DOCUMENT NO.

REV.

PP-CI GG-005

PT Caltex Pacific Indonesia

DATE :

PROCEDURE

SEPT 13, 2001

SHEET :

PREPARED BY

Darmawan B.

DBS

CHECKED BY

Darmawan B.

DBS

APPROVED BY

Shawn

SPD

OF

CIVIL INSPECTION AND TESTING SERVICES

PT. CALTEX PACIFIC INDONESIA

REV

DATE

PAGES

13/9/01

ALL

15/5/02

ALL

DESCRIPTION

PREPD

CHKD

APPD

ISSUED FOR IMPLEMENTATION

DBS

DBS

SPD

CPI SPEC REVIEW TEAM (FIB, WWK)

Team

Team

Team

TABLE OF CONTENT
1.

2.

3.

GENERAL...................................................................................................................................... 2
1.1.

Scope................................................................................................................................... 2

1.2.

References........................................................................................................................... 2

1.3.

Terminology ........................................................................................................................ 3

RECORDS, REPORTS AND SUBMITTALS ............................................................................ 4

2.1.

Daily Inspection Log........................................................................................................... 4

2.2.

Test Result........................................................................................................................... 5

2.3.

Nonconforming Report ....................................................................................................... 5

EARTHWORK .............................................................................................................................. 5
3.1.

Laboratory Control............................................................................................................. 5

3.2.

Field Density Test ............................................................................................................... 5

4.

PORTLAND CEMENT CONCRETE ......................................................................................... 6

5.

REINFORCING STEEL BARS ................................................................................................... 6

OPTIONAL ATTACHEMENTS FOR THIS SPECIFICATION:

ADDENDUM 1: Project Specific Clarifications & Requirements

PT. CALTEX PACIFIC INDONESIA

1.

Civil Inspection and Testing Services

PP-CI-GG-005 Rev. 1

GENERAL
1.1.

Scope
This specification describes the requirement for the job site inspection and testing services
required to verify that earthwork and concrete work (including grout and mortar) are
performed in accordance with the drawings and specifications.

1.2.

References
1.2.1.

Related Specifications
Work prescribed by specification is to be coordinated with work prescribes in
other specifications in this package.
The following specifications prescribe items of related Work:
PP-CI-CI-001
General Earthwork
SP-CI-CC-001
Concrete Works
SP-CI-RL-001
Field Road and Piping Corridor
PP-QC-GG-002
QA/QC Procedures

1.2.2.

Code and Standard

The publications listed below form part of this specification. Each publication
shall be the latest revision and addendum in affect on the date this specification is
issued for construction unless noted otherwise. Except as modified by the
requirement specified herein or the details of the drawings, work included in this
specification shall conform to applicable provisions of the publications.
1.2.2.1 ASTM (American Society for Testing and Materials)

May, 2002

a. ASTM A370

Standard Test Methods and Definitions for

Mechanical Testing of Steel Products

b. ASTM C39

Standard Test Method for Compressive Strength

of Cylindrical Concrete Specimens

c. ASTM C94

Standard Specification for Ready Mix Concrete

d. ASTM C109

Standard Test Method for Compressive Strength

of Hydraulic Cement Mortars (Using 2-in. or 50mm Cube Specimens)

e. ASTM C136

Standard Method for Sieve Analysis of Fine and

Coarse Aggregates

f. ASTM C138

Standard Test Method for Unit Weight, Yield, and

Air Content (Gravimetric) of Concrete

g. ASTM C143

Standard Test Method for Slump of Hydraulic

Cement Concrete

h. ASTM C685

Standard Specification for Concrete made by

Volumetric Batching and Continuous Mixing

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PT. CALTEX PACIFIC INDONESIA

Civil Inspection and Testing Services

PP-CI-GG-005 Rev. 1

i. ASTM D698

Standard Test Methods for Moisture-Density

Relations of Soils and Soil-Aggregate Mixtures,
using 5.5-lb (2.49-kg) Rammer and 12-in. (304.8mm) Drop

j. ASTM D1556

Standard Test Method for Density of Soil In-Place

by the Sand Cone Method

k. ASTM D1557

Standard Test Methods for Moisture-Density

Relations of Soils and Soil-Aggregate Mixtures
Using 10-lb (4.54-kg) Rammer and 18-in. (457mm) Drop

l. ASTM D2167

Standard Test Method for Density and Unit

Weight of Soil In-Place by the Rubber Balloon
Method

m. ASTM D2172

Standard Test Method for Quantitative Extraction

of Bitumen from Bituminous Paving Mixtures

n. ASTM D2487

Standard Classification of Soils for Engineering

Purposes

o. ASTM D2488

Standard
Practice
for
Description
and
Identification of Soils (Visual Manual Procedure)

p. ASTM D2922

Standard Test Methods for Density of Soil and

Soil Aggregate in Place by Nuclear Methods
(Shallow Depth)

q. ASTM D3740

Standard Practice for Evaluation of Agencies

Engaged in Testing and/or Inspection of Soil and
Rock as Used in Engineering Design and
Construction

r. ASTM D4253

Standard Test Methods for Maximum Index

Density of Soils Using a Vibratory Table

s. ASTM D4254

Standard Test Methods for Minimum Index

Density of Soils and Calculation of Relative
Density

1.2.2.2 ACI (American Concrete Institute)

a. ACI 301
Standard Specifications for Structural Concrete for
Buildings
b. ACI 318
Building Code Requirements for Structural Concrete
c. ACI 347
Guide to Formwork for Concrete
d. ACI SP-2
Manual of Concrete Inspections
1.3.

Terminology
In this specification, the following words and terms shall have the meanings hereby
assigned to them, unless noted otherwise.

May, 2002

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PT. CALTEX PACIFIC INDONESIA

1.3.1.

Civil Inspection and Testing Services

PP-CI-GG-005 Rev. 1

COMPANY
Refers to PT. CALTEX PACIFIC INDONESIA, as the ultimate user and owner,
the authorized representative of COMPANY or COMPANY third party
inspection.

1.3.2.

CONTRACTOR
Refers to company selected by COMPANY, which may be responsible for the
detailed engineering design, material and equipment procurement, and
construction as specified in Contract, Scope of Work, or Work Order.

1.3.3.

Vendor
Refers to the company selected by COMPANY or CONTRACTOR, which is
responsible for the purchase agreement or purchase order of the goods/services
specified in this specification.
Note:
For EPC (Engineering, Procurement and Construction) project purposes:
The terminology shall have the meanings as above.
For Direct Procurement by COMPANY purposes:
Vendor shall also be responsible as CONTRACTOR.

1.4.

Conflicting Requirements
1.4.1.

In case of conflict between this Specification and its associated Specifications

and the above Codes and Standards, the Vendor shall bring the matter to the
COMPANYs attention for resolution and approval in writing. However, the
most stringent requirement shall apply.

1.4.2.

Should conflicts exist between this specification and other documents, the
following order of precedence shall govern:
Scope of Work
Data Sheets.
This Specification
Other COMPANY Specifications
Other Referenced Publications
Approved for Construction Drawings

2.

Vendors Code

RECORDS, REPORTS AND SUBMITTALS

Prepare written records of all inspections and tests made. Maintain a file of all records in a manner
readily available to the job site.
2.1.

Daily Inspection Log

Prepare and maintain a written log fully describing all works inspected each day. As
minimum including:
A summary of the work,

May, 2002

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PT. CALTEX PACIFIC INDONESIA

2.2.

Civil Inspection and Testing Services

PP-CI-GG-005 Rev. 1

Weather condition under which the work was performed, and

A summary of any nonconforming conditions detected.

Test Result
Prepare and maintain written records of the results of all field and related laboratory tests
performed.

2.3.

Nonconforming Report
Any nonconforming conditions detected, which are not immediately brought into
conformance by the CONTRACTOR, shall be documented in a written report submitted to
the COMPANY for disposition.
Submit one (1) copy of all Daily Inspection Logs; test report and Nonconformance reports
to the COMPANY and CONTRACTOR.

3.

2.3.1.

Daily Inspection Log copies shall be submitted no later than the second workday
following the date.

2.3.2.

Test reports shall be submitted within 24 hours of the completion of the test.

2.3.3.

Nonconformance reports shall be submitted within 24 hours of the completion of

the test, and submitted to the COMPANY for information and to the
CONTRACTOR for remedial direction as soon as practical.

EARTHWORK
Monitor all earthwork operations including stripping and stockpiling topsoil, excavation, fill and
backfill to verify that all existing soil exposed by the work and borrow materials furnished are
suitable for use and that the work is accomplished in accordance with all applicable specifications,
codes and standards. All inspection and testing of earthwork shall be performed by or under the
direct supervision of a registered engineer qualified to perform geotechnical engineering.
3.1.

Laboratory Control
Determine the followings for each different soil material to be compacted:

3.2.

May, 2002

3.1.1.

Maximum density and optimum moisture content conforming to ASTM D1557

or ASTM D698 (as required for the applicable compaction specification)

3.1.2.

Maximum Index Density and Minimum Index Density conforming to ASTM

D4253 and ASTM D4254 where the compaction work involved free draining,
granular materials.

Field Density Test

3.2.1.

The standard method of test for moisture-density relationship of soils (using a 10lb. hammer at 18 inches drop) as described in ASTM D1557.

3.2.2.

The standard method of test for the field determination of density of soil in place
using sand cone method designed ASTM D1556.

3.2.3.

Field density test by using nuclear test equipment shall conform to ASTM
D2922.

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PT. CALTEX PACIFIC INDONESIA

3.2.4.

4.

5.

Civil Inspection and Testing Services

PP-CI-GG-005 Rev. 1

Conduct tests as a frequency of no less than one test for each 10.000 square feet,
and fractions therefore, of each lift placed and each 100 linear feet and fraction
thereof, in each lift of trench backfill placed.

PORTLAND CEMENT CONCRETE

4.1.

Monitor all activities of the CONTRACTOR involving placement, consolidation, finishing

and curing to verify that the work is performed in accordance with all applicable
specifications, codes and standards.

4.2.

Perform testing at the frequencies indicated in Specification No. SP-CI-CC-001 Concrete

Works Work, except perform slump, air content, unit weight, and temperature
measurement at a frequency of no less then one for each separate batch of concrete mixed
and incorporate into the work.

4.3.

Acceptance of completed concrete work will be evaluated in accordance with ACI 301. The
strength level of concrete is considered satisfactory if the average of the 28-days strength
test results equal or exceed the required compressive strength (fc') and no individual
strength test falls below 90% of the required compressive strength (fc').

REINFORCING STEEL BARS

5.1.

The fabricator shall furnish to COMPANY a copy of the certified mill test report for each
heat and reinforcing steel bar size, showing physical and chemical analysis.

5.2.

For bar size no. 3 through no. 11, one bend test shall be made for the largest size rolled
from each heat. If an initial plus two bend retests show cracks, the heat shall be rejected.

5.3.

One tensile specimen shall be tested for each bar size for every 200-tons or fraction thereof.
If the results of a tensile specimen fall below 2000-psi of the tensile requirement of ASTM
A615 or 1000-psi below the required yield point, or more than 2% of unit below the
required elongation, the heat shall be rejected.

May, 2002

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