GAS PIPELINE 18 x 0.

438
(Zubair/1 FAO)
Inspection and Test Plan
Ref #: CX-140507-ITP-001
CPCC#: P/SOCGP-IN-MR-0212-1800
Rev #: A
Date: 14-Oct-2014

INTECH Process Automation Inc.

4903 W Sam Houston Parkway N, Suite A100, Houston, Texas 77041, USA
Tel: +1 713 849 1000 Fax: +1 713 856 0785
Email: info@intechww.com URL: www.intechww.com

TK- GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

Inspection and Test Plan

REVISION HISTORY

Rev #

14-Oct-14

Date

Reissued for
Review

Description

WH

MR

SIA

WRT
by

RVW
by

APD
by

INTECH

CX-140507-ITP-001

Page 1 of 5

APD
by

APD
by

CUST

End
User

Comments

TK- GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

Inspection and Test Plan
Examiners & Witnesses
Intechs Representative:

Name:
_________________________________
Designation: _________________________________
Signature: _________________________________

Intechs Representative:

Name:
_________________________________
Designation: _________________________________
Signature: _________________________________

Intechs Representative:

Name:
_________________________________
Designation: _________________________________
Signature: _________________________________

KPJVs Representative:

Name:
_________________________________
Designation: _________________________________
Signature: _________________________________

KPJVs Representative:

Name:
_________________________________
Designation: _________________________________
Signature: _________________________________

KPJVs Representative:

Name:
_________________________________
Designation: _________________________________
Signature: _________________________________

Approvals
Project Lead Engineer

____________________________________________
Madiha Rafiq

Project Manager

____________________________________________
Syed Irfan Ali

CX-140507-ITP-001

Page 2 of 5

TK- GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

Inspection and Test Plan

SN

Inspection Details

Description

Reference documents
INTECH Index

Document Check

CX-140507-DOCINDX-001

1.01

Review all FAT relevant documents

CX-140507-DOCINDX-001

HW and SW inventory check

2.01
2.02

HW check
Check of SW licenses/versions including
firmware
Spares, consumables, and tools

2.03

3
3.01

Mechanical inspection
Cable entry, support bars and
accessories (cable clamps, glands, etc.)

3.02
3.03
3.04

Labeling, tagging
Mounting of components and modules
Screwed connections, terminal
connections
Earthing, equipotential bonding
Electric shock protection, warning labels
Maintainability of cabinets fans,
construction of cabinets
Spare capacity
Wiring and Terminal Inspection
Wiring and cabling, cabling of internal
circuits
Fusing, circuit-breakers
Tagging, labeling
Segregation of lines, colors, crosssection, voltages, Exi
Wire crimp inspection
Manual wire crimp pull test
Cable duct loading
I/O wiring to terminals and connector
labeling
System cable plug orientation
System voltage insulation test
Start-up test and general system
function
New start (from start to zero point,
stop/start)*
On-line change
Controller cycle time
Display call up time
Value updated time
System load (memory capacity, Storage
capacity, etc.)
Log-on strategy and level
Alarm processing strategy and
acknowledgement

3.05
3.06
3.07
3.08
4
4.01
4.02
4.03
4.04
4.05
4.06
4.07
4.08
4.09
4.10
5
5.01
5.02
5.03
5.04
5.05
5.06
5.07
5.08
6

System alarm test

CX-140507-ITP-001

Reference documents
KPJV Index
P/SOCGP-IN-MR-02121000
P/SOCGP-IN-MR-02121000
P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304

Comments
Intech
Customer

To verify that HW
architecture, qualities,
dimensions, painting,
etc. are in accordance
with the relevant
documents.
Furthermore, SW
licenses, spares and
consumables shall be
checked.
To inspect HW
architecture and
layout as against the
approved documents.

CX-140507-GL-001
CX-140507-FAT-001

CX-140507-GL-001
CX-140507-FAT-001

P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304

Witness

To verify that the

wiring is in
accordance with the
guidelines given by
the project
specification and that
the approved HW
documents and
workmanship are in
compliance with
industry standards.

CX-140507-GL-001
CX-140507-FAT-001

P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304

Witness

To verify that the

system has no
problem to start up,
recover from power
failure and perform
on-line loading.
Furthermore, it shall
be verified that the
system is operating
with-in the given
limits

CX-140507-GL-001
CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001

P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701

Witness

To verify the

CX-140507-GL-001

P/SOCGP-IN-MR-0212-

Witness

Page 3 of 5

Copies of
relevant
drawings shall
be checked and
signed by the
customer and
user to serve as
proof.

Record

TK- GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

Inspection and Test Plan
SN
6.01
6.02
6.03
6.04
6.05
7
7.01
7.02
7.03

8
8.01
8.02
8.03

8.04
9
9.01

Inspection Details

Description

Reference documents
INTECH Index

Reference documents
KPJV Index

Fuse, breaker monitoring

Cooling fans
Communication, network monitoring
Short circuit, wire break, out of range,
earth fault
Watchdog, if any
Visualization/Operation
Colors of background and color changes
Symbols
Static text and dynamic changes

announcement of
system-related
failures, cabinet
alarms and systemgenerated alarms to
appear on system.

CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001

1500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701

To verify the
functionality of
standards and graphic
display arrangements
in accordance with
the specifications.

CX-140507-GL-001
CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001

Test of functionality of loop

Identification and labeling of the
loop/function
Test relevant I/O up to the display
Check of functionality in detail with all
the related interlocks, alarms, messages,
displays, trends, signals updating on
graphics and face plates
Operation of tags, trends archiving

To verify the
functionality of the
system according to
the given documents

CX-140507-GL-001
CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001

P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701
P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701

Integration of subsystems
Check of functionality in detail with all
the related alarms, messages, displays,
trends, signal updating on graphics and
faceplates

To verify the
interoperability of the
system according to
I/O list for the
relevant signals, FBD,
C&E, etc.

CX-140507-GL-001
CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001

CX-140507-ITP-001

Page 4 of 5

P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701

Comments
Intech
Customer

Witness

A project
Specific
checklist
detailing the
elements of each
loop to be tested
shall be
completed

Witness

Test shall be
performed as
with hardwired
I/O after
consideration of
the site
conditions of
serial links, for
example,
transmission
time.
MODSIM
/MODSCAN
(Modbus
Simulator will
be Used for
testing of Serial
Link )

Witness