks

DJA Dec 14

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01.12.

Description of Job attended

ACC Fan no 02:Gear Internal condition , PMI and hardness check

Turbine 02 Encloser Fitment(03nos panel fitment done out of

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan

Chiller-2 cooling fan- 8 damaged,It's Motor and fan removed out

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan

Zero meter workshop Working table Sliding door fabrication

ACC Fan no 02:Gear Internal condition , PMI and hardness check

TG Chiller 2C compressor : Suction and discharge pressure low

LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE

EXT#1AFTER QCNRV DRAIN TRAP JAMMING

EXT#2 AFTER QCNRV DRAIN TRAP JAMMING

Turbine 02 Encloser Fitment(03nos panel fitment done out of

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan

Job Not taken due to PMI

No any fan or blade

Rack fabriation completed

Work Order No.

SHREE CEMENT LTD,BEAWAR

Description of Job attended

ACC Fan no 02:Gear Internal condition , PMI and hardness

Turbine 02 Encloser Fitment(03nos panel fitment done out

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and

Chiller-2 cooling fan- 8 damaged,It's Motor and fan

JOP Suction filter cleaning work

JOP Suction Back wash filter cleaning work

Duplex filter cleaning work (1A)

AHU Fresh air Blower impellar removal from motor shaft

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and

Total 06 nos welding machines condition found

Next Day Planning (02.12.14)

LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST

EXT#1AFTER QCNRV DRAIN TRAP JAMMING

EXT#2 AFTER QCNRV DRAIN TRAP JAMMING

Turbine 02 Encloser Fitment(03nos panel fitment done out

TG Chiller 2C compressor : Suction and discharge pressure MPB 279300

B. WorkShop related Job If any

D. Improvement related Job

Ground floor sliding Door Jam due to its Glass frame

Oil centrifuse booster pump found noisy operation and

Description of Job attended

Chiller-2 cooling fan-9 damaged,So it's motor and fan

LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST

EXT#1AFTER QCNRV DRAIN TRAP JAMMING

EXT#2 AFTER QCNRV DRAIN TRAP JAMMING

Turbine 02 Encloser Fitment(03nos panel fitment done out

Chiller-2 cooling fan-3 damaged fan removed out ,problem

MS plate 3mtr *6mtr shifted from near chimney to TG 2

Total 06 nos welding machines condition found

Oil centrifuse booster pump found noisy operation and

LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST

EXT#1AFTER QCNRV DRAIN TRAP JAMMING

EXT#2 AFTER QCNRV DRAIN TRAP JAMMING

Turbine 02 Encloser Fitment(03nos panel fitment done out

Chiller-2 cooling fan-3 damaged fan removed out ,problem

Zero meter workshop Working table Sliding door

B. WorkShop related Job If any

D. Improvement related Job

SHREE CEMENT LTD,BEAWAR

Work Order No.

Under size supporting