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TITLE:
PROCEDURE
DOCUMENT/ISSUE
SECTION
PAGE NO.
REVISION NO.
DATE
SIGNATURE
QMP- 762
-1 of 3
01
28.05.2013
CMD
PURPOSE
To document the process of evaluating the quality of measurement systems and to
establish repeatability and reproducibility of the instrument and appraiser.
2.0
SCOPE
2.1
All Instruments / Gauges being used to verify significant (key) characteristics of the
product.
2.2
3.0
DEFINITIONS
Re
4.0
MSA
GR & R
Appraiser
Repeatability
Reproducibility
Measuring System
Bias
Linearity
The slope of the regression line that best fits the bias average
versus reference values multiplied by the process variation of
the part index that can represent the linearity of the gauge.
REFERENCES
QMP 761
Calibration Procedure
5.0
PROCEDURE
5.1
Head QA shall identify the need for conducting MSA and draw out a plan listing:
F 0501 / 00
PROCEDURE
DOCUMENT/ISSUE
SECTION
PAGE NO.
REVISION NO.
DATE
SIGNATURE
QMP- 762
-2 of 3
01
28.05.2013
CMD
For variable data, Average and Range method shall be used for the study.
Observations shall be recorded on the Data Sheet by the observer. He shall make all
arrangements for the study.
5.2.1 Three appraisers and minimum ten parts duly numbered shall be used for the study.
5.2.2 The Instrument used shall have valid calibration and duly identified as per procedure.
(QMP 761.)
5.2.3 Part numbers shall not be discernible by the appraisers. The observer alone shall be
able to identify the parts individually by the numbering system devised by him and
Head QA.
5.2.4 The appraisers shall not have access to each others observations and their previous
trial records.
5.2.5 The observer shall ensure that observations are taken on parts randomly picked up
covering entire range of achievable specifications.
5.2.6 After recording observations, the observer shall calculate averages and ranges as
required and work out R, X diff Rp from the observations.
5.2.7 The observer shall calculate EV, AV, R&R, PV and TV and also %EV, %AV, %R&R
and %PV on the Gauge R&R Report Sheet.
5.2.8 Incase of approved computer program availability, steps 5.2.6,5.2.7 shall be done in
the computer. After feeding the observation, a printout on acceptability shall be taken
out by the Head - QA.
5.3
ANALYSIS
% R&R Under 10 %
Between 10 - 30 %
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PROCEDURE
DOCUMENT/ISSUE
SECTION
PAGE NO.
REVISION NO.
DATE
SIGNATURE
QMP- 762
-3 of 3
01
28.05.2013
CMD
(Gauge Bias, repeatability, stability and linearity shall be checked for acceptability)
-
Over 30 %
5.4
ATTRIBUTE GAUGES
5.4.1 For attribute gauges, two appraisers and one observer shall be used and records
made by the observer on Format F 1103 specifying Good (G), Not Good (NG).
5.4.2 Twenty parts shall be selected for the study ensuring that five parts close to lower
specification and five parts close to upper specification (Gray area) and remaining
few should lie outside lower and higher acceptable limits. All parts shall be numbered
for identification by the observer involved in the study.
5.4.3 No Appraiser shall have access to his or other appraisers previous similar trial
results.
5.4.4 Each appraiser shall conduct two trials per part randomly without having access to
its identification number.
5.5
ANALYSIS
The gauge is acceptable if all measurement decisions or results (four per part)
agree.
5.5.1 If measurement decisions do not agree than the gauge must be improved and reevaluated as per procedure.
6.0
DOCUMENTATION
F 1101
F 1102
F 1103
F 0501 / 00