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Table of Contents
Scope and Functional Requirements ............................................................... 3
1.1 Introduction .................................................................................................... 3
1.2 Design Objectives......................................................................................... 4
1.3 System Description ...................................................................................... 4
1.3.1 Rationale for Heating ............................................................................ 4
1.3.2 Heating Facilities Proposed ................................................................. 5
1.3.3 Heat Transfer Equipment ................................................................... 11
1.4 Quantification of Heating Duties............................................................... 12
1.4.1 Injection Heating Duties ..................................................................... 12
1.4.2 Vent Heating Duties ............................................................................ 13
1.5 Requirement for New Facilities / Further Work ...................................... 13
2. Assumptions....................................................................................................... 14
3. Design Requirements ....................................................................................... 15
3.1 Heat Loads .................................................................................................. 15
3.2 Temperature ................................................................................................ 15
3.3 Pressure ....................................................................................................... 15
3.4 Physical Properties..................................................................................... 16
3.5 Materials of Construction........................................................................... 16
3.6 Insulation ...................................................................................................... 16
3.7 Equipment Isolation / Protection .............................................................. 16
3.8 Process Control .......................................................................................... 16
4. Mandatory References ..................................................................................... 17
5. Supporting References..................................................................................... 17
1.
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Table of Figures
Figure 1-1 Gaseous Phase Case - Offshore Process Infrastructure ................ 6
Figure 1-2 : Proposed Offshore Infrastructure with Fired Heater ..................... 8
Figure 1-3 Full Flow Case With Separate Heaters on Each Flowline............. 10
Figure 1-4 : Estimated Field Life Injection Duties for Steady State Dense
Phase Operation and 1600 MWg Power Plant Capacity .......................... 12
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1.
1.1
Introduction
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1.2
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Design Objectives
The design objective is to ensure that essential heating
requirements are supplied to the facilities under all foreseeable
operating circumstances in the most effective manner. The system
should also be able to be controlled / monitored remotely including
start-up and shutdown.
Priority shall be given to health, safety and environmental issues
with a view to identification and elimination of potential hazards
before they become a problem.
1.3
System Description
1.3.1
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1.3.2.2
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Proposed Infrastructure taken from ITT submission D172 and shows a fired heater and
depressurisation heater and a riser base ESDV. The actual system layout maybe different
from this when the final offshore flowscheme is developed.
Kingsnorth CCS Demonstration Project
The information contained in this document (the Information) is provided in good faith.
E.ON UK plc, its subcontractors, subsidiaries, affiliates, employees, advisers, and the Department of Energy and Climate Change (DECC) make no
representation or warranty as to the accuracy, reliability or completeness of the Information and neither E.ON UK plc nor any of its subcontractors,
subsidiaries, affiliates, employees, advisers or DECC shall have any liability whatsoever for any direct or indirect loss howsoever arising from the use of the
Information by any party.
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Figure 1-3 Full Flow Case With Separate Heaters on Each Flowline
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1.4
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Figure 1-4 : Estimated Field Life Injection Duties for Steady State Dense
Phase Operation and the full 1600 MWg Power Plant Capacity
Steady State Injection Heating at Offshore for a Power Plant Capacity of 1600 MWg
(Dense Phase Operating Cases)
20
18
16
14
Duty (MW)
12
10
8
6
4
2
0
0
20
40
60
80
100
120
140
160
For alternative power plant capacities the heating duty can be pro-rated to
estimate the required heating duty.
Kingsnorth CCS Demonstration Project
The information contained in this document (the Information) is provided in good faith.
E.ON UK plc, its subcontractors, subsidiaries, affiliates, employees, advisers, and the Department of Energy and Climate Change (DECC) make no
representation or warranty as to the accuracy, reliability or completeness of the Information and neither E.ON UK plc nor any of its subcontractors,
subsidiaries, affiliates, employees, advisers or DECC shall have any liability whatsoever for any direct or indirect loss howsoever arising from the use of the
Information by any party.
180
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2.
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Assumptions
1. The offshore facility will be a Normally Unmanned Installation
(NUI), if at all possible.
2. The heating system will initially be designed to handle the CO2
flow for the demonstration case (6600 tonnes/day), which is of
the full CO2 flow from the 1600 MWg power plant. Heating duties
are presented in this philosophy for the full power plant capacity
(1600 MWg). The heating duties for lower power plant outputs,
during dense phase operation, should use the data from the
1600 MWg case and prorate them accordingly.
3. It is assumed for the full flow scheme that the preferred heating
arrangement and means of providing heating energy offshore
will be determined in the next stage of design.
4. A vent heater has been assumed to aid CO2 dispersion and
avoid a visible plume of CO2 snow. The requirement for this
equipment item needs to be checked through dispersion studies
etc.
5. In order to avoid the requirement for high integrity low
temperature trip systems, then systems that are downstream of
the heater will be designed to cope with short term exposure to
very low temperatures (minus 78 deg C). This event could occur
in the event of heater failure.
6. The use of a local reservoir as the fuel gas source has been
discounted for the fired heater option. This is due to the fact that
the additional fuel gas treatment facilities would be required, and
the fact that it is extremely unlikely that the source of fuel gas
would be available for the 40 year design life.
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3.
Design Requirements
3.1
Heat Loads
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Temperature
The design temperatures of the heating system are to be confirmed
at a later stage of design, once the flow scheme and means of
providing heat has been agreed. However, it should be noted that
items subjected to CO2 downstream of a choke valve could see
temperatures as low as -78C (assuming no upstream heating).
To guarantee a single phase fluid downstream of the choke valve
(during dense phase operations), the CO2 fluids need be heated to
ensure the temperature downstream of the choke is above the
critical temperature of CO2, which is circa 32C.
The heater outlet temperature will be dictated by the pressure
upstream and downstream of the choke.
It should be noted that heating during the gaseous phase operation
should not normally be required.
3.3
Pressure
The design pressures of the heating system are to be confirmed at
a later stage of design, once the flow scheme and means of
providing heat has been agreed. The maximum pressure will partly
be determined by the need for line packing of the flowline (to act as
CO2 storage) and could exceed 200 barg.
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3.4
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Physical Properties
The physical properties of the heating medium will be advised at a
later stage of design, if this option is selected at the next stage of
design.
3.5
Materials of Construction
Reference should be made to the Materials Selection Report For
Offshore Infrastructure Phase 1A, Doc. No. KCP-GNS-PLD-REP0009. Appropriate materials of construction should be selected.
These will depend on what flow scheme and the means of heating
selected. It should be noted that care must be taken when selecting
elastomers in contact with CO2, due to the potential for the
adsorption of high pressure CO2 into components. It is therefore
recommended that extensive testing takes place of any selected
elastomers that could come into contact with pressurized CO2.
3.6
Insulation
Depending on the heating option selected at the next stage of
design personnel protection and or heat conservation insulation
may be required on the heating system.
3.7
3.8
Process Control
The heating system on the offshore installation shall be designed to
be self regulating. The control philosophy will be to provide
sufficient heat to the CO2 such that it can be injected / vented at the
correct temperature.
Given that the offshore installation will be largely unmanned, the
system should have the ability to be started / stopped remotely.
This will be considerably easier in the case of the electric heater.
The performance of the system will require to be monitored by
onshore operators.
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4.
Mandatory References
M1
Supporting References
S1
Internal Report.
S2
Intrernal Report.
S3
S4
Internal Report.
S5
Internal Report.
S6