LAHMEYER INTERNATIONAL (INDIA) PVT. LTD.

CONSULTING ENGINEERS, INDIA

THIS APPROVAL STATUS SHALL NOT RELIEVE THE CONTRACTOR
FROM HIS CONTRACTUAL OBLIGATIONS.
STATUS

Approved

Approved subject to incorporation of comment/modifications as noted.

Resubmit revised drgs./docs after incorporating the comment
Not approved. Resubmit revised drgs/ Docs. Incorporating
comment/Modifications, as noted, for approval.

Date:22.05.12
04.07.2012

4A

For Information (with comments)

4B

For Information (without comments)

Transmittal
TransmittalRef:
RefLII/11119/CPL/404/037
: LII/11041/PLL/419/827

UNIQUE INDUSTRIAL HANDLERS PVT LTD

TECHNICALDATASHEETFOR85/25TTGHALLEOTCRANE

SLNo Description

Unit

Data

1.0

GENERAL

1.1

Manufacturer

UniqueIndustrialHandlersPvt.Ltd

1.2

Type/Model

DoubleGirderConstructionBox
typeEOTCrane

1.3

Quantity

Two(2)

1.4

Designaccordingtostandardservice
class/loadclass

OverallClassM5(ElectM7)asper
IS:31771999

1.5

SafeWorkingLoadcarryingcapacity
(SWL)

ForMainHoist

85

ForAuxiliaryHoist

25
B

1.6

Span(RailtoRailCentreLine)

25.492

1.7

HighestPositionofHook

MH:24.1AH:24.6

1.8

Lowestpositionofhook

MH:0.00AH:()3.5

1.9

TotalLiftprovided

MH:24.1AH:28.1

1.10

Operatingfloorelevation

12.6

1.11

Deflectionformaingirderwithload
atcentre(SWL+Crabweightwithout
consideringImpactFactor)

SPAN/900

2.0

SPEEDS

2.1

LongTravellingspeed

Normal

m/min

15

Creep

m/min

1.5

2.2

CrossTravellingspeed

Normal

m/min

10

Creep

m/min

1.0

2.3

HoistingSpeedMH

Normal

m/min

2.0

Creep

m/min

0.2

Sheet 2 of 9

UNIQUE INDUSTRIAL HANDLERS PVT LTD

2.4

HoistingSpeedAH.

Normal

m/min

5.0

Creep

m/min

0.5

3.0

ACCELERATION

3.1

CrossTravel

cm/sec2

3.2

LongTravel

cm/sec2

3.3

Location(Indoor/Outdoor)

Indoor

3.4

Clearancesandhookapproaches,as
pertender(ifno,specify)

ReferGAdrawingno.
BD/004/01/00.00&
BD/004/02/00.00

3.5

Typeofcontrolproposed

Fromopentypecabinthrough
MasterController&fromfloor
throughmovablePBPendantfor
Aandfromopentypecabin
throughMasterController&Radio
RemoteControlforcraneB

3.6

GantryRailSize

105Lbs/yd

4.0

CONSTRUCTIONALFEATURES

4.1

Weightofcompletecraneunladen

72

4.2

Weightoftrolleyunladen

23.5

4.3

WeightofBogie

1.0

4.4

Weightofgirder

15.5(includingCTRail)

4.5

Maximumwheelloadw/oimpact

32

5.0

HOISTINGSYSTEM

5.1

Rope

5.1.1

Ropediameter

5.1.2

Ropeconstruction

6x36

5.1.3

Ropequality(material)

Steelcore

5.1.4

RopeStrength

Kgf/mm2

200

5.1.5

WireRopeconformsto

IS:2266

5.1.6

BreakingStrength

72.9

5.1.7

NumberofRopefalls

mm

MH:32AH:18

23.1

Sheet 3 of 9

UNIQUE INDUSTRIAL HANDLERS PVT LTD

Formainhoist

ForAuxiliaryhoist

5.1.8

FactorofSafety

5.25

5.2

RopeDrum(mainhoist/aux.hoist)

5.2.1

Drumdiameterandlength

5.2.2

Drummaterial

5.2.3

Whetherstressrelieved

5.2.4

Bearingtype/make

5.2.5

Life

5.3

mm

MH:650diax4000Long
AH:500diax3600Long

SeamlessPipeASTM106GrBor
FabricatedFe410wtoIS:2062GrB

Yes/No

Yes,iffabricatedshellused.

AntifrictionRollerorBallbearing

Hrs

Min10000

Hook(mainhoist/auxhoist)

5.3.1

Hooktype

MH:Ramshorn
AH:PlainShankCtype

5.3.2

Hookmaterial

MH:Cl2IS1875
AH:Cl2GradeL,IS1875

5.3.3

ISStandardforhook

5.3.4

Safetylatchesprovided(bothmain
andaux.hook)

Yes/No

Yes

5.3.5

Swivellockpin(bothmainandaux.
hook)

Yes/No

Yes

5.4

Sheaves(main/aux.hoist)

5.4.1

Lowersheavediameter

5.4.2

Lowersheavematerial

5.4.3

No.ofSheavesforMH&AH
(Top/Bottom)

5.4.4

No.ofEq.sheavesforMH&AH

5.4.5

Equalisingsheavediameter

5.4.6

Equilisingsheavematerial

mm
D

IS15560AH

710

400

CSGr280520,IS1030/Fe410IS
2062
4/2
1

mm

IS5749MH

500

250

CSGr280520,IS1030/Fe410IS
2062

Sheet 4 of 9

UNIQUE INDUSTRIAL HANDLERS PVT LTD

5.5

HoistBrake(bothmainandaux)

5.5.1

Type

DCEM

EHT

DCEM

EHT

5.5.2

Make

BCH

SOC/Eq

BCH

SOC/Eq

5.5.3

Size

mm

300

300

300

250

5.5.4

Torque

Kgm

76

62

76

35

5.5.5

CoefficientofReserve

1.5

1.5

1.5

1.5

5.5.6

No.ofbrakes

Qty

5.5.7

BrakesareFailsafe

5.6

BrakeDrum(bothmainandaux)

5.6.1
5.6.2

MainHoist

AuxHoist

YES

Material

CastSteel/ForgedSteel/Rolled

Width

510mmgreaterthanShoewidth

LimitSwitch

5.7.1

Numbers

5.7.2

Type

PerHoist1no.Rotary+1no.
Gravitytype

5.7.3

Make

SOC/Omega/EMM

6.0

CROSSTRAVELMOVEMENT

6.1

CTBrake

6.2

Type

DCElectromagnetic+Electro
HydraulicThrustortype

6.3

Make

SOC/Omega/EMM/BCH

6.4

Size

mm

160

6.5

Torque

Kgm

DCEM:7.5EHT:9.00

6.6

No.ofbrakes

Qty

1noeach

6.7

BrakeDrum

6.7.1

Material

CastSteel/ForgedSteel/Rolled

6.7.2

Width

510mmgreaterthanShoewidth

6.8

Couplingtype

6.8.1

Gearboxinput

Flexiblegearedtype

6.8.2

Gearboxoutput

Drumgearedjoint

6.8.3

GearboxCasing

FabricatedFe410wIS:2062

6.8.4

Materialofgears

CastSteel/En9/C55Mn75

5.7

Sheet 5 of 9

UNIQUE INDUSTRIAL HANDLERS PVT LTD

6.5.5

Hardnessforgear

Min217BHN

6.8.6

Materialofpinion

En19/En24

6.8.7

Hardnessforpinion

Min266BHN

6.8.8

Differenceinhardnessforgear&
pinion

Min20BHN

6.8.9

Typeofgears/pinion

Helical/spur

6.8.10 No.ofGearStages

6.8.11

Lubrication

Splash

Wheels

6.9.1

Standardconformsto

3177:99

6.9.2

Materials

C55Mn75asperIS1570withnot
morethan0.06%ofSorP

6.9.3

Hardness

BHN

Min300

6.9.4

Type

DoubleFlangedtype

6.9.5

Diameter

mm

400

6.9.6

Wheelbearingtype/make

Antifrictionsphericalrollertype

2nos2waylevertype

6.10.2 Make

6.10.3 TypeofBuffers

Hydraulic

6.10.4 Numberofdrivenwheels

6.10.5 Numberoftotalwheels

7.0

LONGTRAVELMOVEMENT

7.1

Endcarriagelength

ReferGAdrawingBD/004/01/00.00

7.2

GearBoxinputSideCoupling

FlexibleGearedtype

7.3

GearBoxoutputSideCoupling

7.4

GearBoxcasing

7.5

Materialofgears

CastSteel/En9/C55Mn75

7.6

Materialofpinion

En19/En24

7.7

Typeofgears/pinion

Helical/Spur

7.8

LTBrakes

6.9

6.10

LimitSwitches

6.10.1 Number&Type

SOC/Omega/EMM

FabricatedFe410wIS:2062

Sheet 6 of 9

UNIQUE INDUSTRIAL HANDLERS PVT LTD

7.8.1

Type

DCElectromagnetic+Electro
HydraulicThrustortype

7.8.2

Make

SOC/Omega/EMM/BCH

7.8.3

Size

mm

160

7.8.4

Torque

Kgm

DCEM:7.5EHT:9.00

7.8.5

No.ofbrakes

7.9

Wheels

7.9.1

Materials

C55Mn75asperIS1570withnot
morethan0.06%ofSorP

7.9.2

Hardness

BHN

7.9.3

Type

7.9.4

Diameter

7.9.5

Wheelbearingtype/make

Antifrictionsphericalrollertype

7.10

LimitSwitches

7.10.1 Number&Type

2nos2waylevertype

7.10.2 Make

SOC/Omega/EMM

7.10.3 TypeofBuffers

Spring

7.10.4 Numberofdrivenwheels

7.10.5 Numberoftotalwheels

8.0

CraneLubrication

CentralizedGrease

9.0

MOTORMAIN
(CREEPSPEEDBYVVVFDRIVES)

Main
Hoist

9.1

GENERAL

9.1.1

Make

9.1.2

Type

SC

9.1.3

Number

9.1.4

Rating(consumedkw)

9.1.5

Qty

mm

2nosDC+2nosEHT+2nosEHT
ParkingBrakes

Min320
DoubleFlangedtype
400

Bridge
Travel

Trolley
Travel

SC

SC

SC

46.32

34.21

3.663

3.322

Rating:kwat50oC

47

39

4.6

4.6

9.1.6

Rating

40%CDF

9.1.7

PermissibleStarts/hr

150st/hr

Aux.
Hoist

KEC/CGL/ABB

Sheet 7 of 9

UNIQUE INDUSTRIAL HANDLERS PVT LTD

9.1.8

SuitableforInverterDuty

Yes

9.1.9

ClassofProtection/Enclosure/
ClassofInsulation

IP55/TEFC/ClassFwithtemp.
riselimitedtoclassB

9.1.10 MotorRPM

975

975

935

9.1.11 Voltagephase,frequency

9.1.12 Ratedcurrent

Aspermotordatasheet

9.1.13 Ratedtorqueinkg.m

46.90

i)Starting

ii)Braking

935

415V(+/10%,3Ph,50z(+/5%,
combinedVolt&frequency
variationof10%

38.92

4.79

4.79

150%ofratedtorque

150%ofratedtorque

9.1.14 10%marginormotorratings
considered

Yes

9.1.15 SpaceHeaters

Providedfor30KW&above.

9.2

CraneControl

9.2.1

Type

Fromopentypecabinthrough
MasterController&fromfloor
throughmovablePBPendantfor
Aandfromopentypecabin
throughMasterController&Radio
RemoteControlforcraneB

9.2.2

No.ofspeednotches
(MH/AH/CT/LT)

9.2.3

InchingSpeedControl

ThroughVVVFDrivearrangement

9.2.4

Type

Cabin+Pendant(forCraneA)And
Cabin+RadioRemote(forCraneB)

9.2.5

Inchingspeedin%fullloadspeed

10%

9.2.6

CT

Flexibletrailingcable

9.2.7

DSL

PVCcoppershrouded(bothPhases
&neutralbusbarsmadeofcopper
withnecessaryshrouding)forbay
lengthof169.5m

9.2.8

Detailedwriteupfurnishedon
inchingspeedcontrol

9.2.9

Individualcontrolpanelfurnished

Shallbefurnishedalongwith
Electricaldrawings&documents
Yes
Sheet 8 of 9

UNIQUE INDUSTRIAL HANDLERS PVT LTD

onforallcranemotors?

9.2.10 Detailedwriteuponspeedcontrol
furnished?

Shallbefurnishedalongwith
Electricaldrawings&documents

10.0

Operatorscabin

10.1

Mastercontrollerforallmotions

Provided

10.1

CabinSize

2.5X2X2(clearheight)

10.2

Emergencystoppushbutton

Provided

10.3

Switchesforlightingfixtures

Provided

10.4

FireExtinguisher

3KgCO2type(1no.incabin&3
nos.onbridge)

10.5

Insulatingmat&swingwaytype
operatorschair

Provided

10.6

Cabinlight

Provided

10.7

Cabinfan

Provided

10.8

Hooter

Provided

10.9

Annunciation

Provided

10.10 Ventilationfanwithguard

Provided

10.11 Maintenancetools&tackles

Provided

11

Painting

Asperpaintingprocedure

12

LoadTest&overloadtestat125%
SWLatworks&atsite

YES

13

MinimumThicknessofmetal

Forloadcarryingmembers,the
component,plates,bars,angles&
otherrolledsectionswillbe8mm
thick.Fortubeshavingbothends
sealed,themin.thicknesswillbe
4.9m.Forunsealedtubes,themin.
thicknesswillbe8mm.The
chequeredplates,min8mmthick.

14

Slendernessratio

Max120forcompressionmembers
&max.180forotherloadcarrying
members

15

Maintenancecageprovided

YES

Sheet 9 of 9