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H. W. WONG
Department
AND
of Chemical Engineering,
M. H. I. BAIRD
McMaster
University,
Hamilton
(Canada)
ABSTRACT
The effect offlow pulsations on a 4 in dia air-fiuidised
bed of glass beads has been investigated in the frequency range 1 to 10 Hz. It was found that the beds
have a natural frequency
which can be calculated
approximately from a model which assumes pistonlike behaviour. The shape of the air bubbles rising
through the bed fluctuates
synchronously
with the
applied pulsations. Tracer studies using helium gas
have shown that pulsation can increase the gas retention time by as much as 51%.
Engineering
Journal
(2) (1971)-Q
Elsevier
Publishing
Company
Ltd.
England-Printed
in Great
Britain
FLUIDISATION
105
FLOW
OSCILLOSCOPE
CONTROL
v
FLUIDIZED
ROTAMETERS
BED
FILTERED
AIR
SURGE
TANK
PRESSURE
TRANSDUCER
WATER
MANOMETER
Fig. 1.
EXPERIMENTAL
SOLENOID
VALVE
EQUIPMENT
The investigation
was carried out with a four-inch
diameter
bed formed in a glass tube. The flow
diagram for the pressure measuring and photographic
tests is given in Fig. 1, while the arrangement
for
tracer studies is shown in Fig. 2.
Referring first to Fig. 1, the fluidising air supply is
passed through calibrated rotameters with an overall
capacity range of 0.5 to 50 scfm. The air enters a
7 ft3 steel drum at about 5 psig pressure, thereby
isolating
the rotameters
from the effects of flow
pulsation. The air flow is finely controlled by a needle
valve situated just upstream of the timed solenoid
valve which provides the flow pulsations. The timing
device is capable of actuating the solenoid for periods
of 0.03 set to 10.0 set (Eagle Signal Co., Series CA
100). Thus, it was possible to provide square wave
flow pulsations
at frequencies up to about 11 Hz,
above which the response of the solenoid valve led to
unreliable
operation.
As well as frequency,
the
intermittency
of the square wave, i.e. the fraction of
the period in which flow is allowed to occur, could be
independently
adjusted.
The air flow from the solenoid valve enters the air
space below the bed support, which is also connected
to a diaphragm
pressure transducer
(Pace Engineering Co) whose signal can be either observed in
an oscilloscope or recorded on a high-speed recorder
(Honeywell
Visicorder).
Alternatively,
the timeaveraged pressure beneath the bed could be measured
on a water manometer
equipped with a damping
THERMAL
CONDUCTIVITY
CELL
VACUUM
TRACER
SOLENOID
SUPPORT-
HELIUM
DISTRIBUTOR
PULSING
TIM;;;FRATED
AIR
Fig. 2.
Experimental
GAS
106
TABLE 1
OBSERVED
Particle
AND CALCULATED
VALUES
uMF IN STEADY FLOW
size
(PI
100
200
390
470
(62.5%) 390
(37.5 %) 470
Mixture
OF
0.117
0.268
0.404
0.038
0.11
0.35
0448
0.402
0.40
VISUAL
OBSERVATIONS
PRESSURE
FLUCTUATIONS
SYSTEM =
- 20 6
I
6lb.
3 lb.
I
3.0
I
2.0
I
1.0
TIME,
Fig. 3.
Instantaneous
I
00
lSEC.1
FLUIDISATION
107
SYSTEM
= 8lb,
U
39OP
= 1.8
%tlf
f =3.45
f = 7.1 Hz
f =I,61
I =0.5
Ht
Hz
02
4.5
4.0
3.5
3.0
2.5
2.0
TIME
Fig. 4.
Instantaneous
1.5
I.0
0.5
0
!
, (SEC)
the fluctuations.
The lowest curve, for a 3 lb mass of
beads, shows a definite periodicity
at a frequency
of about 3.7 Hz. This will be discussed in the section
on models for bed behaviour.
Figure 4 shows the pressure record for a typical
case of pulsed flow at three different frequencies.
Referring to the curve at 1.61 Hz, a sharp positive
peak occurs shortly after the start of the gas flow
(A). A decaying oscillation
of the pressure occurs,
until the cessation of gas feed (at B) causes a sharp
drop in the pressure. There is then a pressure recovery,
due to the falling of the bed which compresses the gas
in the space below the support. Without further gas
feed the pressure drop would eventually
decay to
zero, but the renewed gas flow causes the cycle to
repeat. A similar effect may be seen at 3.45 Hz, with
A and B again denoting the beginning and end of the
gas supply period.
The curves at 1.61 Hz and 3.45 Hz are quite similar
to those of Kobayashi et a1.14 for the pulsed operation of an annular bed (4 in and 1.25 in dia) of 580 p
particles. In their I4 work, however, the secondary
oscillations
appeared
to damp out more rapidly,
perhaps because of the extra friction at the central
cylinder and the fact that larger particles were used
than in the present work.
Returning to Fig. 4, it will be seen that at 7.1 Hz
the applied frequency is of the same order as the
natural frequency exhibited by the bed at the lower
frequencies.
There are no secondary
peaks and
troughs, and the pressure amplitude is high. In some
tests2 2 the minimum pressure was sub-atmospheric.
The nature of the natural frequency will be discussed later. The instantaneous
pressure fluctuations
reported by Massimilla 3 do not show any secondary
activity, irrespective of frequency. It is thought that
ii
6
0
05
i
Fig. 5.
10
15
,f
108
mean pressure drop is reduced. This effect of intermittency was also noted by Kobayashi et al. 4 who
pointed out that for a very long off-period (I + 0)
one would obviously expect a very low time-averaged
pressure drop.
It was found that the use of a high-resistance
bed
support (Nylon filter cloth) damped out the flow
pulsations
at lower frequencies,
and therefore the
effects of flow pulsation
were small. The stainless
steel screen was therefore used in the major parts of
the investigation.
BUBBLE
SHAPES
As mentioned
previously,
pulsation
resulted in
smaller and more uniformly distributed gas bubbles
than obtained in continuous
flow. The bubble shape
was seen to fluctuate with time as illustrated in Fig. 6.
SIMPLE
PISTON
MODEL
7=2x
mV
yPA2
( )
(la)
Davidson24
suggested
that this was a possible
explanation for the spontaneous
oscillations reported
recently by Avery and Tracy.25
A refinement
of this analysis is given hereunder
and includes the effect of the permeability
of the bed,
an effect which is of course absent in the case of
liquid columns. 23 A balance of forces on the bed,
neglecting the effect of the bed support, gives:
A(P - P,,) = m(Z + g)
(2)
FLUIDISATION
The equation
Pvy = const
(3)
Hence,
PC-
- yPz;
(4)
N = (V + AZ)
Substitution
Hence
Ai
(V + Az)N
N2
I _ yhMF2A2
ti = Q, - k(P - P,,)
(7)
For relatively
small perturbations,
P
V+Az
+ AZ)
we assume
(8)
that
P
N - and v N ti
V
Hence
P = $
(9)
Differentiating
eqn. (9) with respect to time, and
substituting
for Z from eqn. (2) gives a secondorder differential
equation
in the pressure drop
AP(= P - P,) across the bed.
(10)
This equation
is analogous
to that of a linearly
damped mass-spring system with an external forcing
function in Q,. In the absence of a forcing function,
it can be shown that for sub-critical
damping the
natural frequency is
W
4mg2 V
(6)
The accumulation,
I?, is the difference between the
molar inflow, QI and the molar outflow, which for
laminar flow in a packed bed is proportional
to
(P - P,):
(12)
fimg
(5)
i,=--
109
(11)
(13)
(14)
yhMF2A2
4mg2 V
110
Fig. 7.
According to theory, the natural period is a function of the gas volume, V, beneath the bed support.
In order to investigate this dependence,
the volume
was enlarged by including an extra pipe section. The
results, given in Fig. 9, show that increasing
V does
3.0
Fig. 9.
(16)
FLUIDISATION
Tracer
IN A PULSED
GAS FLOW
111
TABLE 2
studies
As mentioned
at the beginning
of this paper,
previous workers have found that fluidisation quality
is improved by vibration
or pulsation.
Visually, it
has been observed in this work that the bubbles are
smaller and better distributed in pulsed than in steady
flow. Some preliminary
gas tracer studies were also
carried out in order to gain a quantitative
measure of
the effect of flow pulsation.
The technique
used has already been described
and is similar to that of Gilliland et al.27 except that
in their work the tracer flow was suddenly shut off and
in this work the tracer flow was suddenly initiated.
The resulting F curve is shown, for a typical case, in
Fig. 10.
The curve shown has been corrected for the effect
of the well-mixed volume,
V,, above the bed as
follows :
Particle
system
_a_
f
UMF (HZ)
Coarse :
3 lb. 470~
+ 5 lb,
390.u
Medium :
9 lb, 200~
Fine :
10 lb, 100~
Ratio
ZG pulsed
56 cant
6.25
6.25
4.6
,375
.375
.5
1.32
0.974
0.947
1.24
1.025
1.05
0.94
1.05
1.08
3.0
3.0
3.0
6.25
6.67
5.26
.31
.30
.475
1.65
1.65
1.855
2.11
1.776
1.12
1.28
1.07
5.3
5.3
7.4
6.68
4.35
6.67
.33
,43
.33
4.10
4.10
3.92
6.16
4.57
4.0
1.51
1.12
1.04
(17)
Retention time TG
continuouspulsed
(set)
0.8
1.5
1.5
z G=
c = Cobs + ($2)
AND
1.65
as:
SC0 - t,)U - 3 dt
J; (1 - C>dt
(18)
I.1 o A MEASURED
1.0 -
RESPONSE
AA.
. A
CORRECTED RESPONSE
bf=
0.9 -
0.8 0.7 c
0
t,=0.6
TIME
Fig. 10.
,(SEC)
= 1.47
SCFM
112
NOMENCLATURE
A
cross-sectional
dimensionless
gravitional
height of bed
intermittency,
fraction
gas is supplied
area of bed
tracer concentration
acceleration
of time during
permeability
mass of bed
pressure
beneath
PO
pressure
above bed
AP
pressure
drop (= P - PO)
Q,
t
gas inflow
ts
sampling
superficial
gas velocity
uMF
minimum
fluidisation
molar volume
volume
V,
volume
of well-mixed
bed displacement
model)
which
bed
bed
time
lag
velocity
of gas
bed
from
equilibrium
(piston
CONCLUSIONS
Greek letters
ACKNOWLEDGEMENTS
exponent
natural
in equation
TG
retention
frequency
natural
period of bed
time of gas (eqn. (18))
frequency
of piston-like
bed
Superscripts
time-averaged
value
first differential
..
second differential
REFERENCES
1. ROWE, P. N., Proc. Znt. Symp. on Fluidisation,
1961 p. 11.
Eindhoven,
systems,
Particles,
Engineering,
and Fluid-
in
FLUIDISATION
IN A PULSED
AND
GAS FLOW
113
July 1958.
Ind.
1966 21 p. 29.
New York
Chem.
1959.
University
1970.
Chem. E. Con-
15. WILLEMS, P., Swiss Patent No. 404, 368, 30th June 1966.
R_&JM&
Les auteurs ont recherchP IinJluence depulsations de
lhir sur un litfluidise de billes de verre, duns un domaine
de frequences allant de 1 ci 10 Hertz. IIs observent que
les 1itsJuidisPs possedent une frequence propre qui est
calculable approximativement Li partir dun modgle
supposant un comportement du type piston. La forme
des bulles ascendantesfluctue dune manikre synchrome
avec les pulsations du d&bit de gaz. Des etudes de
traceur, utilisant lhelium comme gaz-traceur, ont
montre que la pulsation peut augmenter jusqud 51 x,
le temps de retention du gaz.
p.
ZUSAMMENFASSUNG
Der Ein$uJ der pulsierenden Striimung auf ein
luftdurchstriimtes FlieJbett volt Glaskugeln mit einem
Durchmesser von 4 inch (IO cm) wurde in dem Frequenzbereich von l-10 Hz untersucht. Man fund, daj3
die FlieJbetten natiirliche Frequenzen haben, welche
sich durch ein Model1 mit Pfropfen-Striimung niiherungsweise berechnen lassen. Die Form der Luftblasen,
die durch das Bett steigen, schwankt synchron mit dem
angewendeten Pulsieren. Spurgasuntersuchungen mit
Helium wiesen darauf hin, dap das Pulsieren die
Aufenthaltszeit des Gases bis zu 51% erhiihen kann.