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Electrical system
Generator
Figure 1.
Electrical machines
Energy flow
Mechanical system
Motor
In electric machines, conversion of energy from electrical to mechanical forms or vice versa results
from the following two electromagnetic phenomena:
1.
2.
These two effects occur simultaneously whenever energy conversion takes place from electrical to
mechanical or vice versa.
Basic Structure of Electric Machines
An electric machines has two major components, stator and rotor that separated by the air gap. Fig. 2
shows the structure of electric machines. Generally, the structure of electric machine can be divided into
two parts; stator and rotor. The Stator is referred to the static part of the machine (the outer frame) while
the rotor is the moving part (inner frame) of the machine.
1
Figure 2.
(a)
(b)
Structure of electric machine. (a) cylindrical machine (uniform air gap). (b) salient pole
machine (non-uniform air gap)
Both stator and rotor are made of ferromagnetic materials. In most machines,, slots are cut on the
inner periphery of the stator and outer periphery of the rotor structure.
str
e. Conductors are placed in these
slots. Theses conductors (in the slots of stator or rotor) are interconnected to form windings.
The winding in which voltage is induced is called the armature winding. The winding through which a
current is passed to produce the primary source of flux is called the field winding. Permanent magnets are
used in some machines to provide the major source of flux in the machine.
The three basic electric machines are dc machines, induction machines and synchronous machines.
Three-Phase Induction Machines
It is the most widely used machine in industry. In the induction machines both stator and rotor
winding carry alternating currents (ac). The ac is supplied to the stator winding directly and to the rotor
winding by induction.
Induction machine can operate both as motor and as generator. But, this machine is extensively use
used
as a motor in many applications.
Construction
An induction machines consist of two main parts; stator and rotor. There are two types of roto
rotor;
squirrel-cage rotor and wound rotor.
The squirrel-cage
cage winding consists of aluminum or copper bars embedded in the rotor slots and
shorted at both ends by aluminum or copper end rings. This type of rotor is the most commonly used rotor.
The wound-rotor
rotor winding has a complete set of three-phase
three phase windings similar to stator winding.
Usually, it is Y-connected
connected and the rotor coils are tied to the slop rings.
Figure 3.
Figure 4.
a)
b)
c)
How does the torque of an induction motor change as the load changes?
How much can an induction motor supply at starting conditions?
How much does the speed of an induction motor drop as its shaft
shaf load increases?
Fig. 5 and 6 provides some important information about the operation of induction motors. The
information is summarized below:
a)
b)
c)
d)
e)
f)
Figure 5.
Figure 6.
A torque-speed
speed characteristic curve showing the extended operating ranges
Principles of Operation
If the stator windings are connected to a three-phase
three phase supply and the rotor circuit is closed, the induced
voltages in the rotor windings produce
oduce rotor currents that interact with the air gap field to produce torque.
The rotor, if free to do so, will then start rotating.
According to Lenzs law, the rotor rotates in the direction of the rotating field such that the relative
speed between the rotating field and the rotor winding decrease. The rotor will eventually reach a steady
steadystate speed that is less than the synchronous speed at which the stator rotating field rotates in the air
gap. The revolution per minutes (rpm) of the synchronous speed of this rotating magnetic flux is
where
(4.1)
It is obvious that at there will be no induced voltage and current in the rotor circuit and hence
no torque. During this state, there will be no cutting of flux and rotor current equals zero. Therefore, it is
not possible for the rotor to rotate at synchronous speed.
The different between the rotor speed and the synchronous speed of the rotating field is called the
slip speed or slip rpm and is defined as
(4.2)
(4.3)
1
(4.4)
1
(4.5)
(4.6)
Example 1
A three-phase 460 V, 100 hp, 60 Hz, four-pole induction machine delivers rated output power at a slip of
0.05. Determine
a)
b)
c)
Equivalent Circuit
The per-phase equivalent circuit of a three-phase induction motor is similar to a single-phase
equivalent circuit of a transformer. The only difference is that the secondary winding of an induction motor
is short-circuited.
stator circuit
Figure 7.
rotor circuit
The per phase circuit of induction motor
The value of variable resistance of rotor / can be replaced by two resistors in series. From Eq.
(4.7), the equivalent circuit of three-phase induction motor can be drawn as Fig. 6.
6
"
+ $
%
(4.7)
The complete circuit of induction motor per-phase with rotor having two resistors in series
Figure 8.
The equivalent circuit per phase referred to stator of induction motor is illustrated in Fig. 9. This circuit
is similar to equivalent circuit per phase of transformer referred to the primary side.
Figure 9.
The circuit of Fig. 9 can be simplified to an approximate equivalent circuit to allow a simple calculation
to be performed to calculate the currents in the circuit as shown in Fig. 9.
Figure 10.
Rotor copper
loss (PRCL)
Windage,
friction, stray
losses and etc
(P)
Mechanical power
(Pm) or power
converted (Pconv)
Motor output
(Pout)
Figure 11.
Power flow diagram is normally represented as a fish bone, where it illustrates the power flow in the
machine from the input part into the output part. The branches indicate the losses that present in the
machine.
Pm/Pconv
PAG/RIP
Pin
Pout
PSCL
P
PRCL
Power flow diagram of induction motor
Pc
Figure
12.
The losses of Fig. 12 is corresponding with the approximate circuit as shown in Fig. 10.
PSCL
Rs
I 2
I1
PRCL
jX r
jXs
Rr
I
Ic
+
E s
-
Rc
Im
jX m
Rr (1-s)/s
Pc
Figure 13.
From the above circuit, the following power equations can be derived.
(4.8)
456 5 7
(4.9)
"8
&9:1 3|+; |
(4.10)
"<
+& 3|+; | $ %
(4.11)
(4.12)
%
(4.13)
(4.15)
From Eq. (4.11), (4.12) and (4.13), we can obtain this relationship.
+&
A8BCD
AEFG
(4.16)
Example 2
A three-phase induction 100 hp, 400 V, 50 Hz 6-pole Y-connected squirrel cage induction motor has the
following parameters refer to the stator.
Rs = 0.125
Rr = 0.095
X = 0.45
Xm = 10
If the rotational losses are 550 W, using approximate equivalent circuit, find the following at 5% slip;
a)
b)
c)
Example 3
A 480 V, 50 hp Y-connected induction motor has line current 60 A at 0.85 power factor lagging. This motor
has these following power losses
PSCL = 2 kW
PRCL = 700 W
P = 600 W
Find
a)
b)
c)
Pc = 1800 W
d)
e)
the efficiency
of the motor
& H
I
J
where
rad/s
(4.17)
JA
H I
where
(4.18)
T = torque in Nm
N = speed in rpm
a) Mechanical Torque
Also known as induced torque;
HK
A8BCD
(4.19)
b) Output Torque
Also known as shaft or load torque;
H=?@
c) Starting Torque
At starting, 0. Therefore,
(4.20)
where N
ABLM
"<
(4.21)
46 7
S S + S;
d) Maximum Torque
Also known as stalling/ pull-out/ breakdown torque. The equation can be obtained by differentiate
to get smax. From the differentiation,
10
TUV
T
0
KWX
"<
(4.22)
(4.23)
Y"7 PR 7
HKWX
Z
[" PY"7 PR 7\
Example 4
A 208 V four-pole 60 Hz Y-connected wound-rotor induction motor is rated at 15 hp. Its equivalent circuit
components are
R1 = 0.22
X1 = 0.43
Pmech = 300 W
R2 = 0.127
X2 = 0.43
Pmisc = 0
XM = 15
Pcore = 200 W
Speed Control
There are only two techniques by which the speed of an induction motor can be controlled; vary the
synchronous speed or vary the slip of the motor. The synchronous speed can be varied by (1) changing the
electrical frequency and (2) changing the number of poles on the machine. Slip control may be
accomplished by varying either the rotor resistance or the terminal voltage of the motor.
1.
,
the magnetic fields speed will change if the frequency applied to the stator is
changed. Simultaneously, the no-load point on the torque-speed characteristic curve will change with it.
The synchronous speed of the induction motor at rated condition is known as the base speed. By using
variable frequency control, it is possible to adjust the speed of the motor either above or below base
speed.
A properly designed variable-frequency induction motor drive can be very flexible. It can control the
speed over a range from as little as 5% of base speed up to above twice base speed. However, it is
important to maintain certain voltage and torque limits as the frequency is varied to ensure safe operation.
When a motor is running at speed below its base speed, it is necessary to reduce the terminal voltage
applied to the stator for proper operation. The terminal voltage applied to the stator should be decreased
linearly with decreasing stator frequency. This process is called derating. If it is not done, the steel in the
core will saturate and excessive magnetization currents will flow in the machine.
11
(a)
(b)
(c)
Figure 14.
Variable-frequency
frequency speed control in induction motor. The family of torque
torque-speed
characteristic curve for speeds (a) below base speed, (b) above base speed (c) for all frequencies.
12
2.
The torque developed by an induction motor is proportional to the square of the applied voltage. This
method is sometimes used on small motors driving fans.
4.
In wound-rotor
rotor induction motors, it is possible to change the shape of the torque
torque-speed curve by
inserting extra resistances into the rotor circuit of the machine. However, inserting extra resistances into
the rotor circuit seriously reduces
educes the efficiency of the machine. Such method is normally used only for
short periods because of this efficiency problem.
Figure 15.
13
Figure 16.
The purpose is to apply a reduced voltage across the motor terminals so that the initial current is
reduced. This method is useful for smooth starting small machine.
R
R: running contacts
S: starting contacts
Start: S closed , R open
Run: S open , R closed
S
Three-phase
Supply
IM
R
Figure 17.
14
2.
This method is used for delta-connected motors. It consists of two-way connects the motor in star for
starting and delta for normal running.
At starting, when star-connected, the voltage is reduced by 1/3. Hence, the developed torque is
reduced by 1/3. This method is cheap and effective provided the starting torque required does not
exceed 1.5 full-load torque. This method is used for machine tools, pumps and motor-generators.
Figure 18.
R: running contacts
S: starting contacts
Start: S closed, R open
Run: S open, R closed
R
IM
Three-phase
Supply
S
Figure 19.
Three-phase
Supply
Figure 20.
IM
16