Академический Документы
Профессиональный Документы
Культура Документы
AP-T268-14
Publisher
Austroads Ltd.
Level 9, 287 Elizabeth Street
Sydney NSW 2000 Australia
Phone: +61 2 9264 7088
austroads@austroads.com.au
www.austroads.com.au
Project Manager
Renuka Kaul
Abstract
About Austroads
Austroads project AT1539 developed guidance for the use of new technologies
that can improve the efficiency of road asset managers. This report is the
second stage of the project and it assesses eleven new technologies that can be
potentially useful for road asset managers.
Pages 106
ISBN 978-1-925037-76-0
Austroads Project No. AT1539
This report has been prepared for Austroads as part of its work to promote improved Australian and New Zealand transport outcomes
by providing expert technical input on road and road transport issues.
Individual road agencies will determine their response to this report following consideration of their legislative or administrative
arrangements, available funding, as well as local circumstances and priorities.
Austroads believes this publication to be correct at the time of printing and does not accept responsibility for any consequences arising
from the use of information herein. Readers should rely on their own skill and judgement to apply information to particular issues.
Summary
New technologies play a significant role in asset management and provide opportunities to improve the
efficiency of the road asset management task. This project identifies new technologies that are potentially
useful for asset managers and for the future development of guidelines for the application of a selection of
these technologies.
In particular, LiDAR technology was assessed to have a significant potential for road asset management.
The biggest potential is the possibility to reuse LiDAR data for a range of applications from (pre)design to
safety to asset inventory. Potential applications and issues have been discussed in dialogue between road
agencies and LiDAR industry stakeholders. This resulted in a separate discussion paper describing best
practice for mobile LiDAR survey requirements.
However, as new data collection technologies are becoming more affordable, automated and practically
applicable, large amounts of new data, called Big Data are becoming available for asset management
applications. However, many databases and planning software cannot accommodate and use this new data
and information. Principles for data management are being discussed in the context of current asset
database systems and planning software.
These are two examples of the 11 new technologies addressed in this report. To show which new
technologies are suitable for which type of applications, the impact of each technology to the different asset
management processes (demand, supply, delivery and operation) is mapped. This mapping shows the type
of data that is collected, which information is obtained and where that is used.
This is the final report of Stage 2 of the project. Stage 1 reviewed and prioritised 22 new technologies. Stage
2 provides suggestions for the adoption of each technology based on the potential use in asset
management, market readiness, the quality of the provided data and the costs and business case
considerations for the 11 most promising new technologies, being:
Top priority technologies:
3D imaging of road assets (e.g. LiDAR)
asset management database and planning software
wireless sensor network for condition monitoring
Level 2 priority technologies:
automatic detection of overweight vehicles
on-board mass monitoring
non-destructive evaluation technologies for structures
Level 3 priority technologies:
slope monitoring technology
ground penetrating radar for pavement assessment
online origin-destination data collection and travel time estimation
smart work zone
roadwork scheduling software.
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Content
1
Introduction............................................................................................................................................. 1
2
2.1
2.2
3
3.1
3.2
3.3
4
4.1
4.2
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4.3
5
5.1
5.2
5.3
5.4
5.5
6
6.1
6.2
6.3
6.4
References ...................................................................................................................................................... 99
Tables
Table 3.1:
Table 3.2:
Table 3.3:
Table 3.4:
Table 4.1:
Table 4.2:
Table 4.3:
Table 4.4:
Table 4.5:
Table 4.6:
Table 5.1:
Table 6.1:
Figures
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Figure 4.1:
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Figure 5.2:
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1. Introduction
New technologies play a significant role in asset management and provide opportunities to improve the
efficiency of the road asset manager. The purposes of this project are to identify new technologies that are
potentially useful for asset managers and to develop guidelines for the application of a selection of new
technologies for asset/risk management.
This report can be used in two ways:
to identify which new technologies have the biggest potential in improving the efficiency of current asset
management processes (biggest return)
to identify potential new solutions for specific asset management tasks.
This is a two-stage project. Stage 1 was completed in FY 201112 and covered the gathering of research
and information (Austroads 2012a). The result of Stage 1 was the prioritisation and review of 22 new
technologies for asset management. Each new technology was briefly assessed and prioritised, into four
levels, for consideration by subsequent stages in the project. The first three levels are the subject of Stage 2
of this project, comprising a total of 11 technologies. The remaining level four technologies are of low
importance and are not discussed any further in this project.
Stage 2 was undertaken during FY 201213 and FY 201314 and covered analysis and the development of
guidelines for the selected 11 technologies with the biggest potential. They have been described in a
sequence of working papers:
Working paper 1 described the technologies rated priority level 3
Working paper 2 described the technologies rated priority level 1
Working paper 3 described the technologies rated priority level 2.
The scope of the project is summarised in Figure 1.1. The information from all working papers has been
included in this final report, as well as the input from the two project workshops.
The objectives of this report are as follows:
explore the potential use of these new technologies for asset management, answering questions like
what do we own? What is the condition? What is the performance?
identify which technologies might require further inquiry in a later stage.
This report provides a literature review and guidance for the application of the selected eleven highest
priority technologies. The scope and depth of the assessment differs by the level of priority.
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For level 1 and level 2 priority technologies, a description of the technology, background of the physical
principles, the possible use of the technology in asset management and any limitations, standards, insights
on the costs of the technology and case examples are provided.
For level 3 priority technologies, a brief two-page description of the technology, the possible use of the
technology in asset management and any limitations and case examples are provided.
Additionally, for 3D imaging technologies (e.g. LiDAR), one of the most promising technologies, a discussion
with industry partners has taken place in the form of two workshops. The outcomes have been included in
this report.
This report is structured as follows. Chapter 1 introduces the project. Chapter 2 is a reading guide and
describes which asset management processes are impacted by which new technologies. Chapter 3
describes the top priority technologies, being 3D imaging of road assets (e.g. LiDAR), Asset management
database and planning software and Wireless sensor network (WSN) for condition monitoring. Chapter 4
describes the level 2 priority technologies, being Automatic detection of overweight vehicles, Non-destructive
evaluation technologies and On-board mass monitoring. Chapter 5 describes the level 3 priority
technologies, being Slope monitoring technology, Ground penetrating radar, Origin-destination data
collection and travel time estimation, Smart work zone and Roadwork scheduling software. Chapter 6
includes discussion and conclusions.
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The processes described in Figure 2.1 are driven by the following questions:
Which assets are there?
What is their condition?
How do they perform?
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Figure 2.3 shows the mapping of the level 2 priority technologies, being non-destructive evaluation
technologies (NDE) for structures, on-board mass monitoring (OBM) and automatic detection of overweight
vehicles. They are mapped to the asset management processes of data collection, information analysis and
asset management decision making.
It shows that:
Non-destructive evaluation technologies are a collection of different technologies using different types of
radiation to look into structures. Different types of data are captured including mainly reflections and
depth profiles. This provides information about the scope and severity of possible problems in structures.
This information can be used for decisions on maintenance or network operations in the form of access
restrictions for certain types of heavy vehicles.
On-board mass monitoring captures GPS positions and vehicle masses from sensors within (heavy)
vehicles. This data provides information about the loads throughout the network and can be combined
with mass-based access restrictions for enforcement, mass-based pricing schemes for network
operations or by transport operators for transport planning.
Automatic detection of overweight vehicles uses weigh-in-motion technology and number plate
recognition cameras to capture pavement strain data and number plates. This provides information about
the weight of vehicles at certain locations in the network that can be used to assist enforcement by
preselecting potentially overweight vehicles for legal weight checks.
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Figure 2.4 shows the mapping of the level 3 priority technologies, being slope monitoring technology, ground
penetrating radar (GPR), origin-destination data collection, smart work zone technology and roadwork
scheduling software. They are mapped to the asset management processes of data collection, information
analysis and asset management decision making.
It shows that:
Slope monitoring technology captures small movements in slopes. This could provide information about
imminent landslides that can be used to warn road workers or road users and improve traffic safety.
Ground penetrating radar captures the thickness profile of the structure of a road, and can help provide
input to pavement analysis and pavement maintenance.
Origin-destination collection technologies capture the GPS positions of vehicles. This provides
information about the origin and destination of trips and travel demand, which for example can be used
for infrastructure maintenance, provisions and renewal planning, and for traffic engineering and traffic
modelling.
Smart work zone technology collects vehicle counts and combines this data with information about road
works to provide dynamic warnings and routing advice to drivers. This is used for road safety and network
operations.
Roadwork scheduling software is used to plan infrastructure maintenance. New algorithms take into
account additional cost factors such as travel time costs in comparison with traditional roadwork
scheduling algorithms.
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LiDAR scanners have made rapid improvement recently. For example, the Optech Lynx LiDAR scanners
maximum measurement rate has increased from 100 000 points per second to 500 000 points per second.
Also its maximum scan rate has increased from 150 Hz to 200 Hz (Optech n.d.). Nevertheless the total
system cost remains the same. Other mapping grade LiDAR scanners are available with higher performance
and lower cost (Washington State DoT 2011).
Several mobile LiDAR systems are commercially available for purchase, as contract services, or for rental
through their dealers. Figure 3.1 shows several commercially available LiDAR systems during a LiDAR
conference. Their cost and performance vary depending on their target applications and configurations. In
general, they may be classified into two classes: mapping grade systems and survey/engineering grade
systems. However, some systems can be configured into either class based on the LiDAR scanner(s) and
inertial measurement unit (IMU) employed. Mapping grade systems are designed to provide data with
adequate accuracy at a low cost for mapping and asset inventory purposes. Typically their absolute and
relative accuracy of the data are 30 cm and 3 cm. However, in practice, these systems often achieve higher
accuracy, particularly when GNSS signal conditions are good. Their IMU and LiDAR scanner(s) are less
accurate than those of the survey/engineer grade systems. Many mapping grade systems combine the use
of LiDAR scanners and video. A deliberate engineering decision has been made to trade-off performance
with cost to provide cost-effective solutions.
Washington State DoT (2011) defines survey/engineering grade systems as designed to achieve maximum
possible accuracy with current available state-of-the-art GNSS receivers, IMU, digital cameras, and LiDAR
scanners (Graefe 2010). These systems produced centimetre-level absolute accuracy data, and could
maintain data accuracy with short GNSS signal outage (Frecks 2008, Glennie & Taylor 2008, Graefe 2010,
Nobles & Ward 2009, Redstall 2006). In addition, their LiDAR scanners range accuracy is 7 to 8 mm. They
are designed for survey applications which require the system to deliver highly-accurate and precise data
reliably and consistently. Surveying and engineering applications have unique requirements that other
applications do not share. Accuracy of the work product carries certain financial and legal liability
implications. These systems cost two to five times more than the mapping grade system (Graefe 2010).
Table 3.1 gives indicative accuracies and costs of surveying and mapping grade LiDAR systems.
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Table 3.1:
Concept
Survey/engineering grade
Mapping grade
$850 000
$350 000
Absolute accuracy
Centimetres
~ 30 cm
Relative accuracy
~ 78 mm
~ 3 cm
3D video mapping
Three-dimensional imaging technologies can also be generated by combining stereo photos or video
images. This technology creates a 3D coordinate for each pixel in the panoramic image. It determines the
difference in image location of the same 3D point when projected under perspective to two different cameras.
The physical principles of the technology are explained in more detail in Section 3.1.3.
Advantages are the lower costs of the high definition cameras as compared to LiDAR scanners, as well as
the natural visual experience to the analyst and user of working with video footage and real world colours.
The 3D location of every pixel in the image is known. LiDAR technology is sometimes combined with video,
however generally not every pixel in the video is matched to the point cloud. A disadvantage of 3D video
imaging is that it is less accurate. This technology is currently only provided by one provider, called
earthmine (EarthMine n.d.).
Data processing
A crucial part of a 3D mapping system is the software that processes the LiDAR measurements into
information. The benefits of 3D mapping depend on the extent to which searchable features of the asset can
be extracted from the 3D image automatically. Manual extraction can be a very time-consuming and
expensive process. The availability of software algorithms that automatically process the data determines the
amount of manual labour that goes into processing.
Some LiDAR developers have their own software to extract features, some being further developed than
others. There are independent software packages available for processing of point clouds as well (Bentley
Systems 2010). These point cloud processing software are currently developing rapidly.
3.1.3 Physical Principles
This section describes the physical principles of both LiDAR and 3D video mapping technology. LiDAR
determines the distance to objects based on the time-of-flight. This is the time for a laser beam to reach the
objects and come back to the scanner. 3D video mapping uses photogrammetry to determine the distance to
objects based on triangulation. Both technologies use high accuracy positioning to determine the location of
the system platform.
The physical principles of both technologies are explained in more detail below.
LiDAR
As shown in Figure 3.2, the basic system architecture of a land-based mobile LiDAR scanning system
consists of:
dual-frequency real-time kinematic (RTK) GNSS receiver(s)
six degrees-of-freedom inertial measurement unit (IMU)
distance measuring indicator (DMI)
LiDAR scanner(s)
data synchronisation electronics
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LiDAR scanners for mobile LiDAR systems use either the time-of-flight (TOF) measurement method or
phase-based measurement to obtain target point distance (Washington State DoT 2011).
The time-of-flight method works by sending out a laser pulse and observing the time taken for the pulse to
reflect from an object and return to the instrument. Advanced high-speed electronics are used to measure
the small time difference and compute the range to the target.
LiDAR scanners are capable of measuring up to half a million distances per second. Some LiDAR sensors
can detect and provide range measurement for multiple light returns from a single light pulse. This
technology enhances the LiDAR sensors ability to detect the structure of an object positioned behind
vegetation (Washington State DoT 2011).
Phase-based distance measurement works by the phase difference measured between the reflected beam
and the transmitted beam. The amplitude of the transmitted beam is modulated continuously. The target
distance is proportional to the phase difference and the wavelength of the amplitude modulated signal.
Typically, phase-based scanners are capable of achieving a much higher number of point measurements in
a second relative to time-of-flight scanners. Their point measurement rate is from about five to one hundred
times greater. They do have a shorter useful range, typically 25 to 100 m, where time-of-flight scanners have
the technological adaptability to provide longer range, typically between 75 and 1000 m.
Two main photo detector technologies are used in LiDARs. The first is the solid state photo detectors, such
as silicon avalanche photodiodes. The second is the photomultipliers. The sensitivity of the receiver is
another parameter that has to be balanced in a LiDAR design (Washington State DoT 2011).
LiDAR illuminates the target with laser light and analyses the backscattered light. Additional to measuring the
distance based on the time of flight it can also measure other properties such as colour and remission.
Note that remission is reflection of light beams in all directions from non-specular surfaces. It is diffuse
reflection. Reflection is the casting back of light which occurs at the boundary surface of two media in
accordance with the law of reflection. Reflective objects demonstrate low remission and high gloss.
Reflectivity is harder to measure than remission.
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LiDAR uses ultraviolet, visible, or near infrared light to image objects, corresponding to wavelengths from
about 250 nanometres to about 10 micrometres. A narrow laser beam can be used to map physical features
with very high resolution and can be used with a wide range of targets, including non-metallic objects, rocks,
rain, chemical compounds, aerosols, clouds and even single molecules (Cracknell & Hayes 2007).
There are two ways in which LiDARs send light pulses. They use either a micro-pulse system or the high
energy pulse system. The micro pulse system has been developed as a result of the ever increasing amount
of computer power available combined with advances in laser technology. Such systems use considerably
less energy in the laser, typically in the order of one micro joule, and are often eye-safe, meaning they can
be used without safety precautions. Road surveying systems use the eye-safe micro-pulse system.
3D video mapping
As an alternative to using LiDAR technology, 3D mapping can be done using video images. The physical
principle used is called photogrammetry. Photogrammetry is used to create a 3D depth map from 2D images.
This technology creates a 3-dimensional coordinate for each pixel in the panoramic image. It does that by
determining the difference in image location of the same 3D point when projected under perspective to two
different cameras. This difference is called disparity. This method of determining depth from disparity is
called triangulation (University of Washington 2013). Figure 3.3 shows how the x, y, z position of both
cameras are used to determine the position of a traffic sign.
Figure 3.3: Photogrammetric principle
The accuracy of the 3D position depends on the baseline. The baseline is determined by the distance
between the cameras, the distance to the object, and the position of the object in relation to the orientation of
the cameras. The best results are obtained when the measured object is close to the cameras and in the
ranges shown in Figure 3.4.
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Figure 3.5 shows how an image is corrected for the distortion of the panoramic camera.
Figure 3.5: Image rectification
Positioning
Positioning systems, composed of global navigation satellite system (GNSS) receivers, an inertial
measurement unit (IMU), and a distance measuring indicator (DMI) are crucial in providing accurate vehicle
position and orientation for the mobile system. Performance has significantly improved, and many off-theshelf positioning systems have recently become affordable.
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GNSS receivers determine their location and precise time using time signals transmitted along a line-of-sight
by radio from GNSS satellites. Today, there are four GNSS systems (GPS, GLONASS, Galileo, and
Compass) in operation or initial deployment phase.
IMUs are composed of accelerometers and gyros. Accelerometers give body acceleration data in three
directions, and gyros provide yaw rate (body rotational rate) data in three directions. By integrating this
sensor data, the body position and orientation may be calculated at all times.
The accuracy of the final point cloud largely depends on the accuracy of the positioning system of the mobile
LiDAR (Washington State DoT 2011).
3.1.4 Use and Limitations
Frecks (2012) claims that when measuring bridge heights using this methodology we are able to deliver
results in one day instead of one month completing survey projects in a tenth of the time.
Currently the most common 3D vehicle based imaging technology by far is LiDAR. 3D video mapping
technology is mainly used by one surveying provider, earthmine (EarthMine n.d.).
Traditionally surveyors use tripod mounted lasers along the highway to measure features of the road
network. LiDAR is currently mostly used on a project level, for instance as a basis for a redesign of a section
of road. 3D imaging technology can be used on a project level, but is more and more used on a network
level. Typically, on a project level a higher level of detail is needed. A high accuracy LiDAR would be more
suitable for this type of application. On a network surveying level, often large distances need to be covered.
Low accuracy LiDAR allows for faster measuring speeds and requires less data processing and is therefore
more suitable for network surveying tasks.
Additional valuable uses of 3D imaging surveys on a network level that are not directly related to asset
management are the reduced need for site visits and the storage of snapshots of the state of the road
networks. A lot of the time virtual site visits into the 3D images answer the query. These can be asset
management queries (what kind of box is mounted on a light pole?) as well as design or development
queries (how much space is there between two objects?). A use that was frequently mentioned during
consultation is the use of point clouds as a snapshot in time, e.g. for looking back at the actual situation in
case of liability issues.
Possible asset management applications
Despite the detailed 3D pictures, point clouds themselves are of limited value for asset management. The
real value is in the features of the road and roadside inventory that can be extracted from the point clouds
and translated into searchable and meaningful information. A large number of useful features were
suggested in consultations with state road agencies and LiDAR service providers:
bridge and tunnel clearance
gutters
gantry locations
embankments
gully pits
man-holes
vegetation tunnels
noise barriers
sight distance
clear zones
curvature
presence of barriers
lane widths
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Most of these features are straightforward, however some issues are worth mentioning. The features
mentioned during the consultation were a mix of all kinds of data, and are categorised into different types of
data in the next section.
Possible applications have been identified from a theoretical perspective. From an overview of different types
of data used in asset management (Roberts 2000), the feasibility of detection by LiDAR has been assessed.
A possible application in the field of traffic management is the assessment of temporary road layouts during
road works. 3D imaging surveys might be useful to check quickly and efficiently if these road layouts on road
work sites meet the requirements.
Types of asset management data
Roberts (2000) classified data used in asset management as inventory data and condition data. Inventory
data describes the static elements of roads and roadside inventory such as position and dimensions.
Condition data describes the condition, which changes over time and needs to be monitored regularly.
Another categorisation is based on the type of asset, distinguishing the road itself and the roadside
inventory. The road is the main asset of road agencies that gets traditionally the focus of road asset
management, including footpaths, kerbs, civil infrastructures such as overpasses and bridges. The roadside
inventory consists of other assets on and around the road such as traffic lights, traffic signs, route signs,
gantries, variable message signs and light poles.
The asset management data related to the applications mentioned above are categorised in Table 3.2 by
inventory and condition and by road and roadside data.
Currently roadside inventory information is generally entered manually from design drawings upon
completion of a (re)construction. Condition information on roadside inventory is collected on site visits and is
based on site measurement and images.
Road condition (e.g. rutting, roughness, skid resistance and cracking) is surveyed on a regular basis by other
camera and laser based systems with sub-mm accuracies which cannot be realised by current mobile LiDAR
systems. Specialised systems are typically used for road condition surveys such as laser profilometers, laser
crack measurement systems, ground penetrating radar and travel speed deflectometers.
Data about the condition of roadside inventory is generally not collected, or not in a qualitative way.
Roadside inventory is not deteriorating like the road itself. It either breaks, for instance due to an accident in
the case of barriers or signs, or is replaced due to reconstruction. Electronic equipment monitoring uses
status information communicated by the device itself, rather than using surveys. A possible application
however is the monitoring of vegetation.
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Table 3.2:
Inventory
Condition
Curvature
Lane widths
Gutters
Kerb heights
Gully pits
Manholes
Temporary road layouts during road
works
Roughness
Rutting
Skid resistance
Pavement strength
Reflectivity of lane markings
Roadside
Vegetation tunnels
Limitations
Some features are easier to extract than others. A current limitation to cost-effective use of 3D imaging
technologies is the automatic extraction of features such as bridge heights, traffic signs or clear zones. The
automatic detection of features is crucial to realising the benefit of 3D mapping.
The extraction of features is based on the shape of an object in the point cloud. Algorithms to extract
features are being developed. To what extent automatic extraction is feasible depends on the exact definition
of the feature and the required level of accuracy. For instance, bridge heights may be easily extracted with
an accuracy of 10 cm but not so easily with an accuracy of 10 mm. Also, extraction algorithms may be able
to succeed in identifying features most of the time, but not always. A success rate of over 80% could be a
good performance for some measures but not for others. During the stakeholder consultation the example
was mentioned that about 90% of the traffic lights are automatically detected. This requires a person to go
through the footage to put in the missing 10%. Additionally it could identify false positives. Again these
success rates and performance of these algorithms are being improved quickly. For these reasons it is
sometimes not possible to clearly state whether automatic extraction of a feature is possible.
Mobile LiDAR is just one only tool for measuring roads and roadside objects. Although it has many possible
applications it may not always be the most suitable or may best be augmented with other scanning
technologies such as video, stationary LiDAR or aerial LiDAR.
Other limitations are:
Anything not in the line of sight like culverts, a bridge height when the survey vehicle drives over it, or the
earthworks underneath the road surface cannot be detected.
Objects beyond the effective measurement range of the LiDAR system might not be detected accurately.
This is generally between 25 and 75 meters. The same range roughly applies to 3D video mapping
systems.
Objects that are very small can be missed by the LiDAR beams. Mapping grade systems can have
insufficient accuracy for a reliable detection of signs perpendicular to the direction of the LiDAR beams.
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Table 3.3:
Cost (US$) for purchasing and operating a 'survey grade' mobile LiDAR
Description
Year 1 and 2
1st cycle
($)
Year 3 and 4
2nd cycle
($)
Year 5 and 6
3rd cycle
($)
Total 6 yrs
3 cycles
($)
328 500
328 500
328 500
985 500
1 000
1 000
15 000
15 000
80 000
80 000
20 000
40 000
40 000
100 000
Total IT cost
444 500
368 500
368 500
1 181 500
850 000
850 000
85 000
170 000
170 000
425 000
Training
50 000
50 000
8 400
8 400
8 400
25 200
311 400
311 400
311 400
934 200
1 304 800
489 800
489 800
2 284 400
150
75
75
2 250 000
1 125 000
1 125 000
4 500 000
Total cost
3 999 300
1 983 300
1 983 300
7 965 900
IT server cost
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To complete the business case picture, the benefits need to be addressed as well. Two types of benefits can
be distinguished.
1. A more efficient way to undertake current processes (e.g. cheaper data collection)
2. New information allowing for better performance or outcomes (e.g. fewer trucks crashing into bridges).
Benefits of 3D mapping are generally cost savings in the data collection processes. LiDAR has possible
applications in many areas such as safety, infrastructure maintenance planning, and road design. A
combined data collection effort between different departments might require coordination between
departments, but would result in a positive business case. Therefore, to complete the business case costs of
data collection using the current technologies need to be included from different departments. This is
however not in the scope of the project brief.
Intangible benefits
Additional to the hard benefits calculated in a business case, data collection using LiDAR could have
intangible benefits, which could be larger than the tangible benefits. Mobile LiDAR technology reduces the
amount of labour, vehicles, and carbon dioxide emissions required for data collection. In addition it increases
the speed of data collection and reduces time to acquire the critical geospatial data required for making
policy decisions. Delay between data requested and data provided is often the invisible cause of project
delays. The major intangible benefactors are often other agencies or departments not knowing of the
potential use of point cloud data in their processes, such as preconstruction engineering teams, those who
design roads, bridges, and other infrastructure. There are many untapped potential applications of point
cloud data that can be explored.
3.1.7 Case Examples
Case examples collected during the consultations with the stakeholders are briefly described here. There are
many other examples of mobile LiDAR projects in Australia and across the world.
Examples of mobile LiDAR applications include:
MRWA project using the StreetMapper product
UK Highways Agency
Utah Department of Transportation
Washington State DoT pilot
earthmine pilot in Western Australia
Queensland LiDAR surveys
Sydney Harbour Bridge modelling
City of Newcastle City Precinct 3D Modelling.
MRWA project using the StreetMapper product
In 2011 a survey along the North West Coastal Highway in Western Australia was completed using
StreetMapper, a vehicle-based laser mapping system. Travelling at normal traffic speeds, the StreetMapper
system captured survey grade data achieving millimetre accurate measurements of the road surface and
roadside features. StreetMapper mobile surveys replace the need for surveyors using tripod mounted lasers
along the highway making it a much faster and safer process, as well as reducing disruption for other road
users.
Commissioned by Main Roads Western Australia (MRWA), the laser scan survey was requested by
consulting surveyors Hille Thompson and Delfos. The survey route included a section of the main highway,
which forms part of the coastal link between Perth and Port Hedland, via Geraldton and included offsets from
the highway along intersecting roads.
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Hille Thompson and Delfos were already part way through the project having to engage third party traffic
management and work at night to avoid conflicts with other road users when they became aware that the
StreetMapper system was in Western Australia. Having seen the system in operation in Perth, the company
realised they had a window of opportunity to test StreetMapper on a real project while saving thousands of
dollars, not to mention innumerable headaches, in
out-of-hours working and traffic management.
The StreetMapper system completed the 8.5 km survey of the main highway plus intersecting roads in a
matter of hours, without any real disruption to other road users and during normal working hours. The verified
and rectified point cloud was then processed by Hille Thompson and Delfos to extract information about road
and roadside features in conformance with MRWAs requirements (StreetMapper 2011).
UK Highway Agency pilot
In November 2012 Bentley Systems was challenged by the UK Highways Agency to come up with a solution
for managing their LiDAR data over the entire strategic network. The solution proposed to the UK Highways
Agency during February 2013, highlighted key elements such as linear referencing and spatial data
management capabilities coupled with document management capabilities and a tool which was used for
basic interrogation and analysis of the raw LiDAR data.
All documents relating to the LiDAR survey section are associated to the asset through the Exor Document
Management system with all documents containing high and low resolution fly-through movies, snapshot
images of the LiDAR field of view, photographs of the field of view and the raw LiDAR data itself. Each
document type is visualised in the map view using specific symbols and themes to distinguish between them.
Documents are located at the same location of the LiDAR survey section. This case was described by Dave
Body, Solution Executive Roads and Bridges at Bentley Systems in an email and a phone conversation in
February 2013.
Utah DoT roadway imaging/asset inventory project
Utah Department of Transportation is employing LiDAR to improved asset management. Mandli
Communications was contracted to gather, identify, and process a wide variety of roadway assets along its
entire 6000-plus centre lane miles of State routes and interstates.
The initially small Utah DoT team began to see that there was more potential to their efforts than just
pavement distress data. By asking What data can your division use to enhance your asset management
decisions through a simplified collection effort? it was discovered that some divisions had been duplicating
efforts and quickly a dynamic and diverse team began to form.
The Utah DoT Roadway Imaging and Inventory program requires the vendor to gather several different
roadway assets including roadway distress data, surface areas, lane miles, number of signs, vertical
clearances, and more.
Sensors on the Mandli vehicle used in Utah include a Velodyne LiDAR sensor, a laser road imaging system,
a laser rut measurement system, a laser crack measurement system, a road surface profiler, and a position
orientation system (Ellsworth 2013).
Washington State DoT pilot
Washington State DoT completed a field study comparing mobile LiDAR from different providers. This
included references to other examples of the use of LiDAR amongst US DoTs. Private contractors and
service providers have been using mobile LiDAR extensively to collect geospatial data for mapping, asset
management, and survey. A few state DoTs, such as Tennessee DoT, Hawaii DoT, Nevada DoT, and Texas
DoT, have contracted with mobile LiDAR service providers for asset management. Caltrans has contracted
with a mobile LiDAR survey firm to perform bridge clearance measurements and pavement surveys.
Recently, Oregon DoT has purchased a mapping grade mobile LiDAR system. Survey service providers
have been using survey grade mobile LiDAR systems to collect data for railroad and power transmission line
management (Washington State DoT 2011).
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Based on their cost-benefit study, Washington State DoT (2011) recommends the option of purchasing and
operating a mobile LiDAR system because it generates savings and meets most Washington State DoT
business requirements. Also the number of survey grade mobile LiDAR systems available for rental in the
US was quite limited. However, they state that renting and operating a mobile LiDAR system should be
considered if the equipment utilisation rate is low or if a lower initial cost is required for lack of funds.
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First generation
A paper or index card based road infrastructure asset management system, in which the main considerations
were minimising agency costs to meet a certain minimum standard.
Second generation
A computerised road infrastructure asset management system, with limited condition prediction capability
(one or two years), in which the main considerations were again minimising agency costs to meet a certain
minimum standard.
Third generation
A computerised road infrastructure asset management system, with significant forward condition prediction
capability (10 years and more), which takes account of agency and road user costs in a benefit cost, lifecycle analysis, and in which decisions are driven by economic performance.
Fourth generation
A computerised road infrastructure asset management system, with significant forward condition prediction
capability (10 years and more), which takes account of not just agency and road user costs in a benefit cost,
life-cycle analysis, but also other factors in a multi-criteria analysis. These systems are often also associated
with GIS (Geographical Information System) databases, and GPS (Global Positioning System) technology
for locational referencing of data. Data is mainly collected at highway speed using objective automated
means.
A fifth generation of databases and planning software is emerging. Whereas the fourth generation uses a
combination of traditional data and data capturing technologies, the current objective is to collect data at
highway speeds. The fifth generation takes full advantage of closely-spaced machine-captured Big Data, and
operates as a fully integrated system including all fence to fence asset management data and information.
In this outline of such software systems, a number of desirable and required features need to be considered,
including the following:
functionality in data presentation, with characteristics of direct relevance for roads such as well-designed
linear strip maps of each road link
automatic linkages in real time to commercial database software
automatic linkages in real time to commercial GIS mapping presentation software
either a full suite of integral hard coded good mathematical models for use in data analysis (with variables
directly associated with condition and performance parameters of the roads), with sufficient control for
their adjustment and calibration
or the capability to code in mathematical models selected by the user with full control by the user for
model editing and configuration etc. (without need to refer to the software supplier)
integral and satisfactory procedures for the optimisation of outputs from the main data analysis stages (for
example the selection of the optimal project option), or the capability to link with external optimisation
software packages
pre-selected and acceptable systems for data reporting through graphs, charts and mapping
presentations, or the scope for the development of external presentations by export of data into separate
software
integral systems for the management of road infrastructure works at the implementation stage.
A number of road data collection technologies have been implemented or are being considered. A wealth of
data and information is becoming more readily available. One of the challenges is the interpretation and
analysis of the data to assist decision-making. Asset management databases and software are necessary to
maximise the benefits from road data collection technologies.
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Examples of Big Data collection technologies are LiDAR, video, the travel speed deflectometer and wireless
sensor networks. These new types of data are an opportunity for asset management. The opportunity is
threefold:
1. Current processes can be done more efficiently. For example, measuring offsets and distances using a
point cloud is much faster than if someone has to physically visit a site to measure these distances using
traditional survey equipment. Also, the application of a wireless sensor network system to measure the
structural health of a bridge is less complex than the installation of large networks of traditional wiring
circuitry.
2. New data allows for new applications. For example, performance based standards for access of heavy
vehicles could be applied automatically based on 3D images of the road. Video surveys could be used to
analyse the reflectivity of line markings so that periodical repainting of line markings can be postponed
until necessary. The potential of new applications is difficult to predict because, innovation in system-use
tends to build on the original innovation itself, through usage of the system.
3. Data can be used for several aspects of asset management, including safety, traffic modelling, project
preparation and implementation and road design.
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For new data collection technologies, generally the survey providers take over a number of the processes
from the asset manager. These survey service providers process and store the large amounts of data
collected by LiDAR, video or TSD, with just the processed information being used by the asset manager.
However, as familiarity increases with the new Big Data and its applicability, the asset manager is likely to
wish to have more control of the raw data than is currently expected in these first stages of the deployment of
such Big Data technologies.
Guiding principles
Australian Local Government Association and ANZLIC, the Spatial Information Council (2007) have
developed a local government spatial information management toolkit, which summarises general guiding
principles for data management as follows:
do not reinvent the wheel identify leading practice and implement it
where possible, capture data once and use it for multiple and/or generic purposes
avoid duplication in data acquisition
use existing systems and/or facilities wherever possible
manage data to maximise their value both during and after the project for which they were collected
design for long data life
give priority to the broadest value data that is, data that has benefits for multiple processes and multiple
users
develop long-term strategic goals for data and information management that also align to organisational
needs
select the most robust organisation with the broadest span of interest to be the most appropriate
custodian of high-value general-use information
reinforce and support data custodians and negotiate protocols for data access
develop and enforce data documentation and metadata standards and approaches.
The italic highlighted principles are especially relevant to the challenge of incorporating new data from new
technologies.
The use of existing systems and facilities is encouraged. The existing systems are the traditional road
condition surveying technologies such as laser profilers, road condition databases and maintenance strategy
planning software. New technologies, data and processing algorithms should preferably be integrated with
these existing systems.
The design for long life data relates to the question of whether to store raw data for later use. A case-by-case
decision has to be made on whether raw data, processed data or both are stored. This decision should
influence the data collection design to provide the feedback for a proper design for long data life.
To assess the value of new data from new data collection technologies the concepts of the broadest value
data should be applied. Section 3.2.4 about the use and limitation of data outlines an example of multiple
applications of LiDAR data by multiple stakeholders.
The strategic goals for data and information management, aligned with organisational needs, are important
for the decision to adopt new technologies in data collection programs. Section 3.2.4 describes different
asset management applications, and some of the information and data needs.
Currently different departments are often responsible for their own data collection. Safety related data
collection is different from road condition data collection. Some of the road agencies are making efforts to
coordinate data collection and organise custodianship centrally. A data custodian is an appointed group or
position that is, by the owner of the data, made responsible and accountable for the management and care
of the data holdings under their control, in line with the defined data policy.
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The database systems and planning software that facilitate this process are depicted in the arrows. Some of
the important elements of the data collection are the required storage capacity of the database systems and
the processing capabilities of the data collection systems. Processing of data during data collection reduces
the need for large data to be stored and enables useable information to be readily available without postprocessing.
To translate data into information, standards and algorithms are crucial for consistent and commonly agreed
(international) indicators. Finally (planning) software provides input to decisions on maintenance, road safety
measures or road design based on models.
Not all facilities are in place for the new technologies to provide useful input to decision making. During
stakeholder consultations it was found that data storage and access in jurisdictions have limitations in
dealing with large amounts of data. Current standards do not allow easy cross-referencing between aspects
of asset management. For example, standards for point clouds are not present which makes the reliable
automatic extraction of information by third party algorithms difficult. The result of this is that the capabilities
of planning software to convert data into useful information for decision making are largely untapped.
When assessing the value of DBPS against three main questions in asset management (What do we own?
What is the condition? What is the performance?), the result depends on the scope of DBPS. DBPS are
generally able to answer which assets there are, they are generally able to answer which conditions the
assets are in and they are able to answer what the performance of the assets is.
Multiple applications of point cloud data
This section gives an example of how Figure 3.7 can be used to identify opportunities for the use of new Big
Data and identifying technologies that might become redundant.
By identifying the links between the technologies, the data that they can collect, the information that can be
obtained from this data, and the decisions that can be made based on that data, the value of the data can be
determined.
Figure 3.8 shows how point cloud data can potentially have multiple applications in different functions of
asset management. Bridge heights could be used for safety measures and heavy vehicle access. Traffic sign
information could be used for safety measures and traffic engineering, and line markings could be used for
maintenance planning and road design.
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By doing this analysis for other technologies and comparing the input of the technology to the actual decision
making, the value of new data collection technologies and existing technologies can be compared.
This can be used to see how data management can be improved by identifying the trends, identifying the
relationships between the collected data and the applications/decisions, identifying the implications of the
trends, and thus identifying opportunities for the use of new Big Data and identifying technologies that might
become redundant.
Comparing the value of different new technologies and the implications from database and planning software
that are currently used by jurisdictions is a big task. It requires obtaining a clear understanding of the
developments in data collection technologies, as provided in this study. It also requires an understanding of
the value of the new data sources in asset management. These understandings need to be operationalised
into useful assessment criteria, and confirmed by stakeholders. Finally the assessment needs to be
performed and evaluated with the stakeholders.
3.2.5 Costs
This section gives a ballpark estimate for the costs of database and planning software for asset
management. Additionally there are costs for data collection; however they are not addressed here. The cost
at issue is related to the costs of data collection. Because of the specific knowledge that is needed for
processing of certain types of data, data processing and storage are offered as a service with data collection.
The considerations of in-house data storage and processing versus outsourcing of data storage and
processing are not addressed. This section only provides examples of costs for the following cost
components of database and planning software:
data storage
data processing
software
labour costs.
Data storage
The Washington Department of Transportation (2011) business case study on LiDAR uses A$7 per year per
gigabyte storage by the Washington State DoT IT department. Based on 3 GB of point cloud data per mile
this is about A$20 per mile. Cloud computing service providers offer data storage for about A$0.125 to 0.15
per GB per month which would be about A$5 per GB per km on point cloud data.
Data processing
The costs for data processing depend on the required calculation tasks. The Washington Department of
Transportation (2011) business case study assumes it needs five new workstations for data post-processing
for the 7000 miles of freeway network. The workstations are estimated at five times A$3000 each, total cost
is A$15 000. Processing intensive tasks like data mining might even require more expensive hardware.
Software
Software costs can vary substantially as well. Database and planning software are sold as a package or as
separate components. Prices vary from about A$10 000 for simple systems with database and current status
work programs functionality to about A$50 000 for systems with predictive modelling and life cycle costing
functionality. The price depends amongst others on how many criteria need to be assessed and how much
the data formats need to be modified. A fully integrated asset management system including buildings,
drainage, parks, etc., can cost up to several hundred thousands of dollars.
Labour costs
Labour costs largely depend on the extent to which data processing, running of models and performing
analyses with the software are automated. Especially for new technologies the level of automation might not
be as high as for existing systems. Additionally there may be setup costs or costs associated with the
integration of new data or information into existing systems.
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Data is obtained from the RAMM database, which is the depository of all asset information such as inventory,
performance and maintenance data. The Road Information Management Systems (RIMS) Group is
responsible for providing leadership and strategic advice to the New Zealand road management industry on
best practice and asset management information systems for roads.
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The WSN is non-labour intensive, non-disruptive to traffic and non-invasive. The system is permanent and
data can be accessed remotely. It is potentially a practical and useful tool in monitoring safety-critical bridges
and structures. Field applications are still limited and fairly new. Long-term reliability of WSN needs to be
evaluated.
To efficaciously investigate both local and global damage, a dense array of sensors is envisioned for large
civil engineering structures. Such a dense array must be designed to be scalable, which means that the
system performance does not degrade substantially or at all as the number of components increases
(Spencer et al. 2004).
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Note that the figures above do not describe the communication from the WSN to the back office. Even if the
final run is wireless, a wired backbone will be utilised in most cases as end-to-end wireless connection is
normally not present. Even a wireless system including 3G or 4G will be composed of wired runs e.g. from
the tower to the exchange. The roll-out of the National Broadband Network will make the final run shorter and
easier.
These systems are likely to be specialised local implementations with special communication requirements.
Depending on the solution, approval needs to be granted by the Australian Communication and Media
Authority to use the spectrum on a case-by-case basis.
Smart sensors
In 2002, the Spec node was designed (Figure 3.12). The size of the Spec node is 2.5 x 2.5 mm. A central
processing unit (CPU), memory, and radio frequency transceiver are all integrated into a single piece of
silicon. It includes an ultra-low-power transmitter that drastically reduces overall power consumption (Gao &
Spencer 2008).
Figure 3.12: Smart sensor Spec node
As described by Cho et al. (2008) a number of smart wireless sensor platforms have been developed in
academia and industry (Figure 3.13). A smart sensor as defined herein has four important features (Spencer
et al. 2004):
on-board central processing unit (CPU)
small size
wireless
low-cost.
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Smart sensors can be used in an environment to both sense and actuate. Sensing requires that a physical or
chemical phenomenon be converted to an electrical signal for display, processing, transmission, and/or
recording. Actuation reverses this flow and converts an electrical signal to a physical or chemical change in
the environment (Spencer et al. 2004).
Development status
WSN are widely applied, however systems are still improving. Sensors are getting smaller, cheaper, longer
lasting, and have more processing capabilities.
Applications matching the SHM standards are being developed. A new sensor board for one of the main offthe-shelf sensors, the Imote2, tailored to the requirements of SHM applications has been designed in 2008
(Rice et al. 2008). An open-source software library for SHM applications of Imote2, Illinois SHM Services
Toolkit (http://shm.cs.uiuc.edu/software.html), has been developed with service oriented architecture to allow
easy implementation of SHM algorithms on smart sensor networks (Nagayama et al. 2008 and Rice et al.
2008 in Cho et al. 2008).
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In conventional SHM systems, the expensive cost for purchase and installation of system components, such
as sensors, data loggers, computers, and connecting cables, is a big barrier to application. To guarantee that
measurement data are reliably collected, SHM systems generally employ coaxial wires for communication
between sensors and the repository. However, the installation of coaxial wires in structures is generally very
expensive and labour-intensive. (Cho et al. 2008).
Possible uses
WSN is used outside the road asset management domain as well, for instance for monitoring of mechanical
machines, condition-based monitoring, volcano monitoring, earthquake monitoring, landslides and SHM. This
report focusses on SHM applications to civil infrastructures to improve road asset management, and
especially focusses on bridges.
SHM is a process that allows the estimation of the structural state and detection of structural change that
affects the performance of a structure. Two discriminating factors in SHM are the time-scale of the change
(how quickly the state changes) and the severity of the change. These factors represent two major sources
of system change: alarm warnings (e.g. disaster notification for earthquake, explosion, etc.) and continuous
health monitoring (e.g. from ambient vibrations, wind, etc.).
Spencer et al. (2004) identify some of the possible uses of WSN and state that the ability to continuously
monitor the integrity of structures in real time can provide for increased safety to the public, particularly with
regard to the aging structures in use today. By detecting damage at an early stage, WSN have the capability
to mitigate structural dynamic response and prevent structures from reaching their limit states. This can
reduce the costs and down-time associated with repair of critical damage. Observing, controlling, or even
predicting the onset of dangerous structural behaviour, such as flutter in bridges, can allow for repair or
removal of the structure before lives are endangered.
In addition to controlling and monitoring long-term degradation, assessment of structural integrity after
catastrophic events, such as earthquakes, floods or fires, is vital. This assessment can be a significant
expense (both in time and money). After an earthquake, typically large numbers of buildings need to have
their moment-resisting connections inspected. Additionally, structures internally, but not obviously, damaged
in an earthquake may be in great danger of collapse during aftershocks; structural integrity assessment can
help to identify such structures to enable evacuation of building occupants and contents prior to aftershocks.
Furthermore, after natural disasters, it is important that emergency facilities and evacuation routes, including
bridges and highways, be assessed for safety. The need for effective SHM is clear, with the primary goals of
such systems being to enhance safety and reliability and to reduce maintenance and inspection costs.
Compared to the data collected periodically during a site visit as is currently common, an on-site test bed
such as WSN can gather continuous health information over a long-term that will be used by e.g. structural
engineering researchers.
Limitations
Though the smart wireless sensor technology has been rapidly improving, there still remain limitations in
hardware, software, and energy supply technology.
Hardware issues to be improved are wireless communication range, data transmission rate, and highfrequency sampling capability. It is expected however that hardware problems may be solved relatively fast
due to rapid developments in electronics technology.
Software technology for the full utilisation of the hardware and for the complete assessment of structural
health has been progressing slower than the hardware technology. It requires multidisciplinary collaboration
among engineers in civil, mechanical, electrical, and computer science engineering.
The battery technology is improving slowest. Research efforts are focused on increasing the battery life, for
example by optimising the WSN to reduce power consumption, improved wireless communication
technology, and by energy harvesting (Cho et al. 2008).
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Previous applications of WSN in SHM generally do not scale to a long enough multi-hop network needed to
cover a large structure, and have not been implemented and tested in a harsh real-life environment (Engel et
al. 2004, Lynch 2004, Spencer et al. 2004). However, in the case of the Golden Gate Bridge, Kim et al.
(2007) demonstrated that this is possible. The Golden Gate Bridge case did provide a few implications for
WSN, which can be interesting research topics. It was found that a small packet size is a bottleneck for
network data transmission bandwidth, but increasing packet size is not a good solution due to the limited
amount of available RAM (random access memory); a limitation resulting from an unshared buffer pool.
Another communication related limitation is the possible interference of the communication equipment with
other systems, especially in urban or industrial areas. Bandwidth licensing is generally not an issue as most
of the communication technologies are on free bandwidths (e.g. Bluetooth, WiFi, WiMax) or communication
service providers (e.g. 3G).
While the opportunities offered by smart sensing for SHM are substantial, a number of critical issues need to
be addressed before this potential can be realised. So, although WSN have been used for smaller structures
extensively, due to these limitations, further technological improvements are still required for the smart
wireless sensor technology in order to become an economical and reliable tool for SHM of large and complex
structural systems (Cho et al. 2008).
When assessing the value of WSN against the three main questions in asset management (What do we
own? What is the condition? What is the performance?), WSN is not able to answer which assets there are,
is very well able to answer which conditions the assets are in, and is able to answer what the performance of
the assets is.
3.3.5 Standards
WSN has different components, being the smart sensors, the operating system and the wireless
communication architecture. These components use different standards and protocols and are discussed
below. Additional to the standards for the components, there are relevant standards for the system as a
whole, like the SHM standards.
Off-the-shelf sensors
There are a number of commercial off-the-shelf standards available. Alves (2009) has listed and categorised
them by node type and typical application, as shown in Figure 3.14. Sensors used in SHM are for example
the iMote1 and iMote2 sensors.
Figure 3.14: Smart sensor types
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Operating system
Origin
Open source
Real-time
TinyOS
URL
Yes
No
http://www.tinyos.net
Contiki
SICS (Sweden)
Yes
No
http://www.sics.se/contiki
Nano-RK
CMU (USA)
Yes
Yes
http://www.nanork.org
ERIKA
SSSUP (Italy)
Yes
Yes
http://erika.sssup.it
MANTIS
UC Boulder (USA)
Yes
No
http://mantis.cs.colorado.edu
SOS
UCLA (USA)
Yes
No
https://www.projects.nesi.ucla.edu/public/sos-2x/doc
Wireless standards
Different wireless standards are used for different sized networks. WSN can span different ranges and can
often use several standards, depending on the network topology. The backbone may use a different
communication standard/protocol than the outer tiers. See Figure 3.15 for an example of a multiple tiered
network topology.
Figure 3.15: Example of a multiple tiered network topology
Figure 3.16 maps different communication standards by network ranges and bit rate.
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SHM standards
This paper focusses on SHM applications as an important use of WSN. Therefore this section addresses
SHM standards as standards for the WSN as a whole. The current standards for SHM are generally written
for wired monitoring solutions. Applications matching the SHM standards are currently being developed (Cho
et al. 2008). However, because of the different nature of wireless sensor networks being in place
continuously, rather than for a limited inspection period, these standards might become subject to change to
better match the different nature of WSN.
3.3.6 Cost of the Technology
This section outlines the cost of WSN technology. Similar to the nature and size of WSN, there are large
differences in costs.
For example, the total system cost of the monitoring system on the Bill Emerson Memorial Bridge in Cape
Girardeau, Missouri, USA is approximately A$1.3 million for 86 accelerometers including installation. That
makes an average installed cost per sensor of a little over A$15 000 (Illinois SHM Project n.d.). A WSN for
SHM implemented, deployed and tested on the 4200 ft long main span and the south tower of the Golden
Gate Bridge costs about A$600 per node. A system with the same functionalities in a traditional PC-based
wired network would cost thousands of dollars for a node (Kim et al. 2007). As SHM systems grow in size, as
defined by the total number of sensors, to assess the current status of the structure accurately, the cost of
the monitoring system can grow much faster than at a linear rate. For example, the cost of installing about
350 sensing channels on the Tsing Ma Suspension Bridge in Hong Kong was estimated to have exceeded
A$8 million (Farrar 2001). Simple and smaller systems can be less expensive. Alves (2009) estimates the
costs for commercial off-the-shelf smart sensors at 1050, setting a target to reduce that to less than 1.
Overall, compared to the conventional methods, WSN provides comparable functionality at a much lower
price, which permits a higher spatial density of sensors. Compared to the wired network, installation and
maintenance are easy and inexpensive in a WSN, and disruption of the operation of the structure is minimal.
Other elements that determine the business case are the potential saving of time for inspectors to do site
visits. These savings require a more elaborate modelling of the work processes of road agencies which is not
in the scope of this project.
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Both datasets exhibit the same characteristic shape. The average absolute difference, the maximum
absolute difference, and the correlation between the data, vary for different measurement points and
different passes of the truck. Depending on the cases the correlation factor varied from 0.95 to 0.99, with
most cases being above 0.98. The results are encouraging, given that NICTAs strain measurement circuit
was not calibrated in a lab setting.
Golden Gate Bridge
Another application was at the Golden Gate Bridge in San Francisco (Kim et al. 2007). WSN on the Golden
Gate Bridge proved cheaper than the traditional wired piezoelectric accelerometer system.
In this case 64 nodes were distributed over the main span and the tower, collecting ambient vibrations
synchronously at a rate of 1 KHz, with less than 10 s jitter, and with an accuracy of 30 G. The sampled
data is collected reliably over a 46hop network, with a bandwidth of 441 B/s at the 46th hop. The collected
data agreed with theoretical models and previous studies of the bridge.
The Golden Gate Bridge is a compelling test bed for proving the usefulness of WSN for actual, difficult SHM
installations. The cable-supported bridge was designed and constructed in the 1930s and opened to traffic in
1937. With a tower height of 227 m above sea level, and a 1280 m long main span, it was the longest
suspension bridge in the world when it was completed. The extreme loading events for the bridge are
expected to be from wind and earthquakes. The goal was to determine the response of the structure to both
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ambient and extreme conditions and compare actual behaviour to design predictions. The network measured
ambient structural accelerations from wind load at closely spaced locations, as well as strong shaking from a
possible earthquake, all at low cost and without interfering with the operation of the bridge. For this
deployment, 64 sensors were deployed over the main span and southern tower, and were the largest WSN
ever installed for SHM purposes by 2007 (Kim et al. 2007).
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Weighing stations often exceed capacity at peak traffic times, and are forced to close while the back-log of
trucks is cleared. When using WIM and ANPR, the weighing station can be used for high risk vehicles,
allowing weight compliant carriers with good safety records to bypass the weigh station. The use and
limitations of WIM and ANPR are described in more detail in Section 4.1.4.
4.1.2 Description of the Technology
Automatic detection of overweight vehicles is a combination of WIM and ANPR. Both technologies are
described, as well as some issues that have been experienced with the integration of the two systems.
Weigh-in-motion
A WIM system is a device which measures the dynamic axle weight of a moving vehicle to estimate the
corresponding static axle weight (Koniditsiotis et al. 1995).
The weigh-in-motion market remains especially buoyant and technological development continues to reflect
this. Both the numbers of countries using WIM technology and the numbers of systems that they deploy are
on the increase. WIM is often combined with other technologies to realise or extend applications (ITS
International 2009).
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The Austroads Weigh-in-motion management and operation manual (Austroads 2010), identifies three main
WIM technologies in the Australian and New Zealand markets. These are the Culway technology, plate-onroad (bending plate and capacitance) technology and piezoelectric cable technology.
Most WIM systems can weigh vehicles at traffic speed. For example, the Culway system detects weights for
speeds between 20 km/h and 180 km/h. More accurate WIM systems work only with low speeds. These can
be used at weight enforcement stations to detect weight-limit or load-limit violations. Most WIM have
accuracy in the order of plus or minus 10% of the gross vehicle load. The accuracy is sufficient for screening
and selection of high risk vehicles, but generally not enough for enforcement. In the Czech Republic a
combination of an accurate WIM and ANPR is used for automatic enforcement of overloaded vehicles since
2010 (CROSS 2013).
Australia has pioneered the use of culverts as a vehicle mass measuring device. Culway has been installed
in many culvert sites in most states and territories. In 2010 amongst the 170 WIM sites in Australia, 140 were
Culway sites (Austroads 2000).
Piezoelectric cable technologies like the quartz crystal WIM sensors can be installed in all types of
pavements (asphalt, open asphalt or concrete) and can measure weight accurately at any speed, from
walking pace to highway driving.
Further benefits are their fast and easy installation, typically between four and six hours per lane, that
requires only a small intrusion of 55 mm depth and 72 mm width to be thoroughly secured in the pavement.
Figure 4.2 shows a piezoelectric cable with quartz crystal sensors installed in the road.
Figure 4.2: Piezoelectric cable with quartz crystal sensors
Annual checks of WIM sensor accuracy should be performed but there is usually no need for recalibration or
maintenance. The sensors are said to have been proven to be rugged and reliable for more than a decade in
operation worldwide in very diverse environmental conditions (Woodford 2013).
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Function
Type II
Type III
Type IV
Value lb. (kg)**
lb. (kg)
20%
5 000 (2 300)
300 (100)
Wheel load
25%
Axle load
20%
30%
150%
12 000 (5 400)
500 (200)
Axle-group load
15%
20%
10%
1 200 (500)
10%
15%
5%
2 500 (1 100)
Speed
1 mph (2 km/h)
* 95% of the respective data produced by the WIM system will be within the tolerance.
** Lower values are not usually a concern in enforcement.
Source: ASTM (2009).
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Type of system
Capture rate
98%
95%
93.1%
85%
85%
72%
98%
95%
93.1%
80%
85%
68%
Comments
Indicative sensor +
cable cost
Indicative
equipment cost
Indicative
installation and
calibration labour
$20k
8hr
$14k
6hr
$25k
2hr
2 strips
(4 modules per lane)
$25k
6hr
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Heavy vehicles crossing the AHB are frequently overweight. This limits the life of the asset. In particular the
clip-ons are sensitive to vehicles in excess of 44 tonnes. In 2009 the clip-ons had to be closed temporarily for
heavy vehicles. Existing WIM showed weights of vehicles crossing AHB but did not identify them.
Approach
The approach is to identify overweight vehicles and send a warning to the trucking companies that often
infringe weight restrictions, and aim at voluntary compliance.
This approach is different from the typical approach of using WIM and ANPR to preselect overweight
vehicles, so the police can stop the vehicles that are overweight at a weighing station. In the case of the AHB
this is not feasible due to geographic conditions. Because the distance between the WIM station and the turn
into the city is very short, there is not space for police to stop and weigh overweight vehicles.
The police are informed of the names of companies that often infringe weight restrictions and the times they
pass. This information is used to pull over and weigh these trucks at a safe location before the bridge.
The same WIM and ANPR system is used to preselect overweight vehicles for an official weighing at a
weighing station in two other locations in New Zealand, in Napier and in Gisborne.
WIM and ANPR system
The system consists of a Pat WIM system and a Pips ANPR system. The Pat WIM system is a bending plate
type. Typically, the accuracy of WIM systems and the reliability of ANPR systems are limited. Consequently
reliability of the combined system is limited. WIM is 5% to 10% accurate 95% of the time (Leach 2013). The
ANPR system has approximately 10% no reads.
Figure 4.6 shows the location of the WIM and ANPR system near the Auckland Harbour Bridge in the
southbound direction. The system in the northbound direction is on the same side of the bridge, but is not
shown on this figure.
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Figure 4.6: Location Auckland Harbour Bridge WIM and ANPR system
Issues
Due to the limited accuracy of the system, the weight limit violations can only be determined as a probability.
Due to the nature of the Pat type WIM system that is used, the accuracy drifts. To be able to determine and
communicate the probability that a vehicle had a number of overweight passes, the accuracy needs to be
known. This means that the WIM needs to be recalibrated every six months. The calibration requires
different types of vehicles with different loads to pass the WIM system multiple times. With the WIM system
covering 10 lanes, this requires about 1000 truck passes. This calibration is carried out in one night by ten
trucks passing the WIM site several times. This calibration costs about $20 00030 000.
Initially, a warning was sent after three overweight passes. Because the underweight passes were not
recorded, and because of the limited accuracy of the WIM system, even transport companies that would
have 100 slightly underweight passes could be identified as having overweight passes a few times and get a
warning letter. To avoid this, the warning letters are now based on the percentage of overweight passes.
This required a change in the software.
Outcomes
The number of passes of heavy vehicles over 44 tons has gradually declined from December 2011 to an
acceptable level (Figure 4.7). There is a good relationship with the transport companies and the issue is well
documented and communicated through industry presentations, publicity through the national press and
publication of the results at conferences.
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Figure 4.7 shows the decline in the number of Auckland Harbour Bridge passes of heavy vehicles over 44
tons. The orange lines indicate the period in which the first batch of warning letters was sent to transport
companies.
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It is important to note that OBM only measures the masses above the sensors; it does not measure the mass
of the axle or the tare mass. During calibration, the mass of the empty trailers is set to zero such that all
mass readings are measures of just the payload mass. Typically, the tare mass is set at a certified
weighbridge when the vehicle is empty. This tare mass is then added to the payload to arrive at the total
mass.
Figure 4.8 details the main methods for mass monitoring. On-board mass monitoring is shown as the centre
box.
Figure 4.8: Methods for mass monitoring
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Fitment of load cells for each axle is more costly than fitment of an air pressure transducer for an axle group.
Thus the preferred commercial choice is to make use of air pressure transducers wherever possible and to
only fit load cells where no air bag suspension system exists. As shown in Figure 4.9, the air pressure from
the air bag suspension system is also an input for the electronic braking system (EBS), where fitted.
Figure 4.9: Methods for on-board mass monitoring
Load cells are typically used for mechanical suspensions as well as the turntable (fifth wheel). Axle load cells
are mounted on the truck chassis to weigh the payload. They provide an accurate and durable mobile
weighing system without causing double handling.
The load cells are connected to a load cell summing box which relays the analogue weight signal to typically
a 1200 digital weight indicator for conversion into a digital weight reading for display to the operator. There
are several types of double-ended shearbeam load cells. Some models are constructed of stainless steel for
harsh environment applications and other models are low profile for limited space requirements. Figure 4.10
shows two examples of double-ended shearbeam load cells. Figure 4.11 shows an axle load cell fitted to a
truck chassis.
Figure 4.10: Double-ended shearbeam load cells
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Fifth wheel (turntable) load cells are used to measure the weight above the tractor units rear axles when
towing a trailer. They are more accurate than using load cells or air pressure transducers on the tractors rear
axles, because the fifth wheel load cells eliminate the potential for inaccuracy caused by friction in the drive
axle group suspension.
Fifth wheel load cells are designed to fit under Holland or Fontaine fifth wheel plates, replacing the standard
risers or slide brackets. These load cells provide immediate weight information without adding substantially
to the trailer height or the tractor weight.
Like axle load cells, they consist of double shear beams made from high strength alloy steel. The internal
electronics are completely sealed and they are designed to bolt-on for easy installation and maintenance.
Figure 4.12 shows fifth wheel load cells on a slider bracket.
Figure 4.12: Fifth wheel load cells on slider bracket
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Figure 4.13 shows an air pressure transducer fitted to an air hose at one end and an electrical cable at the
other. The air hose connects to the airbag suspension system while the diaphragm is fixed inside the sealed
pressure cavity within the APT.
Figure 4.13: Air pressure transducer connected to an air hose and electrical cable
The air pressure from the airbag suspension system is also an input for the electronic braking system (EBS),
where fitted. With EBS systems, there is an air pressure transducer within the EBS module itself. The mass
reading could therefore be sourced from the EBS module.
Figure 4.14 shows the various parts of the air pressure transducer system, being the air pressure transducer,
the hose fittings, the CAN junction box and in-vehicle indicator. Figure 4.15 shows a six sensor configuration
for an air pressure transducer system with a CAN bus interface to the sensors.
Figure 4.14: Air pressure transducer system components
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The arrangement of the axle in conjunction with the airbag suspension and brakes can be seen in
Figure 4.16.
Figure 4.16: Air suspension componentry using square axle beams
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In August 2013, TCA announced it will expand the IAP program to incorporate the use of type-approved onboard mass units (OBMUs) to be known as IAP mass (IAPm). Under these new arrangements, TCA will
become responsible for the Queensland interim OBM solution, which has been administered by the
Department of Transport and Main Roads (TMR).
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The interim OBM solution involves the operation of OBMUs with the IAP as well as facilitating access and
major productivity gains through the use of performance-based standards (PBS) vehicles on key freight
routes, such as between Toowoomba and the Port of Brisbane (refer to the OBM linked to the IAP case
study in Section 4.2.7).
TCA will soon commence type-approval of OBM units against a nationally-agreed performance-based
functional and technical specification to provide transport operators with greater confidence in their use. The
specification incorporates functional and technical requirements for accuracy, security, installation,
calibration and maintenance (Transport Certification Australia 2013a).
As TCA type-approved OBMUs become available, TCA will be able to introduce the IAPm which, for the first
time, will combine the use of in-vehicle telematics, type-approved OBMUs and associated services in an
integrated, certified program administered nationally by TCA for the use of road managers, regulators and
the transport industry. Critically, IAPm will apply the practical experience gained from the interim OBM
solution (Transport Certification Australia 2013a).
IAPm will allow the highest level of vehicle location and mass assurance, where there are identified needs
associated with granting road access for specific vehicle combinations. The axle group masses of the vehicle
can be monitored through transmitting the OBM readings along with the vehicles location to the IAP service
provider at regular intervals.
Typically, the identified need to regulate heavy vehicle access along a route relates to bridges, as the
consequences of structural failure of bridges are far greater than the consequences of road pavement
deterioration. Using OBM to regulate both axle group mass limits and gross combination mass limits for
heavy vehicles allows absolute mass limits to be set for accessing bridges. With this regulation comes
greater certainty of the maximum vehicle load a bridge must support, commonly referred to as the bridges
maximum live load.
Bridge engineers design bridges with a high safety margin in terms of their design load (the actual load the
bridge could support) being well above the maximum live load the bridge is likely to have to support. This is
known as the bridges live load factor:
Live load factor = design load/maximum live load
Typically, bridges are designed with a live load factor of 2 such that they are designed to be able to support
twice their predicted live load. With regulation providing enhanced levels of axle mass compliance and hence
load distribution, there can be greater certainty of a bridges maximum allowable live load. Engineers can
therefore allow a bridges live load factor to be reduced to permit the greater live load vehicles.
For example, a bridge designed to support a maximum live load of 71 tonne with a live load factor of 2 would
actually be designed to support a load of 142 tonne:
Live load factor = 142 tonne/71 tonne
Live load factor = 2
However, if an allowance is made for 79 tonne vehicles then the live load factor would be reduced from 2 to
1.8:
Live load factor = 142 tonne/79 tonne
Live load factor = 1.8
In other words, a bridges maximum allowable live load can confidently be increased because the heaviest
vehicles are monitored by an on-board mass monitoring system to ensure they do not exceed their axle
mass limits or the maximum gross live load limit. This improved confidence allows the bridges safety margin
for supporting live loads to be reduced.
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In light of the effect of a vehicles suspension system on the peakiness of OBM readings, monitoring of
dynamic OBM readings could therefore identify trucks with poor suspension. Upper thresholds of allowable
variations in dynamic load readings might be set to mandate the replacement or maintenance of suspension
systems on trucks which exceed this allowable threshold.
Use of OBM to calibrate WIM systems
Payload mass, as measured by OBM, combined with a vehicles tare mass can be used to determine the
vehicles gross mass. This gross mass, when obtained from several OBM-equipped vehicles, can be used to
calibrate a WIM system. Likewise, a well calibrated WIM system can be used to calibrate a vehicles OBM
system.
When OBM systems first came on the market they were tested against WIM systems. In time, as their mass
readings more closely matched WIM mass measurements, confidence in OBM systems increased in the
marketplace.
Limitations
When used for access management on board mass monitoring will require an institutional context such as
the operating model for the IAP program to ensure for example that the equipment cannot be tampered with
and that it is compliant with legislative and privacy requirements.
When used for regulatory enforcement (e.g. mass-based road pricing), the main limitations of deploying
OBM systems relate to who pays for them. In cases where the use of OBM for regulation allows for greatly
increased productivity and hence profit, transport operators are more than willing to bear the cost of OBM.
However, in cases where the benefit-cost ratio for OBM systems is only marginal, transport operators may
be reluctant to invest in OBM.
This issue of who pays for OBM will need to be addressed if heavy vehicle road pricing is to be introduced
using on-board measured mass as a pricing mechanism. Whether a mass-distance (MD) or mass-distancelocation (MDL) pricing system is introduced for heavy vehicle road pricing, there will need to be a mandatory
requirement for all heavy vehicles charged under the scheme to be equipped with OBM.
As government road agencies fund static weighbridges and WIM systems in Australia and New Zealand, the
expectation of many transport operators may be that government should subsidise the installation, calibration
and maintenance of OBM systems required for road pricing. However, government subsidising of OBM
would come at a great cost to road agencies, greatly reducing the excise tax they would collect from any
such road pricing scheme.
The expectation, however, is that the introduction of a road pricing scheme requiring mass would result in
higher production of OBM systems which would bring down the cost of their manufacture and retrofitting. In
addition, by the time such a mass-based pricing scheme is introduced (several years from now), the vast
majority of heavy vehicles and trailers will be equipped with EBS braking systems as standard and mass
readings could be easily sourced from the EBS modules. Therefore, it is more likely that government would
mandate that truck operators bear the cost of fitting, calibrating and maintaining OBM systems for the
purpose of mass-based road pricing.
From a technical perspective, accuracy may be considered a limitation of OBM systems, particularly if they
are not correctly installed, regularly calibrated (approximately every three months) and properly maintained.
It is generally agreed that load-cell-based OBM systems are more accurate than APT-based systems.
Typically, the measurement from a load cell system varies between 100 kg, and an APT-based system
reports measurements in a 200 kg range.
The strain gauge sensors in both systems provide the same level of accuracy but in APT systems, further
errors are attributed to the variation of air bag suspensions. An air bag suspension can take more than a few
minutes to be completely stabilised after stopping from a movement, so an OBM reading taken while the air
in the suspension is still fluctuating may not capture the true load exerted on the suspension. The behaviour
of an air bag suspension is complicated, and many external factors such as load type and road surface can
Austroads 2014 | 65
significantly affect the time required for it to stabilise. Readings can vary between hill ascents and descents
and transient spikes in readings can be generated as the vehicle traverses ruts and hollows on the road.
It is expected that the accuracy of APT-based systems can be improved if more strict procedures are
followed.
While the factors mentioned above can affect the accuracy of OBM systems, the degrees of inaccuracy
involved may be insignificant if the accuracy levels required for regulatory purposes are relatively low. For
example, for a load reading fluctuating about 200 kg, it is still accurate enough if the accuracy of OBM
measurements for regulatory purposes needs to be only within a half tonne margin.
4.2.5 Standards/Best Practice
An important element of policy for on-board mass technology is how the development of standards is
managed. Guiding principles were outlined by the National Transport Commission Strategic Research and
Technology Working Group in November 2009 with a recommended focus on facilitating interoperability and
minimising the risk of impeding technological innovation.
In summary, the National Transport Commission recommended that:
There is a role for government, through the Draft National In-vehicle Telematics Strategy: The Road
Freight Sector (National Transport Commission 2010a), in clarifying the policy framework to allow for the
development of systems architecture and communication standards that may support improved levels of
interoperability for in-vehicle telematics (including on-board mass) products.
Governments should minimise the imposition of technical product standards that risk stifling innovation. In
some circumstances (such as where stricter monitoring of compliance levels is justified) these may be
unavoidable.
Through the strategy, the government should support industry in the development of a code of practice.
This may provide operators with guidance on how to most effectively utilise in-vehicle telematics in
supporting their management of compliance.
To provide a level playing field and to support competition amongst technology developers and suppliers,
regulatory on-board mass standards should be developed and maintained in a transparent manner
(including publication).
Currently there are no standards in place for OBM systems. However, Transport Certification Australia (TCA)
will soon commence type-approval for OBM units (Transport Certification Australia 2013b). This typeapproval process will assess OBM units against a nationally-agreed performance-based functional and
technical specification to provide transport operators with greater confidence in their use. In addition,
type-approval for OBM units will be supported with operational and maintenance guidelines to overcome
problems that transport operators have cited in the past regarding the ongoing accuracy, performance and
quality of OBM systems.
TCA is currently internally reviewing the performance-based functional and technical specifications as well as
the operational and maintenance guidelines before their imminent public release.
4.2.6 Cost of the Technology
Estimated cost figures
The cost of various OBM combinations falls principally into three components; the sensors, the indicators
and installation cost. APT systems have a significant price differential over load cell systems.
For APT systems, an individual axle group can be fitted with either a single APT fitted to the main airline to
the airbags on both sides of the axle, or two APTs in order to monitor each end of the axle.
For mechanical spring suspensions, fifth wheel (turntables), steer axles and trays on rigid trucks, load cells
are required. To accurately measure all the deflection axes of an individual axle group, a minimum of two,
but more commonly four, load cells are required per axle group.
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APTs are relatively easy to fit via tapping off the vehicles airline to the suspension, whereas load cells are an
integral part of the vehicle and their fitment should ideally be undertaken at the point of assembly of the
trailer/axle. While fitment of an APT on an individual axle may take less than an hour, an aftermarket fitment
of load cells for an individual axle group may take a couple of days, during which time the vehicle is not
working and earning income, imposing a significant and measurable extra cost on such systems.
Table 4.4 provides an indicative cost (as of 2009) of the various systems.
Table 4.4:
Vehicle class
Total
Rigid
$6 5008 000
Rigid
$8 00010 000
Rigid
$5 0007 000
Semi-trailer
Semi-trailer
$7 5009 500
Semi-trailer
$5 0007 000
B-double
B-double
$9 00014 000
B-double
$7 50013 000
Truck manufacturers in the US and Europe are optioning APT-based OBM systems as part of their original
equipment. It is expected that the cost for APT-based OBM systems will fall as demand for these systems
increases.
The regulatory uses of OBM such as the Intelligent Access Program or road pricing require institutional
arrangements and procedures to ensure that on-board mass monitoring equipment is compliant with the
requirements. Additional to the costs for the devices, there are costs involved with the compliance testing
and the establishment of the institutional arrangements.
4.2.7 Case Example
Linking OBM to the IAP for high-productivity vehicles
The route between Toowoomba and the Port of Brisbane is used for the export of grain to international
markets. A round trip is approximately 260 km and around 120 000 tonnes of grain are transported along this
route per annum.
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Enabling access to high-productivity vehicles means fewer truck trips, less wear and tear on roads, reduced
greenhouse gas emissions and big savings for the entire supply chain, including consumers. It was with
these savings in mind that state-of-the-art high-productivity performance based standard (PBS) 2B vehicles
were introduced to transport grain along this route.
The Queensland Department of Transport and Main Roads (TMR) was concerned about the performance of
PBS 2B vehicles (Figure 4.20), their bridge loading effects and road safety implications. ARRB Group was
engaged to conduct a route assessment on these roads using PBS principles while the loading effects on
bridges were assessed by TMRs Engineering and Technology Division.
To provide additional assurance to asset owners, Haulmark, with the assistance of Brisbane-based
electronic weighing specialists Tramanco, successfully developed a proposal to link OBM to the IAP.
Haulmarks rationale was that the inclusion of OBM reporting in these units, alongside the IAP, provided an
enhanced level of axle mass compliance. In addition to assuring asset owners, it also justified a reduction in
the bridge live loading factor due to improved load distributions and a reduction in the number of truck trips.
IAP service provider Transtech Driven plays a lead role, monitoring each vehicles location and axle group
masses whilst in transit and providing the four road owners along the route with assurance these highproductivity vehicles operate in compliance with their route location and axle group mass permit conditions at
all times.
Modelling by TMR has indicated that, with the introduction of PBS 2B vehicles fitted with OBM linked to IAP,
trips could be slashed by 50%, resulting in a reduction of up to 624 000 truck kilometres. This equates to an
estimated saving of approximately 230 000 litres of fuel and a greenhouse emissions reduction of around
490 tonnes or 40%.
Figure 4.20: A PBS 2B heavy vehicle
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Various NDE methods may also be incorporated and combined within a structural health monitoring (SHM)
system. An example SHM system may consist of strain gauges or displacement transducers positioned at
critical locations to monitor strain or resonant frequencies. These could then be complemented with other
NDE methods, for example acoustic emissions (AE) sensors to monitor crack development in steel
structures or scour monitoring devices. In recent times such installations have benefited from the use of
wireless technologies, avoiding excessive cabling and making physical installation easier.
Other types of NDE methods are better suited to periodic investigations, rather than being permanently
installed. Examples include ground penetrating radar, impact-echo and other acoustic methods and xray/gamma-ray methods. These methods typically use waves, fields and/or nuclear methods to look into a
structure to determine the internal as-constructed configuration, detect internal defects or determine material
properties. In many cases they enable faster, better targeted, more comprehensive, safer and/or less
disruptive inspections compared to conventional methods such as random physical sampling/coring, with
little or no damage to the structure under investigation.
This report focusses on NDE technologies suitable for use on bridges and other road-related structures that
are relatively new and innovative or that are not widely used but have potential benefit to road agencies in
the Australian and New Zealand context. The following technologies are addressed in this report:
1. ground penetrating radar (GPR)
2. infrared thermography
3. nuclear methods
4. acoustic/ultrasonic methods
5. fibre-optic sensors
6. microwave interferometry
7. scour monitoring
8. imaging and photogrammetry.
These methods are subdivided into those suitable for permanent installation for continuous monitoring and
those suitable for periodic investigations. Table 4.5 shows whether the assessed NDE technologies can be
used for structural capacity evaluation, the detection of defects, or both. It also shows if the technology can
be used for continuous monitoring or for periodic one-off investigations. This gives an idea of how these new
technologies can help better management of structures.
The benefits of these technologies can be expressed in terms of the types of bridge inspections, being (1)
routine cursory visual inspections, (2) routine detailed visual investigation of components, often using an
inspection unit, and (3) targeted inspection of pre-identified defects. All of these new technologies will impact
the level 3 inspections. However the continuously monitoring technologies can do so in a different way than
the one-off or periodically used technologies.
The one-off technologies are able to identify the severity, scope, location of possible defects without
damaging the structure. This allows for a more selective use of traditional destructive technologies, such as
drilling holes. They therefore not only reduce the damage to structure that would be required to assess the
problem; they can also, when combined with targeted traditional evaluation techniques, provide real
conclusive answers with regard to the status of the structure in much less time.
The continuously monitoring technologies are able to monitor the structures behaviour under different
conditions. The benefit is that it can be identified when safety related indicators such as strain have
exceeded their margins. This means that dangerous deterioration of the structure, e.g. due to heavy loads,
can be picked up immediately and the risks of collapse or further deterioration can be mitigated. Another
benefit is that load-limits can be optimised because the risks of heavy loads are much better known. Data on
strain values from the monitoring systems may be combined with loads when they are known, and this may
be used to better model the structural capacity.
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The benefits of these new technologies will not be in replacing the routine inspections (level 1 and 2
inspections). Even though some of the technologies are typically installed to continually monitor, they
generally target a specific possible issue or spot. General routine inspections will still be required to cover the
many other possible defects that are not monitored by these technologies.
Table 4.5:
NDE technology
Use
Defect detection
Structural capacity
evaluation
Yes
No
Infrared thermography
Yes
No
Nuclear methods
Yes
No
Acoustic/ultrasonic methods
Yes
No
Fibre-optic sensors
No
Yes
Microwave interferometry
No
Yes
Yes
No
Imaging/photogrammetry
Yes
Yes
Continuous/
one-off monitoring
One-off
Continuous
A growing trend in recent times has been to combine a number of NDE methods for structure investigations.
As each NDE method has advantages and limitations, combining disparate methods can provide a crosscheck of results which in turn can reduce ambiguity and increase confidence in the interpretations. Examples
of combining NDE methods for the investigation of structures include those by Gucunski et al. (2013) and
Wiggenhauser (2013).
4.3.2 Description of the Technology
This section briefly introduces each of the technologies.
Ground penetrating radar (GPR)
This equipment typically consists of a control unit connected by a cable to an antenna with either fixed or
separable transmitter (Tx) and receiver (Rx) elements. The system emits electromagnetic (EM) waves at
microwave frequencies via the antennas to look into or through dielectric (i.e. non-conductive) materials
such as concrete or timber. The measured response can be used to determine internal structure, defects and
material properties.
Infrared thermography
This equipment uses a special type of camera to measure variations in heat emitted by a structure. Nearsurface defects and other mechanisms, for example moisture infiltration, can potentially be detected using
these methods based on their influence on surface temperature.
Nuclear methods
These methods use x-rays or gamma-rays to measure the density and depth or to form an image of a
structure. This in turn can be used to determine internal structure, as-constructed properties and to detect
defects. Here only transmission-based methods that do not involve inserting a radioactive source within the
structure are considered (i.e. pavement-style nuclear gauges and backscatter methods are excluded).
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Acoustic/ultrasonic methods
These involve the use of transient stress waves (e.g. pressure, shear or surface waves) generated at the
structure surface to investigate internal structure, material properties and detect internal defects within
structures. There are a range of different techniques using various wave types, equipment and analysis
methods. Examples suitable for periodic investigations include ultrasonic pulse velocity, pulse-echo, and
impact echo and impact response. These methods are largely focussed on defect detection and material
thickness determination. A continuous monitoring example is acoustic emissions (AE), which involves
installing a network of acoustic sensors at key locations on the surface of a structure to monitor crack
formation and progression, typically used for steel structures.
Fibre-optic sensors
Fibre-optic sensors use changes in light to achieve highly sensitive measurements of strain and
displacement. Monitoring systems that use these sensors connect via fibre-optic cables to a measuring and
data logging device.
Microwave interferometry
This non-contact measurement approach involves using electromagnetic waves to measure small
movements and resonant frequencies of a structure subject to dynamic loading/effects. The interferometer
device is typically positioned in a fixed location and simply pointed at the structure to undertake the
measurements.
Scour monitoring
Scour is a major cause in many bridge failures and damage to piers and abutments. These use sensors and
mechanical set-ups to monitor the loss of material adjacent to piers, piles and abutments during flood events.
A typical fixed scour monitoring system includes sensors, data loggers and a data transfer system. The
selection of sensors is based on various sensors and site attributes. The sensors may be connected to the
data logger(s) by a wired or wireless connection.
Photogrammetry
Close range photogrammetry cameras are used to model buildings, engineering structures, vehicles,
forensic and accident scenes. Typically, a camera is hand held or set on a tripod close to the subject and a
3D model or a drawing is produced. Stereo photogrammetry estimates 3D coordinates of points on an object.
Common points are identified on each image and a line of sight can be constructed from the camera location
to these points on the object.
Potentially the following measurements can be made on the bridge structures using photogrammetric
technologies (Juregui et al. 2003):
as-built bridge geometry
settlement and temperature-induced deflections
live load and dead load deflections
initial camber of bridge girders
damage and deterioration such as crack width, section loss, spalling and delamination, etc.
4.3.3 Physical Principles
This section describes the physical principles for each technology.
Ground penetrating radar (GPR)
GPR equipment emits pulsed or continuously modulated electromagnetic (EM) signals into the concrete or
timber structure using an antenna placed on or near the material surface. EM waves emitted into this
material propagate according to Maxwells equations and partially reflect when they encounter a change in
intrinsic impedance, typically at the boundary of contrasting material types (e.g. concrete-air, concrete-water,
etc.), with the magnitude and phase of the reflection depending on the material contrast. The reflected
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response is measured at the antenna relative to the elapsed time, from which a representation of the
subsurface can be determined. Figure 4.21 shows GPR equipment being used.
Figure 4.21: GPR inspection of reinforcement within a precast T-girder
Alternatively, antennas with separable elements can be placed on opposite faces to measure the direct
transmission response or to collect tomographic measurements. These methods cannot penetrate metals;
however, metallic features are usually quite clear within the GPR response. Figure 4.22 shows the postprocessed and migrated GPR data of steel bars within concrete. EM waves are also strongly attenuated
when used on conductive materials, which in certain circumstances may render these methods ineffective.
Figure 4.22: GPR data showing the position of steel reinforcing bars within concrete
Infrared thermography
All bodies above absolute zero emit heat radiation (Minkina & Dudzik 2009). Thermographic cameras
measure thermal radiation emitted by a body, based on thermal properties of various materials and capture
the regions with temperature differences, measuring wavelengths of radiation from 0.7 to 14 m (Gucunski et
al. 2013). Passive thermographic methods measure the structure using ambient atmospheric conditions.
Figure 4.23 is an example of a thermographic image of a concrete pillar of a bridge that shows little variation
in surface temperature. Active methods involve using an external heat source to change the structure
temperature prior to or during the measurement.
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Nuclear methods
Nuclear methods can be divided into two groups radiometric methods and radiographic methods (American
Concrete Institute 1998). Radiometry, also known as gauging, involves measuring the average intensity of
x-ray or gamma-rays passing through a material for a given time. Based on the measured intensity and
known thickness, the average material density can be determined. Alternatively for a known material density
its thickness can be determined. Radiography involves creating an image of transmitted intensity using a
sheet of film or an electronic detector. Figure 4.24 shows a trial of gamma-ray gauging to detect internal
defects within recovered timber bridge girders. A C-shaped frame is use to keep the radioactive isotope
(below the girder) a fixed distance from an electronic detector, which connects to a nearby laptop to display
transmitted radiation intensity.
Figure 4.24: Trial of gamma-ray gauging to detect defects in timber bridge girders
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Either x-rays or gamma-rays can be used for the radioactive source. While x-rays can be generated, gammarays are produced by a decaying radioactive isotope and so can be smaller/lighter. The radiation source is
typically collimated, that is the emissions are directed in a narrow stream towards the detector, to minimise
stray emissions. There is inherent safety, licensing, and in the case of gamma-rays, disposal issues with
these methods that add to the cost of surveys.
Acoustic/ultrasonic methods
Ultrasonic pulse velocity (UPV) involves placing ultrasonic transducers, typically piezoelectric, on the
material surface at a known spacing to measure the velocity of pressure (P-waves) and/or surface waves
(Raleigh) in the frequency range 20300 kHz, typically 24 or 54 kHz (Garnier in Breysse 2012, p. 18). Direct,
semi-direct and indirect configurations can be used for the measurement. The measured velocity can be
used to estimate dynamic modulus of elasticity (Ed), which in turn may be related to the compressive
strength (fc) of concrete samples, however it is difficult or impossible to relate UPV measurements to
absolute strength of in situ concrete (Bungey, Millard & Grantham 2006). Reductions in pulse velocity can
also be used to detect honeycombed or poorly compacted concrete.
Ultrasonic pulse echo measures the time of flight of P-waves or shear waves (S-waves) in the frequency
range 20 kHz-300 kHz to detect internal interfaces and defects (Krause & Mielentz 2012). Waves are
generated and detected using arrays of piezoelectric transducers placed on the material surface. Transit and
reflection time of ultrasonic waves within the material are used to indirectly detect the presence of internal
flaws such as cracking, voids, delamination/horizontal cracking which exhibit as differences in acoustic
impedance (Gucunski et al. 2013). Synthetic aperture focussing techniques can then be used to generate 2D
and 3D representations within the material.
Impact echo this technique is used for flaw detection within concrete (Carino 2001). The method involves
striking the surface to create stress waves and then measuring the response nearby. It is primarily used to
detect delamination in concrete based on detecting wave reflectors or resonators within structural elements
(Gucunski et al. 2013). Stress waves travelling within concrete almost totally reflect when they encounter an
interface with air (Carino 2001). The depth to these interfaces can be estimated from the frequency of the
reflections and the measured or estimated compression-wave velocity of concrete (Gucunski et al. 2013), in
which delamination appears as shallow reflectors (i.e. high-frequency peaks) within the frequency spectrum
of the measured response. Impact echo measurements typically operate in a frequency range between 3 to
40 kHz (Gucunski et al. 2013).
Impulse response this method involves impacting the surface of the structure with a hammer and
measuring the resulting response with a nearby transducer, geophone or accelerometer, using the ratio of
the displacement and impact frequency spectrum (Gucunski et al. 2013). The method differs from impact
echo in that it uses a lower frequency spectrum (0 to1 kHz) and focusses more on the structural response of
the surface itself rather than the propagation time of waves
(Gucunski et al.2013).
Acoustic emissions (AE) this a passive NDE method involving monitoring of acoustic signals arising from
the rapid release of strain energy due to micro-structural changes within a material due to the initiation and/or
growth of cracks, yielding, bond failure, fibre failure and delamination in composites. Based on the difference
in arrival times of these signals at AE sensors placed at different locations, the location of these defects can
be estimated.
Fibre-optic sensors
Fibre-optic monitoring systems include fibre-optic sensors (FOS), fibre-optic cables and a measuring device.
When in operation, a light beam is sent through the cables to the sensors and is modulated according to the
amount of the change in length of the sensor. The sensor reflects back an optical signal to the measuring
device which translates the reflected light into numerical measurements of the change in sensor length.
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Microwave interferometry
This approach involves emitting electromagnetic waves, typically using a stepped frequency approach,
towards the structure under investigation i.e. a series of sinusoidal signals at discrete frequency steps.
Fourier techniques are then used to combine these measurements into a time-domain signal, from which the
particular range of interest (i.e. distance from the interferometer to the target) can be isolated. Using
sequential measurements, the phase-shift of particular frequencies can be monitored, from which the
movement of the structure in the direction of the interferometer can be determined.
Scour monitoring
A number of scour monitoring devices are briefly described below (Lueker et al. 2010) including:
Sonar-based systems: uses a fathometer to continually monitor the river bed depth (Schall et al. 1997),
as shown in Figure 4.25.
Magnetic sliding collar: this mass sits on the river bed and slides down a rod vertically adjacent to the
structure during flood events. The depth of scour is determined from the position of the collar along the
rod, measured manually or by automated means.
Float-out devices: flotation devices are buried at predefined depths, emerging at the surface when scour
has reached those levels. An on-board transmitter is then activated transmitting the float-out devices
digital identification number to a data logger.
Tilt angle/vibration sensor devices: involve measuring the movement and rotation of the bridge itself.
Sounding rods: measure the displacement of a rod with a foot resting on the stream bed via manual or
automated means to monitor scour depth.
Piezeoelectric film sensors: these sensors are installed along the surface of the buried pile/pier/abutment.
The change in pressure is detected by unburied sensors used to indicate the depth of scour.
Time domain reflectometry: electromagnetic pulses transmitted along a probe installed vertically adjacent
to the structure partially reflect when at changes in material types along the probe length and fully reflect
at the end of the probe. By monitoring the round-trip travel time, the distance to the respective boundaries
can be calculated providing information on any changes in stream bed elevation.
Figure 4.25: Example layout of an automated sonar scour monitoring system
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Photogrammetry
Photogrammetry determines geometric properties of objects from photographic images. This is a noncontact, non-destructive SHM technique in which 3D measurements are determined based on twodimensional photographs taken of an object. At least two camera positions are used in the survey. From
each camera position, there is a line of sight that runs from each point on the object to the perspective centre
of the camera. Using the principle of triangulation, the point of intersection between the different lines of sight
for a particular point is determined mathematically to identify the spatial or 3D location of the object point.
The changes in the 3D location of the object point obtained from two sets of photographs before and after
the event will give the resulting displacement of the object point.
4.3.4 Use and Limitations
This section describes the possible uses of the technologies and limitations of the technologies.
Ground penetrating radar (GPR)
GPR is well suited for detecting embedded features within concrete such as reinforcing bars or conduits,
internal defects (e.g. voids and honeycombing) and detecting variations in wall thickness. As the technique
relies on EM waves reflecting from material contrasts, features can only be detected if they contrast
sufficiently with surrounding materials. Consequently GPR is not well suited to detecting thin cracks or
delamination, particularly those that run parallel to the surface being scanned. Similarly, it is not well suited to
detecting boundaries of similar material types (e.g. a join of two concrete pours). However, in some cases it
is possible to detect larger cracks that are transverse to the direction of scanning, particularly if they are filled
with a contrasting dielectric (e.g. water-filled cracks in concrete). Localised cracking and deterioration may
also be detectable where damage has progressed to a point that the affected region contrasts with the
surrounding material. Another issue for GPR is that the EM waves can be severely attenuated due to
increases of ionic conductivity, for example wet concrete with chloride-ingress. However, this disadvantage
can be turned into a benefit, by using increases in signal attenuation as a means of identifying areas affected
by chloride ingress.
As with concrete, GPR is best suited to detecting material contrasts within timber and so is well suited to
detecting larger internal features (e.g. internal holes, rot) or responses from strong reflectors such as
embedded metal bolts. When used on timber girders the GPR approach is fast and non-destructive. The
practical aspects of these investigations are outlined in Riggio et al. (2013). GPR, unlike ultrasound, is not
severely attenuated by cracks. For timber this can be an advantage as old timber girders typically have many
cracks, which limits the penetration depth of acoustic/ultrasonic methods. Of course this also means GPR is
not well suited to detecting those cracks, except where they form a sufficiently large zone which effectively
forms a dielectric contrast to the surrounding timber. An additional consideration is that moisture has a strong
influence on the GPR response, generally leading to a slowing of EM waves. As noted by Muller et al. (2010)
this also provides a means of identifying internal moisture ingress within timber girders of a consistent
diameter.
Infrared thermography
Active infrared thermography methods use an artificial source to heat the structure whereas passive methods
measure the structure at its ambient conditions. In practice, passive methods are far simpler and more likely
to be used for road structures. However, this approach is strongly influenced by the sun, air temperature,
shadows, time of the day, etc. Furthermore, the geometry of the structure can also result in variations of
emitted heat towards the camera (e.g. cylindrical columns v. flat headstocks etc.). Moisture ingress can also
have a significant influence on surface temperature, which can enable thermography to detect its effect.
Although data collection is quick and relatively easy, various factors need to be taken into consideration
when assessing the suitability of thermography for a particular investigation/application.
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Nuclear methods
In practice, the use of nuclear methods is relatively rare for concrete and timber investigations, most likely
due to a combination of safety concerns, expense and practicality issues. A key issue is that these methods
pose a safety risk to operators and the general public because of the use of ionising radiation. Operators
require licensing and in the case of gamma-ray methods, the equipment must be regularly calibrated due to
continual degradation of the isotope. In addition, as isotope disposal (i.e. at the end of its useful life) is
expensive, these costs must also be factored into equipment hire/purchase costs. These issues all add to the
cost and complexity of site investigations. However, in certain critical or high value situations, nuclear
methods may be the only means that will work and so should remain in the toolkit of available NDE methods.
Acoustic/ultrasonic methods
Ultrasonic pulse velocity (UPV) is often used as a rapid, non-destructive method of assessing concrete
quality and estimating elastic modulus based on the velocity of wave propagation. A related technique,
cross-hole sonic logging (CSL), can be used as a rapid method of assessing early-age concrete quality for
bored piles by measuring travel time between a pair of geophones lowered into PVC ducts cast on opposite
sides of the inner face of circumferential reinforcing. Typically, four 50 mm PVC ducts are installed in a cross
pattern, which are filled with water for the measurement.
Ultrasonic pulse echo recent versions of this equipment use an array of spring-loaded dry-point contact
piezoelectric transducers placed on the surface to emit and receive shear waves and then use the synthetic
aperture focussing technique (SAFT) to generate 2D and 3D representations of the subsurface. The
measurements can be used to detect internal objects, interfaces and anomalies (Gucunski et al. 2013). This
equipment is distributed within Australia by PCTE (www.pcte.com.au) and is often used to detect flaws and
interfaces within concrete. The key advantage of this approach, compared with GPR, is the ability to see
through closely spaced reinforcing. Like other acoustic/ultrasonic methods this method requires static
positioning of transducers during the measurement, limiting the rate of data collection/coverage.
Impact echo this technique is well suited to detecting thin delamination that would be too small to detect
using GPR. It requires good contact of the transducer with the concrete surface. In practice, several hits of
the concrete surface may be required to get a valid response. Like other acoustic/ultrasonic methods this
method requires static positioning of transducers during the measurement, limiting the rate of data
collection/coverage.
Impulse response this approach is best suited to detecting concrete delamination, though it has
traditionally been used in road investigations focussing on deeper investigations. Like other
acoustic/ultrasonic methods this method requires static positioning of transducers during the measurement,
limiting the rate of data collection/coverage.
Acoustic emissions (AE) these systems are best suited for continuous monitoring of damage growth within
steel structures. These methods become impractical for concrete, due to the higher signal attenuation.
Furthermore, issues with noise and the ability to discriminate AE events requires specialist expertise for
interpretation of the results.
Fibre-optic sensors
As fibre-optic sensors are made of non-conductive material, they can be used when electromagnetic and
radio frequency interference are an issue. There is long-term stability to noise or signal loss due to connector
and lead wire resistance; they are capable of intermittent readings with no reconnection errors and they are
non-corrosive, embeddable and easy to be bonded to most materials. This means they are flexible to be
applied in any structural shape with different lengths of sensors. Disadvantages are the high installation
costs, the susceptibility to physical damage and often special test equipment is required.
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Scour monitoring
The use of scour monitoring technologies is self-evident. Scour is a major cause in many bridge failures and
damage to piers and abutments. In most cases, scour is not easily noticeable in underwater conditions. In
these cases, monitoring of bed levels at each pier and abutment location should be a required maintenance
activity.
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Photogrammetry
Photogrammetry can be used where traditional instruments cannot be used as no fixed bases can be
provided due to difficult access conditions under the bridge. It is capable of non-contact measuring spatial
coordinates (in three dimensions) of discrete points on the structure.
A disadvantage is that performance of the photogrammetry procedure may be affected by the environmental
conditions like seasonal weather patterns that produce increased wind and cloud cover, shadows and sun
spots caused by solar conditions, dense vegetation, snow, overhangs and water.
4.3.5 Standards/Best Practice
A list of guidebooks, conference proceedings and review papers regarding the use of NDE methods is
provided below. There is a wide range of international standards in use regarding these methods, details of
which can be found in the listed sources.
General
Manuals/guides
PIARC (2012), Inspector accreditation, non-destructive testing and condition assessment for bridges,
report 2011R07, PIARC Technical Committee D3 Road Bridges, PIARC/World Road Association, Paris,
France.
Highways Agency (2006), Design manual for roads and bridges: volume 3: part 7: advice notes on the
non-destructive testing of highway structures, BA86/06, Highways Agency, London, UK.
Conference proceedings
Non-destructive Testing in Civil Engineering (NDT-CE)
th
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Malhotra, VM and Carino, NJ (2003), Handbook on non-destructive testing of concrete, 2 edn, CRC
Press, Boca Raton, Florida, USA.
Wimsatt, A, White J, Leung, C, Scullion, T, Hurlebaus, S et al. (2013), Mapping voids, debonding,
delaminations, moisture and other defects behind or within tunnel linings, SHRP 2 renewal project R06G,
Transportation Research Board, Washington, DC, USA.
Timber structures
RILEM Technical Committee 215-AST Insitu Assessment Of Structural Timber
Kasal, B and Tannert, T (eds) (2010), In situ assessment of structural timber, RILEM State-of-the-Art
Reports, vol. 7, Springer, Netherlands.
Tannert T, Kasal, B and Anthony, R (2010), RILEM TC 215 insitu assessment of structural timber:
report on activities and application of assessment methods, in
th
Ceccotti, A (ed), 11 World conference on timber engineering 2010 (WCTE 2010), Trees and Timber
Institute, National Research Council, Toscana, Italy, pp. 642-8.
Riggio, M, Anthony, RW, Augelli, F, Kasal, B, Lechner, T, Muller, W and Tannert, T (2013), In situ
assessment of structural timber using non-destructive techniques, Materials and Structures, July, 18
pp.
Dietsch, P and Khler, J (eds) (2010), Assessment of timber structures, COST action E55, Shaker,
Germany.
4.3.6 Cost of the Technology
There are three main components that determine the total costs of applying these technologies, being:
the costs for the technology (hardware and software)
the costs for the installation or execution of the surveys
the costs for the processing of the data.
The cost of a survey does not only depend on the technology, but also on local conditions like the size of the
structure and the accessibility. Depending on the technology, the three main components can be fixed or
variable with the size of the structure. Also, for some technologies different levels of analysis can be
performed on the data. Additionally, as these technologies are constantly evolving the associated costs
involved are constantly being reduced. Therefore, no absolute costs are provided. Table 4.6 provides
comments on the factors influencing the costs, as well as a rough relative indication of the total survey cost,
or in the case of a continuously monitoring technology, the total roll-out costs for the complete life cycle. This
includes the costs for the technology, the installation and the processing of the data.
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Table 4.6:
NDE method
Comments
Moderate to high equipment cost, however fast site operation for simple bar
location purposes makes scanning inexpensive. Investigations requiring
data post-processing and more detailed interpretation or reporting add to
investigation costs.
$$
Infrared thermography
Nuclear methods
$$$
Acoustic/ultrasonic methods
$$ to $$$
Fibre-optic sensors
$$$
Microwave interferometry
$$
Scour monitoring
$ to $$$
Photogrammetry
$$$$$
Indicative relative
survey/role out cost*
* $: low costs, $$: medium costs, $$$: high costs, compared to other NDE technologies.
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Infrared thermography
There appear to be few published domestic examples of the use of infrared thermography for investigating
road structures, though the equipment is locally available. For the PIARC survey only Queensland
responded regarding thermography noting rare use. Many international examples, particularly those from the
USA, tend to focus on detecting delamination of bridge decks (e.g. Gucunski et al. 2013; Kee et al. 2012).
The SHRP2 document noted 11.9% use of thermal/infrared on concrete and 0% on steel structures.
Nuclear methods
For the PIARC survey none of the domestic respondents noted use of gamma radiography for concrete
whereas for x-ray (excluding welding inspection use) South Australia noted some use and Queensland noted
rare use. The SHRP2 document noted 16.7% use of radiography on steel structures. Local use includes
Muller (2001) who trialled a gamma-ray gauging device for the measurement of defects within timber, finding
that the device significantly underestimated the size of non-hollow defects. This device was later tested and
test procedures were better developed (Department of Main Roads 2005), however, issues still remain for
non-hollow defects. Portacat Industries (http://portacatindustries.com) have also developed a tomographic
scanning system within Australia for use on timber poles. Such approaches would also have potential uses
for investigating concrete and steel elements.
In the PIARC survey only South Australia noted rare use for impact echo and no domestic road agencies
responded with regard to ultrasonic pulse velocity. Greater domestic use of acoustic/ultrasonic NDE methods
was noted in the PIARC survey for methods used on steel structures. The current SHRP2 survey showed 10
agencies used cross-hole sonic logging (a form of ultrasonic pulse velocity, UPV) for testing the integrity of
drilled shafts (i.e. cast-in-place piles). The SHRP2 document noted 81.0% use of ultrasonics on steel
structures, and also 4.8% use of stress wave analysis of timber structures. Locally Muller (2001) trialled
ultrasonic transmission through old timber girders to detect internal defects, however abandoned further use
as the initial results were unreliable, most likely due to multiple cracks within the old timber girders being
examined and also poor coupling of the transducers. Figure 4.29 shows the trialling of UPV for the inspection
of timber girders.
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Fibre-optic sensors
Case examples of the use of fibre-optic sensors are the structural monitoring of the Tsing Ma Bridge using
Fiber Bragg Grating sensors (Chung et al. 2003), and the evaluation of a large-scale bridge strain,
temperature and crack monitoring with distributed fibre-optic sensors on Gotaalv Bridge, Gothenburg,
Sweden (Enckell et al. 2011).
Photogrammetry
Case examples of the use of photogrammetry are the measurement of vertical bridge deflection of
prestressed concrete girder and non-composite steel girder bridges using digital close-range terrestrial
photogrammetry, and the long-term monitoring of movements of Sturgeon Bay Bridge in Wisconsin (Juregui
et al. 2003).
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Microwave interferometry
An investigation of the IBIS radar interferometry system for monitoring bridge deflections under load was
undertaken by the Queensland Department of Transport and Main Roads during 2007. Measurements and a
radar reflector are shown in Figure 4.30. A concrete box girder bridge and a timber bridge were investigated
using this method. In practice it was found that the system had a number of advantages and limitations. The
rapid measurement repeat rate (~ 200 Hz) and sensitivity of the interferometry approach enabled small
deflections to be measured in quick succession under both static and dynamic loading. However, ambiguity
regarding the position of measurement points required installation of reflectors at key locations. Furthermore,
each measurement point must be both spaced at different radii and separated by around 1 m to enable the
radar to differentiate the points in time. Finally, as the measurement set-up assumes movement towards or
away from the interferometer is due to deflection, horizontal movements of girders were wrongly interpreted
as deflections. However, if judiciously applied in the right context this technology has considerable potential
for monitoring both deflections and resonances under dynamic loading.
Figure 4.30: Microwave interferometry trial (left) and radar reflector (right)
Other observations
A final observation regarding the use of the NDE methods listed in this report is that domestic use of NDE
methods may be lagging international practices, in some cases. The PIARC survey noted GPR is often used
in France and Belgium and gamma-radiography is often used in France. Within the USA a notable finding
was that 10 agencies currently use cross-hole sonic logging for the assessment of piles, and in the case of
California this is also combined with gamma-gamma logging.
However, these observations should also be tempered with the knowledge that Australian/New Zealand
investigation needs may vary based on current bridge stock and maintenance practices. For example many
international investigators focus on bridge deck delamination (i.e. because of corrosion due to use of de-icing
salts), however, it is generally not a significant domestic issue. Another example is detecting improper
grouting within post-tensioned cable ducts; however, such bridge types are less common in the
Australian/New Zealand context. Nonetheless there may still be valuable lessons to be learnt from overseas
NDE inspection practice.
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Figure 5.1 shows 2 km of simultaneous TSD deflection data and GPR measurements. The blue line shows
pavement strength measured by the TSD. The bottom part of the figure shows the density of the road
structure at different depths. It is visualising the different layers of which the road is constructed. As indicated
by the arrows, transitions in the road structure and pavement strength are very consistent. For instance,
reduced pavement strength as shown in the highlighted rectangle might indicate voids and trigger more
detailed analysis by undertaking local borehole investigation and taking trenches of that section of the road.
Currently road quality is being assessed by taking trenches. The big advantage of the new GPR technology
in combination with TSD is that characteristics of roads such as pavement thickness, ingress of moisture,
voids and construction joints can be monitored much faster, and therefore the complete network can be
surveyed at a much lower cost. Also the performance of the new radar has improved which allows it to model
a reliable 3D image of the complete road network. This includes different layers of the road structure, voids
and construction joints. This allows for assuring the representativeness on trenches of a certain stretch of road.
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Other uses of the new noise modulated GPR are measurements of the depth of the hard shoulder. This
information is needed for hard shoulder running and is often not available in records. Also, because the radar
is good in detecting water, it can be used to assess when it is safe to reopen roads after flooding. Road
agencies currently do not have sufficient data on which to base their decision.
5.2.3 Case Examples
A network-level trial with the new Australian made 3-dimensional Noise Modulated Ground Penetrating
Radar (NM-GPR) was undertaken in 2010 by the Queensland Department of Transport and Main Roads in
which more than 900 lane-kilometres of data were assessed, Muller (2012). Subsequent analysis compared
output from the NM-GPR highway speed road measurement with the Danish Traffic Speed Deflectometer
(TSD). The examples given in Muller and Reeves (2012) illustrate how these methods can be combined to
enable much more rapid and comprehensive investigations of road pavements than is currently possible.
Overall the combination of TSD and the new form of 3D NMGPR methods were found to be
complementary, providing significant benefits.
FCD/trajectory based
Bluetooth
Trajectory based
ANPR cameras
Trajectory based
Cellular antenna
FCD
GPS
FCD
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6.1 Findings
This section summarises the main findings for each of the new technologies in this paper.
6.1.1 3D Imaging
3D imaging (priority 1) has many possible applications in different areas of asset management including
safety, infrastructure maintenance planning, and road design, and even in other sectors such as energy.
The benefits of 3D imaging are generally quantified in terms of cost savings in the data collection process. A
combined data collection effort between different departments of a road management agency can have a
large contribution to a positive business case for their common benefit.
A current limitation to cost-effective use of 3D imaging technologies is that the extraction of relevant features
like bridge heights can only partly be automated. Although the distance measurements are automated, the
systems cannot always identify the feature they are measuring. The need for manual identification and
extraction of measured features such as bridge heights, traffic signs or clear zones can be labour intensive,
and therefore automatic extraction is crucial to realising the benefit of 3D imaging.
6.1.2 Wireless Sensor Networks
Wireless sensor networks (priority 1) are networks of smart sensors with embedded microprocessors and
wireless communication links have the potential to fundamentally change the way in which Australias
bridges, highways and buildings are monitored, controlled, and maintained.
While the opportunities offered by smart sensing for structural health monitoring are substantial, a number of
critical issues need to be addressed before this potential can be realised. Although the smart wireless sensor
technology has been rapidly improving, there still remain limitations in hardware, software, and energy
supply technology.
Costs of wireless sensor networks are generally much lower than the costs of traditional wired solutions and
there are additional benefits in the ability to monitor structures permanently in a way that is non-disruptive to
traffic and non-invasive.
6.1.3 Databases and Planning Software
Databases and planning software (priority 1) are commonly used in asset management. However, as new
data collection technologies are becoming more affordable, automated and practically applicable, large
amounts of new data, called Big Data are becoming available for asset management applications. However,
many databases and planning software cannot accommodate and use this new data and information.
Current standards for the specification and cross-referencing of data between parallel areas of application
are often lacking. In addition, current data storage and access systems have limitations which may be
exceeded by the requirements of Big Data, and the capabilities of software to transform such data into useful
information are largely untapped. Databases and planning software play an important role in several aspects
asset management. For these reasons the development of databases and planning software to accommodate
and use Big Data is expected to have a large impact on asset management processes and decisions.
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The scope and complexity of databases and planning software used in asset management vary strongly
between road agencies. As do the costs of databases and planning software and the potential benefits of
updating and improving them. The costs and benefits of investments in databases are to be determined on a
case-by-case basis.
6.1.4 Non-destructive Evaluation Technologies for Structures
There is a large range of methods used for non-destructive evaluation of structures (priority 2), using
different technologies. These methods are used to assess the conditions and wear and tear of structures as
a result of heavy loads, weather or age.
New methods that have been discussed are ground penetrating radar (GPR), infrared thermography, nuclear
methods, acoustic or ultrasonic methods, fibre-optic sensors, scour monitoring methods and photogrammetry.
There are two principal ways to look at structures. The first is to assess the structural capacity, which applies
to the structure as a whole. The second is to look into a structure to determine the internal as-constructed
configuration, detect internal defects or determine material properties. This generally tells something about
specific parts of the structure. Some methods are suitable for structural capacity assessment; others are
more suitable for detecting specific defects.
Another categorisation of the technologies is that some technologies are suitable for continuous monitoring,
whilst others are suitable for one-off or periodic assessments.
A growing trend in recent times has been to combine a number of NDE methods for structure investigations.
As each NDE method has advantages and limitations; combining disparate methods can provide a crosscheck of results which in turn can reduce ambiguity and increase confidence in the interpretations.
6.1.5 Automatic Detection of Overweight Vehicles
Automatic detection of overweight vehicles (priority 2) is a combination of weigh-in-motion (WIM) technology
and automatic number plate recognition (ANPR) technology, the former to discreetly detect a vehicle and
quantify its weight, and the latter to link that evaluation to a particular vehicle. The combination of WIM and
ANPR is used at specific locations to protect bridges and sections of highways from damage caused by
overweight vehicles and to improve road safety. It is generally used for real-time pre-selection of overweight
vehicles for enforcement.
6.1.6 On-board Mass Monitoring
On-board mass monitoring (OBM, priority 2) is the measuring of a vehicles mass using on-board
instrumentation. For trucks, this is achieved through sensors which measure the mass over each axle.
These sensors can either be load cells, which measure mass based on the load applied to a strain gauge
within the load cell, or air pressure transducers, which measure mass based on the air pressure within an
axles airbag suspension.
OBM can, for example, be used for heavy vehicle road pricing and for enforcement of heavy vehicle road
access. It could also potentially be used to identify and locate road deterioration when linked to a locationbased telematics system. Currently there are no standards in place for OBM systems. However, Transport
Certification Australia (TCA) is currently developing a type-approval process for assessing OBM units against
a nationally-agreed performance-based functional and technical specification. This soon to be available typeapproval process should provide transport operators with greater confidence in their use of OBM systems.
Austroads 2014 | 93
6.2 Discussion
This section discusses the new technologies in terms of four main criteria for improving efficiency in asset
management which have been addressed in this report. These criteria are:
potential use in asset management
market readiness and current limitations related to that
quality of the data (i.e. scope, accuracy, detail, and repeatability)
costs and business case issues.
These criteria were used in Stage 1 of the project to prioritise a long list of new technologies.
6.2.1 Potential Use in Asset Management
The new technologies assessed in this report can be applied to different areas of asset management. Some
technologies have a very specific use, while others have a much broader use, and therefore potentially a
larger impact.
Where 3D imaging technology (e.g. LiDAR) can be applied to a range of areas including safety, infrastructure
maintenance planning and road design, wireless sensor networks are applicable to the specific area of
structural health monitoring. Databases and planning software and the use of Big Data can also be applied
across all areas of asset management. Therefore, the potential impact of 3D imaging and better use of Big
Data by databases and planning software is expected to be larger than that of wireless sensor networks.
Austroads 2014 | 94
Non-destructive evaluation technologies are used for the assessment of the conditions and wear and tear of
structures as a result of heavy loads, weather or age. Automatic detection of overweight vehicles can be
used to protect structures and roads from excessive wear by identifying overweight vehicles to warn them or
select them for official weighing. On-board mass monitoring could be used for access control, mass-based
road pricing or to identify and locate road deterioration. A combination of these three new technologies can
be applied to assess the risk of deterioration of roads and structures and to manage the loads on the
network by allowing access of heavy vehicles based on their actual accurate weight. On-board mass
monitoring has potentially the largest impact on asset management of these three technologies as it could
provide accurate weight data throughout the network which allows for both more refined access
management and assessment of the impact.
6.2.2 Market Readiness and Current Limitations
Some technologies are more new than others. The development stage of the technologies ranges from
those that still need to be tested on the road for the first time to technologies that are fully operational and
matured in other parts of the world.
LiDAR, the most common 3D imaging technology, is being used increasingly, for example in the USA but
also in Australia. Although LiDAR has been developing quickly, and continues to do so, it is market ready,
much more so than for example wireless sensor networks or applications of Big Data in asset management
databases and planning software. Wireless sensor networks are currently being piloted. For specific cases
like the Sydney Harbour Bridge, the technology already has huge benefits. For more standardised
applications, the technology needs further development.
Non-destructive evaluation technologies for structures are being used to assess the damage to structures
when issues are evident. However they are being used more frequently and increasingly for monitoring
purposes. There is a range of methods in different stages of maturity. Most innovations are incremental
improvements of existing systems.
Automatic detection of overweight vehicles is a combination of two very mature technologies, weigh-inmotion and automatic number plate recognition. The combination of both technologies has been deployed
numerous times as well. First generations of on-board mass monitoring systems are commercially available
as both aftermarket and built-in systems. Type approval procedures are currently being developed in
Australia.
6.2.3 Quality of the Data
The quality of the data can be expressed in terms of e.g. scope, accuracy, detail, and repeatability. Both 3D
imaging (e.g. LiDAR) and wireless sensor networks provide high quality data. These technologies score high
on scope, accuracy, detail as well as repeatability. For both technologies the challenge is in extracting the
useful information. Database and planning software uses existing data. The quality of the information
produced by these systems depends on the quality of the data that is used as an input. Current data sets are
sometimes incomplete and partly out-of-date.
Several of the technologies in this report address the risk of deterioration of roads and bridges by heavy or
overweight vehicles. The type and quality of the data collected by these technologies are very different. Nondestructive evaluation technologies often collect very specific data (small scope) in high detail and with high
accuracy. Systems for automatic detection of heavy vehicles collect data for all passing vehicles; however,
the accuracy is insufficient for legal weighing. On-board mass monitoring provides similar accuracies in
terms of weight; however, the scope is very different. Rather than collecting data for every vehicle in a
specific location, it collects data for specific vehicles throughout the network.
Austroads 2014 | 95
6.3 Conclusions
The following suggestions are made to guide road agencies in the adoption of these new technologies.
These suggestions are based on the findings from the literature review and the stakeholder consultations.
6.3.1 3D Imaging
Because of the potential of 3D imaging of roads and roadsides it is likely to get a prominent place in different
areas of asset management. To realise the potential and overcome the current difficulties of extracting
information from point clouds in an automated and efficient manner, a common platform to exchange best
practice in feature extraction and the development of national standards for mobile 3D imaging surveys could
be initiated.
6.3.2 Wireless Sensor Networks
Wireless sensor networks have a large potential in structural health monitoring. Since wireless sensor
networks are still in a piloting stage and have technical limitations, road agencies could engage with
knowledge institutes and to facilitate pilots that can contribute to overcoming the current limitation of wireless
sensors and encourage the development of smart new algorithms to determine structural health indicators
based on wireless sensor networks.
Austroads 2014 | 96
Austroads 2014 | 97
High quality origin-destination data is quickly becoming available from GPS based probe data from
connected vehicles and smartphones, also called Origin-destination data collection technologies. It is
suggested to use origin-destination data for predicting travel demand when planning investments for road
infrastructure (re)development.
It is suggested to further improve safety at work zones by making existing Smart work zones more
intelligent and situation dependent.
Scheduling roadwork is often a complex activity with many different factors taken into consideration. To
optimise societal benefits it is suggested to consider and test new algorithms for Roadwork scheduling
software which include the significant cost component of road user costs, including the risk of work being
delayed into peak traffic periods.
Technologies
GAM Part 5A: Inventory and national standard/guideline for mobile LiDAR
DBPS
GAM = Guide to Asset Management, GTM = Guide to Traffic Management, GRS = Guide to Road Safety.
Austroads 2014 | 98
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