memes mt DESIGN PRACTICE STEAM JACKETED PIPING PRG.TP.JAK-1007 Rev.0 August 1994 Foo coge : MOT GG QUA 0508 Sn. o¥Rev 184 le oct’ CRIDESBE.DOT Data tle RG YOR7E. DOC COnIDENTAL cossven Soe ncsenye Sramproget Noo be rows Ts ates ovsad forests cern nose orwh eas Seen 3cae eyet BaF eanacet Rev. 0 Date Aug 1994 ( ‘Sheet 2 (21) CONTENTS 4. GENERAL 3 4.1. Scope and Field of Application a 4.2, Measurement Units 3 1.3. References 3 1.4, Abbreviations 3 2, ACTIVITIES 4 2.1, Piping Layout 4 2.2. Documents Produced 5 2.3, Materials Selection 5 3. JACKET INSTALLATION 9 3.1. Constraints to be consider during Design 3.2, Jackets on Rectilinear Piping 9 - 3.3. Jacket Fittings 12 3.4, Requirements for Disassembly 14 3.5. Sulphur Lines. 7 4. TESTING a 4.1, Necessary information 21 Fem code :MOTGG OUAOSHE Snot Ren. 1.94 File coue: CRIDESBE.OOT a tepRarecte.20C ‘CONFIDENTIAL eocumen Sole propery a! Snamproger). Net! ¢noun fo Thec pares oF usec fr Pumas cher nap Rese fer wich thas een 5Rev 0 Date Aug. 1994 Sheet 3 (21) 1 GENERAL 14 ‘Scope and Field of Application ‘The purpose of this document is to provide the Piping Design Engineer with the necessary instructions for the definition of jackets on steel pipes where heating by steam is required for process reasons 42. Measurement Units The units of measurement indicated in the dacuments issued for the activities in question are normally those specified in the Project Specifications. It these documents do not prescribe any Unit of measurement, the applicable Standard in compliance with interational standardisation (SI) issued in the country where the project to be implemented shall be used 13. References This Practice make reference to the following documents: = PRGTBIMP.0001 “Information included in the documents produced for Plant Layout and Piping Design’ = PRGIP.MEC.0008 "Plant Layout Engineering - Mechanical completion of P&l Diagrams (within IMP scope) — PRG.TBIMP.0118 “Verification of Plant Layout and Piping Design documents” = PRG.TP.PIP.1002 “Aboveground Piping Design” - PRGTP.STT.1009 “Steam Tracing” — STD.TP.JAK,0102 “Transition rings for jacketed pipes" - STD.TBRAC.S005 “Fittings consisting of two non-welded half-shells for heating jackets* - STD.TB.SCC.5028 "Typical drip pots for steam traps” 4.4. Abbreviations 1.4.1, Company Departments STRES Stress Analysis 14.2. Qther abbreviations DN Nominal Diameter PID, Piping and Instrument Diagram om cede MDT GG.QUA S16 Sr. ouRev. 1.34 Fre cose, CRIDESBE DOT aia te PRGY0OTE.DOE ‘CONFIDENTIAL document. Sol proven o! Snamproget) Not w be snown 6 Ths pares 0: USES fr BUSES cher han tose or when has 2e8N StRev. 0 Date Aug. 1994 Sheet 4 (21) 2 ACTIVITIES The objective of the work process is to produce the necessary documents for prefabrication and erection of piping, and the relevant bill of materials; the work is carried out in two phases ~ definition of the jacketed piping layout, = preparation of the documents (isometric and piping arrangement drawings) and bill of materials 24, Piping Layout 2.4.4, The activity consists in defining the layout of the jacketed piping, It is normally carried out using the same tools as for other piping layouts; the same criteria as provided in Design Practice PRG, TP.PIP, 1002 are normally applied. 2.1.2. The main characteristic of jacketed piping is that heating must be ensured throughout the circutt This involves the necessity to subdivide the external pipe (jacket) into spools that permit, continuous circulation of steam without build-up of unacceptable levels of condensate. Disassembly and maintenance of vaives, control valves, etc. shall also be made possible. 2.1.3. In an ideal installation, the length of the various spools of the jacket shall not exceed 10-12 m approximately. For rectilinear portions only, itis allowed to subdivide the pipes into lengths of max. 20 m. In the case of jacketed piping having rectilinear portions longer than 20 m, the spools shall be connected by means of by-pass (each spool shal be provided with drain). 2.1.4. If the internal piping conveys process fluids that require periodic cleaning by pigging, the elbows and intersections shall be made as disassemblable components (see Figures 5 and 6). 2.1.5. The thickness of intemal piping subjected to vacuum, or piping that conveys fluids which may be at lower pressures than the heating steam pressure, must be calculated taking into account the provision of Design Practice PRG.IP.MEC.0008 (para. 4.1.1.5.) 2.1.6. Depending on design requirements (shut-down, guarantees, etc.), the heating steam may be taken from the utities distribution header (which is used to feed the various users of the plant unit) of from an additional header (which in this case would also be used for steam tracing). The sizing will be made by the competent Technological Department, as specified in Design Practice PRG.TP.STT.1008 (para. 33.8. and 3.3.9.) Form cace: MDT GG OUACS8 Sh. Oiew 3 9¢ Fue coce GRIDESBEOOT Dara fle PAGIOo7E DOC CONFIDENTIAL coeument Sole poverty el Snamprogett Nolo De shown fo Tne pares o sed fer purposes alee Ran tose ler wrish ha Bean setRev. 0 Date Aug 1994 Sheet 5 (21) 2.4.7. ‘The sum of the total development of the various spools of the jacket and of the length of the steam piping, from the feed point (branching from header} to the discharge point (jacket outlet), shail not exceed the following: ‘Operating pressure and saturation temperature Equivalent development WPA °C 7 0.25 125 40 0.40 340 60. 0 3150 0, 22 224 22.2. 223. 23. 2.3.4 2.3.2, 21m code :MOT.GG OUAQSIE Sh orev 4.96 For systems with greater equivalent development than those given, it is necessary to provide more feed and discharge points. During the Review phase, the jacketed piping shall aways be submitted to the competent Technological Department for the appropriate functional checks. In the case of long vertical pipes, itis tecommended to provide a sub-heater to convey the steam to the highest point of the jacketed pipe and to serve the users on the way down, so that the steam outlet is always higher than each user. Documents Produced isometric Drawings - Isometric drawings are obtained from a transparent copy of the isometric drawing of the piping to be jacketed, to which the jacket and the material list are added manually, to a sufficient detail to permit shop fabrication and, together with erection drawings, assembly on site (see Figures 1 and 2), Biping Arrangement Drawings: Piping Arrangement Drawings for aboveground piping shall be completed with all information en Jacketed piping, with top views, elevation or isometric views. These drawings together with isometric drawings provide the necessary information for erection on site. ‘The information to be Included in the documents is shown in Figures 1 through 10 and in Design Practice PRG.TB.IMP.0001 ‘The aspects related to verifications are covered by Design Practice PRG.T8.IMP.0118. Materials Selection All piping components for the line to be heated shall be selected in accordance with the fespective P&l D's and Piping Classes. ‘The materials to be used for the heating jacket are specified in the Piping Class indicated on the Pal. 2 Fe cose: CRIOESBE,DOT CONFIDENTIAL cocument Sole grove’ of Snamproget, Not {0}e shown lo Tate pas oF use for purposes cine han nak fo" wre nas Deen sent Data fe PRG 007E.DOSRev. 0 Dale Aug. 1994 Sheet 6 21) 23.3. The material of the centering rods shall be stainless steel AISI 316 for all carbon and stainless steel internal piping, while for internal pipes of other materials the rods shall be of the same material as the pipe. 2.34. The material of transition rings shall be the same as the materiat of the piping to be heated. 2.3.5. Fitting for jackets will be purchased in two halt-shells in accordance with Standard STO.TB.RAC.5005 Fem some : MOY GG QUA 056 Sh criRev. 1.84 Fie cose: CRIDESBE OOT Data fhe PRGWO7E DOS CONFIDENTIAL aocuren Sele propery 0! SSamoraget, Noto be shown lo This paras or ve fo" pursotes thet han these fet which nas Been se OeShanproged. AG.TP.JAK.1007 Rev, 0 Date Aug. 1994 ( Sheet 7 (21) Sams Note: 1) If the plant to be designed is located in an area where minimum temperature below 0°C are normally observed, a drain must be provided Fom code :MOT GG QUA 0516 Sh. O1Rev.1 34 Fie code CRIDESBE DOT (ata PRGICOTE.OOC CONFIDENTIAL document Sele prosery of Samprogets:Notiobe shown fo Thre perues of use fer perpases cher han thoselor hahaa Seen sentRev. 0 Date Aug.1994 Sheet 8 (21) Toscan vp po ee a a Ss “Soe Ne Totteamvas Notes: 4) Provide a jacketed spool (elbows excluded) only if the rectilinear length is 2 500 mm 2) If the plant to be designed is located in an area where minimum temperatures below 0°C are normally observed, a drain must be provided Femcode : MDT-G6.QUAGS16 S», oyRev.1.9¢ Fie code: CRIDESBE DOT Daa tte;PRGICOTE.DOC [CONFIDENTIAL documes Sole propeny &! Snamprogelt Noto be ew fo The pares 9° ured ot pussks othr nan move lor whch hasbeen $eoN EAE ER AGET Rev 0 Date Aug.1994 Sheet 9 (21) 3. JACKET INSTALLATION 2.4. Constraints to be consider during Design 3.4.1, This section provides the criteria for jacket instalation, particularly with regard to the problems of positioning, access (for operation and maintenance) and functionality. 2.4.2, ‘The following chapters describe the installation constraints to be considered by the Design, Engineer during the piping layout and material definition 32, Jackets on Rectilinear Piping 3.2.1. The jackets are installed on the concerned piping as per Figure 3, - The relevant dimensions are specified in Table 3.2.1.2. ‘Table 32.1.2 Dimensions of jackets and by-passes JACKET CENTERING Line ON RODS: on2}ok M ONT Ss GA B 7 2 Te 3 % 80 | 260 - z 3 3 4 as per see 30 a 6 Piping | Table 6 é class | 3288 a 10 1 100 | 300 70 12 40 2 14 14 16 Note: Nominal Diameters (DN. DN 1, DN 2) are expressed in inches, all other dimensions are in a mm ue 32.2 Each spoo! of the jacket shall have the ends closed by transition rings (see STD.TP.JAK,0102). ‘The transition rings shall be welded to the internal piping on both sides (Figure 3); for this reason. ‘one side of the jacket shall be provided with a stub pipe 280 mm long (to be made in two half- shells to be installed last in order to allow the erection sequence). 3.2.3. The connections between the various spools into which the jacket is divided shall be made by means of by-passes, whose diameters (DN 2) are specified in Table 32.1.8 3.24. The branch connections between the jacket and: ~ Steam supply lines -line to steam trap. = by-passes; shall be made using the components specified in the relevant Piping Class. Formcoce MOTGG QUA.OS'S Sn onRev. 196 Fee cot: CRIDESBE DOT asa timRGr007E 008 CONFIDENTIAL cosument Sele scpeny 0! Shamprogent Neto be shown i TAFE pares” used be purposes ciher than tose fe wh ras Been sent325. 326. 3.27. 3.28. Rev 0 Date Aug. 1994 ‘Sheet 10 (21) The steam supply fine will have the following diameters: ~ DN 3/4" for jackets DN +" = 3°; =~ DN 1 forjackets DN 4" + 14’ The steam supply line shall be connected to the jacket at the highest point of the piping route (see Figure 1) so that a slope is always maintained towards the discharge Point The condensate discharge line (regardless of the diameter of the jacket) shall be 3/4” ON and shall branch off the jacket in the lowest point of the piping route (see Figure 1) Unless otherwise specified, it shall be connected to a steam trap 1/2" DN in accordance with Standard STD.TB.SCC.5029 (assembly type "A" or "C"). In the case of jacketed piping with several supply and discharge peints, these points shall be equally spaced as much as possible (see Figure 2), In the space in-between the process piping and the jacket, three (3) centering rods shall be placed at 120° from one another, the first rod shall be positioned on the top of the pipe (tor horizontal piping). Dimensions are given in Table 3.2.8. The linear distance between the fods is about 3 m, excluding the one from the jacket ends and/or near a change of direction (in this case the distance shall be defined by the STRES Dep t) For jacket thickness different from the ones included in the Table, the rod size shall be defined on a case-by-case basis. tein Line DN JACKET ROO SZE DNi Ss oA, s [rARET__|_ RODSE__] Line DN DN + Ss dA s 3a | 8 635 |_19. 8 10 7807 IF 927 |e 625) 07 52 10 12 635, 40 12 14 8 7E 30 Coat” 635, 14 1 BE 21270. Note: Nominal Diameters (DN, DN 1) are expressed in inches, all the other dimensions are in mm Form code. MOT G6,CUA 0516 Sh oURew.1 94 Fue cove CRIDESBE DOT Data tie PRGI0B7E DOS ‘CONFIDENTIAL ‘ocuron See sever ‘of Samoroget Netto be shownto Thee nares o" used fer Duroses oer nan thse fer whch hasbeen seing 19 for Rev 0 Date Aug.1994 Sheet 11 (21) Frm coe - MOT GG.QUA.0516 $n. 017Rev 3 4 Fie coce: CRDESBE.DOT CONFIDENTIAL eacumant So prosenyo! Snamproget Netto be shown to Th pates oF US or puDeses ONE than Mose ler whieh fas Beer seat ata fe PRGIOO7EDOERev 0 Date Aug 1994 Sheet 12 (21) 33, Jacket Fittings 3.31. To permit erection at subsequent times after prefabrication of the line to be heated, the jacket fitings shal be in two hal-shels in accordance with STO TB.RAC. 5008. 3.3.2. 90° and 45° elbows for jackets will be installed on the line as shown in Figure 4. The relevant dimensions are listed in Table 3.3.2.8 imensions nd JACKET REDUCER ON PIPE 90° ELBOW BETWEEN 90" ELBOW 45° ELBOW Line ‘AND PIPE ONT S JON? ON2Si_| ONZ2xONT SixS [ONT 7 2 2 = — 1 2 112 | 3 a)e — i 3 2 3 afl— — i 3) 3 4 abn — 4 | 4 6 . asper | 6 | — ; asper — asper | 6 | asper 6 8 Piping | 8 1 — | Piping — | Piping | 8 | Piping 8 10 Class | — 12; Class 12x10 | Class | 10 | Class 10 12 =f wl raxt2 | 2 12 14 —: 16 16x14 | 14 14 16 — i 18x16 16 | Note: Nominal Diameters (DN, DN 1, DN 2) are expressed in inches, all the other dimensions are in mm 3.3.3. To permit piping erection, 90° elbows to be installed on jackets DN 2 10" shall have greater sizes (see Table 3.3.2.2). The connection with the jacket is made by concentric reducers having the dimensions specified in the Table. There is no problem for the installation of 45° elbows for jackets, therefore the elbows can be of the same diameter as the jackets. om code: MOT.GS.QUA.9616 Sh, Re. 194 Fiecoce CAIDESBE.D0T Date PAG ICO7E D0 CONFIDENTIAL eacument ‘Scie prosery ct Sramprogemt Nols be shown fo This pares or used fo” purposes oer tnan thote for wren thas Bea Sen &#RG.1P JAK. 1007 Rev, 0 Date Aug 1994 i t Sheet 13 (21) Eigure.4 - Typical installation of 90" and 45" elbows for jacket ‘Form cade MOT.GG QUA.GEI6 Sh o1Rev 196 Fie cote CRICESBE OT alate PRGION7E DOC CONS ENTIAL eoeumert Soke atoery of Snampragett: Nero be shown TH peries or used" Surpass cle Nan hos or wish # Ras Been se!wieanproges. Rev. 0 Dale Aug 1994 Sheet 14 (21) 34. Requirements for Disassembly 3.4.1. For internal lines that convey solidifable products and consequently require frequent cleaning, the Design Engineer shall develop a layout based on the necessity to have easy access inside the line. The piping that must comply with this requirement will be identified on the P&I D. by the proper Technological Department 3.42, Access inside the line is normally obtained by suitable spociing at the changes of direction and/or intersections. Figures 5 and 6 show some typical examples of segmentation, while Table 3.4.2.2 gives the relevant dimensions. Table 342. - Dimensions of disassemblable spools tine Jacket v a ON ONt 7 2 172 3 80 300 500 2 3 3 4 4 é 350 700 6 8 @ 0 100 7000 10 12 400 12 14 7200 14 6 Note: Nominal Diameters (DN. ON 1) are expressed in inches, all the other dimensions are in mm 3.4.3. The steam supply and condensate discharge lines will be as described in paragraphs 3.2.5. and 3.26. 3.44, Each spool shall have only one connection for condensate discharge, to be located in the lowest possible point according to the orientation of the fiting (elbow or Tee), 3.4.5. Mote connections for steam supply (inlet and outlet) can be provided on one spool, in order to ‘ensure that all the spools of the jacket are connected. 3.4.6. If the relevant Piping Class allows the use of welded fitings, the cross piece on internai piping (Figure 6) may be obtained using two tees longitudinally cut and welded; otherwise seamiess cross piece shall be used. ‘The cross.pieces on the jacket shall always be obtained using two tees. 3.4.7. As already described for straight-line piping, also in this case the transition rings shall be welded to the piping on both sides. For this reason, on each end of the jacket a stud pipe shall be provided (which shall be made in two half-shells to be installed last, in order to allow the erection sequence). Form coce MOT G6 OUA.516 Sh oVew 186 fie cove: CRIDESSE.0CT sie PAG:COTE DOS ‘CONFIDENTIAL ancument Sole prose oY Snamproget. Noo. snown Io The pana uses fy purpeses lhe than tose or winch has been sePRSTP JAK.1067 Rev. 0 Date Aug. 1994 Sheet 15 (21) oe - snag serine gee ‘ELBOW Forks putom ine? oO Note: 1) The outlet for discharge shall be provided in the lowest point of the piping route orn cage: MOT.GG OU 05% Sh crmev 194 Fue cove. CRIDESBE OOT ata fi-PRGICOTE DOC CONFIDENTIAL assumes! Sele srapery of Snamproget Nolo be snow Thre ears or used for pupoees ete: than hove for ween naS Been seRev 0 Date. Aug. 1994 Sheet 16 (21) (obese when specinyrecured oy) Note: 1) The outlet for discharge shall be provided in the fowest point of the piping route Form code :MOT.GG QUA 0516 $n o%/Rev. 1.56 Fiecade CRIDESREDOT ata He PRGICO7E BOC CONFIDENTIAL document Sole propery c! Snamprogetti Noto Be shown © Thad pares or ved or pUposee othe! Pan hase for whe nas Deen Sent4 Rev 0 Date Aug 1998 sheet 17 (21) 3.5, Sulphur Lines 354 In order fo ensure full heating, the sulphur lines will be entirely jacketed (including flanges and valves). During the definition phase, the Design Engineer shall provide for adequate spooling to permit disassembly for cleaning and inspection. 382, Rectlineat spools Rectilinear spools will be made as shown in the example in Figure 7, using Slip-on flanges at the ends. As mentioned before, on one end a stub pipe shall be provided (which shall be made in two half- shells to be installed ast. in order to allow the erection sequence). 1 3.83. Intersection spools: Intersection spools will be made as shown in Figure 8, using slip-on flanges at the ends. ‘The “Tee* of the jacket shalt be made in two halt-shells (STD. TB.RAC.5005). 3.5.4. Gross snaols Cross spoois will be made as shown in Figure 9. ‘The cross-piece fabrication type (welded or seamless) is defined in the relevant Piping Class. 385, By-passes: By-passes will be made as shown in Figure 10. Dimensions are shown in Table 3.2.1.4 39.6. Lengths The sum of the total development of the jacket spools and of the length of the steam piping shall not exceed the limits fixed in paragraphs 2.1.3. and 2.1.7. For cate: MOT GG QUA.!6 SA ouee 84 le coot CRIDEERE DOT ‘aa ue G97 9S CONFIDENTIAL aceumen: Sole pronenyc! Sramproget. Not 1 be snown ia Thr vtec Usd er purposes cine han tose for wrichithas Been setRev 0 Date Aug. 1994 ‘Sheet 18 (21) Figure 7 - Rectilinear spoot for sulphur ne jacke taspet png as Pseemniet Jaca suonniae S| Jf __ Stub pipe in to haitsneis f2o 100 [—riersecton € (Lo | exper Ppng Cass) : Slinon ein Range section spool for Steam inlet “~- aerate | (asperPiong Cass) | G Seameouter “Wf inenecen : (as per Pring Cass) “Teo” Uackat in wo hall-shels in accordance wih STD.7B RAC.5005 Sip-on reducing fange Form code: MOT.GG.QUA 0516 Sh ONRev 1.94 Fue cote: CRIDESBE OT ota te PAGNCOTE DOC (CONFIDENTIAL dzeuent Sale propery o! Snamsrogetl Note De shown 19 Thi pares ovsed fo purpcaes herman ose for Wher fnas Deen senPAS TP IAK 1007 Rev. 0 Dale Aug 1994 Sheet 19 (21) Ei 9! for sulphur | cross-piece Gacket) ino halesnois sina // Jacket / For gade : MOT GG.QUA.G516 SA oWRev. 1.94 File cove: CRIDESBE DOT ta He: PRGICOTE CO CONFIDENTIAL docursent Sete propery of Snamproge, Not o.be shown to The Bari O used ex BupOses othe’ than hase fr which nS been sesRev 0 Date Aug. 1994 Sheet 20 (21) Figure 4 for sulphur lin Flanged jit yes : viEW & Foi cee» MOT.GGQUAGSIE gh, ovRer.1.9¢ Fue coer CRIDESBE.DOT Data te: PRGIOO7E, DOE CONFIDENTIAL document Sele propenyo! Sramprogett Nol to be shown fo Third panes or ueed fo" cumpexes ether Than thse fer which nas been serRev. Dale Aug. 1994 Sheet 21 (21) 4, TESTING 4.1. Necessary information 4.1.1. For the correct performance of testing on site, the Design Engineer shall provide the fine jist showing the relevant conditions and any requirements with regard to both the process lines and the respective external jackets, 442 The Design Engineer shail specify on the relevant isometric drawings that testing of tne process. lines shail be carried aut during prefabnication, before applying the external jacket. {t shail also be specified that, when testing the external jackets care shall be taken fo exclude ‘ror testing the steam trap and the relevant strainer. Fomeote ‘MDT.GG QUA 516 Sh. orev 1.96 Fie code CRIOESBE DOT Data te PRGLCOTE DOC CONFIDENTIAL cocument Sole propery a Snamproget Note be shawn te This carves c USE fet PARDENES tne Nan thove or wc nas been eM