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Bioethanol

Production Process
::: Unique Density & Concentration Meters

Bioethanol
Production Process

Sugar Cane

Pressing

Clarification

Dilution

Ferm
tati
Corn
Grain
Potatoes

Milling

Mashing

HELP

PUMP

LIGHT

DMA 4500
Density Meter

Laboratory applications

Process applications

Cooking
and
Liquefaction

menion

Stillage
I
D

Ethanol
92 - 96 %

Filling

Ethanol
> 99 %

Filling

Denaturation

Filling

Distillation

Dehydration

Solids
Separation

Drying
wet grains

Drying
Syrup
H

DDGS

Applications
In the bioethanol industry, product quality is inextricably linked to
measurement quality. Anton Paar, global leader in digital density
measurement for over 40 years, provides rugged, high-precision
instruments that optimize real time process and quality control,
ensuring maximum efficiency and economy.

Online Monitoring of slurry (mash) solids concentration


Stable slurry solids concentration facilitate optimal enzyme use, and boost efficiency of
fermentation. This improves the alcohol yield.

Monitoring of sugar concentration


Online Monitoring of sugar concentration
Adjustment to constant sugar concentration before fermentation maintains ideal conditions
for fermentation.

Monitoring the Beer


Alcohol concentration is determined from a distilled sample. This ensures consistency for
subsequent processes.

Online Monitoring of the alcohol concentration


Monitoring of the alcohol concentration
Checking the efficiency of distillation ensures that the target of 96% v/v alcohol is reached.

Online Monitoring of the alcohol concentration


Monitoring of the alcohol concentration
The minimum alcohol content must be met. Accuracy is key: With high-precision
measurements and close process monitoring profitability is improved.

Online Monitoring of the alcohol concentration


Monitoring of the alcohol concentration
Continuous data recording to document quality of the end product. Approved fiscal
measurement may be required.

Monitoring the denaturation process


To convert the water content from moisture analyser in %v/v from %w/w accurate density
is required.

Online Monitoring of syrup concentration in the DDGS production


The solids concentration signal is used to control the flow rate through the evaporator.
Considerable energy savings are achieved by operating at ideal solids levels.

Monitoring the distillation Process


Alcohol concentration is determined from a distilled sample. This allows the determination
of the loss of alcohol, increasing the efficiency of the distillation.

Instrumentation

Laboratory Solution
B

DMA 4500/5000 Digital density meter

4 High precision measurement of alcohol or


sugar concentration
4 Values can be expressed directly in %v/v or
Brix
4 Fast and easy measurement
4 Verification and calibration of the online density
measurement

Xsample 451 Sample changer

4 Accessory to DMAs for time-saving operation


4 Bubble-free filling without loss of volatile
substances
4 Handles up to 48 samples
4 Automatic cleaning in between the samples

Process Solution
A

Slurry Monitor:

4 Online determination of slurry solids content


4 Continuous data recording and protocol
4 Configuration: DPRn 4122 density transducer
& mPDS evaluation unit
B

Sugar Syrup Monitor

4 Online monitoring of sugar syrup


4 Configuration: DPRn 4122 density transducer
& mPDS evaluation unit
D

Alcohol Monitor

4 Highest precision online measurement of


alcohol and water concentration
4 ATEX classification
4 Approvals for fiscal measurements
4 Configuration: DPRn 427 I density transducer
& mPDS evaluation unit
H

DDGS Syrup Monitor

4 Online Monitoring of syrup in the DDGS


production
4 Configuration: DPRn 4122 density transducer
& mPDS evaluation unit

Fotos: Croce & Wir

Anton Paar GmbH


Anton-Paar-Str. 20
A-8054 Graz
Austria - Europe
Tel: +43 (0)316 257-0
Fax: +43 (0)316 257-257
E-mail: info@anton-paar.com
Web: www.anton-paar.com

Instruments for:
Density & concentration
measurement
Rheometry & viscometry
Sample preparation
Microwave synthesis
Colloid science
X-ray structure analysis
Refractometry
Polarimetry
High-precision temperature
measurement

Specifications
subject to change
without notice.
01/08 XDIP11-B

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