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SERVICE MANUAL

SERVICE MANUAL SECTION


3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
Models Built May 17, 2010 and Later with 2010 Emission Engines
ELECTRICAL CIRCUIT DIAGRAMS
Model: 3200
Start Date: 05/17/2010
Model: 4100
Start Date: 05/17/2010
Model: 4300
Start Date: 05/17/2010
Model: 4400
Start Date: 05/17/2010
Model: 7300
Start Date: 05/17/2010
Model: 7400
Start Date: 05/17/2010
Model: 7500
Start Date: 05/17/2010
Model: 7600
Start Date: 05/17/2010
Model: 7700
Start Date: 05/17/2010
Model: 8500

S08343
Copyright 10/15/2010 Navistar, Inc.

Start Date: 05/17/2010


Model: 8600
Start Date: 05/17/2010
Model: RXT
Start Date: 05/17/2010
S08343
10/15/2010

S08343
Copyright 10/15/2010 Navistar, Inc.

TABLE OF CONTENTS

TABLE OF CONTENTS
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1. BATTERY FEED, DUAL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. BATTERY FEED, DUAL, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. BATTERY FEED, DUAL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. ACCESSORY FEED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. IGNITION FEED STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5. . . . . . . . . . . . .17
3.6. IGNITION FEED RELAY 1, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.7. IGNITION FEED RELAY 2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.8. IGNITION FEED RELAY 3, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.9. J1708 DATA LINK PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. J1708 DATA LINK PUBLIC EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. J1708 DATA LINK PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . .23
3.12. J1939 DATA LINK, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. J1939 DATA LINK WITH OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1939 DATA LINK I6 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. J1939 DATA LINK IBB ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. GROUND IP, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. GROUND IP, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. GROUND IP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. GROUND IP, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. GROUND CHASSIS, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. GROUND CHASSIS, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. GROUND CHASSIS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. GROUND CHASSIS, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.25. GROUND CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.26. ENGINE GROUND V8 ENGINE, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.27. ENGINE GROUND IBB ENGINE, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.28. ZERO VOLT REFERENCE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.29. BATTERY FEED, SINGLE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
3.30. BATTERY FEED, SINGLE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
3.31. J1939 DATA LINK V8 ENGINE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
3.32. GROUND SEAT AND SEATBELT SENSOR, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
i
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)


3.33. LATCHING RELAY, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.2. CIGAR LIGHTER AND POWER FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.3. CB POWER RADIO, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
4.4. COMPASS DISPLAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.7. HORN, ELECTRIC AND AIR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.8. HORN, ELECTRIC AND AIR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.11. MIRRORS (HEATED, LIGHTED AND POWER), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4.12. POWER MIRRORS HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB, P. 11A. . . . .57
4.13. 2WAY RADIO, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
4.14. WINDSHIELD WIPER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.15. WASHER PUMP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.16. SWITCH PACK OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4.17. ROOF AUX LOAD, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.18. SATELLITE COMMUNICATION QUALCOMM IMCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.19. SATELLITE COMMUNICATION TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
4.20. COMPUTER PREWIRED XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
4.21. CADEC GPS SYSTEM, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
4.22. SATELLITE COMMUNICATION MOBILEMAX, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
4.23. SELF CONTAINED AIR SEAT, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
4.24. HEATED SEATS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
4.25. AWARE SYSTEM, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
4.26. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
4.29. BACK-UP CAMERA, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
4.30. SATELLITE COMMUNICATION QUALCOMM IMCT W/ MVPC KEYBOARD, P. 29. . . . . . . . . . . . . .75
4.31. AIR SHIELD LIGHT, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4.32. SATELLITE COMMUNICATION QUALCOMM OMNIVISION, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
4.33. RADIO (ENTERTAINMENT), SPEAKERS W/ 12 WAY CONNECTOR, P. 32. . . . . . . . . . . . . . . . . . . . . .78
4.34. RADIO (ENTERTAINMENT), SPEAKERS W/ 16 WAY CONNECTOR, P. 33. . . . . . . . . . . . . . . . . . . . . .79
4.35. SEATBELT AND SEAT SENSOR, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
4.36. SEATBELT AND SEAT SENSOR, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
4.37. SEATBELT AND SEAT SENSOR, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
4.38. SEATBELT AND SEAT SENSOR, P. 36A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
5.2. IBB ENGINES WITH MANUAL TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
5.3. I6 AND V8 ENGINES WITH ALLISON TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
5.4. IBB ENGINES WITH ALLISON TRANSMISSION, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5. . . . . .88
5.6. IBB ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . .89
5.7. I6 POWER PACK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
ii
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LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)


5.8.

ROCKER START, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92


6.1. FAN WIRING, I6 / V8 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
6.2. SNOWVALVE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
6.3. STARTING AID COLD START ASSIST (IBB ENGINE), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
6.4. FAN WIRING IBB ENGINE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
6.5. ELECTRIC AIR COMPRESSOR WITH MD, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.1. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.2. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
7.3. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
7.4. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
7.5. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
7.6. CRUISE CONTROL, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
7.7. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
7.8. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
7.9. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
7.10. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
7.11. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
7.12. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
7.13. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
7.14. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
7.15. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
7.16. ENGINE ECM POWER V8 ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
7.17. ELECTRONIC ENGINE CONTROLS I6 ENGINE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . .114
8.1. IP/GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
8.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3. . .116
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
8.5. IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
8.10. PARK BRAKE SWITCH HYDRAULIC, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
8.11. GAUGES AND WARNING LIGHTS AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
8.12. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
8.13. WARNING LIGHTS RIGHT BANK OPTIONAL, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
8.14. WARNING LIGHTS LEFT BANK OPTIONAL, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
8.15. LOAD MONITORING, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
8.16. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 16. . . . . . . . . . . . . . . . . . . .129
9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
9.1. BACK-UP LIGHTS N/ ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
9.2. BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
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TABLE OF CONTENTS (CONT.)


9.3.
9.4.
9.5.
9.6.
9.7.
9.8.
9.9.
9.10.
9.11.
9.12.
9.13.
9.14.
9.15.
9.16.
9.17.

LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P. 3. . .132
LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.),
P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.),
P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.),
P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
DOME LIGHT, MAP LIGHT, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
DOME LIGHT, MAP LIGHT (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
FOG LIGHT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
HEADLIGHTS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
PANEL LIGHTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
WORK LIGHT, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147


10.1. ABS BENDIX AIR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
10.2. ABS BENDIX AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
10.3. ABS BENDIX AIR, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
10.4. ABS WABCO AIR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
10.5. ABS WABCO AIR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
10.6. WABCO FULL POWER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
10.7. WABCO FULL POWER BRAKES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
10.8. WABCO FULL POWER BRAKES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
10.9. BODY BUILDER AND TRAILER TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .155
10.10. BODY BUILDER AND TRAILER TURN, MARKERS AND STOP, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . .156
10.11. TRAILER SOCKET BOC AND EOF, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
10.12. BODY BUILDER AND TRAILER SOCKET BOC AND EOF, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
10.13. 12V TRAILER SOCKET, P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
10.14. BODY BUILDER PRE-WIRING, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
10.15. BODY BUILDER CONNECTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
10.16. AUX TRAILER CIRCUIT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
10.17. SWITCH AUX TRAILER SEPARATE, P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
10.18. TWO SPEED AXLE SWITCH, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
10.19. AIR SOLENOID, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
10.20. AIR SOLENOID, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
10.21. REMOTE POWER MODULE BATTERY BOX MOUNTED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
10.22. REMOTE POWER MODULE CAB MOUNTED, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
10.23. REMOTE POWER MODULE END OF FRAME, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
10.24. FUEL/WATER SEPARATOR, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
10.25. ELECTRIC TRAILER BRAKE, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
10.26. LECTRASHIFT ACCOMMODATION, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
10.27. HOUR METER PTO, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
10.28. AUX INPUTS AND DRIVERS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
10.29. FUEL TRANSFER PUMP, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
10.30. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
iv
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TABLE OF CONTENTS (CONT.)


10.31. WHEELCHAIR LIFT INTERLOCK, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
10.32. LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
10.33. LIFT AXLE (NON-STEERABLE), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
10.34. LIFT AXLE (STEERABLE), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
10.35. LIFT AXLE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
10.36. LIFT AXLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
10.37. AIR DRYER AND HEATED DRAIN VALVE, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
10.38. LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
10.39. LIFT AXLES W/ CONTROLS FOR THREE LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
10.40. LIFT AXLES W/ CONTROLS FOR FOUR LIFT AXLES, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
10.41. ABS ROLL OVER STABILITY, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
10.42. ABS ROLL OVER STABILITY, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
10.43. ABS BENDIX AIR, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
10.44. TRANSFER CASE EFFECTS, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
10.45. TRANSFER CASE EFFECTS, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
10.46. REMOTE START/ STOP, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
10.47. AUX AND POWER SOURCE, P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
10.48. ABS BENDIX AIR 6S/6M, P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
10.49. ABS BENDIX AIR 6S/6M, P. 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
10.50. AC CONDENSER EFFECTS, P. 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
10.51. PRESSURE SWITCH, P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . .198
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . .199
11.3. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . .200
11.4. TRANSMISSION, ALLISON MD WITH I6 AND V8 ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND V8 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . .202
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES, P. 6. . . . . . . . . . . . . . . . . . . .203
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES (CONT.), P. 7. . . . . . . . . .204
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
11.10. EATON AUTOSHIFT, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
11.11. EATON AUTOSHIFT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
11.13. EATON ULTRASHIFT GEN 3/ MERITOR G MANUAL TRANSMISSION, P. 13. . . . . . . . . . . . . . . . . . . . .210
11.14. EATON HYBRID TRANSMISSION, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
11.15. EATON HYBRID TRANSMISSION, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
11.16. EATON HYBRID TRANSMISSION, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
11.17. EATON HYBRID TRANSMISSION, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
11.18. EATON HYBRID TRANSMISSION, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
11.19. EATON HYBRID TRANSMISSION, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
11.20. TRANSMISSION ALLISON W/ IBB ENGINE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
11.21. TRANSMISSION ALLISON W/ IBB ENGINE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
11.22. TRANSMISSION ALLISON W/ IBB ENGINE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
11.23. TRANSMISSION ALLISON W/ IBB ENGINE, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
11.24. TRANSMISSION RETARDER CONTROLS WIRING W/ MD XMSN HARD WIRED EFFECTS, P.
24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
11.25. ALLISON TRANSMISSION 3/4000 GEN 4 W/ AUTO NEUTRAL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
11.26. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE, P. 26. . . . . . . . . . .223
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11.27. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . .224
11.28. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . .225
11.29. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
11.30. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
11.31. LCT AND WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 31. . . . . . . . . . . . . . .228
12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
12.2. AIR CONDITIONING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
12.3. HVAC SYSTEM, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
12.4. HVAC SYSTEM, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
12.5. AUTOTHERM SYSTEM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
13.1. CONNECTOR COMPOSITES (1), (1J), (2J), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
13.2. CONNECTOR COMPOSITES (254F), (254M), (400), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3. . . . . . . . . . . . . . . . . . . . . . . .236
13.4. CONNECTOR COMPOSITES (827), (830M), (1002), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237
13.5. CONNECTOR COMPOSITES (1003), (1006), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
13.6. CONNECTOR COMPOSITES (1007), (1007F/1007M), (1008), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239
13.7. CONNECTOR COMPOSITE (1010), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
13.8. CONNECTOR COMPOSITE (1011), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
13.9. CONNECTOR COMPOSITE (1012), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
13.10. CONNECTOR COMPOSITE (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
13.11. CONNECTOR COMPOSITE (1014), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
13.12. CONNECTOR COMPOSITE (1015), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245
13.13. CONNECTOR COMPOSITE (1016), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
13.14. CONNECTOR COMPOSITE (1017), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247
13.15. CONNECTOR COMPOSITE (1018), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
13.16. CONNECTOR COMPOSITE (1019), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249
13.17. CONNECTOR COMPOSITE (1019) (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
13.18. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
13.19. CONNECTOR COMPOSITES (1023A), (1023B), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
13.20. CONNECTOR COMPOSITES (1023C), (1023D), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
13.21. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
13.22. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .255
13.23. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
13.24. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257
13.25. CONNECTOR COMPOSITES (1210), (1220), (1227), (1228), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
13.26. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), (1241F), P. 25. . . . . . . . . . . . . . . . . . .259
13.27. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338M), P. 26. . . . . . . . . . . . . . . . . . . . . .260
13.28. CONNECTOR COMPOSITES (1400), (1401), (1402), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
13.29. CONNECTOR COMPOSITES (1403), (1410), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
13.30. CONNECTOR COMPOSITES (1420), (1421), (1500), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263
13.31. CONNECTOR COMPOSITES (1501), (1502), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264
13.32. CONNECTOR COMPOSITES (1503), (1510), (1511), P. 30A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265
13.33. CONNECTOR COMPOSITES (1512), P. 30B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266
13.34. CONNECTOR COMPOSITE (1600), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267
13.35. CONNECTOR COMPOSITES (1601), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268
13.36. CONNECTOR COMPOSITES (1602), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
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TABLE OF CONTENTS (CONT.)


13.37. CONNECTOR COMPOSITES (1603), (1604), (1620), (1623), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270
13.38. CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), (1657M), P. 35. . . . . . . . . . . . . . . . . . . . . .271
13.39. CONNECTOR COMPOSITES (1660), (1661), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
13.40. CONNECTOR COMPOSITE (1700), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .273
13.41. CONNECTOR COMPOSITE (1700), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274
13.42. CONNECTOR COMPOSITE (1700), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275
13.43. CONNECTOR COMPOSITE (1700), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276
13.44. CONNECTOR COMPOSITE (1701), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277
13.45. CONNECTOR COMPOSITE (1701), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278
13.46. CONNECTOR COMPOSITE (1701F), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279
13.47. CONNECTOR COMPOSITE (1701F), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280
13.48. CONNECTOR COMPOSITE (1702), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281
13.49. CONNECTOR COMPOSITE (1702), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282
13.50. CONNECTOR COMPOSITE (1702), P. 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283
13.51. CONNECTOR COMPOSITES (1800), P. 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284
13.52. CONNECTOR COMPOSITES (1804), (1807), (1809), (1810), P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285
13.53. CONNECTOR COMPOSITES (1811), (1812), (1813), (1814), (1815), P. 50. . . . . . . . . . . . . . . . . . . . . . . .286
13.54. CONNECTOR COMPOSITES (1820F), (1820M), (1821), (1822), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
13.55. CONNECTOR COMPOSITES (1823), (1824), (1825), (1826), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288
13.56. CONNECTOR COMPOSITES (1828), (1852)/(1852A), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
13.57. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1874B), (1900), P. 54. . . . . . . . . . . . .290
13.58. CONNECTOR COMPOSITES (1901), (1902), (1910), (1912), (1917), (1918A), P. 55. . . . . . . . . . . . .291
13.59. CONNECTOR COMPOSITES (1918), (1919A), (1920), (1927), (1929), P. 56. . . . . . . . . . . . . . . . . . . . . .292
13.60. CONNECTOR COMPOSITES (1935), (1942F), (1943M), (2000), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
13.61. CONNECTOR COMPOSITES (2021), (2200), (2201), (2503), (2600), P. 58. . . . . . . . . . . . . . . . . . . . . . . .294
13.62. CONNECTOR COMPOSITES (3000), (3003), (3200), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295
13.63. CONNECTOR COMPOSITES (3204), (4004), (4021/4021A/4021B), (4022/4022A/4022B), (4037),
(4038), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
13.64. CONNECTOR COMPOSITES (4060), (4070), (4071), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297
13.65. CONNECTOR COMPOSITES (4087/4087B), (4111M), (4120), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .298
13.66. CONNECTOR COMPOSITES (4320), (4321), (4322), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299
13.67. CONNECTOR COMPOSITES (4323), (4328), (4410D), (4410E), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300
13.68. CONNECTOR COMPOSITES (4410F), (4410H), (4410K), (4410L), (4410M), P. 65. . . . . . . . . . . . . . .301
13.69. CONNECTOR COMPOSITES (4450AM), (4450BM), (4450M), (4460AM), (4460BF), P. 66. . . . . . .302
13.70. CONNECTOR COMPOSITES (4460BM/4450BF), (4460M), (4500), (4705), P. 67. . . . . . . . . . . . . . . . .303
13.71. CONNECTOR COMPOSITES (4705), (4706), (4905), (4906), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304
13.72. CONNECTOR COMPOSITES (4906C), (4950), (4951), (6003), (6004), P. 68A. . . . . . . . . . . . . . . . . . . .305
13.73. CONNECTOR COMPOSITES (6005), (6007), (6008), (6009), P. 68B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .306
13.74. CONNECTOR COMPOSITES (6011), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .307
13.75. CONNECTOR COMPOSITES (6012), (6013), P. 69A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .308
13.76. CONNECTOR COMPOSITES (6018) P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309
13.77. CONNECTOR COMPOSITES (6019), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310
13.78. CONNECTOR COMPOSITES (6020M), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311
13.79. CONNECTOR COMPOSITES (6020M), P. 72A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312
13.80. CONNECTOR COMPOSITES (6020M), P. 72B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313
13.81. CONNECTOR COMPOSITES (6022), (6023), (6033), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314
13.82. CONNECTOR COMPOSITES (6102), (6103), P. 73A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315
13.83. CONNECTOR COMPOSITES (6200), (6201), (6260HL/HR/UC), (6260VH), (6260VL), (6260VM), P.
74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
13.84. CONNECTOR COMPOSITES (6260VN), (6261), (6262), (6263), (6316M), P. 75. . . . . . . . . . . . . . . . . .317
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TABLE OF CONTENTS (CONT.)


13.85. CONNECTOR COMPOSITES (6334), (6340), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318
13.86. CONNECTOR COMPOSITES (6341), P. 76A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319
13.87. CONNECTOR COMPOSITES (6400), (6401), P. 76B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320
13.88. CONNECTOR COMPOSITES (6401/6407), (6406M), (6420), (6561), P. 77. . . . . . . . . . . . . . . . . . . . . . . .321
13.89. CONNECTOR COMPOSITES (6702), (6703), (6703A), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322
13.90. CONNECTOR COMPOSITES (6704A), (6704M), (6706), (6707), (6710), (6712), P. 79. . . . . . . . . . .323
13.91. CONNECTOR COMPOSITES (6720), (6730), (6747), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
13.92. CONNECTOR COMPOSITES (6900), (6901), (7103M), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325
13.93. CONNECTOR COMPOSITES (7104F), (7105), P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
13.94. CONNECTOR COMPOSITES (7110/7110A), (7111), (7113), (7113A), P. 83. . . . . . . . . . . . . . . . . . . . . . . .327
13.95. CONNECTOR COMPOSITES (7150/7150F2), (7152), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
13.96. CONNECTOR COMPOSITES (7150/7150F2), (7152), P. 84A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .329
13.97. CONNECTOR COMPOSITES (7150), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .330
13.98. CONNECTOR COMPOSITES (7151), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .331
13.99. CONNECTOR COMPOSITES (7205), (7205F), (7206), (7206F), P. 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .332
13.100.CONNECTOR COMPOSITES (7207M), (7208M), (7211), (7212), (7213), (7220), P. 88. . . . . . . . . .333
13.101.CONNECTOR COMPOSITES (7250/7250M), (7251M), (7350), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334
13.102.CONNECTOR COMPOSITES (7500M), (7500MA), (7502M), (7500W), (7600), (7600M), (7601),
(7601M), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335
13.103.CONNECTOR COMPOSITES (7603M), (7603/7603MA), (7604M), (7605/7605M), (7606M),
(7607M), (7608M), (7609M), P. 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336
13.104.CONNECTOR COMPOSITES (7611), (7615), (7621), (7700M/7700K), (7702), (7703), P. 92. . . .337
13.105.CONNECTOR COMPOSITES (7777), (7801F), (7801L), (7801M), (7801M2), (7801R), P. 93. . .338
13.106.CONNECTOR COMPOSITES (7802), (7803), (7900), (7901), P. 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .339
13.107.CONNECTOR COMPOSITES (7905), (7909), P. 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .340
13.108.CONNECTOR COMPOSITES (7910), (7911), P. 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .341
13.109.CONNECTOR COMPOSITES (8000), (8001), (8102), P. 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .342
13.110.CONNECTOR COMPOSITES (8103), (8150), (8151), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343
13.111.CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8311), P. 99. . . . . . . . . . . . . . .344
13.112.CONNECTOR COMPOSITES (8312), (8410), (8500), (8501), (8502), (8502A), P. 100. . . . . . . . . . .345
13.113.CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), P. 101. . . . . . . . . . .346
13.114.CONNECTOR COMPOSITES (8509), (8602), (8700/8700B), (8701/8702), (8750), P. 102. . . . . . .347
13.115.CONNECTOR COMPOSITES (8800), (8802), (8803), P. 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .348
13.116.CONNECTOR COMPOSITES (8805), (8806), P. 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349
13.117.CONNECTOR COMPOSITES (8807), (8809), (8900), (8901M), P. 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350
13.118.CONNECTOR COMPOSITES (8995), (8996), (8997), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .351
13.119.CONNECTOR COMPOSITES (8998), (8999), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .352
13.120.CONNECTOR COMPOSITES (9001/9002/9003/9003A), (9001A), (9100), (9101/9101M),
(9102A/9102), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353
13.121.CONNECTOR COMPOSITES (9103), (9108A/9108B), (9260), (9261), (9266), (9269), (9270), P.
109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .354
13.122.CONNECTOR COMPOSITES (9300), (9303A), P. 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355
13.123.CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504), P.
111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .356
13.124.CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F/9510), (9510M), P.
112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .357
13.125.CONNECTOR COMPOSITES (9511), P. 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .358
13.126.CONNECTOR COMPOSITES (9512/9512A/9512B/9512C), (9513), (9513A/9513B),
(9514/9514D/9514F/9514J), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .359

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TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)


13.127.CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523),
(9524), P. 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .360
13.128.CONNECTOR COMPOSITES (9524), (9530), (9625), P. 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .361
13.129.CONNECTOR COMPOSITES (9715), (9715F), (9716), (9716M), P. 117. . . . . . . . . . . . . . . . . . . . . . . . . . .362
13.130.CONNECTOR COMPOSITES (9718A), (9719M), (9720), (9726), P. 118. . . . . . . . . . . . . . . . . . . . . . . . . . .363
13.131.CONNECTOR COMPOSITES (9727), (9729), (9736), (9737), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .364
13.132.CONNECTOR COMPOSITES (9738), (9739), (9740/9740A/9740B/9740C), P. 120. . . . . . . . . . . . . . .365
13.133.CONNECTOR COMPOSITES (9740) (9745), (9746), (9747), (9748), (9750), P. 121. . . . . . . . . . . . .366
13.134.CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754/9754B), (9754D), P.
122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .367
13.135.CONNECTOR COMPOSITES (9755), (9756), (9756/9755B/9755C/9755D), (9758), (9759), (9760),
P. 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .368
13.136.CONNECTOR COMPOSITES (9761/9761A), P. 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .369
13.137.CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 125. . . . . . . . . . .370
13.138.CONNECTOR COMPOSITES (9767), (9775F), (9777), (9777A), (9777M), (9778), P. 126. . . . . . .371
13.139.CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 127. . . . . . . . . . . . . . . . . . . . . . .372
13.140.CONNECTOR COMPOSITES (9800), P. 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .373
13.141.CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820F), (9820M), P. 129. . . . . . . . .374
13.142.CONNECTOR COMPOSITES (9824), (9830), (9832), (9965M), (9900), P. 130. . . . . . . . . . . . . . . . . . . .375
13.143.CONNECTOR COMPOSITES (9900C1), (9900C), (9900D), (9900E/9900G/9900A), (9913B), P.
131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376
13.144.CONNECTOR COMPOSITES (9915), (9920), (9921), (9989), (9994), P. 132. . . . . . . . . . . . . . . . . . . . . .377

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
ix
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
May 17, 2010 and Later with 2010 Emission Engines ELECTRICAL CIRCUIT
DIAGRAMS

S08343

INSTRUCTIONS AND CHARTS (CHAPTER 2)

1. TABLE OF CONTENTS (CHAPTER 1)


2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ABBREVIATIONS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABBREVIATION

CHK

DLV1

ABBREVIATION

DESCRIPTION

ACCESS

ACCESSORY

CRUS

CRUISE

PWR

POWER

ACCUM

ACCUMULATOR

CUR

CURRENT

PRESS

PRESSURE

AC

AIR CONDITIONING

DPNL

DASHPANEL

RAD

RADIO

AIR CLNR

AIR CLEANER

DFTR

DEFLECTOR

RR

REAR

ALT

ALTERNATOR

DFR

DEFROSTER

RLY

RELAY

ACCEL

ACCELERATOR

DEG

DEGREE

RES

RESISTOR

AC

ALTERNATING CURRENT

DIAG

DIAGRAM

REGEN

REGENERATE

AFTR

AFTERTREATMENT

DSL

DIESEL

RIGHT

AMM

AMMETER

DIFF

DIFFERENTIAL

RTR

ROTOR

AMP

AMPERE

DIMR

DIMMER

SNSR

SENSOR

AMP HR

AMPERE HOUR

ELEC

ELECTRICAL

SHLD

SHIELD

AMPL

AMPLIFIER

ELEX

ELECTRONICS

SHFT

SHIFTER

ARM

ARMATURE

ENG

ENGINE

SLPR

SLEEPER

ARSR

ARRESTER

EXH

EXHAUST

SLV

SLEEVE

ASSY

ASSEMBLY

FL

FLUID

SPKR

SPEAKER

AUX

AUXILIARY

FWD

FORWARD

SPR

SPRING

B/U

BACK-UP

FR

FRONT

STD

STANDARD

BTRY

BATTERY

FREQ

FREQUENCY

STRG

STEERING

BM

BENCHMARKING

GA

GAUGE

STLITE

SATELLITE

BLK

BLOCK

GEN

GENERATOR

SUNSH

SUNSHADE

BOOS

BOOSTER

GND

GROUND

SW

SWITCH

BOT

BOTTOM

HARN

HARNESS

SYS

SYSTEM

BK

BRAKE

HDLP

HEADLAMP

TACH

TACHOMETER

BRKR

BREAKER

HTD

HEATED

TEMP

TEMPERATURE

BRTHR

BREATHER

HT TR

HEAT TREAT

TERM

TERMINAL

BRI

BRIGHT

HTR

HEATER

THROT

THROTTLE

BUZ

BUZZER

HP

HORSEPOWER

THRU

THROUGH

CA

CABLE

HYD

HYDRAULIC

TRAC

TRACTION

CD

CANDELA

ID

IDENTIFICATION

TRLR

TRAILER

CP

CANDLEPOWER

IGN

IGNITION

XDCR

TRANSDUCER

CAP

CAPACITOR

ILLUM

ILLUMINATION

XFER

TRANSFER

CAT

CATERPILLAR

IND

INDICATOR

XFMR

TRANSFORMER

CHAS

CHASSIS

INST

INSTRUMENT

XSTR

TRANSISTOR

CH

CHOKE

INT

INTERMITTENT

XMSN

TRANSMISSION

CIRC

CIRCUIT

LEFT

XMTR

TRANSMITTER

CLK

CLOCK

LT

LIGHT

TRK

TRUCK

CW

CLOCKWISE

LTR

LIGHTER

UPR

UPPER

CLSTR

CLUSTER

LWR

LOWER

VLV

VALVE

CL

CLUTCH

MAG

MAGNET

VERT

VERTICAL

COL

COLUMN

MOD

MODULATOR

VM

VOLTMETER

COMM

COMMUTATOR

MDL

MODULE

VOL

VOLUME

CMPNT

COMPONENT

MOT

MOTOR

WSHR

WASHER

CPRSR

COMPRESSOR

MTD

MOUNTED

WHL

WHEEL

CONN

CONNECTOR

NEG

NEGATIVE

WDO

WINDOW

CONT

CONTINUED

N/

NOT WITH

WSHLD

WINDSHIELD

CSL

CONSOLE

NO.

NUMBER

WPR

WIPER

CONT

CONTACT

PASS

PASSENGER

W/

WITH

CONT

CONTROL

POSN

POSITION

W/O

WITHOUT

CONV

CONVERTER

POS

POSITIVE

CLR

COOLER

POT

POTENTIOMETER

CTSY

COURTESY

DATE

18SEP09

DESCRIPTION

CHANGE

INITIAL RELEASE.

ABBREVIATION

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 1

DESCRIPTION

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18MAY09

PART NO.

AE08058176

SHEET

001

Abbreviations

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
1
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

INSTRUCTIONS AND CHARTS (CHAPTER 2)

ACRONYMS, P. 2

2.2. ACRONYMS, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ACRONYMS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DESCRIPTION

CHK

DLV1

DESCRIPTION

ACRONYM

ACRONYM

ANTILOCK BRAKING SYSTEM

ABS

HEAVY DUTY DIESEL

HDD

ANTENNA COMMUNICATION UNIT

ACU

HIGH PERFORMANCE TRUCK

HPT

ALTERNATING CURRENT

AC

HVAC

AXLE TO BACK OF CAB

AC

HEATING, VENTILATION, AND


AIR CONDITIONING

AXLE TO FRAME

AF

INJECTOR DRIVE MODULE

IDM

ACCELERATOR PEDAL MODULE

APM

INPUT/OUTPUT

I/O

ACCELERATOR POSITION SENSOR

APS

IMCT

AUXILIARY POWER UNIT

APU

INTEGRATED MOBILE
COMMUNICATION TERMINAL

AMERICAN TRUCKING ASSOCIATION

ATA

INSTRUMENT PANEL

I/P

AUTOMATIC TRACTION CONTROL

ATC

INDEPENDENT POWER TAKE-OFF

IPTO

AUDIO VIDEO INTERFACE

AVI

INTERNATIONAL BIG BORE ENGINE

IBBE

BAROMETRIC ATMOSPHERE PRESSURE

BAP

LIGHT COMMERCIAL TRANSMISSION

LCT

BRAKE HORSEPOWER

BHP

LOW PRESSURE MODULE

LPM

BACK OF CAB

BOC

MEDIUM DUTY

MD

CITIZEN BAND

CB

MALFUNCTION INDICATION LAMP

MIL

COLD CRANKING AMPERES

CCA

MULTIPLEX SWITCH MODULE

MSM

CLEAN POWER ELECTRICAL CONNECTOR

CEC

PYROMETER AMMETER MODULE

PAM

CENTRAL PROCESSING UNIT

CPU

POWER DISTRIBUTION CENTER

PDC

CAB OVER ENGINE

COE

PROGRAMMABLE LOGIC CONTROLLER

PLC

DIRECT CURRENT

DC

POWER TAKE-OFF

PTO

DRIVER CONTROL MODULE

DCM

PULSE WIDTH MODULATION

PWM

DIGITAL DATA LINK

DDL

REAR AXLE

RA

DIESEL OXIDATION CATALYST INLET


TEMPERATURE

RADIO FREQUENCY

RF

DOCT

ROLL STABILITY PROGRAM

RSP

DIESEL PARTICULATE FILTER

DPF

SEVERE SERVICE

SS

DIESEL PARTICULATE FILTER


DELTA PRESSURE

TRANSMISSION CONTROL MODULE

TCM

DPFDP

TERRESTRIAL COMMUNICATION UNIT

TCU

DIESEL PARTICULATE
FILTER TEMPERATURE

DPFT

TERRESTRIAL MOBILE
COMMUNICATION TERMINAL

TMCT

DIESEL TURBOCHARGED

DT

THERMAL OVERCRANK PROTECTION

TOCP

DAY TIME RUNNING LIGHTS

DTRL

THROTTLE POSITION SENSOR

TPS

ELECTRONIC CONTROL MODULE

ECM

WTEC

ELECTRONIC CONTROL UNIT

ECU

WORLD TRANSMISSION
ELECTRONIC CONTROLS

EXHAUST GAS RECIRCULATION

EGR

VEHICLE SPEED OUTPUT

VSO

EXHAUST GAS TEMPERATURE

EGT

VEHICLE SPEED SENSOR

VSS

ELECTRO MAGNETIC INTEFERENCE

EMI

ZERO VOLT REFERENCE

ZVR

END OF FRAME

EOF

VEHICLE SPEED OUTPUT

VSO

ELECTRIC TRAILER BRAKE

ETB

VEHICLE SPEED SENSOR

VSS

FRONT AXLE

FA

ZERO VOLT REFERENCE

ZVR

FRONT END

FE

FRONT OF DASH

FOD

FULL POWER BRAKE

FPB

GLOBAL POSITIONING SYSTEM

GPS

HYDRAULIC CONTROL UNIT

HCU

HEAVY DUTY

HD

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 2

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20AUG09

PART NO.

AE08058176

SHEET

002

Acronyms

2
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CIRCUIT DIAGRAM INSTRUCTIONS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON


CIRCUIT DIAGRAMS INDICATE NORMAL POSITION
WITH IGNITION OFF UNLESS OTHERWISE NOTED.

B - MULTIPLE CONNECTIONS ARE DISPLAYED


ON SCHEMATIC AS SHOWN WITH R/D NUMBER
& CAVITY NUMBER. REFER CONNECTOR
COMPOSITE FOR MORE INFORMATION
CAVITY NUMBER

R/D NUMBER

86

30

R/D NUMBER

CAVITY NUMBER

SWITCH,
MECHANICAL

SOLENOID

AND/OR

(12-A)

87
87A

(12)

85
SINGLE IN-LINE CONNECTORS DISPLAYED
AS SHOWN BELOW WITHOUT R/D NUMBER

RELAY - SUPPRESSED

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.


THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

F1

20A

+
LOCATION IN
FUSE / CIRCUIT
BREAKER
CONNECTION

VOLTMETER

PRINTED
CIRCUIT IN
INSTRUMENT
CLUSTER

LOCATION / CIRCUIT NUMBER


WIRE GAUGE / WIRE COLOR

FUSE RATING

F2
20A

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT


DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL


WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
A12
B

EXTERNAL WIRE
CONNECTIONS

A12A
D

PIGTAIL

WIRE CONNECTION
B

C
A128

IGN
OFF

F18

ACC

20A

BUSSED CONTACT

16RD
B

A
F19
20A

16WH

BATT
INTERNAL
CONNECTION

KEY SWITCH
(1101M)

BODY CONTROLLER
(1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G
11-GA
11-GB

R32-G
R32-GA
R32-GB
SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT

COMMON GROUND
CIRCUIT NUMBER

LOCATION

SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT

INDIVIDUAL GROUND
CIRCUIT NUMBER

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER


THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 3

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18MAY09

PART NO.

AE08058176

SHEET

003

Circuit Diagram Instructions

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
3
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

INSTRUCTIONS AND CHARTS (CHAPTER 2)

CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CIRCUIT NUMBER IDENTIFICATION AND COLOR

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
NUMBER

COLOR

LTBL

RD

DESCRIPTION
ALTERNATOR-FIELD
ALTERNATOR-CHARGE

DKBL

SERIAL / DATA COMMUNICATION J1587 / J1708 (+)

GY

SERIAL / DATA COMMUNICATION J1587 / J1708 (-)

DKBL

SERIAL / DATA COMMUNICATION J1922 (+)

GY

SERIAL / DATA COMMUNICATION J1922 (-)

YL

SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)

GN

SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)

GY

LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)

RD

ALTERNATOR-RESISTANCE

8
9

GY

ZERO VOLT REFERENCE (ZVR)

10

WH

CHASSIS / ENGINE GROUND

11

WH

CAB / SLEEPER GROUND

12

LTBL

ACCESORY FEED

PK

IGNITION FEED

BK

IGNITION FEED (BODY BUILDER CONNECTOR)

14

RD

BATTERY FEED

15

RD

KEY SWITCH FEED

17

PK

STARTER CONTROL

18

PK

GLOW PLUG / PREHEATER

19

GY

ENGINE SHUTDOWN

20

LTGN

21

TN

COLD START CONTROLS (ETHER)

22

TN

TIRE PRESSURE MONITORING / CONTROL

23

TN

ENGINE FAN / SHUTTERS

24

GY

ENGINE EXHAUST BRAKE

25

TN

PYROMETER

26

TN

AMMETER

27

TN

VOLTMETER

28

TN

INSTRUMENT & GAUGES

29

TN

ENGINE WATER TEMPERATURE

30

TN

ENGINE OIL TEMPERATURE

31

TN

TRANSMISSION OIL TEMPERATURE

32

TN

AXLE OIL TEMPERATURE

33

TN

ENGINE OIL LEVEL

34

TN

COOLANT LEVEL

35

TN

ENGINE OIL PRESSURE

36

TN

FUEL LEVEL

37

TN

FUEL PUMP

38

GY

LIFT AXLE

39

GY

AIR DRYER HEATER

40

GY

LOW AIR PRESSURE WARNING

13

16

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REMOTE POWER MODULE

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 4

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18MAY09

PART NO.

AE08058176

SHEET

004

Circuit Number Identification and Color

4
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5

INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
NUMBER

AIR TEMPERATURE

42

GY

FRONT AXLE ENGAGED

43

GY

POWER DIVIDER LOCK (PDL) WARNING

44

GY

PARK BRAKE WARNING

45

LTGN

46

GY

POWER TAKEOFF WARNING

47

GY

SPEEDOMETER

48

GY

TACHOMETER

49

GY

DIFFERENTIAL LOCK WARNING

50

YL

LIGHT SWITCH FEED

51

YL

DIMMER SWITCH FEED

52

YL

HEADLIGHT HI - BEAM

53

YL

HEADLIGHT LO - BEAM

54

BN

PARKING / MARKER LIGHTS

55

OR

TURN SIGNAL - FEED

OR

TURN SIGNAL LIGHTS - LEFT

YL

TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)

OR

TURN SIGNAL LIGHTS - RIGHT

57

DATE

TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

BN

CLEARANCE / IDENTIFICATION LIGHTS

59

GY

SOLENOID

60

OR

HAZARD LIGHTS

61

GY

AIR SUSPENSION

62

DKBL

PANEL LIGHTS

63

DKBL

COURTESY / DOME LIGHTS

64

YL

FOG / DRIVING LIGHTS

65

OR

CAB REAR FLOOD LIGHTS

66

YL

DAYTIME RUNNING LIGHTS

67

GY

OBSTACLE AVOIDANCE / REMOTE SENSOR

68

BN

TAIL LIGHTS

69

BN

LICENSE PLATE LIGHT

OR

STOP LIGHTS

RD

STOP LIGHTS (BODY BUILDER CONNECTION)

OR

BACK-UP LIGHTS

71

18SEP09

LTGN

ANTITHEFT WARNING

58

70

CHK

DESCRIPTION

TN

56

DLV1

COLOR

41

LTBL

BACK-UP LIGHTS (BODY BUILDER CONNECTION)

72

OR

73

LTGN

PWM

74

LTGN

HEATER RECIRC MOTOR

75

LTGN

HEATER BLOWER MOTOR

76

LTGN

AUXILIARY FAN

77

LTGN

AIR CONDITIONER

78

LTGN

MIRRORS - HEATED, MOTORIZED

79

GY

SEAT BELTS

80

BK

SLEEPER BOX RELAY - FEED

CHANGE

INITIAL RELEASE.

TRAILER AUXILIARY FEED - BATTERY

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 5

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18MAY09

PART NO.

AE08058176

SHEET

005

Circuit Number Identification and Color (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
5

INSTRUCTIONS AND CHARTS (CHAPTER 2)

CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
NUMBER

COLOR

81

LTGN

DESCRIPTION
POWER DOOR LOCKS

82

GY

83

LTGN

WINDSHIELD WIPER
POWER WINDOWS

84

LTGN

CIGAR LIGHTER

85

GY

86

LTGN

87

GY

WINDSHIELD WASHER

88

LTGN

CLOCK / HOURMETER

89

VT

AIR BAG

90

GY

HYDRAULIC BRAKE PUMP

91

VT

INTERCOMMUNICATION

92

TN

TRANSMISSION CONTROLS - ELECTRONICS

93

TN

AXLE SHIFT CONTROL

94

GY

ANTILOCK BRAKE SYSTEM

95

TN

EXHAUST EMISSION

96

YL

SNOW PLOW LIGHTS / CRUISE CONTROLS

97

VT

ENGINE CONTROLS - ELECTRONIC

98

BK

DATALINK AND DIAGNOSTICS

99

VT

ACCELERATOR POSITION SENSOR (APS)

100

GY

AIR HORN (ELECTRIC SOLENOID ACTUATED)

101

TN

BRAKE APPLICATION AIR

102

YL

FLASH TO PASS

103

LTGN

BODY BUILDER AUXILIARY FEED

104

DKBL

REMOTE START / STOP

105

LTGN

HEATED SEATS

106

OR

HIGH VOLTAGE ALTERNATOR AC CHARGE

107

GY

INTRUMENT CLUSTER ELECTRONIC FEED (5V)

108

GY

BRAKE PAD WEAR SENSOR

109

GY

BRAKE STROKE / SLACK ADJUSTER

110

GY

INTRUMENT CLUSTER ELECTRONIC GROUND

111

TN

FUEL FILTER RESTRICTION TRANSDUCER

112

GY

LIFT GATE

HORN
RADIO - ENTERTAINMENT / CLOCK

PREFIX

CHK

DLV1

DATE

18SEP09

LOCATION

CAB - INSTRUMENT PANEL MODULE

CAB - DRIVER CONTROL MODULE

CAB - HEADER / CLEARANCE LIGHTS

CAB - ROOF / REAR PANEL

CAB - LEFT DOOR / DOORS

CAB - RIGHT DOOR / DOORS

CAB - SLEEPER

CAB - DASH (OUTSIDE)

ENGINE / RADIATOR

TRANSMISSION

CHASSIS / FRONT END (CAB DASH PANEL FORWARD)

CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)

CHASSIS / WHEEL BASE SECTION

CHASSIS / SUSPENSION / REAR AXLE / AXLES

CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS

TRAVEL DOORS

HOOD MTD HEADLIGHTS / MARKER LIGHTS

SLEEPER ROOF / BACK PANEL WIRING

WARDROBE CABINET WIRING

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 6

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18MAY09

PART NO.

AE08058176

SHEET

006

Circuit Number Identification and Color (Cont.)

6
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

LAMP BULB CHART, P. 7

INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.7. LAMP BULB CHART, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

LAMP BULB CHART

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BULB APPLICATION

CANDLEPOWER OR WATT

BACK-UP LIGHTS

GE1156

3 CP

GE168

COURTESY LIGHT

21 CP

1142

DOME LIGHTS

21 CP

CLEARANCE & IDENTIFICATION SMALL

100 WATT

LOW BEAMS

55 WATT

GE9007

HIGH BEAMS

60 WATT

GE9007

CIGAR LIGHTER

1 CP

1455

MAP LIGHT

3 CP

1816

4921 - 1

2548

STOP & TURN / TAIL & LICENSE PLATE

32 / 3 CP

3157

TURN SIGNAL / MARKER (FENDER)

32 / 3 CP

3157

TURN SIGNAL & MARKER LIGHT

2356

WORK (TRAILER HOOK)


BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT

35 WATT

4411

15 CP

1003

CABINET / WARDROBE LIGHT

5W

UNDER BUNK LIGHT

21 CP / 2(12 CP)

ACCENT LIGHT

2 (12 CP)

DOME LIGHT LAMP

15 WATT

7575
577 / 211
211
F15T8 - CW

SLEEPER FLOOR LIGHT

4 CP

W5W

HEATER AND AIR CONDITIONER CONTROL

3 CP

168

LUGGAGE COMPARTMENT LIGHT

6 CP

99

15 CP

1003

READING LIGHT

CHK

1142

FOG LIGHTS

SIDE MARKER

DLV1

BULB TRADE
NUMBER

32 CP

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 7

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18MAY09

PART NO.

AE08058176

SHEET

007

Lamp Bulb Chart

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
7

INSTRUCTIONS AND CHARTS (CHAPTER 2)

RELAY FUNCTION AND WIRING GUIDE, P. 8

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 2

RELAY FUNCTION AND WIRING GUIDE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY VIEWED FROM INSERTION END


MINIATURE - ISO (1)

RELAY SCHEMATIC

ENERGIZING COIL
86
NORMALLY CLOSED
CONTACT

87A

30

87
85

NORMALLY OPEN
CONTACT

COMMON CONTACT
ENERGIZING COIL

MINIATURE - 280 (1)


86

86

30

30

87
87A

85

87

87A

85

MICRO - 280 (1)


30

86

87A

85

87

MICRO - ISO (1)


NORMALLY OPEN
CONTACT

ENERGIZING COIL
2
NORMALLY CLOSED
CONTACT

4
5
1

ENERGIZING COIL

COMMON CONTACT

MICRO - 4 PIN (1)


30

86

85

87
86

MINI MICRO - 4 PIN (2)

30

87
30

86

85

87

85

NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 8

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19MAY09

PART NO.

AE08058176

SHEET

008

Relay Function and Wiring Guide

8
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SCHEMATIC SYMBOL CHART, P. 9

INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.9. SCHEMATIC SYMBOL CHART, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

SCHEMATIC SYMBOL CHART

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DESCRIPTION

SYMBOL

DESCRIPTION

SYMBOL

CIGAR LIGHTER

AIR DRYER

TYPE 1
ALARM

TYPE 2 OR 3
A

CIRCUIT BREAKER

DIODE, LIGHT
EMITTING

AMMETER

DIODE

ALTERNATOR

BATTERY

FAN SOLENOID

BLUNT CUT CIRCUIT

FEMALE TERMINAL

B
FUSE

BUSBAR
C

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 9

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19MAY09

PART NO.

AE08058176

SHEET

009

Schematic Symbol Chart

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
9

INSTRUCTIONS AND CHARTS (CHAPTER 2)

SCHEMATIC SYMBOL CHART, P. 10

2.10. SCHEMATIC SYMBOL CHART, P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

SCHEMATIC SYMBOL CHART (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

DESCRIPTION

DESCRIPTION

SYMBOL

FUSES W/ BUSBAR

HORN

BATT
FUSIBLE LINK

OFF
IGN

S
B

ACC

KEY SWITCH

GROUND N/ STUD

S
I

OFF

GROUND W/ STUD

S
I

A
OFF

S
I

A
OFF

KEY SWITCH,
COMPLEX

A
OFF

LIGHT W/ SWITCH

HEATER

LIGHT, DOUBLE
FILAMENT

HOLDER, FUSE
W/ BUSBAR

LIGHT, SINGLE
FILAMENT

BRACE

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 10

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19MAY09

PART NO.

AE08058176

SHEET

010

Schematic Symbol Chart (Cont.)

10
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SCHEMATIC SYMBOL CHART, P. 11

INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.11. SCHEMATIC SYMBOL CHART, P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

SCHEMATIC SYMBOL CHART (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

DESCRIPTION

DESCRIPTION

SYMBOL

MALE TERMINAL

RESISTOR

MOTOR

SENDER - FUEL,
OIL, WATER

PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6

PRESSURE SWITCH

SENSOR, MAGNETIC
86

30
RELAY, FIVE
TERMINAL
87
87A

85

86

30

RELAY, FOUR
TERMINAL

SENSOR, YAW

87
85

SOLENOID

B1
RELAY, LATCHING

B2
SOLENOID W/ DIODE

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 11

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19MAY09

PART NO.

AE08058176

SHEET

011

Schematic Symbol Chart (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
11

INSTRUCTIONS AND CHARTS (CHAPTER 2)

SCHEMATIC SYMBOL CHART, P.12

2.12. SCHEMATIC SYMBOL CHART, P.12


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

SCHEMATIC SYMBOL CHART (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

DESCRIPTION

DESCRIPTION

SYMBOL

SWITCH, PUSH
BUTTON

SPEAKER

120
OHMS

TERMINATING RESISTOR

SPLICE

THERMOSTAT

STUD

VALVE, ETHER
BOTTLE
B
S

B
S

M
START MOTOR
W/ TOCP

G
A
B

VALVE, MODULATOR
C

SWITCH, MECHANICAL
(NORMALLY OPEN)
A

DIODE ASSEMBLY
SWITCH, MECHANICAL
(NORMALLY CLOSED)

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 12

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19MAY09

PART NO.

AE08058176

SHEET

012

Schematic Symbol Chart (Cont.)

12
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

12 VOLT POWER DISTRIBUTION, GROUNDS,


DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND


ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, DUAL, P. 1
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BATTERY FEED, DUAL

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BATTERY

HEAT SHRINK

E3

A14G
16RD

15A
FUSE F8-C (1017)
F3
E3
10A

CENTER CHASSIS /
RPM JUMPER
(4410D / 4410DF)
CH10_19,20,21

A84
16LTGN

CIGAR LIGHTER POWER


(1854)
CH4_01

A14AF
18RD
A14AH
18RD

FUSE F2-F (1011)


C2

A14MC
12RD

BATTERY OWNER
OPERATOR

A20
16LTGN

200A

15A

2RD

IBB ENGINE

FUSE F2-B (1011)


E2
F2
BLOCK TYPE
FUSE

STARTER B+
TERMINAL
CH5_01,03,05

F3

A14MB
12RD

K14H
2RD

I6 / V8 ENGINE

FUSE F7-C (1016)


A14MA
12RD

D2
10A

MOBILEMAX POWER /
IP CONNECTOR
(1242) CH4_21

A14CE
16RD

CADEC GPS CONNECTOR


(830) CH4_20

A14EB
18RD

BRAKE PRESS SWITCH


(1825) CH4_19

A14EA
16RD

A14M
8RD

A14F
8RD

A14SD
18RD
A14K
8RD

100A

MEGA
FUSE
(1000)

100A

MEGA FUSE
(1001)

CH3_02

#A14W
6RD

A14X
6RD

A14
6RD

A14AF
18RD
A14MD
12RD

A86N
14LTGN

TWO POST POWER SOURCE


(1861) CH4_02

*A14Y
6RD

A14T
8RD
A14P
8RD
A14H
8RD

A14N
8RD

FUSE F6-B (1015)


B3
A3
20A

IGNITION RELAY #2
(1012 / 1014)
CH3_05
A12Z
16LTBL
A78A
14LTGN

CH3_02

W/ AUX &
POWER SOURCE

FUSE F7-F (1016)


A2
B2
A14ND
12RD
30A
OR *25A

CH3_03,05

CH3_03

FUSE F8-E (1017)


A1

A14NE
12RD

A72C
12OR
A94L
12GY
A78A
14LTGN

B1

A14F
12RD

F1

A92FB
16TN

20A

C1
FUSE F8-A (1017)
E1
10A

A17H
16PK
CHK

DATE

CHANGE

CNA1
30SEP10
CIRC K14H WAS 4RD.

REV

REFERENCE

68076W

DRAWN

310698
RELEASE NO.

61229V

Figure 13

AUX ROOF RELAY


(1010) CH4_16
WINDSHIELD RELAY (LEFT)
(1019-R2) CH4_11
IGNITION RELAY #3
(1012 / 1014)
CH3_05

A14NC
12RD

CH3_02,03

* W/ LOAD SHEDDING
# N/ LOAD SHEDDING

CIGAR LIGHTER PWR SOURCE


/ TWO POST PWR SOURCE
(1860 / 1861) CH4_01

A14NA
12RD
A14NB
12RD

ACCESSORY RELAY #1
(1013 / 1011) CH3_04
CIGAR LIGHTER
POWER SOURCE
(1860) CH4_02

A86R
14LTGN

LATCHING
RELAY
(1007)
CH3_33

A14J
8RD

C3
20A

IMCT
SYSTEM QUALCOMM
(2703)
CH4_17

A86PA
16LTGN
FUSE F3-C (1012)
D3

TRIPMASTER DATA
RECORDER
(827) CH4_18
XATA MODULE
(1910) CH4_19

AUX POWER RELAY


(1873) CH10_45
FULL POWER CONNECTOR
(9511) CH10_06
ISO TRAILER SOCKET
(9738M) CH10_11
*WINDSHIELD RELAY (LEFT)
(1019-R2) CH4_11
COOLANT PUMP RELAY
(1019-R1)
CH11_16
COLUMN SHIFTER
RELAY
(1017) CH11_03
START RELAY
(1010) CH5_05

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

20APR09

AE08058177

SHEET

001

Battery Feed, Dual

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
13

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
BATTERY FEED, DUAL, P. 2

3.2. BATTERY FEED, DUAL, P. 2


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

BATTERY FEED, DUAL (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE F6-D (1015)


A1

B1

A14FA
12RD

*20A OR 30A

A72E
18OR

E2

F2

A14FB
12RD

A72A
12OR

A14W
6RD

**20A OR 25A
OR 30A

TRAILER W/ 7 WAY SOCKET &


N/ BODY BUILDER
A14FD
12RD

A14F
8RD

FUSE F7-A (1016)


E1
F1
30A

FUSE F7-E (1016)


B1

A1

A14FE
12RD

10A

FUSE F7-H (1016)


B4
A4
30A

FUSE F6-C (1015)


B2

A14K
8RD

10A
FUSE F8-G (1017)
A3
A14KC
12RD
30A
A14KD
12RD

A14JA
12RD

2. * 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE

A81C
12LTGN
A14R
18RD
A14MV
16RD
A14A
16RD

A14A
12RD
A81D
12LTGN
A92AB
16TN

A2

A14KB
12RD

NOTES:
1. ** 20A - W/ BODY ACCESSORY
25A - W/ TRAILER
AUXILIARY
CENTER PIN
- ACC OR BAT
30A - W/ TRAILER
AUXILIARY FEED

A72K
12OR

A14A
14RD

HEATED SEAT N/ PASSENGER


SEAT
A14KA
12RD

B3

TYPE I CB
FUSE F10-C (1019)
F3
E3
20A
FUSE F1-B (1010)
F2
E2
5A

A14JC
12RD

A14
6RD

A14JD
12RD

15A
FUSE F2-C (1011)
F3
E3

DOOR POD SIGNAL


(3209) CH4_06
SEATBELT DATA
RECORDER
(8998) CH4_36
MVPC FEED
(1338) CH4_29
TELEMATICS 1
(1J) CH4_24
DRIVER SEAT POWER
(1918) CH4_22
RIGHT CREW DOOR POD
(3209) CH4_06
APG ENABLE RELAY
(9739) CH11_16
FUEL TRANSFER
PUMP RELAY
(1015) CH10_27
ETB CONTROLLER
(1923) CH10_23

A70BF
14RD

BODY STOP RELAY


(1020) CH10_10

A75D
18LTGN

B4

A14JE
12RD

(A56J)

(A57J)

A86A
18LTGN

A86A
18LTGN
FUSE F6-A (1015)

A14TD
12RD

TRAILER AUX RELAY


(1016)
CH10_10

HVAC CONTROL
(1200) CH12_01
IGNITION RELAY #1
(1011 / 1013) CH3_05

FUSE F2-A (1011)


F1
E1

15A
FUSE F2-E (1011)
D1
A14JF
C1
12RD
10A

A14J
8RD

AUX TRLR SKT SW


(1110) CH10_15

A37V
18TN
A14NS
12BK

A14JB
12RD
BATTERY FEED
CH3_01

FUEL HEATER RELAY


(1018) CH10_22

TRAILER W/ BODY BUILDER &


N/ 7 WAY SOCKET
A14BA
16RD
BODY / ACCESSORY

FUSE F7-B (1016)


BATTERY FEED
CH3_01

A19V
12GY

A4
30A

FUSE F4-E (1013)


D1
C1
30A

A86AA
20LTGN
A75
12LTGN

A81A
12LTGN

TRAILER LEFT
TURN RELAY
(1011) CH10_09
TRAILER RIGHT
TURN RELAY
(1011) CH10_09
RADIO
(1300) CH4_33
RADIO CONNECTION
(1301) CH4_32
HVAC LPM
(1220) CH12_02

PASSENGER DOOR
POD SIGNAL
(3202) CH4_05

FUSE F4-A (1013)

CHK

DLV1

DATE

28APR10

CHANGE

REV

ADDED CIRC A72E,A72A,

G1

A14TC
12RD

A14T
8RD

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

A14R & A92AB TO R/D 1016 & 1015.

61229V

Figure 14

H1
30A

A81B
12LTGN

DRIVER DOOR
POD SIGNAL
(3202) CH4_05

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

15APR09

PART NO.

AE08058177

SHEET

002

Battery Feed, Dual (Cont.)

14
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

BATTERY FEED, DUAL, P. 3


12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.3. BATTERY FEED, DUAL, P. 3


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BATTERY FEED, DUAL (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE F2-G (1011)


NOTES:
1.* 10A - ALLISON XMSN
OR
EATON HYBRID
XMSN
30A - EATON AUTOSHIFT
OR
ULTRASHIFT XMSN
2.* 10A - PAM
15A - WINDSHIELD
RELAY
3.* 15A - WABCO AIR ABS
30A - BENDIX AIR ABS

D3

C3

A14PA
12RD

A28
16TN

15A

FUSE F3-A (1012)


D1

A14PB
12RD

C1

A15
18RD
A98H
18BK

DIAGNOSTIC CONN
(1650) CH3_09

10A
A15
16RD
A72J
120R

FUSE F8-D (1017)


F4

A14PC
12RD

E4

A94UA
12GY

30A

A94TC
12GY
FUSE F8-H (1017)
A4

A14PD
10RD

B4

A14G
12RD

25A

A14JT
20RD

FUSE F8-F (1017)


B2
A2
A14PE

A92BT
18TN
A14A
12RD

10RD
*10A OR 30A

A14H
16PK

FUSE F3-D (1012)

A14
6RD

A14HB
12RD

A14HC
12RD

A14HD
12RD

A14H
8RD

C4

D4

A14HA
12RD
BATTERY FEED
CH3_01

(A54J)
20A

FUSE F3-B (1012)


C2
D2
(A68J)
20A
FUSE F7-D (1016)
E4
F4
(A70J)
30A
FUSE F11-A (1020)
F1
E1
A14FF
16RD

5A

A94BF
18GY
A14HE
12RD

FUSE F8-B (1017)


F2
E2
*15A OR 30A

C4

A14TA
12RD

A14T
8RD

A14T
8RD

FUSE F2-D
(1011)
A14TB
12RD

CHANGE

REV

REFERENCE

68076W

DRAWN

300474

REF 1019, CIRC A40C.

61229V

Figure 15

SHIFT SELECTOR
(1852) CH11_05,23
ENGINE / IP
(1702) CH11_12
PEC FAN RELAY
(1873) CH11_16
TRAILER MARKER
LIGHT RELAY
(1012) CH10_09
TRAILER TAIL
LIGHT RELAY
(1012) CH10_09

TRAILER STOP RELAY


(1016) CH10_10

GAUGE / SWITCH PACK


(1512) CH4_15
HYD BRAKE
LIGHT SWITCH
(4037) CH10_06

A40C
14GY

AIR CPRSR RELAY


(1874) CH3_03

A78
14BK

A78
16LTGN

WINDSHIELD
RELAY (RIGHT)
(1020-R4) CH4_11

A26D
18TN

PAM
(4087) CH8_11

A63
18DKBL

IP / ROOF
(2000) CH9_08

10A
FUSE F10-D (1019)
E4
F4

RELEASE NO.

AIR CHARGE RELAY


(1020) CH7_16

ABS#1,BENDIX
(1400) CH10_01

15A
DATE

EATON HYBRID HEAT


EXCHANGER FAN RELAY
(1019-R3) CH11_16

WABCO ABS
(1420) CH10_05

*10A
OR
15A
F4

N/ ETB
BODY ACC/TRAILER
AUX RELAY
(1016) CH10_15A

A94AY
12RD

D4

E4

TRAILER ABS
ECU RELAY
(1017) CH10_10

A94AY
14GY

FUSE F2-H (1011)

CHK

KEY SWITCH
(1100MA) CH3_04
W/ ETB

A14P
8RD

CNA1 30SEP10 ADDED CIRC A14JT TO

CLUSTER CONNECTOR
(1500) CH8_05
KEY SWITCH
(1100) CH3_05,
CH10_44,CH5_01,02,03
CH5_04,05,06

A14JT
16RD

FUEL PUMP RELAY


(1020) CH7_17

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09APR09

PART NO.

AE08058177

SHEET

003

Battery Feed, Dual (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
15

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
ACCESSORY FEED, P. 4

3.4. ACCESSORY FEED, P. 4


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 3

ACCESSORY FEED

NAVISTAR, INC.

BATTERY FEED
CH3_01

A14
6RD

KEY SWITCH
(1100)
BATT

OFF
IGN

S
A

A12
18LTBL

A12Q
18LTBL

A14PB
12RD

10A

BODY CONTROLLER #J3


(1600)

FUSE F4-J (1013)


A1

B1

A12C
18LTBL

5A

A12A
18LTBL

BODY ACCESSORY
RELAY
(1016) CH10_10

FUSE F3-A (1012)


C1
D1
A15
16RD

A12B
18LTBL

W/ BODY BUILDER
EFFECTS

A14P
8RD

ACC

A14MD
12RD

A14M
8RD

A14M
8RD

A1

ACCESSORY
SWITCH
INPUT
DIN1

BATTERY FEED
CH3_01,29

A1

J1

FUSE F9-B (1018)

86

30

ACCESSORY
RELAY #1
(1013 / 1011)

E2

F2

A89CA
18PL

5A
87

87A

J2

A2

A12X
18LTBL

A12V
12LTBL

85

WHEELCHAIR
LIFT RELAY
(1019) CH10_29
IP MTD ROOF AUX
LOAD SWITCH
(1106) CH4_16

FUSE F4-K (1013)


B2

A2

GROUND ADAPTER
(1006)

10A

10
A12-G
18WH

FUSE F4-F (1013)


C2

D2

SWITCH PACK
(1101) CH4_15

A86
20LTGN

RADIO
CONNECTION
(1301) CH4_32

A86F
18LTGN

CB RADIO
POWER CONNECTOR
(2303) CH4_03

A86
18LTGN

RADIO
(1300)
CH4_33

A78V
18LTGN

MIRROR SWITCH /
DRIVER POWER
MIRROR
(3000)
CH4_09

10A

A11-GD
10WH
A11-GKJ
6WH

A12F
18LTBL

FUSE F4-B (1013)


G2

H2

(A12V)
10A

LEFT SIDE
CAB GROUND
(4081)

CHK

DLV1

DATE

28APR10

CHANGE

ADDED R/D 4081.

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

61229V

Figure 16

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09APR09

PART NO.

AE08058177

SHEET

004

Accessory Feed

16
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

IGNITION FEED STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5


12 VOLT POWER
DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.5. IGNITION FEED STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

IGNITION FEED - STANDARD, THEFT DETERRENT,


REMOTE START / STOP

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

KEY SWITCH
(1100)
NOTE: CH3_29,30
1. * A14 IS 4RD
A14W IS A14, 4RD
A14N IS A14P
2. ** A14N IS A14H

BATT

W/ THEFT
DETERRENT

A14
6RD

BATTERY
FEED
CH3_01

OFF
IGN

A14P
8RD

A14PB
12RD

D1

C1
10A

FUSE F3-A (1012)

ACC
C

THEFT
DETERRENT
RD5 (LSD)

A15
18RD
A13XA
16PK

N/ REMOTE OR
N/ THEFT DETERRENT

A13F
18PK

REMOTE-STOP RELAY
(1018) CH10_44

85

W/ THEFT
DETERRENT
& N/ REMOTE
START STOP

A13FN
18PK

CRANK INHIBIT RELAY


(1019) CH11_13

E4

86

A13DB
18PK

FUSE F1-A (1010)


E1
A97UA F1
A13F
16PL
18PK
5A
A97AA
16PL

ENGINE ECM
(6020M)
CH7_02,12

BODY
CONTROLLER #J4
(1601)

A13F
16PK

3
30

A104A
18DKBL
AUX POWER
RELAY
(1873)

87A

(A13FC)
A13FD
18PK

W/ REMOTE
START / STOP

THEFT DETERRENT
W/ REMOTE START / STOP

J4

J3
85

GROUND ADAPTER
(1006)

A13-GF
18WH

FUSE F4-D
(1013) CH3_06

A3

A4

A11-GD
10WH

A13-GFD
18WH

A13FE
18PK

A11-GKJ
6WH

(A13FB)

87A

87

IGNITION
RELAY#2
(1012 / 1014)

A1

A13FF
18PK
A13-GFE
18WH

85
87

A4

87A IGNITION
RELAY#3
(1012 / 1014)
30
A3
A14NC
12RD

A13-GFF
18WH

CHANGE

Figure 17

BATTERY FEED
CH3_29

FUSE F5-D
(1014) CH3_08

(A13FA)

REV

REFERENCE

68076W

DRAWN

310698
RELEASE NO.

A13FF.

*A14W
6RD

*A14N
8RD

J4

J3

86

DATE

FUSE F5-B
(1014) CH3_07

30

86

CNA1 30SEP10 ADDED CH6_05 TO CIRC

BATTERY FEED
CH3_01,30

85

A2

TRAILER ABS
ECU RELAY
(1017)
CH6_05
CH10_10
CH10_22

TRAILER ABS
ECU RELAY
(1017)
CH10_10

*A14
6RD

J2

J1

A14NA
12RD

CHK

A14J
8RD

A14JB
12RD

LEFT SIDE
CAB GROUND
(4081)

REMOTE STOP RELAY


(1018) CH10_44

30

86
13

A104J
16DKBL

87A

87

IGNITION
RELAY #1
(1011 / 1013)

61229V

**A14N
8RD

**A14W
6RD

BATTERY FEED
CH3_30

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058177

SHEET

005

Ignition Feed Standard, Theft Deterrent, Remote Start/Stop

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
17

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
IGNITION FEED RELAY 1, P. 6

3.6. IGNITION FEED RELAY 1, P. 6


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

W/ IBBE & W/ ULTRASHIFT


IGNITION
RELAY #1
(1011 / 1013)
CH3_05

FUSE F4-D (1013)

IBB ENGINE
ECM 1
(6018) CH7_07

A97UA
16PL

W/ ULTRASHIFT
A97AA
16PL

(A13FC)
G4

10A

CHAPTER 3

IGNITION FEED - RELAY 1

NAVISTAR, INC.

H4

CRANK INHIBIT RELAY


(1019) CH11_13

E4
FUSE F4-H (1013)
C4

10A

WASHER PUMP
(4021) CH4_14

*A87KA
18GY

D4

WASHER PUMP
UNDER CAB WASHER PUMP
(9745 / 9747) CH4_14

**A87MB
18GY

FUSE F4-M (1013)


A13
16PK

A4
B4

BODY CONTROLLER #J3


(1600) CH12_01

A13FC
12PK

10A

FUSE F4-L (1013)


A3

10A

CLUSTER CONNECTOR
(1500) CH8_05

A28A
18TN
B3

HVAC CONTROL
(1200)
CH12_01

A73A
18LTGN
W/ HARDWIRED WARN LT-R

RIGHT BANK OPTIONAL


WARNING LIGHTS MESSAGE WAIT
(1510) CH4_17,21
CH8_13
RIGHT BANK OPTIONAL
WARNING LIGHTS MESSAGE WAIT
(1510) CH4_17,21
CH8_13

A13B
18PK
W/ RIGHT SIDE
WARNING

FUSE F4-G (1013)


C3

10A

A13BH
18PK
A13BD
18PK

A13B
18PK

D3

A13BG
18PK
HEAT SHRINK

FUSE F9-A (1018)

E3

LEFT BANK OPTIONAL


WARNING LIGHTS / WARNING
LIGHTS DIFF LOCK / FRONT
AXLE ENGAGE
(1511) CH8_09,12,14

A13BE
18PK

A13FM
12PK

E1

F1
5A

OVERHEAD MTD 2 WAY RADIO /


FLOOR MTD 2 - WAY RADIO
CONNECTIONS
(6900) CH4_12

A86P
16LTGN
A86P
16LTGN
A92A163
16TN

T HANDLE SHIFTER
(422F) CH11_03
TCM / TCU CONN
(7151 / 7150 /
7152 / 7150F / 7150F2)
CH11_01,05

A92#163
16TN
FUSE F4-C (1013)
H3

G3
10A

COLUMN MTD SHIFTER /


SHIFT SELECTOR
(1828 / 1852)
CH11_03,05,23

A92A163
18TN
W/ MERITOR G XMSN
A13A
16PK

MERITOR G POWER
(7111) CH11_13

* - W/ MD
** - W/ SS, RH

EATON T-HANDLE
(7900)
CH11_12

A92YD
16TN

EATON GEN3
TCM CONN
(7909)
CH11_12,14,26

A13D
16PK

CHK

DLV1

CHANGE

DATE

28APR10

WIRE GAUGE OF CIRC

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

A97UA & A13 WAS 18.

61229V

Figure 18

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058177

SHEET

006

Ignition Feed Relay 1

18
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

IGNITION FEED RELAY 2, P. 7


12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.7. IGNITION FEED RELAY 2, P. 7


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

A13B
12PK

IGNITION
RELAY #2
(1012 / 1014)
CH3_05

CHAPTER 3

IGNITION FEED - RELAY 2

NAVISTAR, INC.

EATON HYBRID HCM


(7910) CH11_15

A13Z
18PK

FUSE F5-B (1014)


(A13FB)

INVERTER IGN
(7899) CH5_07

H2
G2

AUXILIARY POWER RELAY


(1873) CH10_45

A13X
16PK

10A

E2
A67F
18GY
FUSE F5-F (1014)

BACK-UP MONITOR
CONNECTION
(9999) CH4_28

D2
C2

10A

A67E
16LTBL

VORAD CPU CONN


(1230F) CH4_25

FUSE F5-K (1014)


A39
16GY

B2

A2

AIR DRYER
(9900) CH10_35

20A
A39B
16GY
AIR DRYER
W/ STANDARD
DRAIN VALVE

AIR DRYER W/ HALDEX DRAIN VALVE


HEATED DRAIN VALVE
(9001) CH10_35

A39A
16GY

A13FB
12PK

A13CE
16PK

CADEC GPS CONN


(830) CH4_20

A13FG
18PK

QUALCOMM IMCT
(1902) CH4_17
MOBILEMAX POWER /
IP CONNECTOR
(1242) CH4_21

A13FG
18PK
B1
A1

A13SD
18PK

10A

FUSE F5-J (1014)

TRIPMASTER DATA RECORDER


(827) CH4_18
BRAKE PRESSURE
SWITCH
(1825) CH4_18

A70DA
18GY

A92J
18TN

FUSE F5-E (1014)

D1
C1

10A
W/ CONTROLS FOR
ONE LIFT AXLE

A13FL
12PK

START ENABLE RELAY


(1017) CH5_05

A17HB
18PK

CLUTCH SWITCH
(1807) CH5_01
AXLE ENABLE SWITCH
(1108) CH10_30

A59J
18GY

E3

LIFT AXLE RELAY


(1019) CH10_30

F3
5A

N/ CONTROLS FOR
ONE LIFT AXLE
FUSE F5-A (1014)
H1
G1

A17HB
16PK

A59H
18GY

FUSE F11-C (1020)


E1

AUTO NEUTRAL RELAY


(1017) CH11_25

A59H
18GY

AXLE ENABLE SWITCH


(1020) CH10_31,32

A59J
18GY
A44Y
16GY

LIFT AXLE RELAY


(1021) CH10_31,32
PRESSURE SWITCH
(4070) CH11_03

A44Y
16GY

10A

AIR PARK SOLENOID


(4905) CH10_29,CH11_03
CTR CHASSIS
(1701)

A44N
18GY

SNOWVALVE SWITCH
(1107) CH6_02

A13DA
18PK
CHK

DLV1

DATE

28APR10

CHANGE

ADDED CIRC A13DA TO

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

F5-A.

61229V

Figure 19

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058177

SHEET

007

Ignition Feed Relay 2

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
19

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
IGNITION FEED RELAY 3, P. 8

3.8. IGNITION FEED RELAY 3, P. 8


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

IGNITION FEED - RELAY 3

NAVISTAR, INC.

LEFT BANK OPTIONAL


WARNING LIGHT
(1511) CH8_14

A94AM
16GY

SEAT BELT DATA RECORDER


(8998) CH4_36,
(8881) CH4_36A

A13P
18RD
IGNITION
RELAY #3
(1012 / 1014)
CH3_05

A72B
16OR

FUSE F5-D (1014)

AUX TRAILER SOCKET


SWITCH CONN
(1110) CH10_15

(A13FA)
G4 10A
H4

A92RA
18TN

RETARDER RELAY
(1019) CH11_24

A70R
18OR

BRAKE PRESSURE SWITCH


(1825) CH4_26

E4

FUSE F5-H (1014)


C4

10A

FUSE F5-M (1014)


A4

A28V
16TN

D4

B4

COMPASS MODULE
(1912) CH4_04

A71
16OR

BACK-UP LIGHT SWITCH


(1702) CH9_01

10A
N/ ALLISON XMSN
BACK-UP LAMP RELAY
(1010) CH9_02

A71
16OR

W/ ALLISON XMSN
FUSE F5-L (1014)
A13FA
12PK

B3

A3

A17D
16RD

EATON HYBRID
CRANKING RELAY R2
(1019) CH11_15

A97S
14PL

ENGINE SENSOR
INTERFACE
(6033) CH7_11

(A13FA)

10A

HEAT SHRINK
FUSE F5-G (1014)

D3

OWNER OPERATOR

(A13FA)

C3 10A

A13B
16PK

E3
A13FR
12PK

(1014)

FUSE F11-B (1020)

F2

E2

A13FS
12PK
A13FT
12PK

5A

FUSE F7-G (1016)


A3

B3

A97DF
18PL

ENGINE ECM
BODY BUILDER
(1702) CH7_04

##A105
18LTGN

HEATED SEAT DRIVER


(1918) CH4_23

@A105
16LTGN

HEATED SEAT PASSENGER


/ HEATED SEAT DRIVER
(1935 / 1918) CH4_23

*10A OR 20A
## HEATED SEAT N/ PASSENGER SEAT
@ HEATED SEAT W/ PASSENGER SEAT

CHK

DATE

CHANGE

REV

IJW8 03AUG10 IJW8/PMH4//RVSD A13P; C

REFERENCE

71817V

DRAWN

310615
RELEASE NO.

ADDED (8881)CH4_36A; WAS 20PK.

Figure 20

61229V

*10A - DRIVER SEAT


20A - DRIVER SEAT AND
PASSENGER SEAT

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058177

SHEET

008

Ignition Feed Relay 3

20
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

J1708 DATA LINK PUBLIC EFFECTS, P. 9


12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.9. J1708 DATA LINK PUBLIC EFFECTS, P. 9


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

J1708 DATA LINK - PUBLIC EFFECTS

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

EATON GEN3 TCM CONN


(7909)
CH11_12, CH11_14

A14
6RD

BATTERY FEED
CH3_01,29

K3AA(+)
18DKBL

FUSE F3-A (1012)


D1
A14PB
12RD
10A

A14P
8RD
IBBE TCM
(7105) CH11_26

K3BA(+)
18DKBL

I6 ECM
(6020) CH7_02

#K3A(+)
18DKBL

ENGINE
/ IP
(1702)

35
K3A(-)
18GY

EATON GEN3
TCM CONN
(7909) CH11_12
CH11_14

C1

A11-GS
12WH

36

A98H
18BK

A98-G
18WH

LEFT SIDE
CAB GND
(1005)

K3A(+)
18DKBL
V8 ECM
(6020M) CH7_12

DIAGNOSTIC
CONN
(1650)

A3AA(+)
18DKBL

A3CC(+)
18DKBL
A3CC(-)
18GY

A3AA(-)
18GY

#K3A(-)
18GY
K3BA(-)
18GY

IBBE TCM
(7105) CH11_26

J1708
PUBLIC (+)
(1660)

J1708
PUBLIC (-)
(1661)

A98VE(+)
16BK

DATE

28APR10

TRIPMASTER
DATA
RECORDER
18BK

J1708
(-)

18BK

J1708
(+)

A98VE(-)
16BK
A3C(-)
18GY

CENTER / IP
CHASSIS
(1701)

FULL POWER
CONNECTOR
(9511)

CHK

A3AC(-)
18GY
TRIPMASTER DATA
MAX CONNECTION
(827)

A3C(+)
18DKBL

DLV1

A3BB(-)
18GY

A3BB(+)
18DKBL
A3AC(+)
18DKBL
EATON VORAD
CONN#1
(1230F)

K3AA(-)
18GY

I6 ECM
(6020) CH7_02

# W/ ALLISON XMSN

J1708
(+)

31

J1708
(-)

26

19

N3C(+)
18DKBL

18

N3C(-)
18GY

CHANGE

REVISED TCM/ECM J1708

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

CIRCUITS.

61229V

Figure 21

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

AE08058177

SHEET

009

J1708 Data Link Public Effects

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
21

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
J1708 DATA LINK PUBLIC EFFECTS, P. 10

3.10. J1708 DATA LINK PUBLIC EFFECTS, P. 10


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

J1708 DATA LINK - PUBLIC EFFECTS (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

J1708
PUBLIC (+)
(1660)

CADEC GPS
CONNECTOR
(830)

CADEC
J1708 (+ / -)
(73)

A
D

D3CE(-)
18GY
D3CE(+)
18DKBL

J1708
PUBLIC (-)
(1661)

A3CE(+)
18DKBL

A3CE(-)
18GY
IMCT SYSTEM QUALCOMM
CONN POWER
(2703)

ACU

QUALCOMM
(2702 / 1902)
B

B
D3BD(-)
18GY

18RD

J1708 -

D3BC(+)
18DKBL

18BN

J1708 +

A3AB(+)
18DKBL

A3AB(+)
18DKBL

A3AB(-)
18GY

A3BD(+)
18DKBL
XATA MODULE
(1910)

T3BH(-)
C

J1708(+)
(1238)

MOBILEMAX
POWER / IP
CONNECTOR
(1242)

T3BH(+)

A3BE(+)
18DKBL

QUALCOMM
OMNIVISION
ACCESSORY
(1919A)

SEATBELT DATA
RECORDER
(8998)

J1939 (-)

A3BE(-)
18GY
J1939 (+)

J1708
(-)

A3AB(-)
18GY
A3BD(-)
18GY

F
J1708
(+)

HEAT
SHRINK
J1708(-)
(1239)

A3D(+)
20DKBL

A3D(-)
20GY

A3H(+)
18DKBL

A3H(-)
18GY

WABCO ABS
(1420)

BENDIX ABS#1
(1400)

14

11

13

J1708 (B)
(-)

J1708'-'

J1708 (A)
(+)

J1587 (B)
J1708 (-)

J1708'+'

J1587 (A)
J1708 (+)

TELEMATICS 2
(2J)

10

A3BA(+)
18DKBL
G

CHK

DLV1

DATE

28APR10

A3BA(-)
18GY

A3BA(+)
18DKBL
CHANGE

ADDED R/D 8998,CIRC

A3BA(-)
18GY
REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

A3BD(-)COLOR WAS DKBL.

Figure 22

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

AE08058177

SHEET

010

J1708 Data Link Public Effects (Cont.)

22
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

J1708 DATA LINK PRIVATE WITH POWER WINDOW AND LOCK, P. 11


12 VOLT POWER
DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.11. J1708 DATA LINK PRIVATE WITH POWER WINDOW AND LOCK, P. 11
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

J1708 DATA LINK - PRIVATE W/ POWER WINDOW


& LOCK

NAVISTAR, INC.

J1708
PRIVATE (+)
(1927)

DOOR POD SIGNAL


(3202)

IP DOOR POD / DOOR


(3200)

A3D(+)
18DKBL

A3E(+)
18DKBL

E3W(+)
18DKBL

E3X(-)
18GY

DATA +

DATA -

DOOR POD
(DRIVER)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

A3F(+)
18DKBL

A3C(+)
18DKBL
DOOR POD SIGNAL
(3202)

IP DOOR POD / DOOR


(3204)

A3B(+)
18DKBL

E3W(+)
18DKBL

DATA +

E3X(-)
18GY

DATA -

BODY
CONTROLLER #J5
(1602)
SW DATA
LINK(+)
SWDL+
(J1708+)
SW DATA
LINK(-)
SWDL(1708-)

DOOR POD
(PASSENGER)

SWITCH PACK
(1101)

D
SWITCH D/L"+"

E2
E

SWITCH D/L"-"

E1

D3BB(+)
18GY

B
A3C(-)
18GY

D3Y(+)
18DKBL
E

A3F(-)
18GY

D3Z(-)
18GY

A3E(-)
18GY

CHK

IP DOOR POD / DOOR


(2600)

A3B(-)
18GY

DLV1

DATA
(-)

D3B(+)
18GY

D3CC(-)
18GY

J1708
PRIVATE (-)
(1929)

DATA
(+)

D3AA(-)
18GY

RIGHT CREW DOOR POD


(2602)

LEFT CREW DOOR POD


(2601)

A3D(-)
18GY

CHANGE

DATE

28APR10

RMVD CIRC DESIGNATOR

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

AT 1101 SWITCH PACK.

Figure 23

61229V

DATA
(-)

DATA
(+)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

SHEET

AE08058177

011

J1708 Data Link Private with Power Window and Lock

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
23

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
J1939 DATA LINK, P. 12

3.12. J1939 DATA LINK, P. 12


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

J1939 DATA LINK

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

J1939
TERMINATING
RESISTOR-A
(9530)

FULL POWER CONNECTOR


(9511)

N5C(+)
18YL

N5B(-)
18GN

120
OHMS

A5A(-)
18GN

ECM
(6020M)
CH3_15,31

A3(-)
18GN

38

A5RA(+)
18YL

W/ AIR ABS
CH3_14

A5RL(-)
18GN

A5RK(-)
18GN

A5RJ(-)
18GN

A5(-)
18YL
A5(+)
18GN

A5R(-)
18GN

A5D(+)
18YL

A5(-)
18GN

A5RJ(+)
18YL

A5RA(-)
18GN

A5B(+)
18YL

A5(+)
18YL

A5C(-)
18GN

A5C(+)
18YL

A5R(+)
18YL

A5RK(+)
18YL

A4(-)
18GN

A4(+)
18YL

37

A5B(-)
18GN

A5A(+)
18YL

J1939+

J1939
ADAPTER
(1025)
CH3_13

A3(+)
18YL

A5RL(+)
18YL

F2

A5F(-)
18GN

IP HARNESS
(1700)

F3

A5E(-)
18GN

A5F(+)
18YL

61

FULL POWER

A5LI(-)
18GN
62

A5E(+)
18YL

J1939
TERMINATING
RESISTOR-A
(1657)

A5LI(+)
18YL

N5A(-)
18GN

N5B(+)
18YL

VS - 400
DRIVER
DISPLAY
(1943)

15

14

N5A(+)
18YL

CENTER
CHASSIS /
IP
(1701)

J1939
(-)

12

J1939
ADAPTER
(1025)
CH3_13
W/ AIR ABS
CH3_14
ECM
(6020M)
CH3_15,31

A5D(-)
18GN

J1939
(+)

N5C(-)
18GN

120 OHMS

11

J1939+

J1939-

J1939DATALINK
C

DATALINK

DIAGNOSTIC
CONNECTOR
(1650)

BODY
CONTROLLER #J5
(1602)
CHK

DLV1

DATE

28APR10

CHANGE

REVISED:W/OPTIONS,I6

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

ENGINE;RMVD ABS DESIGNATOR.

61229V

Figure 24

CLUSTER
CONNECTOR
(1501)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

AE08058177

SHEET

012

J1939 Data Link

24
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

J1939 DATA LINK WITH OPTIONS, P. 13


12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.13. J1939 DATA LINK WITH OPTIONS, P. 13


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

J1939 DATA LINK - W/ OPTIONS

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

SEATBELT DATA RECORDER


(8998)
SHIFT SELECTOR
(1852 / 1852A)
J1939(+)

7
6

J1939(-)

15

VORAD CPU CONNECTOR


(1227M)
J1939(+)

A5AG(+)
18YL

D7

J1939(-)

A5AG(-)
18GN

D8

EATON VORAD
CONN #2 (1231)

J1939(+)

J1939(-)

GAUGE SWITCH PACK


(1512)

J
11

J1939(+)

10

J1939(-)

TELEMATICS (1J)
COMPASS
(1912)
J1939(+)

J1939(-)

10

CH3_14

CH3_14
2

J1939(+)

J1939(-)

RESISTOR-A
CH3_12
J1939 ADAPTER
(1025)
A

B
C

J1939 ADAPTER
(1026)
A5RF(-)
18GN

A5RD(-)
18GN

A5FA(-)
18GN

A5R(-)
18GN

A5RH(-)
18LTGN

B
A5C(-)
18GN

A5D(-)
18GN
E

A5RE(-)
18GN

A5AK(-)
18GN

D
RESISTOR-A
CH3_12

A5H(-)
18GN

E
A5CA(-)
18GN

A5F(-)
18GN

A5RJ(-)
18GN
G

A5RJ(+)
18YL
A5F(+)
18YL

A5CA(+)
18YL

A5H(+)
18YL

A5RE(+)
18YL

A5AK(+)
18YL
J

A5D(+)
18YL

L
K

A5C(+)
18YL

A5RH(+)
18YL

CHK

DLV1

A5FA(+)
18YL

A5RD(+)
18YL

A5RF(+)
18YL

A5R(+)
18YL

CHANGE

DATE

28APR10

REV

ADDED R/D 8998,CIRC

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

A5RH(-) COLOR WAS GN.

61229V

Figure 25

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

AE08058177

SHEET

013

J1939 Data Link with Options

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
25

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
J1939 DATA LINK WITH OPTIONS, P. 14

3.14. J1939 DATA LINK WITH OPTIONS, P. 14


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

J1939 DATA LINK - W/ OPTIONS (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PAM
(4087 / 4087B)
A5P(+)
18YL

A5P(-)
18GN

A5RA(+)
18YL

BENDIX
W/ PAM

A5R(+)
18YL
A5RA(-)
18GN

A5RA(+)
18YL

J1939 TERMINATING
RESISTOR-A
(1657)
CH3_12
A5RA(-)
18GN

A5R(-)
18GN

A5RD(-)
18GN

J1939 ADAPTER
(1026)
CH3_13

J1939
DATA LINK
CH3_13,15,16

A5RD(+)
18YL

ABS #1
(1400)
WABCO ABS
(1420)
J1939 HIGH

J1939 LOW

A5N(+)
18YL

A5N(+)
18YL

A5N(-)
18GN

A5N(-)
18GN

A5RJ(-)
18GN

CHK

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 26

J1939 LOW

J1939 TERMINAL
RESISTANCE
(9530)
CH3_12

A5RJ(+)
18YL

DLV1

J1939 HIGH

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

AE08058177

SHEET

014

J1939 Data Link with Options

26
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

J1939 DATA LINK I6 ENGINE, P. 15


12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.15. J1939 DATA LINK I6 ENGINE, P. 15


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

J1939 DATA LINK - I6 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

J1939
RESISTOR
(7801M)

ENGINE
DCU
(6340)
CH7_17

120
OHMS
K5AA(+)
18YL
K5AA(+)
18YL

K5CC(+)
18YL

*K5A(+)
18YL

K5BB(+)
18YL

K5B128
18YL

K5AA(-)
18GN

#K5A(-)
18GN
K5CC(-)
18GN

K5C(-)
18GN

K5AA(-)
18GN

K5C(-)
18GN

K5BB(-)
18GN

J1939 + 28

**K5A128
18YL

**K5A108
18GN

*K5#108
18GN

*K5#128
18YL

XMSN MODULE
(7150)

DATE

CHANGE

REV

REFERENCE

68076W

J1939 -

J1939 +

HCM
(7910)

@K5BE(-)
18GN

28 J1939 +

@K5BE(+)
18YL

3 J1939 +

DRAWN

310698
RELEASE NO.

61229V

Figure 27

#K5E(+)
18YL

J1939 -

CNA1 30SEP10 DRAWING REVISED.

#K5E(-)
18GN

TRANSMISSION
MODULE
(7151)

## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3
* W/ ALLISON LCT GEN 4
** W/ ALLISON WTEC GEN 4
@ W/ EATON HYBRID GEN 3
CHK

EATON GEN 3 TCM


(7105 / 7909)

*K5A108
18GN

XMSN MODULE 3
(1503) CH11_31

J1939 -

K5B(-)
18GN
K5B(-)
18GN

K5B108
18GN

ENGINE
DCU
(6340)
CH7_17

J1939 L

K5B(-)
18GN
K5B(-)
18GN

K5CC(-)
18GN

K5AA(-)
18GN

62

ENGINE
DCU
(6340)
CH7_17

K5AA(-)
18GN

K5CC(-)
18GN

**K5A(-)
18GN

J1939 H

K5B(+)
18YL

*K5A128
18YL
**K5#128
18YL

*K5A(-)
18GN

61

K5B(+)
18YL

##K5A(-)
18GN

17

##K5C(-)
18GN

K5B(+)
18YL

K5CC(+)
18YL

**K5A(+)
18YL

ECM
(6020M)

K5B(+)
18YL

5KCC(+)
18YL

#K5A(+)
18YL

XMSN
MODULE 3
(1503)
CH11_31

##K5C(+)
18YL

#K5D(-)
18GN

K5AA(+)
18YL

#K5D(+)
18YL

*K5D(-)
18GN

*K5D(+)
18YL

**K5C(-)
18GN

##K5A(+)
18YL

K5C(+)
18YL

11

K5C(+)
18YL

IP /
ENGINE
(1702)

**K5C(+)
18YL

K5AA(+)
18GN

A5R(+)
18YL

A5R(-)
18GN

J1939
DATA LINK
CH3_14
CH3_12

J1939 -

NAME

CIRCUIT DIAGRAM, 42/42/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058177

SHEET

015

J1939 Data Link I6 Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
27

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
J1939 DATA LINK IBB ENGINE, P. 16

3.16. J1939 DATA LINK IBB ENGINE, P. 16


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 3

J1939 DATA LINK - IBB ENGINE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

120
OHMS

EATON
GEN3 TCM
CONNECTOR
(7105)

K5TB(-)
18GN

K5TB(+)
18YL

K5TB(-)
18GN

K5TB(+)
18YL

K5C108
18GN

K5C128
18YL

J1939
RESISTOR
(7110)

W/ ALLISON GEN4 3000/3500


AND 4000/4500 XMSN

K5V(-)
18GN

J1939
(-)

K5V(+)
18YL

J1939
(+)

W/ AUTOSHIFT AND
ULTRASHIFT GEN3 XMSN

K5TA(-)
18GN

K5TA(+)
18YL

W/ MANUAL XMSN

ECM 1
(6018)

IP / ENGINE
(1702)

K5R(+)
18YL

K5S(+)
18YL

11

K5R(+)
18YL

K5S(+)
18YL

K5R128
18YL

K5S128
18YL

34

CH3_14

K5A128
18YL

A5R(+)
18YL

K5R(-)
18GN

K5S(-)
18GN

K5R108
18GN

K5S108
18GN

W/ MANUAL &
MERITOR G XMSN

47

K5A108
18GN

W/ AUTOSHIFT &
ULTRASHIFT
GEN3 XMSN

K5S(-)
18GN

K5B128
18YL

17

A5R(-)
18GN

K5R(-)
18GN

W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN

CHK

DLV1

DATE

18SEP09

J1939 (+)

28

J1939 (-)

K5B108
18GN

TCU CONNECTOR
(7150)

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 28

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058177

SHEET

016

J1939 Data Link IBB Engine

28
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

GROUND IP, P. 17
12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.17. GROUND IP, P. 17


NAVISTAR, INC

ELECTRICAL CIRCUITCHAPTER
DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

GROUND - IP

NAVISTAR, INC.

NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL
POST GROUND PLATE)

GROUND ADAPTER
(1003)
1

A11-GB
12WH
A11-GE
12WH

A86-G
18WH
A86-G
20WH
A90-D
16GY
A94-GA
12WH
A94-GA
16WH

A11-GSE
18WH

W/ 5TH WHEEL JAW


UNLOCK AND MONITOR

A116-G
18WH
3

A96-GE
18YL
A14-GL
18WH

A28-GA
16WH
A17-GRI
18WH

A17-GW
18WH
6

W/ EATON SHIFT 3
W/ PARK PAWL

XMSN ALLISON
3000 / 4000 WT

ALLISON LCT
W/ COLUMN

AUTO PARK BRAKE


W/ T HANDLE SHIFTER

BENDIX ABS ECU


(1400) CH10_01
WABCO ABS ECU /
IP / CHASSIS CONNECTORS
(1420 / 1700 / 1701) CH10_04,05
GAUGE SWITCH PACK
(1512) CH4_15
5TH WHEEL JAW LOCK / UNLOCK
(1019) CH10_42
RIGHT HIGH BEAM RELAY /
RIGHT LOW BEAM RELAY
(1018) CH9_13
LATCHING RELAY
(1007) CH3_33
COMPASS
(1912) CH4_04
CRANK INHIBIT RELAY
(1019) CH11_25
START RELAY
(1010) CH5_02,04
CIGAR LIGHTER
(1854) CH4_01

A92-GG
18WH

SHIFT SELECTOR
(1852) CH11_05, 10

A92-GG
18WH

COLUMN MOUNTED SHIFTER


(1828) CH11_03

A92-GG
18WH

FELSTED SHIFTER
PARK BRAKE
(425) CH11_03
AUTO NEUTRAL LIGHT RELAY
(1019) CH11_25
BACK-UP MONITOR CONNECTION
(9999) CH4_28
SNOW VALVE SWITCH
(1107) CH6_02

A72-GA
16WH
A11-GNA
16WH

A72-G
18WH
A72-GB
18WH

CHANGE

FULL POWER CONNECTOR /


HYD POWER PARK SWITCH
(9511 / 1109) CH10_06

EATON T-HANDLE SHIFTER


(7900) CH11_11

A92-GS
18WH

12

DATE

RADIO
(1300) CH4_33
RADIO CONNECTION
(1301) CH4_32

A62-GP
18WH

A23-GA
18WH
11

CHK

BODY CONTROLLER #J2


(1604)

CUSTOMER SUPPLIED WORK LIGHT


(2200 / 2201) CH9_17
HORN SWITCH
(1029) CH4_08

A67-GA
18WH

13

DC
GROUND

A84-G
16WH
A65-GB
16WH
A62-GF
18WH

A92-GN
18WH

10

A11-GZ
18WH
REV

MEF2 22JUN10 REF CONN R/D 1007 WAS C

REFERENCE

67657R

DRAWN

310615
RELEASE NO.

1007M AT CAV 3.

61229V

Figure 29

RIGHT BANK OPTIONAL


WARNING LIGHS
(1510) CH8_13
BODY ACC.TRAILER AUX RELAY
(1016) CH10_15A

ETB CONTROLLER
(1923) CH10_23
AUX TRAILER SOCKET
SWITCH CONNECTOR
(1110) CH10_15

GROUND ADAPTER
(8995) CH3_32

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

05JUN09

PART NO.

AE08058177

SHEET

017

Ground IP

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
29

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
GROUND IP, P. 18

3.18. GROUND IP, P. 18


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

GROUND - IP (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

GROUND ADAPTER
(1006)
1

* W/ POWER MIRROR

A11-GD
10WH

A11-GKJ
6WH

LEFT SIDE CAB GROUND


(4081)

2
A86-GP
16WH

CIGAR LIGHTER POWER SOURCE


(1860) CH4_02

3
A63-GD
18WH
4

COURTESY LIGHT
(3400) CH9_08

A11-GPP
18WH

PAM
(4087) CH8_11
MVPC FEED
(1338) CH4_29

A11-GMV
16WH

A11-GSH
18WH

TRIPMASTER DATA
RECORDER
(827) CH4_18

A11-GMA
16WH

XATA MODULE
(1910) CH4_19

A11-GGA
18WH

MOBILEMAX
POWER / IP CONNECTOR
(1242) CH4_21

A11CE-G
16WH

CADEC GPS CONNECTOR


(830) CH4_20

A11-GMB
16WH

QUALCOMM OMNI VISION POWER


(1918A) CH4_31

A11-GAA
18WH

QUALCOMM IMCT
POWER CONN
(2702 / 1902) CH4_17

A11-GGB
18WH
7

MOBILEMAX
POWER / IP CONNECTOR
(1242) CH4_21

A44-G
18WH

PARK BRAKE RELAY


(1015) CH7_09

A78-GC
18WH

WINDSHIELD RELAY (LEFT)


(1019 - R2) CH4_11

*A78-GC
16WH
9

A11-GBB
12WH

10

BODY BUILDER CONN


(4450M) CH10_14

A12-G
18WH

11

ACCESSORY RELAY #1
(1013 / 1011) CH3_04

A86-GB
14WH

TWO POST POWER SOURCE


(1861) CH4_02

A86-GR
14WH

TWO POST POWER SOURCE /


CIGAR LIGHTER POWER SOURCE
(1861 / 1860) CH4_01
AXLE ENABLE SW / AXLE UP /
DOWN SW #1 / LIFT AXLE CONTROL
(1108 / 1023A/ 1227)
CH10_30,31,32

A59-G
16WH
12

A58-GC
18WH

13

AIR SHIELD LIGHT CONNECTOR


(5117) CH4_30

A13-GF
18WH

IGNITION RELAY #1
(1011 / 1013) CH3_05

A12-GD
16WH

ROOF AUX
LOAD SWITCH
(1106) CH4_16

14

CHK

DLV1

DATE

28APR10

CHANGE

ADDED:CIRC A11-GBB,

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

A44-G,A78-GC & R/D 4081.

61229V

Figure 30

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

05JUN09

PART NO.

AE08058177

SHEET

018

Ground IP

30
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

GROUND IP, P. 19
12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.19. GROUND IP, P. 19


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

GROUND - IP (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

GROUND ADAPTER
(1008)
1

A11-G
10WH

A11-GKJ
6WH

LEFT SIDE CAB GROUND


(4081)

A11-GX
18WH

AUX POWER RELAY


(1873) CH10_45,24

A62-GT
18WH

ROCKER START SWITCH


(1105) CH5_08
LEFT HIGH BEAM RELAY /
LOW BEAM RELAY
(1018) CH9_13

A96-G
18YL

A37-GA
18WH

FUEL TRANSFER PUMP RELAY


(1015) CH10_27

A78-GA
16WH

8
9

MIRROR SW CONN
(254F) CH4_09

A78-GB
16WH

PASSENGER POWER
MIRROR
(3003) CH4_09

A19-GB
18WH

FUEL HEATER RELAY


(1018) CH10_22

A11-GH
16WH

TRAILER TURN RELAYS


(1011) CH10_09

A67-G
16WH

VORAD CPU CONN


(1227M) CH4_25

A67-G
16WH

VS - 400 DRIVER DISPLAY


(1943M) CH4_27
AUX ROOF LOAD RELAY
(1010) CH4_11A

A65-GA
18WH
10

DIODE ASSY
(9915) CH10_24

A11-GC
14GY
A72-GC
18WH

11

A72-GA
18WH

BODY / ACCESSORY
TRAILER AUX RELAY
(1016) CH10_10

N/ BODY BUILDER
A12-GR
18WH
W/ BODY BUILDER
12

A11-GL
18WH

13

TELEMATICS
(1J) CH4_24

A11-GN
12WH

DRIVER SEAT POWER


(1918) CH4_22

*A11-GN
14WH
A11-GN
18WH
14

AWARE ALERT SWITCH


(9994) CH4_24

*A105-G
18WH

HEATED SEAT DRIVER


(1918) CH4_23

@A105-G
16WH

HEATED SEAT DRIVER / PASSENGER


(1918 / 1935)
CH4_23

* - HEATED SEAT N/ PASSANGER SEAT


@ - HEATED SEAT W/ PASSANGER SEAT

CHK

DLV1

CHANGE

DATE

28APR10

ADDED:CIRC A65-GA,

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

A72-GC AND R/D 4081.

61229V

Figure 31

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

05JUN09

AE08058177

SHEET

019

Ground IP (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
31

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
GROUND IP, P. 20

3.20. GROUND IP, P. 20


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

GROUND - IP (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

A63-GA
16WH

MARKER AND CLEARANCE LIGHT


(2002 / 2003 / 2004 /
2005 / 2006)
CH9_06
BODY CONTROLLER #J5
(1602)

A11-GAC
18WH

A11-GT
12WH

A11-GKD
18WH

A11-GS
12WH

LEFT SIDE
CAB GND
(4081)

CHK

DLV1

A28-G
16WH

CLUSTER CONNECTOR
(1500) CH8_05

A98-G
18WH

DIAGNOSTIC CONNECTOR
(1650) CH3_09

A74-G
18WH

HVAC CONTROL
(1200) CH12_01

A11-GA
18WH

TURN SIGNAL SWITCH


(1810) CH4_14

A81-GA
12WH

DRIVER DOOR POD


(3202) CH4_05

A81-G
12WH

ADDED A81-GH;REVISED

REV

REFERENCE

62476L

AUX POWER
(1875) CH10_45

GROUND ADAPTER
(1006) CH3_18

A11-G
10WH

GROUND ADAPTER
(1008) CH3_19

A75-G
12WH

HVAC LPM
(1220) CH12_02

A82-G
14WH

WIPER MOTOR
(4500) CH4_13

A78-G
12BK

HEATED WINDSHIELD (OPTIONAL)


(3005) CH4_11

DRAWN

310615
61229V

Figure 32

PASSENGER DOOR POD


(3202) CH4_05

A11-GD
10WH

RELEASE NO.

4081,6304A TITLES.

DOOR POD SIGNAL


(3209) CH4_06

DOOR POD SIGNAL


(3202) CH4_05

A81-GH
12WH

A72-GY
12WH

CHANGE

DATE

29APR10

CB RADIO POWER CONNECTOR


(2303) CH4_03

A81-GC
12WH

ENGINE
LEFT SIDE
GND PLATE
(6304A)

SWITCH PACK
(1101A) CH4_15

A11-GF
16WH

A81-GB
12WH

A81-GH
**
**
8WH 4 DOORS
10WH 2 DOORS
12WH 1 DOOR
A11-GKJ
6WH

K11-G
16WH

OUTSIDE DASH

LEFT SIDE
CAB GROUND
(1005)

AC COUPLED
GROUND

E16

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

05JUN09

AE08058177

SHEET

020

Ground IP (Cont.)

32
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

GROUND CHASSIS, P. 21
12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.21. GROUND CHASSIS, P. 21


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

GROUND - CHASSIS

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

GROUND
ADAPTER #01
(8800)
A

M11-G
12WH

M11-GD
12WH

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
(4307)

M64-GA
16WH

LEFT FOG LIGHT


(8201)
CH9_11

M11-GE
14WH

SNOWPLOW HARNESS CONNECTOR


(8102)
CH9_14
LEFT GUIDE POST LIGHT
(8150)
CH9_04

M54-GA
16WH
C

RIGHT FOG LIGHT


(8200)
CH9_11

M64-GB
16WH
M54-GB
16WH

RIGHT GUIDE POST LIGHT


(8151)
CH9_04
M78-GC
16WH

LEFT HEATED MIRROR


FORWARD HOOD MOUNTED
(8700)
CH4_10

M78-GA
16WH

RIGHT HEATED MIRROR


FORWARD HOOD MOUNTED
(8701)
CH4_10

M78-GB
16WH

M11-GW
16WH

WHEELCHAIR INTERLOCK
(4906)
CH10_29

M44-GW
16WH

AIR PARK SOLENOID


(4905)
CH10_29

M85-GC
16WH

ELECTRIC HORN #2
(8312)
CH4_07

CHK

DLV1

DATE

29APR10

CHANGE

REVISED 4307 TITLE.

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

61229V

Figure 33

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

27APR09

AE08058177

SHEET

021

Ground Chassis

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
33

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
GROUND CHASSIS, P. 22

3.22. GROUND CHASSIS, P. 22


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

GROUND - CHASSIS (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ISOLATED GROUND
ADAPTER
(8802)

BODY CONTROLLER #J5


(1602)

N9
16GY

E7

ZVR

W/ RIGHT SIDE MTD SINGLE UC TANK


AND W/ M - NGV - RH - HDD
B

RH - HDD RIGHT FUEL SENDER


(9103) CH8_08

N9R
18GY
W/ LEFT SIDE MTD SINGLE TANK
AND N/ M - NGV - RH - HDD
N9A
18GY

LEFT FUEL SENDER


(9100) CH8_08

W/ AF MTD FUEL TANK


LEFT FUEL SENDER
(9100) CH8_08

N9G
18GY
W/ DUAL TANKS AND W/ TRANSFER PUMP
C

RIGHT GAUGE FUEL SENDER


(9101) CH8_08

N9B
18GY

W/ DUAL TANKS AND W/ TRANSFER PUMP


AND W/ M - NGV - RH - HDD

RH - HDD RIGHT FUEL SENDER


(9103) CH8_08

N9R
18GY
W/ RIGHT SIDE UC WASHER BOTTLE
D

RIGHT UC LEVEL SENSOR


(9748) CH4_14

N87HA
18GY
W/ SS / RH WASHER PUMP AND
LEVEL SENSOR
N87H
18GY

SS WASHER LEVEL SENSOR


(9746) CH4_14

W/ REAR AXLE TEMP


F
N9F
18GY
AXLE TEMP SENDER
(9811 / 9812) CH8_07

N9H
18GY
W/ REAR AND RIGHT REAR AXLE TEMP

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 34

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

04JUN09

AE08058177

SHEET

022

Ground Chassis

34
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

GROUND CHASSIS, P. 23
12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.23. GROUND CHASSIS, P. 23


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

GROUND - CHASSIS (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

N59-GB
18WH

CHASSIS GROUND
ADAPTER
(8806)

SECOND PUSHER LIFT AXLE SOLENOID


(9763) CH10_34

N59-GC
18WH

FIRST PUSHER LIFT AXLE SOLENOID


(9762) CH10_33
LIFT AXLE SOLENOID
(9820) CH10_33

N59-GD
18WH

@@N59-GB
18WH

N59-GA
18WH

SECOND PUSHER LIFT AXLE SOLENOID


(9763) CH10_34

%N59-GB
18WH
N59-GE
18WH

E
B

FOURTH PUSHER AXLE


(9765) CH10_34

N42-G
18WH

FRONT AXLE ENGAGEMENT SENSOR


(9754) CH8_14

N47T-G
18GY

ODOMETER SHUT OFF


(7621) CH10_43

@@N59-GD
18WH

LIFT AXLE SOLENOID


(9820) CH10_33

%N59-GD
18WH
N11-GC
14WH

THIRD PUSHER AXLE


(9764) CH10_34

D
A
F

CHASSIS GROUND ADAPTER


(8807) CH3_24

N59-GA
18WH

FIRST PUSHER LIFT AXLE SOLENOID


(9767) CH10_33

N59-GA
18WH

FIRST PUSHER LIFT AXLE SOLENOID


(9762) CH10_33

N59-GC
18WH

LIFT AXLE SOLENIOD


(9820) CH10_33

N59-GD
18WH
N59-GB
18WH

N59-GA
18WH

SECOND PUSHER LIFT AXLE SOLENOID


(9763) CH10_34

N59-GC
18WH

GROUND ADAPTER
CENTER HARNESS
(8809)

FIRST PUSHER LIFT AXLE SOLENOID


(9762) CH10_33

N59-GA
18WH

N11-GB
12WH
N10-GN
18TN
N10-GL
18WH
N10-GM
18WH

N10-GK
16WH

N92AD-G
18WH

N37-G
18WH

LEFT SIDE DASH MTD


DUAL POST GND PLATE
(9717B)
LOW VOLTAGE CONN
(9738) CH11_19

APG ENABLE RELAY


(9739) CH11_16
FUEL TRANSFER PUMP (XMSN MTD)
(9102A) CH10_27
END OF FRAME REMOTE PWR MODULE
(4410M) CH10_21

N10-GS
14WH

FIRST REMOTE POWER MODULE


(4410A) CH10_20
LIFT GATE / MODULE
(7804) CH10_28
WORK LIGHT
(9720) CH9_16

N10-GR
14WH
N112-GD
16WH

N65-G
16WH

LIFT GATE / MODULE


(7804) CH10_28

N11-GD
16WH
F

N59-G
12WH

AIR SOLENOID GROUND ADAPTER


(8805) CH3_24

N59A-G
16WH
E

AIR HORN
(9737) CH4_07

N49-G
18WH

FRONT / REAR AXLE


DIFF LOCK WARNING LIGHT
(9814 / 9815) CH8_09

% - W/ 3 STEERABLE PUSHER AXLES


@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS
CHK

DLV1

DATE

29APR10

CHANGE

RVSD 9717B TITLE,9767

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

WAS 9820,ADDED N10-GK.

61229V

Figure 35

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

27APR09

AE08058177

SHEET

023

Ground Chassis

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
35

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
GROUND CHASSIS, P. 24

3.24. GROUND CHASSIS, P. 24


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

GROUND - CHASSIS (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

AIR SOLENOID
GROUND ADAPTER
(8805)
F

FUEL HEATER
(9108) CH10_22

N19-G
16WH
N44-GB
18WH

SAAR
(9777M) CH10_08

**N59R-G
18WH
E
D

AIR SOLENOID
4-PACK
(9740B) CH10_18

*N59R-G
14WH
N59L-G
14WH

AIR SOLENOID
4-PACK
(9740A) CH10_18

N59X-G
14WH

AIR SOLENOID
4-PACK
(9740C) CH10_17

N59F-G
14WH

AIR SOLENOID
4-PACK
(9740) CH10_17

N59A-G
14WH

AIR SOLENOID
4-PACK
(9736) CH10_17

N59A-G
16WH

AIR HORN SOLENOID


(9737) CH4_07

CHASSIS GROUND
ADAPTER
(8807)
F

N59-G
12WH

N11-GBB
12WH

BODY BUILDER CONNECTION


(4460BM) CH10_13

N11-GD
12WH

BODY BUILDER
CONNECTOR
(4450M) CH10_13

N10-GB
14WH
E

GROUND ADAPTER
CENTER CHASSIS
(8809) CH3_23

N11-GC
14WH

LEFT MODESTY TURN LAMP /


RIGHT MODESTY TURN LAMP
(9315 / 9316) CH9_05
CHASSIS GROUND ADAPTER
(8806) CH3_23

N42-G
18WH

XFER CASE SWITCH PIGTAIL


(9754B) CH8_12

N42-G
16WH

XFER CASE SWITCH PIGTAIL


(9754D) CH8_12

N10-G
12WH

STOP,TAIL & TURN


(9303) CH9_01,02,05
LEFT SIDE DASH MTD
DUAL POST GND PLATE
(9717B)

N11-GA
12WH
N39-GB
16WH

AIR DRYER
(9900) CH10_35

W/ RIGHT SIDE MOUNTED


AIR DRYER
(9900E) CH10_35

N39-GB
16WH
D

* -W/ 12 PACK
** -W/ 16 PACK

CHK

DLV1

DATE

29APR10

N39-GF
18WH

HEATED DRAIN VALVE


(9001) CH10_35

N39-GF
18WH

RIGHT SIDE HEATED


DRAIN VALVE
(9002) CH10_35
LEFT SIDE BOC HEATED
DRAIN VALVE
(9003 / 9003B) CH10_35

N39-GF
18WH
CHANGE

ADDED:CIRC N59A-G,

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

9737,9717B;N39-GF WAS 16 GA.

61229V

Figure 36

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

27APR09

AE08058177

SHEET

024

Ground Chassis

36
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

GROUND CHASSIS WITH HEAVY DUTY DIESEL, P. 25 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.25. GROUND CHASSIS WITH HEAVY DUTY DIESEL, P. 25


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

GROUND - CHASSIS W/ HEAVY DUTY DIESEL

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

M11-G
12WH

GROUND ADAPTER
(8803)
A

M11-GD
12WH

LEFT SIDE DASH MTD


DUAL POST GND PLATE
(4307)

M85-GF
16WH

ELECTRIC HORN
(8303) CH4_07

M11-GA
14WH

RIGHT HEADLIGHT
TURN SIGNAL
(8000) CH9_14

M11-GB
14WH

LEFT HEADLIGHT
TURN SIGNAL
(8001) CH9_14

M11-GC
12WH

RADIATOR
GROUND
(8600)

M64-GA
16WH

LEFT FOG LIGHT


(8201) CH9_11

M64-GB
16WH

RIGHT FOG LIGHT


(8200) CH9_11

M54-GA
16WH

LEFT GUIDE POST LIGHT


(8150) CH9_04

M54-GB
16WH

RIGHT GUIDE POST LIGHT


(8151) CH9_04

M85-GH
16WH

ELECTRIC HORN #2
(8305) CH4_07

CHK

DLV1

DATE

29APR10

CHANGE

ADDED:CIRC M85-GF &

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

R/D 4307.

61229V

Figure 37

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

05JUN09

PART NO.

AE08058177

SHEET

025

Ground Chassis with Heavy Duty Diesel

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
37

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
ENGINE GROUND V8 ENGINE, P. 26

3.26. ENGINE GROUND V8 ENGINE, P. 26


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

ENGINE GROUND - V8 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

GROUND ADAPTER
(6704M)
B

FREON COMPRESSOR
(6200) CH12_04

K77-G
16WH

E-FAN
(6561) CH6_01

K10-GG
16WH

ENGINE BLOCK GND


(6304A)
C

K10-GB
14WH

K19-GM
14GY

K19-GP
16PL

ENGINE / MELROSE
(6011) CH7_14

CHK

DLV1

DATE

29APR10

CHANGE

REV

RMVD 6704 CAV F,E;

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

ADDED CIRC D,ENG BLK GND.

61229V

Figure 38

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

05JUN09

PART NO.

AE08058177

SHEET

026

Engine Ground V8 Engine

38
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ENGINE GROUND IBB ENGINE, P. 27


12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.27. ENGINE GROUND IBB ENGINE, P. 27


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

ENGINE GROUND - IBB ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

GROUND ADAPTER
(6704A)

FREON COMPRESSOR
(6200)
CH12_04

K77-G
16WH

K10WH5
10WH

K92A16
14WH

ECM 1
(6018)
CH7_11

K92B16
14WH
A

K10-GB
10WH

HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)
(6314)

K10-GA
10WH

ENGINE SENSOR INTERFACE


(6033)
CH7_11

K10WH1
12WH

ECM 0V SPLICE
(6707)
ECM 1
(6018)
CH6_04

A
K34-GA
18WH

VARIABLE SPEED FAN


(6420)
CH6_04

K23B1
18TN

ECM 5V SPLICE
(6706)

K92A4
18TN

CHK

DATE

29APR10

ECM 1
(6018)
CH6_04
CH7_07

K34BB
18TN

DLV1

BODY BUILDER CONNECTOR 2


(4706)
CH6_04

K23A1
18TN

CHANGE

VARIABLE SPEED FAN


(6420)
CH6_04

REV

REVISED 6314 TITLE;

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

RMVD K92A3;K10WH5 WAS 16 GA.

Figure 39

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

05JUN09

PART NO.

AE08058177

SHEET

027

Engine Ground IBB Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
39

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
ZERO VOLT REFERENCE, P. 28

3.28. ZERO VOLT REFERENCE, P. 28


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

ZERO VOLT REFERENCE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ZERO VOLT
REFERENCE
(1620)

BODY CONTROLLER #J5


(1602)

A9Z
18GY

E3

A9A
18GY

AC PRESSURE TRANSDUCER
(6201) CH12_03

A9C
18GY
A9W
18GY

C
D

WHEELCHAIR LIFT RELAY


(1019) CH10_29
AC ACCUM THERMISTOR INLET /
AC ACCUM THERMISTOR OUTLET
(4018 / 4019) CH12_04

A75ZVR
18GY

HORN SWITCH
(1029) CH4_08

A9M
18GY

FUSE INPUTS DRIVER


CH10_26

A9ZVR
18GY

HOOD SWITCH
(8805) CH11_15

A9/104
18GY

5TH WHEEL JAW UNLOCK RELAY


(1019) CH10_42

A116UV
18GY
ZERO VOLT REFERENCE
(6747)

ZVR

AIR COMPRESSOR
HYD BRAKES
(8505) CH8_06

W/ V8 ENGINE
ECM
(6020M) CH7_15

K95NN
18TN

K97AN
18PL

ECM-IC ENGINE
(6020M) CH7_01

EGT1 SENSOR BLACK


(6260) CH7_05

K95F4
18TN

DPFT SENSOR
(6261 / 6262 / 6263)
CH7_05

C
K95A1
18TN
J

ENGINE / IP
(1702-2)

K
L

A9AA
18GY

A9E
20GY

K9E
18GY

BODY CONTROLLER
#J5
(1602)

E5

K9TS
18GY

TWO SPEED
AXLE CONNECTOR
(7103M) CH10_16

K9A
18GY

AC PRESSURE TRANSDUCER
(8602) CH12_03

ZVR

W/ MERITOR G XMSN

M
W/ MANUAL XMSN

XMSN OIL TEMP SENSOR


(7702) CH8_16

K9T
18GY

XMSN OIL TEMP SENSOR


(7700M) CH8_16

K10-GB
16WH
ENGINE BLOCK GND STUD
(6304A)

K77-G
18WH

XMSN OIL TEMP SENSOR


(7703) CH8_16

K9T
18GY
W/ EATON AUTOSHIFT
3 GEN3 XMSN
K9T
18GY

FREON COMPRESSOR
(6200) CH12_04

K34-G
18WH

LEFT SURGE TANK


(6400) CH7_03

K23-G
18WH

FAN AIR SOLENOID


(4111M) CH6_01

K23-G
18WH

FAN CLUTCH
(6406M) CH6_01
LOW COOLANT SENSOR
(6400) CH7_13

K34-GG
18WH
W/ V8 ENGINE

CHK

DLV1

DATE

29APR10

CHANGE

R/D 6747:ADDED CAVS E,

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

F,G,H,B,CIRC K95NN;RVSD 6304A TITLE.

61229V

Figure 40

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

05JUN09

AE08058177

SHEET

028

Zero Volt Reference

40
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

BATTERY FEED, SINGLE, P. 29


12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.29. BATTERY FEED, SINGLE, P. 29


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

BATTERY FEED, SINGLE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BATTERY

STARTER B+
TERMINAL
CH5_01,03,05

FUSE F6-C (1015)


A2
B2

A14KB
12RD

A37V
18TN

10A

FUEL TRANSFER
PUMP RELAY
(1015) CH10_27

FUSE F7-C (1016)

200A BLOCK
TYPE FUSE

2RD

IBB ENGINE

K14H
4RD

I6 / V8 ENGINE

F3

A14MA
12RD

HEAT SHRINK

E3

A14G
16RD

15A
FUSE F2-B (1011)
E2
F2

A14MC
12RD

A84
16LTGN

15A

A14M
8RD

150A
MEGA FUSE

A14MD
12RD

OWNER OPERATOR

CIGAR LIGHTER
(1854) CH4_01

ACCESSORY RELAY #1
(1013 / 1011) CH3_04
A86PA
16LTGN

CIGAR LIGHTER
POWER SOURCE
(1860) CH4_02

A86N
14LTGN

TWO POST POWER SOURCE


(1861) CH4_02

FUSE F3-C (1012)


D3

A14ME
12RD

C3
20A

CIGAR LIGHTER PWR SOURCE


/ TWO POST PWR SOURCE
(1860 / 1861) CH4_01

A14
4RD

A86R
14LTGN
FUSE F10-C (1019)
E3

A14KD
12RD

F3

BODY STOP RELAY


(1021) CH10_10

A70BF
14RD

20A

IGNITION RELAY #2
(1012 / 1014)
CH3_05

A14PA
12RD

A14J
8RD

A14H
8RD

A14T
8RD

A14P
8RD

A14NA
12RD

A14PB
12RD

FUSE F2-G (1011)


C3
D3
15A
FUSE F3-A (1012)
D1
C1
10A

A28
16TN

CLUSTER CONNECTOR
(1500) CH8_05

A98H
18BK

DIAGNOSTIC CONN
(1650) CH3_09

A15
18RD

KEY SWITCH
(1100) CH3_04,05,
CH10_44
CH5_01,02,03,04,05,06

FUSE F8-D (1017)


F4

A14PC
12RD

CH3_30

E4

A72J
12OR

30A
A94UA
12GY

TRAILER ABS
ECU RELAY
(1017)
CH10_10

FUSE F8-F (1017)


A2

A14PE
12RD

B2

A92BT
18TN

SHIFTER SELECTOR
(1852)
CH11_05,23

B2

A94L
12GY

FULL POWER CONNECTOR


(9511)
CH10_06

10A

FUSE F7-F (1016)


A2
A14ND
12RD
30A

CHK

DLV1

DATE

29APR10

CHANGE

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

62476L

Figure 41

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

17NOV09

AE08058177

SHEET

029

Battery Feed, Single

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
41

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
BATTERY FEED, SINGLE, P. 30

3.30. BATTERY FEED, SINGLE, P. 30


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 3

BATTERY FEED, SINGLE (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BATTERY

FUSE F1-B (1010)


E2
F2

A14JA
12RD

IGNITION RELAY#1
(1011 / 1013) CH3_05
FUSE F2-A (1011)
F1
E1
(A56J)

TRAILER LEFT TURN


(1011)
CH10_09

(A57J)

TRAILER RIGHT TURN


(1011)
CH10_09

15A
FUSE F2-C (1011)
F3
E3

A14JD
12RD

200A BLOCK
TYPE FUSE

2RD

IBB ENGINE

STARTER B+
TERMINAL
CH5_01,03,05

HVAC CONTROL
(1200) CH12_01

A75D
18LTGN

A14JB
12RD

A14JC
12RD

15A
FUSE F6-A (1015)
B4

A14JE
12RD
A14J
8RD

K14H
4RD

I6 / V8 ENGINE

5A

A4
30A

HVAC UNIT
(1200)
CH12_02

A75
12LTGN

FUSE F2-E (1011)

RADIO
(1300)
CH4_33

A86AA
20LTGN

RADIO
(1300)
CH4_32

10A
A86A
18LTGN

150A
MEGA FUSE

A86A
18LTGN

D1

C1

A14JF
12RD

FUSE F2-D (1011)


E4
F4

A14TA
12RD

10A
FUSE F4-A (1013)
G1
H1

A14TC
12RD
A14
4RD

30A

A63
18DKBL

IP / ROOF
(2000) CH9_08

A81B
12LTGN

DRIVER DOOR
POD SIGNAL
(3202) CH4_05

A81A
12LTGN

PASSENGER DOOR
POD SIGNAL
(3202) CH4_05

A19V
12GY

FUEL HEATER RELAY


(1018) CH10_22

FUSE F4-E (1013)


A14T
8RD

D1

C1

A14TD
12RD

30A

A14H
8RD

A14P
8RD

A14M
8RD

FUSE F6-D (1015)


A1

B1

A14FA
12RD

*20A OR 30A

IGNITION RELAY#3
(1012 / 1014)
CH3_05

A14NC
12RD
A14HA
12RD

A14HB
12RD

CH3_29

FUSE F3-D (1012)


D4
C4
(A54J)
20A
FUSE F3-B (1012)
D2
C2

TRAILER MARKER
LIGHT RELAY
(1012) CH10_09

(A68J)

TRAILER TAIL
LIGHT RELAY
(1012) CH10_09

(A70J)

TRAILER STOP RELAY


(1016)
CH10_10

20A
FUSE F7-D (1016)
F4

A14HC
12RD

E4
30A

* 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE

FUSE F11-A (1020)


E1

A14HD
12RD

F1

5A
A14HE
12RD

FUSE F8-B (1017)


E2
F2
30A OR
15A

CHK

DLV1

DATE

29APR10

CHANGE

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

62476L

Figure 42

A94BF
18GY

HYD BRAKE
LIGHT SWITCH
(4037) CH10_06

A94AY
12RD

ABS#1 / BENDIX
(1400) CH10_01

A94AY
14GY

WABCO ABS
(1420) CH10_05

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

17NOV09

AE08058177

SHEET

030

Battery Feed, Single

42
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

J1939 DATA LINK V8 ENGINE, P. 31


12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.31. J1939 DATA LINK V8 ENGINE, P. 31


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

J1939 DATA LINK - V8 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

J1939
RESISTOR
(7801M)
A

120
OHMS

J1939
DATA LINK
CH3_14
CH3_12

IP /
ENGINE
(1702)

##K5C(-)
18GN

##K5C(+)
18YL

*K5D(-)
18GN

*K5D(+)
18YL

**K5C(-)
18GN

**K5C(+)
18YL

A5R(+)
18YL

A5R(-)
18GN

##K5A(+)
18YL

K5B(+)
20YL

*K5A(+)
18YL

K5B(+)
20YL

ECM
(6020M)

11
53 J1939 H

K5B(+)
20YL
K5C(+)
18YL

K5B128
18YL

**K5A(+)
18YL

K5B(-)
20GN

##K5A(-)
18GN

17
54 J1939 L
K5B(-)
20GN

**K5A(-)
18GN

K5B(-)
20GN

**K5A128
18YL

**K5A108
18GN

*K5#108
18GN

J1939 + 28

*K5#128
18YL

K5B108
18GN

XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)

J1939 -

K5C(-)
18GN

*K5A(-)
18GN

TRANSMISSION
CONTROL
MODULE
(7151)

## W/ MANUAL XMSN
* W/ ALLISON LCT GEN4
** W/ ALLISON WTEC GEN4

J1939 -

28 J1939 +

CHK

DATE

CHANGE

REV

CNA1 30SEP10 CIRC K5B(+)/(-) WERE

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

18 GA.

62476L

Figure 43

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18NOV09

PART NO.

AE08058177

SHEET

031

J1939 Data Link V8 Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
43

12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3)
GROUND SEAT AND SEATBELT SENSOR, P. 32

3.32. GROUND SEAT AND SEATBELT SENSOR, P. 32


ELECTRICAL CIRCUITCHAPTER
DIAGRAM

NAVISTAR, INC

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

GROUND - SEAT AND SEATBELT SENSOR

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

* PREWIRE ONLY

GROUND ADAPTER
(8995)
1

A11-GZ
18WH

** WITH WELDON

GROUND ADAPTER
(1003)
CH3_17

A11-GAA
18WH

A11-GGA
18WH
4

ROOF IP (1)
SEAT CONNECTION
(8996)
CH4_34

A11-GBA
18WH

10

A11-GHA
18WH

A11-GCA
18WH

11

A11-GJA
18WH

A11-GDA
18WH

12

A11-GKA
18WH
7

A11-GEA
18WH
13

ROOF IP (2)
SEAT CONNECTION
(8997)
CH4_35

A11-GLA
18WH

A11-GFA
18WH
14

A11-GMA
18WH

CHK

DATE

A11-G
18WH

CHANGE

REV

IJW8 03AUG10 IJW8/PMH4//ADDED NOTE;B

REFERENCE

71817V

DRAWN

310615
RELEASE NO.

RVSD A11-G, ADDED (8881).

Figure 44

62476L

SEATBELT DATA RECORDER


(8998) CH4_36 *
(8881) CH4_36A **

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18NOV09

PART NO.

AE08058177

SHEET

032

Ground Seat and Seatbelt Sensor

44
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

LATCHING RELAY, P. 33
12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.33. LATCHING RELAY, P. 33


NAVISTAR, INC

ELECTRICAL CIRCUITCHAPTER
DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

LATCHING RELAY

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

MEGA FUSE
(1001)

BATTERY
BLOCK TYPE
FUSE
2RD

100A

200A

LOAD SHEDDING CONN


(1008F / 1008M)

MEGA FUSE
(1000)

A14X
6RD

A14X
6RD

100A
BODY CONTROLLER #J4
(1601)

LATCHING RELAY
(1007F / 1007M)

LATCHING RELAY
(1007)

C
2

A14LA
18RD

A14LB
18RD

B1

A14LA
18RD

F6

LOAD SHEDDING ON

A14LB
18RD

F7

LOAD SHEDDING OFF

GROUND ADAPTER
(1003)

A14-LN
18WH

A14-LM
18WH

B2

A14-GL
18WH

CHK

DATE

CHANGE

NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL
POST GROUND PLATE)

A14Y
6RD

MEF2 22JUN10 REVISED AND REDRAWN.

A14-GL
18WH

A11-GKA
14WH

LOAD SHEDDING CONN


(1009M / 1009F)
A14Y
6RD

CH3_01

REV

REFERENCE

67657R

DRAWN

310615
RELEASE NO.

62476L

Figure 45

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

13JAN10

PART NO.

AE08058177

SHEET

033

Latching Relay

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
45

CAB ACCESSORIES (CHAPTER 4)

4. CAB ACCESSORIES (CHAPTER 4)


4.1. CIGAR LIGHTER AND POWER FEED, P. 1
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 4

CIGAR LIGHTER AND POWER FEED

NAVISTAR, INC.

CIGAR LIGHTER
FUSE F2-F (1011)
D2 C2
CIGAR LTR POWER
(1854)
FUSE F2-B (1011)
A
F2
A84
16LTGN

10A

BATTERY
FEED
CH3_01
CH3_29

*A14W
6RD

A14M
8RD

A14MC
12RD

E2
15A

A11-GE
12WH

A84-G
16WH
6

CIGAR LTR GND


(1853)

GND ADAPTER
CONNECTOR
(1003)

NOTE: CH3_29
1. * A14, 4RD

LEFT SIDE
CAB GROUND
(1004)

NOTE: CH3_29
1. * A14, 4RD

POWER SOURCE & CIGAR LIGHTER TYPE

A14M
8RD

*A14W
6RD

BATTERY
FEED
CH3_01
CH3_29

FUSE F3-C (1012)

CIGAR LIGHTER
POWER SOURCE
(1860)

C3

D3

A14ME
12RD

20A

A86R
14LTGN

AUX POWER
(1901)
B

A86M
14LTGN

A86-GA
14WH

GROUND ADAPTER
(1006)

A86RC
14LTGN

11

A86-GR
14WH

A86-GRC
14WH

TWO POST
POWER SOURCE
(1861)
A

A11-GKJ
6WH

A11-GD
10WH

A86S
14LTGN

A86-GS
14WH

LEFT SIDE
CAB GROUND
(4081)
CHK

DLV1

DATE

29APR10

CHANGE

REV

REVISED 1004 AND

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

4081 TITLES.

61229V

Figure 46

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19APR09

PART NO.

AE08058178

SHEET

001

Cigar Lighter and Power Feed

46
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CIGAR LIGHTER AND POWER FEED, P. 2

CAB ACCESSORIES (CHAPTER 4)

4.2. CIGAR LIGHTER AND POWER FEED, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 4

CIGAR LIGHTER AND POWER FEED (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

POWER SOURCE - TWO POST

A14W
6RD

BATTERY
FEED
CH3_01

TWO POST
POWER SOURCE
(1861)

FUSE F3-C (1012)


A14ME
12RD

A14M
8RD

C3

D3

A86N
14LTGN

20A

11

A86-GB
14WH
1

A11-GD
10WH

A11-GKJ
6WH

GROUND ADAPTER
(1006)

LEFT SIDE
CAB GROUND
(4081)

POWER SOURCE - CIGAR LIGHTER TYPE

A14W
6RD

BATTERY
FEED
CH3_01

A14ME
12RD

A14M
8RD

C3

D3
20A

A86PA
16LTGN

A11-GD
10WH

A86M
14LTGN

A86-GP
16WH

CIGAR LIGHTER
POWER SOURCE
(1860)

AUX POWER
(1901)

FUSE F3-C (1012)

A86-GA
14WH

A11-GKJ
6WH

GROUND ADAPTER
(1006)
LEFT SIDE
CAB GROUND
(4081)

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 47

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19APR09

PART NO.

AE08058178

SHEET

002

Cigar Lighter and Power Feed

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
47

CAB ACCESSORIES (CHAPTER 4)

CB POWER RADIO, P. 3

4.3. CB POWER RADIO, P. 3


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CB POWER RADIO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

C86F
16LTGN

C86-GF
16WH

G2
10A

C2

D86F
16LTGN

RADIO
(1300)
CH4_33

11

C11-GF
16WH

D2

12

RADIO
(1301)
CH4_32

D11-GF
16WH

A11-GS
10WH

A11-GF
16WH

*A86
20LTGN

ROOF / IP
CONNECTION
(2000)

CONSOLE / ROOF
(2502)

**A86
18LTGN

CB RADIO
POWER CONNECTOR
(2303)

A86F
18LTGN

FUSE F4-F (1013)

(A12V)

ACCESSORY RELAY #1
(1013 / 1011)
CH3_04

LEFT SIDE
CAB GROUND
(1005)

* SPEAKER W/ RADIO 12 WAY


** SPEAKER W/ RADIO 16 WAY

CHK

DLV1

DATE

29APR10

CHANGE

REVISED 1005 TITLE.

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

61229V

Figure 48

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

19APR09

AE08058178

SHEET

003

CB Power Radio

48
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

COMPASS DISPLAY, P. 4

CAB ACCESSORIES (CHAPTER 4)

4.4. COMPASS DISPLAY, P. 4


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

COMPASS DISPLAY

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

COMPASS MODULE
(1912)

A28V
16TN

A5CA(+)
18YL

A5CA(-)
18GN

A28-GA
16WH

FUSE F5-H (1014)


C4
D4

(A13FA)

10A

J1939 ADAPTER
(1026)
CH3_13

IGNITION
RELAY #3
(1012 / 1014)
CH3_08

GND ADAPTER
(1003)
4

A11-GE
12WH

LEFT SIDE
CAB GND
(1004)

CHK

DLV1

DATE

29APR10

CHANGE

REMOVED CIRC FOR TEMP

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

DISPLAY & ADDED R/D 1004.

61229V

Figure 49

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

08APR09

AE08058178

SHEET

004

Compass Display

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
49

CAB ACCESSORIES (CHAPTER 4)

FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5

4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

FRONT DOOR WINDOWS AND LOCKS (POWER)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BATTERY
FEED
CH3_01
CH3_30

NOTE: CH3_30
1. CIRCUIT A14 IS 4RD
FUSE F4-E (1013)

*A14
6RD

C1

A14TD
12RD

A14T
8RD

D1
30A

FUSE F4-A( 1013)


G1
H1
A14TC
12RD
30A
A3E(-)
18GY

A3D(+)
18DKBL

A3E(+)
18DKBL

E81B
12LTGN

GND

E81-GA
12WH

E3X(-)
18GY

DATA -

E81B
12LTGN

POWER

E81-GA
12WH

GROUND

N/ CREW
DOOR POD
LOAD
(3201)

CHANGE

REVISED 1005 TITLE.

WINDOW MOTOR
(3100)

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

61229V

Figure 50

WINDOW

WINDOW

LOCK

LOCK

E81E
14LTGN

E81A
14LTGN

E83A
14LTGN

E83E
14LTGN

LEFT SIDE
CAB GROUND
(1005)

E83E
14LTGN

LOCK

E81E
14LTGN

LOCK

DATE

DATA +

A81-G
12WH

A81-GA
12WH

E83A
14LTGN

DOOR POD
DRIVER

WINDOW

29APR10

DOOR LOCK
(3203)

CHK

DLV1

POWER WINDOW
LEFT FRONT DOOR

DOOR POD
LOAD
(3201)
WINDOW

E3W(+)
18DKBL

DOOR POD

E3X(-)
18GY

A81-GH
10WH

POWER

DATA -

DOOR POD
SIGNAL
(3202)

DOOR / IP
DOOR POD
(3204)

A81-GH
12WH

E3W(+)
18DKBL

J1708
PRIVATE (+) / (-)
(1927 / 1929)
CH3_11

PASSENGER

DOOR / IP
DOOR POD
(3200)

E81A
14LTGN

DATA +

A81B
12LTGN

DOOR POD
SIGNAL
(3202)

A81A
12LTGN

A3D(-)
18GY

A81-GH
8WH

J1708
PRIVATE (+) / (-)
(1927 / 1929)
CH3_11

DOOR LOCK
(3203)

WINDOW MOTOR
(3100)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19APR09

PART NO.

AE08058178

SHEET

005

Front Door Windows and Locks (Power)

50
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6

CAB ACCESSORIES (CHAPTER 4)

4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW

NAVISTAR, INC.

BATTERY
FEED
CH3_01

A14W
6RD

A3F(-)
18GY

J1708
PRIVATE (+) / (-)
(1927 / 1929)
CH3_11

A3F(+)
18DKBL
FUSE F7-H (1016)

A14F
8RD

E1
A14FD
12RD

B4

A81D
12LTGN

30A

A81-GC
12WH

FUSE F7-A (1016)


F1

A81C
12LTGN

G
POWER
DOOR POD

C
DATA D
DATA +
E
GND
B

ADDRESS 1

T81E
12LTGN
T3AA(-)
18GY
T3BB(+)
18DKBL
T81-GD
12WH
T8B
18WH

LEFT SIDE
CAB GND
(1005)

D81D
12LTGN

D81-GB
12WH

D81C
12LTGN

LEFT CREW
DOOR POD
(2601)

D81-GC
12WH

DOOR POD
SIGNAL
(3209)

D3Y(+)
18DKBL

DOOR / IP
DOOR POD
(2600)

D3Z(-)
18GY

30A

A81-GH
8WH

A81-GB
12WH

RIGHT CREW
DOOR POD
(2602)

DOOR POD
SIGNAL
(3209)

D3AA(-)
18GY

D3CC(-)
18GY

D81-GF
12WH

D81-GD
12WH

D81-GG
18WH

D81-GE
18WH

T3BB(+)
18DKBL

DATA +
E

D
T81-GD
12WH

GND
A

T8A
18WH

ADDRESS 2

DOOR POD
LOAD
(3201)
WINDOW

WINDOW

LOCK

LOCK

LOCK

LOCK

DOOR LOCK
(3203)

DATE

29APR10

CHANGE

REVISED 1005 TITLE.

REV

WINDOW MOTOR
(3100)

REFERENCE

62476L

WINDOW MOTOR
(3100)

DRAWN

310698
RELEASE NO.

61229V

Figure 51

F81E
14LTGN

F83A
14LTGN

F83E
14LTGN

E83E
14LTGN

E83A
14LTGN

F81A
14LTGN

WINDOW

E81A
14LTGN

E81E
14LTGN

LEFT CREW

DATA -

WINDOW

CHK

C
D

POWER

T3AA(-)
18GY

D3BB(+)
18DKBL

D3B(+)
18DKBL

DOOR POD
LOAD
(3201)

DLV1

T81E
12LTGN

DOOR POD

A4
A14KA
12RD

RIGHT CREW

A14K
8RD

DOOR LOCK
(3203)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19APR09

PART NO.

AE08058178

SHEET

006

Front Door Windows and Locks (Power) for Crew

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
51

CAB ACCESSORIES (CHAPTER 4)

HORN, ELECTRIC AND AIR, P. 7

4.7. HORN, ELECTRIC AND AIR, P. 7


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

HORN - ELECTRIC AND AIR

NAVISTAR, INC.

FOR NGV - RH - HDD


ELECTRIC
HORN #2
(8305)
A

M85J
16GY

M85E
16GY

A85E
16GY

M85-GH
16WH

ELECTRIC
HORN #1
(8303)
A

GND ADAPTER
(8803)
A

W/ SINGLE
HORN

M11-G
12WH

M11-G
12WH

M11-GD
12WH

W/ DUAL
HORN

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)

W/ SINGLE HORN
N/ ADAPTER

FOR NGV - SS

ELECTRIC
HORN
10A2

W/ SINGLE HORN
W/ ADAPTER

M85-GH
16WH

M85H
16GY
M85E
16GY
M85-GF
16WH

W/ SINGLE
HORN

FWD CHASSIS / IP
(1700-21)

M85E
16GY

ELECTRIC
HORN #1
(8311)

BODY CONTROLLER #J1


(1603)

FWD CHASSIS / IP
(1700-21)

M85L
16GY

M85E
16GY

M85-GB
16WH

M11-G
12WH

BODY CONTROLLER #J1


(1603)

A85E
16GY

ELECTRIC
HORN
10A2

W/ DUAL HORN
B

ELECTRIC
HORN #2
(8312)

FORWARD
GROUND STUD
(4307)

M85M
16GY

GROUND
ADAPTER #01
(8800)
F

M85-GC
16WH
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
(4307)

M11-G
12WH

M11-GD
12WH

BODY CONTROLLER #J5


(1602)
CENTER CHASSIS / IP
(1701-32)
N59B
18GY

AIR HORN
(9737)

A59B
18GY

E12

AIR HORN
SOLENOID
AIR SOLENOID #1
1A2

A
B

N59A-G
16WH
B

N59-G
12WH

N59A-G
16WH
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
(9717B)
CHK

DLV1

DATE

29APR10

CHANGE

ADDED R/D 8805;

REV

N11-GB
12WH
REFERENCE

62476L

DRAWN

300474
RELEASE NO.

REVISED 4307 & 9717B TITLES.

61229V

Figure 52

AIR SOLENOID
GND ADAPTER
(8805)

CHASSIS
GND ADAPTER
(8809)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058178

SHEET

007

Horn, Electric and Air

52
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

HORN, ELECTRIC AND AIR, P. 8

CAB ACCESSORIES (CHAPTER 4)

4.8. HORN, ELECTRIC AND AIR, P. 8


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

HORN - ELECTRIC AND AIR (CONT)

NAVISTAR, INC.

AIR HORN
BODY CONTROLLER #J3
(1600)

ZERO VOLT
REFERENCE
(1620)

BODY CONTROLLER #J5


(1602)

A5

A9Z
18GY

E3

A85B
20GY

ZVR

ELECTRIC
HORN
SWITCH
DIN6

A62R
18DKBL

A11-GE
12WH

10

B11

A85K
18GY

A85C
18GY

A9AA
18GY

E5

AIR
HORN

A85C
18GY
ZVR

20
20

A85L
18GY

A62-GF
18WH

B85B
18GY

ELECTRIC
HORN

2B

AIR HORN
SWITCH F8
DIN25

B10

HORN SWITCH
(1029)

A9M
18GY

PANEL LIGHT
FEED
GROUND
(1002)
ADAPTER
(1003)
CH9_15

CLOCK SPRING
(1809)

IP / DCM
(1800)

BODY CONTROLLER #J5


(1602)

B85C
18GY

N/ CENTER
PANEL SWITCH
A9V
18GY

A4

B9R
18GY

B9V
18GY

C
18

A
20

W/ CENTER PANEL SWITCH


& STEERING WHEEL SWITCH

LEFT SIDE
CAB GROUND
(1004)

ELECTRIC HORN
FOR NGV - MD
NGV - RH
NGV - RH - MRD
BODY CONTROLLER #J1
(1603)
IP / CHASSIS
FORWARD
(1700-21)
ELECTRIC
M85E
A85E
HORN
E
16GY
16GY
10A2

M11-G
12WH

M85-GA
16WH

ELECTRIC
HORN
(8301 / 8310)

LEFT SIDE
DASH MOUNTED
DUAL POST STUD
(4307)

CHK

DATE

CHANGE

REV

MEF2 22JUN10 REMOVED CONN 1009.

REFERENCE

67657R

DRAWN

300474
RELEASE NO.

61229V

Figure 53

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09APR09

PART NO.

AE08058178

SHEET

008

Horn, Electric and Air

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
53

CAB ACCESSORIES (CHAPTER 4)

MIRRORS (HEATED, LIGHTED AND POWER), P. 9

4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

MIRRORS (HEATED, LIGHTED & POWER)

NAVISTAR, INC.

* W/ HOOD HEATED
# W/ HEATED & MOTORIZED
W/ WINDSHIELD

PARK MARKER
CLEARANCE
G IDENTIFICATION
LAMP
10A17

R HTD MIRROR /
WSHLD RELAY(R) /
AUX ROOF LOAD RELAY
(8701 / 1020-R4
/ 1010)
CH4_10,11,11A

A58
16BN

LIGHT

16BL

18LTGN

BODY
CONTROLLER #J2
(1604)

18BK

18RD

18YL

18BN

PASS
DOOR
(3003)

BASE 1
ADAPTER
(1623)

*A78B
16LTGN

A78F
18LTGN

FUSE F4-B (1013)


G2
H2

DRIVER
DOOR
(3000)

*A78AB
16LTGN
L HEATED MIRROR /
WINDSHIELD RELAY
(LEFT)
(8700) / 1019-R2)
CH4_10,11

A78V
18LTGN

A78-GA
16WH

A78-GB
16WH

GROUND
ADAPTER
(1008)

A11-G
10WH

A4

B1

B2

B3

20BN

20WH

20OR

18BK

20OR

20YL

A3

A2

LEFT SIDE
CAB GND
(4081)

B4

A78F
20LTGN

A78C
20LTGN

A78D
20LTGN

LIGHT

A78A
20LTGN

U/D
AXIS

HEATER

20WHBL

18DKGN

A78K
20LTGN
A78-GD
20WH

A78L
20RD

ATN GND

MIRROR SW
CONN
(254F)
A1

A62D
20DKBL

L/R
AXIS

18BK

18RD

20YL

DRIVER POWER
MIRROR

16BL

20BLGN

20YL

ACCESSORY
RELAY #1
(1013 / 1011)
CH3_04

(A12V)
10A

A78A
16LTGN

A58DB
18BN
A58DA
18BN

#A78BB
16LTGN

A11-GKJ
6WH

A62BD
18DKBL

A78D
18LTGN

A78E
18LTGN

BODY
CONTROLLER #J1
(1603)
RIGHT
HEATED
MIRROR
10A15
LEFT
HEATED
MIRROR
10A16

A62B
18DKBL

18OR

DIMR
OUT2
PANEL
LT

PANEL LIGHT
FEED
(1002)

ATN GND

U/D
AXIS

L/R
AXIS

A
CLUSTER
CONNECTOR
(1500)

HEATER

PASSENGER
POWER
MIRROR

MIRROR SWITCH
(254M)
CH4_10

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 3003-D AND

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

4081 TITLES;ADDED NOTE.

Figure 54

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09APR09

PART NO.

AE08058178

SHEET

009

Mirrors (Heated, Lighted and Power)

54
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

MIRRORS (HEATED, LIGHTED AND POWER), P. 10

CAB ACCESSORIES (CHAPTER 4)

4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 10


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

MIRRORS (HEATED, LIGHTED & POWER) (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

MIRROR SWITCH
(254M)
A1

A62D
20DKBL

A2
A78L
20RD

A3

A78K
20LTGN
A78-GD
20WH

DRIVER / PASSENGER
POWER MIRROR
(3000 / 3003)
CH4_09

A4
B1

A78A
20LTGN

B2

A78D
20LTGN

B3

A78C
20LTGN
A78F
20LTGN

W/ DUAL HEATED MIRROR PWD


W/ HOOD,
W/ WSHLD

LEFT HEATED MIRROR


FWD HOOD MTD
(8700)
FWD CHAS / IP
(1700-64)
A

B4

A78AD
16LTGN

M78AC
16LTGN

A78AC
16LTGN

DRIVER
HEATED
MIRROR
(3000)
CH4_09

A78AB
16LTGN

A78AA
16LTGN

GROUND ADAPTER
(8800)

M78-GC
16WH

M78-GB
16WH

M11-G
12WH

W/ LEFT SINGLE
HEATED MIRROR

RIGHT HEATED MIRROR


FWD HOOD MTD
(8701)

M11-GD
12WH

M78-GA
16WH

W/ DUAL HEATED
MIRROR

LEFT SIDE DASH MTD


DUAL POST GND PLATE
(4307)

M78-GB
16WH
FORWARD CHASSIS / IP
(1700-63)
A

M78BC
16LTGN

A78BC
16LTGN

LEFT HEATED
MIRROR
10A16

M78-GA
16WH
B

BODY CONTROLLER #J1


(1603)

A78BA
16LTGN

RIGHT HEATED
MIRROR
10A15

BODY CONTROLLER #J1


(1603)

A78BD
16LTGN

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 4307 TITLE.

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

61229V

Figure 55

PASS HEATED
MIRROR
(3003) CH4_09

A78BB
16LTGN

W/ DUAL HEATED MIRROR PWD


W/ HOOD,
W/ WSHLD

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058178

SHEET

010

Mirrors (Heated, Lighted and Power)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
55

CAB ACCESSORIES (CHAPTER 4)

MIRRORS (HEATED, LIGHTED AND POWER), P. 11

4.11. MIRRORS (HEATED, LIGHTED AND POWER), P. 11


ELECTRICAL CIRCUIT
DIAGRAM4
CHAPTER

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

MIRRORS (HEATED, LIGHTED & POWER) (CONT)

NAVISTAR, INC.

RIGHT

LEFT

1
A11-GD
10WH

GROUND

WINDSHIELD

GROUND ADAPTER
(1006)

8
3005
A78-G
12BK

3004

B2

A2

A1

A78B
14BK

A78C
14BK

A78-GBH
18WH

A11-GKJ
6WH

*A78-GC
16WH

LEFT SIDE
CAB GROUND
(4081)

BATTERY
FEED
CH3_01

B1

A2

A78BC
16LTGN

FUSE F2-H
(1011)
C4

D4

A78A
14LTGN

A78AC
16LTGN

86
A1

*A78A
14LTGN

C2

A14
6RD

A14TA
12RD

15A
FUSE F6-B (1015)
A3
B3 A14NB
12RD
20A

BODY
CONTROLLER #J1
(1603)

BATTERY
FEED
CH3_01

A14W
6RD

C1

A14T
8RD

30

86

87A WINDSHIELD
RELAY
(RIGHT)
(1020-R4)
30

87

A78
14BK

87A

87

AUX ROOF
LOAD RELAY
(1010)
CH4_11A

85

85

WINDSHIELD
RELAY (LEFT)
(1019-R3)

A78
16LTGN

A78-GC
18WH

A78-GBH
18WH

AUX ROOF
LOAD RELAY
(1010)
CH4_11A

3001

A14N
8RD

FUSE F7-F (1016)


A2

B2

A14ND
12RD

25A
RIGHT HTD
MIRROR
10A15

LEFT HTD
MIRROR
10A16

A78BA
16LTGN

A78BB
16LTGN

PASSENGER POWER MIRROR


(3003)
CH4_09

A78AA
16LTGN

A78AB
16LTGN

DRIVER POWER MIRROR


(3000)
CH4_09

* W/ PWR MIRROR

CHK

DATE

CHANGE

REV

DPN4//WAS REVISION B. C

REFERENCE

71096T

DRAWN

310615
RELEASE NO.

1019-R3 WAS 1019-R2

Figure 56

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058178

SHEET

011

Mirrors (Heated, Lighted and Power)

56
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

POWER MIRRORS HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB, P. 11A
ACCESSORIES (CHAPTER 4)

CAB

4.12. POWER MIRRORS HEATED AND MOTORIZED WITH WINDSHIELD WITH


FPB, P. 11A
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 4

POWER MIRRORS - HEATED & MOTORIZED


W/ WINDSHIELD W/ FPB

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

WINDSHIELD
(3004)

RIGHT

WINDSHIELD RELAY
(LEFT)
(1019-R2)
GROUND
CH4_11
ADAPTER
(1008)

A78-GBH
18WH

A78B
14BK

10

A65-GA
18WH
D3

D4

87A

87

AUX ROOF
LOAD RELAY
(1010)
30

86

C4

C3

BODY CONTROLLER #J1


(1603)

*A65A
16OR

WORK LIGHT

RIGHT HTD
MIRROR
10A15

A78BC
16LTGN

A78
14BK

WORK LIGHT
(9720)
CH9_16

*A65
16OR

LEFT SIDE
CAB GND
(4081)

*A65AA
16OR

A78BA
16LTGN

C4
FUSE F2-H
(1011)

A11-G
10WH

A11-GKJ
6WH

85

15A
D4

WINDSHIELD
RELAY
(1020-R4)
CH4_11

A78BB
16LTGN

A78
16LTGN

PASSENGER POWER MIRROR


(3003)
CH4_09

* W/ WORK LIGHT W/ DAY CAB


& CUSTOMER INSTALLED ON
W/ BACK-UP

CHK

DLV1

CHANGE

DATE

28APR10

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

360070
RELEASE NO.

62476L

Figure 57

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03DEC09

PART NO.

AE08058178

SHEET

11A

Power Mirrors Heated and Motorized with Windshield with FPB

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
57

CAB ACCESSORIES (CHAPTER 4)

2WAY RADIO, P. 12

4.13. 2WAY RADIO, P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 4

2 - WAY RADIO

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

(A13FC)

IGNITION
RELAY #1
(1011 / 1013)
CH3_05

BATTERY
A3

N14HB
10RD

C3

N14-GD
10WH

2-WAY RADIO
FEED FUSE
B
A

BATT RADIO
POSITIVE CONN
N14HC
10RD

20A

N14HC
10RD

A13FC
12PK

A4

BATT RADIO
NEGATIVE CONN
N14-GD
10WH

2 WAY RADIO
IP / ENGINE
CONNECTION
(6334)

E3
FUSE F9-A (1018)
F1

A14HC
16RD

A86P
16LTGN

A11-GAP
16WH

5A

A86P
16LTGN

E1

A14HF
16RD

A13FM
12PK

A11-GAP
16WH

G3

HEAT SHRINK

IGN

OVERHEAD MTD
2 WAY RADIO
CONNECTION
(6900)

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 58

GND

BATTERY

FLOOR MOUNTED
2-WAY RADIO
CONNECTIONS
(6334)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19APR09

PART NO.

AE08058178

SHEET

012

2Way Radio

58
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

WINDSHIELD WIPER, P. 13

CAB ACCESSORIES (CHAPTER 4)

4.14. WINDSHIELD WIPER, P. 13


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

WINDSHIELD WIPER

NAVISTAR, INC.

BODY CONTROLLER #J2


(1604)
WIPER MOTOR
(4500)
A82
16GY

C/B

B+

WINDSHIELD
WIPER POWER
10A20

A82E
16GY

A82D
16GY
B

PRK

HVAC
LPM
(1220)

A82V
16GY

WV50V
2.2uFx2

C
GND

D
HIGH

A82L
16GY

A82M
16GY

A82N
16GY

A82K
16GY

LOW

A75-G
12WH

A11-GKJ
6WH

A82-G
14WH

4.4uH x3

LEFT SIDE CAB GROUND


(4081)
(LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)

WIPER HIGH / LOW


RELAY
(1012)

BODY CONTROLLER #J4


(1601)
WINDSHIELD
WIPER
HIGH / LOW
SPEED E6
RD2 (LSD)

G3
J4

A82H
18GY

G4

85

86

87

J3

J1

A82P
16GY

30

H2
87A

30

A82F
18GY

TURN SIGNAL
SWITCH
(1810)

IP / DCM
(1800)

BODY CONTROLLER #J3


(1600)
A9

A82A
20GY

WIPER SW '1'
A10
DIN11

A82B
20GY

WIPER SW '2'
A11
DIN12

A82C
20GY

WIPER SW 'O'
DIN10

C9

20GN
11

C1

B82A
18GY

B1

CHK

DATE

CHANGE

MEF2 22JUN10 REMOVED CONN 1009.

A9V
18GY

REV

WIPER 1
20RD

B82B
18GY

WIPER 2
20OR

A4

A9AA
18GY

E5

WIPER 0

B82
18GY

BODY CONTROLLER #J5


(1602)
ZVR

J2

G2
87

87A

E7

85

86

H4

WINDSHIELD
WIPER POWER
RD1 (LSD)

WIPER POWER
RELAY
(1012)
G1

REFERENCE

67657R

DRAWN

310698
RELEASE NO.

61229V

Figure 59

B9V
18GY

B9S
18GY

7
20WH

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

19APR09

AE08058178

SHEET

013

Windshield Wiper

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
59

CAB ACCESSORIES (CHAPTER 4)

WASHER PUMP, P. 14

4.15. WASHER PUMP, P. 14


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

WASHER PUMP

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

IGN RELAY #1
(1011 / 1013)
CH3_06

(A13FC)

TURN SIGNAL
SWITCH
(1810)
12

BODY CONTROLLER #J3


(1600)

FUSE F4-H (1013)


D4

A5

B87A
18GY

20YL

#A87A
18GY
*A87A
20GY

A3

B11-GAA
18WH

20WH

#A87B
20GY
*A87B
20GY
A87C
18GY

A87DB
18GY

#A87KA
18GY
A11-GA
18WH

A11-GS
12WH
LEFT SIDE
CAB GND
(1005)

WASHER PUMP
DIN16

A8

WASHER FLUID
LOW SWITCH
DIN9

BODY CONTROLLER #J5


(1602)

A9BB
18GY

A9B
18GY

17

19

18

20
41

58

IP / CENTER
CHASSIS
(1701)

13

WASHER PUMP
(W/ MD)
(4021)

RIGHT UNDER
CAB WASHER PUMP
(W/ RH - HDD)
(9747)

N9
16GY

SS
WASHER
LEVEL
2 SENSOR
(9746)

ISOLATED GROUND
ADAPTER
(8802)

@N87H
18GY

**N87HA
18GY

RIGHT
UC
LEVEL
SENSOR
(9748)

@N87EA
18GY

**N87EA
18GY

N87MB
18GY
N87MB
16GY
N87DB
18GY
N87DB
18GY

M87BA
18GY

M87KA
16GY

M9BB
18GY

M87C
18GY

59

WASHER FLUID
LEVEL SENSOR
(W/ MD
OPTIONAL)
(4022)

ZVR

E7

A9
18GY

A87BA
18GY
IP / FORWARD
CHASSIS
(1700)

A15

*A87MB
18GY

10A

A87EA
18GY

C4

DCM / IP
(1800)

WASHER

WASHER PUMP
(W/ SS / RH - MRD)
(9745)
* W/ SS, W/ RH - MRD, W/ RH - HDD
# W/ MD
@ W/ SS, W/ RH - MRD
** W/ RH - HDD

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 1005 TITLE.

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

61229V

Figure 60

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058178

SHEET

014

Washer Pump

60
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SWITCH PACK OPTIONAL GAUGE PACK, P. 15

CAB ACCESSORIES (CHAPTER 4)

4.16. SWITCH PACK OPTIONAL GAUGE PACK, P. 15


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

GAUGE / SWITCH PACK


(1512)
BATTERY

A14FF
16RD

11

A5C(+)
18YL

FUSE F11-A
(1020)
F1
E1

J1939(-)

ACCESSORY

BACKLIGHT

A62S
18DKBL

A11-GSE
18WH

GROUND

A11-GE
12WH
LEFT SIDE
CAB GND
(1004)

SW DATA
LINK(+)
(J1708+)
SW DATA
LINK(-)
(J1708-)

GROUND
B
POWER
C
BACKLIGHT
2

GROUNND
ADAPTER
(1003)

FUSE F4-K
(1013)
B2
A2

ACCESSORY
RELAY #1
(1013 / 1011)
CH3_04

G2

(A12V)
L

REAR TURNS
PANEL
ADAPTER
(1625)

A62DB
18DKBL

10A

B
A12F
18LTBL

ACCESSORY
POWER

A62
18DKBL

BACKLIGHT

DIMR OUT1
PANEL LT
A3A(+)
18DKBL

E1

A3C(+)
18DKBL
A3A(-)
18GY
A3C(-)
18GY)
A11-GS
12WH

SWITCH PACK
(1101)

CLUSTER CONNECTOR
(1500)

E2

D
SW DATA
LINK (+)
E

SW DATA
LINK (-)

A11-GKD
18WH

GROUND
W/ POWER
WINDOWS / LOCKS
CH3_11

LEFT SIDE DASH MOUNTED


DUAL POST GROUND PLATE
(1005)
SWITCH PACK
(1101)

SWITCH PACK
(1101A)

J1708
PRIVATE (+) / (-)
(1927 / 1929)
CH3_11

BODY
CONTROLLER #J5
(1602)

BATTERY
FEED
CH3_01

A14
6RD

J1939 ADAPTER
(1026)
CH3_13

A5C(-)
18GN
A11-GJ
18WH
A12FC
18LTBL

10

GROUND

A14H
8RD

A14HD
12RD

5A
J1939(+)

CHAPTER 4

SWITCH PACK OPTIONAL GAUGE PACK

NAVISTAR, INC.

A
GROUND
B

TO PREVIOUS
SWITCH PACK

POWER
C
D
E
F

BACKLIGHT
SW DATA
LINK (+)
SW DATA
LINK (-)
ADDRESS
SEL

SWITCH PACK
(1101A)
B
TO NEXT
SWITCH
PACK OR
OPTIONAL
GAUGE PACK

ACCESSORY
POWER
BACKLIGHT

D
E
A

SW DATA
LINK (+)

NOTE:
FOR MULTIPLE SWITCH
PACKS, CONNECT 1101
OF NEXT SWITCH PACK
TO 1101A OF PREVIOUS
SWITCH PACK.
CONNECT OPTIONAL GAUGE
PACK TO LAST SWITCH
PACK.

SW DATA
LINK (-)
GROUND

CHK

DLV1

DATE

28APR10

ADDRESS
SEL

CHANGE

REVISED 1004 AND 1005

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

TITLES.

61229V

Figure 61

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

AE08058178

SHEET

015

Switch Pack Optional Gauge Pack

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
61

CAB ACCESSORIES (CHAPTER 4)

ROOF AUX LOAD, P. 16

4.17. ROOF AUX LOAD, P. 16


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ROOF AUX LOAD

NAVISTAR, INC.

LOCATED IN UPPER
RIGHT FRONT ROOF

LOCATED IN UPPER
RIGHT FRONT ROOF

A2

A12-GB
16WH

A12U
16LTBL

CUSTOMER SUPPLIED
WORK LIGHT
(2200 / 2201)
CH9_17

A14W
6RD

A14N
8RD

A3

B3
20A

A12-GD
16WH

A11-GD
10WH
A11-GKJ
6WH

C3

*A65AB
16OR
A12Z
16LTBL

A12-GA
16WH
PANEL LIGHT FEED
(1002)

LEFT SIDE
CAB GROUND
(4081)

A12-GC
16WH

A14NB
12RD

86

C4
FUSE F6-B
(1015)

A12V
18LTBL

87

30

DATE

85
AUX ROOF
RELAY
(1010)

28APR10

IP MTD ROOF AUX


LOAD SWITCH
(1106)

A12Y
18LTBL

D4

D3

CHK

5A
F2

2B

*A65AC
16OR

DLV1

E2

A12X
18LTBL

IP / AUX ROOF
(2021 / 2020)

FUSE F9-B (1018)

D58W
14BN

HEAT SHRINK

BATTERY
FEED
CH3_01

D58-GW
14WH

A12V
12LTBL

ROOF AUX LOAD


CONNECTIONS

(A12V)

ACCESSORY
RELAY #1
(1013 / 1011)
CH3_04

* W/ WORK LIGHT CUSTOMER


SUPPLIED

A62U
18DKBL

14

GROUND ADAPTER
(1006)

CHANGE

REVISED 4081 TITLE;

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

ADDED CIRC A65AB,A65AC.

61229V

Figure 62

A62B
18DKBL

DIMR
OUT2
PANEL
LT

CLUSTER
CONNECTOR
(1500)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

25APR09

PART NO.

AE08058178

SHEET

016

Roof Aux Load

62
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SATELLITE COMMUNICATION QUALCOMM IMCT, P. 17

CAB ACCESSORIES (CHAPTER 4)

4.18. SATELLITE COMMUNICATION QUALCOMM IMCT, P. 17


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

SATELLITE COMMUNICATION - QUALCOMM IMCT

NAVISTAR, INC.

IGNITION
BATTERY
RELAY #1
FEED
(1011 / 1013)
CH3_01
CH3_06
(DU_YX+)

24 WHOR

(DU_RX-)

(DU_TX-/TX)

24 WHBL

(DU_TX-TX)

(DU_RX-/RX)

24 WHRD

(DU_RX-RH)

(DU_VCC)

18 WHYL

(DU_VCC)

18 WHGY

(DU_GND)

(NC)

QUALCOMM
POWER
(2702 / 1902)

IMCT SYSTEM QUALCOMM


CONNECTOR POWER
(2703)
(BAT+)

YL
16 YL

(BAT+)

YL
16 YL

LIGHTS /
RPM

GN
18 GN

D14AF
16RD

YL
F

(A13FC)

A14M
8RD

SHIELDED
CABLES

D62B
16DKBL

C3

10A
D3

C2

10A
D2

A14AF
18RD

G2

A62B
18DKBL
G

FUSE F5-J (1014)

A13B
18PK

(DU_GND)

A13BH
18PK

(DU_GND)

A13FC
12PK

(DU_VCC)

FUSE F4-G (1013)

18 WHBK

A13B
18PK

18 WHGN

G4

A14MC
12RD

FUSE F2-F (1011)

(DU_VCC)
(DU_GND)

IGNITION
RELAY #2
(1012 /
1014)
CH3_05

RIGHT BANK
OPTIONAL
WARNING
LIGHTS
(1510)

A1

MESSAGE
WAIT
A

WH
18 WH

(IGNITION)

BN
18 BN

(J1708+/TX)

RD
18 RD

BK
16 BK

BK
16 BK

(J1708-/RX)

(BAT-)
(BAT-)

E
D13F
16PK
D3AB(+)
18DKBL
D3AB(-)
18GY

D11-GG
16WH

BK

A
B

A3AB(+)
18DKBL
A3AB(-)
18GY

J1708
PUBLIC (+) / (-)
(1660 / 1661)
CH3_10

D
A11-GAA
18WH

6
GROUND
ADAPTER
(1006)

18 BL

(TTRACS)

AXLE

18 OR

(AXLE)
(NOT USED)

PANIC

18 BK

(PANIC)
(NOT USED)

18 GY

(LOOP)

18 GY

(LOOP)

A11-GD
10WH
A11-GKJ
6WH

10A
B1

A13FG
18PK

TTRACS

(A13FB)

A13FB
12PK

24 WHVT

A14W
6RD

(DU_TX+)
(DU_RX+)

W/ BOTH RT SIDE
WARNING

SHIELDED CABLES

W/ RT SIDE
WARNING

ANTENNA COMMUNICATION
UNIT

LEFT SIDE
CAB GROUND
(4081)

ADHESIVE HEATSHRINK SLEEVE


CHK

DLV1

DATE

28APR10

CHANGE

REVISED 4081 TITLE.

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

61229V

Figure 63

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

16APR09

PART NO.

AE08058178

SHEET

017

Satellite Communication Qualcomm IMCT

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
63

CAB ACCESSORIES (CHAPTER 4)

SATELLITE COMMUNICATION TRIPMASTER, P. 18

4.19. SATELLITE COMMUNICATION TRIPMASTER, P. 18


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 4

SATELLITE COMMUNICATION - TRIPMASTER

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A14W
6RD

BATTERY
FEED
CH3_01

HEAD LIGHT
W/ TRIPMASTER &
N/ SNOWPLOW

FUSE F2-F (1011)


A14M
8RD

A14MC
12RD

C2

D2

A52AB
18YL

10A

LEFT HEADLIGHT
TURN / SIGNAL
HARNESS
(8001)
CH9_12

A53AB
18YL

85

30

A53ABA
18YL

87

86

A2

C2

A
18RD

SWITCH 2(LIGHT)

18YL

A14SD
18RD
A53-G
18GY

+12V BATTERY

F
A50S
18YL
C
A11-GSD
18WH

18GY
E

J1708(-)

18BK

J1708(+)

18BK

GROUND

A3AC(-)
18GY

A3AC(+)
18DKBL

A13SD
18PK

18PK

B1

G
SWITCH 1(BRK)

B70R
18OR

CHK

DATE

A11-GSH
18WH

J1708
PUBLIC
CH3_09

A11-GD
10WH

IGNITION
RELAY #2
(1012 / 1014)
CH3_05

A13FB
12PK

A2

G2
(A13FB)

FUSE F5-J (1014)

DCM / IP
(1800)

A1

10A

A70EA
18OR

14OR

BRAKE PRESSURE
SWITCH
(1825)

GROUND ADAPTER
(1006)

LEFT SIDE
CAB GROUND
(4081)

B
IGNITION

TRIPMASTER HEADLIGHT
INPUT RELAY
(1019)

A11-GKJ
6WH

TRIPMASTER DATA
RECORDER

A1

C1

TRIPMASTER
DATA MAX
CONNECTION
(827)

B70CD
18GY

CHANGE

INITIAL RELEASE.

D1

D2

REV

A70DA
18GY

REFERENCE

61229V

DRAWN

300672
RELEASE NO.

61229V

Figure 64

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

16APR09

PART NO.

AE08058178

SHEET

018

Satellite Communication Tripmaster

64
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

COMPUTER PREWIRED XATA SYSTEM, P. 19

CAB ACCESSORIES (CHAPTER 4)

4.20. COMPUTER PREWIRED XATA SYSTEM, P. 19


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 4

COMPUTER PREWIRED - XATA SYSTEM

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F2-F (1011)


A14W
6RD

J1708 DATA LINK


PUBLIC
CH3_10

GROUND ADAPTER
(1006)
5

D1

B70R
18OR

A14EB
18RD
1

D2

A11-GD
10WH

XATA MODULE
(1910)

A11-Gkj
6WH

BK

WH

RD

DISPLAY CABLE

A3BE(+)
18DKBL

A3BE(-)
18GY

GN

XATA
(1911-A)

A11-GMA
16WH

B70CD
18GY

A14EBA
18RD

GROUND

BRAKE

E1

J1708(+)

POWER

LEFT SIDE
CAB GROUND
(4081)

J1708(-)

D2

10A

DCM / IP
(1800)

BRAKE PRESS SW
(1825)
C

C2

A14MC
12RD

A14M
8RD

A14EA
16RD

BATTERY
FEED
CH3_01

XATA APPLICATION MODULE (XAM) / MOBILE APPLICATION SERVER (MAS)


VEHICLE INTERFACE MODULE

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300672
RELEASE NO.

61229V

Figure 65

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

16APR09

PART NO.

AE08058178

SHEET

019

Computer Prewired XATA System

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
65

CAB ACCESSORIES (CHAPTER 4)

CADEC GPS SYSTEM, P. 20

4.21. CADEC GPS SYSTEM, P. 20


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 4

CADEC GPS SYSTEM

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IGNITION
RELAY #2
(1012 / 1014)
CH3_05

A14W
6RD

(A13FB)

BATTERY
FEED
CH3_01

GROUND ADAPTER
(1006)
1

10A

FUSE F2-F (1011)


C2

LEFT SIDE
CAB GROUND
(4081)

D2

10A
A14CE
16RD

A13CE
16PK

D13CE
16PK

CADEC
CONNECTOR #1
(74)

A3CE(-)
18GY

D14CE
16RD

CADEC GPS
CONNECTOR
(830)

A3CE(+)
18DKBL

J1708 PUBLIC
DATA LINK
CH3_10

CADEC
J1708 (+/-)
(73)

D3CE(-)
18GY

D3CE(+)
18DKBL

D11CE-G
16RD

A14M
8RD

A14MC
12RD

B1

A1

A13FB
12PK

A11-GKJ
6WH

A11CE-G
16WH

A2

A11-GD
10WH
FUSE F5-J (1014)

CADEC
CONNECTOR #3
(76)

D13CE1
16PK

D13CE3
16PK

D14CE1
16RD

D14CE3
16RD

D11CE3-G
16WH

D11CE1-G
16WH

CADEC
CONNECTOR #2
(75)
D13CE2
16PK

CHK

DLV1

DATE

18SEP09

D14CE2
16RD

D11CE2-G
16WH

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300672
RELEASE NO.

61229V

Figure 66

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

16APR09

AE08058178

SHEET

020

Cadec GPS System

66
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SATELLITE COMMUNICATION MOBILEMAX, P. 21

CAB ACCESSORIES (CHAPTER 4)

4.22. SATELLITE COMMUNICATION MOBILEMAX, P. 21


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 4

SATELLITE COMMUNICATION - MOBILEMAX

NAVISTAR, INC.

(A13FC)

IGNITION
RELAY #1
(1011 / 1013)
CH3_06

A13FC
12PK

G4

A14AF
18RD

A13FG
18PK

A3AB(-)
18GY

A3AB(+)
18DKBL

A11-GGB
18WH

A11-GGA
18WH

A14W
6RD

A62B
18DKBL

W/ BOTH RT
SIDE WARNING

A13B
18PK

A14AH
18RD

FUSE F4-G
(1013)

10A
D3

A13B
18PK

W/ RT SIDE
WARNING

A14M
8RD

RIGHT BANK
OPTIONAL
WARNING
LIGHTS
(1510)

MESSAGE
WAIT

A11-GD
10WH

FUSE F2-F (1011)


A14MC
12RD

C2

J1708 PUBLIC
(+) / (-)
(1660 / 1661)
CH3_10

D2
10A

FUSE F5-J (1014)


A13FB
12PK

A2

GROUND
ADAPTER
(1006)

A11-GKJ
6WH

BATTERY
FEED
CH3_01

MOBILEMAX
POWER / IP
CONNECTOR
(1242)

MOBILEMAX
DISCRETE
(1243)

C3

A13BH
18PK

(A13FB)

IGNITION
RELAY #2
(1012 / 1014)
CH3_07

A1

B1

10A

LEFT SIDE
CAB GROUND
(4081)

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 4081 TITLE.

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

61229V

Figure 67

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

16APR09

PART NO.

AE08058178

SHEET

021

Satellite Communication MobileMax

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
67

CAB ACCESSORIES (CHAPTER 4)

SELF CONTAINED AIR SEAT, P. 22

4.23. SELF CONTAINED AIR SEAT, P. 22


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 4

SELF CONTAINED AIR SEAT

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY
FEED
CH3_01
DRIVER SEAT
POWER
(1918)

A11-GR
12WH

A14C
12RD

*AH
14WH

*AD
14RD

HEATED SEAT
PASSENGER
(1935)

A14FE
12RD

A14B
12RD

A14F
8RD

A11-GP
12WH

A14W
6RD

FUSE F7-E (1016)


A1
B1

13

A14A
12RD

A11-GN
12WH

10A

*A11-GN
14WH

*A14A
14RD

A11-GKJ
6WH

A11-G
10WH

GROUND
ADAPTER
(1008)

LEFT SIDE
CAB GROUND
(4081)

* HEATED SEAT N/ PASSANGER SEAT

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 68

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058178

SHEET

022

Self Contained Air Seat

68
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

HEATED SEATS, P. 23

CAB ACCESSORIES (CHAPTER 4)

4.24. HEATED SEATS, P. 23


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

A105
18LTGN

A105B
16LTGN

A105A
16LTGN

A105-GA
16WH

(A13FA)

DRIVER SEAT
POWER
(1918)

A105-G
18WH

HEATED SEAT
PASSENGER
(1935)

IGNITION
RELAY #3
(1012 / 1014)
CH3_05

A105-GB
16WH

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

HEATED SEATS

HEATED SEAT
N/ PASSENGER SEAT

G4

A13FA
12PK

A105
16LTGN

A4

HEATED SEAT
W/ PASSENGER SEAT

A3

A13FT
12PK

A3

A105-G
16WH

FUSE F7-G (1016)


A13FR
12PK

B3

GROUND ADAPTER
(1008)

*10A OR 20A
14

A11-GKJ
6WH

A11-G
10WH

*10A - DRIVER SEAT


20A - DRIVER SEAT &
PASSENGER SEAT

LEFT SIDE
CAB GROUND
(4081)

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 69

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058178

SHEET

023

Heated Seats

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
69

CAB ACCESSORIES (CHAPTER 4)

AWARE SYSTEM, P. 24

4.25. AWARE SYSTEM, P. 24


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AWARE SYSTEM

NAVISTAR, INC.

TELEMATICS 1
(1J)

BATTERY

FUSE F7-E (1016)


1

A14A
16RD

B1

A1

A14F
8RD

A14FE
12RD

10A

BATTERY
FEED
CH3_01

A14W
6RD

FUSE F5-J (1014)

CHASSIS-G

J1939'+'

J1939'-'

PMM OUT1

12

A13AA
16PK

10

A5H(-)
18GN

AOUT1
18WH

GROUND ADAPTER
(1008)
12

J1939
ADAPTER
(1025)
CH3_13
7

3
8

A9VB
18GY

PANEL LIGHT FEED


(1002)
K
A62A
18GY

2B

IP / FORWARD
CHASSIS
(1700)

A6VDC
18GY

53
TELEMATIC 2
(2J)
6

M9VA
18GY

52
M6VDC
18GY

AA6
18GY

ANALOG
IN 4

AA2
18GY

MA2
18GY
57

AA4
18GY

58
ANALOG
IN 5
ANALOG
IN 3

AA5
18GY
56

AA3
18GY

MA4
18GY
MA5
18GY
MA3
18GY

54
ANALOG
IN 1

AA1
18GY

ANALOG
GROUND 10

A11-GM
18WH

A3H(+)
18DKBL

A3H(-)
18GY

J1708'+'

J1708'-'

MA1
18GY
59

M11-GM
18GY

DIMR
OUT2
PANEL
LT

TELEMATICS AWARE
VEHICLE CONTROLLER
(SEE NOTE)

FORWARD /
CENTER CHASSIS
(9300)

55
ANALOG
IN 2

A9VA
18GY

W/ BODY
BUILDER

ANALOG
IN 6

LEFT SIDE
CAB GROUND
(4081)

CLUSTER CONNECTOR
(1500)

A62B
18DKBL

W/ ALERT
SWITCH

A11-GN
18WH

A9VA
18GY

VOLTAGE
REFERENCE
+5V DC

13

A11-G
10WH

W/ ALERT SWITCH &


BODY BUILDER

A9V
18GY

11

(A13FB)

TELEMATICS ALERT SWITCH


(9994)

A5H(+)
18YL

IGNITION
RELAY#2
(1012 / 1014)
CH3_05

A2

A13FB
12PK

10A

A11-GL
18WH

A9V
18GY
VOLTAGE
REFERENCE
GROUND

A1

B1

A11-GKJ
6WH

IGNITION

N9VA
18GY

N6VDC
18GY

NA2
18GY

NA4
18GY

NA5
18GY

NA3
18GY

NA1
18GY

N11-GM
18GY

J1708 PUBLIC
(+) / (-)
(1660 / 1661)
CH3_10
NOTE: HARNESS SUPPLIED WITH BLUNT CUT CIRCUITS
AND HAVE HEAT SHRINK

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 4081 TITLE.

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

61229V

Figure 70

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058178

SHEET

024

Aware System

70
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25

CAB ACCESSORIES (CHAPTER 4)

4.26. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

COLLISION AVOIDANCE SYSTEM - EATON VORAD

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VORAD CPU CONN


(1227M)

EATON VORAD CONN #2


(1231)

J1939(+)

D7

A5AG(+)
18YL

D8

A5AG(-)
18GN

A5AK(+)
18YL

K
J1939(-)

J1939
DATA LINK
CH3_13

A5AK(-)
18GN

BODY
CONTROLLER #J1
(1603)

C
RIGHT
TURN

A57NA
18OR

A73J
18LTBL

C15

EATON VORAD CONN #1


(1230F)

IGNITION

A67E
18LTBL

C1

RIGHT FRONT
A TURN
SIGNAL
10A4

A57A
16OR

FUSE F5-F (1014)


D2

A67E
16LTBL

C2
(A13FB)
10A

IGNITION
RELAY #2
(1012/1014)
CH3_05

G
J1708(+)

J1708(-)

A98EV(+)
18DKBL

C8

A98EV(-)
18GY

C2

A98VE(+)
16BK
H

A67-G
16WH

A67-GA
16WH

J1708 PUBLIC
DATA LINK
CH3_09

A98VE(-)
16BK

A11-G
10WH

A67-G
16WH

A67-GB
16WH

POWER
GROUND

C7

A11-GKJ
6WH

GROUND ADAPTER
(1008)

VORAD CPU GND


(GROUND LOCATED IN SPLICE
CONNECTOR BEHIND CENTER PANEL)

LEFT SIDE
CAB GROUND
(4081)

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300672
RELEASE NO.

61229V

Figure 71

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

15APR09

PART NO.

AE08058178

SHEET

025

Eaton Vorad Collision Avoidance System

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
71

CAB ACCESSORIES (CHAPTER 4)

EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26

4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

COLLISION AVOIDANCE SYSTEM - EATON VORAD


(CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VORAD CPU CONN


(1227M)

J1939 SPLICE VORAD


DRIVER DISPLAY
(1228)

EATON VORAD CONN #2


(1231)
E

POWER

D3

A73U
18LTBL

A73U
16LTBL

A73V
16LTBL

A73W
16LTBL

A73X
16LTBL

F
DC RTRN

D4

A73V
18LTBL
G

V BUS(+)

D5

A73W
18LTBL
H

V BUS(-)

D6

A73X
18LTBL

VORAD SIDE DISPLAY


(1229)

SSD,ROUT

C16

A73P
18LTBL

C13

SSD,SS
GND

C14

A73N
18LTBL

A73N
16LTBL

C12

A73L
18LTBL

A73S
16LTBL

A73T
16LTBL

A73L
16LTBL

FWD CHASSIS /
CENTER HARNESS
(9300)

IP / FWD
CHASSIS
(1700)
40

39

A73AF
16LTBL

VORAD RIGHT
SIDE SENSOR
(1240F)

10

M73M
16LTGN

EATON VORAD CONN #1


(1230F)

SSD,SS
PWR

A73P
16LTBL
A73M
16LTBL

A73R
16LTBL

RSS

A73M
18LTBL

N73M
16LTBL
9

M73R
16LTGN

41

11

M73AF
16LTGN

N73R
16LTBL

N73AF
16LTBL

EATON VORAD
ANTENNA ASSY
(8900)

POWER

PC RTRN
V BUS(+)
V BUS(-)

C3
C4

C5
C6

A67D
18LTBL

26

A67D
16LTBL

A67C
18LTBL

24

A67C
16LTBL
E

A67B
18LTBL

38

A67B
16LTBL

37

A67A
16LTBL

A67A
18LTBL

M67D
16VT

M67C
16VT

M67B
16VT

M67A
16VT

IP / DCM
(1800)

BRAKE

C9

A70CD
18OR

BRAKE PRESS SWITCH


(1825)

D2

A70CD
16LTBL

B70CD
18GY

FUSE F5-D (1014)


IGNITION RELAY #3
(1012 / 1014)
CH3_05

G4

H4

(A13FA)

D1

A70R
18OR

B70R
18OR

10A
CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 72

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

AE08058178

SHEET

026

Eaton Vorad Collision Avoidance System

72
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27

CAB ACCESSORIES (CHAPTER 4)

4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 4

COLLISION AVOIDANCE SYSTEM - EATON VORAD-VS400

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

VORAD VS-400
SIDE SENSOR
(1241F)

FORWARD / IP
CHASSIS
(1700)

CENTER CHASSIS /
FORWARD CHASSIS
(9300)

41

12

N67D
16GY

M67D
16GY

11

N67B
16GY

N67AB
16PK

M67C
16GY

A67C
18GY

A67B
18GY

39

10

M67B
16GY

A67AB
18PK

M67AB
16PK

A67AC
18PK

45

N67-GC
16WH

A67-GA
18WH

A67GB
18WH

VORAD VS-400
GROUND
(9771)

M1(+)
18YL

M2(+)
18YL

M1(-)
18GN

M2(-)
18GN

GROUND ADAPTER
(1008)
9
A67-G
16WH

A11-GKJ
6WH

38

IGNITION
RELAY #2
(1012 / 1014)
CH3_05

A67AA
18PK
LEFT SIDE
GROUND STUD
(4081)

M67AA
18PK

VORAD VS-400
FORWARD RADAR
(8901M)

FUSE F5-F
(1014)

9
A67A
16PK

CHK

DATE

28APR10

CHANGE

REV

REVISED 9771 AND 4081

REFERENCE

62476L

M3(-)
18GN

DRAWN

310615
RELEASE NO.

TITLES.

61229V

Figure 73

C2

D2

10

M3(+)
18YL

(A13FB)

24

DLV1

A11-G
10WH

37

120
OHMS

VS-400
DRIVER DISPLAY
(1943M)

46

J1939
TERMINATING
RESISTOR
(1657)
A

40

N67C
16GY

A67D
18GY

M67-GA
18WH

VS-400
SIDE DISPLAY
(1942F)

10A

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058178

SHEET

027

Eaton Vorad Collision Avoidance System VS400

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
73

CAB ACCESSORIES (CHAPTER 4)

BACK-UP CAMERA, P. 28

4.29. BACK-UP CAMERA, P. 28


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

IGNITION
RELAY #2
(1012 / 1014)
CH3_07

GB12-G
18BK

A67H
18GY

A67F
18GY

GROUND ADAPTER
(1003)

10A

C2

A67-GA
18WH

GB12BK
18LTGN

GB12RD
18RD

(A13FB)

BACK-UP
MONITOR
CONNECTION
(6901)

GROUND

SIGNAL

SUPPLY

BACK-UP MONITOR
CONNECTION
(9999)

10

D2

FUSE F5-F
(1014)

CHAPTER 4

BACK-UP CAMERA

NAVISTAR, INC.

A11-GE
12WH

TURN SIGNAL
ADAPTER
(400)
CH9_01,02

LEFT SIDE
CAB GND
(1004)

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 1004 TITLE.

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

61229V

Figure 74

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

21APR09

AE08058178

SHEET

028

Back-Up Camera

74
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SATELLITE COMMUNICATION QUALCOMM IMCT W/ MVPC KEYBOARD, P. 29


ACCESSORIES (CHAPTER 4)

CAB

4.30. SATELLITE COMMUNICATION QUALCOMM IMCT W/ MVPC KEYBOARD, P. 29


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 4

SATELLITE COMMUNICATION - QUALCOMM


IMCT W/ MVPC KEYBOARD

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A14F
8RD

A14W
6RD

BATTERY
FEED
CH3_01

MVPC FEED
(1338)
FUSE F7-E (1016)
A
RD

E5

B1

A14MV
16RD

A1

A14FE
12RD

10A

GROUND ADAPTER
(1006)
5

A11-GMV
16WH

BK

E4

A11-GKJ
6WH

A11-GD
10WH

LEFT SIDE
CAB GROUND
(4081)

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 75

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058178

SHEET

029

Satellite Communication Qualcomm IMCT w/ MVPC Keyboard

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
75

CAB ACCESSORIES (CHAPTER 4)

AIR SHIELD LIGHT, P. 30

4.31. AIR SHIELD LIGHT, P. 30


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

AIR SHIELD LIGHT

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR SHIELD LIGHT


CONNECTIONS
(LOCATED IN UPPER
RIGHT REAR ROOF)

BK
18BK

HEAT SHRINK

WH
18WH

(LOCATED IN UPPER
RIGHT REAR ROOF)

IP / AUX ROOF
(2021 / 2022)

WH
18WH

BK
18BK

AIR SHIELD
LIGHT CONNECTOR
(5117)

A58C
18BN

GROUND ADAPTER
(1006)
12

A68A
16BN

A58-GC
18WH

A11-GKJ
6WH

A11-GD
10WH

F
TAIL
LIGHTS
10A18

BODY
CONTROLLER #J2
(1604)

LEFT SIDE
CAB GROUND
(4081)

CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 76

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058178

SHEET

030

Air Shield Light

76
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SATELLITE COMMUNICATION QUALCOMM OMNIVISION, P. 31

CAB ACCESSORIES (CHAPTER 4)

4.32. SATELLITE COMMUNICATION QUALCOMM OMNIVISION, P. 31


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

SATELLITE COMMUNICATION - QUALCOMM OMNIVISION

NAVISTAR, INC.

QUALCOMM
OMNI VISION
POWER
(1918A)

BATTERY
FEED
CH3_01
FUSE F2-F (1011)
D2

A14ED
16RD

C2

A14MC
12RD

10A

A14W
6RD

A14M
8RD

FUSE F5-J (1014)


B1

A13EE
16DKBL

A1

10A

(A13FB)

A11-GMB
16WH

LEFT SIDE
CAB GROUND
(4081)

IGNITION
RELAY #2
(1012 / 1014)
CH3_05

G2

A2

A13FB
12PK

A11-GKJ
6WH

GROUND
ADAPTER
(1006)

A11-GD
10WH

PREMIUM
ROOF
(2503)

LEFT CONSOLE
SPEAKER
(2305)

A86HB
18LTGN

6
QUALCOMM
OMNI VISION
ACCESSORY
(1919A)

9
F

RIGHT CONSOLE
SPEAKER
(2304)

A86L
18LTGN

C86K
18LTGN

A86K
18LTGN

A86HA
18LTGN

+
B

C86J
18LTGN

A86JA
18LTGN

C86H
18LTGN

A86JB
18LTGN

+
-

C86L
18LTGN

B
RADIO
(1300)
E
A86-GD1
18WH

11
QUALCOMM
OMNI VISION
SPKR SW
(1920)

12
A86J
18LTGN

14

A86H
18LTGN

13

IGNITION
RELAY #1
(1011 / 1013)
CH3_05

FUSE F4-G (1013)


A13B
18PK

A98F
18TN

QUALCOMM
OMNIVISION
REMOTE CONTROL
(1917)

CHK

DLV1

A86-GND
18WH

A86RCD
18LTGN

DATE

28APR10

A86-GD2
18WH

D3

C3

A13FC
12PK

G4
(A13FC)

10A
G

RIGHT BANK
OPTIONAL
WARNING LIGHT
(1510)

CHANGE

REVISED 4081 TITLE.

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

61229V

Figure 77

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058178

SHEET

031

Satellite Communication Qualcomm Omnivision

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
77

CAB ACCESSORIES (CHAPTER 4)


(ENTERTAINMENT), SPEAKERS W/ 12 WAY CONNECTOR, P. 32

RADIO

4.33. RADIO (ENTERTAINMENT), SPEAKERS W/ 12 WAY CONNECTOR, P. 32


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 4

RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAY


CONNECTOR

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

NOTE: CH3_30
1. * CIRCUIT A14 IS 4RD

RADIO
CONNECTION
(1301)

FUSE F2-E (1011)


RADIO MEMORY

A86AA
20LTGN

12

A86A
18LTGN

D1

C1

A14JF
12RD

A14J
8RD

A14
6RD

10A

W/ PREMIUM TRIM

LEFT FRONT +

A86H
20LTGN

LEFT FRONT -

A86J
20LTGN

PREMIUM
ROOF
(2503)
8

LEFT CONSOLE
SPEAKER
(2305)
A

C86H
18LTGN

A86K
20LTGN

RIGHT FRONT -

A86L
20LTGN

C86J
18LTGN

C86K
18LTGN

+
B

C86L
18LTGN

A86BA
20LTGN

LEFT REAR -

A86CA
20LTGN

13

LEFT REAR
SPEAKER
(2302)

IP / ROOF
CONNECTION
(2000)

LEFT REAR +

RIGHT CONSOLE
SPEAKER
(2304)

W/ PREMIUM TRIM

RIGHT FRONT +

BATTERY
FEED
CH3_01
CH3_30

D86B
18LTGN

+
B

D86C
18LTGN

RIGHT REAR
SPEAKER
(2301)

RIGHT REAR +

A86DA
20LTGN

RIGHT REAR -

10

A86EA
20LTGN

A86
20LTGN

D86D
18LTGN

+
B

D86E
18LTGN

FUSE F4-F (1013)


RADIO POWER

D2

ACCESSORY
RELAY #1
(1013 / 1011)
CH3_04

C2
(A12V)
10A

CB RADIO
POWER CONN
(2303)
CH4_03

A86F
18LTGN

GROUND

A86-G
20WH

LEFT SIDE
CAB GND
(1004)

CHK

DLV1

CHANGE

DATE

28APR10

REVISED 1004 TITLE.

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

61229V

Figure 78

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

SHEET

AE08058178

032

Radio (Entertainment), Speakers w/ 12 Way Connector

78
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

RADIO (ENTERTAINMENT), SPEAKERS W/ 16 WAY CONNECTOR, P. 33


ACCESSORIES (CHAPTER 4)

CAB

4.34. RADIO (ENTERTAINMENT), SPEAKERS W/ 16 WAY CONNECTOR, P. 33


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 4

RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY


CONNECTOR

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

RADIO
(1300)

RADIO POWER

FUSE F4-F
(1013)

ACCESSORY
RELAY #1
(1013 / 1011)
CH3_04

C2

D2

A86
18LTGN

(A12V)
10A

CB RADIO
POWER CONN
(2303) CH4_03

A86F
18LTGN
RADIO MEMORY

A86A
18LTGN

FUSE F2-E (1011)


C1
D1

A14J
8RD

A14JF
12RD

10A

A14
6RD

REAR TURNS
PANEL ADAPTER
(1625)

CLUSTER CONNECTOR
(1500)

M
PANEL LIGHT

A62E
18DKBL

A62
18DKBL
BASE 1
ADAPTER
(1623)

RIGHT CONSOLE SPEAKER


(2304)

PREMIUM ROOF
(2503)
9

RIGHT FRONT +

RIGHT FRONT -

11

A86K
20LTGN

12

A86L
20LTGN

PARK MARKER
G CLEARANCE
ID LAMP
10A17

A58
16BN

W/ PREMIUM
TRIM

C86K
18LTGN

+
B

C86L
18LTGN

13

A86H
20LTGN

LEFT FRONT -

14

A86J
20LTGN

C86H
18LTGN

+
B

C86J
18LTGN

IP / ROOF
CONNECTION
(2000)

RIGHT REAR +

A86DA
20LTGN

RIGHT REAR -

10

A86EA
20LTGN

LEFT CONSOLE
SPEAKER
(2305)

W/ PREMIUM
TRIM

LEFT FRONT +

DIMR OUT1
PANEL LT

BODY CONTROLLER #J2


(1604)

A54D
18BN

B
PARK LIGHTS

BATTERY FEED
CH3_01,30

RIGHT REAR
SPEAKER
(2301)

D86D
18LTGN

+
B

D86E
18LTGN

LEFT REAR
SPEAKER
(2302)

LEFT REAR +

15

A86BA
20LTGN

LEFT REAR -

16

A86CA
20LTGN

A86-G
18WH

GROUND

13

D86B
18LTGN

+
B

D86C
18LTGN

LEFT SIDE
CAB GND
(1004)
CHK

DLV1

DATE

CHANGE

28APR10

REVISED 1004 TITLE.

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

61229V

Figure 79

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

SHEET

AE08058178

033

Radio (Entertainment), Speakers w/ 16 Way Connector

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
79

CAB ACCESSORIES (CHAPTER 4)

SEATBELT AND SEAT SENSOR, P. 34

4.35. SEATBELT AND SEAT SENSOR, P. 34


NAVISTAR, INC

ELECTRICAL CIRCUIT
DIAGRAM
CHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

SEATBELT & SEAT SENSOR

D11-GJA
18WH

D11-GC
18WH

10

11

A11-GC
18WH

D11-GCA
18WH

D11-GH
18WH

D11-GHA
18WH

D11-GJ
18WH

FRONT
CENTER
SEAT
SWITCH
(3001)

12

A11-GJ
18WH

A11-GCA
18WH

FRONT
CENTER
SEATBELT
SWITCH
(3000)

A11-GH
18WH

A11-GB
18WH

D11-GB
18WH

D11-GBA
18WH

PASSENGER
SEAT
SWITCH
(2998)

A11-GHA
18WH

A11-GBA
18WH

PASSENGER
SEATBELT
SWITCH
(2999)

D11-GG
18WH

D11-GGA
18WH

D11-GA
18WH

A11-GGA
18WH

A11-GAA
18WH

ROOF IP (1)
SEAT
CONNECTION
(8996)

A11-GA
18WH

D11-GAA
18WH

DRIVER
SEAT
SWITCH
(2996)

A11-GG
18WH

DRIVER
SEATBELT
SWITCH
(2997)

A11-GJA
18WH

NAVISTAR, INC.

SEATBELT
SEAT
INDICATOR
(8999) *
CH4_36
(8882) **
CH4_36A

GROUND
ADAPTER
(8995)
CH3_32

* PREWIRE ONLY
** WITH WELDON

CHK

DATE

CHANGE

REV

IJW8 03AUG10 IJW8/PMH4//ADDED NOTE B

REFERENCE

71817V

DRAWN

310775
RELEASE NO.

RVSD 2996, 2998, 3001;UPDATED

Figure 80

62476L

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22DEC09

PART NO.

AE08058178

SHEET

034

Seatbelt and Seat Sensor

80
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SEATBELT AND SEAT SENSOR, P. 35

CAB ACCESSORIES (CHAPTER 4)

4.36. SEATBELT AND SEAT SENSOR, P. 35


ELECTRICAL CIRCUIT
DIAGRAM
CHAPTER

NAVISTAR, INC

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

SEATBELT & SEAT SENSOR (CONT)

10

11

D11-GM
18WH

D11-GF
18WH

D11-GMA
18WH

A11-GMA
18WH

A11-GFA
18WH

REAR
CENTER
SEAT
SWITCH
(2991)

A11-GF
18WH

D11-GFA
18WH

D11-GL
18WH

D11-GLA
18WH

A11-GL
18WH

A11-GLA
18WH

D11-GE
18WH

D11-GEA
18WH

A11-GE
18WH

A11-GEA
18WH

D11-GK
18WH

D11-GD
18WH

D11-GKA
18WH

A11-GK
18WH

A11-GDA
18WH

ROOF IP(2)
SEAT
CONNECTION
(8997)

A11-GD
18WH

D11-GDA
18WH

REAR
LEFT REAR RIGHT REAR RIGHT REAR
CENTER
SEAT
SEATBELT
SEAT
SEATBELT
SWITCH
SWITCH
SWITCH
SWITCH
(2994)
(2993)
(2992)
(2990)

A11-GKA
18WH

LEFT REAR
SEATBELT
SWITCH
(2995)

12

A11-GM
18WH

NAVISTAR, INC.

SEATBELT
SEAT
INDICATOR
(8999) *
CH4_36
(8882) **
CH4_36A

GROUND
ADAPTER
(8995)
CH3_32

* PREWIRE ONLY
** WITH WELDON

CHK

DATE

CHANGE

REV

IJW8 03AUG10 IJW8/PMH4//ADDED NOTE;B

REFERENCE

71817V

DRAWN

310615
RELEASE NO.

RVSD 2994, 2992, 2991; UPDATED

Figure 81

62476L

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18NOV09

PART NO.

AE08058178

SHEET

035

Seatbelt and Seat Sensor

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
81

CAB ACCESSORIES (CHAPTER 4)

SEATBELT AND SEAT SENSOR, P. 36

4.37. SEATBELT AND SEAT SENSOR, P. 36


NAVISTAR, INC

ELECTRICAL CIRCUITCHAPTER
DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

SEATBELT & SEAT SENSOR (CONT)

NAVISTAR, INC.

SEATBELT
SEAT INDICATOR
(8999) *

* PREWIRE ONLY

A11-GM
18WH

A11-GF
18WH

A11-GL
18WH

A11-GE
18WH

A11-GK
18WH

A11-GD
18WH

10

A11-GJ
18WH

A11-GC
18WH

11

A11-GH
18WH

A11-GB
18WH

12

A11-GG
18WH

ROOF IP (2)
SEAT CONNECTION
(8997)
CH4_35

ROOF IP (1)
SEAT CONNECTION
(8996)
CH4_34

A11-GA
18WH

SEATBELT
DATA RECORDER
(8998) *

FUSE F7-E (1016)


A1
B1
A14FE

A14R
18RD

A14F
8RD

12RD

10A

A13P
20PK

A3D(+)
20DKBL

IGN RELAY #3
(1012 / 1014)
CH3_08
J1708
PUBLIC(+) / (-)
(1660 / 1661)
CH3_10

A5D(+)
18YL

J1939 ADAPTER
(1025)
CH3_13

A5D(-)
18GN

DATE

BATTERY FEED
CH3_01

A14W
6RD

A3D(-)
20GY

CHK

GROUND ADAPTER
(8995)
CH3_32

A11-G
18WH

CHANGE

REV

IJW8 03AUG10 IJW8/PMH4//ADDED

REFERENCE

71817V

DRAWN

310615
RELEASE NO.

PREWIRE NOTE.

62476L

Figure 82

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18NOV09

PART NO.

AE08058178

SHEET

036

Seatbelt and Seat Sensor

82
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SEATBELT AND SEAT SENSOR, P. 36A

CAB ACCESSORIES (CHAPTER 4)

4.38. SEATBELT AND SEAT SENSOR, P. 36A


ELECTRICAL CIRCUITCHAPTER
DIAGRAM

NAVISTAR, INC

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

SEATBELT & SEAT SENSOR (CONT)

NAVISTAR, INC.

* WITH WELDON

SEATBELT
SEAT INDICATOR
(8882) *

** WITH DISPLAY MODULE

A11-GM
18WH

A11-GF
18WH

A11-GL
18WH

A11-GE
18WH

10

A11-GK
18WH

A11-GD
18WH

A11-GJ
18WH

A11-GC
18WH

11

A11-GH
18WH

A11-GB
18WH

ROOF IP (2)
SEAT CONNECTION
(8997)
CH4_35

ROOF IP (1)
SEAT CONNECTION
(8996)
CH4_34

A11-GG
18WH

12

A11-GA
18WH

SEATBELT
DATA RECORDER
(8881) *

A5D(+)
18YL

A5D(-)
18GN

A5A
18GN

A5A
18GN

A5B
18YL

VDR DISPLAY
(2000N) **

J1939 SPLICE
(1025)
CH3_13

12

A11A
18WH

A11AA
18WH

10

A13A
18RD

A13AA
18RD

A5B
18YL

A11AA
18WH

A13AA
18RD

(8883)
IP/ROOF

A11-G
18WH

GROUND-SEAT &
SEATBELT (8995)
CH3_32

A13P
18RD

CHK

DATE

CHANGE

REV

IJW8 03AUG10 IJW8/PMH4//INITIAL

REFERENCE

71817V

DRAWN

71817V

Figure 83

NAME

U00PMH4 CIRCUIT DIAGRAM,


RELEASE NO.

RELEASE.

IGN_RELAY #3
CH3_08

DATE

30JUL10

PART NO.

AE08058178

SHEET

36A

Seatbelt and Seat Sensor

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
83

12V CHARGING + CRANKING SYSTEM (CHAPTER 5)

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5)


5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

STARTING & CRANKING


I6 / V8 ENGINE W/ MANUAL TRANSMISSION

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BATTERY FEED
CH3_01,29

A14P
8RD

A14
6RD

A14PB
12RD

BATT
10A

ALTERNATOR

A15
18RD

BATTERY
FEED
CH3_01

KEY SWITCH
(1100)

FUSE F3-A (1012)


C1
D1

30

87A

86

85

E5 ZVR

A9V
18GY

S
D7

D8

C11

A4

IP / DCM
(1800)

B9V
18GY

B
G

B96A
18PL

LEFT SIDE
FRAME GND
(LOCATED AT
LEFT FRAME
RAIL NEAR
STARTER)

2/0BK

A9AA
18GY
A97A
18PL

K17C
16PK

CLUTCH
SWITCH
INPUT
AIN4

BODY CONTROLLER #J5


(1602)

B17H
18PK

15

B17J
18PK

1/OBK

18

*K17E
18PK

BODY CONTROLLER #J3


(1600)

A17B
18PK

16

K17E
18PK

IGNITION
RELAY #2
CH3_05

10A

K17M
18PK

1/ORD

FUSE F5-E (1014)


D1
C1
(A13FB)

B4

IP /
ENGINE
(1702)

2/ORD

ROCKER START SW
(1105) CH5_08

A3

K17K
18PK

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

A17M
18PK

A17C
16PK

B4

FUSIBLE
LINKS

BATTERIES

A17A
18PK

87

B3

LEFT SIDE
ENGINE
BLOCK
GROUND

W/ ROCKER START
(I6 ONLY)

A17BA
16PK

A4

A17HB
18PK

SEE NOTE

N/ ROCKER START

A17H
16PK

SEE NOTE

K11-GL
2WH

ACC
C

START RELAY
(1010)

K14H
2RD

K2-G

K2

ECM
(6020M)

OFF
IGN

64

* W/ V8 ENGINE
DATE

B9VB
18GY

*K17M
18PK

START
65
ENABLE
RELAY

CHK

1200 OHM

ENGINE
CRANK
INHIBIT

W/ THERMAL
OVERCRANK
PROTECTION

K17L
18PK
N/ THERMAL OVERCRANK
PROTECTION

CLUTCH SWITCH
(1807)

1200 OHM

ECM
(6020)

THERMAL
OVERCRANK
(6316)

2/0BK

60

LEFT SIDE
FRAME GND
(LOCATED AT
LEFT FRAME
RAIL NEAR
STARTER)

NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
CHANGE

REV

MEF2 22JUN10 REMOVED CONN 1009.

REFERENCE

67657R

DRAWN

310698
RELEASE NO.

61229V

Figure 84

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058179

SHEET

001

I6 / V8 Engines with Manual Transmission

84
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

IBB ENGINES WITH MANUAL TRANSMISSION, P. 2


CHARGING + CRANKING SYSTEM (CHAPTER 5)

12V

5.2. IBB ENGINES WITH MANUAL TRANSMISSION, P. 2


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

STARTING & CRANKING


IBB ENGINE W/ MANUAL TRANSMISSION

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BATTERY
FEED
CH3_01,29

A14P
8RD

A14
6RD

A14PB
12RD

FUSE F3-A (1012)


D1
C1

KEY SWITCH
(1100)

10A
1

A15
18RD

A17-GW
18WH

CAB
POWER
STUD

BATT

A11-GE
12WH

GND ADAPTER
(1003)

OFF
IGN

S
A

ACC
C

B3

B
K2
RD

ROCKER START SWITCH


(1105) CH5_08

BODY
CONTROLLER #J3
(1600)

A3

FUSIBLE
LINKS

B4
IP / ENGINE
(1702-16)

A9AA
18GY

2/0BK

D8

D7

C11

B9V
18GY

2BK

LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NOTE: WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL

CHANGE

REV

REFERENCE

67657R

DRAWN

310698
RELEASE NO.

61229V

Figure 85

CLUTCH SWITCH
(1807)

1200 OHM

LEFT SIDE DASH MTD


DUAL POST GND PLATE

DATE

1200 OHM

CHK

B96A
18PL

B17H
18PK

B17J
18PK
2/0BK

2WH

K11-G
4WH

BATTERIES

MEF2 22JUN10 REMOVED CONN 1009.

IP / DCM
(1800)

A4

B9VB
18GY

ZVR

1/OBK

E5

A9V
18GY

A97A
18PL

3/ORD
A17D
18PK

2/ORD

K17
16PK

B
1/ORD

CLUTCH
SWITCH
INPUT
AIN4

BODY
CONTROLLER #J5
(1602)

JUMP
START
STUD

A17A
18PK

ENGINE
LEFT SIDE
GROUND

N/ ROCKER START

A17H
16PK

W/ ROCKER START

85

A17C
16PK

SEE NOTE

SEE NOTE

A17H
16PK
A4

B4
86

K2-G
WH

200A
BLOCK TYPE
FUSE
K14H
2RD

30

LEFT SIDE
DASH MOUNTED
DUAL POST STUD
(1004)

87

ALTERNATOR

87A

START RELAY
(1010)

NOTE: CH3_29
1. * A14, 4RD

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

17APR09

PART NO.

AE08058179

SHEET

002

IBB Engines with Manual Transmission

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
85

12V CHARGING + CRANKING SYSTEM (CHAPTER 5)


AND V8 ENGINES WITH ALLISON TRANSMISSION, P. 3

I6

5.3. I6 AND V8 ENGINES WITH ALLISON TRANSMISSION, P. 3


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

NAVISTAR, INC.

A14P
8RD

A14
6RD

ALTERNATOR

KEY SWITCH
(1100)

FUSE F3-A (1012)


C1
D1

A14PB
12RD

BATT
10A

A15
18RD

BATTERY
FEED
CH3_01,29

BATTERY
FEED
CH3_01

K2-G

30

87A

K14H
2RD

A17
18PK

K11-GL
2WH

ROCKER START SWITCH


(1105) CH5_08

87

W/ ROCKER START

A17A
18PK
86

85

A17M
18PK

A17C
16PK

B4

FUSIBLE
LINKS

W/ AUTO NEUTRAL
CRANK INHIBIT RELAY
(1019) CH11_25

A4

B3

LEFT SIDE
ENGINE
BLOCK
GROUND

W/ AUTO NEUTRAL

A3

CRANK INHIBIT RELAY


(1019) CH11_25

A17QR
18PK

HOOD SWITCH
(8805) CH10_44

A104CC
18DKBL

W/ V8 ENGINE

2/ORD

B
S

ECM
(6020M)

K17M
18PK

K17M
18PK

K17K
18PK

K17C
16PK

W/ REMOTE
START STOP

W/ I6 & V8
ENGINE

BATTERIES

IP / ENGINE
(1702)

18

16

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

1/OBK

A17H
16PK

A17BA
16PK
SEE NOTE

ACC
C

N/ ROCKER START
START RELAY
(1010)

SEE NOTE

1/ORD

K2

OFF
IGN

S
A

CHAPTER 5

STARTING & CRANKING


I6 AND V8 ENGINE W/ ALLISON TRANSMISSION

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ENGINE
64 CRANK
INHIBIT

B
S

N/ THERMAL
OVERCRANK
PROTECTION

ECM
(6020M)

G
7

K17L
18PK

ENGINE
CRANK
INHIBIT

W/ THERMAL
OVERCRANK
PROTECTION

THERMAL
OVERCRANK
(6316M)
2/0BK

2/0BK

LEFT SIDE FRAME GND


(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
CHK

DLV1

DATE

28APR10

CHANGE

ADDED V8 ENGINE

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

EFFECTS.

61229V

Figure 86

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

AE08058179

SHEET

003

I6 and V8 Engines with Allison Transmission

86
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

IBB ENGINES WITH ALLISON TRANSMISSION, P. 4


CHARGING + CRANKING SYSTEM (CHAPTER 5)

12V

5.4. IBB ENGINES WITH ALLISON TRANSMISSION, P. 4


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

NAVISTAR, INC.

BATTERY
FEED
CH3_01,29

A14P
8RD

A14
6RD

CHAPTER 5

STARTING & CRANKING


IBB ENGINE W/ ALLISON TRANSMISSION

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

FUSE F3-A (1012)


D1
C1

A14PB
12RD

KEY SWITCH
(1100)
BATT

10A

A11-GE
12WH

30
87

ROCKER START SWITCH


(1105) CH5_08
W/ REMOTE START STOP
HOOD SWITCH
(8805) CH10_44

A104CC
18DKBL
A17R
18PK

85

TCM
(7150 / 7152) CH11_25

A3
W/ AUTO NEUTRAL

A17C
16PK

K2-G
WH

A17H
16PK

B4

K2
RD

CAB
POWER
STUD

2X12BL
FUSIBLE
LINKS

A92#141
18TN

SEE NOTE

K14H
1RD

N/ ROCKER START

86

B3

20

16

IP / ENGINE
(1702)
EATON GEN3
TCM CONNECTOR
(7105)

2/ORD

JUMP
START
STUD

K17
16PK

200A
BLOCK TYPE
FUSE

ENGINE
BLOCK
GROUND

K17B
18PK

3/ORD

START
ENABLE
RELAY +

W/ EATON XMSN
B
S

B
ALLISON TCU CONN
(7150 / 7151(IN CAB))

1/ORD

32

3/ORD

BATTERIES

ACC

A17H
16PK
A4

SEE NOTE

START RELAY
(1010)

ALTERNATOR
R

OFF
IGN

S
A

W/ ROCKER START

87A

LEFT SIDE
DASH MOUNTED
DUAL POST STUD
(1004)

A15
18RD

A17-GW
18WH

GND ADAPTER
(1003)

NOTE: CH3_29
1. * A14, 4RD

1/OBK

K92#141
18TN

2/OBK

N14AZ
10RD

2WH

K11-G
4WH

10A

B
LEFT SIDE
CAB GND

IBB TCM
(7150 / 7150F
(IN CAB))

2/0BK
ECM NEGATIVE
(9260-A)

ECM POSITIVE
(9261-A)
N14BB
10RD

NEUTRAL
START

LEFT SIDE
FRAME GROUND
(LOCATED AT
LEFT FRAME RAIL
NEAR STARTER)

2BK

41

ALLISON XMSN
ECU CONN (7104F)
N92-G
12WH

A
N92A
12RD

K92-G
14WH

K92#109
18GY

K92A170
14RD

K92#169
18TN
K92#170
18TN
K92#110
18PK

GROUND

69

GROUND

70

BATTERY +

10

BATTERY +

NOTE: WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL


WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL
CHK

DLV1

CHANGE

DATE

28APR10

REVISED 1004 TITLE;

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

CIRC K92#170 WAS PK.

Figure 87

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

17APR09

PART NO.

AE08058179

SHEET

004

IBB Engines with Allison Transmission

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
87

12V CHARGING + CRANKING SYSTEM (CHAPTER 5)


AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5

I6 ENGINE WITH

5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION,


P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

STARTING & CRANKING I6 ENGINE

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

W/ AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

KEY SWITCH
(1100)
BATT

FUSE F3-A (1012)


A14P
8RD

A14
6RD

ALTERNATOR

A14PB
12RD

D1

C1

10A

A15
18RD

BATTERY
FEED
CH3_01

BATTERY
FEED
CH3_01

OFF
IGN

S
A

ACC
C

SEE
NOTE

A17H
16PK

65

START
ENABLE
RELAY

ENGINE
CRANK
INHIBIT

CHANGE

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 88

10A

G2

W/ THERMAL
OVERCRANK
PROTECTION

NOTE:
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL

INITIAL RELEASE.

A2

(A13FB)

2/0BK

N/ THERMAL
OVERCRANK
PROTECTION
K17L
18PK

2/0BK

THERMAL
OVERCRANK
(6304)

LEFT SIDE FRAME GND


(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)

DATE

D1

ECM
(6020M)

18SEP09

C1
A13FB
12PK

EATON GEN 3
TCM CONNECTOR
(7909 / 7105)
CH11_12,14,26

K17M
18PK

CHK

A17HB
16PK

87

IP / ENGINE
(1702)

19

K17K
18PK

20

K17J
16PK

21

K17L
18PK

15

DLV1

J2

A17K
18PK

G1

A1

G2

J1

FUSE F5-E (1014)

A17L
18PK

K17F
18PK

START ENABLE RELAY


(1017)

30

85
A17EB
16PK

18

K17K
18PK

A17B
18PK

CRANKING
RELAY-R2
(1019)
CH11_15

K17C
16PK

2/ORD

16

BATTERIES

1/OBK

A3

A17M
18PK
A17C
16PK

K11-GL
2WH

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

N/ EATON
HYBRID

A17J
16PK

W/ HYBRID

1/ORD

86

B4

LEFT SIDE
ENGINE
BLOCK
GROUND

W/ ROCKER
START

A17A
18PK

SEE NOTE

ROCKER START SWITCH


(1105) CH5_08

A17BA
16PK

86

B3

CH3_01

87A

A4

FUSIBLE
LINKS

W/ EATON HYBRID

A17H
16PK

87

K2-G

START RELAY
(1010)

30

87A

K14H
2RD

K2

N/ ROCKER START,
EATON HYBRID

85

IGN RELAY #2
(1012 / 1014)
CH3_05
NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058179

SHEET

005

I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission

88
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

IBB ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6


CHARGING + CRANKING SYSTEM (CHAPTER 5)

12V

5.6. IBB ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 5

STARTING & CRANKING


IBB ENGINE W/ AUTOSHIFT ULTRASHIFT

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

KEY SWITCH
(1100)
FUSE F3-A (1012)
BATTERY FEED
CH3_01

A14P
8RD

A14
6RD

A14PB
12RD

BATT
D1

10A

C1

OFF
IGN

S
ALTERNATOR

START RELAY
(1010)

B
K2
RD
87

86

W/ ROCKER START

K14H
2RD

85

A3

A17L
18PK

FUSIBLE
LINKS

A17K
18PK

A17J
16PK

B4
A17C
16PK

K2-G
WH

SEE NOTE

16

ENGINE
LEFT SIDE
GROUND

ROCKER START
SWITCH (1105)
CH5_08

A17H
16PK

A4
B3

CAB
POWER
STUD

N/ ROCKER
START

A17H
16PK

30

87A

SEE NOTE

ACC
C

21

19

IP / ENGINE
(1702)

20

K17
16PK

2/ORD

200A
BLOCK TYPE
FUSE

JUMP
START
STUD

EATON GEN3
TCM CONNECTOR
(7105)

3/ORD

1/ORD

K17B
18PK

3/ORD

K17-GC
18WH
1/OBK

K17C
18PK

32

START
ENABLE
RELAY +

START
ENABLE
RELAY -

26

START
ENABLE
LATCH

BATTERIES
M

K11-G
4WH

2WH

2/0BK
2BK

2/0BK

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)

NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 CHK

DLV1

DATE

CHANGE

18SEP09

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 89

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

17APR09

PART NO.

SHEET

AE08058179

006

IBB Engines with Autoshift and Ultrashift Transmission

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
89

12V CHARGING + CRANKING SYSTEM (CHAPTER 5)

I6 POWER PACK, P. 7

5.7. I6 POWER PACK, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939
RESISTOR
(7801L)

ALTERNATOR
FIELD
(9740)
A

K1(+)
14RD

120
OHMS

150A
B

CHARGE
FIELD

K1(-)
14WH

3 PHASE AC
(9743)

INVERTER

B
K106C
4OR
K106B
4OR
K106A
4OR

INVERTER
J1939 CONN
(7801R)

K5E(+)
18YL

K5G(+)
18YL

K5E(-)
18GN

K5G(-)
18GN

120
OHMS

K5F(+)
18YL

K5F(-)
18GN

3 PHASE AC
(9741)

A+

A-

3 PHASE AC
(9742)

CHAPTER 5

I6 POWER PACK

J1939
INVERTER
(7801F)

INVERTER IGN
(7899)

+
J1939

ENGINE / IP
(1702-5)

FUSE F5-B (1014)

K13Z
18PK

A13Z
18PK

G2

10A

IGN RELAY #2
(1012 / 1014)
CH3_05

IGN

GFCI

(A13FB)

H2

STUDS
+

INVERTER

BATTERIES

1/0RD

1/0RD

1/0BK

1/0BK

150A

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300672
RELEASE NO.

61229V

Figure 90

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058179

SHEET

007

I6 Power Pack

90
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ROCKER START, P. 8

12V CHARGING + CRANKING SYSTEM (CHAPTER 5)

5.8. ROCKER START, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ROCKER START

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ROCKER START
SWITCH
(1105)

START RELAY
(1010)
CH5_01,03,05

A17H
16PK

START RELAY
(1010)
CH5_02,04,06

2B

FUEL HEATER
RELAY
(1018) CH10_22

A17BA
16PK

A13FJ
18PK

GND ADAPTER
(1008)

PANEL LIGHT FEED


(1002)
H

10

A62T
18DKBL

A62-GT
18WH

CLUSTER
CONNECTOR
(1500)
A62B
18DKBL

1
A11-G
10WH

DIMR
OUT2
PANEL
LT

A11-GKJ
6WH

LEFT SIDE
CAB GROUND
(4081)

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 91

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058179

SHEET

008

Rocker Start

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
91

FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6)


6.1. FAN WIRING, I6 / V8 ENGINES, P. 1
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

FAN WIRING - I6 / V8 ENGINE

NAVISTAR, INC.

W/ I6 ENGINE

ECM
(6020)

K23B
18TN

FAN RELAY
(1015)

85

86

C3

87

D3

C4

29

A23B
18TN

(4111M)

24

K23A
18TN

A23A
18TN

A23
18TN

FAN AIR
SOLENOID

K23-G
16WH

ZVR
(6747)

87A

30

ENGINE FAN
CONTROL

IP / ENGINE
(1702)

D4

A23C
18TN

58

FAN
CLUTCH
(6406)

W/ HORTON FAN
K23A
18TN

K9E
18GY

W/ BORG
WARNER FAN
ENGINE \ MELROSE
(6011)
CH7_01

K23-G
18WH

ENGINE/IP
(1702-2)
A9E
20GY

A9AA
18GY

BODY
CONTROLLER #J2
(1604)

ZVR

E5

ECM
(6020M)

W/ V8 ENGINE

FAN RELAY
(1015)

85

86

C3

D3

87

A23C
18TN

C4

A23
18TN

91

ENGINE FAN
CONTROL

58

ENGINE FAN
CONTROL

29

A23B
18TN

24

A23A
18TN

K23C
18TN

K23E
18VT

87A

30

K23L
18TN

IP / ENGINE
(1702)

D4

E-FAN
(6561)
GROUND
SPLICE
(6704M)

K23D
16TN

K10-GG
16WH

ENGINE \ MELROSE
(6011)
CH7_01

K10-GB
14WH

ENGINE BLOCK GND


(6304A)

CHK

DLV1

DATE

28APR10

CHANGE

ADDED V8 ENGINE

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

EFFECTS.

61229V

Figure 92

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058180

SHEET

001

Fan Wiring, I6 / V8 Engines

92
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SNOWVALVE, P. 2

FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6.2. SNOWVALVE, P. 2
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 6

SNOWVALVE

NAVISTAR, INC.

LEFT BANK OPTIONAL


WARNING LIGHT
(1511)
A
SNOW VALVE

A23M
18TN

A23F
18TN

IGN RELAY #3
(1012 / 1014)
CH3_05

(A13FB)

SNOWVALVE MODULE
(4120)

A23L
18TN

10A

FUSE F5-A
(1014)

GND ADAPTER
(1003)
10

10

5B

NC READ
SWITCH

A23-GA
18WH

MOTOR

A23K
18TN

A13DA
18PK

A23J
18TN

2B

A23H
18TN

CURRENT
PROTECT

DUAL FUNCTION
REED SWITCH
(NO & NC)

G1

SNOWVALVE
SWITCH
(1107)

H1

A11-GE
12WH

PANEL LIGHT FEED


(1002)
C

A62A
18LTBL

LEFT SIDE
CAB GND
(1004)

CLUSTER CONNECTOR
(1500)
A

CHK

DLV1

DATE

28APR10

CHANGE

RVSD 1004 TITLE;F5-A

REV

REFERENCE

62476L

A62B
18DKBL

DRAWN

300647
RELEASE NO.

WAS F5-D;1003:CAV 10 WAS 11.

61229V

Figure 93

DIMR
OUT2
PANEL
LT

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058180

SHEET

002

Snowvalve

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
93

FANS AND ENGINE ACCESSORIES (CHAPTER 6)


COLD START ASSIST (IBB ENGINE), P. 3

STARTING AID

6.3. STARTING AID COLD START ASSIST (IBB ENGINE), P. 3


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 6

STARTING AID - COLD START ASSIST


(IBB ENGINE)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

COLD START
ASSIST RELAY
(8410)

ENGINE SENSOR INTERFACE


(6033)

K21B3
18TN

19

CSRD

K21B2
18TN

20

CSRE

K21B1
18TN

21

CSRC

K21A2
12TN

K21A1
12TN

FLAME START
GLOW PLUG
(6564)
K21-FL
12BL

K14A1
8RD

FLAME START ASSIST


BATTERY POWER
(6565)

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 6564 & 6565

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

TITLES;CIRC K21B2 WAS K21B1.

Figure 94

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058180

SHEET

003

Starting Aid Cold Start Assist (IBB Engine)

94
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

FAN WIRING IBB ENGINE, P. 4

FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6.4. FAN WIRING IBB ENGINE, P. 4


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

FAN WIRING - IBB ENGINE

NAVISTAR, INC.

LOW COOLANT SENSOR


(6407)

FAN SOLENOID
(6400)

W/ 2 SPEED FAN
K34B
18TN

K34D
18TN

A
K23
18TN

K23-G
18WH

VARIABLE SPEED
FAN DRIVE
(6420)

ECM 1
(6018)

K23-G
18TN

18

EFAN

K23
18TN

30

EFAN
12V

K34-GA
18WH

K23C
18TN

58

K34BB
18TN

49

FSS
5V

42

ECL
12V

FSS
GND
FSS

K34B
18TN

24

RIGHT SS
SURGE TANK
(6401)

ECM 2
(6019)

ECL

K34D
18TN

49

A
ECM
5V ADAPTER
(6706)
D

K23A1
18TN

BODY
BUILDER
CONN 2
(4706)
C

K92A4
18TN

K92A3
18TN

ECM
0V ADAPTER
(6707)
A

CHK

DLV1

CHANGE

DATE

28APR10

K23B1
18TN

REV

ADDED CAV 24 TO 6018;

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

REVISED 4706,6707.

61229V

Figure 95

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058180

SHEET

004

Fan Wiring IBB Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
95

FANS AND ENGINE ACCESSORIES (CHAPTER 6)

ELECTRIC AIR COMPRESSOR WITH MD, P. 5

6.5. ELECTRIC AIR COMPRESSOR WITH MD, P. 5


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ELECTRIC AIR COMPRESSOR W/MD

NAVISTAR, INC.

FUSE F8-B
(1017)
A40C
14GY

E2

15A

F2

A14HE
12RD

FUSE F1-C
(1010)
A40
18GY

F3

E3

A14H
8RD

TRAILER ABS
ECU RELAY
(1017-G3)
A13FH
A13FF
18PK
18PK

5A
2

BATTERY
FEED
CH3_01

IGNITION
RELAY#3
(1012/1014)
CH3_05

86

AIR COMPRESSOR
RELAY
(1874)

30

87
87A

85
4

ELECTRIC CPRSR
AIR PRESSURE SW
(6102)

FORWARD CHASSIS
(1700)

50

A40-G
18GY

A40A
14GY

ELECTRIC CPRSR
AIR PRESSURE SW
OPEN @ 115 PSI
RESET @ 90 PSI

K40A
14GY

ELECTRIC CPRSR
AIR PRESSURE PWR
(6103)

K40B
14GY

NEGATIVE
STUD
(1004)

A
+
ELECTRIC
AIR
CPRSR
MOTOR

K40B-G
14WH

GROUND
STUD
(4307)

CHK

DATE

CHANGE

CNA1 30SEP10 INITIAL RELEASE.

REV

REFERENCE

68076W

DRAWN

RELEASE NO.

68076W

Figure 96

NAME

U00LXD2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22SEP10

PART NO.

AE08058180

SHEET

005

Electric Air Compressor with MD

96
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRONIC ENGINES (CHAPTER 7)

7. ELECTRONIC ENGINES (CHAPTER 7)


7.1. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 1
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ELECTRONIC ENGINE CONTROLS (I6 ENGINE)

NAVISTAR, INC.

ECM PWR

K97FB
14PL

ECM PWR 5

K97FC
14PL

ZVR

37

K97AX
18PL

ECM GND

K97-GW
14WH

ECM GND

GRID HTR
12
GND

EGRP

MAF PWR

FUEL HTR
PWR

KEY PWR 13

E5

ZVR

MAF / AAT CONN


(7777 / 8000)
K97E
18PL

K97SA
18PL

B
D

K97-GG
14WH
K97-GS
14WH

K97B-G
16WH
K97-GB
14WH

K97A-G
18PL

ENGINE DCU
(6340)
CH7_17

E
C

K97AT
18PL
K97AS
18PL

ENGINE / IP
(1702)

W/ FUEL HEATER
K19BA
14GY

34

K19B
12GY

FUEL HEATER RELAY


(1018) CH10_22

A19
12GY

K97UC
16PL
K97AZ
14PL

FUSE F10-A(1019)
A97Z
10VT

K97Z
10VT

K19-G
14GY

CHANGE

REV

CNA1 30SEP10 ADDED:K97KF,K97GS,N97AC

REFERENCE

68076W

DRAWN

300647
RELEASE NO.

N97B, 20A FUSE; RVSD REF 6011.

Figure 97

E1

5A

F1

A23
18TN

FAN RELAY
(1015)
CH6_01

ENGINE LEFT
SIDE GROUND
(6304A)

K19-GA
12GY
DATE

ENGINE / IP
(1702-2)
J
A9E
K9E
20GY
18GY
BODY
CONTROLLER #J2
(1604)

K97-GV
14WH

FUEL HTR
GND 11

CHK

K97HA
18VT

14

MAF GND

ACT PWR

87

ENGINE / MELROSE
(6011)

EGR GND 23

K97H
10RD

2 K97HB
18PL

30

K97-GX
14WH

K97X
8VT

K97XA
10PL

EGR / TURBO
POWER RELAY
(6023)

87A

K97A 4
10PL

ENGINE
DCU
POSITIVE
FEED
(9270)
CH7_17

ZERO VOLT
REFERENCE
(6747)

K97ZD
18PL

ECM GND

N97A
10RD

20A
DCU FUSE
(9269)

K97AN
18PL
86

29

ECM POWER
RELAY
(6022)

85

AAT2

K97F
10PL

K97XB
16VT

A9AA
18GY

K97FA
14PL

K97JA 5
18PL

K97-G
8WH

ENG ECM FUSE


(9254)

N97B
10RD

FUSE F1-A
(1010)
CH7_02

30

ECM PWR

26

K97UA
18VT

K97J
18PL

70

EGRP

LOW COOLANT
MODULE CONN
(6710) CH7_03

K34C
14VT

85

45

K97UD
18GY

87

MAIN
POWER
RELAY

K97UB
18PL

BAT ECM (+)VE


(9261)
ENG ECM FUSE
(9258)
C
B N14BC
A
N14BD
10RD
10RD
40A
A
B N14BA
A
N14AY
10RD
10RD
40A

ECM (-)VE
(9260)

K97JB
18VT

IPR PWR

31

N97-GA
10WH

86

ECM
(6020M)

KEY IGN

N14-G
10WH

BATTERY

K97KF
20PL

N97-GC
10WH

87A

ENGINE
DCU
(6340)
CH7_17

K97AA
10RD

N14-GB
10WH

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

001

Electronic Engine Controls, I6 Engines

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
97

ELECTRONIC ENGINES (CHAPTER 7)

ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 2

7.2. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 2


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ECM
(6020M)

W/ EATON AUTOSHIFT XMSN


W/ ALLISON XMSN
K3AB(+)
18DKBL

J1708(+)

25
K3A(+)
18DKBL

J1708 PUBLIC
DATA LINK
CH3_09

K3A(-)
18GY
J1708(-)

10
K3AB(-)
18GY

J1939(+) 61

K5B(+)
18YL

J1939(-) 62

K5B(-)
18GN

ENGINE CRANK
INHIBIT

J1939
DATA LINK
CH3_15
N/ THERMAL OVERCRANK PROTECTION

K17M
18PK

START RELAY (1010)


CH5_01,03,05

K17L
18PK

THERMAL OVERCRANK (6316)


CH5_01,03,05

APS SIGNAL
GND

34

K97B
18PL

ACCELERATOR
POSITION
SIGNAL

33

K99B
18PL

5V REF

63

K97C
18PL

K97FT
18PL

APS2

48

K97M
18PL

APS2 GND

36

K97WB
18PL

B4

23

28

C4
A99B
18PL

22

B97Y
18PL

A97B
18PL

C5

A97C
18PL

B5

30
A97FU
18PL
33

B99V
18PL

B97P
18PL

B99U
18PL

C6

B99E
18PL

A97M
18PL
32

B6

FUSE F1-A
(1010)

K97UA
18VT

A97UA
16PL

B99W
18PL

A97WC
18PL

37

ECM
(6020M)
CH7_01

ACCELERATOR
PEDAL MODULE
(1804)

IP / DCM
(1800)

W/ THERMAL OVERCRANK PROTECTION

5V REF

J1708 PUBLIC
DATA LINK
CH3_09

F1

5A

E1

A13FN
18PK

IGNITION
RELAY #1
(1011 / 1013)
CH3_05

A13F
18PK

KEY SWITCH
(1100)
CH03_05,
CH11_12

N/ ULTRASHIFT
ENGINE / IP
(1702)

CHK

DATE

CHANGE

REV

CNA1 30SEP10 ADDED:A97FU,A97WC,B99WB

REFERENCE

68076W

DRAWN

300647
RELEASE NO.

K97FT,K97WB; RVSD REF 1804.

Figure 98

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

002

Electronic Engine Controls, I6 Engines (Cont.)

98
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 3

ELECTRONIC ENGINES (CHAPTER 7)

7.3. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 3


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)

NAVISTAR, INC.

LOW COOLANT MODULE CONN


(6710)

ECM
(6020M)
CH7_01

K34C
14VT

K34B
18TN

K34-GA
16WH

ECM
(6020M)

RIGHT SS SURGE TANK


(6401)
K34A
18TN

MAG
COOLANT LEVEL
SENSOR

K34-GB
16WH

42

LEFT MD SURGE TANK


(6400)
K34A
18TN

ZVR
(6747)
G

K34-G
18WH

MAG
K34-G
18WH

K9E
18GY

J
BODY
CONTROLLER #J2
(1604)

ENGINE/IP
(1702-2)
A9E
20GY

A9AA
18GY

E5

ZVR

TRANSMISSION
MODULE 2
(1502)
K92#141
18TN

10

ZVR
ALLISON XMSN MODULE /
ALLISON XMSN CONTROL MODULE/
ALLISON XMSN MODULE IN CAB
(7150 / 7151 /7152)

K92#141
18TN

41

NEUTRAL
START

W/ AUTO NEUTRAL XMSN


AUTO NEUTRAL
LIGHT RELAY
(1019) CH11_25

K17B
18PK

W/ MANUAL XMSN
START ENABLE
RELAY

65

CLUTCH SWITCH (1807)


CH5_01

K17E
18PK

W/ AUTOSHIFT & ULTRASHIFT XMSN


K17F
18PK

CHK

DLV1

DATE

28APR10

CHANGE

ADDED R/D 6710,6747,

REV

START ENABLE RELAY (1017)


(1017) CH5_05

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

1502,1604,RMVD R/D 6704M.

Figure 99

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

003

Electronic Engine Controls, I6 Engines (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
99

ELECTRONIC ENGINES (CHAPTER 7)

ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 4

7.4. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 4


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ENGINE ECM
BODY BUILDER
(7207M)

ENGINE / IP
(1702)

FUSE F11-B
(1020)

38
KQ97DF
18PL

IGNITION
RELAY #3
CH3_08

F2

A97DF
18PL

E2

A13FS
12PK

KQ97FV
18PL

ECM
(6020M)

27

VOLTAGE
5V REF

35

SIGNAL
RETURN

STOP ENGINE
LAMP

KQ97EW
18PL

OWL

21

KQ97SE
18PL

PRESET PTO
ENABLE

16

KQ97CB
18PL

49

KQ46A
18GY

60

KQ97CC
18PL

SET PTO
SPEED

68

KQ46B
18GY

CLEAN TACH
OUTPUT

71

KQ97AR
18PL

72

KQ47B
18GY

11

KQ97XC
18PL

11

50

KQ99F
18PL

12

VARIABLE PTO
ENABLE

VEHICLE SPEED
OUTPUT
TRANSFER CASE
STATUS
REM
ACCELERATOR

CHK

58

22

RESUME PTO
SPEED

DLV1

A47T
18GY

CHANGE

DATE

28APR10

7207M WAS 4110M;

REV

REFERENCE

62476L

Figure 100

B6

BODY BUILDER CONNECTION


PRIOR TO NOV 2008:
BLUNT CUT WIRES LOCATED
BY 42-WAY IP/ENGINE (1702)
AFTER NOV 2008:
12-WAY (7207) & 2-WAY (7208)
LOCATED BY CAB GROUND STUD

BODY
BUILDER
(4110M)

DRAWN

300647
RELEASE NO.

RMVD 1604 AND 6747.

A97WC
18PL

ENGINE SPEEDO
SIGNAL
(1945)
ENGINE
FAN
CONTROL

ENGINE / IP
(1702-38)
KQ47T
18GY

ACCEL
PEDAL
MODULE
(1804)
CH7_02

B99U
18PL

ECM
(6020M)

72

A13FA
12PK

B5
ENGINE / IP
(1702-32)

KQ97WB
18PL

KQ97WA
18PL

A4
(1014)

IP / DCM
(1800)

A97FU
18PL

KQ97FT
18PL

VEHICLE SPEED
OUTPUT

(A13FA)
(1014)

30

K97FU
18PL

K97WC
18PL

10

E3

A13FR
12PK

5A

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

004

Electronic Engine Controls, I6 Engines (Cont.)

100
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 5

ELECTRONIC ENGINES (CHAPTER 7)

7.5. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 5


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)

NAVISTAR, INC.

ECM
(6020M)

EGT1

EGT1 SENSOR BLACK


(6260)

K95K
18TN

EGT1

K95F4
18TN

SIG GND

ZERO VOLT
REFERENCE
ADAPTER
(6747)
D

EGT2

17

K95J
18TN

K95F3
18TN

5V REF

51

EGT2

EXHAUST 19
DELTA P

A9AA
18GY

K95F1
18TN

SIG
GND

K95
18TN

5V REF

DELTA P

K95H
18TN

K9E
18GY

SIG GND

EXHAUST DELTA P
SENSOR
(6263)
K95A1
18TN

ENGINE / IP
(1702-2)

A9E
20GY

EGT2 SENSOR
LIGHT GREY
(6261)

BODY
CONTROLLER# J2
(1604)

E5

ZVR

EGT3 SENSOR
DARK GREY
(6262)

EGT3

VSS+

K95F2
18TN

SIG GND

67

K95L
18TN

EGT3

54

K47#125
18TN

ALLISON XMSN
CONTROL MODULE
(7151)

SPEED
OUTPUT

25

W/ LCT XMSN
N/ BODY BUILDER

K47#125
18TN

K47B125
18TN

ALLISON 1/2/3/4000
BULKHEAD
(7205M)

K47C125
18TN

SPEED
OUTPUT

W/ LCT XMSN
W/ BODY BUILDER
K47A125
18TN

TRANSMISSION MODULE
(7150)

TRANSMISSION MODULE 3
(1503) CH11_31

W/ WTEC XMSN
K47A125
18TN

25

SPEED
OUTPUT

SPEED SENSOR
(7601;7601M;7611;7609M)
A

K47
18GY

VSS-

CHK

DATE

CHANGE

REV

CNA1 30SEP10 ADDED K47A125 TO REF

REFERENCE

68076W

DRAWN

300647
RELEASE NO.

6020M CAV 54. RMVD REF 7152.

Figure 101

7601 : W/ MERITOR G XMSN


7601M: W/ MANUAL XMSN
7611 : W/ AUX XMSN
7609M: W/ EATON GEN3

K47A
18GY

53

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

005

Electronic Engine Controls, I6 Engines (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
101

ELECTRONIC ENGINES (CHAPTER 7)

CRUISE CONTROL, P. 6

7.6. CRUISE CONTROL, P. 6


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CRUISE CONTROL

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

RESUME

SET
2370 OHM

CRUISE ON

6190 OHM

CRUISE OFF

1210 OHM

STEERING WHEEL SWITCHES

B9V
18GY

B96
18PL

B9R
18GY

CLOCK SPRING
(1809)

DCM / IP
(1800)

A4

A9V
18GY
A9AA
18GY

A97
20GY

B12

E5

B16
CRUISE
SWITCH
INPUT
AIN17

ZVR

BODY CONTROLLER
# J3
(1600)

CHK

DATE

CHANGE

MEF2 22JUN10 REMOVED CONN 1009.

REV

REFERENCE

67657R

BODY CONTROLLER
# J5
(1602)

DRAWN

300647
RELEASE NO.

61229V

Figure 102

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

006

Cruise Control

102
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7

ELECTRONIC ENGINES (CHAPTER 7)

7.7. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ELECTRONIC ENGINE CONTROLS (IBB ENGINE)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ECM 1
(6018)

IAT GND
IAT
MAF 12V
MAF GND
MAF

ENGINE SENSOR
INTERFACE
(6033)
9

K41-GA
18WH

15

K41A
18TN

20

K41C
18TN

21

K41-GB
18WH

44

K41B
18TN

HCI INJECTOR
(6260VH)

REMP1

FSS 5V

K95H
18TN

10

K95J
18TN

11

K92A5
18TN

13

ECM 5V ADAPTER
(6706)

K34BB
18TN

49

BODY
CONTROLLER
(4706)

FSS GND

BODY BUILDER
CONNECTOR 2
(4706)

K92A4
18TN

K92A3
18TN

BODY BUILDER CONN


(4705)

24
K92A17
18TN

57

K92A16
18TN

56

ENGINE / IP
(1702-37)
KEYPWR

K13A
18PK

17

A97UA
16PL

35

K98GN
18GN

CAN_H

48

K98YL
18YL

(A13FC)
10A

IGNITION
RELAY #1
(1011 / 1013)
CH3_06

N/ ULTRASHIFT

ENG DIAGNOSTIC
CONNECTOR
(4328)
CAN_L

FUSE F4-D
(1013)
H4
G4

CRANK INHIBIT RELAY


(1019)
CH11_13

A97UA
16PL

W/ ULTRASHIFT

EXHAUST
LAMBDA SENSOR
(6260VN)
HEATER +
NVOLT
VIRGND
HEATER PUMPCUR
TRIMRPS

CHK

DLV1

33

K95VC
18TN

39

K95VE
18TN

40

K95VIR
18WH

46

K95VB
18TN

52

K95VA
18TN

53

K95VD
18TN

CHANGE

DATE

28APR10

ADDED 4705;RMVD 6707;

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

CIRC K92A5 WAS K95A5.

Figure 103

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

007

Electronic Engine Controls, IBB Engines

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
103

ELECTRONIC ENGINES (CHAPTER 7)

ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 8

7.8. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 8


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ELECTRONIC ENGINE CONTROLS (IBB ENGINE)


(CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ECM 1
(6018)

EGT3 GND

AFTERTREATMENT
SENSOR
(6720)

EGT3

27

EGT2

16

EGT1 GND

22

EGT1
EGT2 GND
EGDP

K95-GC
18WH

10

K95C
18TN
K95B
18TN

5
3

K95-GA
18WH
K95A
18TN

28
55

K95-GB
18WH

12

K95E
18TN

2
1
4
8
K95DA
18TN

AFTERTREATMENT
FUEL TEMP & PRESS
(6260VM)
K95D
18TN
AFP1 GND

41

AFT

26

AFP1

25

K95DC
18TN
K95-GE
18WH
K95T
18TN
K95V
18TN

3
1
2
4

ENGINE / IP
(1702)

APS1 GND

B4

23

K97B
18PL

23

K99B
18PL

28

A99B
18PL

K97C
18PL

APS2 GND 11

K97N
18PL

K99D
18PL

B99V
18PL
C5

C
B97P
18PL

B6

29

30

A97M
18PL

B99W
18PL

A97N
18PL
A99D
18PL

50

C4

A97C
18PL

24

APS2 5V

B97Y
18PL

A97B
18PL

22
APS1 5V 36

DUAL ANALOG
ACCELERATOR
(1804)

IP / DCM
(1800)

C6

B99E
18PL

B5

B99U
18PL

ECM 2
(6019)

AFP2 5V

APS1

54

APS2

55

AUTO - NEUTRAL
SWITCH
(1814))
K97M
18PL

EATON GEN 3 TCM


(7105)

CHK

DATE

A92DL
16TN

12

19

K92DL
16TN

33

K92DM
16TN

CHANGE

REFERENCE

67657R

DRAWN

300647
RELEASE NO.

61229V

Figure 104

B92L
16TN

C8
A92DM
16TN

REV

MEF2 22JUN10 REVISED AND REDRAWN.

C7

B92DM
18TN

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

008

Electronic Engine Controls, IBB Engines (Cont.)

104
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 9

ELECTRONIC ENGINES (CHAPTER 7)

7.9. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 9


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ELECTRONIC ENGINE CONTROLS (IBB ENGINE)


(CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ECU 2
(6019)

BODY BUILDER CONN


(4705)
48

K92A11
18TN

RVAR

35

K92A12
18TN

SCS

52

K92A13
18TN

K92A8
18TN

RAS

23

K92A9
18TN

RPRE

30

K92A10
18TN

RPRE

TACH

K92A15
18TN

BODY CONTROLLER #J4


(1601)

PARK
BRAKE
RELAY

A44
18GY

F1

A
A46D
18GY
ENGINE/IP
(1702)

N/ BODY
BUILDER

AIR FILTER
RESTRICTION
GAUGE
(6703)

85

30
ZERO VOLT
REFERENCE
(6702)

A46C
18GY

13

K92A1
18TN

17

K92A14
18TN

28

K92A2
18TN

WTSL

15

K92A6
18TN

XCS

10

K92A7
18TN
ECM 5V
ADAPTER
(6706)
CH3_27

ASV-H
ASV-L

CHK

DLV1

DATE

28APR10

ZERO
VOLT
REFERENCE

HARNESS GROUND
(LOCATED AT RIGHT SIDE
DASH MOUNTED DUAL POST
GROUND PLATE)
(4081)

F
G

K92A3
18TN

K92A4
18TN

HCI FUEL
VALVE
(6260VL)

K95K
18TN

20

K95M
18TN

CHANGE

REVISED 4705,4706 &

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

4081 TITLES;CIRC K95M WAS K92M.

Figure 105

A11-GD
10WH

A9AA
18GY

BODY
CONTROLLER #J5
(1602)

E5

WIFL

A44-G
18WH

A9E
20GY

GROUND
CONN
(1006)

BODY BUILDER
CONNECTOR 2
(4706)

WEL

D4

K9AA
16GY

AES

86

C4

K9AAB
18GY

C3

87

PARK BRAKE
RELAY
(1015)

K28
18TN

D3

38

K47T
18GY

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

009

Electronic Engine Controls, IBB Engines (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
105

ELECTRONIC ENGINES (CHAPTER 7)

ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 10

7.10. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 10


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ELECTRONIC ENGINE CONTROLS (IBB ENGINE)


(CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

HCI FUEL
PRESSURE
(6730)

ECU 2
(6019)

APF2
APF2 GND
APF2 5V

50

K95S
18TN

42

K95R
18TN

K95DB
18TN

K95D
18TN

INTAKE AIR
TEMPERATURE
(6703)
IAT GND

K41-G
18WH

43

K41-GC
16WH

K41
16TN

ENGINE SENSOR
INTERFACE
(6033)
15

EGRD

K97Y
18TN

16

14

W/ DAVCO FUEL /
WATER SEPARATOR

WIF GND
WIF

DAVCO
WIF SENSOR
(1874)

34

K95-GF
18WH

37

K95W
18TN

W/ RAYCOR FUEL /
WATER SEPARATOR

RAYCOR
WIF SENSOR
(1874B)

K95-GF
18WH

K95W
18TN

AFTERTREATMENT
SENSOR
(6720)
EGDP GND

CHK

DLV1

CHANGE

DATE

28APR10

K95-GD
18WH

41

REVISED 6033;CIRC

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

K95R COLOR WAS WH.

Figure 106

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

010

Electronic Engine Controls, IBB Engines (Cont.)

106
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 11

ELECTRONIC ENGINES (CHAPTER 7)

7.11. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 11


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (IBB ENGINE)


(CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ECM 1
(6018)

GROUND

K92C16
14WH

GROUND

K92BA16
14WH

GROUND

BATTERY

K92B16
14WH

K92A16
14WH
K14G
14RD

GROUND
ADAPTER
(6704A)
CH3_27
ECM FUSE
B
A

K14J
10RD

K14AF
10RD

ECM BATTERY
FEED
(1027)

K14H
14RD

30A

K14HA
14RD
K14K
14RD

BATTERY

K14L
18RD

TIMER

19

BATTERY

K14KA
14RD

K14M
14RD

K92D16
14WH

GROUND

K10-GJ
16WH

GROUND

K10-GK
16WH

ECM 2
(6019)

BATTERY
GROUND

ENGINE SENSOR
INTERFACE
(6033)

BATTERY

BATTERY

K14F
18RD

K14FA
18RD

GROUND
ADAPTER
(6704A)
CH3_27

K10WH1
12WH

ENGINE / IP
(1702-42)

FUSE F5-L
(1014)
A97S
14PL

K97VT1
12VT

B3

A3

(A13FA)

15A

IGNITION
RELAY #3
(1012 / 1014)
CH3_05

VSS
(7600)
VSS-L

13

VSS-H

12

K47A
18GY

K47
18GY

W/ MANUAL TRANSMISSION

CHK

DLV1

DATE

28APR10

CHANGE

REV

RMVD CIRC K10-GL,

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

K92#125,K14FB;CIRC K14J WAS K14S.

Figure 107

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058181

SHEET

011

Electronic Engine Controls, IBB Engines (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
107

ELECTRONIC ENGINES (CHAPTER 7)

ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12

7.12. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 7

ELECTRONIC ENGINE CONTROLS - V8 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ENGINE ECM
(6020M)

J1708 (+)

ENGINE / IP
(1702)

K3A(+)
18DKBL

32

J1708 (-)

IGNITION
KEY POWER

31

K3A(-)
18GY

97

K97UB
18PL
ENGINE /
MELROSE
(6011)
CH7_14

35

A3AA(+)
18DKBL

36

37

K97NA
10PL

J1708
PUBLIC (+) / (-)
(1660 / 1661)
CH3_09

A3AA(-)
18GY

A97UA
16PL

FUSE F1-A (1010)


E1
F1
5A
FUSE F10-A(1019)
E1
F1

A97Z
10VT

5A

KEY SWITCH
CH3_05

A13F
18PK

FAN RELAY
(1015)
CH6_01

A23
18TN

IP / DCM
(1800)

APS SIGNAL
GND

23

K97B
18PL

28

72

K99B
18PL

5V REF

25

K97C
18PL

IDLE
VALIDATION
SWITCH

67

K97FU
18PL

MAT

47

K97WC
18PL

INJ_E_R

MAF_RTN

INJ_D_R

EGRVP

B97P
18PL

B5

B99W
18PL

C6
A97M
18PL
ENG ECM BODY
BUILDER (7207M)

75

77

K46B
18GY

K47B
18GY
K97AR
18PL

K97CB
18PL
K97CC
18PL

13

ENG SPEEDO SIGNAL


(1945)
A47T
18GY

68

K97FV
18PL

46

K97WA
18PL

10

34

K97XC
18PL
K99F
18PL

11

74

B99E
18PL

K46A
18GY

92

B99U
18PL

B6

A97WC
18PL

38

K47T
18GY

89

C5

A97M
18PL

32

A
B99V
18PL

A97C
18PL

33

K97M
18PL

79
CAN1H

22

B97Y
18PL

C4

A99B
18PL

30

SIG_RTNI_2

B4

A97B
18PL

ACCELERATOR
POSITION
SIGNAL

ACCELERATOR
PEDAL MODULE
(1804)

12

ENG ECM BODY


BUILDER 2 (7208M)
TBVC

MAP

CHK

DLV1

DATE

28APR10

41

K97EW
18PL

35

K97SE
18PL

K97T
18PL

CHANGE

INITIAL RELEASE.

1
2

ENGINE / MELROSE
(6011)
CH7_14

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

62476L

Figure 108

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20NOV09

PART NO.

AE08058181

SHEET

012

Electronic Engine Controls, V8 Engines

108
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 13

ELECTRONIC ENGINES (CHAPTER 7)

7.13. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 13


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

XMSN CONTROL
MODULE
(7150 / 7151)

ECM
(6020M)

EGRTCL

K92#141
18TN

60

41
MANUAL SPEED SENSOR
(7601M / 7611)

W/ MANUAL XMSN

ECT

K47A
18GY

48

XMSN CONTROL
MODULE
(7151)

K47
18GY
K47#125
18TN
IAT

25

SPEEDO
METER

K47#125
18TN

K47B125
18TN

69

NEUTRAL
START

K47C125
18TN

SPEEDO
METER

W/ WTEC XMSN

ALLISON 3 / 4000
VIW A ALLISON
1 / 2000 VIW C
(7205M)
TCM
(7150)

K47A125
18TN

25

85

87A

ECM MAIN
POWER RELAY
(6022)

87

30

86
INJ_H_D

MAP

K97XB
16VT

K14KA
18RD

98

K97T
18PL

K34AA
18TN

ENGINE / MELROSE
(6011)
CH7_14

K97N
10PL

K97JC
18PL

63

SPEEDO
METER

K97XA
10PL

ENGINE / MELROSE
(6011)
LOW COOLANT SENSOR
CH7_14
(6400)
A

LOW COOLANT
SENSOR

GND2

ZERO VOLT
REFERENCE
(6747)

K34-GG
18WH

K9E
18GY
ENG / IP
(1702-2)

CHK

DLV1

DATE

28APR10

CHANGE

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

62476L

Figure 109

J
BODY
CONTROLLER #J5
(1602)

A9AA
18GY

A9E
20GY

E5

ZVR

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

02DEC09

PART NO.

AE08058181

SHEET

013

Electronic Engine Controls, V8 Engines

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
109

ELECTRONIC ENGINES (CHAPTER 7)

ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 14

7.14. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 14


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ENGINE / MELROSE
(6011)

SIG_RTNI_2

CKP-

FVCV

ECM
(6020M)
CH7_12,13

K97T
18PL

ENGINE LEFT
SIDE BLOCK
GROUND
(6304A)
IP / ENGINE
K19-GP
(1702)
12GY

K19-GM
14GY

K19BA
14GY

K19B
12GY

16

K97NC
14PL

K97NB
10PL

34

ECM MAIN
POWER RELAY
(6022)
CH7_13

K97D
16PL

ENGINE / IP
(1702)
CH7_12
(6405)

K97NA
10PL

K97D
16PL

K59A
18GY

FUEL
COOLER
SOLENOID

ECM
(6020M)

14
K97ND
16PL
K97NE
16PL
K97NF
16PL

MAP

K97-GH
14WH

K97-GK
18WH

83
84

85

87

K97-GL
18WH

86

K97-GM
18WH

88

K14KA
18RD

98

K97X
8VT

K97AA
10RD

BATTERY

BTRY ECM
POSITIVE
(9261)
N14BC
10RD

K97-GN
8WH
CHK

DATE

CHANGE

REV

CNA1 30SEP10 ADDED:CIRC K97D, K59A;B

REFERENCE

68076W

ENG ECM FUSE


(9258)
B
A

N14BD
10RD
ECM
NEGATIVE
(6260-C)
K97-GP
N14-GB
10WH
10WH
DRAWN

310615
RELEASE NO.

REF 6405.

RMVD

CIR K37B.

Figure 110

62476L

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

02DEC09

PART NO.

AE08058181

SHEET

014

Electronic Engine Controls, V8 Engines

110
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 15

ELECTRONIC ENGINES (CHAPTER 7)

7.15. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 15


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)

NAVISTAR, INC.

ECM
(6020M)

VREF1_1

EGT1 SENSOR BLACK


(6260)

K95KK
18TN

EGT1

K95F4
18TN

SIG GND

ZERO VOLT
REFERENCE
ADAPTER
(6747)

K95NN
18TN

ENGINE / IP
(1702-2)

73

K95JJ
18TN

K95F3
18TN

EGT2

SIG GND

A9AA
18GY

EOP

EXHAUST DELTA P
SENSOR
(6263)
K95F1
18TN

K95A1
18TN
VREF1_2

K9E
18GY
A9E
20GY

EGT2 SENSOR
LIGHT GREY
(6261)

SIG
GND

26

K95JT
18TN

5V REF

51

K95HH
18TN

DELTA P

BODY
CONTROLLER# J2
(1604)

E5

ZVR

EGT3 SENSOR
DARK GREY
(6262)

SIG_RTN1_1 29

CHK

DATE

CHANGE

REV

CNA1 30SEP10 CONN 6020M: CAV 7 WAS B

REFERENCE

68076W

K95F2
18TN

SIG GND

K95LL
18TN

EGT3

DRAWN

310615
RELEASE NO.

27, 29 WAS 7, 73 WAS 30.

Figure 111

62476L

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03DEC09

PART NO.

AE08058181

SHEET

015

Electronic Engine Controls, V8 Engines

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
111

ELECTRONIC ENGINES (CHAPTER 7)

ENGINE ECM POWER V8 ENGINE, P. 16

7.16. ENGINE ECM POWER V8 ENGINE, P. 16


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ENGINE ECM POWER - V8 ENGINE

NAVISTAR, INC.

FUEL HEATER
RELAY
(1018)
CH10_22

ENGINE / MELROSE
(6011)
CH7_14

A37B
18TN

A13FP
18PK

D4

D3

85
AIR CHARGE
RELAY
(1020)

87A

87

30

86
C4

A37A
20TN

ECM
(6020M)

ENGINE / IP
(1702)
K37A
20TN

20

A14
8RD

EP

BATTERY FEED
CH3_01

A14JT
20RD

C3

B4
FUSE F8-H
(1017)

25A
A4
A14PD
10RD

CHK

DLV1

DATE

28APR10

CHANGE

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

310775
RELEASE NO.

62476L

Figure 112

A14P
10RD

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

11DEC09

PART NO.

AE08058181

SHEET

016

Engine ECM Power V8 Engine

112
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRONIC ENGINE CONTROLS I6 ENGINE, P. 17

ELECTRONIC ENGINES (CHAPTER 7)

7.17. ELECTRONIC ENGINE CONTROLS I6 ENGINE, P. 17


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)

NAVISTAR, INC.

ENGINE DCU
(6340)CH7_17

GND

K97KB-G
16WH

GND

K97KC-G
16WH

GND

K97KD-G
16WH

GND

K97KE-G
16WH

GND

K97KF-G
16WH

PWR

K97KB
16PL

PWR

K97KC
16PL

PWR

K97KD
16PL

PWR

K97KE
16PL

CAN_H_2

14

K5AB(+)
20YL

K5AA(+)
18YL

J1939 H CH3_15

CAN_L_2

15

K5AB(-)
20LTGN

K5AA(-)
18GN

J1939 L CH3_15

IGN

52

TO ECM
GND
CH7_01

K97-G5
14WH

ENGINE DCU
POSITIVE FEED
(9270)
A

K97K
10RD

ECM IGN
CH7_01

K97KF
20PL

ENGINE/MELROSE
(6011)

ENGINE DCU
SIGNAL (6341)

10

K97KM
20PL

10

ADV L

30

K97KL
20PL

ADV H

21

K97KK
20PL

AFP1 GND

22

K97KG
20PL

AFT

A14JT
16RD

23

K97KH
20PL

11

K97KT
20PL

19

ASV L

31

K97KS
20PL

18

ASV H

41

K97KP
20PL

16

AFP2 GND

42

K97KR
20PL

17

AFP2

43

K97KN
20PL

15

AFP2 VREF

80

K97KJ
20PL

AFP1 VREF

FUEL
PUMP
RELAY
(1020) 87A

DATE

FUEL HEATER
RELAY (1018)
CH10_22

D4

C4

86

30

87
85

20

C3

D3

A37A
16TN

FUEL PUMP
(4060)

AFP1
FUEL PUMP
POWER

ECM
(6020M)

CHK

FUSE F10-D
(1019)
CH3_03

A13FP
18PK

K97KV
16PL

FUEL
PUMP
CNTRL

DCU
FUSE
(9269)
CH7_01

N97A
10RD

76

K97KU
18PL

CHANGE

CNA1 30SEP10 INITIAL RELEASE.

A37B
16TN

REV

REFERENCE

68076W

DRAWN

RELEASE NO.

68076W

Figure 113

NAME

U00LXD2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

16JUL10

PART NO.

AE08058181

SHEET

017

Electronic Engine Controls I6 Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
113

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER


8)
8.1. IP/GAUGES, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 8

IP / GAUGES

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INSTRUMENT PANEL GAUGES

WARN
LIGHT

GAUGE
RPM (TACH)

NO

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

NO

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

FUEL

YES

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

VOLT

YES

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

MPH/KPH (SPD)

SENSOR
LOCATION

SIGNAL PATH

ENGINE
TRANSMISSION
FUEL TANK
-

AIR 1 (PRES)

YES

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

INSIDE CAB-DASH
PNL

AIR 2 (PRES)

YES

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

STEERING COL
AREA

YES

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

ENGINE

ENG OIL (TEMP)

YES

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

ENGINE

OIL (PRES)

YES

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

TRANS (TEMP)

YES

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

TRANSMISSION

NO

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

FWD CHASSIS

YES

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

WATER (TEMP)

AIR APPLICATION
REAR AXLE TEMP

ENGINE

AXLE

NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND ARE LOCATED IN THE GAUGE

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

NAME

300647
RELEASE NO.

61229V

Figure 114

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058182

SHEET

001

IP/Gauges

114
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

WARNING LIGHT LIST, P. 2

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

8.2. WARNING LIGHT LIST, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

WARNING LIGHTS LIST

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP WARNING LIGHTS
WARNING LIGHT
TITLE

CHK

DLV1

SIGNAL PATH

SENSOR LOCATION

RANGE INHIBITED

TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER

FUEL FILTER

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

ENGINE
(YELLOW LED)

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

ENGINE
(RED LED)

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

BRAKE PRESSURE (O)

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

BRAKE FLUID

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

TRAC CTRL

TRUCK ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER

CHECK TRANS

TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER

TRAILER ABS

TRLR ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER

WASHER FLUID

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

WASHER BOTTLE

(LEFT TURN)

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

TURN SIG SW

AIR BAG

DISCRETE NOT ON DATA BUS

WATER IN FUEL

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

COOLANT LEVEL

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

CHECK ELECT SYS

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

PARK (P)

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

CRUISE

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

ABS

TRUCK CTRLR / DRIVE TRAIN J1939 / CLUSTER

(RIGHT TURN)

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

WAIT TO START

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

FASTEN BELTS

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

(HIGH BEAM IND)

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

COLD AMB PROT

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

RETARD OVERHEAT

TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER

CHECK AC

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

AUTO NEUTRAL

DISCRETE NOT ON DATA BUS

ALTERNATOR

DISCRETE NOT ON DATA BUS

PTO/THROTTLE

SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

OPTIMIZED IDLE

DISCRETE NOT ON DATA BUS

SNOW VALVE

DISCRETE NOT ON DATA BUS

SNOW VALVE

FR AXLE DIFF LOCK

DISCRETE NOT ON DATA BUS

FWD RR AXLE

RR AXLE DIFF LOCK

DISCRETE NOT ON DATA BUS

RR RR AXLE

MESSAGE WAIT

DISCRETE NOT ON DATA BUS

PTO

DISCRETE NOT ON DATA BUS

CONVERTER TEMP

DISCRETE NOT ON DATA BUS

TOUCH LOC RELEASE

DISCRETE NOT ON DATA BUS

PARK FLUID

SYSTEM CTRLR/DRIVE TRAIN

FR AXLE ENGAGED

DISCRETE NOT ON DATA BUS

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300647
RELEASE NO.

61229V

Figure 115

FUEL FILTER

SWITCH
BRK RESERVOIR

FUEL FILTER
SURGE TANK

SWITCH

TRANSMISSION

SWITCH

TRANSFER CASE

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

28APR09

AE08058182

SHEET

002

Warning Light List

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
115

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)


CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3

WARNING LIGHTS

8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS


CONTROLLER, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

WARNING LIGHTS CONTROLLED BY ENGINE,


TRANSMISSION, ABS CONTROLLER

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE,TRANSMISSION,


OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITS
THAT CAN BE OR NEEDS TO BE SHOWN:
DO NOT SHIFT
ENGINE (YELLOW LENS)
ENGINE (RED LENS)
TRAC CTRL
CHECK TRANS
TRAILER ABS
CHECK ELECTR SYS
ABS
WAIT TO START
RETARD OVERHEAT
AUTO NEUTRAL
OPTIMIZED IDLE

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300647
RELEASE NO.

61229V

Figure 116

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058182

SHEET

003

Warning Lights Controlled by Engine, Transmission, ABS Controller

116
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMP
GAUGE CIRCUITS, P. 4
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,


VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,


VOLTMETER & WATER TEMP GAUGE CIRCUITS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER


DIAGNOSTICS MANUAL EGES-175 (DT466E), EGES-190 (T444E), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUIT FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300647
RELEASE NO.

61229V

Figure 117

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058182

SHEET

004

Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water Temp
Gauge Circuits

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
117

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)


WARNING LIGHTS GAUGE CLUSTER, P. 5

IP/GAUGES AND

8.5. IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER

NAVISTAR, INC.

BATTERY
FEED
CH3_01,29

CLUSTER CONNECTOR
(1500)

IGNITION
RELAY #1
(1011 / 1013)
CH3_06

FUSE F2-G (1011)


BATTERY

A28
16TN

D3

C3

A14PA
12RD

A14P
8RD

A14
6RD

DIMR OUT1
PANEL LT

(A13FC)

15A

REAR TURNS
PANEL ADAPTER
(1625) CH9_15

A62
18DKBL

A4

A62B
18DKBL

IGNITION

A28A
18TN

PANEL LIGHT FEED


(1002) CH9_15

A13FC
12PK

DIMR OUT2
PANEL LT

FUSE F4-L (1013)


B3

A3
10A

GROUND

A11-GS
12WH

A28-G
16WH

LEFT SIDE
CAB GND
(1005)

AUX TRLR
SOCKET SW
(DIN1)

A72CA
18OR

AUX TRLR
SOCKET SW
(DIN2)

10

A72D
18OR

HEADLIGHT
ENABLE

14

AUX TRAILER
SOCKET SWITCH
CONNECTOR
(1110)
CH10_15

BODY CONTROLLER #J5


(1602)

A52C
20YL

HEAD LIGHT
ENABLE
HLE

E11

FWD / CENTER HVAC


TEMP SENDER / AC REMOTE
(6003 / 6005)

IP / FWD CHASSIS
(1700)
25
ZVR

M110AD
18GY

A110AD
18GY

2
2

CLUSTER CONNECTOR
(1501)
1

16
OUTSIDE
TEMP
(AIN3)

AUX TRLR
SOCKET SW
(ZVR)

CHK

DLV1

DATE

28APR10

A41
18GY

A110C
18GY

CHANGE

RVSD 1602,6003/6005,

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

1005 TITLES;A11-GS WAS 10 GA.

Figure 118

M41
18GY

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058182

SHEET

005

IP/Gauges and Warning Lights Gauge Cluster

118
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

AIR PRESSURE INPUT CIRCUIT, P. 6


WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

GAUGES WITH AND

8.6. AIR PRESSURE INPUT CIRCUIT, P. 6


ELECTRICAL CIRCUITCHAPTER
DIAGRAM

NAVISTAR, INC

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

AIR PRESSURE INPUT CIRCUIT

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

PRIMARY AIR
TRANSDUCER
(1811)
B9VC
18GY

A9V
18GY

B9VF
18GY

A9AA
18GY

E5

B9V
18GY

#B6HB
18GY

ZVR

A4

B9VE
18GY

IP / DCM
(1800)

BODY
CONTROLLER#J5
(1602)

SECONDARY AIR
TRANSDUCER
(1812)
A

*B6H
18GY
B3
E4

+5V OUTPUT
SSOUT

E8

A6
18GY

#B6H
18GY

B6HA
18GY
C

A6H
18GY

BODY
CONTROLLER#J3
(1600)

B6HC
18GY

+5V OUTPUT
SSOUT

BRAKE SYSTEM
KNEELING BUS

PRIMARY AIR
PRESSURE
AIN2

B2

SECONDARY AIR
PRESSURE
AIN3

B3

AIR APPLICATION
TRANSDUCER
(1822)

C12

A40
18GY

B40
18GY
B2

B40A
18GY

A40A
18GY
C2

BRAKE
APPLICATION B14
PRESSURE
AIN15

A40B
18GY

B40F
18GY
* W/ HYD & AIR PARK BRAKE
# W/ AIR BRAKE

WITH HYDRAULIC BRAKES


ZERO VOLT REFERENCE
(1620)
A

BODY CONTROLLER#J5
(1602)

A9Z
18GY

E3

BODY
CONTROLLER#J5
(1602)

BODY
CONTROLLER#J3
(1600)

CHK

DATE

A9A
18GY

A6A
18GY

+5V OUTPUT
E8
SSOUT

PRIMARY AIR
PRESSURE
AIN2

CHANGE

IP / FORWARD
CHASSIS
(1700)

ZVR

27

AIR COMPRESSOR
HYD BRAKES
(8505)
M9A
18GY

28
M6A
18GY

29
A40
18GY

B2

REV

MEF2 22JUN10 REMOVED CONN 1009 AND B

REFERENCE

67657R

DRAWN

300474
RELEASE NO.

CIRCUIT B40G.

61229V

Figure 119

C
M40
18GY

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09APR09

PART NO.

AE08058182

SHEET

006

Air Pressure Input Circuit

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
119

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)


TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7

AXLE

8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7


ELECTRICAL CIRCUIT DIAGRAM CHAPTER

NAVISTAR, INC

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AXLE TEMPERATURE, GAUGE INPUT CIRCUIT

NAVISTAR, INC.

REAR REAR AXLE


TEMP SENSOR
(9812)

R9C
18GY

R9
18GY
W/ REAR AXLE TEMP

R32
18TN

FORWARD REAR AXLE


TEMP SENSOR
(9811)
2

R9A
18GY

1
R9B
18GY

R32A
18TN
R70
18OR

CENTER / REAR CHASSIS


(9800)

11

N32A
18TN

N32
18TN

N9H
18GY

R68
18BN

N9F
18GY

BLACKOUT
LIGHTING
(9720)

BODY
CONTROLLER #J3
(1600)

CENTER CHASSIS / IP
(1701)
ISOLATED GROUND
ADAPTER
(8802)

43

44

A32A
18TN

B10

A32
18TN

B11

FRONT AXLE
OIL TEMP
AIN11
REAR AXLE
OIL TEMP
AIN12

BODY CONTROLLER #J5


(1602)

CHK

DLV1

DATE

28APR10

CENTER CHASSIS / IP
(1701-13)
A9
18GY

N9
16GY

CHANGE

CAV FOR R/D 9720 WAS

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

B AND G.

61229V

Figure 120

A9B
18GY

E7

ZVR

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058182

SHEET

007

Axle Temperature, Gauge Input Circuit

120
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8


WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

GAUGES WITH AND

8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 8

FUEL GAUGE CIRCUITRY (SINGLE TANK)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BODY CONTROLLER #J3


(1600)

FUEL SNSR
SIGNAL 1
DRAW TANK
FUEL SNSR
SIGNAL 2
STORAGE TANK

B8

A36A
18TN

B9

A36B
18TN

SENSOR RESISTANCE
FULL - 29 TO 37 OHMS
EMPTY - 234 TO 246 OHMS

LEFT FUEL
STORAGE TANK
LEVEL SENSOR
(9100)

29

IP / CENTER
CHASSIS
(1701)

27

RIGHT FUEL
DRAW TANK
LEVEL SENSOR
(9101)
A

N36A
18TN

N36B
18TN
N9A
18GY

N9A
16GY

AF MOUNTED
LEFT FUEL
STORAGE TANK
LEVEL SENSOR
(9100)

N9B
16GY

REAR / CENTER
CHASSIS
(9800)
5

A
R36
18TN

10

R9D
18GY

N9B
18GY

RH - HDD RIGHT
DRAW TANK
FUEL LEVEL SENSOR
(9103)

N36A
18TN

N36A
18TN
W/ SINGLE
TANK
N9R
18GY

N9G
16GY

N9R
18GY

W/ DUAL
TANK

CENTER CHASSIS / IP
(1701 - 13)

A9B
18GY

E7

ZVR

N9
16GY

A9
18GY

BODY CONTROLLER #J5


(1602)

ISOLATED GROUND
ADAPTER
(8802)

CHK

DLV1

CHANGE

DATE

28APR10

ADDED CIRC N9A & CIRC

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

N9B WAS PT9B.

61229V

Figure 121

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058182

SHEET

008

Fuel Gauge Circuitry (Single Tank)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
121

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)


LOCK WARNING LAMPS, P. 9

DIFFERENTIAL

8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 8

DIFFERENTIAL LOCK WARNING LAMPS

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

IGNITION RELAY #1
(1011 / 1013)
CH3_06

(A13FC)

R49A
18GY

R49-GA
18WH

R49-GA
18WH

CENTER CHASSIS / IP
(1701)

A3

LEFT BANK OPTIONAL


WARNING LIGHTS
(1511)

45

N49A
18GY

10A

REAR / CENTER
CHASSIS
(9800)

RR AXLE
DIFF LOCK

A49A
18GY

N49-G
18WH

A13B
18PK

REAR REAR AXLE DIFF


LOCK WARNING LIGHT
(9815)

FUSE F4-G (1013)


D3
C3

A13FC
12PK

A4

A13BG
18PK

R10-GB
18WH

R49-G
18WH

R49
18GY

A13BD
18PK
7

50

FR AXLE
DIFF LOCK

A49
18GY

N49
18GY

FRONT REAR AXLE DIFF


LOCK WARNING LIGHT
(9814)

CHASSIS GROUND
ADAPTER
(8809)

N11-GB
12WH

LEFT SIDE DASH MOUNTED


DUAL POST GROUND PLATE
(9717B)

CHK

DLV1

DATE

28APR10

CHANGE

ADDED R/D 9717B.

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

61229V

Figure 122

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/75


DATE

08APR09

PART NO.

AE08058182

SHEET

009

Differential Lock Warning Lamps

122
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

PARK BRAKE SWITCH HYDRAULIC, P. 10


WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

GAUGES WITH AND

8.10. PARK BRAKE SWITCH HYDRAULIC, P. 10


NAVISTAR, INC

ELECTRICAL CIRCUIT CHAPTER


DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

PARK BRAKE SWITCH HYDRAULIC

NAVISTAR, INC.

W/ HYDRAULIC BRAKES

PARK BRAKE
(1815)

A4

B7

A9AA
20GY

A44A
16GY

A9V
18GY

DCM / IP
(1800)

B9V
18GY

B44BB
18WH

BLK1
18BK

WHITE
18WH

A12

E5

PARK BRAKE
SWITCH DIN3

ZVR

BODY
CONTROLLER J3
(1600)

CHK

DATE

CHANGE

REV

MEF2 22JUN10 REVISED AND REDRAWN.

REFERENCE

67657R

DRAWN

310615
RELEASE NO.

61229V

Figure 123

BODY
CONTROLLER #J5
(1602)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058182

SHEET

010

Park Brake Switch Hydraulic

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
123

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)


AND WARNING LIGHTS AMMETER, P. 11

GAUGES

8.11. GAUGES AND WARNING LIGHTS AMMETER, P. 11


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

GAUGES & WARNING LIGHTS - AMMETER

NAVISTAR, INC.

BATTERY
FEED
CH3_01

PAM
(4087)
FUSE F2-H (1011)
6

D4

A26D
18TN

C4

IP / ENGINE
(4060)

11

AMMETER CONN
(6333-A)
K26A
10TN

A26A
18TN

A14
6RD

A14T
8RD

A14TA
12RD

10A

K26A
18TN

STARTER
GROUND

10

A26B
18TN

K26B
18TN

ENGINE HARNESS
AMMETER
SENSE
(6332-A)

BATTERY
AMMETER
SENSE
N26B
14TN

N26B
10TN
BATTERY
NEGATIVE
POST

W/ I6 & V8 ENGINE

CLUSTER CONNECTOR
(1501)

12

A5RA(+)
18YL

A5P(+)
18YL

A5RJ(+)
18YL

A5RA(-)
18GN

A5P(-)
18GN

A5RJ(-)
18GN

A5D(+)
18YL

12

J1939+

A5D(-)
18GN

11

J1939-

A11-GPP
18WH

GROUND
ADAPTER
(1006)

A11-GKJ
6WH

A11-GD
10WH

LEFT SIDE
CAB GROUND
(4081)

CHK

DLV1

DATE

28APR10

CHANGE

RMVD IBB EFFECTS,7802;

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

RVSD 4081 TITLE;ADDED V8 ENG EFFECTS.

Figure 124

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24APR09

PART NO.

AE08058182

SHEET

011

Gauges and Warning Lights Ammeter

124
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12


WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

GAUGES WITH AND

8.12. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 8

FRONT AXLE ENGAGEMENT WARNING LAMP

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE F4-G
(1013)
IGNITION
RELAY #1
(1011 / 1013)
CH3_05

A4

A3

A13FC
12PK

(A13FC)

C3

D3

A13B
18PK

10A

LEFT BANK OPTIONAL


WARNING LIGHTS
(1511)
A13BE
18PK

FR AXLE
ENGAGED

TRANSFER CASE
SWITCH PIGTAIL
(9754B)

CENTER / IP
CHASSIS
(1701-65)

CHASSIS SOLENOID
GND ADAPTER
(8806)

A42
16GY

N42
16GY

N42-G
18WH

B
B

N11-GC
14WH

TRANSFER CASE
SWITCH PIGTAIL
(9754D)

CHASSIS GND
ADAPTER
(8807)

N42
16GY

A
N42-G
18WH

N42-G
16GY

C
C

N42-G
16GY
N11-GA
12WH

N/ LIFT AXLE

LEFT SIDE DASH MOUNTED


DUAL POST GROUND PLATE
(9717B)

CHK

DLV1

CHANGE

DATE

28APR10

REVISED 9717B TITLE;

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

ADDED 8806.

61229V

Figure 125

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058182

SHEET

012

Front Axle Engagement Warning Lamp

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
125

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)


LIGHTS RIGHT BANK OPTIONAL, P. 13

WARNING

8.13. WARNING LIGHTS RIGHT BANK OPTIONAL, P. 13


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

WARNING LIGHTS - RIGHT BANK - OPTIONAL

NAVISTAR, INC.

(1013)
A3
RIGHT BANK OPTIONAL
WARNING LIGHTS
(1510)

A4

A13FC
12PK

(A13FC)

IGNITION
RELAY #1
(1011 / 1013)
CH3_06

W/ RT SIDE WARNING
FUSE F4-G (1013)
D3

A13B
18PK

A13BH
18PK

A13B
18PK
N/ AUTO NEUTRAL
W/ RETARDER

A92RK
18TN

C3
10A

W/ BOTH RT
SIDE WARNING

QUALCOMM
OMNIVISION
(1919A)
A98F
18TN

QUALCOMM CONN POWER


(2701-A)
62QA
D62B
16LTGN
16DKBL

D98F
18TN

A62B
18DKBL

RETARDER RELAY
(1019)
CH11_24

QUALCOMM CONN POWER


(2703-F)
18GN

QUALCOMM
(1902 - F)

QUALCOMM CONN POWER


(2701F-C)

W/ QUALCOMM SATELLITE
COMMUNICATION SYSTEM

D62QA
16RD

A62B
18DKBL

MCT
CONNECTOR
F

MOBILE MAX
DISCRETE
(1243)

W/ MOBILEMAX SATELLITE

LIGHTS
/ RPM

12

MESSAGE
LIGHT

GROUND
ADAPTER
(1003)
11

A92-GS
18WH

TMCT
CONNECTOR

22GN
B

LIGHT

IMCT
CONNECTOR

N/ AUTO NEUTRAL W/ RETARDER

A92APA
18TN

AUTO NEUTRAL
LIGHT RELAY
(1019)
CH11_25

A92-GR
18WH

A11-GE
12WH

LEFT SIDE
CAB GND
(1004)

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 1004 TITLE.

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

61229V

Figure 126

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058182

SHEET

013

Warning Lights Right Bank Optional

126
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

WARNING LIGHTS LEFT BANK OPTIONAL, P. 14


WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

GAUGES WITH AND

8.14. WARNING LIGHTS LEFT BANK OPTIONAL, P. 14


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

WARNING LIGHTS - LEFT BANK - OPTIONAL

NAVISTAR, INC.

IGNITION
RELAY #3
(1012 / 1014)
CH3_05

W/ SWITCH-AUX ISO
TRAILER SOCKET

SNOWVALVE
(1107)
CH6_02

A49
18GY

DIFFERNTIAL LOCK
WARNING LIGHT
(9814)
FUSE F4-G
CH8_09
(1013)
D3
C3
A13B

A13BD
18PK

A13BG
18PK

A3

18PK
10A

A49A
18GY

A4

SNOWVALVE
(4120)
CH6_02
FRONT REAR AXLE

A23F
18TN

FRONT REAR
AXLE
DIFF LOCK

(A13FA)

A23M
18TN

FRONT REAR
AXLE
DIFF LOCK

G4

10A
ISO TRAILER SOCKET
(9783M) CH10_11

A13FC
12PK

REAR REAR
AXLE
DIFF LOCK

H4

A94AM
16GY
A94TA
12YL

(A13FC)

FUSE F5-D
(1014)

LEFT BANK OPTIONAL


WARNING LIGHTS
(1511)

SNOWVALVE

IGNITION
RELAY #1
(1011 / 1013)
CH3_05

A13BE
18PK

A42
16GY

FRONT AXLE
ENGAGEMENT
SENSOR
(9754)
A

N42
16GY

REAR REAR AXLE


DIFFERENTIAL
LOCK WARNING LIGHT
(9815)
CH8_09

IP / CENTER
CHASSIS
(1701-65)

CHASSIS GND
ADAPTER
(8806)

B
B

N42-G
18WH

N42-G
18WH

CHASSIS GND
ADAPTER
(8807)
N11-GC
12WH
N11-GA
12WH

N/ LIFT AXLE

LEFT SIDE DASH MOUNTED


DUAL POST GROUND PLATE
(9717B)

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 9717B TITLE;

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

ADDED CIRC A94AM,A94TA,N42-G.

Figure 127

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058182

SHEET

014

Warning Lights Left Bank Optional

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
127

GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

LOAD MONITORING, P. 15

8.15. LOAD MONITORING, P. 15


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AIN 2 (PRESSURE
SENSOR #2 )- FRONT

5 VOLT OUT

ZERO VOLT REFERENCE

AIN 1 (PRESSURE
SENSOR #1 )- REAR

CLUSTER CONN
(1501)

ZERO VOLT REFERENCE

LOAD MONITORING

NAVISTAR, INC.

CLUSTER CONN
(1500)

W/ REAR AXLE
LOAD INDICATING

CHK

DATE

28APR10

A106A
18GY

CHANGE

M110AD
18GY

M106A
18GY

M61
18GY

R9N
18GY

R6J
18GY

M110AB
18GY

6004 WAS 8601.

REAR LOAD
INDICATOR (6X4)
(9832)
REV

TEMP SENSOR
(6004)
CH10_48

OR

IP / FWD CHASSIS
(1700)

25

M110AA
18GY

REAR LOAD
INDICATOR (4X2)
(9830)

20

DLV1

N110B
18GY

N61B
18GY
R61D
18GY

R9M
18GY

R6H
18GY

R61C
18GY

19

CENTER /
REAR CHASSIS
(9775)

IP / CENTER
CHASSIS
(1701)

57

N106B
18GY

56

55

A110AD
18GY

A61
18GY

A106
18GY

A110B
18GY
A106B
18GY

A106B
18GY

A61B
18GY

W/ REAR AND FRONT


AXLE LOAD INDICATING

FRONT LOAD
INDICATOR
(8750)
REFERENCE

62476L

DRAWN

300647
RELEASE NO.

61229V

Figure 128

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

28APR09

AE08058182

SHEET

015

Load Monitoring

128
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 16


WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

GAUGES WITH AND

8.16. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 16
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

AIR PARK BRAKE & MANUAL TRANSMISSION


OIL TEMP GAUGE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

IP / ENGINE
(1702)

EATON XMSN OIL TEMP


(7700K)
1

A31
18TN

A9E
20GY

A9AA
18GY

E5

B7

MANUAL
XMSN OIL
TEMP
SENSOR
AIN8

13

K31F
18TN

K31
18TN

XMSN OIL TEMP SENSOR


(7703)

K31B
18TN

ZVR

BODY CONTROLLER #J3


(1600)

MANUAL TRANSMISSION OIL TEMP GAUGE

BODY CONTROLLER #J5


(1602)

K31E
16TN

K9AA
16GY

W/ MERITOR-G
& W/ I6 ENGINE

K9T
18GY

W/ IBB ENG

ZVR
(6702)
K9AAD
18GY

XMSN OIL TEMP SENSOR


(7700M)
1

W/ IBB ENG
A
K9AA
16GY
K9E
18GY

W/ MANUAL
XMSN
2

K9T
18GY

XMSN OIL TEMP SENSOR


(7702)

* N/ AC
** W/ AC

K9T
18GY

ZERO VOLT
REFERENCE
(6747)

W/ I6

AIR PARK BRAKE


BODY CONTROLLER #J3
(1600)

*B44BB
18WH

IP / DCM
(1800)

AIR PARK
BRAKE
A12
SWITCH
DIN13

PARK BRAKE
(1813)
#B44BB
18GY
C

B7
A44A
16GY

B9VD
18GY

BODY CONTROLLER #J5


(1602)

ZVR

A9AA
18GY

E5

A9V
18GY

A4

*WHITE
18WH

PARK
BRAKE
(1815)
A

*BLK1
18BK

B9V
18GY

* W/ HYD FULL POWER BRAKE & LEVER PARK


# W/ AIR BRAKE

CHK

DATE

CHANGE

MEF2 22JUN10 REMOVED CONN 1009;

REV

REFERENCE

67657R

DRAWN

310615
RELEASE NO.

CIRCUIT *B44BB COLOR WAS GY.

Figure 129

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

SHEET

AE08058182

016

Air Park Brake and Manual Transmission Oil Temp Gauge

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
129

LIGHTS (CHAPTER 9)

9. LIGHTS (CHAPTER 9)
9.1. BACK-UP LIGHTS N/ ALLISON TRANSMISSION, P. 1
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BACK-UP LIGHT - N/ ALLISON TRANSMISSION

NAVISTAR, INC.

LIFT AXLE
REVERSE RELAY
(1019)
CH10_30,36,
37,38

RIGHT FRONT
TURN SIGNAL
10A4

BODY CONTROLLER #J1


(1603)

A71D
180R

BODY
CONTROLLER #J5
(1602)
CH9_16

TURN SIGNAL
ADAPTER
(400)
M

CHASSIS
CONN
(9761)
CH10_33

BACK-UP MONITOR
CONNECTION
(9999)
CH4_28

W/ LIFT
AXLE

A57A
16OR

A71P
180R

IGNITION
RELAY #3
(1012 / 1014)
CH3_08

A71N
160R
N/ BODY BUILDER

(A13FA)

A67H
18GY

W/ BODY BUILDER
A71A
16OR

CHASSIS GND
ADAPTER
(8807)

A71A
16OR

A71BA
16OR

A71BB
16LTBL

10A

A71
16OR

A71AB
16OR

BODY
BUILDER
(4450M)
CH10_14

A71BB
16LTBL

CENTER /
REAR
1
CHASSIS
(9800)

N11-GA
12WH

1
N10-G
12WH

IP / CENTER
CHASSIS
73
(1701)

B4

A4

N71A
14OR

FUSE F5-M (1014)

BACK-UP
ALARM
(102 dBA)
12

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(9717B)

R71
14OR

R10-G
12WH

16BK
IP / ENGINE
(1702)

K71B
16OR
K71C
16OR

K71A
16OR

K71
16OR

K71A
16OR

K71B
16OR

W/ V8 ENGINE

W/ I6 ENGINE

16RD

LEFT TAIL
LIGHT
(71)

A
S71C
14LTBL
E

W/ IBB ENGINE

BACK-UP
LIGHT
SWITCH

RIGHT TAIL
LIGHT
(72)

BACK-UP
ALARM
(1808)

E
S10-GC
14WH

B
STOP,TAIL
& TURN
(9303)

SEE NOTE
BACK-UP LIGHT
NOTE:
W/ I6 ENGINE :(7502M,7500M,7500MA)
W/ IBB ENGINE :(7500W)
W/ V8 ENGINE :(7500M)

CHK

DATE

CHANGE

REV

CNA1 30SEP10 CIRC A71AB WAS A71A.

REFERENCE

68076W

DRAWN

310698
RELEASE NO.

61229V

Figure 130

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058183

SHEET

001

Back-Up Lights N/ Allison Transmission

130
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2

LIGHTS (CHAPTER 9)

9.2. BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BACK-UP LIGHT - W/ ALLISON TRANSMISSION

NAVISTAR, INC.

TURN SIGNAL
ADAPTER
(400)
M

A71D
18OR

BODY
CONTROLLER #J5
(1602) CH9_16

A71N
16OR

CHASSIS CONN
(9761) CH10_33
BACK-UP
MONITOR
CONNECTION
(9999) CH4_28

L
A67H
18GY
W/ LIFT AXLE
A71P
180R
W/ BACK-UP LIGHT
CENTER CHASSIS /
ALLISON
REAR CHASSIS
IP / CENTER
(9800)
CHASSIS
(1701)
1

A71A
16OR
A71A
16OR

A71BA
16OR

N71A
14OR

LIFT AXLE
REVERSE RELAY
(1019)
CH10_30,36,37,38

R71
14OR

STOP TAIL
& TURN
(9303)

R10-G
12WH

73

CHASSIS GROUND
ADAPTER
(8807)

A71AB
16OR

N11-GA
12WH

S10-GC
14WH

(71)

(72)

LEFT TAIL
LIGHT

RIGHT TAIL
LIGHT
BACK-UP
LIGHT

LEFT SIDE DASH MOUNTED


DUAL POST GROUND PLATE
(9717B)

I6 / V8 TCM W/ LCT
(7151)
I6 / V8 TCM W/ WTEC
(7150)
IBBE TCM
(7150)

IP / ENGINE
(1702-7)

D1

85

K92#165
18TN

A92#165
18TN

D2

S71C
14LTBL

N10-G
12WH

BACK-UP
ALARM
(1808)

BODY
BUILDER
(4450M)
CH10_14

A71BB
16LTBL

16BK

16RD

12

A71BB
16LTBL

BACK-UP
ALARM
(102 DBA)

87A

65

REVERSE
WARNING

XMSN MODULE #1
(1501)

BACK-UP LAMP
RELAY
(1010)

K92#165
18TN

87

17
XMSN MODULE #2
(1502)

30

86
C1

FUSE F5-M
(1014)
A4
B4
A71
(A13FA)
16OR
10A

C2
A71C
18OR

CHK

DATE

CHANGE

REV

CNA1 30SEP10 CIRC A71AB WAS A71A.

REFERENCE

68076W

K92#165
18TN
IGNITION
RELAY #3
(1012 / 1014)
CH3_08

DRAWN

310698
RELEASE NO.

61229V

Figure 131

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058183

SHEET

002

Back-Up Lights W/ Allison Transmission

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
131

LIGHTS (CHAPTER 9)
CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P. 3

LIGHT SYSTEMS

9.3. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

TURN SIGNAL
ADAPTER
(400)

BODY CONTROLLER#J1
(1603)

N/ VORAD
A57A
16OR

RIGHT FRONT
TURN SIGNAL
10A4

A
A57AB
16OR

A57A
16OR

W/ VORAD

A57NA
18OR

A57AC
16OR

VORAD CPU CONN


(1227M)
CH4_25

VS-400
SIDE DISPLAY
(1942F)

RIGHT FRONT
MARKER & TURN LIGHT (8000) /
SNOWPLOW HARNESS
CONNECTOR (8102)
CH9_04,14

A57D
16OR
C

A57BC
16LTGN

A56A
16OR

BODY
CONTROLLER#J1
(1603)

LEFT FRONT
TURN SIGNAL
10A3

A56BC
16YL

A71A
16OR

BACK-UP LIGHT SWITCH /


BACK-UP LIGHT RELAY (1010)
CH9_01,02

A71A
16OR
A71BA
16OR

STOP , TAIL & TURN LIGHTS


(9303)
CH9_05

A71A
16OR

W/ BODY
BUILDER

BODY BUILDER TURN / STOP


(4450BM)/(4460M)
CH10_14
LEFT FRONT
MARKER & TURN LIGHT (8801) /
SNOWPLOW HARNESS CONNECTOR (8102)
CH9_04,14
BODY BUILDER TURN / STOP
(4450BM)/(4460M)
CH10_14

A56D
16OR

N/ BODY BUILDER
K

CHAPTER 9

LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,


TURN & STOP LIGHTS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY BUILDER CONNECTION


(4460BM)
CH10_14

A71BB
16LTBL

A67H
18GY

BACK-UP MONITOR CONNECTION


(9999)
CH4_28

A71N
16OR

CHASSIS CONNECTOR
(9761)
CH10_33
LIFT AXLE REVERSE RELAY
(1019)
CH10_30,36,37,38

A71P
18OR

W/ AIR SHIELD LIGHT


IP / AUX ROOF
(2021)
CH4_30

A58C
18BN
A68
16BN

BODY
CONTROLLER#J2
(1604)

TAIL LIGHTS
10A18

A54D
18BN

A68A
16BN

A68
16BN
W/ TAIL LIGHT
STANDARD

CHK

DATE

18SEP09

CHANGE

INITIAL RELEASE.

A58DB
18BN

PASSENGER POWER MIRROR


(3003) CH4_09

A58T
18BN

CLEARANCE LIGHT
(345) CH9_06

A54B
16BN

REV

REFERENCE

61229V

DRAWN

300474
RELEASE NO.

61229V

Figure 132

DRIVER POWER MIRROR


(3000) CH4_09

BASE 1
ADAPTER
(1623)

DLV1

RADIO
(1300)
CH4_33

A58DA
18BN

A58
16BN

PARK MARKER
CLEARANCE
IDENTIFICATION
LAMP
10A17

STOP,TAIL & TURN LIGHTS


(9303)
CH9_05

LEFT & RIGHT FRONT MARKER &


TURN LIGHT /
SNOWPLOW HARNESS CONNECTOR
(8102)
CH9_04,14

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07APR09

PART NO.

AE08058183

SHEET

003

Light Systems Clearance, Marker, Park, Tail, Turn and Stop Lights

132
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.), P. 4 LIGHTS
(CHAPTER 9)

9.4. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 4
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 9

LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,


TURN & STOP LIGHTS (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

GROUND
ADAPTER#01
(8800 / 8803)

M11-GD
12WH

LEFT FRONT
MARKER & TURN
LIGHT

M54-GB
16WH

M54-GA
16WH

RIGHT GUIDE
POST LIGHT

PARK LIGHT

(8150)

RIGHT
FENDER
TURN LIGHT

M54H
16BN

N56BB
16YL

M54B
14BN

M54D
14BN

FORWARD / IP
CHASSIS
(1700)

14

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND STUD
(4307)

REAR TURNS
PANEL ADAPTER
(1625)

A57B
16OR

BASE 1
ADAPTER PACK
(1623)
CH9_03

TURN SIGNAL ADAPTER


(400)
CH9_03

A57J
16OR

A56D
16OR

A56B
16OR

A56J
16OR

A57D
16OR

RIGHT REAR
M TURN SIGNAL
10A7

A57
16OR

15
A54B
16BN

BODY
CONTROLLER #J1
(1603)

A56
16OR

A57C
16OR

A56BB
16YL

A56C
16OR

A57BB
16LTGN

M11-G
12WH

M56B
16OR

LEFT REAR
D TURN SIGNAL
10A6

M11-G
12WH
LEFT SIDE DASH MTD
DUAL POST GND STUD
(4307)
M54C
14BN

IP / CENTER
CHASSIS
(1701)

12

M11-GA
14WH
M11-GB
14WH

N57BB
16LTGN

63

(8000)

BODY BUILDER
(4450M)
C

(8151)

M57B
16OR

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND STUD
(4307)

M54J
16BN

LEFT FENDER
TURN LIGHT

M11-G
12WH

RIGHT FRONT
MARKER &
TURN LIGHT

LEFT
GUIDE
POST
LIGHT

TURN LIGHT

(8001)

CH9_05

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 4307 TITLE.

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

61229V

Figure 133

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07APR09

PART NO.

AE08058183

SHEET

004

Light Systems Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
133

LIGHTS (CHAPTER 9)
CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.), P. 5

LIGHT SYSTEMS

9.5. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 5
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 9

LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,


TURN & STOP LIGHTS (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CH9_04

CH9_03

A57J
16OR

A56J
16OR

28

30

N56J
16OR

N57
14OR

N71A
14OR

N68
14BN

A57
16OR

A71A
16OR

N56
14OR

IP /
CENTER
CHASSIS
(1701)

A68
16BN

A56
16OR

CH9_04

CHASSIS GND
ADAPTER
(8807)

(9315)

R57
14OR

R71
14OR

N11-GA
12WH

12

R10-G
12WH

R68
14BN

N10-G
12WH

N57J
16OR

N10-GC
16WH

R56
14OR

CENTER / REAR
CHASSIS
(9800)

N10-GD
16WH

N10-GB
14WH

LEFT
MODESTY
TURN LAMP

(9316)

RIGHT
MODESTY
TURN LAMP
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
(9717B)

STOP , TAIL
& TURN LIGHTS
(9303)
B

LEFT TAIL
LIGHT
(71)

RIGHT TAIL
LIGHT
(72)

S57B
14LTGN

S68C
14BN

S10-GC
14WH

TAIL LIGHT
A

A
S71C
14LTBL

CHK

DLV1

DATE

28APR10

BACK-UP LIGHT

BACK-UP LIGHT

TURN / STOP
LIGHT
CHANGE

REVISED 9717B TITLE.

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

61229V

Figure 134

TURN / STOP
LIGHT

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07APR09

PART NO.

AE08058183

SHEET

005

Light Systems Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

134
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.), P. 6 LIGHTS
(CHAPTER 9)

9.6. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 6
ELECTRICAL CIRCUIT DIAGRAM CHAPTER

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,


TURN & STOP LIGHTS (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

W/ SUNSHADE
D58N
18BN
D58-GF
18WH

D58-GA
18WH

A63-GA
16WH

BASE 1
ADAPTER
(1623)

A
A11-GT
12WH

ROOF / IP
(2000)

A58
16BN

D58A
18BK

A58T
18BN

D58-GA
18WH

CONNECT SUNSHADE (345)


TO MID MARKER LAMP (2004)

D58L
18BN

W/ EXTENDED CAB

LEFT
CLEARANCE LAMP
(2002)
CHK

DLV1

DATE

28APR10

CHANGE

REVISED 1005 TITLE.

LEFT
MARKER LAMP
(2003)
REV

REFERENCE

62476L

D63-GH
18WH

MID
MARKER LAMP
(2004)
DRAWN

310698
RELEASE NO.

61229V

Figure 135

LEFT SIDE
CAB GND
(1005)

RIGHT
MARKER LAMP
(2005)

REAR DOME
LIGHT
(2115)
CH9_09

D58-GJ
18WH

D58N
18BN

D58-GE
18WH

D58M
18BN

D58L
18BN

W/ STANDARD CAB

D58-GD
18WH

D58Z
18BN

D58-GF
18WH

D58F
18BN

D58R
18BN

A58
16BN

D58-GH
18WH

IP / ROOF
(2000)

A11-GT
12WH

A63-GA
16WH

A58T
18BN

BODY
CONTROLLER#J2
(1604)

CLEARANCE
LIGHT
(524)

BASE 1
ADAPTER
(1623)

BODY
CONTROLLER #J2
(1604)
PARK MARKER
CLEARANCE
IDENTIFICATION
LAMP
10A17

D58P
18BN

CLEARANCE
LIGHT
(523)

CLEARANCE
LIGHT
(522)

CAB MOUNTED - N/ SUNSHADE

D58-GE
18WH

D58E
18BN

D63-GA
18WH

CLEARANCE
LIGHT
(521)

D58-GD
18WH

D58D
18BN

D58-GC
18WH

D63-GA
18WH

CLEARANCE
LIGHT
(520)

PARK MARKER
CLEARANCE
IDENTIFICATION
LAMP
10A17

D58-GC
18WH

D58-GF
18WH

D58C
18BN

D58B
18BN

D58-GB
18WH

LEFT SIDE
CAB GND
(1005)

RIGHT
CLEARANCE LAMP
(2006)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058183

SHEET

006

Light Systems Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
135

LIGHTS (CHAPTER 9)

LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 7

9.7. LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 7


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIGHT SYSTEM - TURN SIGNAL & STOP SWITCHES

NAVISTAR, INC.

LEFT
TURN

RIGHT
TURN

HAZARD

150

6.8V

B70A
18OR

B9VG
18GY

W/ AIR
BRAKES

STOP LIGHT#2
CONNECTOR
(1824)

B9VH
18GY

B9S
18GY

B9V
18GY

B57A
18OR

B56A
18OR

150

B70
18OR

6.8V

TURN SIGNAL
SWITCH
(1810)

STOP LIGHT#1
CONNECTOR
(1823)

RIGHT TURN
SIGNAL SWITCH
INPUT
DIN7

B9

A70
20RD

A9V
18GY

A70A
20RD

A6

A7

A9AA
18GY

LEFT TURN
SIGNAL SWITCH
INPUT
DIN8

A4

A2

A57R
20OR

BODY
CONTROLLER#J3
(1600)

A1

A56L
20OR

DCM / IP
(1800)

A6

BODY
CONTROLLER#J5
(1602)

CHK

ZVR

E5

BRAKE SWITCH
INPUT
AIN5

E15

BRAKE SWITCH
INPUT
AIN5

E14

DATE

CHANGE

REV

MEF2 22JUN10 REMOVED CONN 1009.

REFERENCE

67657R

DRAWN

310615
RELEASE NO.

61229V

Figure 136

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

25APR09

PART NO.

AE08058183

SHEET

007

Light Systems Turn Signal and Stop Switches

136
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

DOME LIGHT, MAP LIGHT, P. 8

LIGHTS (CHAPTER 9)

9.8. DOME LIGHT, MAP LIGHT, P. 8


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

DOME LIGHT, MAP LIGHT

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BODY
CONTROLLER #J2
(1604)

W/ FRONT DOOR CIRCUITRY

GROUND
ADAPTER
(1006)

CAB
DOME LIGHT
CIRCUIT
10A8

* N/ CITIZEN BAND
# W/ DUAL CITIZEN BAND
@ W/ STANDARD CAB
** W/ EXTENDED /
TRAVEL CREW CAB
% W/ EXTENDED CAB
## W/ TRAVEL CREW CAB

FUSE F2-D (1011)


E4

A63-GD
18WH

A63DA
18DKBL

F4

A11-GKJ
6WH

C4
A14TA
12RD

A63A
18DKBL

A14T
8RD

A63A
18DKBL

BATTERY
FEED
CH3_01,30

A14
6RD

A11-GD
10WH

ROOF / CONSOLE
(2502)

W/ STANDARD TRIM

DOME LAMP
(2116M)
B

#C63-GE
18WH

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 4081,1005

#C11-GF
16WH

REV

A63-GDV
18WH

A63DC
18DKBL
E63BB
18DKBL

E63-G
18WH

A63-GDW
18WH

CONSOLE / ROOF
(2502)
B
#C63-GE
D11-GF
#C11-GF
18WH
16WH
16WH
%D63J
18DKBL
C
C63D
@D63D
18DKBL
18DKBL

C63E
18DKBL

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

TITLES;CIRC A63-GA WAS 20 GA.

61229V

Figure 137

C63E
18DKBL

PASS SIDE
COURTESY LIGHT

REAR
DOME
LIGHT
(2115)
CH9_09

##D63N
18DKBL
@D63E
18DKBL

ROOF / CONSOLE
(2502)

C63D
18DKBL

(3400)

**D63C
18DKBL

*C11-GF
16WH

*C11-GF
16WH

MAP
LIGHT

MAP
LIGHT

LEFT SIDE
CAB GROUND
(4081)
DOOR / IP
CONNECTOR
(3204)

DRIVER SIDE
COURTESY LIGHT

DOME
LIGHT

E63-G
18WH

E63BB
18DKBL
**D63-GA
18WH

**D63E
18DKBL

DOME / MAP
(2117M)

(3400)

REAR DOME LIGHT


(2115) CH9_09

W/ PREMIUM TRIM

10

A63DB
18DKBL

A63-GA
16WH

A63
18DKBL

A11-GF
16WH

11

@D63E
18DKBL

@D63D
18DKBL

@D11-GF
16WH

IP /
ROOF
(2000)

DOOR / IP
CONNECTOR
(3200)

**D63D
18DKBL

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(1005)

**D11-GF
16WH

A11-GT
12WH

A11-GS
12WH

10A

D11-GF
16WH
%D63J
18DKBL
@D63D
18DKBL
##D63N
18DKBL
@D63E
18DKBL
**D63C
18DKBL

REAR DOME LIGHT


(2115)
CH9_09

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19APR09

PART NO.

AE08058183

SHEET

008

Dome Light, Map Light

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
137

LIGHTS (CHAPTER 9)

DOME LIGHT, MAP LIGHT (CONT.), P. 9

9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

DOME LIGHT, MAP LIGHT (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ EXTENDED CAB

REAR DOME
LIGHT
(2115)
D63-GA
18WH

D63-GH
18WH

D63E
18DKBL

D63K
18DKBL

IP / ROOF
(2000)
CH9_08

D63L
18DKBL

D63J
18DKBL

D11-GF
12WH

D63C
18DKBL

D63D
18DKBL

ROOF / CONSOLE
(2502)
CH9_08

W/ TRAVEL CREW CAB


D63-GH
18WH

D63-GA
18WH

REAR DOME LIGHT


(2115)

D63-GK
18DKBL
D63E
18DKBL

D63L
18DKBL
D63-GJ
18DKBL

D63P
18DKBL

D63R
18DKBL

D63D
18DKBL

IP / ROOF
(2000)
CH9_08

ROOF / CONSOLE
(2502)
CH9_08

LEFT CREW
COURTESY
LIGHT

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 138

ROOF / DOOR
(2117 / 3201)

E63-G
18WH

E63BB
18DKBL

E63-G
18WH

ROOF / DOOR
(2116 / 3201)

E63BB
18DKBL

D63C
18DKBL

D63N
18DKBL

D11-GF
12WH

D63M
18DKBL

RIGHT CREW
COURTESY
LIGHT

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058183

SHEET

009

Dome Light, Map Light (Cont.)

138
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

DOME LIGHT, MAP LIGHT (CONT.), P. 10

LIGHTS (CHAPTER 9)

9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

DOME LIGHT, MAP LIGHT (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ PTC CAB
W/ CREW CAB

BODY
CONTROLLER#J3
(1600)

BODY
CONTROLLER#J3
(1600)

BODY
CONTROLLER#J5
(1602)

DOOR
SW
INPUT
DIN14

ZVR

A13

E5

DOOR
SW
INPUT
DIN14

ZVR
E5

IP / ROOF
(2000)

D9L
18WH

D63A
18DKBL

LEFT
DOOR DOME
SWITCH

14

D9L
18GY

D63A
18DKBL

14

A9L
18GY

A9L
18GY

A9AA
18GY

A63DF
18DKBL

A9AA
18GY

A13

A63DF
18DKBL

IP / ROOF
(2000)

BODY
CONTROLLER#J5
(1602)

W/ STANDARD & EXTENDED CAB


BODY
CONTROLLER#J5
(1602)

BODY
CONTROLLER#J3
(1600)

DOOR
SW
INPUT
DIN14

ZVR
E5

D63A
18DKBL

D9D
18GY

LEFT DOOR
DOME SW

D9N
18GY

RIGHT DOOR
DOME SW

LEFT DOOR
DOME SW

D63B
18DKBL

RIGHT CREW
DOOR DOME
SW

D63H
18DKBL

LEFT CREW
DOOR DOME
SW

14

D9L
18GY

IP / ROOF
(2000)

A9L
18GY

A63DF
18DKBL

D9N
18GY

D63B
18DKBL

D9D
18GY

D63H
18DKBL

D9W
18GY

D63J
18DKBL

D9Y
18GY

D63K
18DKBL

A9A
18GY

A13

RIGHT DOOR
DOME SW

NOTE:
1. SWITCHES SHOWN W/ DOORS OPEN

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 139

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

25APR09

PART NO.

AE08058183

SHEET

010

Dome Light, Map Light (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
139

LIGHTS (CHAPTER 9)

FOG LIGHT, P. 11

9.11. FOG LIGHT, P. 11


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIGHT SYSTEM, FOG LIGHT

NAVISTAR, INC.

BODY
CONTROLLER #J1
(1603)

RIGHT FOG LAMP


10A9

A64B
16YL

LEFT FOG LAMP


10A14

A64A
16YL

GROUND
ADAPTER#01
(8800)

M64-GB
16WH

M64A
16YL

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)

M11-GD
12WH

M11-G
12WH

M64B
16YL

M11-GD
12WH

IP /
FORWARD
CHASSIS
(1700)

23

22

M64B
16YL

M64-GA
16WH

M64A
16YL

GROUND
ADAPTER#01
(8800)

M11-G
12WH

W/ RH - HDD
GROUND
ADAPTER
(8803)

W/ RH - HDD

M64-GB
16WH
B

M64-GA
16WH
A
M11-GD
12WH

M11-G
12WH

LEFT FOG
LIGHT
(8201)

RIGHT FOG
LIGHT
(8200)

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 4307 TITLE.

REV

REFERENCE

62476L

DRAWN

NAME

300474
RELEASE NO.

61229V

Figure 140

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058183

SHEET

011

Fog Light

140
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

HEADLIGHTS, P. 12

LIGHTS (CHAPTER 9)

9.12. HEADLIGHTS, P. 12
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

HEADLIGHTS

NAVISTAR, INC.

BODY
CONTROLLER #J2
(1604)

A52D
14YL

LOW
HIGH
BEAM
BEAM
LEFT RIGHT
10A13 10A10

A53
14YL

HIGH
BEAM
LEFT
10A11

BODY
BODY
CONTROLLER #J3 CONTROLLER #J5
(1602)
(1600)

HEADLIGHT
FTP
DIMMER
SWITCH
SWITCH
DIN15
DIN4

LOW
BEAM
RIGHT
10A12

A4

ZVR
E5

A14

A52PC
14YL

LEFT
HIGH / LOW
BEAM RELAY
(1018)
CH9_13

A9AA
18GY

A102A
20YL

A52A
20YL

A53B
14YL

A53PA
14YL

A52PD
14YL

A53AA
14YL

A52
14YL

HEADLIGHT
W/ TRIPMASTER
& N/ SNOWPLOW

A52AA
14YL

A53PB
14YL

A53AB
18YL

M53
14YL

M52
14YL

IP / DCM
(1800)

A8

A7

A4

B9V
18GY

B52A
18YL

M52D
14YL

IP / FORWARD
CHASSIS
(1700)

B102A
18YL

A53
14YL

A52
14YL

HEADLIGHT
STANDARD

A9V
18GY

RIGHT
HIGH /
LOW
BEAM
RELAY
(1018)
CH9_13

A52AB
18YL

M53B
14YL

TRIPMASTER
HEADLIGHT
INPUT RELAY
(1019)
CH4_18

M11-GA
14WH

B9S
18GY

W/ GUIDE
POST LIGHTS

M11-G
12WH

M11-GB
14WH

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
DIMMER

LEFT HEADLIGHT
TURN / SIGNAL HARNESS
(8001)

CHK

DATE

CHANGE

MEF2 22JUN10 REMOVED CONN 1009.

REV

RIGHT HEADLIGHT
TURN / SIGNAL HARNESS
(8000)

REFERENCE

67657R

DRAWN

300474
RELEASE NO.

61229V

Figure 141

FTP

TURN SIGNAL SWITCH


(1810)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058183

SHEET

012

Headlights

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
141

LIGHTS (CHAPTER 9)

AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13

9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

AUX HEADLIGHTS, SNOWPLOW LIGHTS

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

LEFT PLOW
LIGHTS
RD30 (HSD)

RIGHT PLOW
LIGHTS
RD12 (HSD)

BODY
CONTROLLER #J4
(1601)

BODY
CONTROLLER #J2
(1604)
CH9_12

E14

A96L
18YL

F9

A96R
18YL

A52PD
14YL

A53PA
14YL

A96RA
18YL

A52PC
14YL

87

H2

87A
C2

A2

B2

A52D
14YL

A52
14YL

G2

J2

85

A52E
14YL

B4

87A

85

A96-GD
18YL

A4

A52B
14YL

C4

H4

A96-GA
18YL

G4

30

87
87A

85

C1

86
30

87
87A

J1

86

30

87
85
J4

C3

86

30

RIGHT HIGH
BEAM RELAY
(1018)
A1

A96-GC
18YL

J3

RIGHT LOW
BEAM RELAY
(1018)
G1

A53B
14YL

86

LEFT HIGH
BEAM RELAY
(1018)
A3

A53F
14YL

LEFT LOW
BEAM RELAY
(1018)
G3

A96LA
18YL

A96LB
18YL

A53PB
14YL

A96RB
18YL

A96-GB
18YL

A96-G
18YL

A53
14YL
A53E
14YL

GROUND ADAPTER
(1003)

GROUND ADAPTER
(1008)

A11-G
10WH

A11-GKJ
6WH

CHK

DLV1

DATE

28APR10

LEFT SIDE
CAB GROUND
(4081)

CHANGE

REVISED 1004 TITLE.

IP / FORWARD CHASSIS
(1700)
CH9_14

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

61229V

Figure 142

A96-GE
18YL
A11-GE
12WH

LEFT SIDE DASH MOUNTED


DUAL POST GROUND STUD
(1004)
NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07APR09

PART NO.

AE08058183

SHEET

013

Aux. Headlights, Snow Plow Lights

142
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14

LIGHTS (CHAPTER 9)

9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)

NAVISTAR, INC.

A53B
14YL

A52D
14YL

IP / FORWARD
CHASSIS
(1700)

RIGHT HEADLIGHT
TURN SIGNAL
(8000)

M52E
14YL

M52B
14YL

11

A53
14YL

A52
14YL

A52E
14YL

A52B
14YL

A53F
14YL

M53E
14YL

10

M53F
14YL

A57B
16OR

A53E
14YL

A57D
16OR

M56B
16OR

M54B
14BN

15

14

HEADLIGHT RELAY
(1018)
CH9_13

M57B
16OR

A56B
16OR

A54B
16BN

A56D
16OR

BASE 1
ADAPTER
(1623)
CH9_03

TURN
SIGNAL
ADAPTER
(400)
CH9_03

*M11-G
12WH

M52D
14YL

M53B
14YL

M57C
16OR

M54D
14BN

*M11-GA
14WH

LEFT SIDE
CAB GND
(4307)

LEFT HEADLIGHT
TURN SIGNAL
(8001)
M53
14YL

M56C
16OR

M54C
14BN

*M11-GB
14WH

GROUND
ADAPTER#01
(8800)

M11-GE
14WH

M11-G
12WH

SNOWPLOW
HARNESS CONN
(8102)

CHK

DATE

28APR10

CHANGE

REVISED 4307 TITLE.

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

61229V

Figure 143

M11-GD
12WH

LEFT SIDE
CAB GND
(4307)

* W/ NGV RH - HDD
# W/ NGV MD, SS, RH - MRD

DLV1

LEFT SIDE DASH MTD


DUAL POST GND PLATE
(4307)
M64HI
14YL

M64LO
14YL

M57D
16LTGN

M56D
16YL

M54F
14BN

*M11-G
12WH

M52
14YL

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07APR09

PART NO.

AE08058183

SHEET

014

Aux. Headlights, Snow Plow Lights (Cont)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
143

LIGHTS (CHAPTER 9)

PANEL LIGHTS, P. 15

9.15. PANEL LIGHTS, P. 15


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 9

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

PANEL LIGHTS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PANEL LIGHT FEED


(1002)
A

CLUSTER CONNECTOR
(1500)
CH8_05

A62B
18DKBL

EATON T HANDLE
SHIFTER
(7900) CH11_11

A62P
18DKBL
A62P
18DKBL

EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905) CH11_10

A62A
18LTBL

SNOWVALVE SWITCH
(1107)
CH6_02

A62BE
18GY

SHIFT SELECTOR
(1852)
CH11_05
MIRROR SWITCH
(3000)
CH4_09

A62BD
18DKBL
A62T
18DKBL

ROCKER START SWITCH


(1105)
CH5_08

IP MTD ROOF AUX


LOAD SWITCH
(1106)
CH4_16

A62U
18DKBL

AUX TRAILER SOCKET


SWITCH CONNECTOR
(1110)
CH10_15

A62SC
18DKBL

A62A
18GY

TELEMATICS ALERT SWITCH


(9994)
CH4_24

HORN SWITCH
(1029)
CH4_08

A62R
18DKBL

REAR TURNS
PANEL ADAPTER
(1625)
J

A62
18DKBL

CLUSTER CONNECTOR
(1500)
CH8_05

A62E
18DKBL

RADIO
(1300)
CH4_33

A62DA
18DKBL

HVAC CONTROL
(1200)
CH12_01
SWITCH PACK
(1101)
CH4_15

A62DB
18DKBL

A57BB
16LTGN

BODY BUILDER
(4450M)
CH10_14

A56BB
16YL

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 144

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058183

SHEET

015

Panel Lights

144
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

WORK LIGHT, P. 16

LIGHTS (CHAPTER 9)

9.16. WORK LIGHT, P. 16


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIGHT SYSTEM, WORK LIGHT

NAVISTAR, INC.

IP / CENTER
CHASSIS
(1701-68)

J11-GK
16WH

N11-GB
12WH

WORK LIGHT
BOC / LIFT GATE

LEFT SIDE DASH MOUNTED


DUAL POST GROUND PLATE
(9717B)

WORK LIGHTS EOF

WORK
CTR/RR
CHASSIS
(9766)

WORK EOF
CHASSIS
(9767)

A65
16OR

N65
16OR
D

GROUND
ADAPTER
(8809)

R65
16OR
B

N65-G
16WH

R65-G
16WH

N65-G
16WH

WORK
LIGHT EOF
A

WORK
LIGHT

GROUND ADAPTER
(8809)
CH10_28

N65-G
16WH

WORK
LIGHT BOC

IP / CENTER
CHASSIS
(1701-68)
G

N65-G
16WH

GROUND
ADAPTER
(8809)

* W/ WORK LIGHT
W/ DAYCAB & CUSTOMER
INSTALLED ON
W/ BACK-UP

WORK LIGHT
10A5

J65
16BK

N65
16OR
D

BODY
CONTROLLER #J1
(1603)

A65
16OR

GROUND ADAPTER
(8809)
CH10_28

N11-GB
12WH
WORK LIGHT
EOF / LIFT GATE
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
(9717B)

WORK
LIGHT
(9720)

J65
16BK

WORK
LIGHT
(9720)

WORK BOC CHASSIS


(9718A)

J11-GK
16WH

WORK LIGHT
10A5

WORK LIGHTS BOC

AUX ROOF LOAD RELAY


(1010)
CH4_11A

*A65
16OR

BODY
CONTROLLER #J1
(1603)

CUSTOMER
PROVIDED
WORK LIGHT
WORK LIGHTS ON W/ BACKUPS

BODY
CONTROLLER #J5
(1602)

BACKUP LIGHT
STATE
DIN23

TURN SIGNAL ADAPTER


(400)

F10

A71D
18OR

BACK-UP LIGHT SWITCH /


BACK-UP LAMP RELAY
(1010) CH9_01,02

CHK

DLV1

DATE

28APR10

CHANGE

ADDED CIRC A65;

A71A
16OR

REV

REFERENCE

62476L

DRAWN

NAME

300672
RELEASE NO.

REVISED 9717B TITLE.

61229V

Figure 145

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09APR09

PART NO.

AE08058183

SHEET

016

Work Light

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
145

LIGHTS (CHAPTER 9)

CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17

9.17. CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 9

CUSTOMER SUPPLIED WORK LIGHT WIRING

NAVISTAR, INC.

AUX ROOF RELAY


(1010)
CH4_16

A65AC
16OR

CUSTOMER SUPPLIED
WORK LIGHT
(2201)

CUSTOMER SUPPLIED
WORK LIGHT
(2200)

A65AD
18OR

A65AE
18OR

A65-GC
18WH

A65-GD
18WH

GROUND
ADAPTER
(1003)
A65-GB
16WH

A11-GE
12WH

LEFT SIDE
CAB GROUMD
(1004)

CHK

DLV1

DATE

28APR10

CHANGE

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

360070
RELEASE NO.

62476L

Figure 146

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03DEC09

PART NO.

AE08058183

SHEET

017

Customer Supplied Work Light Wiring

146
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CHASSIS ACCESSORIES (CHAPTER 10)

10. CHASSIS ACCESSORIES (CHAPTER 10)


10.1. ABS BENDIX AIR, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ABS - BENDIX AIR

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS#1
(1400)

FUSE F8-B (1017)


BATTERY

A94AY
12RD

16

F2

E2

A14H
8RD

A14HE
12RD

BATTERY
FEED
CH3_01

A14
6RD

30A
TRAILER ABS
ECU RELAY
(1017 - G3)

FUSE F1-C (1010)


IGNITION

A94V
18GY

J1939 LOW

A5N(-)
18GN

J1939 HIGH

A5N(+)
18YL

J1587 (B) /
J1708 (-)

13

A3BA(-)
18GY

J1587 (A) /
J1708 (+)

14

A3BA(+)
18DKBL

F3

E3

A13FH
18PK

5A

IGNITION
RELAY#3
(1012 / 1014)
CH3_05

A13FF
18PK

J1939
DATA LINK
CH3_14

J1708 PUBLIC
DATALINK
CH3_10

BENDIX AUTO
TRACTION
CONTROL
IP / CENTER
CHASSIS
(1701)

CENTER / REAR
CHASSIS
(9800)
23

15
TCV CMN
(DA)

TCV (DA)

A94BN
16GY

A94BM
16GY

W/ TRACTION
CONTROL
R94BD
16BN

N94BN
16GY
14

R94BE
16YL

(9503)
R94C
16DKBL
R94D
16YL
18
WSS DA
RIGHT (+)

10

A94BH
16GY

WSS DA
RIGHT (-)

11

A94BF
16GY

24

N94BM
16GY

(4950)

RIGHT REAR
WHEEL SPEED
SENSOR

1
18BK
2

18BK

15
N94BH
16GY

19

BENDIX AIR
ABS 6S/6M

16
N94BF
16GY

(9523)

RIGHT WHEEL
SPEED SENSOR
FRONT REAR AXLE

1
GROUND

R94P
16DKBL

A94-GA
12WH

18BK
2

R94R
16YL

18BK

LEFT SIDE
CAB GROUND
(1004)

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300672
RELEASE NO.

61229V

Figure 147

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

08APR09

AE08058184

SHEET

001

ABS Bendix Air

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
147

CHASSIS ACCESSORIES (CHAPTER 10)

ABS BENDIX AIR, P. 2

10.2. ABS BENDIX AIR, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ABS - BENDIX AIR (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS#2
(1401)

IP / FORWARD
CHASSIS
(1700)

A94B
16GY

PMV SA
LEFT REL

A94
16GY

PMV SA
LEFT CMN

A94A
16GY

PMV SA
LEFT HLD

(8500)

BENDIX LEFT
ABS MODULATOR

29
M94B
18GY

27
M94
18GY
28

M94A
18GY

(8502A)
2

31

WSS SA
LEFT (-)

A94D
16GY

M94D
18GY
30

WSS SA
LEFT (+)

BENDIX LEFT
FRONT AIR ABS
SPEED SENSOR

1
M94C
18GY

A94C
16GY

BENDIX RIGHT
ABS MODULATOR
(8501)
PMV SA
RIGHT REL

PMV SA
RIGHT CMN

A94H
16GY

A94J
16GY

A94K
16GY

34

35
M94J
18GY
36

PMV SA
RIGHT HLD

M94H
18GY

M94K
18GY

(8503A)

WSS SA
RIGHT (+)
WSS SA
RIGHT (-)

CHK

DLV1

DATE

18SEP09

11

14

CHANGE

M94E
18GY

REV

M94F
18GY

REFERENCE

61229V

DRAWN

300474
RELEASE NO.

61229V

Figure 148

BENDIX RIGHT
FRONT AIR ABS
SPEED SENSOR

33

A94F
16GY

INITIAL RELEASE.

32

A94E
16GY

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058184

SHEET

002

ABS Bendix Air (Cont.)

148
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ABS BENDIX AIR, P. 3

CHASSIS ACCESSORIES (CHAPTER 10)

10.3. ABS BENDIX AIR, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ABS - BENDIX AIR (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

(9501)

LEFT REAR
WHEEL SPEED
SENSOR

ABS#2
(1401)

CENTER / REAR
CHASSIS
(9800)

IP / CENTER
CHASSIS
(1701)
17

WSS DA
LEFT (-)

18

A94BD
16GY

WSS DA
LEFT (+)

15

A94BE
16GY

R94B
16OR
R94A
16GY

18BK
1
18BK

14

N94BD
16GY
16

BENDIX AIR
ABS 6S/6M

13

N94BE
16GY

(9521)

LEFT WHEEL
SPEED SENSOR
FRONT / REAR
AXLE

R94N
16OR

18BK
1

R94M
16GY

18BK

(9502)

PMV DA
LEFT REL
PMV DA
LEFT CMN

17

12

A94BA
16GY
A94BB
16GY

17

23

18

24

R94F
16RD

N94BB
16GY

25
PMV DA
LEFT HLD

16

R94E
16BK

N94BA
16GY

19

A94BC
16GY

A
B
B

R94H
16BN

N94BC
16GY

(9504)
21

PMV DA
RIGHT REL
PMV DA
RIGHT CMN
PMV DA
RIGHT HLD

CHK

DLV1

DATE

18SEP09

13

20

A94BJ
16GY
22

21

A94BK
16GY
A94BL
16GY

CHANGE

INITIAL RELEASE.

R94K
16LTGN

N94BK
16GY
20

10

R94J
16PL

N94BJ
16GY

22

N94BL
16GY

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 149

LEFT MODULATOR

RIGHT MODULATOR

A
B
B

R94L
16LTBL

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

003

ABS Bendix Air (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
149

CHASSIS ACCESSORIES (CHAPTER 10)

ABS WABCO AIR, P. 4

10.4. ABS WABCO AIR, P. 4


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ABS - WABCO AIR

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

IP / CENTER
CHASSIS
(1701)

WABCO ABS
(1421)

CENTER / REAR
CHASSIS
(9800)

17
RIGHT REAR
MOD OUTLET

A94WU
18GY

N94WU
16GY
25

16

WABCO RIGHT REAR


AIR ABS MODULATOR

R94WU
18BL

N94-G6
16WH

R94G6
18GN

A
3

22

A94WW
18GY

(9519)

21

A94-G6
16WH

RIGHT REAR
MOD INLET

20

R94WW
18BN

N94WW
16GY

WABCO RIGHT
REAR WHEEL
SPEED SENSOR

(9517)
23

RIGHT REAR
18
WHEEL SPEED
SENSOR

A94WT
18GY

N94WT
14GY
22

RIGHT REAR
17
WHEEL SPEED
SENSOR

16

R94WT
18BN

15

A94WS
18GY

18BK
1

R94WS
18BK

N94WS
14GY

18BK

(4951)
TRACTION
CONTROL
VALVE (+)

21
A94WZ
18GY

N94WZ
18GY

24

WABCO AUTO
TRACTION CONTROL

R94WZ
18BL
W/
TRACTION
CONTROL

TRACTION
CONTROL
VALVE (-)

20
16

23

A94WX
18GY

R94WX
18BN

N94WX
18GY

(9518)
24

18

A94-G7
16WH

R94G7
18GN

N94-G7
16WH

WABCO LEFT REAR


AIR ABS MODULATOR

A94-GA
16WH
B

LEFT SIDE
CAB GND
(1004)

A
18

LEFT REAR
MOD OUTLET

17

A94WN
18GY

19
LEFT REAR
MOD INLET

A94WR
18GY

N94WR
16GY

R94WN
18BL

N94WN
16GY

C
3

19

R94WR
18BN

(9516)
LEFT REAR
WHEEL SPEED
14
SENSOR
LEFT REAR
WHEEL SPEED
SENSOR

CHK

DLV1

DATE

28APR10

15

14

A94WM
18GY
14

13

CHANGE

REVISED 1004 TITLE.

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

61229V

Figure 150

18BK
1

R94WL
18BK

N94WL
16GY

A94WL
18GY

11

R94WM
18BN

N94WM
16GY

WABCO LEFT REAR


WHEEL SPEED SENSOR

18BK

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

08APR09

AE08058184

SHEET

004

ABS Wabco Air

150
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ABS WABCO AIR, P. 5

CHASSIS ACCESSORIES (CHAPTER 10)

10.5. ABS WABCO AIR, P. 5


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ABS - WABCO AIR (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

WABCO LEFT AIR


ABS MODULATOR

WABCO ABS
(1421)
IP / FWD CHASSIS
(1700)

(8508)
B

LEFT FRONT
MOD OUTLET

29

A94AL
18GY

M94AL
14BL
28

A94AA
16GY

LEFT FRONT
MOD INLET

M94AA
14GN

27

A94AB
18GY

M94AB
14BN

WABCO RIGHT AIR


ABS MODULATOR
(8509)
B

RIGHT FRONT
MOD OUTLET

36

A94AH
18GY

M94AH
14BL

35
A94AJ
16GY

RIGHT FRONT
MOD INLET

M94AJ
14GN

34

A94AK
18GY

M94AK
14BN

WABCO LEFT
FRONT AIR ABS
SPEED SENSOR

(8506)
LEFT FRONT
WHL SPEED
SENSOR

30

LEFT FRONT
WHL SPEED
SENSOR

A94AC
18GY

12

15

A94AD
18GY

10

A94AE
18GY

M94AC
18BN

18BK
2

31
M94AD
18BK

18BK
(8507)

RIGHT FRONT
WHL SPEED
SENSOR
RIGHT FRONT
WHL SPEED
SENSOR

32

33

A94AF
18GY

13

1
M94AE
18BN

18BK

WABCO RIGHT
FRONT AIR ABS
SPEED SENSOR

M94AF
18BK

18BK

WABCO ABS
(1420)
9

A94A-G2
16WH

ECU GROUND

A94A-G1
18WH

J1708 (A)

11

J1708 (B)

10

GROUND

J1939 HIGH
J1939 LOW

BATTERY

A94-GA
16WH

A3BA(+)
18DKBL
A3BA(-)
18GY
A5N(+)
18YL

A94AY
14GY

FUSE F8-B (1017)


E2
F2
15A

A14HE
12RD

FUSE F1-C (1010)


ECU IGNITION

A94V
14GY

E3

F3

A13FH
18PK

5A
CHK

DLV1

DATE

28APR10

CHANGE

REVISED 1004 TITLE.

REV

REFERENCE

62476L

DRAWN

300474
RELEASE NO.

61229V

Figure 151

LEFT SIDE
CAB GND
(1004)

J1939 DATA LINK


CH3_14

A5N(-)
18GN

J1708 PUBLIC (+) / (-)


(1660 / 1661)
CH3_10

A14H
8RD
TRAILER ABS
ECU RELAY
(1017 - G3)

A14
6RD

A13FF
18PK

BATTERY FEED
CH3_01,30

IGNITION
RELAY#3
(1012 / 1014)
CH3_05

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08APR09

PART NO.

AE08058184

SHEET

005

ABS Wabco Air (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
151

CHASSIS ACCESSORIES (CHAPTER 10)

WABCO FULL POWER BRAKES, P. 6

10.6. WABCO FULL POWER BRAKES, P. 6


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 10

WABCO FULL POWER BRAKES

NAVISTAR, INC.

FULL POWER
CONNECTOR
(9511)

W/ AIR ACTUATED
POWER PARK BRAKE
MAXI-FUSE
(9310)

PUMP
MOTOR
2 SUPPLY

16

J1939(+)
J1939(-)

N90
12GY

N90J
10RD

MEGA FUSE / FUSIBLE


LINK
(LOCATED NEAR EXTERIOR
DASH LEFT SIDE)
(1000)

N90K-FL
14GY

30A

14

N5C(+)
18YL

15

N5C(-)
18GN

J1939
TERMINATING
RESISTOR-A
(9530)
CH3_12

A14P
8RD

A14
6RD

BATTERY
FEED
CH3_29

A14ND
12RD

A14N
8RD

A14W
6RD

BATTERY
FEED
CH3_01

A14HD
12RD

A14H
8RD

A14
6RD

BATTERY
FEED
CH3_01,30

CENTER CHASSIS / IP
(1701)
FUSE F7-F (1016)
26

SOLENOID
VALVE
SUPPLY

17

N94L
12GY

A94L
12GY

B2

A2
30A

IP / FORWARD
CHASSIS
(1700)

HYD BRAKE
LIGHT SWITCH
(4037)

FUSE F11-A (1020)


E1

F1
5A

22
BRAKE
SWITCH

10

N90BA
18GY

34
M94BF
18GY

A94BF
18GY
33

M90B
18GY

A90B
18GY

HYD POWER PARK


SWITCH
(1109)
PARK BRAKE
SWITCH

11

N44A
18GY

21

A44A
18GY
W/ POWERED PARK BRAKE

60
REFERENCE
GROUND

A90-M
18GY

A90-K
18GY

N90K
18GY

A90-D
16GY
A90-D
16GY
N/ POWERED PARK BRAKE

LEFT SIDE DASH MTD


DUAL POST GND STUD
(1004)
BODY
CONTROLLER #J5
(1602)

20

BRAKE
LIGHT
SIGNAL

CHK

DLV1

CHANGE

DATE

28APR10

A90F
18GY

N90F
18GY

REVISED 1000 AND

REV

REFERENCE

62476L

E14

DRAWN

300474
RELEASE NO.

1004 TITLES.

61229V

Figure 152

BRAKE
SWITCH
INPUT
AIN5

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09APR09

PART NO.

AE08058184

SHEET

006

Wabco Full Power Brakes

152
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

WABCO FULL POWER BRAKES, P. 7

CHASSIS ACCESSORIES (CHAPTER 10)

10.7. WABCO FULL POWER BRAKES, P. 7


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

10

WABCO FULL POWER BRAKES (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FULL POWER
CONNECTOR
(9511)

J1708
(+)

CENTER CHASSIS / IP
(1701)

J1708
(-)

19

N3C(+)
18DKBL

31

N3C(-)
18GY

26

A3C(+)
18DKBL

18

J1708 PUBLIC
(+) / (-)
(1660 / 1661)
CH3_09

A3C(-)
18GY
IP / FWD CHASSIS
(1700)

14

L FR WHL
SPEED
SENSOR

29

N94L(+)
18GY

L FR WHL
SPEED
SENSOR

24

N94L(-)
18GY

30

A94L(+)
18GY

15

M94L(+)
18BK
31

A94L(-)
18GY

LEFT FRONT
HYD ABS
WHEEL SENSOR

(8502)

M94L(-)
18BN

RIGHT FRONT
HYD ABS
WHEEL SENSOR

(8503)
35

16

R FR WHL
SPEED
SENSOR

30

N94R(+)
18GY

R FR WHL
SPEED
SENSOR

25

N94R(-)
18GY

M94R(+)
18BK

A94R(+)
18GY
36

17

A94R(-)
18GY

M94R(-)
18BN

HYD BRAKE
FLUID SENSOR
(4038)
LOW
BRAKE
FLUID

PARK
BRAKE
VALVE

23

N90H
18GY

32

A90H
18GY

N44B
18GY

N90E-G
18WH

25

M10-GV
16WH

W/ AIR ACTUATED POWER


PARK BRAKE
N10-GV
18WH

N90A-G
12WH

N90A-GA
12WH

N10-GV
16WH
N90A-GA
12WH

38
A10-GV
18WH

N10-GV
16WH

N90A-G
12WH

M90H
16GY

SUPPLY
VALVE
(9506)

W/ HYD ACTUATED POWER


PARK BRAKE

N90A-G
12WH

N90A-GA
12WH

N/ POWER PARK BRAKES


PUMP MOTOR#1
(9510)

GROUND (9717C)
(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD)

N14H
8RD

HYD PUMP MOTOR FEED


(9520)
(LOCATED AT ALT
POSITIVE STUD)

CHK

DLV1

DATE

28APR10

GROUND
(9717C)
(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD)

MAXI-FUSE
HYD PUMP#1
(9311)
B
A

WABCO HYD ABS


N/ PWR PARK BRK
N90A
12LTBL

30A
N90BB
12GY

HYD PUMP
BTRY FEED
(9550)
N90A
10RD

CHANGE

REVISED 9520,9717C

HYD PUMP
BTRY FEED
N90KA
10RD

REV

REFERENCE

62476L

WABCO HYD ABS W/ CLEAN PWR


MAXI-FUSE
(9280)
A
B
N14KA
10RD
40A
DRAWN

300474
RELEASE NO.

TITLES;CIRC N90BB WAS N90B.

61229V

Figure 153

N14KB
10RD

BATTERY
POSITIVE

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09APR09

PART NO.

AE08058184

SHEET

007

Wabco Full Power Brakes

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
153

CHASSIS ACCESSORIES (CHAPTER 10)

WABCO FULL POWER BRAKES, P. 8

10.8. WABCO FULL POWER BRAKES, P. 8


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

WABCO FULL POWER BRAKES (CONT)

NAVISTAR, INC.

FULL POWER CONNECTOR


(9511)

CENTER / REAR CHASSIS


(9800)

(9505)

16

R RR WHL
SPEED
SENSOR
R RR WHL
SPEED
SENSOR

N94N(-)
18GY

27

R94R
18BN

N94N(+)
18GY

22

RIGHT REAR
WHEEL SPEED
SENSOR

15
R94P
18BK

(9911)
2

14

L RR WHL
SPEED
SENSOR

R94N
18BN

N94M(-)
18GY

23

13

L RR WHL
SPEED
SENSOR

28

N94M(+)
18GY

PUMP MOTOR
2 GND

18

N90-G
12WH

19

N94-GB
12WH

REFERENCE
GROUND

LEFT REAR
WHEEL SPEED
SENSOR

R94M
18BK

N94-GB
12WH

N90-GA
12WH

SAAR
SOLENOID
(9777A)

W/ HYD ACTUATED
POWER PARK BRAKE

N90D-G
16WH
B

SAHR
(9777)

A
PARK BRAKE
VALVE 2

PARK BRAKE
TRAVEL
SENSOR

GROUND
(9717D)
(LOCATED AT
LEFT LOWER
EXTERIOR CAB
GROUND STUD)

W/ AIR ACTUATED POWER PARK BRAKE

N94-GE
18WH

GND

N44D
18GY

OUT

N90D
16GY

POWER

N44C
18GY

W/ HYD ACTUATED
POWER PARK BRAKE
CENTER CHASSIS / IP
(1701)

IGNITION

24

E3

F3

A90E
18GY

N90E
18GY

TRAILER ABS
ECU RELAY
(1017 - G3)

FUSE F1-C
(1010)

N90E
16GY

N90C
18GY

IGNITION
RELAY #3
(1012 / 1014)
CH3_05

A13FH
18PK

10A

A13FF
18PK

N90E
18GY

N/ POWER
PARK BRAKE

SAAR
(9777M)

41

W/ AIR ACTUATED
POWER PARK BREAK

N44N
18GY

BODY CONTROLLER #J5


(1602)
GROUND
ADAPTER
(8805)
F

SAAR INPUT
DIN17

CHK

DATE

28APR10

A44D
18GY

F16

N44-GB
18WH

N44M
18GY

N59-G
12WH

CHANGE

REVISED 9717B,9717D

REV

REFERENCE

62476L

OUT

GND

GROUND ADAPTER
(8809)
DRAWN

300672
61229V

Figure 154

LEFT SIDE
CAB GND
(9717B)

N11-GB
12WH

RELEASE NO.

TITLES.

POWER

W/ AIR ACTUATED
POWER PARK BRAKE

DLV1

IP / CENTER
CHASSIS
(1701-58)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

06APR09

PART NO.

AE08058184

SHEET

008

Wabco Full Power Brakes (Cont.)

154
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

BODY BUILDER AND TRAILER TURN, MARKERS AND STOP, P. 9


ACCESSORIES (CHAPTER 10)

CHASSIS

10.9. BODY BUILDER AND TRAILER TURN, MARKERS AND STOP, P. 9


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BODY BUILDER & TRAILER - TURN, MARKERS & STOP

NAVISTAR, INC.

BODY CONTROLLER #J4


(1601)

W/ AUX TRAILER COMBINED


A56C
18OR

REAR TURN SIGNAL


ADAPTER
(1625)
H

W/ AUX TRAILER SEPERATE

H1

BODY
CONTROLLER#J1
(1603)
E

30

86
J2

FUSE F2-A
(1011)
E1
F1

J1
(A56J)

W/ AUX TRAILER
SEPARATE

A57C
18OR

E15

TRAILER RIGHT
TURN RELAY
(1011)

87

30

86
J4

A57-GC
18WH

J3

(A57J)

*A54T
12BN

A54BB
16BN

**A54
12BN

A54C
18BN

F3

A54-GC
18WH

E3
85

A11-GH
16WH

FUSE F2-C
(1011)
F3
E3
15A

#A54BB
16BN

F14

IP / CENTER
CHASSIS
(1701)
CH10_11,12

A57T
12LTGN

H4

H3
85

W/ AUX
TRLR
COMBINED

TRAILER
MARKER
LIGHTS
RD27 (HSD)

A54T
12BN

87

30

86
F4

E4

(A54J)

TRAILER MARKER
LIGHT RELAY
(1012)
FUSE F3-D
(1012)
D4
C4
20A

TRAILER
TAIL LIGHTS
RD10 (HSD)

E1

CHK

DLV1

DATE

28APR10

87

30

86
F2

LEFT SIDE
CAB GROUND
(4081)
CHANGE

REVISED 4081 TITLE.

20A

TRAILER STOP RELAY


(1016) , CH10_10
REV

A68T
12BN

FUSE F3-B
(1012)
C2
D2

(A68J)

IP / CENTER CHASSIS
(1701)
CH10_11,12

A14HA
12RD

BODY BUILDER
CONNECTION
(4450M / 4460BM)
CH10_14

REFERENCE

62476L

EOF BODY CIRCUIT


(9724)
CH10_12

A14HB
12RD

* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER


# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
**TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
DRAWN

300672
RELEASE NO.

61229V

Figure 155

#A68BB
14BN
A68BB
14BN

TRAILER
TAIL LIGHT
RELAY
(1012)

E2

A70-GT
18WH

A11-GKJ
6WH

A11-G
10WH

F1

BODY BUILDER
CONNECTION
(4450M / 4460BM)
CH10_14

85
A68-GC
18WH

GROUND ADAPTER
(1008)

**A68A
12BN

A14JD
12RD
IP / CENTER CHASSIS
(1701)
CH10_11,12

IP / CENTER CHASSIS
(1701)
CH10_11,12

*A68T
12BN

A68C
18BN

E10

A14J
8RD

A14JC
12RD

15A

A57K
16OR
A56-GC
18WH

TRAILER
RIGHT TURN
SIGNAL
RD11 (HSD)

BATTERY
FEED
CH3_01,30

TRAILER
LEFT TURN
RELAY
(1011)

87

R FR
M TURN
SIGNAL
10A4

A57C
16OR

H2

85

L FR
D TURN
SIGNAL
10A3

A56C
16OR

IP / CENTER
CHASSIS
(1701)
CH10_11,12

A56T
12YL

A56K
16OR

A14
6RD

F13

A14H
8RD

TRAILER
LEFT TURN
SIGNAL
RD29 (HSD)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

06APR09

PART NO.

AE08058184

SHEET

009

Body Builder and Trailer Turn, Markers and Stop

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
155

CHASSIS ACCESSORIES (CHAPTER 10)


AND TRAILER TURN, MARKERS AND STOP, P. 10

BODY BUILDER

10.10. BODY BUILDER AND TRAILER TURN, MARKERS AND STOP, P. 10


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BODY BUILDER & TRAILER - TURN, MARKERS & STOP


(CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BODY CONTROLLER #J5


(1602)
ELECTRIC
TRAILER
BRAKE
CONTROLLER
INPUT
DIN23

W/ ELECTRIC
TRAILER BRAKE

A70ER
18RD

F10

*A70D
18OR

A70T
10RD

A70ET
10RD

A70D
18OR

G3

IP / CENTER
CHASSIS
(1701)
CH10_11,12

A70T
10RD

J3

BATTERY
FEED
CH3_01
,29,30

85

F15

A14
6RD

TRAILER
TAIL
LT RLY
(1012)
CH10_09

86
J4
A70-GT
18WH

**A70C
14RD
*#A70C
18OR

30
G4

(A70J)
W/ DRAIN VALVE
N/ DRAIN VALVE
A70BB
14RD

D2

A70BA
14RD

D1

A70-GC
18WH

85
BODY STOP
RELAY
(1020)

TRAILER
AUX
E11
CIRCUIT
RD9 (HSD)

30

C1

G1

GROUND
ADAPTER
(1008)

IGNITION
RELAY#3
(1012 / 1014)
CH3_05

F3

BENDIX ABS#1,WABCO ABS


(1400),(1420)
CH10_01,CH10_05
FUEL HEATER
RELAY (1018)
CH10_22

FUSE F1-C
(1010)
5A

A13FH
18PK

E3

IP / CENTER CHAS
(1701) CH10_12

AUX TRAILER SOCKET


SWITCH CONNECTOR
(1110) CH10_15

##A72K
12OR

E2

*#A14BA
16RD
@A72A
12OR

F2 A14FB
12RD
20A / 25A
/ 30A

W/ ELECTRIC
TRAILER BRAKE
IP / CENTER CHASSIS
(1701)
CH10_12

A72
12OR

G3

A94T
10GY

G4

A14F
8RD

IP / CENTER CHASSIS
(1701)
CH10_11,12

85
N/ ELECTRIC
TRAILER BRAKE

TRAILER ABS
ECU RELAY
(1017)

87

86
A13FK
18PK

IGNITION
RELAY #3
(1012 / 1014)
CH3_05

A72
12OR
@A72V
12DKBL

FUSE F7-B (1016)

30
J1

A13FF
18PK
A94V
14GY

20A

A72B
14OR

86
J2

A94V
18GY

WABCO ABS
(1420)
CH10_05

87

A72-GC
18WH
##A72-GA
18WH
*#A12-GR
18WH

11

G2

A14M
8RD
A14K
12RD
8RD
BODY BUILDER
(4450M/4460BM)
CH10_14

85

BODY /
ACCESSORY
TRAILER
AUX RELAY
(1016)

A11-G
10WH
1

LEFT SIDE
CAB GROUND
(4081)

*#A12BB
16LTBL
##A72AA
12OR

@A72F
16OR

IP / CENTER CHASSIS
(1701)
BATTERY
CH10_14
FEED
HTD DRAIN
CH3_01,29
VALVE (9001)
CH10_35

A70BB
14RD

14RD

*#A12Q
18LTBL

AUX TRLR SOCKET


SW CONN (1110)
CH10_15
A11-GKJ
6WH

C2

##A72E
18OR

A14H
8RD

A70BD
14RD
BODY BUILDER
A70BB
TURN / STOP
14RD
(4460M)
CH10_14
FUSE F10-C (1019)
E3 A14KD
F3
A70BF

87

86
ACCESSORY
RELAY #1
(1013 / 1011)
CH3_04

FUSE F7-D (1016)


F4 A14HC
E4
12RD
30A

A14
6RD
A14W
6RD

TRAILER
OR BODY
BUILDER
STOP
LIGHT
RD28 (HSD)

N/ ELECTRIC
TRAILER BRAKE

87

TRAILER
STOP RELAY
(1016)

**A70CA
18OR

BODY
CONTROLLER #J4
(1601)

FUSE F8-D
(1017)
F4

30
J3

J4
A13-GFF
18WH

E4

A94UA
12GY

30A

A14PC
12RD

A14P
8RD

A72J
12OR
W/ ELECTRIC TRAILER BRAKE

* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
*# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET @ SWITCH - AUX ISO TRAILER SOCKET
## SWITCH - AUX TRAILER SEPARATE W/ AUX
CHK

DLV1

CHANGE

DATE

28APR10

ADDED CIRC A70BB,A72A

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

,A72F,A72V;RVSD 4081 TITLE.

Figure 156

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

SHEET

AE08058184

010

Body Builder and Trailer Turn, Markers and Stop (Cont.)

156
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TRAILER SOCKET BOC AND EOF, P. 11

CHASSIS ACCESSORIES (CHAPTER 10)

10.11. TRAILER SOCKET BOC AND EOF, P. 11


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

TRAILER SOCKET - BOC & EOF

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

# W/ TRAILER SOCKET BOC


* W/ TRAILER & AUX 150 SOCKET BOC

N56F
10YL

N57F
10LTGN

IP / CENTER
CHASSIS
(1701)

N56T
10YL

A56T
12YL

R57A
10LTGN

R58A
10BK

TRAILER
SOCKET#2
(9779F)

N56D
10YL

R56A
10YL

N54F
10BN

TRAILER
LEFT TURN
RELAY
(1011)
CH10_09

TRAILER
SOCKET#2
(9779F)

TRAILER
SOCKET#2
(9716)

N56E
10YL

A57T
12LTGN

TRAILER
MARKER
LT RELAY
(1012)
CH10_09

A54T
12BN

R54L
12TN

R54H
12BN

R70H
12OR

N57D
10LTGN
N57T
10LTGN
#N57T
10LTGN

N57E
10LTGN

N54E
10BN

N54T
10BN

TRAILER
SOCKET GROUND
(9778F)

N10G
8WH

TRAILER
SOCKET#1
(9780M)

N72V
10DKBL

10
N94T
10GY

A94T
10GY

ETB
CONTROLLER
(1923)
CH10_23

N94E
10GY

AUX TRAILER
W/ ETB

26

A94TA
12YL

*N94TA
12YL
A14ND
12RD

CHANGE

ADDED:N56D,N57D,N54D,

N94F
10GY

*N94T
10DKBL

*A14N
8RD

REV

REFERENCE

62476L

DRAWN

300647

Figure 157

61229V

R70A
10RD

R94A
10DKBL

(9717F)

(9717A)

(9717)

(9783F)

TRAILER SOCKET GROUND


(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD)

ISO TRAILER
SOCKET
(9783M)

*N14W
6RD

RELEASE NO.

N68D,N70D,N72V,A94TA;RVSD TITLES.

R68A
10BN

N70F
10RD

LEFT BANK OPTIONAL


WARNING LIGHTS
(1511)
CH8_14

30A

N68F
10BN

N10D
8WH

TRAILER
SOCKET#1
(9780M)

TRAILER
SOCKET#1
(9715)

FUSE F7F(1016)
B2
A2

(9717A)

R10A
8WH

N70E
10RD

#N94T
10GY

A94T
10DKBL

N10B
8WH

N70D
10RD

N70T
10RD
#N70T
10RD

TRLR ABS
ECU RELAY
(1017)
CH10_10

N10C
8WH

A70T
10RD

N68E
10BN

N10A
8WH

A68T
12BN

N68T
10BN
#N68T
10BN

N10F
8WH

AUX TRLR N/ ETB

DATE

N68D
10BN

TRLR STOP
RELAY
(1016)
CH10_10

28APR10

{
{

R70L
12RD

#N54T
10BN

TRLR TAIL
LIGHT RELAY
(1012)
CH10_09

CHK

EOF BODY
CIRCUIT

N54D
10BK

DLV1

BLACKOUT
TRUCK
LIGHTING
(9304)

#N56T
10YL

TRAILER
RIGHT TURN
RELAY
(1011)
CH10_09

A94L
12GY

BLACKOUT
TRUCK
TRAILER
LIGHTING
(9719M)

BTRY FEED
CH3_01

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

011

Trailer Socket BOC and EOF

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
157

CHASSIS ACCESSORIES (CHAPTER 10)


BUILDER AND TRAILER SOCKET BOC AND EOF, P. 12

BODY

10.12. BODY BUILDER AND TRAILER SOCKET BOC AND EOF, P. 12


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BODY BUILDER & TRAILER SOCKET - BOC & EOF

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

R72
10LTGN

IP / CENTER
CHASSIS
(1701)
A72
12OR
11
A72
12OR

N57C
10LTGN

A72V
12DKBL

W/ ISO
TRAILER
SOCKET
5

TRAILER LEFT
TURN RELAY
(1011) CH10_09

A56T
12YL

TRAILER MARKER
LIGHT RELAY
(1012) CH10_09

A54T
12BN

TRAILER RIGHT
TURN RELAY
(1011) CH10_09

A57T
12LTGN

R72EB
10LTGN
C

N56C
10YL

N54C
10BN

BLACK AUX
TRAILER#2
(9782F)

TRAILER SOCKET#2
(9716)

N56T
10YL
N56T
10YL
N54T
10BN

R56
10YL

N54T
10BN

R58
10BN

N57T
10LTGN

R57
10LTGN

N57T
10LTGN

GREEN ABS
TRAILER
SOCKET#2
(9779F)

N54B
10BN

N56B
10YL

N57B
10LTGN

N72
12OR

TRAILER
GND
(9717F)

A68T
12BN

TRAILER STOP
RELAY (1016)
CH10_10

A70T
10RD

N68C
10BN

N70C
10RD

N70T
10RD
N70T
10RD

N10F
8WH
TRAILER GND
(9717)

N10D
8WH

N68T
10BN

TRAILER
SOCKET GND
(9717F)
R68
10BN

A
R70
10RD

AUX TRAILER N/ ETB


10

A94T
10GY

ETB
CONTROLLER
(1923)
CH10_23

GREEN ABS
TRAILER SOCKET#1
(9780M)

AUX TRAILER W/ ETB

CHK

DLV1

CHANGE

DATE

28APR10

REV

ADDED CIRC A72V;RVSD

REFERENCE

62476L

N70B
10RD

N68B
10BN

N94T
10GY

DRAWN

300672
RELEASE NO.

9717,9717F,9778F TITLES.

Figure 158

EOF
BODY
CIRCUIT

R94
10GY

N94T
10GY

A94T
10DKBL

TRAILER ABS
ECU RELAY
(1017) CH10_10
BODY ACC TRLR
AUX RELAY
(1016)
CH10_15A

R10
8WH

TRAILER
SOCKET GND
(9778F)

TRAILER SOCKET#1
(9715)

N68T
10BN
8

EOF
BODY
CIRCUIT

BLACK AUX
TRAILER#1
(9781M)

TRAILER TAIL
LIGHT RELAY
(1012) CH10_09

EOF BODY
CIRCUIT

R10A
8WH

BODY / ACC
TRLR AUX
RELAY
(1016)
CH10_10

TRAILER AUX
(9722-A)

N72
10OR

N10E
8WH

TRLR ABS
ECU RELAY
(1017)
CH10_10

TRAILER
AUX POWER

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

06APR09

PART NO.

AE08058184

SHEET

012

Body Builder and Trailer Socket BOC and EOF

158
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

12V TRAILER SOCKET, P. 12A

CHASSIS ACCESSORIES (CHAPTER 10)

10.13. 12V TRAILER SOCKET, P. 12A


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

12V TRAILER SOCKET

NAVISTAR, INC.

12V TRAILER INTERCONNECT


(9729)
12V TRAILER SOCKET 2
(9726)

R58
14BK

R56
16YL

R57
16LTGN

12V TRAILER SOCKET 1


(9727)

R71
16OR

R68
14BN

R12
14LTBL

R11-G
8WH

R11-GA
10WH

12V TRAILER
SOCKET GROUND
(9728)

CHK

DLV1

DATE

28APR10

CHANGE

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

360070
RELEASE NO.

62476L

Figure 159

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

03DEC09

AE08058184

SHEET

12A

12V Trailer Socket

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
159

CHASSIS ACCESSORIES (CHAPTER 10)

BODY BUILDER PRE-WIRING, P. 13

10.14. BODY BUILDER PRE-WIRING, P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

BODY BUILDER PRE-WIRING

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ PRE WIRING HARNESS

BODY
BUILDER
(7220)

FORWARD CHASSIS /
IP
(1700)

MTEM1
16GY

MTEM2
16GY

MTEM3
16GY

MTEM4
16GY

MTEM5
16GY

MTEM6
16GY

MTEM7
16GY

MTEM8
16GY

52

MTEM1
16GY

53
MTEM2
16GY
54

MTEM3
16GY

55

MTEM4
16GY

56

BODY BUILDER
(1)

MTEM5
16GY

57
MTEM6
16GY
58

MTEM7
16GY

59

MTEM8
16GY

W/ ACC FEED WIRING

BODY BUILDER
ACC FEEDS
(7230)

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

FORWARD CHASSIS /
IP
(1700)
1

M103M
12LTGN

65

M103N
12LTGN

66

M103P
12LTGN

67

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 160

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

04JUN09

PART NO.

AE08058184

SHEET

013

Body Builder Pre-Wiring

160
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

BODY BUILDER CONNECTIONS, P. 14

CHASSIS ACCESSORIES (CHAPTER 10)

10.15. BODY BUILDER CONNECTIONS, P. 14


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BODY BUILDER CONNECTIONS

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

IP / CENTER CHASSIS
(1701)
TRLR TAIL
LIGHT
RELAY
(1012)
CH10_09
REAR TURNS
PANEL
ADAPTER
(1625)
CH9_15
TRLR MKR
LT RELAY
(1012)
CH10_09
TURN SIGNAL
ADPTR (400)
CH9_01,02,03

71

A68BB
14BN

12

N68BB
14BN

63

N56BB
16YL

74

N57BB
16LTGN

A56BB
16YL

A57BB
16LTGN
A54BB
16BN
73
A71BB
16LTBL

N71BB
16LTBL

A12BB
16LTBL
F

A
CHASSIS GND
ADAPTER
(8807)

BODY BUILDER
(4450M)

N68BB
14BN

N56BB
16YL

N57BB
16LTGN

N54BB
14BN
*A54BB
16BN

TRLR MKR
LT RELAY
(1012)
CH10_09

N54BB
14BN

75
BODY /
ACCESSORY
TRAILER
AUX RELAY
(1016)
CH10_10

*A68BB
14BN

TRLR MKR LT RELAY


(1012)
CH10_09

N71BB
16LTBL

N12BB
14LTBL

N11-GD
12WH

N11-GA
12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
(9717B)
A

R68BB
14BN

R56BB
16OR

R57BB
16OR

R58BB
14BN

R71BB
16OR

R12BB
14LTBL

BODY
BUILDER
CONN
(4460BM)

N12BB
14LTBL

R11-GBB
12WH
BODY BUILDER
CONNECTION
(4450AM / 4450BF)

BODY BUILDER
TURN / STOP
(4460AM / 4460BF)

BODY STOP
RELAY
(1020)
CH10_10

N56BC
16YL

64

N57BC
16LTGN

A56BC
16YL
A57BC
16LTGN
72

A70BB
14RD

N70BB
14RD
BODY STOP RELAY
(1020)
CH10_10

GROUND
ADAPTER
(1006)

A70BB
14RD

R56BC
16OR

R57BC
16OR

R70BB
14OR

N56BC
16YL

N57BC
16LTGN

N70BB
14RD

BODY
BUILDER
TURN / STOP
(4450BM)

A11-GD
10WH
A11-GKJ
6WH

42

TURN
SIGNAL
ADAPTER
(400)
CH9_03

A11-GBB
12WH

N11-GBB
12WH

BODY
BUILDER
TURN / STOP
(4460M)
LEFT SIDE
CAB GND
(4081)

* TRAILER W/ BB INSIDE CAB & W/ 7-WAY SCKT


CHK

DLV1

DATE

28APR10

CHANGE

REV

ADDED: R/D 9717B,1006

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

AND CIRC A68BB,A54BB,A70BB.

61229V

Figure 161

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

04JUN09

PART NO.

AE08058184

SHEET

014

Body Builder Connections

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
161

CHASSIS ACCESSORIES (CHAPTER 10)

AUX TRAILER CIRCUIT, P. 15

10.16. AUX TRAILER CIRCUIT, P. 15


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AUX TRAILER CIRCUIT

NAVISTAR, INC.

GROUND
ADAPTER
(1003)
1

A11-GE
12WH

BATTERY
FEED
CH3_01

AUX TRAILER
SOCKET SWITCH
CONNECTOR
(1110)

LEFT SIDE
CAB GND
(1004)
A14W
6RD

12

AUX TRLR
SOCKET SW
(DIN1)

GREEN

*A72FA
18OR
*A72F
16OR

(1500)

A72CA
18OR

A14FB
12RD

FUSE F7-B (1016)


F2
E2

A72E
18OR

20A / 25A / 30A

2B

2B

*A72B
16OR

(1501)
AUX TRLR
SOCKET SW
(ZVR)

A72B
14OR

A72AA
12OR

BODY /
ACCESSORY
TRAILER
AUX RELAY
(1016)
CH10_10

A14F
8RD

CLUSTER
CONNECTOR

A72-G
18WH

A110C
18GY

(1500)
AUX TRLR
SOCKET SW
(DIN2)

A72D
18OR

10

H4
A72EC
18OR

10

FUSE F5-D
(1014)

10A
G4

IGNITION
RELAY #3
(1012 / 1014)
CH3_05

PANEL
LIGHT FEED
(1002)

AMBER

(A13FA)

5B

A62SC
18DKBL
10

CLUSTER CONNECTOR
(1500)
A
A62B
18DKBL

LIFT AXLE RELAY


(1019)

A72EF
18OR

H2

F1

DIMR
OUT2
PANEL
LT

30
J1

BODY CONTROLLER #J4


(1601)
PARK
BRAKE
RELAY
HSD

A72-GD
18WH

A72-GB
18WH

BODY /
ACCESSORY
TRAILER
AUX RELAY
(1016)
CH10_15A

87

G2
J2

A44
18GY

85

* W/ SWITCH - AUX ISO


TRAILER SOCKET

G1

86

CHK

DLV1

DATE

28APR10

CHANGE

REVISED AND REDRAWN.

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

61229V

Figure 162

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

15APR09

AE08058184

SHEET

015

Aux Trailer Circuit

162
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

SWITCH AUX TRAILER SEPARATE, P. 15A

CHASSIS ACCESSORIES (CHAPTER 10)

10.17. SWITCH AUX TRAILER SEPARATE, P. 15A


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 10

SWITCH - AUX TRAILER SEPARATE

NAVISTAR, INC.

LIFT AXLE RELAY


(1019)
CH10_15

A72EF
18OR

A94TA
12GY
G1

A94T
12GY

GREEN ABS
TRAILER
SOCKET #1
(9780M)
CH10_12

G2

85
87A

87

BODY ACC
TRAILER AUX RELAY
(1016)

30

86
J1

GROUND
ADAPTER
(1003)

BATTERY FEED
CH3_01

A14
6RD

FUSE F8-D
(1017)

A72-GB
18WH

A72-GA
16WH

AUX TRAILER
SOCKET SW CONN
(1110)
CH10_15

A94TC
12GY

J2

E4
30A
F4
A14PC
12RD

A14P
8RD

11

1
A11-GE
12RD

LEFT SIDE
CAB GND
(1004)

CHK

DLV1

DATE

28APR10

CHANGE

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

360070
RELEASE NO.

62476L

Figure 163

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03DEC09

PART NO.

AE08058184

SHEET

15A

Switch Aux Trailer Separate

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
163

CHASSIS ACCESSORIES (CHAPTER 10)

TWO SPEED AXLE SWITCH, P. 16

10.18. TWO SPEED AXLE SWITCH, P. 16


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

TWO SPEED AXLE SWITCH

NAVISTAR, INC.

I6 / V8 ENGINE

TWO SPEED
AXLE CONNECTOR
(7103M)

BODY
CONTROLLER #J5
(1602)
ENGINE / IP
(1702-39)

K93
18TN

A93
18TN

F11

TWO SPEED
AXLE SWITCH
INPUT

K
K9TS
18GY
ZERO VOLT
REFERENCE
(6747)
J

K9E
18GY

BODY
CONTROLLER #J5
(1602)

ENGINE / IP
(1702-2)

CHK

DLV1

DATE

28APR10

CHANGE

ADDED V8 ENGINE

REV

REFERENCE

62476L

A9E
20GY

DRAWN

310698
RELEASE NO.

EFFECTS.

61229V

Figure 164

A9AA
18GY

E5

ZVR

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058184

SHEET

016

Two Speed Axle Switch

164
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

AIR SOLENOID, P. 17

CHASSIS ACCESSORIES (CHAPTER 10)

10.19. AIR SOLENOID, P. 17


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AIR SOLENOID

NAVISTAR, INC.

AIR SOLENOID 4-PACK


(9736)
B

32

N59B
18GY

E12

A59C
18GY

F10

A59D
18GY

E12

A59E
18GY

F8

A59G
18GY

E13

34

N59D
18GY

A59B
18GY

33

N59C
18GY

BODY CONTROLLER #J5


(1602)

CENTER / IP CHASSIS
(1701)

35

N59E
18GY

AIR HORN SOLENOID


AIR SOLENOID#1
1A2

AIR
SOLENOID#2
RD25 (HSD)

AIR
SOLENOID#3
RD14 (HSD)

AIR
SOLENOID#4
RD24 (HSD)

N59A-G
14WH

AIR SOLENOID 4-PACK


(9740)
A

**N59F-G
14WH
36

**N59G
18GY

37
**N59H
18GY

A59H
18GY

F4

AIR
SOLENOID#6
RD23 (HSD)

A59J
18GY

E9

AIR
SOLENOID#7
RD16 (HSD)

F5

AIR
SOLENOID#8
RD22 (HSD)

38

**N59J
18GY

AIR
SOLENOID#5
RD15 (HSD)

39

A59K
18GY

**N59K
18GY

AIR SOLENOID
GROUND ADAPTER
(8805)

AIR SOLENOID 4-PACK


(9740C)

BODY CONTROLLER #J4


(1601)

*N59G
18GY
C

*N59H
18GY

CHAS GND ADPTR


(8809)

*N59J
18GY

*N59K
18GY
A

CHK

DLV1

DATE

28APR10

CHANGE

* W/ SOLENOID AIR, 8
PACK 4X2, 4X4

** W/ SOLENOID AIR, 8
PACK 6X2, 6X4, 6X6

N11-GB
12WH

LEFT SIDE DASH MTD


DUAL POST GND PLATE
(9717B)

*N59X-G
14WH

REVISED 9717B TITLE.

N59-G
12WH

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

61229V

Figure 165

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

06APR09

PART NO.

AE08058184

SHEET

017

Air Solenoid

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
165

CHASSIS ACCESSORIES (CHAPTER 10)

AIR SOLENOID, P. 18

10.20. AIR SOLENOID, P. 18


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 10

AIR SOLENOID (CONT)

NAVISTAR, INC.

AIR SOLENOID
4-PACK
(9740A)
A

#N59L-G
14WH

BODY CONTROLLER #J4


(1601)

CENTER / IP CHASSIS
(1701)

46

#N59M
18GY

A59M
18GY

47

#N59N
18GY

AIR SOLENOID#9
RD17 (HSD)

F6

A59N
18GY

F7

AIR SOLENOID#10
RD18 (HSD)

A59P
18GY

F2

AIR SOLENOID#11
RD19 (HSD)

A59Q
18GY

F3

AIR SOLENOID#12
RD20 (HSD)

48
#N59P
18GY

49

#N59Q
18GY

AIR SOLENOID
4-PACK
(9740B)
*N59M
18GY

54

**N59S
18GY
*N59N
18GY

55

**N59T
18GY
*N59P
18GY

56

**N59V
18GY

*N59Q
18GY
**N59W
18GY
**N59R-G
18WH
*N59R-G
14WH

57

A59S
18GY

E10

AIR SOLENOID#13
RD10 (HSD)

A59T
18GY

E15

AIR SOLENOID#14
RD11 (HSD)

A59V
18GY

F14

AIR SOLENOID#15
RD27 (HSD)

A59W
18GY

F13

AIR SOLENOID#16
RD29 (HSD)

D
E

* SOLENOID AIR , 12 PACK


** SOLENOID AIR , 16 PACK
# SOLENOID AIR , 12 & 16 PACK

AIR SOLENOID
GROUND ADAPTER
(8805)

N59-G
12WH

N11-GB
12WH

CHASSIS
GROUND
ADAPTER
(8809)

LEFT SIDE DASH MTD


DUAL POST GND PLATE
(9717B)
CHK

DLV1

DATE

28APR10

CHANGE

REVISED 9717B TITLE.

REV

REFERENCE

62476L

DRAWN

300672
RELEASE NO.

61229V

Figure 166

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

06APR09

PART NO.

AE08058184

SHEET

018

Air Solenoid (Cont.)

166
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

REMOTE POWER MODULE BATTERY BOX MOUNTED, P. 19 CHASSIS ACCESSORIES (CHAPTER 10)

10.21. REMOTE POWER MODULE BATTERY BOX MOUNTED, P. 19


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

REMOTE POWER MODULE - BATTERY BOX MOUNTED

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

J1939(-)
DATA LINK
B1939-

J1939(+)
DATA LINK
B1939+

F5

BODY
CONTROLLER #J5
(1602)

J1939 PRIVATE
TERMINATING
RESISTOR
(1626)

F6

A
A5EB(+)
18YL

A5ET(+)
18YL

A5EB(-)
18GN

A5E(-)
18GN

120
OHMS

A5E(+)
18YL

A5ET(-)
18GN

FUSE F8-C (1017)


A20
16LTGN

E3

F3

A14W
6RD

A14M
8RD

A14MB
12RD

BATTERY
FEED
CH3_01

10A
IP / CENTER
CHASSIS
(1701)

52

53

51

#N20
16LTGN

#N5E(-)
18GN

#N5E(+)
18YL

&N14W
16RD

&N5(-)
18GN

&N11-GPM
14WH

#N10-GR
14WH
&N5(+)
18YL

&N59F
14GY

N11-GB
12WH

&N10-GR
14WH

&N20
16LTGN

CENTER CHASSIS /
RPM JUMPER
(4410D / 4410F)

&N5E(-)
18GN

&N5E(+)
18YL

GROUND PACK
(8809)

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
(9717B)

(4410B / 4410D)
6
(4411-A)

J1
J5

N14Z
4RD

4RD

J2
4

1ST REMOTE
POWER MODULE
(4410A)

FUSIBLE
LINK

BATTERY
POSITIVE
TERMINAL

*N14W
16RD

*N5(-)
18GN

*N5(+)
18YL

*N59F
14GY

*N11-GPM
14WH

*FUSIBLE
LINK
1

2ND REMOTE
POWER MODULE
(4410B)

(4411A-A)

J1

*N14BE
4RD

*4RD

J5
J2

* W/ 2ND REMOTE POWER MODULE


# W/ LSM BATTERY BOX
& W/ RSM BATTERY BOX
CHK

DLV1

DATE

28APR10

CHANGE

REVISED 9717B TITLE.

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

61229V

Figure 167

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20MAY09

PART NO.

AE08058184

SHEET

019

Remote Power Module Battery Box Mounted

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
167

CHASSIS ACCESSORIES (CHAPTER 10)

REMOTE POWER MODULE CAB MOUNTED, P. 20

10.22. REMOTE POWER MODULE CAB MOUNTED, P. 20


ELECTRICAL CIRCUIT DIAGRAM CHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

REMOTE POWER MODULE - CAB MOUNTED

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

J1939(-)
DATA LINK
B1939-

J1939(+)
DATA LINK
B1939+

F5

BODY
CONTROLLER #J5
(1602)

J1939 PRIVATE
TERMINATING RESISTOR
(1626)

F6

A
A5EB(+)
18YL

A5EB(-)
18GN

A5E(-)
18GN

120
OHMS

A5E(+)
18YL

A5ET(+)
18YL

A5ET(-)
18GN

FUSE F8-C (1017)


A20
16LTGN

E3

F3

BATTERY
FEED
CH3_01

A14W
6RD

A14M
8RD

A14MB
12RD

10A

IP / CENTER
CHASSIS
(1701)

53

52

51

#N20
16LTGN

#N5E(-)
18GN

#N5E(+)
18YL

&N20
16LTGN

CENTER CHASSIS /
RPM JUMPER
(4410D / 4410DF)

&N5E(-)
18GN

&N5E(+)
18YL

GROUND PACK
(8809)

N11-GB
12WH

&N10-GR
14WH

&N14C
16RD

&N4(-)
18GN

&N10-GR
14WH

&N4(+)
18YL

&N59C
14GY

#N10-GR
14WH

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
(9717B)

(4410DM / 4410D)
(4411F-A)

#4RD
(4411M-A)

J1
J5

&4RD

J2
3

M14Z
4RD

1ST REMOTE
POWER MODULE
(4410A)

*N14W
16RD

*N5(-)
18GN

FUSIBLE
LINK
*N5(+)
18YL

*N11-GPM
14WH

*N59F
14GY

(4413F-A)
N14C
4RD

&14
4RD

START
MOTOR
BATTERY
TERMINAL

2ND REMOTE
POWER MODULE
(4410B)

*FUSIBLE
LINK

*#4RD
1

(4411M-A)

(4412F-A)

(4412F-A)

J1

*N14H
4RD

*&14D
4RD

*&4RD

J5
J2

M14
4RD

* W/ 2ND REMOTE POWER MODULE


# W/ UNDER CAB MTD
& W/ INSIDE CAB MTD
CHK

DLV1

DATE

28APR10

CHANGE

REVISED 9717B TITLE.

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

61229V

Figure 168

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

04JUN09

PART NO.

AE08058184

SHEET

020

Remote Power Module Cab Mounted

168
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

REMOTE POWER MODULE END OF FRAME, P. 21

CHASSIS ACCESSORIES (CHAPTER 10)

10.23. REMOTE POWER MODULE END OF FRAME, P. 21


ELECTRICAL CIRCUIT DIAGRAM CHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

REMOTE POWER MODULE - END OF FRAME

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

J1939(-)
DATA LINK
B1939-

J1939(+)
DATA LINK
B1939+

F5

BODY
CONTROLLER #J5
(1602)

J1939 PRIVATE
TERMINATING
RESISTOR
(1626)

F6

A
A5EB(+)
18YL

A5ET(+)
18YL

A5EB(-)
18GN

A5E(-)
18GN

120
OHMS

A5E(+)
18YL

A5ET(-)
18GN

FUSE F8-C (1017)


A20
16LTGN

E3

F3

A14W
6RD

A14M
8RD

A14MB
12RD

10A
J1

REMOTE POWER
MODULE
(4410E)

J5
J2

*N5E(+)
18YL

*N5E(-)
18GN

*N20
16LTGN

#N10-GP
14WH

CENTER CHASSIS /
REAR CHASSIS
(4410H / 4410F)

*N10-GS
14WH

4RD

51

#N20A
16LTGN

53

#N5F(-)
18GN

52

#N5F(+)
18YL

IP / CENTER
CHASSIS
(1701)

BATTERY
FEED
CH3_01

GROUND PACK
(8809)
C

R14D
16RD
R1A(+)
18YL

R59D
14GY
R10-GPP
14WH

SECOND AIR
SOLENOID
7 PACK
(4410K)

FIRST AIR
SOLENOID
7 PACK
(4410L)

FUSIBLE
LINK
LEFT SIDE
CAB GROUND
(9717B)

R1B(+)
18YL

R1B(-)
18GN

R10-GPN
14WH

R14
16RD

R1(-)
18GN

R1(+)
18YL

R10-GPM
14WH

R59
14GY

R59C
14GY

R1A(-)
18GN

R14E
16RD

END OF FRAME
REMOTE POWER MODULE
(4413F-A)
(4410M)
R14
N14C
4RD
J5
4RD
4RD
(4411F-A)
(4411M-A)

J1
J2

FUSIBLE
LINK
N14Z
4RD

* W/ END OF FRAME REMOTE POWER MODULE


# W/ FWD MTD REMOTE POWER MODULE
CHK

DLV1

DATE

28APR10

CHANGE

ADDED CIRC N10-GP;

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

RVSD 9717B TITLE;RMVD CIRC N10-GR.

Figure 169

N14Z
4RD

N11-GB
12WH

61229V

START MOTOR
BATTERY
TERMINAL

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

04JUN09

PART NO.

AE08058184

SHEET

021

Remote Power Module End of Frame

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
169

CHASSIS ACCESSORIES (CHAPTER 10)

FUEL/WATER SEPARATOR, P. 22

10.24. FUEL/WATER SEPARATOR, P. 22


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

FUEL / WATER SEPARATOR

W/ ROCKER START

GROUND ADAPTER
ROCKER
(1008)
BTRY
BTRY
START SWITCH
FEED
FEED
(1105)
CH3_01
7
CH3_30
A19-GB
CH5_08
18WH

FUEL HEATER
RELAY
(1018)
F4

A13FP
18PK

A19A
16GY

FUSE F6-D (1015)


B1 A14FA
F3 A19V
A1
12RD
12GY
20A
BODY CONTROLLER #J5
(1602)
WATER IN
F13 FILTER
DIN20

A19B
16GY

M19A
16GY

FUEL
HEATER

ROCKER START SWITCH


(1105)
CH5_08

A13FJ
18PK
W/ ROCKER
START
(1020-D4)

A13FP
18PK
FUEL HEATER
RELAY
(1018)

FUSE F1-C
TRAILER ABS
(1010)
ECU RELAY
(1017) A13FH
E3
A13FF

D3

A13FK
18PK
ENGINE / IP
(1702-34)
A19
K19B
12GY
12GY

D4

A11-GKJ
6WH

87

K19BA
14GY

18PK

86

G3

A11-G
10WH

F4
85

18PK

A19-GB
18WH

F3
30

DATE

CHANGE

REV

CNA1 30SEP10 ADDED DESCRIPTION TO

REFERENCE

68076W

DRAWN

300647
RELEASE NO.

REF 1020.

61229V

Figure 170

GROUND
ADAPTER
(1008)

BATTERY
FEED
CH3_01

7
A14W
6RD

ENGINE MOUNTED
FUEL FILTER
W/ I6 ENGINE

WATER
PROBE

LEFT SIDE
CAB GROUND
(4081)

FUSE F6-D
(1015)
B1 A14FA
A19V A1
12RD
12GY
30A

A14F
8RD

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(9717B)

22

N11-GB
12WH

ENGINE /
MELROSE
(6011 - 9)

BODY BUILDER
(9300)

N59-G
12WH

IGNITION
RELAY #3
(1012 /
1014)
CH3_05

M19B
16GY

M19A
16GY

N19-G
16WH
CHASSIS GND
ADAPTER
(8809)

CHK

LEFT
SIDE
CAB GND
(4081)

D4

30

N19
16GY

86

IP / FORWARD
CHASSIS
(1700)

A11-GKJ
6WH

87

FUEL WATER /
SEPARATOR FWD CHASSIS

FUEL
HEATER
(9108)

D3

FUEL WATER /
SEPARATOR
- CENTER CHASSIS

CHASSIS
GROUND
ADAPTER
(8805)

85

TRAILER ABS
FUSE F1-C
ECU RELAY
(1010)
(1017)
A13FK
A13FH
A13FF
18PK
18PK
18PK
G3
E3
A19
16GY
IP / CENTER CHASSIS
(1701-67)

IGNITION
RELAY #3
(1012 /
1014)
CH3_05

A11-G
10WH

A14
4RD

(1020-D4)

A14T
12RD

FUEL PUMP
RELAY
CH7_17

A14W
6RD

A13FJ
18PK

A14F
8RD

NAVISTAR, INC.

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

022

Fuel/Water Separator

170
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ELECTRIC TRAILER BRAKE, P. 23

CHASSIS ACCESSORIES (CHAPTER 10)

10.25. ELECTRIC TRAILER BRAKE, P. 23


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ELECTRIC TRAILER BRAKE

NAVISTAR, INC.

FUSE F8-G (1017)

ETB
CONTROLLER
(1923)

A3

B3

A14NS
12BK

A14KC
12RD

30A

BATTERY
FEED
CH3_01

A14W
6RD

A14K
8RD

BODY CONTROLLE #J5


(1602)
FUSE F10-B (1019)
ETB
CONTROLLER
(1923)

A70NS
16RD

ETB
CONTROLLER
(1923)

A94T
10DKBL

E2

F2

15A

A70ER
18RD

A70E
10RD

F10

ELECTRIC
TRAILER
BRAKE
CONTROLLER
INPUT
DIN23

TRAILER SOCKET#1
(9715)
CH10_11
GREEN ABS TRAILER SOCKET #1
(9780M)
CH10_12

GROUND ADAPTER
(1003)
12

ETB
CONTROLLER
(1923)

A11-GNA
16WH

A11-GE
12WH

LEFT SIDE DASH MOUNTED


DUAL POST GROUND STUD
(1004)

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 1004 TITLE.

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

61229V

Figure 171

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

023

Electric Trailer Brake

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
171

CHASSIS ACCESSORIES (CHAPTER 10)

LECTRASHIFT ACCOMMODATION, P. 24

10.26. LECTRASHIFT ACCOMMODATION, P. 24


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LECTRASHIFT ACCOMODATION

NAVISTAR, INC.

M14L
10RD

BATTERY FEED

MAXI FUSE
HOLDER
(4004)

40A

M14WB
12RD

GROUND ADAPTER
(1008)

FWD CHASSIS / IP
(1700-12)
A14LP
10RD

AUX POWER
RELAY
(1873)

A11-G
10WH

86

30

A11-GX
18WH

87
87A
40A BODY
BUILDER
FEED
(4069)

FWD CHASSIS / IP
(1700-13)
M12BD
12LTBL

BODY
CONTROLLER #J4
(1601)

A12BD
12LTBL

DIODE ASSY
(9915)
A14BC
14RD
GROUND ADAPTER
(1008)
10

A11-GC
14GY

PTO
ENGAGEMENT
RELAY
RD9 (HSD)

EATON GEN3
HCM VEHICLE
INTERFACE CONN
(7910)

IP / ENGINE
(1702-42)
K17A
16WH

K14LSC
12WH

LEFT SIDE
CAB GND
(4081)
HEAT SHRINK

HOLD
INDIACTOR
(9724)

E11

A11-G
10WH
A11-GKJ
6WH

A12LC
18PK

A14LSC
12RD

LEFT SIDE
CAB GND
(4081)

A11-GKJ
6WH

85

K14LSB
18RD

IGNITION

W/ I6 ENGINE

K14LSA
18BK

HEAT SHRINK

C
BODY
BUILDER

HOLD IN
COIL

PTO SWITCH

CHK

DLV1

DATE

28APR10

CHANGE

REV

RVSD 4081,7910 TITLES;

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

7910 WAS 7105,K17A WAS K13A.

61229V

Figure 172

PULL IN
COIL

LECTRASHIFT
PTO
(9913B)

LECTRASHIFT
PTO

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

024

Lectrashift Accommodation

172
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

HOUR METER PTO, P. 25

CHASSIS ACCESSORIES (CHAPTER 10)

10.27. HOUR METER PTO, P. 25


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

HOUR METER - PTO

NAVISTAR, INC.

BODY
CONTROLLER #J3
(1600)

A88B
16LTGN

B7

RESISTANCE
MODULE OUT
(422)

IP / ENG
(1702)

41

14

K88A
16LTGN

K88B
14LTGN

A92#122
18TN

K88
16LTGN

PTO
STATE
INPUT
AIN8

W/ IBB AND
W/ 1 PTO HOUR METER

W/ 2 PTO
HOUR METER
W/ IBB ENGINE
W/ I6 & V8
ENGINE

HEAT SHRINK
PTO
(7801)

CHK

DLV1

DATE

28APR10

CHANGE

ADDED V8 ENGINE

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

EFFECTS.

61229V

Figure 173

PTO
(7800)

PTO
HOUR
METER
(7950)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

27APR09

AE08058184

SHEET

025

Hour Meter PTO

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
173

CHASSIS ACCESSORIES (CHAPTER 10)

AUX INPUTS AND DRIVERS, P. 26

10.28. AUX INPUTS AND DRIVERS, P. 26


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

AUX INPUTS & DRIVERS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY CONTROLLER#J5
(1602)

A103A
18LTGN

F14

TEM AUX INPUT 1


DIN19

A103B
18LTGN

F12

TEM AUX INPUT 2


DIN21

BODY CONTROLLER#J4
(1601)

HEAT
SHRINK
A103C
18LTGN

E2

A103D
18LTGN

E1

TEM AUX RELAY DRIVER 1


RD4 (LSD)

TEM AUX RELAY DRIVER 2


RD7 (LSD)

ZERO VOLT REFERENCE


(1620)
F

A9ZVR
18GY
BODY CONTROLLER#J5
(1602)

ZVR

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300647
RELEASE NO.

61229V

Figure 174

A9Z
18GY

E3

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

026

Aux Inputs and Drivers

174
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

FUEL TRANSFER PUMP, P. 27

CHASSIS ACCESSORIES (CHAPTER 10)

10.29. FUEL TRANSFER PUMP, P. 27


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

FUEL TRANSFER PUMP

NAVISTAR, INC.

BODY
CONTROLLER #J4
(1601)
FUEL
TRANSFER
PUMP
RD26 (HSD)

F11

A37
18TN

A37V
18TN

C1

FUSE F6-C (1015)


A2
B2
10A

A14KB
12RD

A14
6RD

BTRY
FEED
CH3_29

A14K
8RD

A14W
6RD

BTRY
FEED
CH3_01

GROUND ADAPTER
REAR HARNESS
(8809)

D1

86

A14M
8RD

30

FUEL TRANSFER
PUMP RELAY
(1015)
87

85

A
N11-GB
12WH

C2

LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(9717B)

A37D
16TN

A37-GA
18WH

D2

FUEL TRANSFER
PUMP (XMSN MTD)
(9102A)

GROUND
ADAPTER
(1008)

N37-G
18WH

IP / CENTER
CHASSIS
(1701-76)

#N37D
16TN

A11-G
10WH

**N37D
16TN

CHASSIS GND
SPLICE PACK
(8809)

*N37D
16TN

A11-GKJ
6WH

N37-G
18WH
N11-GB
12WH

LEFT SIDE
CAB GROUND
(4081)

LEFT SIDE DASH MTD


DUAL POST GND PLATE
(9717B)

FUEL TRANSFER
PUMP
(9102)
A

* DUAL TANKS & W/ XFER PUMP (RSM)


& W/ M-NGV-MD
# DUAL TANKS & W/ XFER PUMP (XMSN MTD)
& W/ M-NGV-SS-MRD,M-NGV-RH-MRD,
M-NGV-SS-7500 & W/ M-NGV-SS-7600
** DUAL TANKS & W/ XFER PUMP(XMSN MTD) &
W/ M-NGV-RH-HDD
CHK

DLV1

DATE

28APR10

CHANGE

RVSD 4081 AND 9717B

NOTE: RIGHT SIDE MOUNTED OR


TRANSMISSION MOUNTED

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

TITLES.

61229V

Figure 175

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

027

Fuel Transfer Pump

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
175

CHASSIS ACCESSORIES (CHAPTER 10)

POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 28

10.30. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 28


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

POWER SOURCE, CUSTOMER INSTALLED LIFT GATE

NAVISTAR, INC.

GROUND
ADAPTER
(8809)

LEFT SIDE
DASH MOUNTED
DUAL POST
GND PLATE
(9717B)

N11-GB
12WH

N11-GD
16WH

WORK LIGHT
(9720)
CH9_16
BODY CONTROLLER #J1
(1603)

IP / CHASSIS
INTERCONNECT
(1701-66)

N112-GD
16WH

LIFT
GATE
10A9

A112
16GY

N112-GD
16WH

N65-G
16WH

FUSIBLE LINK
10 RS

N112
16GY

LIFT
GATE

200 AMP
SOLENOID

2 RD

J112
18TN

CHASSIS /
LIFT GATE
(7803)

J112-GD
16WH

14A
2RD

VOLTAGE SENSING

CONTROL CIRCUIT (GROUND)

CONTROL CIRCUIT (POSITIVE)

MODULE FEED

GROUNDING MODULE

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 9717B TITLE.

LIFT GATE /
MODULE
(7804)

16 TN

16 RD

C&1
BATTERY PRODUCTION
MODULE
(C1 300 - LG)

RD

TN

16 LTGN

LTGN

OR

16OR

WH

REV

16WH

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

61229V

Figure 176

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

028

Power Source, Customer Installed Lift Gate

176
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

WHEELCHAIR LIFT INTERLOCK, P. 29

CHASSIS ACCESSORIES (CHAPTER 10)

10.31. WHEELCHAIR LIFT INTERLOCK, P. 29


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

WHEELCHAIR LIFT INTERLOCK

NAVISTAR, INC.

AIR PARK SOLENOID


(4905)

W/ WHEELCHAIR
LIFT INTERLOCK

IP / FWD CHASSIS
(1700)

FUSE F5-A
(1014)

IGNITION
RELAY #2
(1012 / 1014)
CH3_07

G2
(A13FB)

G1

A13FB
12PK

H1

47

A44Y
16GY

10A

M44Y
16GY

WHEELCHAIR INTERLOCK
(4906)

ALLISON 3 / 4000
W/ WHEELCHAIR LIGHT INTERLOCK
IP / ENGINE
(1702)
CH11_03

M44W
16WH

A92#103
18TN

48
A92B103
18TN

T HANDLE SHIFTER
(422F) CH11_03
IP / ENGINE / VIW C
(1702 / 7206F)
CH11_03,09

WHEELCHAIR
LIFT SOLENOID
RD7 (LSD)
PARK BRAKE
RELAY
RD21 (HSD)

W/ T - HANDLE
SHIFTER
W/ WHEELCHAIR
LIFT INTERLOCK

M89AR
18PK

W/ PARK
BRAKE
INTERLOCK

45
M89CE
18PL

A89CE
18PL

G1

J1

(A12V)

86

GROUND ADAPTER#01
(8800)

30

WHEELCHAIR
LIFT RELAY
(1019)

FUSE F9-B
(1018)
E2
F2
A12V
12LTBL
5A

M44-GW
16WH

A89CC
18PL

A89CB
18PL

ACCESSORY RELAY #1
(1013 / 1011)
CH3_04

87

ZERO VOLT
REFERENCE
(1620)

87A

85
J2

G2

H2

A89CA
18PL

A9W
18GY
A9Z
18GY

E3

ZVR

DATE

CHANGE

REV

REVISED 4451 AND 4307

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

TITLES.

61229V

Figure 177

M11-G
12WH

M11-GD
12WH

A
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
(4307)

BODY CONTROLLER #J5


(1602)

28APR10

M11-GW
16WH

WHEELCHAIR
DOOR
SWITCH
DIN3
F13

CHK

BODY CONTROLLER #J5


(1602)

DLV1

IP / CENTER CHASSIS
(1701-69)
N44
A44
16GY
16GY

G2

46

PARK BRAKE SIGNAL BOC


(4451)
(LOCATED IN GND SPLICE
CONN UNDER CAB LEFT RAIL)

DIODE ASSY
(1900)

M92#101
18TN

A89AR
18PL

E1

F1

49

A92#101
18TN

BODY CONTROLLER #J4


(1601)

M92#103
18TN

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

029

Wheelchair Lift Interlock

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
177

CHASSIS ACCESSORIES (CHAPTER 10)

LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE, P. 30

10.32. LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE, P. 30


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE

A59-GD
18WH

AXLE UP / DOWN
SWITCH #2 (1023B)
CH10_36

A59-GE
18WH

AXLE UP / DOWN
SWITCH #3 (1023C)
CH10_37

A59-GF
18WH

AXLE UP / DOWN
SWITCH #4 (1023D)
CH10_38

IGNITION RELAY #2
(1012 / 1014)
CH3_07

(A13FB)

NAVISTAR, INC.

FUSE F11-C (1020)


E3

F3

G1

A13FL
12PK

5A
AXLE ENABLE
SWITCH
(1108)
GROUND
ADAPTER
(1006)

A59H
18GY

12

A59-GA
18WH

A59-G
16WH

2B

10

A59-GB
18WH

A11-GD
10WH

A59U
18GY

AXLE UP / DOWN
SWITCH #2 (1023B)
CH10_36

A59V
18GY

AXLE UP / DOWN
SWITCH #3 (1023C)
CH10_37

A59W
18GY

A59T
18GY

AXLE UP / DOWN
SWITCH #4 (1023D)
CH10_38

A59-GM
18WH

A59S
18GY

A59KA
18GY
B2

2B
A59R
18GY

LIFT AXLE
REVERSE
RELAY
(1019)

85
87

30

A59A
18GY

A59J
18GY

86
C2

C1

A59K
18GY
A71P
180R

A59MB
18GY

A59-GC
18WH

A11-GKJ
6WH

A1

87A

AXLE
UP / DOWN
SWITCH #1
(1023A)
8

LEFT SIDE
CAB GROUND
(4081)

IP / CENTER CHASSIS
(1701-60)

LIFT AXLE
RELAY
(1019)

J1

J2

N59EF
18GY

87
87A

85
H2

G2

G1

A59L
18GY

FIRST PUSHER
LIFT AXLE
SOLENOID
(9762)
CH10_33

CHK

CHANGE

DATE

28APR10

RVSD 4081 TITLE;CH3_07

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

WAS CH3_05;RMVD 9315.

Figure 178

TURN SIGNAL
ADAPTER
(400)
CH9_01,02,03

86

30

DLV1

(1014)
A1

10

A13FB
12PK

(1014)

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

030

Lift Axle w/ Controls for One Lift Axle

178
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

LIFT AXLE (NON-STEERABLE), P. 31

CHASSIS ACCESSORIES (CHAPTER 10)

10.33. LIFT AXLE (NON-STEERABLE), P. 31


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIFT AXLE (NON - STEERABLE)

NAVISTAR, INC.

(A13FB)

IGNITION RELAY#2
(1012 / 1014)
CH3_07

FUSE F11-C
(1020)
F3

E3

G1

A13FB
12PK

A13FL
12PK

5A

(1014)

LIFT AXLE
RELAY
(1021)

A1
(1014)

T59L
18BK

A59H
18GY

LIFT AXLE
CONTROL
(1227)
A59J
18GY

87A

30
T59J
18BK

1
AXLE ENABLE
SWITCH
(1020)

87

T59K
18BK

4
2

T59R
18BK

10

T59T
18BK

85

86
5

T59S
18BK

GROUND ADAPTER
(1006)
12

2B

T59-GC
18WH

T59H
18BK

T59-GA
18WH

A59-G
16WH

T59-G
18WH
T59-GB
18WH

2B

10

A11-GD
10WH

AXLE
UP / DOWN
SWITCH
(1022)
1

A11-GKJ
6WH

T59M
18BK

T59A
18BK

T59MA
18BK

CHASSIS
CONNECTOR
(1027-A)

LEFT SIDE
CAB GROUND
(4081)

CHASSIS CONNECTOR
(9761)
CH10_33, 34
CHK

DLV1

CHANGE

DATE

28APR10

RVSD 4081 TITLE;

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

CH3_07 WAS CH3_05.

61229V

Figure 179

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

031

Lift Axle (Non-Steerable)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
179

CHASSIS ACCESSORIES (CHAPTER 10)

LIFT AXLE (STEERABLE), P. 32

10.34. LIFT AXLE (STEERABLE), P. 32


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIFT AXLE (STEERABLE)

NAVISTAR, INC.

IGN RELAY #2
(1012 / 1014)
CH3_05

GROUND ADAPTER
(1006)
FUSE F11-C
(1020)
G2

(A13FB)

G1

A13FB
12PK
(1014)

A13FL
12PK

12

A59-G
16WH

A59J
18GY

F3

E3

1
5A

A59H
18GY

LIFT AXLE
CONTROL
(1227)

A11-GD
10WH

T59-G
18WH

T59H
18BK

LEFT SIDE
CAB GROUND
(4081)

A11-GKJ
6WH

AXLE
ENABLE
SWITCH
(1020)

T59R
18BK

T59V
18BK

T59-GE
18WH

10

2
5 86

W/ 2,3 LIFT
AXLE

10

2B

CHANGE

RVSD 4081 TITLE.

T59A
18BK

T59NB
18BK

T59PB
18BK
DATE

28APR10

T59NB
18BK
REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

61229V

Figure 180

REVERSE CONN

T59MB
18BK
T71N
18BK

CHASSIS CONNECTOR
(9761)
CH10_33, 34

CHASSIS CONNECTOR
(9761)
CH10_33
CHK

10

T59PB
18BK

DLV1

T59-GM
18WH

UP / DOWN
SWITCH # 1
(1022)

T59B
18BK

T59C
18BK

CHASSIS
CONN
(1027)

85

2B

T59KA
18BK

W/ ALL (1,2,3)
LIFT AXLE

UP / DOWN
SWITCH # 2
(1024)
8

87

T59-GC
18WH

T59L
18BK

2B

UP / DOWN
SWITCH # 3
(1025)

87A

85

5 86

T59T
18BK

W/ 3 LIFT
AXLE

30

T59MB
18BK

10

T59K
18BK

87

T71P
18BK

2B

LIFT AXLE
RELAY
(1021)

T59S
18BK

T59-GD
18WH

87A

1 30

LIFT AXLE
REVERSE RELAY
(1019)

T59U
18BK

T59-GA
18WH

T59J
18BK

T59-GB
18WH

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

032

Lift Axle (Steerable)

180
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

LIFT AXLE, P. 33

CHASSIS ACCESSORIES (CHAPTER 10)

10.35. LIFT AXLE, P. 33


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

LIFT AXLE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

UP / DOWN
SWITCH #1,2,3
(10122 / 1024 / 1025)
CH10_32

AXLE UP / DOWN
SWITCH
(1022)
CH10_31

LIFT AXLE
REVERSE
RELAY
(1019)
CH10_32

W/ 14 RAR &
NON STEERABLE
LIFT AXLE

N11-GA
12WH

N71N
16OR

A
LIFT AXLE
SOLENOID
(9820)

CHANGE

DATE

28APR10

REVISED:9717B TITLE,

REV

REFERENCE

62476L

DRAWN

61229V

Figure 181

TURN SIGNAL
ADAPTER
(400)
CH9_01,02,
03

NAME

300647
RELEASE NO.

8806,400,1022.

A71N
16OR

A
FIRST PUSHER
LIFT AXLE
SOLENOID
(9762)

* W/ STEERABLE TAG & 2 PUSH


# W/ STEERABLE TAG & 1 PUSH
@ W/ TAG
% W/ STEERABLE TAG & 2 PUSH IN CAB CONTROLS
** W/ STEERABLE PUSHER
## W/ 1 PUSHER
%% W/ 2 STEERABLE PUSHERS

CHK

**N59EF
18GY

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
(9717B)

DLV1

##N59EF
18GY

N59-GA
18WH

#N59-GC
18WH

%%N59-GC
18WH

*N59-GC
18WH

*N59ED
18GY

%N59ED
18GY

#N59-GD
18WH

@N59-GA
18WH

*N59-GD
18WH

N11-GC
12WH

N59DD
18GY

CHASSIS
GROUND
ADAPTER
(8807)

%N59-GD
18WH

N59-GA
18WH

AXLE
UP / DOWN
SW #1
(1023A)
CH10_30

N59-GA
18WH

IP / CENTER CHASSIS
(1701-70)

F
#N59-GA
18WH

N59DC
18GY

CHASSIS
GROUND
ADAPTER
(8806)

GND ADAPTER
CTR HARNESS
(8806)

LIFT AXLE
UP /DOWN
SWITCH #3(1023C)
CH10_37

#N59ED
18GY

@N59ED
18GY

TAG AXLE
(9824)

T71N
18BK

T59PB
18BK

N59EF
18GY

CHASSIS
CONN
(9761)

T59NB
18BK

T59MA
18BK

T59MB
18BK

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

033

Lift Axle

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
181

CHASSIS ACCESSORIES (CHAPTER 10)

LIFT AXLE, P. 34

10.36. LIFT AXLE, P. 34


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIFT AXLE (CONT)

NAVISTAR, INC.

AXLE UP / DOWN
SWITCH
(1022)
CH10_31

UP / DOWN
SWITCH #1,2,3
(1022 / 1024 / 1025)
CH10_32

BODY CONTROLLER#J4
(1601)

T59MA
18BK

AXLE UP / DOWN
SWITCH #4
(1023D)
CH10_38

T59MB
18BK

A59N
18GY

CHASSIS
CONN
(9761)

F7

AIR
SOLENOID
# 10

W/ 14 RAR &
NON STEERABLE
LIFT AXLE

N11-GA
12WH

A59RB
18GY
CENTER CHASSIS / IP
(1701-47)

N59-GE
18WH

N59-GD
18WH

N59EB
18GY

N11-GC
12WH

*N59EC
18GY

#N59-GB
18WH

CHASSIS
GROUND
ADAPTER
(8807)

%N59-GA
18WH

@N59-GB
18WH

**N59-ED
18GY

N59-GB
18WH

@N59ED
18GY

N59-GA
18WH

@N59EC
18GY

AXLE UP / DOWN
SWITCH #2 (1023B)
CH10_36

CHASSIS
GROUND
ADAPTER
(8806)

LIFT AXLE UP / DOWN


SWITCH #3 (1023C)
CH10_37

GND ADAPTER
CHASSIS HARNESS
(8806)

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
(9717B)

A
SECOND PUSHER
LIFT AXLE
SOLENOID
(9763)

FOURTH PUSHER
AXLE (9765)

THIRD PUSHER
AXLE (9764)

* W/ STEERABLE PUSHERS
@ W/ LIFT AXLES IN CAB CONTROLS
% W/ STEERABLE TAG & 2 PUSH
# W/ 2 STEERABLE PUSHERS
** W/ 3 STEERABLE PUSHERS

CHK

DLV1

CHANGE

DATE

28APR10

RVSD:9717B TITLE,

REV

REFERENCE

62476L

DRAWN

NAME

310615
RELEASE NO.

8806;ADDED A59RB.

61229V

Figure 182

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

05JUN09

PART NO.

AE08058184

SHEET

034

Lift Axle

182
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

AIR DRYER AND HEATED DRAIN VALVE, P. 35

CHASSIS ACCESSORIES (CHAPTER 10)

10.37. AIR DRYER AND HEATED DRAIN VALVE, P. 35


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AIR DRYER & HEATED DRAIN VALVE

NAVISTAR, INC.

BODY STOP RELAY


(1020)
CH10_10

FUSE F5-K
(1014)
B2

IGNITION
RELAY #2
(1012 / 1014)
CH3_07

A2

A70BD
14RD

(A13FB)
20A

AIR DRYER
W/ STANDARD
DRAIN VALVE

AIR DRYER
(9900E)
A39
16GY
A39B
16GY

E4
FUSE F1-D
(1010)

CENTER CHASSIS /
FORWARD CHASSIS
(9300)

5A

AIR DRYER
W/ STANDARD
DRAIN VALVE

A39A
16GY

23

N39B
16GY

A39A
16GY

F4

24

N39-GB
16WH

M39B
16GY
M39-GB
16WH

AIR DRYER
W/ HALDEX
DRAIN VALVE
AIR DRYER RIGHT
SIDE MTD FORWARD
FRONT WHEEL

IP / CENTER
CHASSIS
(1701)

31

GROUND ADAPTER
CENTER HARNESS
(8807)

N39A
18GY

N39B
16GY

40

N39-GB
16WH

N39-GF
18WH

HEATED DRAIN
VALVE
(**9001)

N11-GA
12WH

*NOTE

CAV A

AIR DRYER
(*9900)

CAV B

LEFT SIDE DASH MTD


DUAL POST GND PLATE
(9717B)

**NOTE

CAV A

CAV B

LEFT - 9900A

N39B/16GY

N39-GB/16WH

LEFT - 9001

N39A/18GY

N39-GF/18WH

RIGHT - 9900

N39B/16GY

N39-GB/16WH

RIGHT - 9002

N39A/18GY

N39-GF/18WH

LEFT REAR - 9900C

N39B/18GY

N39-GB/16WH

LEFT BOC - 9003

N39A/18GY

N39-GF/18WH

RIGHT REAR - 9900D

N39B/18GY

N39-GB/18WH

LEFT -HELDEX - 9001A

N39A/18GY

N39-GF/18WH

LEFT REAR AD - IP 9900C1

N39B/18GY

N39-GB/16WH

LEFT BOC HALDEX 9003B

N39A/18GY

N39-GF/18WH

R SIDE AIR DRYER -9900G

N39B/16GY

N39-GB/16WH

CHK

DLV1

CHANGE

DATE

28APR10

REVISED 9717B TITLE,

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

CH3_07 WAS CH3_05.

61229V

Figure 183

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058184

SHEET

035

Air Dryer and Heated Drain Valve

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
183

CHASSIS ACCESSORIES (CHAPTER 10)

LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES, P. 36

10.38. LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES, P. 36


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES

NAVISTAR, INC.

AXLE UP / DOWN
SWITCH #1 (1023A)
CH10_30

A59-GB
18WH

IGNITION RELAY #2
(1012 / 1014)
CH3_05

AXLE UP / DOWN
SWITCH #3 (1023C)
CH10_37

A59-GE
18WH

A13FB
12PK

AXLE UP / DOWN
SWITCH #4 (1023D)
CH10_38

A59-GF
18WH

FUSE F11-C
(1020)

G1

E3

F3

A13FL
12PK

AXLE ENABLE
SWITCH
(1108)
GROUND
ADAPTER
(1006)

2B

A59H
18GY

12

A59-G
16WH

A59-GA
18WH

A59T
18GY

AXLE UP / DOWN
SWITCH #1 (1023A)
CH10_30

A59V
18GY

AXLE UP / DOWN
SWITCH #3 (1023C)
CH10_37

A59W
18GY

AXLE UP / DOWN
SWITCH #4 (1023D)
CH10_38

A59-GM
18WH
A11-GD
10WH

A59U
18GY

A59-GD
18WH

B2

LIFT AXLE
REVERSE
RELAY
(1019)

A59R
18GY

85
87

30

86
C2

C1

A59K
18GY
A71P
180R

A59NB
18GY

A59-GC
18WH

A59B
18GY

A1

87A

A59J
18GY

A11-GKJ
6WH

LEFT SIDE
CAB GROUND
(4081)

A59KA
18GY

2B

10
AXLE
UP / DOWN
SWITCH #2
(1023B)

IP / CENTER CHAS
(1701-61)

LIFT AXLE
RELAY
(1019)

J1

J2

N59EC
18GY

87
87A

85
H2

G2

G1

SECOND PUSHER LIFT


AXLE SOLENOID
(9763)
CH10_34

CHK

DATE

28APR10

CHANGE

REVISED 4081 TITLE.

REV

REFERENCE

62476L

A59L
18GY

DRAWN

300647
RELEASE NO.

61229V

Figure 184

TURN SIGNAL
ADAPTER
(400)
CH9_01,02,03

86

30

DLV1

(1014)
A1

A59S
18GY
1

10

(A13FB)
(1014)

5A

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

036

Lift Axle w/ Controls for Two Lift Axles

184
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

LIFT AXLES W/ CONTROLS FOR THREE LIFT AXLES, P. 37

CHASSIS ACCESSORIES (CHAPTER 10)

10.39. LIFT AXLES W/ CONTROLS FOR THREE LIFT AXLES, P. 37


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIFT AXLE W/ CONTROLS FOR THREE LIFT AXLES

NAVISTAR, INC.

AXLE UP / DOWN
SWITCH #1 (1023A)
CH10_30

A59-GB
18WH

IGNITION RELAY #2
(1012 / 1014)
CH3_05

AXLE UP / DOWN
SWITCH #2 (1023B)
CH10_36

A59-GD
18WH

(A13FB)

AXLE UP / DOWN
SWITCH #4 (1023D)
CH10_38

A59-GF
18WH

FUSE F11-C
(1020)

G1

E3

F3

AXLE ENABLE
SWITCH
(1108)

2B

A59H
18GY

12

A59-G
16WH

A59-GA
18WH

AXLE UP / DOWN
SWITCH #1 (1023A)
CH10_30

A59S
18GY
1

10

A59T
18GY

A59U
18GY

AXLE UP / DOWN
SWITCH #2 (1023B)
CH10_36

A59W
18GY

AXLE UP / DOWN
SWITCH #4 (1023D)
CH10_38

A11-GD
10WH

A59-GM
18WH
A59V
18GY

A59-GE
18WH

A59KA
18GY
B2

2B

10

A59R
18GY
A59C
18GY

A11-GKJ
6WH

85
87

30

86
C2

C1

A59K
18GY
A71P
180R

A59PB
18GY

A59-GC
18WH

LEFT SIDE
CAB GROUND
(4081)

LIFT AXLE
REVERSE
RELAY
(1019)
A59J
18GY

A1

87A

AXLE
UP / DOWN
SWITCH #3
(1023C)

IP / CENTER CHAS
(1701-62)

LIFT AXLE
RELAY
(1019)

J1

N59ED
18GY

85
H2

DATE

CHANGE

REVISED 4081 TITLE.

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

61229V

Figure 185

G2

G1

A59L
18GY

LIFT AXLE SOLENOID /


THIRD PUSHER AXLE
(9820 / 9764)
CH10_33, 34

28APR10

J2

87
87A

CHK

TURN SIGNAL
ADAPTER
(400)
CH9_01,02,03

86

30

DLV1

G2

(1014)

5A

GROUND
ADAPTER
(1006)

A13FB
12PK

A13FL
12PK

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

037

Lift Axles w/ Controls for Three Lift Axles

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
185

CHASSIS ACCESSORIES (CHAPTER 10)

LIFT AXLES W/ CONTROLS FOR FOUR LIFT AXLES, P. 38

10.40. LIFT AXLES W/ CONTROLS FOR FOUR LIFT AXLES, P. 38


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

LIFT AXLE W/ CONTROLS FOR FOUR LIFT AXLES

NAVISTAR, INC.

AXLE UP / DOWN
SWITCH #1 (1023A)
CH10_30

A59-GB
18WH

IGNITION RELAY #2
(1012 / 1014)
CH3_05

AXLE UP / DOWN
SWITCH #3 (1023C)
CH10_37

A59-GE
18WH

(A13FB)

AXLE UP / DOWN
SWITCH #2 (1023B)
CH10_36

A59-GD
18WH

FUSE F11-C
(1020)

AXLE ENABLE
SWITCH
(1108)

GROUND
ADAPTER
(1006)

2B

A59H
18GY

12

A59-G
16WH

A59-GA
18WH

A13FL
12PK

5A

A59T
18GY

A59W
18GY

A11-GF
18WH

A59-GF
18WH

A59V
18GY

AXLE UP / DOWN
SWITCH #3 (1023C)
CH10_37

A59U
18GY

AXLE UP / DOWN
SWITCH #2 (1023B)
CH10_36

A59KA
18GY
B2

2B

10

A59R
18GY

LIFT AXLE
REVERSE
RELAY
(1019)

85
87

A59J
18GY

30

86
C2

C1

A59K
18GY
A71P
180R

A59RB
18GY

A59-GC
18WH

A59D
18GY

A11-GKJ
6WH

A1

87A

LEFT SIDE
CAB GROUND
(4081)

IP / CENTER
CHASSIS
(1701-47)

LIFT AXLE
RELAY
(1019)

J1

N59EB
18GY

85

CHANGE

REVISED 4081,1701

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

TITLES;ADDED 9765 REF.

Figure 186

G2

G1

A59L
18GY

FOURTH PUSHER AXLE


(9765) CH10_34

DATE

J2

87

H2

28APR10

TURN SIGNAL
ADAPTER
(400)
CH9_01,02,03

86

30

87A

CHK

(1014)
A1

AXLE UP / DOWN
SWITCH #1 (1023A)
CH10_30

A59-GM
18WH

AXLE
UP / DOWN
SWITCH #4
(1023D)

DLV1

A13FB
12PK

(1014)

A59S
18GY
1

10

G1

E3

F3

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

038

Lift Axles w/ Controls for Four Lift Axles

186
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ABS ROLL OVER STABILITY, P. 39

CHASSIS ACCESSORIES (CHAPTER 10)

10.41. ABS ROLL OVER STABILITY, P. 39


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ABS ROLL OVER STABILITY

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CENTER CHASSIS
/ FORWARD CHASSIS
(RSP CONNECTOR)
(9524)

BENDIX TTC
(9512)

FORWARD
CHASSIS / IP
(1700)

N94SJ
16GY

N94SK
16GY

ABS#3
(1402)

69
M94SJ
16GY

M94SK
16GY

A94SJ
16GY

A94SK
16GY

70

TRAILER MODULATOR
(9513)
ABS#4
(1403)
9

N94SL
16GY

73
M94SL
16GY

N94SM
16GY

N94SN
16GY

M94SM
16GY
M94SN
16GY

72

A94SM
16GY

A94SN
16GY

12

A94SH
16GY

RR CHASSIS /
CENTER CHASSIS
(9510)

RSP TRANSDUCER
(9510A)

71

A94SL
16GY

*R94SH
16GY

*R94SVC
16GY

11

N94SVC
16GY

*R94SZC
16GY

12

N94SH
16GY

10

N94SZC
16GY

M94SH
16GY

M94SVC
16GY
M94SZC
16GY

76

75
74

A94SVC
16GY
A94SZC
16GY

ABS#4
(1403)CH10_40

REAR RSP TRANSDUCER


(9510B)

C
B

@R94SH
16GY
@R94SVC
16GY
@R94SZC
16GY
BENDIX YAW SENSOR
(9514)
1

N94SAB
18GY

50
M94SAB
16GY

2
2

N94SCB
18GY

N94SBB
18GY

N94SDB
18GY

A94SAB
18GY
60
A94SCB
18GY

M94SCB
16GY
3

M94SBB
16GY
4

M94SDB
16GY

42
51

A94SBB
18GY

ABS ESP / RSP


ADAPTER (1410)
CH10_40

A94SDB
18GY

NOTE
* - W/ 4X2
@ - W/ 6X4

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

300647
RELEASE NO.

61229V

Figure 187

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

039

ABS Roll Over Stability

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
187

CHASSIS ACCESSORIES (CHAPTER 10)

ABS ROLL OVER STABILITY, P. 40

10.42. ABS ROLL OVER STABILITY, P. 40


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ABS ROLL OVER STABILITY (CONT)

NAVISTAR, INC.

A94SA
18GY
A94SB
18GY

SS / MD RSM
YAW SENSOR
(9514F / 9514D)
CH10_41

A94SC
18GY
A94SD
18GY
ABS ESP / RSP
ADAPTER
(1410)

CAB HARNESS STEERING


WHEEL SENSOR
(1820)

STEERING WHEEL
POSITION SENSOR
(1821)

A
2

B94SA
20GY

B94SB
20GY

B94SD
20GY

A94SC
20GY

B94SC
20GY

A94SA
20GY

BENDIX YAW
SENSOR
(9514)
CH10_39

A94SAB
18GY

A94SDB
18GY

*A94SDB
18GY

A94SCB
18GY

*A94SCB
18GY

A94SBB
18GY

*A94SBB
18GY

A94SDA
18GY
A94SBA
18GY

7
8

G
D

A94SCA
18GY

10

A94SAA
18GY
A94SVD
18GY

11

A94SVC
18GY

*A94SVD
16GY

A94SD
20GY

*A94SAB
18GY

ABS# 4
(1403)

A94SB
20GY

A94SZC
16GY

*A94SZD
16GY
A94SZD
18GY

A94SVE
18GY

ABS PRIMARY AIR


TRANSDUCER
(1826)

IP / DCM
(1800)

*A94SV
18GY

C3

A94SZ
18GY
A94SZ
18GY

C10

D5

A94SE
16GY

RSP TRANSDUCER
(9510A / 9510B)
CH10_39
MD ABS ADV 3RD
(9510H)
CH10_41

A94SVC
16GY

B94SV
18GY

B94SVA
18GY

B94SZ
18GY

B94SZA
18GY

B94SE
18GY

ABS SECONDARY AIR


TRANSDUCER (1828)

*A94SE
18GY

B94SVB
18GY

*A94SF
16GY

B94SZB
18GY

D6
B94SF
18GY

*A94SF
18GY

A
C

* W/ M-NGV-RH-HDD
CHK

DLV1

CHANGE

DATE

28APR10

9514F/9514D WAS 1701;

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

REVISED A94SVE,A94SF.

61229V

Figure 188

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058184

SHEET

040

ABS Roll Over Stability

188
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ABS BENDIX AIR, P. 41

CHASSIS ACCESSORIES (CHAPTER 10)

10.43. ABS BENDIX AIR, P. 41


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

ABS - BENDIX AIR

NAVISTAR, INC.

SS / MD RSM
YAW SENSOR
(9514F / 9514D)

CENTER CHASSIS / IP
(1701)

N94SAB
18GY

N94SBB
18GY

N94SCB
18GY

N94SDB
18GY

54

56

55

57

A94SA
18GY
A94SB
18GY

ABS ESP / RSP


ADAPTER
(1410)
CH10_40

A94SC
18GY
A94SD
18GY

MD LSM AIR
VALVE BACKSHELL
(9512A / 9512C / 9512B)

ABS#3
(1402)

N94SJ
18GY

N94SK
18GY

49

69

A94SJ
18GY

A94SK
18GY

MD LSM
5TH TRANSDUCER
(9513A / 9513B)

ABS#4
(1403)

46

N94SL
18GY
N94SM
18GY

47

48

N94SN
18GY

A94SL
18GY

A94SM
18GY

A94SN
18GY

12

A94SH
18GY

MD ABS ADV
3RD TRANSDUCER
(9510H)

CHK

DLV1

N94SVC
18GY

N94SZC
18GY

CHANGE

DATE

28APR10

REVISED:1403,

62

N94SH
18GY

REV

REFERENCE

62476L

61

60

DRAWN

300647
RELEASE NO.

9513A/9513B.

61229V

Figure 189

A94SVC
18GY

ABS#4
(1403)
CH10_40

A94SZC
18GY

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

28APR09

AE08058184

SHEET

041

ABS Bendix Air

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
189

CHASSIS ACCESSORIES (CHAPTER 10)

TRANSFER CASE EFFECTS, P. 42

10.44. TRANSFER CASE EFFECTS, P. 42


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

TRANSFER CASE EFFECTS

NAVISTAR, INC.

JAW LOCK
MONITOR
(9989)

IP / CENTER CHASSIS
(1701)
60

N116M
18GY

IGNITION
RELAY #2
(1012 / 1014)
CH3_05

FUSE F5-E
(1014)
D1

A116M
18GY

C1

(A13FB)
10A

66
N116U
16GY

N116L
16GY

N116-GA
18WH

A116L
18GY
69

A116U
18GY

GROUND
JAW LOCK
(9717F)

BODY
CONTROLLER #J5
(1602)

A116LB
18GY

G1

G4

G3

87A

87

J3

5th WHEEL JAW


LOCK RELAY
(1019-R1)
30

86
J1
A116LZ
18GY

J2
A116U-G
18GY

A116UZ
18GY

A116UB
18GY

J4

87A

87

30

86

G2

A116L-G
18GY

5th WHEEL JAW


UNLOCK RELAY
(1019-R2)

A116UV
18GY
A9Z
18GY

GROUND ADAPTER
(1003)

A116-G
18GY
BODY CONTROLLER #J5
(1602)

CHK

DLV1

ZVR

E3

SAAR I/P
DIN17

F16

DATE

28APR10

TWO SPEED
AXLE SWITCH
INPUT

85

85

ZERO VOLT
(1620)

F11

A11-GE
12WH

LEFT SIDE
CAB GND
(1004)

CHANGE

REVISED 1004,9717F

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

TITLES.

61229V

Figure 190

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058184

SHEET

042

Transfer Case Effects

190
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TRANSFER CASE EFFECTS, P. 43

CHASSIS ACCESSORIES (CHAPTER 10)

10.45. TRANSFER CASE EFFECTS, P. 43


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

TRANSFER CASE EFFECTS (CONT)

NAVISTAR, INC.

XMSN TO
TRANSFER CASE
(9750)

TRANSFER CASE
(9755)

N47A
16GY

N47B
16GY

AUX
XMSN
(9756)

N47C
16GY

N47D
16GY

W/ ODOMETER SHUT OFF


ODOMETER SHUT OFF
(7621)

IP / CHASSIS
(1701)

N47TS
16GY

N47TV
18GY

65

N47T-G
18GY

CHASSIS GROUND
SPLICE
(8806)

RING
TERMINAL
(7620)

N11-GC
14WH

CHASSIS GROUND
SPLICE PACK
(8807)
E

N11-GA
12WH

GROUND
AT DASH
(9717B)

CHK

DLV1

CHANGE

DATE

28APR10

REVISED 7620,7621,

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

9717B TITLES.

61229V

Figure 191

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058184

SHEET

043

Transfer Case Effects

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
191

CHASSIS ACCESSORIES (CHAPTER 10)

REMOTE START/ STOP, P. 44

10.46. REMOTE START/ STOP, P. 44


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 10

REMOTE START / STOP

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

N/ THEFT DETERRENT
A104J
16DKBL

A104J
18DKBL

BATT
A14
6RD

A14P
8RD

86

ACC
C

A15
18RD

87

C1

D1

10A

E16

A104CA
16DKBL

A104E
18DKBL

ENGINE START
RELAY
RD13 (HSD)

F1

E1

5A

IP / ENGINE
(1702-37)

W/ ENGINE ECM
I6 ENGINE

A104JD
18DKBL

PUMP RELAY
(1020)
A2

A1

86

30

30

87

87
87A

85
C2

B1

B2

B2

A2

87A

85

A59CE
18GY

A104L
18DKBL

PUMP
INHIBIT
RELAY
(1018)
A3

IP / CENTER
CHASSIS
(1701)

A104N
18DKBL

DIODE
ASSY
(9915)
1

43

C3

86

A104CB
18DKBL

A104F
18DKBL

A59RA
18GY

E1

A59RD
16GY

A59RC
18GY

PUMP INHIBIT
RELAY
RD7 (LSD)

30

87

87A

85
C4
44

A104JC
18DKBL

86

85

B+

44

A104JB
18DKBL

S
87

G2

REMOTE
START / STOP
(9778)

HOOD
SWITCH
(8805)
B

M104CC
18DKBL

W/ I6 ENGINE
A104CC
18DKBL
A104CC
18DKBL

J1
30

87A

H2

M104CB
18DKBL

G1

J2
B

GROUND
CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 192

START RELAY
(1010)
CH5_03
START RELAY
CH5_04 (1010)

W/IBB ENGINE

SWITCH RELAY
(1018)

PUMP
MOTOR

B4

IP / FORWARD
CHASSIS
(1700)

43

REMOTE
START /
STOP
SWITCH
PUMP
MOTOR
SOLENOID

A104H
16DKBL

BODY BUILDER

A4

A59CA
16GY

N59CA
16GY

N104CA
16DKBL

AUX DASH CONNECTOR


(4305)

ECM
(6020M)
CH7_01

K97UA
18VT

A97UA
16PL

A59RE
18GY

REMOTE START
RELAY
(1018)
A1
C1
86

BODY CONTROLLER#J4
(1601)

E2

A13F
18PK

A104D
18DKBL

F15

ENGINE STOP
RELAY
RD4 (LSD)

H4

REMOTE - STOP RELAY


(1018)

BODY CONTROLLER#J5
(1602)
REMOTE START/
STOP SWITCH
INPUT RELAY
DIN18

G4

J4

A104AA
18DKBL

CRANK
INHIBIT
RELAY
(1019)
CH11_13

A97AA
16PL

FUSE F1-A
(1010)

87A

85

FUSE F3-A (1012)


A14PB
12RD

ENGINE ECM
W/ I6 & W/
ULTRASHIFT
DM3

30

A104B
18DKBL

A104JA
18DKBL

J3

G3

OFF
IGN

W/ THEFT DETERRENT
AUX POWER RELAY
(1873) CH3_05

A104C
16DKBL

A59CD
18GY

KEY SWITCH
(1100)

BATTERY FEED
CH3_01

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

04JUN09

AE08058184

SHEET

044

Remote Start/ Stop

192
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

AUX AND POWER SOURCE, P. 45

CHASSIS ACCESSORIES (CHAPTER 10)

10.47. AUX AND POWER SOURCE, P. 45


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AUX & POWER SOURCE

NAVISTAR, INC.

CUSTOMER 30A AUX CIRCUIT

AUX POWER RELAY


(1873)

BODY CONTROLLER #J4


(1601)

86
2

A12BC
18LTBL

E5
IP / FORWARD CHASSIS
(1700)

BLUNT CUT WIRE


W/ HEAT SHRINK
BODY BUILDER
FEED

13

M12BD
12LTBL

85
A14WC
14RD

CUSTOMER AUX
40A CIRCUIT
RD8 (LSD)

87
1

30

A12BD
12LTBL

87A

MAXI FUSE
(4004)
A

M14L
12RD

CUSTOMER
40A AUX CIRCUIT

12

M14WB
12RD

30A

A14WB
12RD

BODY
CONTROLLER #J4
(1601)
CUSTOMER AUX
40A CIRCUIT
RD8 (LSD)

AUX POWER RELAY


(1873)

E5
IP / FORWARD
CHASSIS
(1700)
13

BLUNT CUT WIRE


W/ HEAT SHRINK
BODY BUILDER
FEED

MAXI FUSE
(4004)
A

M14L
10RD

A103AA
18LTGN

85

87
1

30

A103D
12LTGN

M103D
12LTGN

BTRY FEED
(4007A)

86
2

A103BA
16LTGN

BTRY FEED
(4007A)

87A

12
B

A103C
10LTGN

M103C
12LTGN

40A
AUX POWER SOURCE

AUX POWER
(1875)

D72A
12OR

AUX POWER
CONNECTOR
(1872)

AUX POWER
(1874)
A

87A

FUSE F7-F
(1016)
1

A72C
12OR

A72A
12OR

A2

B2
30A

30

D72A
12OR

A14W
6RD

BTRY FEED
CH3_01

AUX POWER RELAY


(1873)

A14ND
12RD

A14N
8RD
IGNITION
RELAY #2
(1012 / 1014)
CH3_07

87

FUSE F5-B (1014)


B

D72-G
12WH

D72-G
12WH

85

A72-GY
12WH

86

A13X
16PK

H2

G2
(A13FB)
10A

GROUND ADAPTER
(1008)
2

A11-GX
18WH
1

A11-G
10WH

A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CHK

DLV1

DATE

28APR10

CHANGE

REVISED 4007A,4081

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

TITLES;CH3_07 WAS CH3_05.

61229V

Figure 193

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

04JUN09

PART NO.

AE08058184

SHEET

045

Aux and Power Source

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
193

CHASSIS ACCESSORIES (CHAPTER 10)

ABS BENDIX AIR 6S/6M, P. 46

10.48. ABS BENDIX AIR 6S/6M, P. 46


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ABS - BENDIX AIR 6S / 6M

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS#6S/6M
(9524)
(9501)

R94G
16GY

R94H
16OR

1
LEFT WHEEL
SPEED SENSOR

(9502)

R94F
16BK

R94E
16RD

R94D
16BN

LEFT
MODULATOR

A
B
B

(9503)
1
R94J
16DKBL

RIGHT WHEEL
SPEED SENSOR

R94K
16YL

12

(9504)

CHK

DLV1

DATE

18SEP09

R94C
16PL

R94A
16LTGN

R94B
16LTBL

CHANGE

INITIAL RELEASE.

RIGHT
MODULATOR

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 194

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08JUN09

PART NO.

AE08058184

SHEET

046

ABS Bendix Air 6S/6M

194
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ABS BENDIX AIR 6S/6M, P. 47

CHASSIS ACCESSORIES (CHAPTER 10)

10.49. ABS BENDIX AIR 6S/6M, P. 47


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ABS - BENDIX AIR 6S / 6M (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS#2
(1401)

CENTER / REAR
CHASSIS
(9800)

IP / CENTER
CHASSIS
(1701)

LEFT MODULATOR
FRONT REAR AXLE
(9520)

PMV DA
LEFT REL
PMV DA
LEFT CMN

A94BA
16GY

17

A94BB
16GY

12

17

23

N94BA
16GY
18

24

N94BB
16GY

25
PMV DA
LEFT HLD

19

A94BC
16GY

16

N94BC
16GY

R94S
16BK

R94T
16RD
R94U
16BN

(9522)
21
PMV DA
RIGHT REL
PMV DA
RIGHT CMN
PMV DA
RIGHT HLD

CHK

DLV1

DATE

18SEP09

20

A94BJ
16GY

13

N94BJ
16GY
22

21

A94BK
16GY

N94BK
16GY
20

A94BL
16GY

10

CHANGE

INITIAL RELEASE.

22

N94BL
16GY

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 195

R94V
16PL

A
B
B

R94W
16LTGN
R94X
16LTBL

RIGHT MODULATOR
FRONT REAR AXLE

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08JUN09

PART NO.

AE08058184

SHEET

047

ABS Bendix Air 6S/6M

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
195

CHASSIS ACCESSORIES (CHAPTER 10)

AC CONDENSER EFFECTS, P. 48

10.50. AC CONDENSER EFFECTS, P. 48


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AC CONDENSER EFFECTS

NAVISTAR, INC.

BATTERY FEED MEGA FUSE


TO AC REMOTE CONDENSER
(6006)
AC REMOTE CONDENSER
(6009 / *6012)
AC REMOTE CONDENSER
(6007)

N77K
14LTGN

N77J
12RD

N77A
12RD

N77B
12RD

AC REMOTE CONDENSER
(6008)

N77H
12RD

N77L
14LTGN

N77C
18LTGN

N77-GB
14LTGN

N77-GC
14LTGN

N77-GA
12WH

N77-GD
12WH

N77D
18LTGN

10

AC REMOTE
CONDENSER GND
(6005)

CENTER / FORWARD HVAC


TEMP SENDER / AC REMOTE
(6004 / 6005)
3

48

N77E
18LTGN

M77
18BK
4

49

M77A
18BK

N77F
18LTGN

16

M41
18GY
2

25

M110AD
18GY

CENTER / REAR HVAC


TEMP SENDER
(6013)

N41A
18GY

N109A
18GY

BODY CONTROLLER #2
(1601)

FORWARD / IP
(1700)

A77P
18LTGN

F16

A77S
18LTGN

F12

A41
18GY
A110AD
18GY

FRONT LOAD
INDICATOR
(8750)
CH8_15

M110AA
18GY

CLUSTER CONN
(1501)

OUTSIDE
TEMP

CLUSTER CONN
(1500)

ZVR

* W/ EXTENDED / CREW CAB


CHK

DLV1

DATE

28APR10

CHANGE

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

360070
RELEASE NO.

62476L

Figure 196

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

01DEC09

PART NO.

AE08058184

SHEET

048

AC Condenser Effects

196
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

PRESSURE SWITCH, P. 49

CHASSIS ACCESSORIES (CHAPTER 10)

10.51. PRESSURE SWITCH, P. 49


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 10

PRESSURE SWITCH

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CTI ECU
(4320)

CTI PCU
(4321)

B1

N22H
18TN

B2

N22F
18TN

B3

N22J
18TN

D1

N22L
18TN

D2

N22K
18TN

E1

N22M
18TN

N22-GB
18WH

N22-GC
18WH

N22-GD
18WH

CHASSIS GROUND
ADAPTER (8807)
F

N22-G
16WH
K2

PRESSURE SWITCH
(4323)

N22-GE
18WH
N22-GF
18WH
N22S
18TN

G3

N11-GA
12WH

LEFT SIDE DASH MTD


DUAL POST GND PLATE
(9717B)

CTI PCU
TRANSDUCER
(4322)

H3

N22N
18TN

H2

N22P
18TN

H1

N22R
18TN

BODY BUILDER
(9300)

CHK

DLV1

DATE

28APR10

C1

N3C(+)
18DKBL

18

C2

N3C(-)
18GY

19

J1

N22A
18TN

15

J3

N98(-)
18BK

17

K1

N22B
18TN

14

K3

N98(+)
18BK

16

CHANGE

INITIAL RELEASE.

REV

REFERENCE

62476L

DRAWN

360070
RELEASE NO.

62476L

Figure 197

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

01DEC09

AE08058184

SHEET

049

Pressure Switch

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
197

TRANSMISSIONS (CHAPTER 11)

11. TRANSMISSIONS (CHAPTER 11)


11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINE, P. 1
ELECTRICAL CIRCUIT CHAPTER
DIAGRAM

NAVISTAR, INC

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ALLISON GEN 4 1/2000 TRANSMISSION


W/ I6 AND V8 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

XMSN CONTROL MODULE


(7151)
ECM
POSITIVE
(9261-B)

VPWR 70

K92#170
18PK

VPWR 10

K92A110
18PK

K92B110
10PK

K92#109
18GY
K92#169
18GY

K92-G
10GY

GND

GND

69

INPUT
SIGNAL
RETURN
INPUT 3

63

B
10A

N14AZ
10RD

N14-GA
10WH

FUSE F4-C (1013)


A92#163
16TN

H3

G3

G4

A13FC
12PK

10A

(A13FC)

A92#163
16TN

K92#163
18YL
ENGINE / IP
(1702 - 8)

ALLISON LCT
W/ COLUMN SHIFTER
K92#103
18YL
K92B103
18YL

W/ LCT BODY
BUILDER
K92#103
18YL

N14BB
10RD

ECM NEGATIVE
(9260-B)

ALLISON
1 / 2000 LCT
W/ T-HANDLE
SHIFTER
IGNITION

BATTERIES

TRANS ECU FEED FUSE


(9255)

IGNITION RLY#1
(1011 / 1013)
CH3_06

COLUMN SHIFTER RELAY


(1017)
CH11_03

ENGINE / IP
(1702)
CH11_03

K92C103
18YL

ALLISON 3 / 4000
VIW A ALLISON
1 / 2000 VIW C
(7205F)
A

K92#143
18LTBL
K92#150
18PK
K92#105
18OR

INPUT SIGNAL
RETURN

INPUT 3

OUTPUT 7

OUTPUT 5

INPUT 6

INPUT 1 23

K92#123
18LTGN

INPUT 1

45

K92#145
18OR

OUTPUT 3

43

OUTPUT 7 50
OUTPUT 5

WHEELCHAIR
INTERLOCK
(4906)
CH11_03

*K92#101
18LTBL

*K92C101
18LTBL

*K92#101
18LTBL

INPUT 6

*K92B101
18LTBL

K92#101
18LTBL

XMSN MOD 1
(1501)
CH11_30

OUTPUT 3

INPUT 7

K92#161
18TN

61

28

K5#128
18YL

J1939 (-)

K5#108
18GN

INPUT 5

42

K92#142
18WH

J1939 (+)

WHEELCHAIR
INTERLOCK
(4906)
CH11_03

K92#101
18LTBL

12

ENGINE / IP
(1702)

J1939
DATA LINK
CH3_15

T HANDLE SHIFTER / COLUMN MTD SHIFTER


(422F / 1828)
CH11_03

* W/ I6 ENGINE

CHK

DATE

CHANGE

CNA1 30SEP10 ADDED CIRC K92#101.

REV

REFERENCE

68076W

DRAWN

310698
RELEASE NO.

CONN 7205F WAS 7205M.

Figure 198

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

SHEET

AE08058185

001

Allison GEN 4 1/2000 Transmission with I6 and V8 Engine

198
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 2


(CHAPTER 11)

TRANSMISSIONS

11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 2


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

ELECTRICAL CIRCUIT CHAPTER


DIAGRAM

TRANSMISSION CONTROL MODULE


(7151)

TRANSMISSION BULKHEAD
(7350)

76

K92#176
18YL

24 TRANS ID

INTERNAL MODE SWITCH P 34

K92#134
18WH

23 INTERNAL MODE SWITCH P

INTERNAL MODE SWITCH A

73

K92#173
18LTBL

22

INTERNAL MODE SWITCH A

INTERNAL MODE SWITCH B

53

K92#153
18YL

21

INTERNAL MODE SWITCH B

INTERNAL MODE SWITCH C

14

K92#114
18GY

20 INTERNAL MODE SWITCH C

TRANS ID

MAIN MOD

74

K92#174
18LTBL

19

MAIN MOD

INTERNAL MODE SWITCH NS

38

K92#138
18OR

18

INTERNAL MODE SWITCH NS

PRESSURE CONTROL SOLENOID 2

36

K92#136
18OR

17 PRESS CONTROL SOLENOID 2

HIGH SIDE DRIVER 2 71

K92#171
18YL

16 HIGH SIDE DRIVER 2

PRESSURE CONTROL SOLENOID 1 55

K92#155
18WH

15

PRESS CONTROL SOLENOID 1

14

HIGH SIDE DRIVER 1

HIGH SIDE DRIVER 1

11

K92#111
18OR

PRESSURE SWITCH 4

77

K92#177
18LTGN

11

PRESSURE SWITCH 4

TORQUE CONVERTER CLUTCH 78

K92#178
18WH

10

TORQUE CONVERTER CLUTCH

58

K92#158
18LTGN

SUMP TEMP 54

K31#154
18TN

SUMP TEMP

SIGNAL RETURN

SIGNAL RETURN

PRESSURE SWITCH 2

79

K92#179
18PK

PRESSURE SWITCH 2

PRESSURE SWITCH 3

57

K92#157
18WH

PRESSURE SWITCH 3

PRESSURE SWITCH 1

17

K92#117
18LTBL

PRESSURE SWITCH 1

51

K92#151
18WH

SHIFT SOLENOID 3

SHIFT SOLENOID 1 52

K92#152
18LTGN

SHIFT SOLENOID 1

SHIFT SOLENOID 2

33

K92#133
18YL

SHIFT SOLENOID 2

ENGINE SPEED
HIGH

59

K48#159
18TN

ENGINE SPEED
LOW

39

K48#139
18OR

OUTPUT SPEED
HIGH

60

K47#160
18YL

OUTPUT SPEED
LOW

40

K47#140
18LTGN

TURBINE SPEED
HIGH

80

K92#180
18OR

SHIFT SOLENOID 3

TURBINE SPEED
LOW

CHK

11

ALLISON GEN 4 1/2000 TRANSMISSION


W/ I6 AND V8 ENGINE (CONT)

DATE

K92#120
18LTBL

20

CHANGE

REV

CNA1 30SEP10 SENSORS 7600M, 7604M, C

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

7607M WERE 7600, 7604, 7607.

Figure 199

61229V

ENGINE SPEED
SENSOR
(7604M)

OUTPUT SPEED
SENSOR
(7600M)

TURBINE SPEED
SENSOR
(7607M)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058185

SHEET

002

Allison GEN 4 1/2000 Transmission with I6 and V8 Engines (Cont.)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
199

TRANSMISSIONS (CHAPTER 11)


1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 3

ALLISON GEN 4

11.3. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 3


NAVISTAR, INC

ELECTRICAL CIRCUIT CHAPTER


DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

NAVISTAR, INC.

IP / FWD CHASSIS
IGN RELAY #2
(1700)
FUSE F5-A
(1012 / 1014)
(1014)
CH3_07
47
G2
G1
H1
M44J
A13FB
A44Y
(A13FB)
18GY
12PK
16GY
10A
61
M44L
18GY

FELSTED
SHIFTER
PARK BRAKE
(425)

A44L
18GY

A44J
18GY

DUMP SOLENOID
(4071)

62

PRESSURE
SWITCH
(4070)

GND
ADAPTER
(1003)
IGNITION
RELAY #1
(1011 / 1013)
CH3_06

A92-GG
18WH

A11-GE
12WH

LEFT SIDE
DASH MTD
DUAL POST
GND STUD
(1004)
COLUMN MOUNTED
SHIFTER
(1828)

10A

A92FN
16TN

G4

A44L
18GY

H3

A92A163
18TN

30

87A

G2

86 G1

FUSE F4-C
(1013)

A92D
18TN

D
T HANDLE SHIFTER
(422F)

BODY
CONTROLLER #J4
(1601)
LCT COLUMN
SHIFTER
E3 IGNITION
RELAY
RD3 (LSD)

E8
XMSN MODULE 1
(1501)
CH11_27

BATTERY
FEED
CH3_01

XMSN CONTROL
MODULE
(7151)
CH11_01

A92#163
16TN

A92RD
16TN

A14W
6RD

COLUMN
SHIFTER
RELAY
(1017)

87

A92FBA J2
16TN
85

10A
G3

A44J
18GY

H1

M44K
18GY

A14N
8RD

12RD

A1

J1

A92FB
16TN

A13FC
12PK

FUSE F8-A (1017)


F1
E1
A14NE

(A13FC)

11

ALLISON GEN 4 1/2000 TRANSMISSION


W/ I6 AND V8 ENGINE (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

A92#145
18TN

LCT SHIFTER
PB POSITION
UNLOCK
SOLENOID
RD6 (LSD)

A92D
18TN

B
A92A163
16TN

A92#103
18TN

A92#142
18TN

A92#103
18TN

A92A103
18TN

A92B103
18TN

WHEELCHAIR
INTERLOCK
(4906) CH10_29

IP / ENGINE
(1702)
21

N/ WHEELCHAIR
LIFT INTERLOCK

A92#103
18TN
F

A92A103
18TN

K92#103
18YL

A92#103
18TN

K92B103
18YL

W/ WHEELCHAIR
LIFT INTERLOCK

19

A92#142
18TN
8

A92-GG
18WH
A11-GE
12WH

GROUND
ADAPTER
(1003)

LEFT SIDE DASH MTD


DUAL POST GND STUD
(1004)
CHK

DATE

A92B103
18TN

K92C101
18LTBL
40
A92#101
18TN

K92#101
18LTBL

WHEELCHAIR INTERLOCK
(4906) CH10_29

CHANGE

CNA1 30SEP10 REMOVED A92#145, TCU

REV

REFERENCE

68076W

DRAWN

310698
RELEASE NO.

CONN 7150F/7150F2.

Figure 200

K92#142
18WH

XMSN
CONTROL
MODULE
(7151)
CH11_01
XMSN
MODULE 1
(1501)
CH11_30

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058185

SHEET

003

Allison GEN 4 1/2000 Transmission With I6 and V8 Engines

200
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TRANSMISSION, ALLISON MD WITH I6 AND V8 ENGINES, P. 4

TRANSMISSIONS (CHAPTER 11)

11.4. TRANSMISSION, ALLISON MD WITH I6 AND V8 ENGINES, P. 4


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

TRANSMISSION ALLISON MD W/ I6 AND V8 ENGINE

NAVISTAR, INC.

TRANSMISSION MODULE
(7150)

GND

69

K92B169
18GY

GND

K92C109
18GY

BATTERY FEED

70

K92#170
18PK

BATTERY FEED

10

K92B110
18PK

61

SIGNAL
RETURN

OUTPUT 5

24

**K92#124
18WH

J1939(-)

K5A108
18GN

OUTPUT 6

64

INPUT 9

62

INPUT 12
INPUT 4

57
22

K92#122
18YL

J1939(+)

K92#165
18TN

28

K5A128
18YL

19

K92#119
18LTBL

RETARD
REQUEST
SWITCH
(423)
CH11_24

RETARDER RELAY
(1019)
CH11_24
XMSN MOD
(7150)
CH3_15
ECM (6020)
CH7_05

INPUT 7

**K92B103
18YL

SIGNAL
RETURN

#K92#124
18WH

D
F

OUTPUT 4

OUTPUT 6

INPUT 9

C
E
ENGINE / IP
(1702-7)

A92#165
18TN

OUTPUT 5

INPUT 12

BACK UP LAMP RELAY


(1010) CH9_02

XMSN MODULE
(7150) CH3_15
RETARDER
ACCUMULATOR
(7212) CH11_24

K92C103
18YL

**K92#101
18LTBL

SIGNAL
RETURN
INPUT 6

INPUT 10

K92#142
18WH

INPUT 5

30

K92#130
18WH

OUTPUT 1

43

K92#143
18LTBL

INPUT 3

23

K92#123
18LTGN

INPUT 1

OUTPUT 3

1
17

INPUT 5

42

OUTPUT 1

INPUT 3

ALLISON 3/4000
ALLISON 1/2000
(7205F)

INPUT 4

INPUT 6
INPUT 10

K92#117
18LTBL

N/ AUTO NEUTRAL

INPUT 1

XMSN ECU FEED


FUSE (9255)
A N14A2
B
10RD
10A

K92#105
18OR
K92#164
18LTBL
K92#162
18YL
*K92#157
18WH

REVERSE 65
WARNING

N14BB
10RD

**K92D103
18YL

K47A125
18TN

25

OUTPUT 4

ECM POSITIVE
(9261-B)
K92D170
10PK

**K92#161
18OR
#K92#161
18OR
K92#103
18YL

INPUT 7

VSS +

K92-G
10GY

BATTERY

ECM NEGATIVE
(9260-B)
N14-GA
10WH

ALLISON 3/4000
ALLISON 1/2000
(7206F)

N/ AUTO NEUTRAL

OUTPUT 3

45

K92#145
18OR
K92#145
18OR
W/ AUTO NEUTRAL

CHK

DATE

CHANGE

REV

CNA1 30SEP10 ADDED: CIRC K47A125,

REFERENCE

68076W

DRAWN

310698
RELEASE NO.

K5A108, K5A128, K92#119.

Figure 201

61229V

AUTO NEUTRAL
RELAY
(1017)
* W/ V8 ENGINE
CH11_25
** W/ RETARDER XMSN
# W/ AUTO NEUTRAL W/ GEN4
NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058185

SHEET

004

Transmission, Allison MD with I6 and V8 Engines

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
201

TRANSMISSIONS (CHAPTER 11) TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND V8 ENGINES, P. 5

11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND V8 ENGINES, P. 5


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

TRANSMISSION ALLISON MD 3/4000


W/ I6 AND V8 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

TRANSMISSION MODULE
(7150)
AUTO NEUTRAL / AUTO NEUTRAL
LIGHT / CRANK INHIBIT RELAY
(1017 / 1019)
CH11_25
ECM
(6020M)
STANDARD
W/ GEN4
START

**K92A141
18TN

NEUTRAL
41
START

K92#141
18TN

65 ENABLE
RELAY

ECM
(6020M)
*K92#141
18TN

60

SHIFT SELECTOR
(1852)

EGR
TCL
FUSE F8-F (1017)

BATTERY
FEED
CH3_01,29
SEE NOTE

A2

A14PE
10RD

A14P
8RD

*A14
6RD

B2

A92BT
18TN

13 BATTERY

10A

PANEL LIGHT FEED


(1002)

CLUSTER CONNECTOR
(1500)

DIMR
OUT2
5
PANEL
LT

C
A62BE
18GY

A62B
18DKBL

DIMMER INPUT

ALLISON
3000 / 4000 WT
W/ WHEELCHAIR
INTERLOCK

FUSE F4-C(1013)
IGNITION RELAY #1
(1011 / 1013)
CH3_06

(A13FC)
G4

ENGINE / IP
(1702)

63

K92#163
18YL

DIRECTION
SIGNAL 34

K92#134
18YL

IGNITION

H3 A92A163
A13FC G3
18TN
12PK
10A

12 IGNITION

W/ AUTO NEUTRAL
W/ RETARDER
WTEC GEN4
A92#163
18TN

19

A92#134
18TN

DIRECTION
11 SIGNAL

GROUND ADAPTER
(1003)
8

A92-GG
18WH

GROUND

A11-GE
12WH

NOTE: CH3_29
1. A14, 4RD
LEFT SIDE DASH MTD
DUAL POST GND STUD
(1004)

* W/ V8 ENGINE
** W/ AUTO NEUTRAL

CHK

CHANGE

DATE

CNA1 30SEP10 REMOVED TRANSMISSION

REV

REFERENCE

68076W

DRAWN

310698
RELEASE NO.

MODULE IN CAB(7152).

Figure 202

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

SHEET

AE08058185

005

Transmission, Allison MD 3/4000 with I6 and V8 Engines

202
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES, P. 6


(CHAPTER 11)

TRANSMISSIONS

11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES, P. 6


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

TRANSMISSION ALLISON MD / HD (WTEC)


W/ I6 AND V8 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

TRANSMISSION
BULKHEAD 4000
(7251M)

I6 / V8
XMSN MODULE
(7150)

I6 / V8
XMSN MODULE
(7150)/(1502)
CH11_07,28

W/ WTEC HD
W/ WTEC MD

TRANSMISSION
BULKHEAD 3000
(7250M)
CH11_07

K92#136
18OR
PRESS CONTROL
SOLENOID 1 36
(PCS1)

K92#136
18OR
K92#151
18WH
K92#151
18WH

SHIFT
51
SOLENOID 1

K31#154
18TN
SUMP TEMP

TRANSMISSION
BULKHEAD 3000
(7250M)
CH11_07

HIGH SIDE
DRIVER 1 11
(HSD1)

K92#171
18YL

TRANS ID

K92#174
18LTBL

74

K92#137
18WH

XMSN MOD 2
(1502)
CH11_28

K92#111
18OR

(1502)
CH11_28

K92#171
18YL

K48#139
18OR

OUTPUT SPEED
60
HIGH

K47#160
18YL
K47#140
18LTGN

OUTPUT SPEED
40
LOW

PRESS CONT
SOLENOID 3

PRESS CONT
SOLENOID 1

TORQUE
12 CONVERTER
CLUTCH
10

SHIFT
SOLENOID 1

PRESS CONT
SOLENOID 2

18 SUMP TEMP

17 PRESSURE
SWITCH 2

K92#155
18WH
K92A158
18LTGN

HIGH SIDE
DRIVER 1

HIGH SIDE
DRIVER 2

PRESS CONT
SOLENOID 4

19

SIGNAL
RETURN

MAIN MOD

K92#174
18LTBL

K48#159
18TN

ENGINE SPEED
39
LOW

11 HIGH SIDE
DRIVER 3

20 TRANS ID
XMSN MOD 3
K92#176
(1503) CH11_31
XMSN
18YL
K92#177
BULKHEAD 3000
I6 XMSN MODULE
3 PRESSURE
18LTGN
(7250M)
SWITCH 1
(7150)/(1502)
CH11_07
CH11_07,28
(7603M)/(7603MA)

K92#176
18YL

ENGINE SPEED
59
HIGH

K92A131
18YL

K92#118
18GY

XMSN MOD 3
(1503)
CH11_31

K92#176
18YL

76

SIGNAL
RETURN

K31#154
18TN

TRANSMISSION
7150/(1503)
BULKHEAD 3000
CH11_07,31
(7250M)
CH11_07
I6/V8 XMSN MODULE
(7150)/(1502)
CH11_07,28

K92#174
18LTBL

15

XMSN MOD 3
(1503)
CH11_31

TRANSMISSION
BULKHEAD 3000
(7250M) CH11_07

K92#171
18YL

K92#116
18LTBL

K92#151
18WH
I6/V8 XMSN MODULE
K92#152
(7150)/(1502)
18LTGN
CH11_07,28

K92#111
18OR

HIGH SIDE
DRIVER 2 71
(HSD2)

MAIN MOD

I6 / V8
XMSN MODULE
(7150)/(1502)
CH11_07,28

XMSN MOD 2
(1502)
CH11_28

*K92#118
18GY
K92#111
18OR

PRROGNOSTICS 18

SENSOR
POWER

(1502) CH11_28

K31#154
18TN

54

16

K92#133
18YL
K92#136
18OR

(1502)
CH11_28

TRANSMISSION
BULKHEAD 3000
(7250M)
CH11_07

K92A112
18PK

XMSN MOD3 (1503)


CH11_31

K48#159
18TN

ENGINE SPEED
SENSOR
(7603) CH11_31

K48#139
18OR

XMSN MOD3 (1503)


CH11_31

K47#160
18YL

XMSN MOD3 (1503)


CH11_31

K47#140
18LTGN

ENGINE SPEED
SENSOR

(7605M)/(7608M)

OUTPUT SPEED
SENSOR

* W/I6 ENGINE ONLY


CHK

DATE

CHANGE

CNA1 30SEP10 ADDED CH11_28,31

REV

REFERENCE

68076W

DRAWN

310698
RELEASE NO.

INTERCONNECTS.

Figure 203

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058185

SHEET

006

Transmission, Allison MD/HD (WTEC) with I6 and V8 Engines

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
203

TRANSMISSIONS (CHAPTER 11)


MD/HD (WTEC) WITH I6 AND V8 ENGINES (CONT.), P. 7

TRANSMISSION, ALLISON

11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES (CONT.), P.


7
ELECTRICAL CIRCUITCHAPTER
DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

NAVISTAR, INC.

XMSN MODULE1
(1501)
CH11_27

I6 / V8
XMSN MODULE (7150)

RETARD
SOLENOID

*K92#115
18WH
(1502)
CH11_28
#K92#118
18GY

15

PROGNOSTICS 18
HIGH SIDE
DRIVER 3
(HSD 3)

*K92A131
18YL

31

K92#131
18YL
RETARD
75
LAMP

*K92#175
18OR

SIGNAL
58
RETURN

*K92A158
18LTGN
K92A158
18LTGN

TURBINE
SPEED
HIGH

K92A158
18LTGN

K92#115
18WH

K92#175
18OR
K92D131
18YL

RESISTANCE
MODULE OUT
(422)
CH11_24

TRANS
BULKHEAD 4000
(7251M)
CH11_06

TURBINE
SPEED SENSOR
(7615M)
A

K92B112
18PK

RESISTANCE
MODULE OUT
(422)
CH11_24

K92B131
18YL

WTEC MD
W/ RETARDER

SIGNAL
RETURN

K92B131
18YL

11

K92B158
18LTGN

SIGNAL
19 RETURN

PRESS CONT
SOLENOID 3
(PCS 3)
TORQUE
CONVERTER
CLUTCH

33

37

PRESS CONT
SOLENOID 2
52
(PCS 2)
PRESS CONT
SOLENOID 4
(PCS 4)

PRESSURE
SWITCH 1

55

77

TURBINE
13 SPEED HIGH

K92C112
18PK
K92A112
18PK

DATE

I6 / V8 XMSN
MODULE
(7150)
CH11_06

TRANSMISSION
BULKHEAD 4000
(7251M) CH11_06

I6 / V8 XMSN MODULE
(7150)
CH11_06

TRANSMISSION
BULKHEAD 4000
(7251M) CH11_06

K92#111
18OR

I6 / V8 XMSN MODULE
(7150)
CH11_06

K92#171
18YL

TRANSMISSION
BULKHEAD 4000
(7251M) CH11_06

I6 / V8 XMSN MODULE
(7150)
CH11_06

K92#136
18OR

TURBINE
14
SPEED LOW
16 SENSOR
POWER

MAIN MOD

20 TRANS ID
15

SIGNAL
RETURN

HSD1

PCS3

HSD2

12 TCC
4
5

PCS1
PCS2

TRANSMISSION
BULKHEAD 4000
(7251M) CH11_06

I6 / V8 XMSN MODULE
(7150)
CH11_06

K92#151
18WH

10

TRANSMISSION
BULKHEAD 4000
(7251M) CH11_06

I6 / V8 XMSN MODULE
(7150)
CH11_06

K31#154
18TN

18 SUMP TEMP

SHIFT
SOLENOID 1
PCS4

PRESSURE
SWITCH 1

*W/ I6 ENGINE W/ RETARDER ONLY


CHANGE

CNA1 30SEP10 ADDED RETARDER AND

REV

REFERENCE

68076W

DRAWN

310698
RELEASE NO.

PROGNOSTICS CIRCUITS.

Figure 204

K92#174
18LTBL
K92#176
18YL

TRANSMISSION
BULKHEAD 4000
(7251M) CH11_06

# W/ I6 ENGINE
CHK

HSD 3

PRESSURE
17 SWITCH 2

K92A112
18PK

16

(1503)
CH11_31

TRANS BULKHEAD 3000


(7250M)

WTEC HD
STANDARD

K92A112
18PK
K92#116
18LTBL
K92#116
18LTBL
K92#133
18YL
K92#133
18YL
K92#137
18WH
K92#137
18WH
K92#152
18LTGN
K92#152
18LTGN
K92#155
18WH
K92#155
18WH
K92#177
18LTGN
K92#177
18LTGN

K92C120
18LTBL

WTEC MD
W/ AUTO
NEUTRAL

12

SPLICE
(1502)
CH11_28

K92C158
18LTGN

K92#180
18OR

(1503)
CH11_31

K92A120
18LTBL

SENSOR
POWER

K92D131
18YL

RETARDER
TEMP SENDER
B (7211)

K92C158
18LTGN

K92C120
18LTBL

20

K92A175
18OR

*K92A175
18OR

K92#180
18OR
TURBINE
SPEED
LOW

XMSN
MOD3
(1503)
CH11_31

K92D158
18LTGN

K92#180
18OR

80

RETARDER
SOLENOID
(7213)

(7212)
CH11_24

K92C131
18YL

K92A131
18PK

TRANSMISSION
BULKHEAD 4000
(7251M)
CH11_06

K92A131
18YL

11

TRANSMISSION ALLISON MD / HD (WTEC)


W/ I6 AND V8 ENGINE (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058185

SHEET

007

Transmission, Allison MD/HD (WTEC) with I6 and V8 Engines (Cont.)

204
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TRANSMISSION, ALLISON MD (WTEC), P. 8

TRANSMISSIONS (CHAPTER 11)

11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 11

TRANSMISSION ALLISON MD (WTEC)

NAVISTAR, INC.

TCM BULKHEAD
CONNECTOR
(7250F)

TCU CONNECTOR
(7150F2 (IN CAB))

MAIN MOD

HSD 1

PRESSURE CONT
SOLENOID 4

PRESSURE
SWITCH 1
PRESSURE CONT
SOLENOID 1
PRESSURE CONT
SOLENOID 2
HSD 2
PRESSURE CONT
SOLENOID 3
SHIFT
SOLENOID 1
TORQUE
CONVERTER
CLUTCH
SIGNAL RETURN
SENSOR POWER

K92#174
18TN

74

MAIN MOD

11

K92#111
18OR

HSD 1

55

K92#155
18TN

PCS 4

77

K92#177
18LTGN

PRESSURE
SWITCH 1

36

K92#136
18OR

PCS 1

52

K92#152
18LTGN

PCS 2

71

K92#171
18TN

HSD 2

33

K92#133
18YL

PCS 3

51

K92#151
18WH

10

SS 1

37

K92#137
18TN

12

TCC

15

SIGNAL
RETURN
SENSOR
POWER

K92#116
18LTBL
K92A112
18PK

16
12

16

ENGINE / IP
(1702)
K92#112
18PK
RMR INPUT

56

SUMP TEMP

54

SIGNAL RETURN

TRANS ID

CHK

DLV1

DATE

28APR10

K92B112
18TN

K92#156
18TN

Figure 205

A92#156
18TN

RESISTANCE
MODULE OUT
(422)
CH11_24

18

K92#176
18YL

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

K92A158 WAS K92#158;CH11_24 WAS CH11_11.

A92#112
18TN

K92A158
18LTGN

76

CHANGE

31

K31#154
18TN

58

K92A112 WAS TN,

41

61229V

SUMP TEMP

19

ANALOG
RETURN

20

TRANS ID

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058185

SHEET

008

Transmission, Allison MD (WTEC)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
205

TRANSMISSIONS (CHAPTER 11)

TRANSMISSION, ALLISON MD (WTEC), P. 9

11.9. TRANSMISSION, ALLISON MD (WTEC), P. 9


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

TRANSMISSION ALLISON MD (WTEC) (CONT)

NAVISTAR, INC.

BODY CONTROLLER #J4


(1601)
XMSN MOD 1
(1501)
CH11_27

ENGINE / IP
(1702-25)

K92A117
18LTBL

K92DL
18LTBL

A92#117
18TN
W/ AUTO NEUTRAL

E3

K92A142
18WH
K92#142
18WH

XMSN
MOD 3
(1503)
CH11_31

AUTO NEUTRAL RELAY OR


LCT COLUMN SHIFTER
IGNITION RELAY
RD3

E INPUT 5

TRANSMISSION MODULE
(7150)

INPUT 6

K92#101
18LTBL

A INPUT 6
#K92B101
18LTBL

#K92#101
18LTBL
ENGINE / IP
(1702)

ENGINE / IP
(1702-40)
#K92C101
18LTBL
WC INTLK
A92#101
(4906)
18TN
CH10_29

W/ AUTO
NEUTRAL

+K92A103
18YL
*+K92C103
18YL

+K92#103
18YL

*+K92D103
18YL

RETARD REQUEST
SWITCH
(423)CH11_24

*+K92B103
18YL

+K92#103
18YL

INPUT SIGNAL
RETURN

W/ WHEELCHAIR
INTERLOCK
XMSN
MOD 1
(1501)
CH11_27

ALLISON
3/4000
(7206F)

INPUT
SIGNAL
C RETURN

INPUT
SIGNAL
RETURN

+K92B103
18YL

*K92#103
18YL

W/ RETARDER

XMSN MOD 1
(1501) CH11_30

K92#101
18LTBL

ALLISON
1/2000
3/4000
(7205F)

K92#122
18YL

XMSN
MOD 1
(1501)
CH11_27

K92#105
18OR

K92#162
18YL

OUTPUT 4

H INPUT 9

* - W/ IN CAB
+ - N/ IN CAB
# - W/ WHEELCHAIR INTERLOCK

CHK

DATE

CHANGE

CNA1 30SEP10 REDRAWN.

REV

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

61229V

Figure 206

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058185

SHEET

009

Transmission, Allison MD (WTEC)

206
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

EATON AUTOSHIFT, P. 10

TRANSMISSIONS (CHAPTER 11)

11.10. EATON AUTOSHIFT, P. 10


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 11

EATON AUTOSHIFT

NAVISTAR, INC.

W/ ULTRASHIFT & AUTOSHIFT


W/ IBB ENGINE
W/ I6 ENGINE
W/ I6 ENGINE
EATON GEN3 TCM
(7105)
CH11_12

EATON GEN3 TCM


(7105)
CH11_12

EATON GEN3
TCM CONNECTOR
(7105) CH11_26

K98YL
18YL

K92(+)
18YL

K98GN
18GN

K92(-)
18GN

K92B
18TN

K92A
18TN

K92AE
16TN

K92J
18TN

K92YB
16TN

W/ IBB ENGINE

K92ER
18TN

EATON GEN3
TCM CONNECTOR
(7105)
CH11_26

EATON GEN3 TCM


(7105)
CH11_26

W/ IBB ENGINE

PANEL LIGHT FEED


(1002)

IP / ENGINE
(1702)

31

40

39

41

CLUSTER
CONNECTOR
(1500)

IGNITION

F2

J1939 -

GND1

A62P
18DKBL

J3

A92(+)
18YL

A92AE
16TN

C1

A92(-)
18GN

A92YB
16TN

A62B
18DKBL

F1

B3

J1939 +

DIMR
OUT2
PANEL
LT

VDASH

EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905)

CHK

DLV1

DATE

28APR10

CHANGE

CIRC K92YB,GAUGE WAS

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

18.

61229V

Figure 207

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

27APR09

AE08058185

SHEET

010

Eaton Autoshift

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
207

TRANSMISSIONS (CHAPTER 11)

EATON AUTOSHIFT, P. 11

11.11. EATON AUTOSHIFT, P. 11


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 11

EATON AUTOSHIFT (CONT)

NAVISTAR, INC.

BODY
CONTROLLER #J4
(1601)

EATON GEN3 TCM


CONN (7105)
CH11_12

E8

PB POSITION
UNLOCK SOLENOID
RD6 (LSD)

PANEL LIGHT FEED


(1002)

CLUSTER
CONNECTOR
(1500)

A
A62B
18DKBL

DIMR
OUT2
PANEL
LT
GROUND
ADAPTER
(1003)
8

A62-GP
18WH

A62P
18DKBL

A92YE
18TN

A92YD
16TN

A11-GE
12WH

LEFT SIDE DASH


MTD DUAL POST
GND STUD
(1004)

A
PARK
LOCK
IGNITION

BACK
LIGHT
INPUT

PARK
LOCK

BACK
LIGHT
GND

EATON T-HANDLE
SHIFTER
(7900)

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 1004 TITLE.

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

61229V

Figure 208

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

08JUN09

AE08058185

SHEET

011

Eaton Autoshift

208
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 12

TRANSMISSIONS (CHAPTER 11)

11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 12


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE

NAVISTAR, INC.

EATON GEN3 TCM


CONN
(7909)

ENGINE / IP
(1702)

FUSE F8-F (1017)

A2

B2

A14A
12RD

30A

A14P
8RD

A14PE
10RD

A14
6RD

BATTERY
FEED
CH3_01

FUSE F4-C (1013)


IGNITION

K13D
14PK

35

H3

A13D
16PK

G3

G4

A13FC
12K

(A13FC)

10A

EATON T HANDLE
SHIFTER
(7900) CH11_11

A92YD
16TN
25

20

K92E
18LTBL

MEIIR +

22

K92H
18WH

MEIIR -

21

K92F
18LTGN

INPUT 2

15

K92BL
16TN

INPUT 1

16

K92YL
16TN

17

K92BK
16TN

MEIIR
CONTACT

COMMON

IGNITION
RELAY #1
(1011 / 1013)
CH3_06

A92E
16TN
27

CRANK INHIBIT
RELAY
(1019)
CH11_13
PARK PAWL
ACTUATOR
(7901)

A92H
16TN

26

A92F
16TN

1
W/ EATON ULTRASHIFT
HV-PARK PAWL XMSN

K92RD
16TN

SHIFT
CONTROL
POWER +

31

J1939 +

28

J1939 -

27

K92(-)
18GN

SHIFT
CONTROL
POWER -

25

K92AE
16TN

J1708 -

11

K3AC(-)
18GY

K3AA(-)
18GY

J1708 +

10

K3AC(+)
18DKBL

K3AA(+)
18DKBL

START
ENABLE
RELAY +

32

K17L
18PK

START
ENABLE
LATCH

26

K17J
16PK

START
ENABLE
RELAY -

K17K
18PK

GROUND

36

K11-GAM
12WH

K92YB
16TN
K92(+)
18YL

EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905)
CH11_10

J1708
PUBLIC (+) / (-)
CH3_09

START ENABLE
RELAY
(1017)
CH5_05

ENGINE BLOCK
LEFT SIDE GROUND
(9260)
CHK

DLV1

DATE

28APR10

CHANGE

K92YB WAS 18 GA;RVSD

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

9260 TITLE;CH3_06 WAS CH3_05.

Figure 209

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08JUN09

PART NO.

AE08058185

SHEET

012

Eaton Autoshift Transmission w/ I6 Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
209

TRANSMISSIONS (CHAPTER 11)


GEN 3/ MERITOR G MANUAL TRANSMISSION, P. 13

EATON ULTRASHIFT

11.13. EATON ULTRASHIFT GEN 3/ MERITOR G MANUAL TRANSMISSION, P. 13


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

EATON ULTRASHIFT GEN3 / MERITOR G MANUAL


TRANSMISSION

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

EATON ULTRASHIFT GEN3 TRANSMISSION

ENGINE / IP
(1702)

ECM 2
(6019)
CH7_08
EATON GEN3 TCM
(7105)
MEIIR
CONTACT

A97V
18PL

K92E
18LTBL
K92H
18WH

22

C3

B4

27
MEIIR +

A92E
16TN

A4

A92H
16TN

A3

21

K92F
18LTGN

A97AA
16PL

G4

H4
10A

87

85

86 C4

K92H
18TN

MEIIR -

FUSE F4-D (1013)

30

87A

K92E
16TN
25

20

W/ IBB ENGINE
W/ ULTRASHIFT

CRANK INHIBIT
RELAY
(1019)

24

K97M
18PL

IGNITION
RELAY #1
(1011 / 1013)
CH3_06

A97UA
16PL

K13A
18PK

(A13FC)

37

ECM 1
(6018)
CH7_07

A97AA
16PL

FUSE F1-A
(1010)
E1
F1
5A

A13FN
18PK

26
A92F
16TN

K92F
18TN

KEY
SWITCH
(1100)
CH3_05

A13F
18PK

IGNITION
RELAY #1
(1011 / 1013)
CH3_05

W/ I6 ENGINE
W/ ULTRASHIFT

W/ IBB

MERITOR G - MANUAL TRANSMISSION

MERITOR G POWER
(7111)
ENGINE / IP
(1702-8)
IGNITION

K13A
16PK

FUSE F4-C (1013)


G3

H3

A13A
16PK

A13FC
12K

G4
(A13FC)

10A
GROUND

ENGINE LEFT
SIDE GROUND
(6304A)

K11-G
16WH

IGNITION
RELAY #1
(1011 / 1013)
CH3_06

W/ I6 ENGINE

CHK

DLV1

CHANGE

DATE

28APR10

REV

K92F,K92H WERE 16 GA;

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

RVSD 6304A TITLE;CH3_06 WAS CH3_05.

Figure 210

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

SHEET

AE08058185

013

Eaton Ultrashift Gen 3/ Meritor G Manual Transmission

210
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

EATON HYBRID TRANSMISSION, P. 14

TRANSMISSIONS (CHAPTER 11)

11.14. EATON HYBRID TRANSMISSION, P. 14


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

EATON HYBRID TRANSMISSION

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

EATON GEN3 TCM CONN


(7909)

ENGINE / IP
(1702)

MEIIR CONTACT

20

K92E
18LTBL

IGNITION

35

K13D
14PK

26

K17J
16PK

K17K
18PK

32

K17L
18PK

31

K92YB
16TN

START ENABLE
LATCH
START ENABLE START ENABLE +

25

21

A92E
16TN

CRANK INHIBIT
RELAY(1019)
CH11_13

A13D
16PK

FUSE F4-C (1013)


CH3_06

A17J
16PK

19

START
ENABLE
RELAY
(1010)
CH5_05

A17K
18PK

20
A17L
18PK

AUTOSHIFT
SELECTOR
(7905)

31

28

SHIFTER CAN-

27

K92(-)
18GN

SHIFTER GND

40
39

K92AE
16TN

25

ECM
(6020M)
K3AB(-)
18GY
K3AB(+)
18DKBL

10

J1587-

11

35

K3AC(-)
18GY

K3AG(-)
18GY

K3AA(-)
18GY

K5BE(-)
18GN

J1939+

K5E(+)
18YL

K5BE(+)
18YL

K11-GAM
12WH

38

K14AW
12RD

A
+12V BATT

CHK

A3AA(-)
18GY

K5E(-)
18GN

36

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

ECM NEGATIVE
(9260)
B

N92-G
10WH

DIAGNOSTIC
CONN
(1650)
J1708
DATALINK
(1660/1661)
CH3_09

DRAWN

310698
61229V

HCM
(7910)CH11_15

BATTERY

N14-GA
10WH

ECM POSITIVE
TRANSMISSION ECU
(9520-A)
(9255)
N92A
N14BB
10RD
10RD
A
B
30A

RELEASE NO.

Figure 211

B3

HCM (7910)
CH11_15

HYBRID POWER & GND


(7104A)

DLV1

36

GND

J3

A62P
18DKBL

A3AA(+)
18DKBL

J1939-

F2

A92AE
16TN

PANEL LIGHT
BUSS BAR (1002-C)

K3AA(+)
18DKBL

K3G(-)
18GY

A92(-)
18GN

10

K3AG(+)
18DKBL

K3G(+)
18DKBL

C1
F1

25

K3AC(+)
18DKBL

J1587+

A92YB
16TN
A92(+)
18YL

SHIFTER CAN+

K92(+)
18YL

41

SHIFTER PWR

N14AZ
10RD

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058185

SHEET

014

Eaton Hybrid Transmission

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
211

TRANSMISSIONS (CHAPTER 11)

EATON HYBRID TRANSMISSION, P. 15

11.15. EATON HYBRID TRANSMISSION, P. 15


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

EATON HYBRID TRANSMISSION (CONT)

NAVISTAR, INC.

ECA

(9755)

EATON CAN-

12V BATTERIES

HCM
(7911)
CH11_16

K92YA
16TN

IGNITION

K98D(-)
18GN

HCM NEGATIVE
(9269-A)
N92-GB
N14-GB
10WH
10WH

K98D(+)
18YL

EATON CAN+

SPEED +

K47(+)
16WH

K47(-)
16BK

SPEED -

ECM POSITIVE
(9266)
B

N92B
10RD

GND

HCM

K14AY
12RD

K92-GD
12WH

+12V BATT

N14AX
10RD

K92-GC
12WH

38

K92C
12RD

ENGINE / IP
(1702)

J1587+

10

J1587-

11

K3G(-)
18GY

28

K98C(+)
18YL

EATON CAN-

27

K98C(-)
18GN

CRANK LATCH

26

K17FA
16PK

CRANK RELAY -

K17A
16WH

CRANK RELAY +

32

K17B
18PK

35

K13B
12PK

J1939+

K5BE(+)
18YL

J1939-

K5BE(-)
18GN

IGNITION

K98(+)
18YL
K98(-)
18GN

CHK

DLV1

DATE

28APR10

25

26

43

CHANGE

A98A(-)
18GN

A17A
16WH

CRANKING
RELAY R2
(1019)

J4

A17B
16PK

85

86

A13B
12PK

G4
87

J3

87A

FUSE F5-L (1014)


A3
B3
10A

ZERO VOLT
REFERENCE
(1620)
CH3_28
REFERENCE

DRAWN

310698
RELEASE NO.

1701;CH3_28 WAS CH3_25.

61229V

Figure 212

START
RELAY
(1010)
CH5_05

A17EB
16PK
30

HCM DIAG
(9921)
CH11_16

62476L

G3

(1014)
CH3_07

A104CB
18DKBL

DIAGNOSTIC
CONN
(1650)

A98(-)
18GN

A17D
16RD

REV

ADDED TITLES TO 7909,

CHASSIS
/ IP CONN
(1701)
CH11_18
A98A(+)
18YL

EATON GEN3
TCM CONN
(7909)
CH11_14

A9/104
18GY

A17F
16PK

44

A98(+)
18YL

27

M104CB
18DKBL
M104CC
18DKBL

A98B(+)
18YL
A98B(-)
18GN

42

ACC

A17
18PK

14

K98D
18BK

OFF
IGN

EATON
GEN3
TCM CONN
(7909)
CH11_14

DASH CONN
(1700)
HOOD SWITCH
(8805)

10RD

30A

K17
18PK
K3G(+)
18DKBL

23

10RD

KEY SWITCH
(1100)

36

20

SER-LIGHT

N14BE
10RD

30A

BATT

CRANK REQUEST

EATON CAN+

TRANSMISSION ECU
FEED FUSE (9256)
A N14BF
B
N14AX

(7910)
GND

TRANSMISSION
ECU FEED FUSE
(9256)

N14AW
10RD

(9756)
+12V

EATON ENGINE
SPEED SENSOR
(7606M)

F11

A13FA
12PK

HOOD SW
INPUT FOR
HEV

IGNITION
RELAY #3
(1012 / 1014)
CH3_08

BODY
CONTROLLER
(1602)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27APR09

PART NO.

AE08058185

SHEET

015

Eaton Hybrid Transmission

212
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

EATON HYBRID TRANSMISSION, P. 16

TRANSMISSIONS (CHAPTER 11)

11.16. EATON HYBRID TRANSMISSION, P. 16


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

EATON HYBRID TRANSMISSION (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

HCM (7911)

SER-IGN

25

B
ECA-IGN

COOL PMP RETN

HCM DIAG
(9921)

N92HB
18TN

46

A92HB
18TN

G1

HCM
(7910)
CH11_15

K98D
18BK
K92YA
16TN

N92YA
18TN
IP / CTR CHASSIS
(1701)

13

BATTERY FEED
CH3_01

XMSN / CHASSIS
(9920)

G2

ECA
(9755)
CH11_15
FUSE F8-E
(1017)
A1
B1
A14F
12RD
20A

H2

85

87A

N92HA
18TN

32

60

A92HA
18TN

J1

HEAT-FAN-RETN

N92HD
12TN

37

67

A92HD
12TN

A92HG
14TN

85

87A

HEAT-EX-FAN

N92HC
12TN

35

A92HC
12TN

30

86

C1

C2

PEC FAN

N92HE
18TN

26

47
76

A92HE
18TN

A92HF
18TN
2

A92AB
16TN

FUSE F6-C
(1015)
B2

CHK

DLV1

A14KB
12RD

1
86

N11-GB
12WH

N92AD-G
18WH

CHANGE

REV

CHANGED BRACE VIEW

POWER
ELECTRONIC
CARRIER
(9751)
CH11_18

A92HJ
12TN

REFERENCE

62476L

N92AE
18TN
N92AF
18TN
N92AG
18TN
N10-GL
18WH
N10-GM
18WH
N10-GN
18TN

N92AC
18TN

N10-GK
16WH
DRAWN

310698
61229V

Figure 213

A14W
6RD

BTRY FEED
CH3_01

APG ENABLE
RELAY
(9739)

RELEASE NO.

TEXT TO GEOMETRY.

A14K
8RD

30

87A

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
(9717B)

DATE

18MAY10

10A

N92AB
16TN

N92AA
18TN

30

86

87

PEC FAN RELAY


(1873)

85
GROUND
ADAPTER
(8809)

A14PE
10RD

10A

87A

28

A2

FUSE F8-F
(1017)
A2
B2

A14H
16PK

85

BATTERY FEED
CH3_01

HEAT
EXCHANGER
(9760)
CH11_18

A92HH
14TN

87

APG ENABLE

25A

HEAT
EXCHANGER
FAN RELAY
(1019-R3)

87

70

FUSE F8-H
(1017)
B4
A4

A14G
B2 12RD

A2

A1

CLNT PUMP
(9758)
CH11-18

30

86

J2

BTRY FEED
CH3_03

COOLANT PUMP
RELAY
(1019-R1)

87

COOLANT PUMP

A14NE
12RD

N98F
18BK
N98G
18BK

31

SER-BAT-MINUS

N98D
18BK

N98E
18BK

17

A14PD
10RD

SER-BAT-PLUS

HYBRID
APG
(9738)
CH11_19

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058185

SHEET

016

Eaton Hybrid Transmission

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
213

TRANSMISSIONS (CHAPTER 11)

EATON HYBRID TRANSMISSION, P. 17

11.17. EATON HYBRID TRANSMISSION, P. 17


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

EATON HYBRID TRANSMISSION


(CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

HV INVERTER

HIGH VOLTAGE
B
A
18 AWG

DC DC +

INTERLOCK

INTERLOCK

3 PHASE HV CABLE
GROUND STRAP
(9753A)

(9761)
50

N92TB
18TN

38

N92RA
18TN

53

N92RB
18TN

52

N92RC
18TN

54

N92RD
18TN

51

N92RE
18TN

55

REZ_MINUS

N92RF
18TN

56

REZ_PLUS

ELECTRIC DRIVE MOTOR

5 AWG

5 AWG

REZ_S3

REZ_S2

REZ_S1

REZ_S4

DC +

DC -

CAN HIGH

N98H(+)
18YL

CAN LOW

N98H(-)
18GN

28

N92PA
18TN

16

BCU (+)

INTERLOCK

PRECHG +

INTERLOCK

MAIN(+) +
HIGH
VOLTAGE

DC-DC
CONV
CH11_18

MAIN(-) +

14 AWG

18 AWG

BCU (-)

DC -

HV_BAT_CAN_HIGH

14

HV_BAT_CAN_LOW

VB_V

17

N92PB
18TN

29

PRECHG_PLUS

N92PC
18TN

30

MAIN_PLUS_PLUS

N92PD
18TN

31

MAIN_MINUS_PLUS

N92PE
18TN

13

34

GND_BC

MAIN(+) -

11

N92PF
18TN

35

MAIN_PLUS_MINUS

MAIN(-) -

15

N92PG
18TN

36

MAIN_MINUS_MINUS

19

N92PH
18TN

37

PRECHG_MINUS

N92PJ
18TN

43

RELAY_OFF

DC +

INTERLOCK

PRECHG 18 AWG

49

(9751)

14 AWG

48

PEC

HIGH
VOLTAGE

TM_GND

(9753)

N92RG
18TN

18 AWG

TM

N92TA
18TN

INTERLOCK
RELAY OFF

HV RELAY (+)

HV RELAY (-)

BATTERY FAN (+)

12

BATTERY FAN (-)

14

N92DE
18TN
N92DC
18TN

HCM
(7911)
CH11_18
CHASSIS / IP
(1701)
CH11_18

N92HJ
12TN
N11-GHE
12WH

N11-GHG
12WH
DASH GND STUD
(9717E)

CHK

DLV1

DATE

28APR10

CHANGE

REV

REVISED 9717E TITLE.

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

61229V

Figure 214

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

15JUN09

PART NO.

AE08058185

SHEET

017

Eaton Hybrid Transmission

214
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

EATON HYBRID TRANSMISSION, P. 18

TRANSMISSIONS (CHAPTER 11)

11.18. EATON HYBRID TRANSMISSION, P. 18


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

EATON HYBRID TRANSMISSION (CONT)

NAVISTAR, INC.

N92HJ
12TN

PEC
(9751)
CH11_17

HV INVERTER
(9761)

N92DE
18TN
N92DC
18TN

*DC-DC CONVERTER
HIGH VOLTAGE
A

14 AWG

14 AWG

18 AWG

18 AWG

N11-GHA
18WH

47

RELAY_OFF_GND

N11-GHB
18WH

G1

N11-GHC
18WH

G2

PEC
CH11_17

BATTERIES

CUBE
FUSE

150A

27

EATON_CAN_MINUS

120
OHMS

*N11-GHF
18WH

N98K(-)
18GN

CHASSIS / IP
CONNECTOR
(1701)

HCM
(7911)

44

N98B(-)
18GN

DC-DC THERM

11

N92DA
18TN

DC-DC FDBK

19

N92DB
18TN

HV RELAY +

INV ENABLE

HYBRID
APG
(9738)
CH11_19

N98K(+)
18YL

HV RELAY -

BUS
TERMINATING
RESISTOR
(9759)

N98(+)
18YL

(9752)
4

EATON_CAN_PLUS

N98A(+)
18YL

N10-GHH
2WH

12V-

13

N98(-)
18GN

N98A(-)
18GN

N14HA
2RD

12V+

ENABLE

N98(-)
18GN

15
N98(+)
18YL

43

N98B(+)
18YL

N92HH
14TN

N92HG
14TN

33
N92DF
18TN

HEAT
EXCHANGER
(9760)

A98B(-)
18GN

HCM
(7910)
CH11_15

A98B(+)
18YL

66

A92HJ
12TN

49

A92HH
14TN

48

A92HG
14TN

PEC FAN RELAY


(1873)
CH11_16
HEAT EXCHANGER
FAN RLY (1019-R3)
CH11_16
CLNT PUMP RELAY
(1019-R1)
CH11_16

N11-GHD
12WH
A

N11-GHG
12WH

N11-GHJ
12WH

DASH GND STUD


(9717E)

N11-GHH
14WH

COOLANT
PUMP
(9758)

CHK

DLV1

DATE

28APR10

CHANGE

N11-GHK
12WH

N92HT
12TN

N92HS
12TN
REV

RVSD TITLES:9738,7910,

REFERENCE

62476L

* W/ PTO VERSION ONLY

DRAWN

310615
RELEASE NO.

1873,1019-R3,1019-R1,9717E.

61229V

Figure 215

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058185

SHEET

018

Eaton Hybrid Transmission

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
215

TRANSMISSIONS (CHAPTER 11)

EATON HYBRID TRANSMISSION, P. 19

11.19. EATON HYBRID TRANSMISSION, P. 19


ELECTRICAL CIRCUIT DIAGRAMCHAPTER

NAVISTAR, INC

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

EATON HYBRID TRANSMISSION (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

HYBRID APG

LOW VOLTAGE
CONN #1
(9738)
BUS
TERMINATING
RESISTOR
(9759)
CH11_18

LOW VOLTAGE
CONN #2

N98K(+)
18YL

APG ENABLE
RELAY
(9739)
CH11_16

GROUND
ADAPTER
(8809)
CH11_16

EATON CAN HIGH

N98K(-)
18GN

EATON CAN LOW

N92AE
18TN

APG ENABLE

N92AF
18TN

APG ENABLE

N92AG
18TN

APG ENABLE

N10-GL
18WH

VEHICLE
CHASSIS GROUND

N10-GM
18WH

VEHICLE
CHASSIS GROUND

N10-GN
18TN

VEHICLE
CHASSIS GROUND

UNIT
IDENTIFIER 1

UNIT
IDENTIFIER 2

UNIT
IDENTIFIER 3

GROUND

16 AWG

POWER PANEL
(120V AC)
AC VOLTAGE
NEUTRAL 1

120V AC
12 AWG

NEUTRAL 1

NEUTRAL 2

120V AC
12 AWG

NEUTRAL 2

NEUTRAL 3

120V AC
12 AWG

NEUTRAL 3

PHASE 1

120V AC
12 AWG

PHASE 1

PHASE 2

120V AC
12 AWG

PHASE 2

PHASE 3

120V AC
12 AWG

PHASE 3

CHASSIS
GROUND
(SHIELD)

120V AC
12 AWG

CHASSIS
GROUND
(SHIELD)

POWER ELECTRONIC
CARRIER
HVDC
10 AWG

HVDC (+)

18 AWG

INTERLOCK

18 AWG

INTERLOCK

HVDC (-)

10 AWG

HVDC (-)

GROUND
(SHIELD)

18 AWG

GROUND
(SHIELD)

HVDC (+)

INTERLOCK

INTERLOCK

CHASSIS
GROUND

GFCI

GROUND STUD

ON / OFF
SWITCH
CHASSIS
GROUND
GROUND
STUD
LOW VOLTAGE
CONN #3
OUTLET PANEL
ON SIGNAL

OUTLET
PANEL
GROUND

CHK

DLV1

DATE

28APR10

16 AWG

16 AWG

CHANGE

ON SIGNAL

CHASSIS
GROUND

REV

CIRC N10-GN,COLOR WAS

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

WH.

61229V

Figure 216

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058185

SHEET

019

Eaton Hybrid Transmission

216
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TRANSMISSION ALLISON W/ IBB ENGINE, P. 20

TRANSMISSIONS (CHAPTER 11)

11.20. TRANSMISSION ALLISON W/ IBB ENGINE, P. 20


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

TRANSMISSION ALLISON W/ IBB ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

TCU CONNECTOR
(7150)
INPUT 10

BODY CONTROLLER #J4


(1601)

ENGINE / IP
(1702-25)

17

**K92#117
18TN

A92#117
18TN

E3

AUTO NEUTRAL RLY OR


LCT COLUMN SHFT
IGN RLY RD3
VIW C
(7206)

INPUT 5

42

INPUT 6

OUTPUT 1

30

INPUT 3

43

OUTPUT 3

45

INPUT 1
INPUT SIGNAL
RETURN

23

*K92#117
18TN
K92#142
18WH
K92#101
18LTBL
K92#130
18WH
K92#143
18 LTBL
*K92#145
18OR
ENGINE / IP
(1702-6)
**K92#145
A92#145
18OR
18TN
K92#123
18LTBL
**K92#103
18YL

K92A103
18YL

*K92#103
18YL

K92A103
18YL

K92C103
18YL

61

OUTPUT 4

OUTPUT 6

64

INPUT 9

62

INPUT 4
OUTPUT 5

K92#122
18YL

24

*K92#124
18TN

ENGINE / IP
(1702-27)

**K92#124
18TN

J1939(+)

K5B128
18YL

K5B108
18GN

J1939(-)

INPUT 3

OUTPUT 3

INPUT 1

INPUT
SIGNAL
RETURN

INPUT 12

OUTPUT 4

OUTPUT 6

INPUT 9

INPUT 4

OUTPUT 5

RETARDER RELAY
(1019)
CH11_24

A92#124
18TN

28

OUTPUT 1

VIW A
(7205)

*K92#161
18TN
K92#157
18WH
K92#105
18TN
K92#164
18LTBL
K92#162
18YL

22

INPUT 6

INPUT
A SIGNAL
RETURN
B INPUT 7

K92B103
18YL

57

INPUT 5

RETARD REQUEST SWITCH


(423)
CH11_24

K92B103
18YL

INPUT 12

INPUT 10

AUTO NEUTRAL
RLY (1017)
CH11_25

**K92#161
18TN

INPUT 7

J1939
DATA LINK
CH3_16

* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN


** W/ ALLISON GEN4 XMSN W/ RETARDER

CHK

DLV1

DATE

28APR10

CHANGE

REMOVED:K92#125,6033.

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

61229V

Figure 217

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058185

SHEET

020

Transmission Allison w/ IBB Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
217

TRANSMISSIONS (CHAPTER 11)

TRANSMISSION ALLISON W/ IBB ENGINE, P. 21

11.21. TRANSMISSION ALLISON W/ IBB ENGINE, P. 21


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

TRANSMISSION ALLISON W/ IBB ENGINE (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TCU CONNECTOR
(7150)

GND
GND
BATTERY FEED
BATTERY FEED

BATTERY

K92#169
18TN

K92#109
18GY

K92-G
14WH

10

K92#110
18PK

K92A170
14RD

70

HSD 3

31

RETARD
SOLENOID

CLEAN
BATTERY FEED
(7104)

69

ECM
NEGATIVE
(9260-B)
N92-G
10WH

N14-G
10WH

N92
10RD

N14BB
10RD

ECM
POSITIVE
(9261-B)

K92#170
18TN
*K92#131
18YL
**K92#131
18YL

N14AZ
10RD

K92B131
18YL
K92#115
18WH

15

(10A)
XMSN ECU
FEED FUSE
(9255)

TCM BULKHEAD
CONNECTOR
(7250)
CH11_22

K92A131
18YL

RETARDER
SOLENOID
(7213)
A

K92C131
18YL
RETARDER
ACCUM

K92#119
18LTBL

19

*K92#158
18LTGN

58

ANALOG
RETURN

RETARDER
ACCUMULATOR
SOLENOID
(7212)

**K92#158
18LTGN

TCM BULKHEAD
CONNECTOR
(7250)
CH11_22

K92A158
18LTGN

RESISTANCE
MODULE OUT
(422) CH11_24

K92C158
18LTGN

K92B158
18LTGN

RETARD
LAMP

RETARDER
TEMP
SOLENOID
A (7211)

K92#175
18OR

75

(7603)
ENGINE SPEED
LOW
ENGINE SPEED
HIGH

REVERSE
WARNING

OUTPUT SPEED
LOW
OUTPUT SPEED
HIGH

39

K48#139
18OR

59

K48#159
18TN

65

K92#165
18TN

ALLISON ENGINE
SPEED SENSOR

40

K47#140
18LTGN

60

K47#160
18YL

BACK-UP LAMP
RELAY
(1010)
CH9_02

(7605)
B

ALLISON OUTPUT
SPEED SENSOR

* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN


** W/ ALLISON GEN4 XMSN W/ RETARDER

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 218

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058185

SHEET

021

Transmission Allison w/ IBB Engine

218
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TRANSMISSION ALLISON W/ IBB ENGINE, P. 22

TRANSMISSIONS (CHAPTER 11)

11.22. TRANSMISSION ALLISON W/ IBB ENGINE, P. 22


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 11

TRANSMISSION ALLISON W/ IBB ENGINE (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TCM BULKHEAD
CONNECTOR
(7250)

TCU CONNECTOR
(7150)

HSD 1
PRESSURE CONT
SOLENOID 4

K92#111
18OR

11

HSD 1

PCS 4

PRESSURE
SWITCH 1

PCS 1

52

K92#155
18TN
K92#177
18LTGN
K92#136
18OR
K92#152
18LTGN

71

K92#171
18TN

MAIN MOD

74

K92#174
18TN

MAIN MOD

PRESSURE CONT
SOLENOID 3

33

K92#133
18YL

PCS 3

51

K92#151
18WH

10

SS 1

PRESSURE
SWITCH 1
PRESSURE CONT
SOLENOID 1
PRESSURE CONT
SOLENOID 2
HSD 2

SHIFT
SOLENOID 1

55
77
36

K92#131
18YL
K92A131
18YL

TCU CONNECTOR
(7150)
CH11_21

SENSOR POWER

**K92#112
18TN

SIGNAL RETURN
TORQUE
CONVERTER
CLUTCH
TRANS ID
SUMP TEMP

56

HSD 2

16

SENSOR
POWER

K92A112
18TN
**K92B112
18TN

RETARDER
MODULATION
REQUEST

PCS 2

11

*K92#112
18TN

12

ENGINE / IP
(1702)

41
31

K92#156
18TN

A92#112
18TN
A92#156
18TN

RESISTANCE
MODULE OUT
(422)
CH11_11

K92#116
18LTBL

16
37
54
76

TCU CONNECTOR
(7150) CH11_21

TCU CONNECTOR
(7150) CH11_23

{
{

15

K92#137
18TN
K92#154
18TN
K92#176
18YL
K92#158
18LTGN
K92A158
18LTGN

SIGNAL
RETURN

12

TCC

18

SUMP TEMP

20

TRANS ID

19

K92#120
18LTBL

14

K92#180
18TN

13

* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN


** W/ ALLISON GEN4 XMSN W/ RETARDER

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310698
RELEASE NO.

61229V

Figure 219

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058185

SHEET

022

Transmission Allison w/ IBB Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
219

TRANSMISSIONS (CHAPTER 11)

TRANSMISSION ALLISON W/ IBB ENGINE, P. 23

11.23. TRANSMISSION ALLISON W/ IBB ENGINE, P. 23


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CHAPTER 11

TRANSMISSION ALLISON W/ IBB ENGINE (CONT)

NAVISTAR, INC.

TCU CONNECTOR
(7150)

TCM BULKHEAD CONNECTOR


(7250)
CH11_22

K92#120
18LTBL

(7615)
TURBINE
SPEED
LOW
TURBINE
SPEED
HIGH

20

K92#120
18DKBL

80

K92#180
18OR

ALLISON
TURBINE
SPEED
SENSOR

TCM BULKHEAD
CONNECTOR
(7250)
CH11_22

K92#180
18TN

ENGINE / IP
(1702)
FUSE F4-C (1013)
H3
G3

8
IGNITION

K92#163
18TN

63

NEUTRAL
START
DIRECTION
SIGNAL

19

G4

A13FC
12PK

(A13FC)

IGNITION
RELAY #1
(1011 / 1013)
CH3_06

START RELAY
(1010)
CH5_04

A92#141
18TN
A92#134
18TN

K92#134
18TN

34

10A

20

K92#141
18TN

41

A92#163
16TN

SHIFT SELECTOR
(1852A)

DIRECTION
SIGNAL
J1939 (+)

J1939 (-)

11
8

A5FA(+)
18YL

15

A5FA(-)
18GN

J1939 ADAPTER
(1025)
CH3_13
CLUSTER
CONNECTOR
(1500)
DIMR
OUT2
PANEL
LT

DIMMER
INPUT

PANEL LIGHT
FEED
(1002)
A62B
18DKBL

A62BE
18GY

FUSE F8-F (1017)


BATTERY

B2

A92BT
18TN

13

A2

A14PE
10RD

A14P
8RD

A14
6RD

BATTERY FEED
CH3_01,29

10A

IGNITION

A92A163
18TN

12

FUSE F4-C(1013)
H3
G3
10A

G4

A13FC
12PK

(A13FC)

IGNITION
RELAY #1
(1011 / 1013)
CH3_05

GROUND ADAPTER
(1003)
GROUND

A92-GG
18WH

A11-GE
12WH

LEFT SIDE DASH MTD


DUAL POST GND STUD
(1004)
CHK

DLV1

DATE

28APR10

CHANGE

REVISED 1004 TITLE.

REV

REFERENCE

62476L

DRAWN

310698
RELEASE NO.

61229V

Figure 220

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28APR09

PART NO.

AE08058185

SHEET

023

Transmission Allison w/ IBB Engine

220
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

TRANSMISSION RETARDER CONTROLS WIRING W/ MD XMSN HARD WIRED EFFECTS, P.


24
TRANSMISSIONS (CHAPTER 11)

11.24. TRANSMISSION RETARDER CONTROLS WIRING W/ MD XMSN HARD WIRED


EFFECTS, P. 24
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

TRANSMISSION RETARDER CONTROLS WIRING


W/ MD XMSN HARD WIRED EFFECTS

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

IP / ENGINE
(1702)

RESISTANCE
MODULE OUT
(422)
A

26

A92#158
18TN

RESISTANCE
MODULE

I6 XMSN MODULE
(7150) / (1502)
CH11_07,28

K92D158
18LTGN

A92#112
18TN

A92RF
18TN

A92RE
18TN

IBB TCU CONNECTOR


(7150F2 / 7150)
CH11_21

K92D158
18LTGN

K92A112
18PK

K92C112
18PK

XMSN MOD 2
(1502)
CH11_28

A92RH
18TN

A92RJ
18TN

RESISTANCE
MODULE IN
(421)

A92#156
18TN

XMSN BULKHEAD 3000


(7250M)

K92C112
18PK

XMSN MODULE
(7150)

K92B112
18PK
41

K92B112
18PK

31

K92A112
18PK
K92#156
18TN

3
2

RETARDER
OUTPUT
SWITCH
(424)

K92#156
18PK
1
5

RETARD
REQUEST
SWITCH
(423)

39

K92C103
18YL

TCU CONN
(7150) CH11_20

K92D103
18YL

IBB XMSN MODULE


(7150F2 / 7150)
CH11_09

K92D103
18YL

I6 XMSN MODULE
(7150)
CH11_04

27

A92#124
18TN

87A
A92RK
18TN

J1
XMSN MOD
(7150)
CH11_04

(A13FA)

H4

G4

XMSN MOD 1
(1501)
CH11_27

A92RA G1
18TN
85

10A

86
J2

DATE

CHANGE

REV

CNA1 30SEP10 ADDED RETR ACCUMULATORB

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

SOL AND XMSN MOD 2 CIRCUITS.

Figure 221

TCU CONN
(7150) CH11_20

RETARDER
ACCUMULATOR
SOLENOID
K92#119
(7212)
18LTBL

FUSE F5-D (1014)

A92RB
18TN

CHK

K92#124
18TN

30

H2

87
IGNITION
RELAY #3
(1012 / 1014)
CH3_05

I6 XMSN MODULE /
TCU CONN
(7150)/(1501)
CH11_04,09,27

K92#124
18WH

RETARDER
RELAY
(1019)

RIGHT BANK OPTIONAL


WARNING LIGHTS
(1510)
CH8_13

I6 / IBB XMSN MODULE /


TCU CONN
(7150)/(7150F)/(7150F2)/(1503)
CH11_04,20,09,31

K92#161
18OR

A92#161
18TN

12 OIL LEVEL
SENSOR PWR
56 RMR INPUT

XMSN MOD 3
(1503) CH11_31

21

A92#103
18TN

SENSOR
16 POWER

61229V

SPLICE
(7213)
CH11_07

K92#119
18LTBL

K92C131
18YL

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058185

SHEET

024

Transmission Retarder Controls Wiring w/ MD Xmsn Hard Wired Effects

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
221

TRANSMISSIONS (CHAPTER 11)

ALLISON TRANSMISSION 3/4000 GEN 4 W/ AUTO NEUTRAL, P. 25

11.25. ALLISON TRANSMISSION 3/4000 GEN 4 W/ AUTO NEUTRAL, P. 25


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

ALLISON TRANSMISSION 3/4000 GEN4


W/ AUTO NEUTRAL

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

IGNITION
RELAY #2
(1012 / 1014)
CH3_07

AUTO NEUTRAL
E3
RELAY
RD3 (LSD)

TCM
(7150)

ENGINE / IP
(1702)

K92#117
18LTBL

INPUT 10 17
INPUT 5 42

&K92A117
18LTBL

AUTO NEUTRAL
RELAY
(1017)

K92#145
18OR

85
6

*K92#145
18OR

G2
87
H2

A17S
18PK

J1
87A

*A92BC
18TN

30

K92A141
18TN
15

#K17B
18PK

EGRTCL 60

@K17B
18PK

#@A17B
18PK

CRANK INHIBIT RELAY


(1019)

START RELAY
(1010)
CH5_03

30
A17
18PK

START RELAY
(1010)
CH5_03

87A

AUTO NEUTRAL
LIGHT RELAY
(1019)

START
RELAY
(1010)
CH5_04

J4
86

C3
87
A4

GROUND
ADAPTER
(1003)
5

#@A17R
18PK

65

A17R
18PK

START
ENABLE
RELAY

A92#141
18TN

K92A141
18WH

XMSN MODULE
(7150)
CH11_05

ECM
(6020M)

86 J2

G1

A92#145
18TN

20

NEUTRAL
41
START

10A

A92JA
18TN

&K92A142
18WH

K92#145
18OR
TCU CONN
(7150)
CH11_20

FUSE F5-E (1014)


A1
C1
D1

A13FB
12PK

G2

25

&K92DL
18LTBL

TRANSMISSION
MODULE
(7150)
CH11_04
OUTPUT 3 45

(A13FB)

A92#117
18TN

A92J
18TN

BODY CONTROLLER #J4


(1601)

A17-GRI
18WH
A3

86

A17QR
18PK

87

A17T
18PK

C4

85 G3
A92-GJ
18WH

A92APA
18TN

85

J3

H4
30

RIGHT BANK
OPTIONAL
WARNING LIGHTS
(1510)

87A

E
AUTO NEUTRAL

A92-GR
18WH

9
A92-GN
18WH
1

CHK

A11-GE
12WH

CHANGE

DATE

REV

CNA1 30SEP10 CONN TCM 7150 WAS

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

7150/7152.

Figure 222

* W/ IBB ENGINE
# W/ I6 ENGINE
@ W/ V8 ENGINE
& W/ ALLISION WTEC
W/ AUTO NEUTRAL

LEFT SIDE DASH MTD


DUAL POST GND STUD
(1004)

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058185

SHEET

025

Allison Transmission 3/4000 Gen 4 w/ Auto Neutral

222
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE, P. 26


(CHAPTER 11)

TRANSMISSIONS

11.26. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE,
P. 26
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

EATON AUTO & ULTRASHIFT GEN3 TRANSMISSION


W/ IBB ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

EATON GEN3 TCM


CONN
(7105)

BATTERY +

XMSN FUSE
(8103)

38

K14A
12RD

K14D
12RD

B
BATTERY FEED
MEGA FUSE
(1001)
ENGINE / IP
(1702)
8

35

K13A
14PK

20

K92E
16TN

MEIIR +

22

K92H
18TN

MEIIR -

21

K92F
18TN

SHIFT
CONTROL
POWER +

31

K92ER
18TN

J1939 +

28

K98YL
18YL

J1939 -

27

K98GN
18GN

SHIFT
CONTROL
POWER -

25

K92J
18TN

16

K92A
18TN

17

K92B
18TN

IGNITION

FUSE F4-C
(1013)
G3
H3

A13D
14PK

G4
A13FC
12PK

(A13FC)

10A
MEIIR
CONTACT

SHIFT CONTROL
MANUAL NEUTRAL
SHIFT CONTROL
COMMON NEUTRAL
J1708 -

11

K3BA(-)
18GY

J1708 +

10

K3BA(+)
18DKBL

25

IGNITION
RELAY #1
(1011 / 1013)
CH3_05

A92E
16TN

27

26

CRANK INHIBIT
RELAY
(1019)
CH11_13

A92H
16TN
A92F
16TN

EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905)
CH11_10

EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905)
CH11_10

J1708
PUBLIC (+) / (-)
CH3_09
ENGINE / IP
(1702)

START
ENABLE
RELAY +

32

K17B
18PK

START
ENABLE
LATCH

26

K17C
16PK

START
ENABLE
RELAY GROUND

J1939 -

J1939 +

CHK

DLV1

21

A17J
16PK

K5V(-)
18GN

K5V(+)
18YL

REVISED 1001 AND 6314

A17K
18PK

J1939
DATA LINK
CH3_16

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

TITLES.

Figure 223

START RELAY
(1017)
CH5_05

LOCATED AT LEFT SIDE


ENGINE BLOCK GROUND
(6314)

K10-GE
12WH

36

CHANGE

DATE

28APR10

A17L
18PK

19

K17-GC
18PK

20

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03JUN09

PART NO.

AE08058185

SHEET

026

Eaton Auto and Ultrashift Gen 3 Transmission with IBB Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
223

TRANSMISSIONS (CHAPTER 11)

WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 27

11.27. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 27


ELECTRICAL CIRCUIT CHAPTER
DIAGRAM

NAVISTAR, INC

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

WTEC XMSN W/ GEN4 W/ MD W/ I6 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

TRANSMISSION MODULE 1
(IN-CAB CONN)
(1501)

RETARDER ACCUMULATOR SOLENOID


(7212) CH11_24
BATTERY
ECM -VE
(9260-B)
K92C109
18GY

TRANSMISSION
MODULE 2
(1502)
CH11_28,29
XMSN ECU
FEED FUSE
ECM +VE
(9255)
(9261-B)
B
A N14AZ
K92D110
N14BB
10PK
10RD
10RD
(10A)

ENGINE/
IP
(1702)
CH11_09
-K92#117
18LTBL

ENGINE / IP
(1702)

#K92A117
18LTBL
6

25

19

K92#134
18YL

11

20

#K92A141
18TN
ECM
K92#141
(6020)
18TN
CH6_01

12

16

K92#124
18YL

18

K92#163
18YL

BODY CONTROLLER #J4


(1601)

A92#117
18TN

AUTO
E3 NEUTRAL
RELAY

A92#134
18TN

11

A92#141
18TN

#K92#145
18OR

14

27

GROUND

K92#105
18OR

COLUMN SHIFTER RELAY


(1017) CH11_03

A92#124
18WH

RETARDER RELAY
(1019) CH11_24

A92#163
18TN

FUSE F4-C (1013)


H3
G3
A13FC

(10A)

K92#103
18YL

ALLISON 3/4000
(7206F)

K92#145
18OR

ALLISON 3/4000
ALLISON 1/2000
(7205F)
CH11_09

(7205F)
CH11_30

#K92#103
18YL
K92#101
18LTBL

SPLICE
(7205F)
CH11_09

OUTPUT 4

INPUT 4

INPUT 9

INPUT 1

OUTPUT 1

RETARDER SOLENOID
(7213)
CH11_07

K92#115
18GY

G4

12PK

(7205F)
CH11_09

K92#122
18YL

SHIFT
SELECTOR
(1852)

A92#145
18TN

(7205)
CH11_09

K92#162
18YL

17

IGN RELAY #1
(1011 / 1013)
CH3_05

AUTO NEUTRAL RELAY


(1017) CH11_25

K92#117
18LTBL

K92#170
18PK

K92B110
18PK

K92B169
10GY

K92#119
18LTBL

15

N14-GA
10WH

K92-G
10GY

(A13FC)

K92#123
18LTGN

10

K92#130
18WH

INPUT 3

13

K92#143
18LTBL

INPUT 6

* W/RETARDER
- W/AUTO NEUTRAL + RETARDER

# W/AUTO NEUTRAL
CHK

DATE

CHANGE

CNA1 30SEP10 DRAWING REVISED.

REV

REFERENCE

68076W

DRAWN

360070
RELEASE NO.

62476L

Figure 224

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/747500


DATE

04DEC09

PART NO.

SHEET

AE08058185

027

WTEC Transmission with Gen4 with MD with I6 Engine

224
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 28

TRANSMISSIONS (CHAPTER 11)

11.28. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 28


ELECTRICAL CIRCUIT CHAPTER
DIAGRAM

NAVISTAR, INC

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

WTEC XMSN W/ GEN4 W/ MD W/ I6 ENGINE (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

TRANSMISSION MODULE 2
(IN-CAB CONN)
(1502)

TRANSMISSION BULKHEAD 3
(7250M)
*K31#154
18TN

BULKHEAD
(7251M) CH11_06

17

K31#154
18TN

K92#111
18OR

18
1

*K92#111
18OR

BULKHEAD (7251M)
CH11_06

K92#116
18LTBL

15 SIGNAL RETURN

*K92#116
18LTBL

BULKHEAD (7251M)
CH11_06

K92#133
18YL

10
*K92#133
18YL
11

K92#136
18OR

*K92#136
18OR

15

16

BULKHEAD (7251M)
CH11_06

10

SHIFT
SOLENOID 1

PCS 2

HIGH SIDE
DRIVER 2

PRESSURE
SWITCH 1

11

HIGH SIDE
DRIVER 3

16

SENSOR POWER

19

SIGNAL RETURN

BULKHEAD (7251M)
CH11_06
SPLICE (7213)
CH11_07

K92A112
18PK

BULKHEAD (7251M)
CH11_06
SPLICE IP/ENGINE
(1702) CH11_24

K92A158
18LTGN

13

TCC

BULKHEAD (7251M)
CH11_06

-K92A131
18YL
*K92A112
18PK
-K92A112
18PK

PCS 1

12

BULKHEAD (7251M)
CH11_06

18YL

BULKHEAD (7251M)
CH11_06

K92#171
18YL
*K92#171
18YL
K92#177
*K92#177 18LTGN
18LTGN
K92#131
18YL
*K92A131

PCS 3

BULKHEAD (7251M)
CH11_06

18LTGN

14

9
BULKHEAD (7251M)
CH11_06
BULKHEAD (7251M)
CH11_06

K92#137
18WH
*K92#137
18WH
K92#151
18WH
*K92#151
18WH
K92#152
*K92#152 18LTGN

12

SUMP TEMP
HIGH SIDE
DRIVER 1

*K92A158
18LTGN

BULKHEAD (7251M)
CH11_06

-K92A158
18LTGN
ENGINE / IP
(1702-7)
A92#165
K92#165
18TN
18TN

K92#170
18PK

K92D158
18LTGN

TRANSMISSON
MODULE 1
(1501)
CH11_27

K92B169
18GY

RETARDER
TEMP
SENDER
(7211)
CH11_07

K92C158
18LTGN

ALLISON 3 / 4000
ALLISON 1 / 2000
(7205F)
CH11_29

K92#164
18LTBL

K92B158
18LTGN
BACK-UP LAMP
RELAY
(1010)
CH9_02

IP / ENGINE
(1702)
CH11_24

* W/HD (4000) XMSN


- W/RETARDER
CHK

DATE

CHANGE

REV

CNA1 30SEP10 ADDED RETARDER EFFECTSB

REFERENCE

68076W

DRAWN

360070
RELEASE NO.

62476L

Figure 225

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

04DEC09

PART NO.

SHEET

AE08058185

028

WTEC Transmission with Gen4 with MD with I6 Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
225

TRANSMISSIONS (CHAPTER 11)

LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 29

11.29. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 29


NAVISTAR, INC

ELECTRICAL CIRCUIT CHAPTER


DIAGRAM

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

LCT XMSN W/ GEN4 W/ MD W/ I6 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

TRANSMISSION MODULE 2
(IN-CAB CONN)
(1502)

TRANSMISSION BULKHEAD
(7350)

14

K31#154
18TN

K92#111
18OR

14

HIGH SIDE
DRIVER 1

K92#114
18GY

20

INTERNAL
MODE SW C

K92#117
18LTBL

PRESSURE
SWITCH 1

K92#133
18YL

SHIFT
SOLENOID 2

K92#134
18WH

23

INTERNAL
MODE SW P

K92#136
18OR

17

PRESS CONTROL
SOLENOID 2

K92#138
18OR

18

INTERNAL
MODE SW NS

11

K92#151
18WH

SHIFT
SOLENOID 3

12

K92#152
18LTGN

SHIFT
SOLENOID 1

13

K92#153
18YL

21

INTERNAL
MODE SW B

15

K92#155
18WH

15

PRESS CONTROL
SOLENOID 1

16

K92#157
18WH

17

K92#158
18LTGN

10

K92#141
18TN

ECM (6020M)
CH06_01

K92#170
18PK

TRANSMISSON
MODULE 1
(1501)
CH11_27

TRANSMISSON
MODULE 2
(1502)
CH11_28

CHK

DATE

CHANGE

REV

CNA1 30SEP10 ADDED CIRC K92#141.

REFERENCE

68076W

DRAWN

360070
RELEASE NO.

CIR K92#151 WAS K92#157.

Figure 226

62476L

PRESSURE
SWITCH 3
SIGNAL
RETURN

ALLISON 3 / 4000
ALLISON 1 / 2000
(7205F)

K92#164
18LTBL

K92#123
18LTGN

SUMP TEMP

OUTPUT 6

OUTPUT 4

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

04DEC09

PART NO.

AE08058185

SHEET

029

LCT Transmission with Gen4 with MD with I6 Engine

226
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 30

TRANSMISSIONS (CHAPTER 11)

11.30. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 30


NAVISTAR, INC

ELECTRICAL CIRCUIT CHAPTER


DIAGRAM

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

LCT XMSN W/ GEN4 W/ MD W/ I6 ENGINE (CONT)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

TRANSMISSION MODULE 1
(IN-CAB CONN)
(1501)

K92#109
18GY

18

K92#169
18GY

ECM
POSITIVE
(9261-B)
K92B110
10PK

ALLISION 3/4000
(7206F)
INPUT
SIGNAL
RETURN

N14-GA
10WH

K92-G
10GY

K92A110
18PK

K92C103
18YL

K92#103
18YL
*K47#125
18TN

12

K92#101
18LTBL

(7205F)
CH11_09

K92B103
18YL

K92#143
18LTBL

B INPUT 7

19

K92#180
18OR

K48#139
18OR

10

K48#159
18TN

16

K92#163
18YL

14

K47#140
18LTGN

15

K47#160
18YL

C INPUT 12

54 VSS+

8
7

A92#103
18TN
A92#142
18TN
A92#163
18TN

T HANDLE SHIFTER
(422F)
CH11_03
FUSE F4-C
(1013) CH11_27

A92#165
18TN

BACK-UP SHIFTER RELAY


(1010) CH9_02

K92#120
18LTBL

OUTPUT 5

ENGINE / IP
(1702)

K92#165
18TN

ECM
(6020M)

K47B125
18TN

K92#142
18WH

17

INPUT
SIGNAL
RETURN

K47C125
18TN

K47#125
18TN

21

11

K92C103
18YL

K92#150
18PK

13

ALLISION
1/2000
3/4000
(7205F)

XMSN MOD 1
(1501)
CH11_27

K92#103
18YL

K92#105
18OR

XMSN ECU
FEED FUSE
(9255)
B
A N14AZ
N14BB
10RD
10RD
(10A)

K92B103
18YL

3
8

TRANSMISSION
MODULE 2
(1502)
CH11_28

K92#170
18PK

K92#103
18YL

BATTERY

ECM
NEGATIVE
(9260-B)

TURBINE SPEED
SENSOR
(7607M)

A
ENGINE SPEED
SENSOR
(7604M)

B
OUTPUT SPEED
SENSOR
(7608M)

* W/BODY BUILDER CIRCUIT


CHK

DATE

CHANGE

REV

CNA1 30SEP10 ADDED A92#163,K92#101,B

REFERENCE

68076W

DRAWN

360070
RELEASE NO.

K92#103,K92#105,K92#125,K92#163

Figure 227

62476L

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

04DEC09

PART NO.

AE08058185

SHEET

030

LCT Transmission with Gen4 with MD with I6 Engine

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
227

TRANSMISSIONS (CHAPTER 11)


WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 31

LCT AND

11.31. LCT AND WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 31
ELECTRICAL CIRCUIT CHAPTER
DIAGRAM

NAVISTAR, INC

11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

LCT & WTEC XMSN W/ GEN4 W/ MD W/ I6 ENGINE

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

TRANSMISSION MODULE 3
(IN-CAB CONN)
(1503)

-K48#139
18OR
*K48#139
18OR
#K92#171
18YL
-K47#140

18LTGN

16

HIGH SIDE
DRIVER 1

22

INTERNAL
MODE SW A

19

MAIN MOD

24

XMSN ID

*K47#140
18LTGN
*K92A120
18LTBL

ENGINE
SPEED
SENSOR
(7603M)

#K92#174
18LTBL

TRANSMISSION BULKHEAD
(7350)

OUTPUT SPEED SENSOR


(7608M) CH11_06

#K92#173
18LTBL

ENGINE SPEED
SENSOR
(7603MA) CH11_06

-K92C120
18LTBL

(7615) CH11_07
#K92#176
18YL

A
*-K5A108
18GN

OUTPUT
SPEED
SENSOR
(7605M)

J1939 CH03_15

B
*K92#155
18WH
#K92#177
18LTGN

5
-K92#155
18WH

#K92#178
18WH

#K92#179
18PK

-K92#174
18LTBL
-K92#176
18YL

12

10

-K47#160
18YL

G
ECM (6020M)
CH07_05
ECM (6020M)
CH03_15

OUTPUT SPEED SENSOR


(7608M) CH11_06

13

K92A142
18WH

14
16

* K92A175
18OR

J1939 CH03_15

CHK

CHANGE

DATE

CNA1 30SEP10

DRAWING REVISED.

20

*K92#180
18OR
SPLICE (7151)
CH03_15
14
SPEED SENSOR
(7603MA) CH11_06
*K48#159
13
18TN
-*K92#142
(7206F)
18WH
CH11_09
17
ENGINE/IP
(1702) CH11_09
K92#156
IP/ENGINE
18PK
(1702) CH11_24
RETARDER (7211)
CH11_07

*K92#118
18GY

18
-K92#118
18GY

REV

REFERENCE

68076W

DRAWN

360070
62476L

PCS 4

MAIN MOD

XMSN ID
TURBINE
SPEED HIGH
TURBINE
SPEED LOW
PRESSURE SW 2

# W/ LCT XMSN
- W/ HD XMSN

BULKHEAD (7251M)
CH11_06

RELEASE NO.

Figure 228

TURBINE
(7615M) CH11_07

#K5#108
18GN
-K48#159
18TN

OUTPUT 4

TRANSMISSION BULKHEAD
(7250M)

2
#K5#128
18YL

-K92#180
18OR

PRESSURE
SWITCH 2

IP/ENGINE (1702)
CH11_24

#K92#145
18OR
-*K47A125
18TN
-*K5A128
18YL

*K47#160
18YL

11

TORQUE
CONVERTER
CLUTCH

ALLISON 3 / 4000
ALLISON 1 / 2000
(7205F)

*K92#174
18LTBL

10

BULKHEAD (7251M)
CH11_06

* K92#161
18OR

PRESSURE
SWITCH 4

BULKHEAD (7251M)
CH11_06

*K92#176
18YL

15

11
BULKHEAD (7251M)
CH11_06

* W/ MD TRANSMISSION
W/ AUTO NEUTRAL 13WUA
NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

04DEC09

PART NO.

AE08058185

SHEET

031

LCT and WTEC Transmission with Gen4 with MD with I6 Engine

228
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

AIR CONDITIONING (CHAPTER 12)

12. AIR CONDITIONING (CHAPTER 12)


12.1. AIR CONDITIONING, P. 1
ELECTRICAL CIRCUITCHAPTER
DIAGRAM

NAVISTAR, INC

12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AIR CONDITIONING

NAVISTAR, INC.

HVAC CONTROL
(1200)
FUSE F1-B
(1010)
BATTERY

A2

F2

A75D
18LTGN

E2
5A

A14JA
12RD

FUSE F4-L
(1013)
SW IGN

A3

B3

A73A
18LTGN

A1

10A

A14
4RD

A14J
8RD

G4

A13FC
12PK

(A13FC)

A11-GS
12WH

A74-G
18WH

B6

IGN RELAY #1
(1011 / 1013)
CH3_06
CLUSTER
(1500)
CH8_05

A28A
18TN

GROUND

BATTERY
FEED
CH3_01,30

LEFT SIDE
CAB GND
(1005)
REAR TURNS
PANEL ADAPTER
(1625)

CLUSTER CONNECTOR
(1500)

DIMR OUT1
PANEL LT

PANEL DIM I/P A12

A62DA
18DKBL

AC REQUEST OUTPUT

A4

A77
20LTGN

DIAGNOSTICS

A9

A75C
20LTGN

IGN RELAY #1
(1011 / 1013)
CH3_05

BODY CONTROLLER #J5


(1602)

1
AC PRESSURE
TRANSDUCER
(6201)

G4
(A13FC)

FUSE F4-M
(1013)
B4
A4

A13
16PK

10A

A2

A/C REQUEST
DIN2

A3

A/C
DIAGNOSTICS
DIN3

IGN SWITCH
A16 INPUT
DIN5

ZERO VOLT REF


(1620)

A9C
18GY

BODY CONTROLLER #J3


(1600)

A9Z
18GY

E3

ZVR

A62
18DKBL

B
BODY CONTROLLER #J5
(1602)

3
A6A
18GY

E6

+5V OUT
SSOUT

BODY CONTROLLER #J3


(1600)
AC PRESSURE
B12 TRANSDUCER
SIGNAL
AINI3

A77B
18LTGN

CHK

DATE

CHANGE

REV

CNA1 30SEP10 CAVITIES 1,2,3 OF CONNC

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

6201 WERE A,B,C ACCORDINGLY.

Figure 229

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

22APR09

AE08058186

SHEET

001

Air Conditioning

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
229

AIR CONDITIONING (CHAPTER 12)

AIR CONDITIONING, P. 2

12.2. AIR CONDITIONING, P. 2


ELECTRICAL CIRCUIT DIAGRAM CHAPTER

NAVISTAR, INC

12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

AIR CONDITIONING (CONT)

NAVISTAR, INC.

HVAC LPM
(1220)
BATTERY
FEED
CH3_01,30

A11-GKJ
6WH

A14
6RD

RIGHT SIDE DASH MOUNTED


DUAL POST GROUND PLATE
(4081)

A14J
8RD

HVAC CONTROL
(1200)

A14JE
12RD

FUSE F6-A
(1015)
B4
A4

A75
12LTGN

30A

A75A
18LTGN

A11

BLOWER FAN CNTRL

A75-G
12WH

HVAC UNIT
(1210)

MODE DOOR
MOTOR +

B9

A74
18LTGN

MODE DOOR
MOTOR -

B10

A74A
18LTGN

MODE
ACTUATOR

BLOWER
MOTOR

TEMP
ACTUATOR

TEMP SEN
MOTOR 1 +

TEMP SEN
MOTOR -

B11

A74B
18LTGN

B12

A74C
18LTGN

HVAC RECIRC
MOTOR
(4017)

RECIRC MOTOR +

RECIRC MOTOR -

CHK

DLV1

A74E
18LTGN

B2

CHANGE

DATE

28APR10

A74D
18LTGN

B1

REV

ADDED:A11-GKJ,CH3_30;

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

REVISED 4081 TITLE.

61229V

Figure 230

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058186

SHEET

002

Air Conditioning (Cont.)

230
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

HVAC SYSTEM, P. 3

AIR CONDITIONING (CHAPTER 12)

12.3. HVAC SYSTEM, P. 3


ELECTRICAL CIRCUIT DIAGRAM CHAPTER

NAVISTAR, INC

12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

HVAC SYSTEM

NAVISTAR, INC.

W/ IBB ENGINE
ZERO VOLT
REFERENCE
(6702)

ZERO VOLT
REFERENCE
(1620)

(6201)
AC PRESSURE
TRANSDUCER

**K9AA
16GY

A9C
18GY

**K9AAA
18GY

BODY CONTROLLER #J5


(1602)
ENGINE / IP
(1702)

A
2

*K9AA
18GY
B

A9E
20GY

K6DB
18GY

A9Z
18GY

E3

A9AA
18GY

E5

ZVR
ZVR

A6A
20GY

E6

+5V
OUTPUT
SSOUT

BODY CONTROLLER #J3


(1600)

K77B
18LTGN

A77B
20LTGN

B12

A/C PRESSURE
TRANSDUCER
SIGNAL
AIN13

* W/ AC & N/ TRANSMISSION OIL TEMP GAUGE OR AIR RESTRICTION


** W/ AC & W/ TRANSMISSION OIL TEMP GAUGE OR AIR RESTRICTION

W/ I6 / V8 ENGINE

BODY CONTROLLER #J3


(1600)

ENGINE / IP
(1702)

(8602)

K77B
18LTGN

A77B
20LTGN

B12

A/C PRESSURE
TRANSDUCER
SIGNAL

A/C PRESSURE
TRANSDUCER
BODY CONTROLLER #J5
(1602)
B

K6A
18GY

A6A
20GY

E6

A9E
20GY

A9AA
18GY

E5

+5V
OUTPUT
SSOUT

ZVR

ZERO VOLT
REFERENCE
(6747)

K9E
18GY
A

K9A
18GY

CHK

DLV1

CHANGE

DATE

28APR10

ADDED:V8 ENG EFFECTS,

REV

REFERENCE

62476L

DRAWN

300647
RELEASE NO.

1620;REVISED 1602.

61229V

Figure 231

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058186

SHEET

003

HVAC System

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
231

AIR CONDITIONING (CHAPTER 12)

HVAC SYSTEM, P. 4

12.4. HVAC SYSTEM, P. 4


ELECTRICAL CIRCUITCHAPTER
DIAGRAM

NAVISTAR, INC

12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

HVAC SYSTEM (CONT)

NAVISTAR, INC.

GROUND ADAPTER
(6704A)

GND ADAPTER
(6704M)

@K77-G
16WH

K10-GB
10WH

#K10-GB
14WH

K10-GA
10WH

B
#K77-G
18WH

ENGINE LEFT
SIDE GND STUD
(6304A)

GND ADAPTER
(6747)
F

FREON
COMPRESSOR
(6200)

*K77-G
18WH

HARNESS GROUND
(6314)
(LOCATED AT LEFT
SIDE ENGINE
BLOCK GROUND)

BODY CONTROLLER #J5


(1602)

A9AA
18GY

ENGINE / IP
(1702-2)
A9E
K9E
20GY
18GY

ZVR E5

BODY CONTROLLER #J1


(1603)

*#K77A
16LTGN

ENGINE / IP
(1702-10)
A77A
16LTGN

@K77
16LTGN

* W/ I6 ENGINE
@ W/ IBB ENGINE
# W/ V8 ENGINE

AC ACCUMULATOR
THERMISTOR OUTLET
(4019)

HVAC UNIT
(1210)

A/C
COMPRESSOR
10A1

BODY CONTROLLER #J3


(1600)

A
G

A75ZVRA
18GY

B
AC ACCUMULATOR
THERMISTOR INLET
(4018)

A/C ACCUMULATOR
B13 OUTLET SENSOR
AIN14

A75E
20LTGN

B5

A/C ACCUMULATOR
INLET SENSOR
AIN6

A77D
20LTGN
ZERO VOLT
REFERENCE
(1620)

A75ZVRB
18GY

A75ZVR
18GY

BODY CONTROLLER #J5


(1602)
A
ZVR

CHK

DATE

A9Z
18GY

E3

CHANGE

REV

CNA1 30SEP10 CONN 1602 #J5 WAS 1604C

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

#J2.

61229V

Figure 232

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058186

SHEET

004

HVAC System (Cont.)

232
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

AUTOTHERM SYSTEM, P. 5

AIR CONDITIONING (CHAPTER 12)

12.5. AUTOTHERM SYSTEM, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

AUTOTHERM SYSTEM

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HVAC CONTROL HEAD


(1200)
A73A
18LTGN
A3

G4

HVAC
(1210)

A73A
18LTGN

B3

A1

FUSE F4-L (1013)

A13FC
12PK

(A13FC)

10A

IGN RELAY#1
(1011/1013)
CH3_05

A75B
18LTGN

10

P4

K1
87A

30

87

BATTERY

86

P6
1

85

REFERENCE AUTOTHERM WIRING

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 233

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

27APR09

AE08058186

SHEET

005

Autotherm System

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
233

CONNECTOR COMPOSITES (CHAPTER 13)

13. CONNECTOR COMPOSITES (CHAPTER 13)


13.1. CONNECTOR COMPOSITES (1), (1J), (2J), P. 1
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BODY CONNECTOR(1)
(LOCATED ON LEFT SIDE KICK PANEL)

F1

F16

E1

E16

CONNECTOR 3598707C1

CAV

CIRC

GAUGE

COLOR

CAV

CIRC

GAUGE

COLOR

E1

ATEM1

16

GY

3522073C1

F1

E2

ATEM2

16

GY

3522073C1

F2

E3

ATEM3

16

GY

3522073C1

F3

E4

ATEM4

16

GY

3522073C1

F4

E5

ATEM5

16

GY

3522073C1

F5

E6

ATEM6

16

GY

3522073C1

F6

E7

ATEM7

16

GY

3522073C1

F7

E8

ATEM8

16

GY

3522073C1

F8

E9

F9

E10

F10

E11

F11

E12

F12

E13

F13

E14

F14-

E15

F15

E16

F16

TERMINAL

TERMINAL

TELEMATICS (1J)
(LOCATED ON MODULE BRACKET)

12

CAV

CIRC

GAUGE

COLOR

A14A

16

RD

1680205C1

TERMINAL

PLUG

0453133C1

A13AA

16

PK

1680205C1

A6VDC

18

GY

1680205C1

AOUT1

18

WH

1680205C1

PLUG

0453133C1

PLUG

0453133C1

PLUG

0453133C1

A5H(+)

18

YL

1680205C1

10

A5H(-)

18

GN

1680205C1

11*

A9V

18

GY

1680205C1

11*

A9VA

18

GY

1680205C1

12

A11-GL

18

WH

1680205C1

CONNECTOR 3623758C1
BODY LOCK 1689428C1

* MUTUALLY EXCLUSIVE

TELEMATICS (2J)
(LOCATED ON MODULE BRACKET)

12

CAV

CONNECTOR 1689427C1
BODY LOCK 1689428C1
CHK

DLV1

DATE

28APR10

CHANGE

DESCRIPTION FOR R/D

REV

REFERENCE

62476L

DRAWN

310702
RELEASE NO.

1J & 2J WAS AWARE.

61229V

Figure 234

CIRC

GAUGE

COLOR

TERMINAL

A3H(+)

18

DK BL

1680205C1

A3H(-)

18

GY

1680205C1

PLUG

0453133C1

AA2

18

GY

1680205C1

AA4

18

GY

1680205C1

AA6

18

GY

1680205C1

AA5

18

GY

1680205C1

AA3

18

GY

1680205C1

AA1

18

GY

1680205C1

10

A11-GM

18

WH

1680205C1

11

PLUG

0453133C1

12

PLUG

0453133C1

NAME

CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500


DATE

24MAR09

PART NO.

AE08058187

SHEET

001

Connector Composites (1), (1J), (2J)

234
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (254F), (254M), (400), P. 2

CONNECTOR COMPOSITES (CHAPTER 13)

13.2. CONNECTOR COMPOSITES (254F), (254M), (400), P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 13

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MIRROR SWITCH CONN (254F)


(LOCATED IN INSTRUMENT
PANEL LEFT SIDE)

CAV

CIRC

GAUGE

COLOR

A1

A62D

20

DKBL

3662109C1

A2

B4

B1

A4

TERMINAL

A78L

20

RD

3662109C1

A3

A78K

20

LTGN

3662109C1

A4

A78-GD

20

WH

3662109C1

B1

A78A

20

LTGN

3662109C1

B2

A78D

20

LTGN

3662109C1

B3

A78C

20

LTGN

3662109C1

B4

A78F

20

LTGN

3662109C1

A1

CONNECTOR 3662108C1

MIRROR SWITCH CONN (254M)


(LOCATED IN INSTRUMENT PANEL
BEHIND CENTER PANEL)

B1

CAV

CIRC

GAUGE

COLOR

A1

A62D

20

DKBL

3535805C1

A2

A78L

20

RD

3535805C1

A3

A78K

20

LTGN

3535805C1

A4

A78-GD

20

WH

3535805C1

B1

A78A

20

LTGN

3535805C1

B2

A78D

20

LTGN

3535805C1

B3

A78C

20

LTGN

3535805C1

B4

A78F

20

LTGN

3535805C1

A1

B4

A4

TERMINAL

CONNECTOR 3510243C1

TURN SIGNAL ADAPTER (400)


(LOCATED ON MODULE BRACKET)

CAV

CIRC

GAUGE

COLOR

A*

A57AB

16

OR

3535303C1

3535424C1

A*

A57A

16

OR

3535303C1

3535424C1

A57D

16

OR

3535303C1

3535424C1

A57BC

16

LTGN

3535303C1

3535424C1

PLUG

3535425C1

A56A

16

OR

3535303C1

3535424C1

A56D

16

OR

3535303C1

3535424C1

A56BC

16

YL

3535303C1

3535424C1

PLUG

3535425C1

A71A

16

OR

3535303C1

3535424C1

K*

A71BA

16

OR

3535303C1

3535424C1

K*

A71A

16

OR

3535303C1

3535424C1

L*

A67H

18

GY

3535303C1

3535424C1

L*

A71N

16

OR

3535303C1

3535424C1

L#

A71P

18

OR

3535303C1

3535424C1

A71D

18

OR

3535303C1

3535424C1

M
L

TERMINAL

SEAL/SLEEVE

G
F
E
D
C
B
A

CONNECTOR 3543733C1
BODY LOCK 3543732C1

* MUTUALLY EXCLUSIVE
# W/ LIFT AXLE

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310702
RELEASE NO.

61229V

Figure 235

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058187

SHEET

002

Connector Composites (254F), (254M), (400)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
235

CONNECTOR COMPOSITES (CHAPTER 13)


COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3

CONNECTOR

13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RESISTANCE MODULE IN (421)


(LOCATED IN INSTRUMENT PANEL CENTER)

RESISTANCE MODULE OUT (422)


(LOCATED IN INSTRUMENT PANEL CENTER)

D
CONNECTOR 3519221C91
CONNECTOR 0587571C91
CAV

CIRC

GAUGE

COLOR

SEAL/SLEEVE

CAV

GAUGE

COLOR

A92RE

18

TN

0587578C1

TERMINAL

3517771C1

A92#158

18

TN

0587578C1

3517771C1

A92RF

18

TN

0587578C1

3517771C1

A92#156

18

TN

0587578C1

3517771C1

A92RH

18

TN

0587578C1

3517771C1

A92#112

18

TN

0587578C1

3517771C1

A92RJ

18

TN

0587578C1

3517771C1

LCT T HANDLE SHIFTER (422F)


(LOCATED IN INSTRUMENT PANEL)

CIRC

TERMINAL

SEAL/SLEEVE

RETARD REQUEST SWITCH (423)


(LOCATED IN INSTRUMENT PANEL CENTER)

1
CONNECTOR 3540756C1
BODY LOCK 3540758C1

CONNECTOR 1673743C1
CAV

CIRC

GAUGE

COLOR

16

TN

1661875C1

1661872C1

18

TN

1661875C1

3568570C1

A92A163

A92D

TERMINAL

SEAL/SLEEVE

A92#142

18

TN

1661875C1

3568570C1

D*

A92#103

18

TN

1661875C1

3568570C1

D*

A92A103

18

TN

1661875C1

3568570C1

CAV

CIRC

GAUGE

COLOR

A92#161

18

TN

1661224C1

TERMINAL

A92#103

1661224C1

18

TN

* MUTUALLY EXCLUSIVE
RETARDER OUTPUT SWITCH (424)
(LOCATED IN INSTRUMENT PANEL CENTER)

FELSTED SHIFTER PARK BRAKE (425)


(LOCATED IN INSTRUMENT PANEL CENTER)

C
B
CONNECTOR 1687783C1

2
1

4
CONNECTOR 1667741C1
BODY LOCK 1667771C1

CHK

DLV1

CAV

CIRC

GAUGE

COLOR

A92RE

18

TN

1661224C1

A92RF

18

TN

1661224C1

A92RH

18

TN

1661224C1

A92RJ

18

TN

1661224C1

CHANGE

DATE

18SEP09

INITIAL RELEASE.

TERMINAL

REV

REFERENCE

61229V

CAV

CIRC

GAUGE

COLOR

A92-GG

18

WH

1661875C1

3568570C1

A44L

18

GY

1661875C1

3568570C1

A44J

18

GY

1661875C1

3568570C1

DRAWN

310702
RELEASE NO.

61229V

Figure 236

TERMINAL

SEAL/SLEEVE

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058187

SHEET

003

Connector Composites (421), (422), (422F), (423), (424), (425)

236
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (827), (830M), (1002), P. 4

CONNECTOR COMPOSITES (CHAPTER 13)

13.4. CONNECTOR COMPOSITES (827), (830M), (1002), P. 4


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

NAVISTAR, INC.

ROCKWELL TRIPMASTER DATA MAX II (827)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

D
C
B
A

CAV

CIRC

A14SD

18

RD

1661212C1

A13SD

18

PK

1661212C1

A11-GSD

18

WH

1661212C1

A3AC(+)

18

DKBL

1661212C1

A3AC(-)

18

GY

1661212C1

A50S

18

YL

1661212C1

A70EA

18

OR

1661212C1

E
F
G
H

CONNECTOR 2005836C1
BODY LOCK 2006504C1

TERMINAL

GAUGE COLOR

CADEC GPS CONNECTOR (830M)


(LOCATED IN INSTRUMENT
PANEL RIGHT SIDE)

CAV CIRCUIT GAUGE COLOR


A

TERMINAL

A14CE

16

RD

1661212C1

A13CE

16

PK

1661212C1

A11CE-G

16

WH

1661212C1

A3CE(+)

18

DKBL

1661212C1

A3CE(-)

18

GY

1661212C1

CONNECTOR 1661201C1

PANEL LIGHT FEED (1002)


(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR

TERMINAL

A62B

18

DKBL

1661208C1

A62SA

18

DKBL

1661208C1

C*

A62P

18

DKBL

1661208C1

C*

A62A

18

LTBL

1661208C1

C*

A62P

18

DKBL

1661208C1

C*

A62BE

18

GY

1661208C1

A62BD

18

DKBL

1661208C1

A62R

18

DKBL

1661208C1

A62A

18

DKBL

1661208C1

A62T

18

DKBL

1661208C1

C
B
A

A62U

18

DKBL

1661208C1

K*

A62SC

18

DKBL

1661208C1

K*

A62A

18

GY

1661208C1

* MUTUALLY EXCLUSIVE

CONNECTOR 2007315C1
BODY LOCK 2007316C1

CHK

DATE

CHANGE

REV

CNA1 30SEP10 CONN 1002: ADDED CIRC C

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

A62A, A62P, A62SA.

Figure 237

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058187

SHEET

004

Connector Composites (827), (830M), (1002)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
237

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1003), (1006), P. 5

13.5. CONNECTOR COMPOSITES (1003), (1006), P. 5


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN


CAV CIRCUIT GAUGE COLOR

GROUND ADAPTER
(1003)
(LOCATED IN INSTRUMENT PANEL)

14

CONNECTOR 3613769C1

& W/ V8 ENGINE
@ W/ LOAD SHEDDING
* MUTUALLY EXCLUSIVE

A11-GE

12

WH

3612307C1

2*

A11-GSE

18

WH

3613771C1

2*

A10AE

20

WH

3613771C1

3*

A96-GE

18

YL

3613771C1

3*

A116-G

18

GY

3613771C1

3@

A14-GL

18

WH

3613771C1

A28-GA

16

WH

3613770C1

5*

A17-GRI

18

WH

3613771C1

5*

A17-GW

18

WH

3613771C1

5*

A17GR1

18

WH

3613771C1

A84-G

16

WH

3613770C1

A62-GF

18

WH

3613771C1

7&

A65-GB

16

WH

3613770C1

8*

A92-GG

18

WH

3613771C1

8*

A62-GP

18

WH

3613771C1

A92-GN

18

WH

3613771C1

9&

A92-G

18

TN

3613771C1

10*

A67-GA

18

WH

3613771C1

10*

A11-G

18

WH

3613771C1

10&

A23-GA

18

WH

3613771C1

10*

A54-GZ

18

WH

3613771C1

11*

A92-GS

18

WH

3613771C1

11*

A23-GA

18

WH

3613771C1

11&

A72-GA

16

WH

3613771C1

11*

A11-GA

16

WH

3613770C1

12* A11-GNA

16

WH

3613770C1

12*

A72-G

18

WH

3613771C1

12&

A72-GB

18

WH

3613771C1

12*

A11-GH

18

WH

3613771C1

13*

A11-GZ

18

WH

3613771C1

13*

A98-GA

18

WH

3613771C1

13*

A11AA

18

WH

3613771C1

14

A11F-GM

16

WH

3613770C1

CAV CIRCUIT GAUGE COLOR

GROUND ADAPTER
(1006)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

14

CONNECTOR 3613769C1

* MUTUALLY EXCLUSIVE
CHK

DATE

CHANGE

REV

CNA1 30SEP10 REVISED CHART OF CONN D

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

REF 1003.

61229V

Figure 238

TERMINAL

1*

TERMINAL

A11-GD

10

WH

3612307C1

A86-GP

16

WH

3613770C1

A63-GD

18

WH

3613771C1

A11-GPP

18

WH

3613771C1

5*

A11-GSH

18

WH

3613771C1

5*

A11-GMV

16

WH

3613770C1

5*

A11-GMA

16

WH

3613770C1

5*

A11-GGA

18

WH

3613771C1

5*

A11CE-G

16

WH

3613770C1

5*

A11GMB

16

WH

3613770C1

6*

A11-GAA

18

WH

3613771C1

6*

A11-GGB

18

WH

3613771C1

A44-G

18

WH

3613771C1

8*

A78-GC

18

WH

3613771C1

8*

A78-GC

16

WH

3613770C1

A11-GBB

12

WH

3612307C1

10

A12-G

18

WH

3613771C1

11*

A86-GB

14

WH

3613770C1

11*

A86-GR

14

WH

3613770C1

12*

A58-GC

18

WH

3613771C1

12*

A59-G

16

WH

3613770C1

13

A13-GF

18

WH

3613771C1

14

A12-GD

16

WH

3613770C1

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058187

SHEET

005

Connector Composites (1003), (1006)

238
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1007), (1007F/1007M), (1008), P. 6


COMPOSITES (CHAPTER 13)

CONNECTOR

13.6. CONNECTOR COMPOSITES (1007), (1007F/1007M), (1008), P. 6


NAVISTAR, INC

ELECTRICAL CIRCUIT CHAPTER


DIAGRAM

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

NAVISTAR, INC.

LATCHING RELAY
(1007)
(LOCATED AT BELOW DASH
BOARD ON ENGINE COVER)
TERMINAL

SEAL/SLEEVE

A14-LN

18

WH

3866654C1

3680160C1

CAV CIRCUIT GAUGE COLOR

A14LA

18

RD

3866654C1

3680160C1

A14LB

18

RD

3866654C1

3680160C1

A14-LM

18

WH

3866654C1

3680160C1

CONNECTOR 3866653C1

LATCHING RELAY
(1007F / 1007M)
(LOCATED AT BELOW DASH BOARD ON ENGINE COVER)

A
B
C

A
B
C
CONNECTOR 1661889C1
BODY LOCK 1661890C1

CONNECTOR 1661891C1
BODY LOCK 1661890C1

CAV CIRCUIT GAUGE COLOR

CAV CIRCUIT GAUGE COLOR

TERMINAL

TERMINAL

A14LB

18

RD

1661262C1

A14LB

18

RD

1661261C1

A14-GL

18

WH

1661262C1

A14-GL

18

WH

1661261C1

A14LA

18

RD

1661262C1

A14LA

18

RD

1661261C1

CAV CIRCUIT GAUGE COLOR


GROUND ADAPTER
(1008)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

14

CONNECTOR 3613769C1

TERMINAL

A11-G

10

WH

3612307C1

2*

A11-GX

18

WH

3613771C1

2*

A62-GT

18

WH

3613771C1

A96-G

18

YL

3613771C1

A37-GA

18

WH

3613771C1

A78-GA

16

WH

3613770C1

A78-GB

16

WH

3613770C1

A19-GB

18

WH

3613771C1

A11-GH

16

WH

3613770C1

A67-G

16

WH

3613770C1

10*

A11-GC

14

GY

3613770C1

10*

A65-GA

18

WH

3613771C1

11*

A12-GR

18

WH

3613771C1

11*

A72-GA

18

WH

3613771C1

11*

A72-GC

18

WH

3613771C1

12

A11-GL

18

WH

3613771C1

13*

A11-GN

14

WH

3613770C1

13*

A11-GN

18

WH

3613771C1

13*

A11-GN

12

WH

3612307C1

14*

A105-G

18

WH

3613771C1

14*

A105-G

16

WH

3613770C1

* MUTUALLY EXCLUSIVE

CHK

DATE

CHANGE

REV

MEF2 22JUN10 ADDED CONN 1007,

REFERENCE

67657R

DRAWN

310702
RELEASE NO.

1007F AND 1007M.

Figure 239

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058187

SHEET

006

Connector Composites (1007), (1007F/1007M), (1008)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
239

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1010), P. 7

13.7. CONNECTOR COMPOSITE (1010), P. 7


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE BLOCK #1 (1010)


(LOCATED IN INSTRUMENT PANEL
RIGHT SIDE)

* MUTUALLY EXCLUSIVE

CAV CIRCUIT GAUGE COLOR

A
B

B2

A17C

16

PK

3573311C1

A17J

16

PK

3573311C1

B3*

A17C

16

PK

3573312C1

B4*

A17K

18

PK

3534164C1

B4*

A17M

18

PK

3534164C1

B4*

A17-GW

18

WH

3534164C1

C1

A71C

18

OR

3534164C1

A71

16

OR

3573312C1

A71C

18

OR

3573312C1

C3*

A12-GC

16

WH

3573312C1

TERMINAL

C3*

A78BC

16

LTGN

3573312C1

2
1

CONNECTOR 3599539C1
BODY LOCK 3599541C1

C2

CAV CIRCUIT GAUGE COLOR


A1

C3*

A65AA

16

OR

3573312C1

A2

C3*

A65

16

OR

3573312C1

A92#141

18

TN

3573312C1

C4*

A12Z

16

LTBL

3573312C1

A17R

18

PK

3573312C1

C4*

A78

14

BK

3573312C1

A104CC

18

DKBL

3573312C1

C4*

A65AB

16

OR

3573312C1

A17QR

18

PK

3573312C1

D1

A71AB

16

OR

3573312C1

A104CC

18

DKBL

3573312C1

D2

A92#165

18

TN

3534164C1

A17A

16

PK

3573312C1

D3*

A12U

16

LTBL

3573312C1

A3* A92#141

18

TN

3534164C1

D3*

A65AC

16

OR

3573312C1

A3*

A17QR

18

PK

3534164C1

D3*

A78B

14

BK

3573312C1

A3*

A17A

18

PK

3515517C1

D4*

A12Y

18

LTBL

3534164C1

A3*

A17A

18

PK

3534164C1

D4* A78-GBH

18

WH

3534164C1

A3*

A17EB

16

PK

3573312C1

D4*

A65-GA

18

WH

3534164C1

A3*

A17D

18

PK

3534164C1

A13F

18

PK

3573312C1

A3*

A17L

18

PK

3534164C1

A13FN

18

PK

3573312C1

A3*

A17A

18

PK

3536295C1

A14JA

12

RD

3573311C1

A17H

16

PK

3573312C1

A13FH

18

PK

3573312C1

A17

18

PK

3573312C1

A13FK

18

PK

3573312C1

A17A

16

PK

3573311C1

E4

A70BD

14

RD

3573312C1

A17H

16

PK

3573311C1

F1*

A97UA

16

PL

3573312C1

A17H

16

PK

3573312C1

F1*

A97AA

16

PL

3573312C1

A104CC

18

DKBL

3573312C1

F1*

A97AA

18

PL

3515517C1

A17H

18

PK

3573312C1

F2

A75D

18

LTGN

3534164C1

A17A

18

PK

3573312C1

F3*

A90E

18

GY

3534164C1

A17BA

16

PK

3573312C1

F3*

A94V

14

GY

3573312C1

A17H

16

PK

3573312C1

F3*

A94V

18

GY

3534164C1

A17A

18

PK

3573312C1

A40

18

GY

3573312C1

A90E

18

GY

3573312C1

A39A

16

GY

3573312C1

A3*

A3*

A3*

A4*

A4*
A4*
A4*

A4*

A4*

A4*

A17HB

18

PK

3536295C1

A17A

18

PK

3536295C1

FUSE LOCATION CAVITY RATING

DATE

E1
E2

E3

F3*

F4

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F1-A

E1, F1

5/10

3534208C1/3534209C1

F1-B

E2, F2

3534208C1

CAB HVAC CONTROL

F1-C

E3, F3

3534208C1

AIR ABS / HYD FPB-HBCU

F1-D

E4, F4

3534208C1

DRAIN VALVE (HALDEX) AUTOMATIC

ENGINE CONTROL UNIT

RELAY LOCATION - CAVITY

PART NUMBER

DESCRIPTION

A1, A2, B1, B2

3600330C1

NOT USABLE FOR RELAY

A3, A4, B3, B4

3600330C1

START RELAY

C1, C2, D1, D2

3600330C1

BACK-UP LAMP RELAY

C3, C4, D3, D4


CHK

B3*

D
4

TERMINAL

B1

CHANGE

3600330C1
REV

CNA1 30SEP10 REVISED CHARTS.

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

61229V

Figure 240

AUX ROOF LOAD RELAY


NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058187

SHEET

007

Connector Composite (1010)

240
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1011), P. 8

CONNECTOR COMPOSITES (CHAPTER 13)

13.8. CONNECTOR COMPOSITE (1011), P. 8


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

NAVISTAR, INC.

FUSE BLOCK #2 (1011)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV CIRCUIT GAUGE COLOR

TERMINAL

A26D

18

TN

3534164C1

D4*

A78

16

LTGN

3573312C1

E1

(A56J)

3536301C1

3536299C1

D4*

4
3
2

E2* (A14MC)
1

A14MC

12

RD

3573311C1

E3

(A57J)

3536301C1

3536299C1

E4* (A14TA)

CONNECTOR 3534572C1
BODY LOCK1 3536085C1
BODY LOCK2 3599541C1

CAV CIRCUIT GAUGE COLOR

E2*

E4*

A14TA

12

RD

3573311C1

F1

A14JC

12

RD

3573311C1

TERMINAL

F2

A84

16

LTGN

3573312C1

A1

A14MD

12

RD

3573311C1

F3

A14JD

12

RD

3573311C1

A2

A12-G

18

WH

3534164C1

F4

A63

18

DKBL

3534164C1

A3

A14JB

12

RD

3573311C1

G1

(A56J)

3536301C1

A13-GF

18

WH

3573312C1

G2

A13-GFD

18

WH

3573312C1

G3

(A57J)

3536301C1

B1

G4

B2

H1*

A56C

18

OR

3534164C1

B3

H1*

A56K

16

OR

3573312C1

B4

H1*

A56A

18

YL

3534164C1

C1

A14JF

12

RD

3573311C1

H2*

A56T

12

YL

3573311C1

C2

A14MC

12

RD

3536299C1

H2*

A56B

16

YL

3573312C1

C3

A14PA

12

RD

3573311C1

H3*

A57C

18

OR

3534164C1

C4*

A14TA

12

RD

3573311C1

H3*

A57K

16

OR

3573312C1

C4*

A78

12

BK

3573311C1

H3*

A57A

18

LTGN

3534164C1

D1

A86A

18

LTGN

3534164C1

H4*

A57T

12

LTGN

3573311C1

D2*

A14ED

16

RD

3573312C1

H4*

A57B

16

LTGN

3573312C1

D2*

A14SD

18

RD

3534164C1

J1*

(A56J)

3536301C1

D2*

A14AF

18

RD

3534164C1

J1*

A55D

16

OR

3515517C1

A14AF

18

RD

3573312C1

J2*

A56-GC

18

WH

3534164C1

A14AH

18

RD

3573312C1

J2*

A56-GC

18

WH

3534164C1

A14CE

16

RD

3573312C1

J3*

(A57J)

3536301C1

A14EB

18

RD

3573312C1

J3*

A55C

16

OR

3515517C1

A14EA

16

RD

3573312C1

A57-GC

18

WH

3573312C1

D2*

A14EA

16

RD

3573312C1

A54-GC

18

WH

3573312C1

D3

A28

16

TN

3573312C1

A57-GC

18

WH

3534164C1

A4

D2*
D2*
D2*

J4*
J4*

* MUTUALLY EXCLUSIVE

FUSE LOCATION CAVITY RATING

PART NUMBER
FUSE

BREAKER

DESCRIPTION

F2-A

E1, F1

15

3534210C1

3536179C1

F2-B

E2, F2

15

3534210C1

3536179C1

TRAILER LEFT TURN


CIGAR LIGHTER

F2-C

E3, F3

15

3534210C1

3536179C1

TRAILER RIGHT TURN

F2-D

E4, F4

10

3534209C1

3536178C1

CAB DOME / MAP LIGHTS

F2-E

C1, D1

10

3534209C1

3536178C1

ENTERTAINMENT RADIO MEMORY

F2-F

C2, D2

10

3534209C1

3536178C1

SATELLITE COMMUNICATION / COMPUTER


PREWIRE

F2-G

C3, D3

15

3534210C1

3536179C1

INSTRUMENT CLUSTER

F2-H

C4, D4

10/15

3534209C1
3534210C1

3536178C1
3536179C1

AMMETER MODULE / HEATED WINDSHIELD

RELAY LOCATION - CAVITY

PART NUMBER

DESCRIPTION

A1, A2

3600329C1

ACCESSORY RELAY #1

A3, A4

3600329C1

H1, H2, J1, J2

3600330C1

H3, H4, J3, J4

3600330C1

IGNITION RELAY #1

TRAILER LEFT TURN RELAY


TRAILER RIGHT TURN RELAY
@ ALSO SEE CONNECTOR 1013

CHK

DATE

CHANGE

REV

CNA1 30SEP10 REVISED CHARTS.

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

61229V

Figure 241

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058187

SHEET

008

Connector Composite (1011)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
241

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1012), P. 9

13.9. CONNECTOR COMPOSITE (1012), P. 9


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE BLOCK #3 (1012)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
B

CONNECTOR 3534572C1
BODY LOCK1 3536085C1
BODY LOCK2 3599541C1

3
2
1
A

CAV CIRCUIT GAUGE COLOR

TERMINAL

A14NA

12

RD

3573311C1

CAV CIRCUIT GAUGE COLOR

A13-GFD

18

WH

3573312C1

F1*

A13-GFE

18

WH

3573312C1

A14NC

12

RD

3573311C1

A13-GFE

18

WH

3573312C1

F2

A13-GFF

18

WH

3573312C1

B1

B2

B3

B4

A1

TERMINAL

A68A

12

BN

3573311C1

F1*

A68T

12

BN

3573311C1

F1*

A68BB

14

BN

3573312C1

A68-GC

18

WH

3573312C1

A70-GT

18

WH

3573312C1

F3*

A54

12

BN

3573311C1

F3*

A54T

12

BN

3573311C1

F3*

A54BB

16

BN

3573312C1

F3*

A58BB

14

BN

3573312C1

A15

18

RD

3573312C1

F4*

A54-GC

18

WH

3573312C1

A98H

18

BK

3573312C1

A68-GC

18

WH

3573312C1

A15

16

RD

3573312C1

F4* A58-GC

18

WH

3534164C1

A98H

18

BK

3573312C1

G1

A82M

16

GY

3573312C1

C2

(A68J)

3536299C1

G2

A82E

16

GY

3573312C1

C3*

A86PA

16

LTGN

3573312C1

G3

A82N

16

GY

3573312C1

C3*

A86N

14

LTGN

3573312C1

G4

A82K

16

GY

3573312C1

C3*

A86R

14

LTGN

3573312C1

H1

C4*

(A54J)

3536299C1

H2

A82V

16

GY

3573312C1

C4*

A58J

18

WH

3515517C1

H3

D1

A14PB

12

RD

3573311C1

H4

A82L

16

GY

3573312C1

D2

A14HB

12

RD

3573311C1

J1

A82P

16

GY

3573312C1

D3

A14ME

12

RD

3573311C1

J2

A82F

18

GY

3534164C1

D4

A14HA

12

RD

3573311C1

J3

A82P

16

GY

3573312C1

E1

A68C

18

BN

3534164C1

J4

A82H

18

GY

3534164C1

E2

(A68J)

3536299C1

E3*

A54C

18

BN

3534164C1

E3*

A58

18

BN

3534164C1

E4*

(A54J)

3536299C1

E4*

A58J

18

WH

3515517C1

A2

A3
A4

C1*

C1*

FUSE LOCATION CAVITY RATING

* MUTUALLY EXCLUSIVE

PART NUMBER
FUSE

DESCRIPTION

BREAKER

F3-A

C1, D1

10

3534209C1 3536178C1

KEY SWITCH / DIAGNOSTIC

F3-B

C2, D2

20

3534211C1 3536180C1

TRAILER / BODY TAIL LIGHT

F3-C

C3, D3

20

3534210C1 3536179C1

AUXILIARY POWER SOURCES

F3-D

C4, D4

20

3534211C1 3536180C1

TRAILER / BODY MARKER LIGHT

RELAY LOCATION - CAVITY PART NUMBER

DESCRIPTION

A1, A2

3600329C1

IGNITION RELAY # 2

A3, A4

3600329C1

IGNITION RELAY # 3

E1, E2, F1, F2

3600330C1

TRAILER TAIL LIGHT RELAY

TRAILER MARKER LIGHT RELAY

E3, E4, F3, F4

3600330C1

G1, G2, H2, J1, J2

3519350C1

WIPER POWER RELAY

G3, G4, H4, J3, J4

3519350C1

WIPER HI / LO RELAY
@ ALSO SEE CONNECTOR 1014

CHK

DATE

CHANGE

REV

CNA1 30SEP10 ADDED CIRC A58, A58BB,C

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

A58-GC, A58J.

61229V

Figure 242

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR09

PART NO.

AE08058187

SHEET

009

Connector Composite (1012)

242
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1013), P. 10

CONNECTOR COMPOSITES (CHAPTER 13)

13.10. CONNECTOR COMPOSITE (1013), P. 10


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE BLOCK #4 (1013)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV CIRCUIT GAUGE COLOR

TERMINAL

E3

(A13FC)

3536304C1

E4

(A13FC)

3536306C1

F1

F2

F3

F4

G1

A14TC

12

RD

3573311C1

4
3
2
1
A

G2

3536306C1

(A13FC)

3536304C1

A13FM

12

PK

3536304C1

G4

(A13FC)

3536306C1

H1

A81B

12

LTGN

3573311C1

H2

A78V

18

LTGN

3534164C1

H3*

A13A

16

PK

3573312C1

H3*

A13D

14

PK

3573312C1

A92#163

16

TN

3573312C1

A92A163

18

TN

3573312C1

A92#163

16

TN

3573311C1

A92A163

16

TN

3573311C1

A92A163

18

TN

3573311C1

A92FN

16

TN

3573312C1

A92YD

16

TN

3573311C1

A13D

16

PK

3573311C1

A92#163

18

TN

3573312C1

A92A163

18

TN

3573312C1

H4*

A97AA

16

PL

3573312C1

H4*

A97UA

16

PL

3573312C1

J1*

A12A

18

LTBL

3534164C1

A12A

18

LTBL

3573312C1

A12Q

18

LTBL

3573312C1

(A12V)

3536306C1

A13FD

18

PK

3573312C1

A13FN

18

PK

3573312C1

(A13FC)

3536306C1

CONNECTOR 3534572C1
BODY LOCK1 3536085C1
BODY LOCK2 3599541C1

CAV CIRCUIT GAUGE COLOR

TERMINAL

A1

A12B

18

LTBL

3534164C1

A2

A12V

12

LTBL

3536306C1

A3

A13FC

12

PK

3536304C1

A4

A13FC

12

PK

3536306C1

B1

A12C

18

LTBL

3534164C1

B2

A12F

18

LTBL

3534164C1

A73A

18

LTGN

3573312C1

A28A

18

TN

3573312C1

B4

A13

16

PK

3573312C1

C1

A14TD

12

RD

3573311C1

C2

(A12V)

3536306C1

C3

(A13FC)

3536304C1

C4

(A13FC)

3536306C1

D1

A81A

12

LTGN

3573311C1

A86

20

LTGN

3573312C1

A86F

18

LTGN

3573312C1

A86

18

LTGN

3573312C1

A86F

18

LTGN

3573312C1

D3

A13B

18

PK

3534164C1

D4*

A87KA

18

GY

3534164C1

D4*

A87MB

18

GY

3534164C1

E1

(A12V)

3536306C1

A12D

12

LTBL

3536306C1

B3

D2*

D2*

E2

(A12V)

G3

H3*

H3*

H3*

H3*

H3*

J1*
J2
J3
J4

FUSE LOCATION CAVITY RATING

* MUTUALLY EXCLUSIVE

PART NUMBER
FUSE

DESCRIPTION

BREAKER

F4-A

G1, H1

30

3534213C1 3536182C1

F4-B

G2, H2

10

3534209C1 3536178C1

POWER MIRRORS

F4-C

G3, H3

10

3534209C1 3536178C1

TRANSMISSION CONTROL UNIT

F4-D

G4, H4

10

3534209C1 3536178C1

ENGINE CONTROL UNIT

F4-E

C1, D1

30

3534213C1 3536182C1

POWER WINDOW / DOOR PASSENGER

F4-F

C2, D2

10

3534209C1 3536178C1

CB RADIO / ENTERTAINMENT RADIO

F4-G

C3, D3

10

3534209C1 3536178C1

OPTIONAL WARNING LIGHTS

F4-H

C4, D4

10

3534209C1 3536178C1

WINDSHIELD WASHER PUMP

F4-J

A1, B1

F4-K

A2, B2

10

3534209C1 3536178C1

SWITCH PACK

F4-L

A3, B3

10

3534209C1 3536178C1

CLUSTER / CAB HVAC CONTROLLER

F4-M

A4, B4

10

3534209C1 3536178C1

BODY CONTROLLER / CAB HVAC LPM

3534208C1

POWER WINDOW / DOOR-DRIVER

BODY CONTROLLER

RELAY LOCATION
- CAVITY

PART NUMBER

DESCRIPTION

J1, J2

3600329C1

ACCESSORY RELAY # 1 @

J3, J4

3600329C1

IGNITION RELAY # 1

@ ALSO SEE CONNECTOR 1011

CHK

DATE

CHANGE

REV

CNA1 30SEP10 MERGED CAV E2.

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

61229V

Figure 243

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058187

SHEET

010

Connector Composite (1013)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
243

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1014), P. 11

13.11. CONNECTOR COMPOSITE (1014), P. 11


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR

FUSE BLOCK #5 (1014)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A67A

16

PK

3573312C1

D3

A13B

16

PK

3573312C1

D4

A28V

16

TN

3573312C1

E1

(A13FB)

3536304C1

E2

(A13FB)

3536306C1

A13FR

12

PK

3536301C1

E4

(A13FA)

3536306C1

TERMINAL

F1

A
1

CONNECTOR 3534572C1
BODY LOCK1 3536085C1
BODY LOCK2 3599541C1

(A13FA)

2
3

E3

4
F

* MUTUALLY EXCLUSIVE

CAV CIRCUIT GAUGE COLOR

TERMINAL

D2*

3536301C1

A1

A13FB

12

PK

3536304C1

F2

A2

A13FB

12

PK

3536306C1

F3

A3

A13FA

12

PK

3536301C1

F4

A4

A13FA

12

PK

3536306C1

(A13FB)

3536304C1

G1

B1*

A13EE

16

DKBL

3515517C1

A13FL

12

PK

3536304C1

B1*

A13FG

18

PK

3515517C1

G2

(A13FB)

3536306C1

B1*

A13FG

18

PK

3534164C1

G3

(A13FA)

3536304C1

B1*

A13CE

16

PK

3573312C1

G4

(A13FA)

3536306C1

A70DA

18

GY

3573312C1

A44Y

16

GY

3573312C1

A44N

18

GY

3573312C1

B1*

H1*

A13SD

18

PK

13AA

16

PK

3515517C1

H1*

A13DA

18

PK

3515517C1

A39

16

GY

3573311C1

H1*

A44Y

16

GY

3573312C1

A39A

16

GY

3573311C1

H1*

A13A

18

PK

3515517C1

B2*

A39B

16

GY

3573312C1

H1*

A98M

18

BK

3515517C1

B3*

A17D

16

RD

3573312C1

H2*

A13X

16

PK

3573312C1

B3*

A97S

14

PL

3573312C1

H2*

A13Z

18

PK

3534164C1

B3*

A13A

18

PK

3515517C1

H2*

A13B

12

PK

3573311C1

B4

A71

16

OR

3573312C1

H3

A90L

18

GY

3534164C1

C1

(A13FB)

3536304C1

H4*

A70R

18

OR

3534164C1

C2

(A13FB)

3536306C1

H4*

A92RA

18

TN

3534164C1

C3

(A13FA)

3536301C1

A72B

16

OR

3573311C1

A94AM

16

GY

3573311C1

A13FD

18

PK

3573312C1

A13FE

18

PK

3573312C1

(A13FB)

3536306C1

A13FE

18

PK

3573312C1

A13FF

18

PK

3573312C1

(A13FA)

3536306C1

B1*
B2*

3573312C1

C4

(A13FA)

3536306C1

D1*

A17HB

18

PK

3534164C1

D1*

A17HB

16

PK

3573312C1

D1*

A92J

18

TN

3515517C1

D1*

A116M

18

GY

3515517C1

D2*

A67E

16

LTBL

3573312C1

D2*

A67F

18

GY

3534164C1

FUSE LOCATION CAVITY RATING

H4*

J1
J2
J3
J4

PART NUMBER
FUSE

DESCRIPTION

BREAKER

F5-A

G1, H1

10

3534209C1 3536178C1

AIR PARK BRAKE

F5-B

G2, H2

10

3534209C1 3536178C1

INVERTER / AUX POWER SOURCE / EATON HYBRID

F5-C

G3, H3

F5-D

G4, H4

10

3534209C1 3536178C1

SNOW VALVE / RETARDER / COLLISION WARN

F5-E

C1, D1

10

3534209C1 3536178C1

CLUTCH / START ENABLE / AUTO NEUTRAL / 5TH


WHEEL JAW UNLOCK

F5-F

C2, D2

10

3534209C1 3536178C1

DISPLAY SYSTEMS / BACK-UP CAMERA

F5-G

C3, D3

10

3534209C1 3536178C1

OWNER OPERATOR

F5-H

C4, D4

10

3534209C1 3536178C1

COMPASS MODULE

F5-J

A1, B1

10

3534209C1 3536178C1

SATELLITE COMMUNICATION

F5-K

A2, B2

20

3534211C1 3536180C1

AIR DRYER / HEATED DRAIN VALVE

F5-L

A3, B3

10

3534209C1 3536178C1

IBBE EIM / EATON HYBRID

F5-M

A4, B4

10

3534209C1 3536178C1

3534208C1

ACCELERATOR

RELAY LOCATION - CAVITY

PART NUMBER

J1, J2

3600329C1

J3, J4

3600329C1

BACK-UP LIGHTS
DESCRIPTION
IGNITION RELAY # 2 @
IGNITION RELAY # 3

@ ALSO SEE CONNECTOR 1012


CHK

DATE

CHANGE

REV

CNA1 30SEP10 CHARTS REVISED.

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

61229V

Figure 244

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058187

SHEET

011

Connector Composite (1014)

244
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1015), P. 12

CONNECTOR COMPOSITES (CHAPTER 13)

13.12. CONNECTOR COMPOSITE (1015), P. 12


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE BLOCK #6
(1015)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CONNECTOR 3599501C1
BODY LOCK 3599541C1

C
4
3
2
1

4
B

CAV CIRCUIT GAUGE COLOR


A1

12

GY

3573311C1

A2*

A37V

18

TN

3534164C1

A2*

A92AB

16

TN

3573312C1

A3*

A12Z

16

LTBL

3573312C1

A3*

A65AB

16

OR

3573312C1

A3*

A78A

14

LTGN

3573312C1

A4

A75

12

LTGN

3573311C1

B1

A14FA

12

RD

3573311C1

B2

A14KB

12

RD

3573311C1

B3

A14NB

12

RD

3573311C1

B4

A14JE

12

RD

3573311C1

C1

A37

18

TN

3534164C1

C2

A37D

16

TN

3573312C1

C3*

A44

18

GY

3515517C1

C3*

A23B

18

TN

3534164C1

C3*

A44C

18

PK

3515517C1

C4*

A46C

18

GY

3515517C1

A23

18

TN

3573312C1

A23C

18

TN

3573312C1

C4*

A44A

18

GY

3515517C1

D1

A37V

18

TN

3534164C1

D2

A37-GA

18

WH

3534164C1

D3*

A46D

18

GY

3515517C1

D3*

A23A

18

TN

3534164C1

D3*

A9V

18

GY

3515517C1

D4*

A23C

18

TN

3534164C1

D4*

A44-G

18

WH

3515517C1

D4*

A44B

18

GY

3515517C1

C4*

FUSE LOCATION CAVITY

RATING

* MUTUALLY EXCLUSIVE

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F6-A

A4, B4

30

3534213C1

3536182C1

CAB HVAC BLOWER MOTOR

F6-B

A3, B3

20

3534211C1

3536180C1

AUXILIARY ROOF LOAD

F6-C

A2, B2

10

3534209C1

3536178C1

FUEL TRANSFER PUMP

F6-D

A1, B1 20 / 30

3534211C1 /
3534213C1

3536180C1 /
3536182C1

FUEL HEATER

RELAY LOCATION - CAVITY

PART NUMBER

DESCRIPTION

C1, C2, D1, D2

3600330C1

FUEL TRANSFER PUMP RELAY

C3, C4, D3, D4


CHK

TERMINAL

A19V

DATE

CHANGE

3600330C1
REV

CNA1 30SEP10 ADDED CIRC A44A, A44B,C

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

A44C, A9V.

61229V

Figure 245

RELAY SEE NOTE


NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058187

SHEET

012

Connector Composite (1015)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
245

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1016), P. 13

13.13. CONNECTOR COMPOSITE (1016), P. 13


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE BLOCK #7 (1016)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

* MUTUALLY EXCLUSIVE
& W/ AUX SWITCH

B
CAV

12

OR

3573311C1

E2&*

A72A

12

OR

3573311C1

E2&*

A72E

18

OR

3515517C1

E3

A14G

16

RD

3573312C1

E4

(A70J)

3536299C1

F1

A81C

12

LTGN

3573311C1

F2

A14FB

12

RD

3573311C1

F3

A14MA

12

RD

3573311C1

F4

A14HC

12

RD

3573311C1

G1*

A12Q

18

LTBL

3534164C1

G1*

A72E

18

OR

3534164C1

TERMINAL

G1&*

A72EF

18

OR

3515517C1

3
2
1
A

CIRCUIT GAUGE COLOR

A1

A14FE

12

RD

3573311C1

G1&*

A72F

16

OR

3573312C1

A2

A14ND

12

RD

3573311C1

G2*

A72AA

12

OR

3573311C1

A3

A13FT

12

PK

3573311C1

G2*

A12BB

16

LTBL

3573312C1

A4

A14KA

12

RD

3573311C1

G2&*

A72V

12

DKBL

3573311C1

B1*

A14A

16

RD

3573312C1

G2&*

A94TA

12

GY

3573311C1

B1*

A14MV

16

RD

3573312C1

G3

A70D

18

OR

3534164C1

B1*

A14A

14

RD

3573312C1

G4

(A70J)

3536299C1

B1*

A14A

12

RD

3573311C1

H1

B2*

A72C

12

OR

3573311C1

H2

B2*

A94L

12

GY

3573311C1

H3

B2*

A78A

14

LTGN

3573321C1

J1*

A14BA

16

RD

3573312C1

B3*

A105

18

LTGN

3534164C1

J1*

A72K

12

OR

3573311C1

B3*

A105

16

LTGN

3573312C1

J1&*

A72A

12

OR

3573311C1

B3*

A13AA

18

RD

3534164C1

J1&*

A94TC

12

GY

3573311C1

B3*

A13AB

18

RD

3534164C1

J2*

A12-GR

18

WH

3534164C1

B4*

A81D

12

LTGN

3573311C1

J2&*

A72-GB

18

WH

3573312C1

B4*

A14A

18

RD

3573312C1

J2&*

A72-GA

16

WH

3573312C1

C1

J2*

A72-GA

18

WH

3534164C1

C2

J3*

A70ET

10

RD

3573311C1

C3

J3*

A70T

10

RD

3573311C1

C4

A70-GT

18

WH

3573312C1

A70-GC

18

WH

3573312C1

J4

D1

D2

D3

D4

E1

A14FD

12

RD

3573311C1

E2*

A14BA

16

RD

FUSE LOCATION

F7-A

CHK

TERMINAL

A72K

CONNECTOR 3534572C1
CAV

CIRCUIT GAUGE COLOR

E2*

CAVITY

E1, F1

NOTE : 20A W/ BODY ACCESSORY


25A W/ TRAILER AUX CENTER PIN - ACC OR BAT
30A W/ TRAILER AUX FEED

3573312C1
RATING

PART NUMBER

DESCRIPTION

FUSE

BREAKER

30

3534213C1

3536182C1

POWER WINDOW / DOOR - LEFT REAR

3536180C1
3536181C1
3536182C1

BODY ACCESSORY / TRAILER AUX

F7-B

E2, F2

SEE NOTE

3534211C1
3534212C1
3534213C1

F7-C

E3, F3

15

3534210C1

3536179C1

OWNER OPERATOR

F7-D

E4, F4

30

3534213C1

3536182C1

TRAILER STOP LIGHTS

F7-E

A1, B1

10

3534209C1

3536178C1

DISPLAY SYSTEMS / DRIVER AIR SEAT

F7-F

A2, B2

30/25

3534213C1
3534212C1

3536182C1
3536181C1

HYD FPB -SOLENOID / AUX POWER


SOURCE / HEATED WINDSHIELD

3534209C1
3536180C1

DRIVER SEAT / PASSENGER SEAT

3536182C1

POWER WINDOW / DOOR - RIGHT REAR

F7-G

A3, B3

10/20

3534209C1
3536180C1

F7-H

A4, B4

30

3534213C1

RELAY LOCATION - CAVITY

PART NUMBER

DESCRIPTION

G1, G2, J1, J2, H2

3600329C1

BODY ACC / TRAILER AUX RELAY

G3, G4, J3, J4, H4

3600329C1

DATE

CHANGE

REV

CNA1 30SEP10 ADDED CIRC A13AA,A13ABC

REFERENCE

68076W

TRAILER STOP RELAY


DRAWN

310702
RELEASE NO.

A14A. RMVD CIRC A14R, A72-GC.

Figure 246

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058187

SHEET

013

Connector Composite (1016)

246
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1017), P. 14

CONNECTOR COMPOSITES (CHAPTER 13)

13.14. CONNECTOR COMPOSITE (1017), P. 14


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR

TERMINAL

FUSE BLOCK #8 (1017)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A1*

A14NE

12

RD

3536301C1

A1*

A14NE

12

RD

3573311C1

A2*

A14PE

10

RD

3573311C1

A2*

A14PE

12

RD

3573311C1

A3

A14KC

12

RD

3573311C1

A4

A14PD

10

RD

3573311C1

B1

A14F

12

RD

3573311C1

CAV CIRCUIT GAUGE COLOR

B2*

A92BT

18

TN

3534164C1

G1*

A17L

18

PK

3534164C1

B2*

A14H

16

PK

3573312C1

G2*

A92JA

18

TN

3534164C1

B3

A14NS

12

BK

3573311C1

G2* A92#163

16

TN

3573312C1

B4*

A14G

12

RD

3573311C1

G2*

A17J

16

PK

3573312C1

B4*

A14JT

20

RD

3535484C1

G2*

A23DC

18

TN

3534164C1

C1

(A14NE)

3536301C1

G3

A13FF

18

PK

3573312C1

C2

G4*

A94T

10

GY

3573311C1

C3

G4*

A72

12

OR

3573311C1

C4

G4* (A94TC)

3536299C1

D1

H1

A92FN

16

TN

3573312C1

D2

H2*

A17S

18

PK

3534164C1

D3

H2*

A23B

18

TN

3534164C1

D4

H2*

A19C

18

GY

3515517C1

E1

(A14NE)

3536301C1

H3

E2*

A94AY

14

GY

3573312C1

H4

E2*

A94AY

12

RD

3573311C1

J1*

A92FB

16

TN

3573311C1

E3*

A20

16

LTGN

3573312C1

J1*

A17HB

16

PK

3573312C1

E3*

A14FDU

16

RD

3573312C1

J1*

A92BC

18

TN

3534164C1

E4*

A94UA

12

GY

3573311C1

J1*

A13A

18

PK

3534164C1

E4*

A72J

12

OR

3573311C1

J1*

A97ZB

18

GY

3534164C1

E4*

A94TC

12

GY

3573311C1

A92J

18

TN

3573312C1

F1*

A92FB

16

TN

3573312C1

A92JA

18

TN

3573312C1

F1*

A17H

16

PK

3573312C1

J2* A92FBA

16

TN

3573312C1

F2

A14HE

12

RD

3573311C1

J2*

A17K

18

PK

3534164C1

F3

A14MB

12

RD

3573311C1

J2*

A23H

18

TN

3534164C1

F4

A14PC

12

RD

3573311C1

J2*

A45B

18

GY

3515517C1

G1* A92#145

18

TN

3534164C1

J3*

A94UA

12

GY

3573311C1

G1*

A92RD

16

TN

3573312C1

J3*

A72J

12

OR

3573311C1

G1*

A11-GD

18

WH

3534164C1

J3*

A94TB

12

GY

3573311C1

G1*

A45-GB

18

WH

3515517C1

J4* A13-GFF

18

WH

3515517C1

CONNECTOR 3534572C1
BODY LOCK 3536085C1

3
2
1
J

E2, F2 30 / 15

F8-C

E3, F3

F8-D

* MUTUALLY EXCLUSIVE

DESCRIPTION

BREAKER

3534209C1

3536178C1

TRANSMISSION SHIFTER / EATON HYBRID

3534213C1/
3534210C1

3536182C1/
3536179C1

BENDIX AIR ABS / WABCO AIR ABS

10

3534209C1

3536178C1

REMOTE POWER UNIT

E4, F4

30

3534213C1

3536182C1

TRAILER AIR ABS / ETB AUX

F8-E

A1, B1

20

3534210C1

3536179C1

INTERNATIONAL BIG BORE ENGINE / EATON


HYBRID

F8-F

A2, B2

NOTE 2

3534209C1

3536178C1

TRANSMISSION CONTROL UNIT

F8-G

A3, B3

30

3534213C1

3536182C1

ELECTRIC TRAILER BRAKES

F8-H

A4, B4

NOTE 3

3534212C1

3536181C1

ENGINE CONTROL UNIT / EATON HYBRID


HEAT EXCHANGER FAN RELAY

10

RELAY LOCATION - CAVITY


G1, G2, J1, J2,

PART NUMBER

DESCRIPTION

3519350C1

OPTIONAL RELAY SEE NOTE 1

3519350C1

TRAILER ABS ECU RELAY

H2

G3, G4, J3, J4, H4

NOTE 2: 10A - ALLISION TRANSMISSION


30A - EATON AUTOSHIFT OR ULTRASHIFT TRANSMISSION

NOTE 1: AUTO NEUTRAL


START ENABLE RELAY
COLUMN SHIFTER
CHK

E1, F1

F8-B

PART NUMBER
FUSE

F8-A

RATING

FUSE LOCATION CAVITY

J2

TERMINAL

DATE

CHANGE

NOTE 3: 25A - INTERNATIONAL BIG BORE (IBBE)


OR EATON HYBRID HEAT EXCHANGER FAN
REV

CNA1 30SEP10 CHARTS REVISED.

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

61229V

Figure 247

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21APR09

PART NO.

AE08058187

SHEET

014

Connector Composite (1017)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
247

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1018), P. 15

13.15. CONNECTOR COMPOSITE (1018), P. 15


ELECTRICAL CIRCUIT CHAPTER
DIAGRAM

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

NAVISTAR, INC.

FUSE BLOCK #9 (1018)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
B

4
3

CONNECTOR 3534572C1
BODY LOCK 3536085C1

2
1
A

* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR
A1*
A1*

A2*

TERMINAL

CAV CIRCUIT GAUGE COLOR

18

YL

3534164C1

E2

A12V

12

LTBL

3573311C1

A104L

18

DKBL

3573312C1

E3

A104F

18

DKBL

3573312C1

E4

A104CB

18

DKBL

3573312C1

F1*

A86P

16

LTGN

3573312C1

A104N

18

DKBL

3573312C1

F1*

A13C

18

PK

3515517C1

A2*

A52E

14

YL

3573312C1

F2*

A12X

18

LTBL

3534164C1

A3*

A96LA

18

YL

3534164C1

F2*

A89CA

18

PL

3534164C1

A3*

A59RA

18

GY

3534164C1

F2*

A12X

18

LTBL

3534164C1

A4

A52B

14

YL

3573312C1

F3

A19V

12

GY

3573311C1

B1

F4

A19-GB

18

WH

3534164C1

B2*

A52D

14

YL

3573312C1

G1*

A96RA

18

YL

3534164C1

B2*

A59RC

18

GY

3534164C1

A104JC

18

DKBL

3573312C1

B3

A104JB

18

DKBL

3573312C1

B4*

A52

14

YL

3573312C1

G2*

A53F

14

YL

3573312C1

B4*

A59CA

16

GY

3573312C1

G2*

A104C

16

DKBL

3573312C1

A104JD

18

DKBL

3573312C1

A104C

16

DKBL

3573312C1

A104JC

18

DKBL

3573312C1

A104B

18

DKBL

3573312C1

A52PD

14

YL

3573312C1

G4*

A104B

18

DKBL

3534164C1

18

YL

3534164C1

G4*

A53E

14

YL

3573312C1

C1*
C1*

C2* A96-GC

G1*

G3*

C2*

A104E

18

DKBL

3534164C1

H1

C3*

A52PC

14

YL

3573312C1

H2

A53B

14

YL

3573312C1

C3*

A59RD

16

GY

3573312C1

H3

C4* A96-GB

18

YL

3534164C1

H4*

A53

14

YL

3573312C1

C4* A104JD

18

DKBL

3534164C1

H4*

A13F

18

PK

3534164C1

D1

J1*

A53PA

14

YL

3573312C1

D2

A104JB

18

DKBL

3573312C1

A13FK

18

PK

3573312C1

A104JA

18

DKBL

3573312C1

A13FP

18

PK

3573312C1

J2*

A96-GD

18

YL

3534164C1

A19

12

GY

3573311C1

J2*

A104H

16

DKBL

3573312C1

A19A

16

GY

3573311C1

A104J

16

DKBL

3573312C1

A19

16

GY

3573311C1

A104JA

18

DKBL

3573312C1

A13FM

12

PK

3573311C1

A53PB

14

YL

3573312C1

A104J

18

DKBL

3573312C1

A104JA

18

DKBL

3573312C1

J4*

A96-GA

18

YL

3534164C1

J4*

A104AA

18

DKBL

3534164C1

D3
D4*
D4*

E1

J1*

J3*
J3*
J3*

FUSE LOCATION CAVITY RATING

CHK

TERMINAL

A96RB

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F9-A

E1, F1

3534208C1

2 WAY RADIO

F9-B

E2, F2

3534208C1

AUX ROOF LOAD / WHEEL CHAIR LIFT

RELAY LOCATION - CAVITY

PART NUMBER

DESCRIPTION

G1, G2, H2, J1, J2

3519350C1

RIGHT LOW BEAM OR SWITCH RELAY

G3, G4, H4, J3, J4

3519350C1

LEFT LOW BEAM OR REMOTE-S RELAY

A1, A2, B2, C1, C2

3519350C1

RIGHT HIGH BEAM OR REMOTE-S RELAY

A3, A4, B4, C3, C4

3519350C1

LEFT HIGH BEAM OR PUMP-I RELAY

D3, D4, E4, F3, F4

3519350C1

FUEL HEATER RELAY

DATE

CHANGE

REV

CNA1 30SEP10 ADDED CIRC A12X, A13C.C

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

REMOVED CIRC A96LB.

61229V

Figure 248

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058187

SHEET

015

Connector Composite (1018)

248
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1019), P. 16

CONNECTOR COMPOSITES (CHAPTER 13)

13.16. CONNECTOR COMPOSITE (1019), P. 16


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE BLOCK #10 (1019)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

4
3
2
1
A

CONNECTOR 3534572C1
BODY LOCK 3536085C1

* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR
C2*

CAV
A1*

CIRCUIT
A53AB

GAUGE COLOR
18

A53ABA

18

YL
YL

A92HC

12

C2*

A71P

C2*

A78AC

C3*
TERMINAL

C3*

3573312C1

TERMINAL

TN

3573311C1

18

OR

3534164C1

16

LTGN

3573312C1

A97AA

16

PL

3573312C1

A17

18

PK

3534164C1

C3*

A17

18

PK

3515517C1

3573312C1

C3*

A92A18

16

TN

3573312C1

A17T

18

PK

3534164C1

A78-GBH

18

WH

3573312C1

C4*

A78-GC

18

WH

3573312C1

C4*

A92F

16

TN

3573312C1

A78-GC

16

WH

3573312C1

C4*

A17T

18

PK

3515517C1

A78-GBH

18

WH

3573312C1

C4*

A92DN

18

TN

3573312C1

A1*

A59-GM

18

WH

3534164C1

D1

A1*

A92HD

12

TN

3573312C1

D2

A52AB

18

YL

3573312C1

D3

A53ABA

18

YL

3573312C1

D4

A2*

A14G

12

RD

3573311C1

E1*

A97Z

10

VT

3573311C1

A2*

A78C

14

BK

3573312C1

E1*

A94PM

12

GY

3573311C1

A3*

A92H

16

TN

3573312C1

E2*

A70E

10

RD

3573311C1

A3*

A17-GRI

18

WH

3534164C1

E2*

A94PE

16

GY

3573312C1

A3*

A17-GRI

18

WH

3515517C1

E3

A14KD

12

RD

3573311C1

A3*

A92-GN1

18

WH

3573312C1

E4*

A14TB

12

RD

3573311C1

A4*

A17QR

18

PK

3534164C1

E4*

A14TF

12

RD

3573311C1

A4*

A92E

16

TN

3573312C1

F1*

A23

18

TN

3534164C1

A4*

A92A1

18

TN

2003343C1

F1*

A94TM

12

GY

3573311C1

B1

F2*

A70NS

16

RD

3573312C1

B2*

A59KA

18

GY

3534164C1

F2*

A94TE

16

GY

3573312C1

B3

F3

A70BF

14

RD

3573312C1

3573312C1

F4*

A14JT

16

RD

3573312C1

F4*

A14A

20

PK

3535484C1

A92RA

18

TN

3573312C1

A92RB

18

TN

3573312C1

A1*

A1*

A2*

B4

A97UA

16

PL

C1*

A50S

18

YL

3534164C1

C1*

A59K

18

GY

3534164C1

C1*

A92HH

14

TN

3573312C1

C1*

A78A

14

LTGN

3573312C1

G1*

A89CB

18

PL

3534164C1

C2*

A53-G

18

GY

3534164C1

G1*

A72-GD

18

WH

3515517C1

G1*

CHART CONTINUED ON SHEET 16A

CHK

DATE

CHANGE

REV

CNA1 30SEP10 CHARTS REVISED.

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

61229V

Figure 249

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058187

SHEET

016

Connector Composite (1019)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
249

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1019) (CONT.), P. 16A

13.17. CONNECTOR COMPOSITE (1019) (CONT.), P. 16A


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE BLOCK #10 (1019)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
B

4
3
2
1
A

CONNECTOR 3534572C1
BODY LOCK 3536085C1
CAV CIRCUIT GAUGE COLOR

CHART CONTINUED FROM SHEET 16

TERMINAL

H4*

A92BC

18

TN

3534164C1

H4*

A23DA

18

TN

3534164C1

TERMINAL

H4*

A17HB

18

PK

3534164C1

G1*

A59-GC

18

WH

3534164C1

J1*

A92RB

18

TN

3534164C1

G1*

A116LB

18

GY

3534164C1

J1*

A89CC

18

PL

3534164C1

A92HB

18

TN

3573312C1

J1*

A59J

18

GY

3534164C1

A92HF

18

TN

3573312C1

J1*

A92HG

14

TN

3573312C1

A9W

18

GY

3534164C1

J1*

A116-G

18

GY

3534164C1

A59K

18

GY

3573312C1

J1*

A72EC

18

OR

3515517C1

A59L

18

GY

3573312C1

J2*

A89CA

18

PL

3534164C1

A14F

12

RD

3573311C1

A59L

18

GY

3573312C1

A59R

18

GY

3573312C1

CAV CIRCUIT GAUGE COLOR

G1*
G2*
G2*
G2*

J2*

G2*

A116L

18

GY

3534164C1

G3*

A92-GJ

18

WH

3534164C1

J2* A92#124

18

TN

3534164C1

G3*

A17A

16

WH

3573312C1

J2*

A92HA

18

TN

3534164C1

G3*

A116UB

18

GY

3534164C1

J2*

A116LZ

18

GY

3534164C1

G3*

A11-GB

18

WH

3534164C1

J2*

A44

18

GY

3515517C1

G3*

A45-GC

18

WH

3534164C1

J3*

A92APA

18

TN

3534164C1

A17EB

16

PK

3573311C1

J3*

A17D

16

RD

3573312C1

A17F

16

PK

3573311C1

J3* A116U-G

18

GY

3534164C1

G4*

A116U

18

GY

3534164C1

J3*

A11-GC

18

WH

3534164C1

G4*

A23A

18

TN

3534164C1

J3*

A17HA

18

PK

3534164C1

H1

J4*

A17R

18

PK

3534164C1

H2*

A92RK

18

TN

3534164C1

J4*

A17B

16

PK

3573312C1

H2*

A72EF

18

OR

3515517C1

J4*

A116UZ

18

GY

3534164C1

H3

J4*

A17R

18

PK

3515517C1

A92BC

18

TN

3573312C1

J4*

A23G

18

TN

3534164C1

A17B

18

PK

3573312C1

J4*

A45A

18

LTGN

3534164C1

G4*

H4*

* MUTUALLY EXCLUSIVE
FUSE LOCATION CAVITY RATING

PART NUMBER
FUSE

BREAKER

3534208C1 /
3534209C1

DESCRIPTION

F10-A

E1, F1

3536178C1

FAN SOLENOID / IBBE / HCI

F10-B

E2, F2

15

3534210C1

3536179C1

ELECTRIC TRAILER BRAKES

F10-C

E3, F3

20

3534211C1

3536180C1

BODY STOP

F10-D

E4, F4

15/10

3534211C1

3536180C1

FUEL PUMP/DRIVER DISPLAY

RELAY LOCATION -CAVITY

PART NUMBER

DESCRIPTION

A1, A2, B2, C1, C2


A3, A4, B4, C3, C4

3519350C1
3519350C1

OPTIONAL RELAY SEE NOTE


CRANK-I OR IGN INTERRUPT RELAY

G1, G2, J1, J2, H2

3519350C1

RETARDER / WHEEL CHAIR LIFT / LIFT AXLE / 5TH


WHEEL LOCK RELAY

3519350C1

AUTO NEUTRAL LIGHT RELAY / WINDSHIELD / CRANK /


5TH WHEEL UNLOCK RELAY

G3, G4, J3, J4, H4

NOTE :- TRIP HEADLIGHT INPUT RELAY, LIFT AXLE REVERSE RELAY


CHK

DATE

CHANGE

REV

CNA1 30SEP10 CHARTS REVISED.

REFERENCE

68076W

DRAWN

360070
RELEASE NO.

62476L

Figure 250

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

19NOV09

PART NO.

AE08058187

SHEET

16A

Connector Composite (1019)

250
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1020), P. 17

CONNECTOR COMPOSITES (CHAPTER 13)

13.18. CONNECTOR COMPOSITES (1020), P. 17


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

FUSE BLOCK #11 (1020)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A
B

CAV

CIRCUIT

GAUGE

COLOR

TERMINAL

B1#

A59RD

16

GY

3573312C1

B1%

A78B

14

BK

3516158C1

B2#

A59CE

18

GY

3534164C1

B2%

A78-GBH

18

WH

3515517C1

B3

A44Z

18

GY

3515517C1

B4

C1

A70-GC

18

WH

3534164C1

C
4
D
3
4

2
1
F

C2

A70BF

14

RD

3573312C1

C3*

A37A

20

TN

3535484C1

C3*

A37B

18

TN

3534164C1

C4

A14JT

20

RD

3535484C1

D1*

A70BA

14

RD

3573312C1

D1*

A70BB

14

RD

3573312C1

D2*

A70C

18

OR

3534164C1

D2*

A70C

14

RD

3573312C1

D3*

A37B

18

TN

3534164C1

D3*

A37A

16

TN

3573312C1

D4*

A13FP

18

PK

3534164C1

A13FP

18

PK

3573312C1

A13FJ

18

PK

3573312C1

A13FP

18

PK

3515517C1

A14HD

14

RD

3573311C1

A14HH

16

RD

3573312C1

E2

A13FS

12

PK

3573311C1

D4*
CONNECTOR 3599540C1
BODY LOCK 3599541C1

D4*
E1

CAV

CIRCUIT

GAUGE

COLOR

TERMINAL

E3

A13FL

12

PK

3573311C1

A1#

A59RE

18

GY

3534164C1

E4

A14HH

16

RD

3573312C1

A1%

A78BC

16

LTGN

3515517C1

F1

A94BF

18

GY

3534164C1

A2#

A59CD

18

GY

3534164C1

F2

A97DF

18

PL

3534164C1

A2%

A78

16

LTGN

3515517C1

A59H

18

GY

3573312C1

A3

A12D

12

LTBL

3573311C1

A59J

18

GY

3573312C1

A4

A14FF

16

RD

3573312C1

F3
F4

* MUTUALLY EXCLUSIVE
# W/ ALLISON W/ RMT SS
% W/ MIRROR-HTD W/ WHLD

FUSE LOCATION

CAVITY

RATING

PART NUMBER

DESCRIPTION

FUSE
F11-A

E1, F1

3534208C1

AGSP / DISPLAY / HYD FPB BRK SWITCH

F11-B

E2, F2

3534208C1

ENGINE BODY BUILDER

F11-C

E3, F3

3534208C1

LIFT AXLE

F11-D

E4, F4

3534208C1

FUEL COOLER SOLENOID

F11-E

A3, B3

3534208C1

SAAR

RELAY LOCATION CAVITY

PART NUMBER

DESCRIPTION

A1, A2, B1, B2

3600330C1

PUMP RELAY / HEATED WINDSHIELD

A3, A4, B3, B4

CHK

DATE

NOT USABLE FOR RELAY

C1, C2, D1, D2

3600330C1

BODY STOP RELAY

C3, C4, D3, D4

3600330C1

I6/V8 PUMP RELAY

CHANGE

CNA1 30SEP10 CHARTS REVISED.

REV

REFERENCE

68076W

DRAWN

310702
RELEASE NO.

61229V

Figure 251

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058187

SHEET

017

Connector Composites (1020)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
251

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1023A), (1023B), P. 18

13.19. CONNECTOR COMPOSITES (1023A), (1023B), P. 18


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIFT AXLE UP / DOWN SWITCH #2 (1023B)


(LOCATED IN INSTRUMENT PANEL CENTER)

CAV

3541250C1

A59NB

18

GY

3541250C1

A59U

18

GY

1661224C1

5B

A59B

18

GY

2B

2B

5B

TERMINAL

GY

GAUGE COLOR
18

CIRCUIT
A59B

10

9
10

A59-GD

18

WH

1661224C1

1661224C1

CONNECTOR 3520850C1

LIFT AXLE UP / DOWN SWITCH #1 (1023A)


(LOCATED IN INSTRUMENT PANEL CENTER)

CAV
1

10
3

2B

5B

CIRCUIT

GAUGE COLOR

TERMINAL

A59A

18

GY

3541250C1

A59MB

18

GY

3541250C1

2B

A59S

18

GY

1661224C1

5B

A59A

18

GY

9
10

A59-GB

18

WH

1661224C1

1661224C1

CONNECTOR 3520850C1

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310702
RELEASE NO.

61229V

Figure 252

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

22APR09

PART NO.

AE08058187

SHEET

018

Connector Composites (1023A), (1023B)

252
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1023C), (1023D), P. 19

CONNECTOR COMPOSITES (CHAPTER 13)

13.20. CONNECTOR COMPOSITES (1023C), (1023D), P. 19


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIFT AXLE UP / DOWN SWITCH #3 (1023C)


(LOCATED IN INSTRUMENT PANEL CENTER)

CAV
1

10

2B

5B

CIRCUIT

GAUGE

COLOR

A59C

18

GY

3541250C1

TERMINAL

A59PB

18

GY

3541250C1

2B

A59V

18

GY

1661224C1

5B

A59C

18

GY

10

A59-GE

18

WH

CAV

CIRCUIT

1661224C1

1661224C1

CONNECTOR 3520850C1

LIFT AXLE UP / DOWN SWITCH #4 (1023D)


(LOCATED IN INSTRUMENT PANEL CENTER)

GAUGE

COLOR

A59D

18

GY

3541250C1

A59RB

18

GY

3541250C1

A59W

18

GY

1661224C1

5B

A59D

18

GY

10

2B

2B

5B

1
9

9
10

A59-GF

18

WH

TERMINAL

1661224C1

1661224C1

CONNECTOR 3520850C1

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 253

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

019

Connector Composites (1023C), (1023D)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
253

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1025), (1026), (1029), P. 20

13.21. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 20


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

J1939 ADAPTER
(1025)
(LOCATED IN INSTRUMENT PANEL CENTER)

A
B
C
D
E
F

CAV

M
L
K
J
H
G

GAUGE

COLOR

A5RF(-)

18

GN

3534164C1

A5FA(-)

18

GN

3534164C1

A5RH(-)

18

LTGN

3534164C1

A5RH(-)

18

LTGN

3534164C1

E*

A5AK(-)

18

GN

3534164C1

E*

A5H(-)

18

GN

3534164C1

E*

A5D(-)

18

GN

3534164C1

F*

A5RJ(-)

18

GN

3534164C1

F*

A5F (-)

18

GN

3534164C1

G*

A5RJ(+)

18

YL

3534164C1

G*

A5F(+)

18

YL

3534164C1

H*

A5AK(+)

18

YL

3534164C1

H*

A5H(+)

18

YL

3534164C1

H*

A5D(+)

18

YL

3534164C1

A5RH(+)

18

YL

3534164C1

A5RH(+)

18

YL

3534164C1

A5FA(+)

18

YL

3534164C1

A5RF(+)

18

YL

3534164C1

CONNECTOR 3601838C1
BODY LOCK 3601839C1

CIRCUIT

TERMINAL

* MUTUALLY EXCLUSIVE

HORN SWITCH (1029)


(LOCATED IN INSTRUMENT PANEL CENTER)

J1939 ADAPTER (1026)


(LOCATED IN INSTRUMENT PANEL CENTER)

A
B
C
D
E
F

M
L
K
J
H
G

10

CONNECTOR 3601838C1
BODY LOCK 3601839C1

2B

5B

CONNECTOR 3520850C1

CAV

CIRCUIT

GAUGE

COLOR

A*

A5RD(-)

18

GN

3534164C1

TERMINAL

A*

A5R(-)

18

GN

3534164C1

CAV

GAUGE

COLOR

A5C(-)

18

GN

3534164C1

A5RE(-)

18

LTGN

3534164C1

2B

A85L

18

GY

1661224C1

A5RE(-)

18

LTGN

3534164C1

A9M

18

GY

1661224C1

A5CA(-)

18

GN

3534164C1

A5RF(-)

18

GN

3534164C1

5B

A5RF(+)

18

YL

3534164C1

A5CA(+)

18

YL

3534164C1

A5RE(+)

18

YL

3534164C1

A62R

18

DKBL

A5RE(+)

18

YL

3534164C1

A5C(+)

18

YL

3534164C1

10

M*

A5RD(+)

18

YL

3534164C1

M*

A5R(+)

18

YL

3534164C1

CIRCUIT

A62-GF

18

WH

TERMINAL
-

1661224C1

1661224C1

* MUTUALLY EXCLUSIVE

CHK

DLV1

CHANGE

DATE

28APR10

ADDED CIRC A5D(+) &

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

A5D(-) TO R/D 1025.

Figure 254

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

020

Connector Composites (1025), (1026), (1029)

254
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 21


COMPOSITES (CHAPTER 13)

CONNECTOR

13.22. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 21


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

KEY SWITCH CONN (1100MA)


(LOCATED IN INSTRUMENT PANEL CENTER)

KEY SWITCH (1100)


(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3546518C1
BODY LOCK 3546519C1

CONNECTOR 3546518C1
BODY LOCK 3546519C1

CAV

GAUGE

COLOR

CIRCUIT
A15

18

RD

1661208C1

TERMINAL
CAV

GAUGE

COLOR

A17H

16

PK

1661208C1

A15

16

RD

1661208C1

B#

A17

18

PK

1661208C1

B*

A17H

16

PK

1661208C1

A12

18

LTBL

1661208C1

B*

A17H

18

PK

1661208C1

D*

A13DB

18

PK

1661208C1

A12

18

LTBL

1661208C1

D*

A13F

18

PK

1661208C1

A13F

18

PK

1661208C1

D*

A104J

18

DKBL

1661208C1

CIRCUIT

TERMINAL

* MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
# INTL I6 & EATON HYBRID

SWITCH PACK (1101A)


(LOCATED IN INSTRUMENT PANEL CENTER)

LOC 1 & 2 SWITCH PACK (1101)


(LOCATED IN INSTRUMENT PANEL CENTER)

D
E
F

C
B
A

E
D

CONNECTOR 2031872C1
BODY LOCK 2031874C1

CONNECTOR 2031871C1
BODY LOCK 2031873C1

CAV

CIRCUIT

GAUGE

CAV

CIRCUIT

GAUGE

A11-GKD

18

WH

1661261C1

A11-GJ

18

WH

1661262C1

A12F

18

LTBL

1661261C1

A12FC

18

LTBL

1661262C1

A62DB

1661262C1

COLOR

A
B
C

TERMINAL

COLOR

TERMINAL

18

DKBL

1661261C1

A62S

18

DKBL

D*

A3C(+)

18

DKBL

1661261C1

D*

A3A(+)

18

DKBL

1661261C1

E*

A3C(-)

18

GY

1661261C1

E*

A3A(-)

18

GY

1661261C1

* MUTUALLY EXCLUSIVE

CHK

DLV1

DATE

CHANGE

28APR10

MODIFIED DESCRIPTION

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

FOR CONN 1101.

Figure 255

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

SHEET

AE08058187

021

Connector Composites (1100), (1100MA), (1101), (1101A)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
255

CONNECTOR COMPOSITES (CHAPTER 13)


COMPOSITES (1105), (1106), (1107), (1108), P. 22

CONNECTOR

13.23. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 22


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ROCKER START SWITCH (1105)


(LOCATED IN INSTRUMENT PANEL CENTER)

IP AUX ROOF LOAD SWITCH (1106)


(LOCATED IN INSTRUMENT PANEL CENTER)

2B

5B

CIRCUIT

GAUGE

COLOR

2B

5B

CONNECTOR 3520850C1

CONNECTOR 3520850C1
CAV

10

10

CAV

TERMINAL
-

GAUGE

COLOR

CIRCUIT
-

TERMINAL

A12X

18

LTBL

1661224C1

A12Y

18

LTBL

3541250C1

A12V

18

LTBL

3541250C1

2B

A13FJ

18

PK

1661224C1

2B

3#

A17BA

16

PK

1661224C1

3#

A17H

16

PK

1661224C1

5B

5B

A12V

18

LTBL

1661224C1

A62T

18

DKBL

A62U

18

DKBL

1661224C1

A12-GA

16

WH

1661224C1

10

A62-GT

18

1661224C1

WH

10

1661224C1

# MUTUALLY EXCLUSIVE

SNOWVALVE SWITCH (1107)


(LOCATED IN INSTRUMENT PANEL CENTER)

LEFT AXLE ENABLE SWITCH (1108)


(LOCATED IN INSTRUMENT PANEL CENTER)

10

10

2B

5B

2B

5B

CONNECTOR 3520850C1

CHK

DLV1

CONNECTOR 3520850C1

GAUGE

COLOR

A23M

18

TN

1661224C1

A59R

18

GY

1661224C1

2B

A13DA

18

PK

1661224C1

2B

A59H

18

GY

1661224C1

A23J

18

TN

1661224C1

A23L

18

TN

1661224C1

5B

A23-GA

18

WH

1661224C1

5B

A23K

18

TN

1661224C1

A23H

18

TN

1661224C1

A62A

18

LTBL

1661224C1

A59T

18

GY

10

10

CAV

DATE

28APR10

CIRCUIT

GAUGE

COLOR

CHANGE

REV

REVISED 1105 CHART.

CAV

TERMINAL

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

61229V

Figure 256

CIRCUIT

A59-GA

18

TERMINAL

1661224C1

WH

1661224C1

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

022

Connector Composites (1105), (1106), (1107), (1108)

256
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1109), (1110), (1200), P. 23

CONNECTOR COMPOSITES (CHAPTER 13)

13.24. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 23


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

HYDRAULIC POWER PACK SWITCH (1109)


(LOCATED IN INSTRUMENT PANEL CENTER)

CAV

A
B

GAUGE

COLOR

CIRCUIT
A44A

18

GY

3518963C1

TERMINAL

A90-M

18

GY

3518963C1

CONNECTOR 3518182C1
BODY LOCK 3518184C1

CAV

AUX TRAILER SOCKET SWITCH


(1110)
(LOCATED IN INSTRUMENT PANEL CENTER)

10

2B

5B

GAUGE

COLOR

A72D

18

OR

1661224C1

2B

A110C

18

GY

1661224C1

3@

A72CA

18

OR

1661224C1

3@

A72FA

18

OR

1661226C1

3@

A72F

16

OR

1661226C1

3@

A72ED

18

OR

3541250C1

3@

A72EC

18

OR

3541250C1

5B

7@

A72B

14

OR

1661226C1

7@

A72FA

18

OR

1661224C1

7@

A72ED

18

OR

1661224C1

A62SC

18

DKBL

1661224C1

9@

A72-G

18

WH

1661224C1

9@

A72-GB

18

WH

1661224C1

A72-GB

18

WH

3541250C1

A72-GD

18

WH

3541250C1

CONNECTOR 3520850C1

10

@ MUTUALLY EXCLUSIVE

HVAC CONTROL (1200)


(LOCATED IN INSTRUMENT PANEL CENTER)

CAV

CIRCUIT

CIRCUIT

TERMINAL

GAUGE

COLOR

A1

A73A

18

LTGN

3522073C1

TERMINAL

A2

A75D

18

LTGN

3522073C1

A3

A4

A77

20

LTGN

A5

A6

A7

A8

A9

A75C

20

LTGN

3534303C1

1
2 3 4 5 6 7 8 9 10 11 12

A10

A11

A75A

18

LTGN

3522073C1

A12

A62DA

18

DKBL

3522073C1

B1

A74D

18

LTGN

3522073C1

B2

A74E

18

LTGN

3522073C1

B3

B4

B5

CONNECTOR 3534302C1
BODY LOCK1 3539892C1
BODY LOCK2 3539893C1

B6

CHK

DLV1

DATE

28APR10

CHANGE

REVISED 1110 CHART.

REV

REFERENCE

62476L

A74-G

18

WH

3522073C1

B7

B8

B9

A74

18

LTGN

3522073C1

B10

A74A

18

LTGN

3522073C1

B11

A74B

18

LTGN

3522073C1

B12

A74C

18

LTGN

3522073C1

DRAWN

310615
RELEASE NO.

61229V

Figure 257

3534303C1

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

023

Connector Composites (1109), (1110), (1200)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
257

CONNECTOR COMPOSITES (CHAPTER 13)


COMPOSITES (1210), (1220), (1227), (1228), P. 24

CONNECTOR

13.25. CONNECTOR COMPOSITES (1210), (1220), (1227), (1228), P. 24


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

HVAC UNIT (1210)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A
B
C
D
E

HVAC LPM (1220)


(LOCATED ON RIGHT SIDE KICK PANEL HVAC LPM)

K
4

J
H
G

3
2

5
1

CONNECTOR 3837771C1
BODY LOCK 3540614C1
CONNECTOR 3627940C1

CAV

GAUGE

COLOR

CIRCUIT
A74

18

LTGN

1661261C1

TERMINAL
CAV

GAUGE

COLOR

A74A

18

LTGN

1661261C1

A74B

18

LTGN

1661261C1

A74C

18

LTGN

1661261C1

A75D

18

LTGN

1661261C1

A75A

18

LTGN

3544884C1

A74E

18

LTGN

1661261C1

A75-G

12

WH

3605694C1

A75E

20

LTGN

3544254C1

A75

12

LTGN

3605694C1

A75ZVRA

18

GY

1661261C1

A77D

20

LTGN

3544254C1

A75ZVRB

18

GY

1661261C1

CIRCUIT

TERMINAL

J1939 SPLICE VORAD DRIVER DISPLAY (1228)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

LIFT AXLE CONTROL (1227)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A
B
C

D
C
B
A

CONNECTOR 1661889C1
BODY LOCK 1661890C1

CONNECTOR 2036585C1
BODY LOCK 1687788C1

CAV
CAV

CHK

DLV1

CIRCUIT

GAUGE

COLOR

GAUGE

COLOR

TERMINAL

CIRCUIT
A73X

16

LTBL

2036586C1

TERMINAL

A59H

18

GY

1661261C1

A73W

16

LTBL

2036586C1

A59J

18

GY

1661261C1

A73V

16

LTBL

2036586C1

A59-G

16

WH

1661261C1

A73U

16

LTBL

2036586C1

DATE

28APR10

CHANGE

REV

CIRC A74E WAS A75E IN

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

R/D 1210.

61229V

Figure 258

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

SHEET

AE08058187

024

Connector Composites (1210), (1220), (1227), (1228)

258
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), (1241F), P. 25


COMPOSITES (CHAPTER 13)

CONNECTOR

13.26. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), (1241F), P. 25


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

VORAD SIDE DISPLAY (1229)


(LOCATED IN RIGHT SIDE 'A' PILLAR)

EATON VORAD CONNECTOR #1 (1230F)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

GAUGE

COLOR

A73T

16

LTBL

3522073C1

A73S

16

LTBL

3522073C1

A73P

16

LTBL

3522073C1

TERMINAL
CONNECTOR 3538635C1
BODY LOCK 3538636C1
CAV

VORAD RIGHT SIDE SENSOR (1240F)


(LOCATED BY LEFT FRAME RAIL NEAR
BACK OF CAB)

A
C

CIRCUIT

COLOR

A67E

16

LTBL

1661875C1

1661872C1

A67-G

16

WH

1661875C1

1661872C1

A67D

16

LTBL

1661875C1

1661872C1

A67C

16

LTBL

1661875C1

1661872C1

A67B

16

LTBL

1661875C1

1661872C1

A67A

16

LTBL

1661875C1

1661872C1

A98VE+

16

BK

1661875C1

1661872C1

A98VE-

16

BK

1661875C1

1661872C1

A70CD

16

LTBL

1661875C1

1661872C1

A73L

16

LTBL

1661875C1

1661872C1

1680206C1

N73M

16

LTBL

1680206C1

N73AF

16

LTBL

1680206C1

CHK

COLOR

G F

CAV

CONNECTOR 3673640C1
GAUGE

C D

CONNECTOR 3538634C1
BODY LOCK 3538636C1

1
2
3

6
5
4

DLV1

SEAL/SLEEVE

TERMINAL

VORAD RIGHT SIDE SENSOR (1241F)


(LOCATED BY LEFT FRAME RAIL NEAR
BACK OF CAB)

CIRCUIT

TERMINAL

K J

LTBL

COLOR

16

CAV

CIRCUIT

GAUGE

N73R

GAUGE

EATON VORAD CONNECTOR #2 (1231)


(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CONNECTOR 3519059C1

CAV

CIRCUIT

G H J

D C B

CAV

CONNECTOR 3545777C1
BODY LOCK 3545778C1

TERMINAL

GAUGE

COLOR

CIRCUIT
A73M

16

LTBL

1667742C1

TERMINAL

SEAL/SLEEVE

1661872C1

A73N

16

LTBL

1667742C1

1661872C1

A57NA

18

OR

1667742C1

3568570C1

A73P

16

LTBL

1667742C1

1661872C1

N67AB

16

PK

3572626C1

A73U

16

LTBL

1667742C1

1661872C1

N67-GC

16

WH

3572626C1

A73V

16

LTBL

1667742C1

1661872C1

N67B

16

GY

3572626C1

A73W

16

LTBL

1667742C1

1661872C1

N67C

16

GY

3572626C1

A73X

16

LTBL

1667742C1

1661872C1

N67D

16

GY

3572626C1

A5AK(+)

18

YL

1667742C1

3568570C1

A5AK(-)

18

GN

1667742C1

3568570C1

DATE

28APR10

CHANGE

MODIFIED DESCRIPTION

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

FOR R/D 1230F AND 1231.

Figure 259

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

025

Connector Composites (1229), (1230F), (1231), (1240F), (1241F)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
259

CONNECTOR COMPOSITES (CHAPTER 13)


COMPOSITES (1242), (1243), (1300), (1301), (1338M), P. 26

CONNECTOR

13.27. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338M), P. 26


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

NAVISTAR, INC.

MOBILEMAX DISCRETE I/O (1243)


(LOCATED INSIDE NEAR BACK OF CAB LEFT SIDE)

MOBILEMAX POWER INPUT (1242)


(LOCATED INSIDE NEAR BACK OF CAB LEFT SIDE)

H
G
F
E

A
B
C
D

D
C
B
A

CONNECTOR 2005835C1
BODY LOCK 2006503C1
CAV

CIRCUIT

CONNECTOR 2005836C1
BODY LOCK 2006504C1

GAUGE

COLOR

A14AF

18

RD

1661208C1

A14AH

18

RD

1661208C1

A11-GGA

18

WH

1661208C1

A11-GGB

18

WH

1661208C1

A13FG

18

PK

1661208C1

A3AB(+)

18

DKBL

1661208C1

A3AB(-)

18

GY

1661208C1

E
F
G
H

TERMINAL

CAV

GAUGE

COLOR

CIRCUIT
-

A62B

18

DKBL

11 12

13 14

15 16

* W/ PREM TRIM
# W/ QUALCOMM OMNIVISION

CAV

CONNECTOR 3597143C1

CIRCUIT

DLV1

10

11

12

CIRCUIT

GAUGE

COLOR

A86H

20

LTGN

3580404C1

GAUGE

COLOR

TERMINAL

TERMINAL

A86J

20

LTGN

3580404C1

A86BA

20

LTGN

3580404C1

A86CA

20

LTGN

3580404C1

A86-G

20

WH

3580404C1

A86

20

LTGN

3580404C1

A86K

20

LTGN

3580404C1

A86L

20

LTGN

3580404C1

A86DA

20

LTGN

3580404C1

10

A86EA

20

LTGN

3580404C1

11

12

A86AA

20

LTGN

A54D

18

BN

3597102C1

A86

18

LTGN

3597102C1

A62E

18

DKBL

3597102C1

A86A

18

LTGN

3597102C1

A86-G

18

WH

3597102C1

A86DA

20

LTGN

3597102C1

10

A86EA

20

LTGN

3597102C1

11*

A86K

20

LTGN

3597102C1

11#

A86K

18

LTGN

3597102C1

12*

A86L

20

LTGN

3597102C1

12#

A86L

18

LTGN

3597102C1

13*

A86H

20

LTGN

3597102C1

13#

A86H

18

LTGN

3597102C1

14*

A86J

20

LTGN

3597102C1

14#

A86J

18

LTGN

3597102C1

CAV

GAUGE

COLOR

15

A86BA

20

LTGN

3597102C1

A14MV

16

RD

1661209C1

A86CA

20

LTGN

3597102C1

A11-GMV

16

WH

1661209C1

16
CHK

CONNECTOR 3580403C1

CAV

1661212C1

RADIO CONNECTOR (1301)


(LOCATED IN INSTRUMENT PANEL - RADIO)

RADIO (1300)
(LOCATED IN INSTRUMENT PANEL)

9 10

TERMINAL

CHANGE

DATE

28APR10

REVISED:1242,1243,

MVPC FEED (1338M)


(LOCATED AT INSTRUMENT PANEL RIGHT SIDE)

A
B
CONNECTOR 1669972C1

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

1301 TITLES,1300 CHART.

Figure 260

3580404C1

61229V

CIRCUIT

TERMINAL

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

026

Connector Composites (1242), (1243), (1300), (1301), (1338M)

260
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1400), (1401), (1402), P. 27

CONNECTOR COMPOSITES (CHAPTER 13)

13.28. CONNECTOR COMPOSITES (1400), (1401), (1402), P. 27


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS#1 (1400)
(LOCATED ON RIGHT SIDE
KICK PANEL ABS MODULE)

ABS#2 (1401)
(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

18 17 16

18 17 16

3 2 1

3 2 1

CONNECTOR 3596929C1

CONNECTOR 3596926C1
BODY LOCK 3562309C1

CAV
CAV

CIRCUIT

GAUGE

COLOR

A94-GA

TERMINAL

12

WH

A94V

18

GY

3598072C1

A94BN

16

GY

3598073C1

A94BM

16

GY

3598073C1

3597157C1
-

A5N(-)

18

GN

3598072C1

A5N(+)

18

YL

3598072C1

10

A94BH

16

GY

3598073C1

11

A94BF

16

GY

3598073C1

12

13

A3BA(-)

18

GY

3598072C1

14

A3BA(+)

18

DKBL

3598072C1

15

16

A94AY

12

RD

17

18

CIRCUIT

GAUGE

COLOR

A94B

16

GY

3598073C1

A94

16

GY

3598073C1

A94A

16

GY

3598073C1

A94K

16

GY

3598073C1

A94C

16

GY

3598073C1

A94J

16

GY

3598073C1

A94H

16

GY

3598073C1

A94D

16

GY

3598073C1

A94BK

16

GY

3598073C1

10

A94BL

16

GY

3598073C1

11

A94E

16

GY

3598073C1

12

A94BB

16

GY

3598073C1

13

A94BJ

16

GY

3598073C1

14

A94F

16

GY

3598073C1

15

A94BE

16

GY

3598073C1

16

A94BC

16

GY

3598073C1

17

A94BA

16

GY

3598073C1

18

A94BD

16

GY

3598073C1

3597157C1

CAV

ABS#3 (1402)
(LOCATED ON RIGHT SIDE
KICK PANEL ABS MODULE)

15 14 13

3 2 1
CONNECTOR 3596928C1

CIRCUIT

TERMINAL

GAUGE

COLOR

TERMINAL

3*

A94SK

16

GY

3598073C1

3*

A94SK

18

GY

3598072C1

5*

A94SJ

16

GY

3598073C1

5*

A94SJ

3598072C1

18

GY

10

11

12

13

14

15

* MUTUALLY EXCLUSIVE

CHK

DLV1

DATE

18SEP09

CHANGE

INITIAL RELEASE.

REV

REFERENCE

61229V

DRAWN

310615
RELEASE NO.

61229V

Figure 261

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

027

Connector Composites (1400), (1401), (1402)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
261

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1403), (1410), P. 28

13.29. CONNECTOR COMPOSITES (1403), (1410), P. 28


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ABS #4 (1403)
(LOCATED AT RIGHT SIDE
KICK PANEL ABS MODULE)

CAV

CIRCUIT

GAUGE

COLOR

1*

A94SZD

16

GY

3598073C1

1*

A94SZ

18

GY

3598072C1

1*

A94SZD

18

GY

3598072C1

2*

A94SE

16

GY

3598073C1

2*

A94SE

18

GY

3598072C1

3*

A94SH

16

GY

3598073C1

3*

A94SH

18

GY

3598072C1

4*

A94SVD

16

GY

3598073C1

4*

A94SV

18

GY

3598072C1

4*

A94VSD

18

GY

3598072C1

5*

A94SF

16

GY

3598073C1

5*

A94SF

18

GY

3598072C1

6*

A94SL

16

GY

3598073C1

6*

A94SL

18

GY

3598072C1

A94SDA

18

GY

3598072C1

A94SBA

18

GY

3598072C1

9*

A94SM

16

GY

3598073C1

9*

A94SM

18

GY

3598072C1

10

A94SCA

18

GY

3598072C1

11

A94SAA

18

GY

3598072C1

12*

A94SN

16

GY

3598073C1

12*

A94SN

18

GY

3598072C1

12 11 10

3 2 1
CONNECTOR 3596927C1

TERMINAL

* MUTUALLY EXCLUSIVE

ABS ESP / RSP ADAPTER


(1410)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV

A
B
C
D
E
F

M
L
K
J
H
G

CONNECTOR 3601838C1

GAUGE

COLOR

CIRCUIT
A94SAA

18

GY

3534164C1

TERMINAL

A94SAB

18

GY

3534164C1

C*

A94SA

20

GY

3535484C1

C*

A94SA

18

GY

3534164C1

A94SCA

18

GY

3534164C1

A94SCB

18

GY

3534164C1

F*

A94SC

20

GY

3535484C1

F*

A94SC

18

GY

3534164C1

A94SBA

18

GY

3534164C1

A94SBB

18

GY

3534164C1

J*

A94SB

20

GY

3535484C1

J*

A94SB

18

GY

3534164C1

A94SDA

18

GY

3534164C1

A94SDB

18

GY

3534164C1

M*

A94SD

20

GY

3535484C1

M*

A94SD

18

GY

3534164C1

* MUTUALLY EXCLUSIVE

CHK

DLV1

DATE

28APR10

CHANGE

REMOVED ASTERISK FROM

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

CAV 7 OF R/D 1403.

61229V

Figure 262

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

028

Connector Composites (1403), (1410)

262
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1420), (1421), (1500), P. 29

CONNECTOR COMPOSITES (CHAPTER 13)

13.30. CONNECTOR COMPOSITES (1420), (1421), (1500), P. 29


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

WABCO ABS (1420)


(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

CAV

CIRCUIT

GAUGE

COLOR

A5N(-)

18

GN

15 14 13

3 2 1
CONNECTOR 3557922C1
BODY LOCK 3549120C1

WABCO ABS (1421)


(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

TERMINAL

3548971C1

A5N(+)

18

YL

3548971C1

A94A-G1

18

WH

3548971C1

A94V

14

GY

3548972C1

A94AY

14

GY

3548972C1

A94A-G2

16

WH

3548970C1

10

A3BA(-)

18

GY

3548971C1

11

A3BA(+)

3548971C1

18

DKBL

12

13

14

15

CLUSTER CONNECTOR (1500)


(LOCATED IN INSTRUMENT PANEL CENTER)

18 17 16
7
8
9

1
2
3

10
11
12
13
14

3 2 1
CONNECTOR 3557921C1
BODY LOCK 3562309C1

CHK

CONNECTOR 3548792C1

GAUGE

COLOR

CAV

CIRCUIT

GAUGE

COLOR

A94AK

18

GY

3548971C1

A28-G

16

WH

2018639C1

A94WR

18

GY

3548971C1

A28

16

TN

2018639C1

A94AB

18

GY

3548971C1

A94AH

18

GY

3548971C1

A62

18

DKBL

2018639C1

A94WN

18

GY

3548971C1

A62B

18

DKBL

2018639C1

A94AL

18

GY

3548971C1

A94WZ

18

GY

3548971C1

A28A

18

TN

2018639C1

A94WW

18

GY

3548971C1

A110AD

18

GY

2018639C1

A94WU

18

GY

3548971C1

A72CA

18

OR

2018639C1

10

A94AE

18

GY

3548971C1

10

A72D

18

OR

2018639C1

11

A94WL

18

GY

3548971C1

11

12

A94AC

18

GY

3548971C1

12

13

A94AF

18

GY

3548971C1

13

14

A94WM

18

GY

3548971C1

14

A52C

20

YL

15

A94AD

18

GY

3548971C1

16

A94WX

18

GY

3548971C1

17

A94WS

18

GY

3548971C1

18

A94WT

18

GY

3548971C1

CAV

DLV1

4
5
6

CIRCUIT

DATE

28APR10

CHANGE

ADDED CIRC A52C TO

TERMINAL

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

CONN 1500.

61229V

Figure 263

TERMINAL

2018639C1

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

029

Connector Composites (1420), (1421), (1500)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
263

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1501), (1502), P. 30

13.31. CONNECTOR COMPOSITES (1501), (1502), P. 30


ELECTRICAL CIRCUIT CHAPTER
DIAGRAM

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CLUSTER CONNECTOR (1501)


(LOCATED IN INSTRUMENT PANEL CENTER)

5
4

3
2
1

CAV CIRCUIT GAUGE COLOR


18

GY

2018639C1

2*

A106B

18

GY

2018639C1

2*

A106

18

GY

2018639C1

10
9

A110C

18

GY

2018639C1

8
7
6

A61B

18

GY

2018639C1

A61

18

GY

2018639C1

A41

18

GY

2018639C1

10

11

A5D(-)

18

GN

2018639C1

12

A5D(+)

18

YL

2018639C1

* MUTUALLY EXCLUSIVE

TRANSMISSION MODULE 1
(1501)

18
17
16

TRANSMISSION MODULE 2
(1502)

CONNECTOR 2018589C1

15
14
13
12

4
3
2
1

CHK

A110B

12
11

CONNECTOR 2018590C1

8
7
6
5

11
10
9

CONNECTOR 1661601C1

17

@ W/ LCT XMSN
W/ BODY BUILDER CIRC
* W/ WTEC XMSN
W/ AUTO NEUTRAL 13WUA
CAV

CIRCUIT

K92#101

18

LTBL

2018639C1

K92#103

18

YL

2018639C1

GAUGE COLOR

TERMINAL

K92#105

18

OR

2018639C1

4@

K92#109

18

GY

2018639C1

4*

K92C109

18

GY

2018639C1

5@

K92A110

18

PK

2018639C1

5*

K92B110

18

PK

2018639C1

6@

K92#120

18

LTBL

2018639C1

K92#117

18

LTBL

2018639C1

6*

K92A117

18

LTBL

2018639C1

7@

K92#180

18

OR

2018639C1

7*

K92#122

18

YL

2018639C1

8@

K47#125

18

TN

2018639C1

8*

K92#123

18

LTGN

2018639C1

K48#139

18

OR

2018639C1

9*

K92#115

18

GY

2018639C1

10@

K48#159

18

TN

2018639C1

10*

K92#130

18

WH

2018639C1

11@

K92#142

18

WH

2018639C1

11*

K92#134

18

YL

2018639C1

12@

K92#143

18

LTBL

2018639C1

12*

K92A141

18

TN

2018639C1

13@

K92#150

18

PK

2018639C1

13*

K92#143

18

LTBL

2018639C1

14@

K47#140

18

LTGN

2018639C1

14*

K92#145

18

OR

2018639C1

15

K47#160

18

YL

2018639C1

15*

K92#119

18

LTBL

2018639C1

16

K92#163

18

YL

2018639C1

16*

K92#124

18

YL

2018639C1

17@

K92#165

18

TN

2018639C1

17*

K92#162

18

YL

2018639C1

18@

K92#169

18

GY

2018639C1

18*

K92#163

18

YL

2018639C1

DATE

TERMINAL

CHANGE

REV

CNA1 30SEP10 CHARTS REVISED FOR REFC

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

1501 AND 1502.

61229V

Figure 264

10

CAV

CIRCUIT

1@

K92#170

18

PK

1661598C1

1*

K92#164

GAUGE COLOR

18

LTBL

1661598C1

TERMINAL

2@

K92#123

18

LTGN

1661598C1

2*

K92#165

18

TN

1661598C1

3@

K92#111

18

OR

1661598C1

3*

K92B169

18

GY

1661598C1

4@

K92#114

18

GY

1661598C1

4*

K92#170

18

PK

1661598C1

5@

K92#117

18

LTBL

1661598C1

5*

K92#111

18

OR

1661598C1

6@

K92#133

18

YL

1661598C1

6*

K92A112

18

PK

1661598C1

7@

K92#134

18

WH

1661598C1

7*

K92#116

18

LTBL

1661598C1

8@

K92#136

18

OR

1661598C1

8*

K92#177

18

LTGN

1661598C1

9@

K92#138

18

OR

1661598C1

9*

K92#131

18

YL

1661598C1

10@

K92#141

18

TN

1661598C1

10*

K92#133

18

YL

1661598C1

11@

K92#151

18

TN

1661598C1

11*

K92#136

18

OR

1661598C1

12@

K92#152

18

LTGN

1661598C1

12*

K92#137

18

WH

1661598C1

13@

K92#153

18

YL

1661598C1

13*

K92A158

18

LTGN

1661598C1

14@

K31#154

18

TN

1661598C1

14*

K92#171

18

YL

1661598C1

15@

K92#155

18

WH

1661598C1

15*

K92#151

18

WH

1661598C1

16@

K92#157

18

WH

1661598C1

16*

K92#152

18

LTGN

1661598C1

17@

K92#158

18

LTGN

1661598C1

17*

K31#154

18

TN

1661598C1

@ W/ LCT XMSN
W/ BODY BUILDER CIRC
* W/ WTEC XMSN
W/ AUTO NEUTRAL 13WUA

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

030

Connector Composites (1501), (1502)

264
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1503), (1510), (1511), P. 30A

13.32. CONNECTOR COMPOSITES (1503), (1510), (1511), P. 30A


ELECTRICAL CIRCUIT CHAPTER
DIAGRAM

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

TRANSMISSION MODULE 3
(1503)

18

CONNECTOR 3627615C1

- W/ HD XMSN
@ W/ LCT XMSN
W/ BODY BUILDER CIRCUIT
* W/ MD XMSN
& W/ AUTO NEUTRAL 13WUA

RIGHT BANK OPTIONAL WARNING LIGHTS (1510)


(LOCATED IN INSTRUMENT PANEL
RIGHT REAR OF CLUSTER)

H
G
F
E

A
B
C
D

CAV

CIRCUIT

1@

K92#171

18

1*

K48#139

2@

K92#173

2*

3627612C1

18

OR

3627612C1

18

LTBL

3627612C1

K47#140

18

LTGN

3627612C1

3@

K92#174

18

LTBL

3627612C1

3*

K92A120

18

TN

3627612C1

3-

K92C120

18

LTBL

3627612C1

4@

K92#176

18

YL

3627612C1

4*

K5A108

18

GN

3627612C1

5@

K92#177

18

LTGN

3627612C1

5*-

K92#155

18

WH

3627612C1

6@

K92#178

18

WH

3627612C1

6*-

K92#174

18

LTBL

3627612C1

7@

K92#179

18

PK

3627612C1

7*-

K92#176

18

YL

3627612C1

8@

K92#145

18

OR

3627612C1

8*-

K47A125

18

TN

3627612C1

9*-

K48#159

18

TN

3627612C1

9@

K5#108

18

GN

3627612C1

10*-

K47#160

18

YL

3627612C1

10@

K5#128

18

YL

3627612C1

11*-

K92#180

18

OR

3627612C1

12*-

K5A128

18

YL

3627612C1

13&

K92A142

18

WH

3627612C1

13*-

K92#142

18

WH

3627612C1

14*&

K92#156

18

PK

3627612C1

15*&

K92#161

18

OR

3627612C1

16*&

K92#175

18

OR

3627612C1

17

18*-

K92#118

18

GN

3627612C1

LEFT BANK OPTIONAL WARNING LIGHTS (1511)


(LOCATED IN INSTRUMENT PANEL
LEFT REAR OF CLUSTER)

TERMINAL

A92AA

18

TN

1661208C1

B*

A13BH

18

PK

1661208C1

B*

A13B

18

PK

1661208C1

A92RK

18

TN

1661208C1

A92-GR

18

WH

1661208C1

A95APA

18

TN

1661208C1

A92-GS

18

WH

1661208C1

G*

A62B

18

DKBL

1661208C1

G*

A98F

18

TN

1661208C1

A92-G

18

TN

1661208C1

A
B
C
D

DATE

CHANGE

REV

REFERENCE

68076W

DRAWN

360070
RELEASE NO.

Figure 265

CONNECTOR 2005835C1
BODY LOCK 2006503C1

TERMINAL

A@

A23M

18

TN

1661208C1

A@

A94AM

16

GY

1661208C1

A13BD

18

PK

1661208C1

A13BE

18

PK

1661208C1

A13BG

18

PK

1661208C1

A49A

18

GY

1661208C1

A42

16

GY

1661208C1

A49

18

GY

1661208C1

H@

A23F

18

TN

1661208C1

H@

A94TA

12

YL

3566715C1

@ MUTUALLY EXCLUSIVE

CNA1 30SEP10 CHARTS REVISED. CONN B


REF 1512 MOVED TO PAGE 30B.

H
G
F
E

CAV CIRCUIT GAUGE COLOR

* MUTUALLY EXCLUSIVE

CHK

TERMINAL

YL

CONNECTOR 2005835C1
BODY LOCK 2006503C1

CAV CIRCUIT GAUGE COLOR

GAUGE COLOR

62476L

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

18NOV09

PART NO.

AE08058187

SHEET

30A

Connector Composites (1503), (1510), (1511)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
265

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1512), P. 30B

13.33. CONNECTOR COMPOSITES (1512), P. 30B


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

NAVISTAR, INC.

GAUGE SWITCH PACK (1512)


(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL

1
2
3

7
8
9
10
11

4
5
6

12
13
14

CONNECTOR 3548792C1

CHK

DATE

CHANGE

CNA1 30SEP10 INITIAL RELEASE.

REV

REFERENCE

68076W

DRAWN

TERMINAL

A11-GJ

18

WH

2018639C1

A62S

18

DKBL

2018639C1

A11-GSE

18

WH

2018639C1

A14FF

16

RD

2018639C1

A12FC

18

LTBL

2018639C1

10

A5C(-)

18

GN

2018639C1

11

A5C(+)

18

YL

2018639C1

12

13

14

NAME

U00LXD2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


RELEASE NO.

68076W

Figure 266

CAV CIRCUIT GAUGE COLOR

DATE

09SEP10

PART NO.

AE08058187

SHEET

30B

Connector Composites (1512)

266
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1600), P. 31

CONNECTOR COMPOSITES (CHAPTER 13)

13.34. CONNECTOR COMPOSITE (1600), P. 31


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BODY CONTROLLER #J3 (1600)


(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)

B1

B16

A1

A16

CONNECTOR 3598706C1
BODY LOCK1 1618846C1
BODY LOCK2 1618847C1

GAUGE

COLOR

GAUGE

COLOR

A1

A12C

18

LTBL

3522073C1

B1

A2*

A77A

20

LTGN

3534303C1

B2

A40

18

GY

3522073C1

A2*

A77

20

LTGN

3534303C1

B3

A40A

18

GY

3522073C1

A3

A75C

20

LTGN

3534303C1

B4

A97A

18

PL

3522073C1

A4

A52A

20

YL

3534303C1

B5

A77D

20

LTGN

3534303C1

A5

A85B

20

GY

3534303C1

B6

A6

A57R

20

OR

3534303C1

B7*

A88B

16

LTGN

3522073C1

CAV

CIRCUIT

CAV

TERMINAL

CIRCUIT

TERMINAL
-

A7

A56L

20

OR

3534303C1

B7*

A31

18

TN

3522073C1

A8*

A87C

18

GY

3522073C1

B8

A36A

18

TN

3522073C1

A8*

A87EA

18

GY

3522073C1

B9

A36B

18

TN

3522073C1

3534303C1

B10

A32A

18

TN

3522073C1

A32

18

TN

3522073C1

A9

A82A

20

GY

A10

A82B

20

GY

3534303C1

B11

A11

A82C

20

GY

3534303C1

B12*

A77B

20

LTGN

3534303C1

A12

A44A

16

GY

3522073C1

B12*

A77B

18

LTGN

3522073C1

A13

A63DF

18

DKBL

3522073C1

B13

A77E

20

LTGN

3534303C1

A14

A102A

20

YL

3534303C1

B14

A40B

18

GY

3522073C1

A15

A87B

20

GY

3534303C1

B15

A16

A13

16

PK

3522073C1

B16

A97

20

GY

3534303C1

* MUTUALLY EXCLUSIVE

CHK

DLV1

DATE

28APR10

CHANGE

REV

ADDED A77 AND A77B

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

TO 1600;REVISED TITLE.

61229V

Figure 267

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

031

Connector Composite (1600)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
267

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1601), P. 32

13.35. CONNECTOR COMPOSITES (1601), P. 32


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BODY CONTROLLER #J4 (1601)


(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)

F1

F16

E1

E16

CONNECTOR 3598707C1
BODY LOCK1 1618846C1
BODY LOCK2 1618847C1

CAV

COLOR

TERMINAL

CAV

CIRCUIT

GAUGE

COLOR

TERMINAL

E1*

A59RA

18

GY

3522073C1

F1

A44

18

GY

3522073C1

E1*

CIRCUIT GAUGE

A89AR

18

PL

3522073C1

F1

A44

16

GY

3522073C1

E1*

A103D

18

LTGN

3522073C1

F2

A59P

18

GY

3522073C1

E2

A104AA

18

DKBL

3522073C1

F3

A59Q

18

GY

3522073C1

E2*

A103C

18

LTGN

3522073C1

F4

A59H

18

GY

3522073C1

E3*

A92#117

18

TN

3522073C1

F5

A59K

18

GY

3522073C1

E3*

A92RD

16

TN

3522073C1

F6*

A59M

18

GY

3522073C1

E4

A104A

18

DKBL

3522073C1

F6*

A14LA

18

RD

3522073C1

E5*

A103AA

18

LTGN

3522073C1

F7*

A59N

18

GY

3522073C1

E5*

A12BC

18

LTBL

3522073C1

F7*

A14LB

18

RD

3522073C1

E6

A82H

18

GY

3522073C1

F7*

A103K

18

LTGN

3522073C1

E7

A82F

18

GY

3522073C1

F8

A59E

18

GY

3522073C1

E8*

A92D

18

TN

3522073C1

F9

A96L

18

YL

3522073C1

E8*

A92YE

18

TN

3522073C1

F10

A59C

18

GY

3522073C1

E8*

A47TC

18

GY

3522073C1

F11

A37

18

TN

3522073C1

E9

A59J

18

GY

3522073C1

F12

A77S

18

LTGN

3522073C1

E10*

A68C

18

BN

3522073C1

F13*

A56C

18

OR

3522073C1

E10*

A59S

18

GY

3522073C1

F13*

A59W

18

GY

3522073C1

E11*

A72E

18

OR

3522073C1

F14*

A54C

18

BN

3522073C1

E11*

A12LC

18

PK

3522073C1

F14*

A59V

18

GY

3522073C1

E12

A59D

18

GY

3522073C1

F14*

A58

18

BN

3522073C1

E13

A59G

18

GY

3522073C1

F15*

A70D

18

OR

3522073C1

E14

A96R

18

YL

3522073C1

F15*

A70CA

18

OR

3522073C1

E15*

A57C

18

OR

3522073C1

F15*

A70C

18

OR

3522073C1

E15*

A59T

18

GY

3522073C1

F15*

A70T

18

RD

3522073C1

E16*

A104L

18

DKBL

3522073C1

F16*

A77P

18

LTGN

3522073C1

E16*

A92AA

18

TN

3522073C1

F16*

A90J

18

GY

3522073C1

* MUTUALLY EXCLUSIVE

CHK

DATE

CHANGE

REV

CNA1 30SEP10 ADDED CIRC A47TC, A58,C

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

A70T, A90J, A103K.

61229V

Figure 268

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

032

Connector Composites (1601)

268
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1602), P. 33

CONNECTOR COMPOSITES (CHAPTER 13)

13.36. CONNECTOR COMPOSITES (1602), P. 33


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BODY CONTROLLER #J5


(1602)
(LOCATED ON LEFT SIDE KICK PANEL)

F1

E1

E16

F16

CONNECTOR 3598705C1
BODY LOCK1 1618846C1
BODY LOCK2 1618847C1

CAV

CIRCUIT

GAUGE

COLOR

E1*

A3B(-)

18

GY

3522073C1

TERMINAL

CAV
F1

E1*

A3A(-)

18

GY

3522073C1

F2*

E2*

A3B(+)

18

DKBL

3522073C1

E2*

A3A(+)

18

DKBL

3522073C1

E3

A9Z

18

GY

E4

A6

18

E5

A9AA

E6*
E6*

GAUGE

COLOR

A5(-)

18

GN

3522073C1

F2*

A4(-)

18

GN

3522073C1

F3*

A5(+)

18

YL

3522073C1

3522073C1

F3*

A4(+)

18

YL

3522073C1

GY

3522073C1

F4

18

GY

3522073C1

F5

A5EB(-)

18

GN

3522073C1

A6A

20

GY

3534303C1

F6

A5EB(+)

18

YL

3522073C1

A6A

18

GY

3522073C1

F7

E7

A9B

18

GY

3522073C1

F8

A85C

18

GY

E8*

A6H

18

GY

3522073C1

F9

E8*

A6A

18

GY

3522073C1

F10*

A70ER

18

RD

3522073C1

3522073C1
-

F10*

A71D

18

OR

3522073C1

F11*

A93

18

TN

3522073C1

E11

A52C

20

YL

3534303C1

F11*

A104CB

18

DKBL

3522073C1

E12

A59B

18

GY

3522073C1

F11*

A116LB

18

GY

3522073C1

E13

F12

A103B

18

LTGN

3522073C1

E14*

A70

20

RD

3534303C1

F13*

A89CC

18

PL

3522073C1

E14*

A90F

18

GY

3522073C1

F13*

A19B

16

GY

3522073C1

E15

A70A

20

RD

3534303C1

F13*

A23A

16

TN

3522073C1

18

WH

3522073C1

F14

A103A

18

LTGN

3522073C1

F15

A104D

18

DKBL

3522073C1

F16*

A44D

18

GY

3522073C1

F16*

A116UB

18

GY

3522073C1

DATE

28APR10

TERMINAL

E9

A11-GAC

* MUTUALLY EXCLUSIVE

CHK

E10

E16

DLV1

CIRCUIT

CHANGE

ADDED CIRC A6A;RVSD

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

A4(-)&A4(+),TITLE.

61229V

Figure 269

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

033

Connector Composites (1602)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
269

CONNECTOR COMPOSITES (CHAPTER 13)


COMPOSITES (1603), (1604), (1620), (1623), P. 34

CONNECTOR

13.37. CONNECTOR COMPOSITES (1603), (1604), (1620), (1623), P. 34


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

BODY CONTROLLER #J2 (1604)


(LOCATED ON LEFT SIDE KICK
PANEL)

BODY CONTROLLER #J1 (1603)


(LOCATED ON LEFT SIDE KICK
PANEL)

CONNECTOR 3598711C1
CONNECTOR 3598710C1
CAV

CIRCUIT

GAUGE

COLOR

TERMINAL

A57A

16

OR

3544876C1

A56A

16

OR

3544876C1

CAV

GAUGE

COLOR

A77A

16

LTGN

3544876C1

A82

16

GY

3544876C1

A56C

16

OR

3544876C1

B*

A53AA

14

YL

3544877C1

A85E

16

GY

3544876C1

B*

A53PB

14

YL

3544877C1

A64A

16

YL

3544876C1

B*

A53

14

YL

3544877C1

G*

A65

16

OR

3544876C1

C*

A52AA

14

YL

3544877C1

G*

A65A

16

OR

3544876C1

C*

A52PC

14

YL

3544877C1

H*

A78A

16

LTGN

3544876C1

C*

A52

14

YL

3544877C1

H*

A78AA

16

LTGN

3544876C1

A112

16

GY

3544876C1

CIRCUIT

A11-GB

TERMINAL

12

WH

3544877C1

A64B

16

YL

3544876C1

F*

A68A

16

BN

3544876C1

L*

A78B

16

LTGN

3544876C1

F*

A68

16

BN

3544876C1

L*

A78BA

16

LTGN

3544876C1

A58

16

BN

3544876C1

A57C

16

OR

3544876C1

H*

A53B

14

YL

3544877C1

H*

A53PA

14

YL

3544877C1

A63A

18

DKBL

3544876C1

K*

A52D

14

YL

3544877C1

K*

A52PD

14

YL

3544877C1

* MUTUALLY EXCLUSIVE

ZERO VOLT REFERENCE (1620)


(LOCATED IN INSTRUMENT PANEL CENTER)

* MUTUALLY EXCLUSIVE

G
F
E

CONNECTOR 2006789C1
BODY LOCK 2006792C1

BASE 1 ADAPTER (1623)


(LOCATED IN INSTRUMENT PANEL CENTER)

D
G

C
B
A

CAV

CIRCUIT

GAUGE

COLOR

TERMINAL

A9Z

18

GY

1661208C1

B*

A9A

18

GY

1661208C1

B*

A9C

18

GY

1661208C1

A9W

18

GY

1661208C1

CAV

D
E
F

A75ZVR

18

GY

1661208C1

A9M

18

GY

1661208C1

A9ZVR

18

GY

1661208C1

G*

A9/104

18

GY

1661208C1

G*

A116UV

18

GY

1661208C1

* MUTUALLY EXCLUSIVE

CHK

DLV1

DATE

28APR10

CONNECTOR 2006789C1
BODY LOCK 2006792C1

CHANGE

REVISED 1603,1604

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

TITLES;ADDED A65A & A9A.

Figure 270

61229V

CIRCUIT

GAUGE

COLOR

A58

16

BN

1661208C1

TERMINAL

A54D

18

BN

1661208C1

A58DA

18

BN

1661208C1

A58DB

18

BN

1661208C1

A58T

18

BN

1661208C1

A54B

16

BN

1661208C1

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

034

Connector Composites (1603), (1604), (1620), (1623)

270
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), (1657M), P. 35


COMPOSITES (CHAPTER 13)

CONNECTOR

13.38. CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), (1657M), P. 35


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

REAR TURNS PANEL ADAPTER (1625)


(LOCATED IN INSTRUMENT PANEL CENTER)

J1939 PRIVATE TERMINATING RESISTOR (1626)


(LOCATED IN INSTRUMENT PANEL CENTER)

C
M

A
CONNECTOR 3543733C1
BODY LOCK 3543732C1

CAV

CIRCUIT

CONNECTOR 1667741C1
BODY LOCK 1667771C1

GAUGE

COLOR

SEAL/SLEEVE

CAV

CIRCUIT

GAUGE

COLOR

A57C

16

OR

TERMINAL
3535303C1

3535424C1

A5ET(+)

18

YL

1661875C1

A57

16

OR

3535303C1

3535424C1

PLUG

3568570C1

A57BB

16

LTGN

3535303C1

3535424C1

18

GN

1661875C1

A57K

16

OR

3535303C1

3535424C1

A56C

16

OR

3535303C1

3535424C1

A56

16

OR

3535303C1

3535424C1

A56BB

16

YL

3535303C1

3535424C1

A56K

16

OR

3535303C1

3535424C1

A62

18

DKBL

3535303C1

3535424C1

A62DA

18

DKBL

3535303C1

3535424C1

A62DB

18

DKBL

3535303C1

3535424C1

A62E

18

DKBL

3535303C1

3535424C1

A5ET(-)

TERMINAL

SEAL/SLEEVE
3568570C1
3568570C1

J1939 TERMINATING RESISTOR (1657)


(LOCATED IN INSTRUMENT PANEL CENTER)

C
B
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1

DIAGNOSTIC CONNECTOR (1650)


(LOCATED UNDER INSTRUMENT PANEL
LEFT OF STEERING COLUMN)
CAV

CIRCUIT

A5LI(+)

D
E

PLUG

A5LI(-)

GAUGE

COLOR

18

YL

1661875C1

TERMINAL

2025431C1

18

GN

1661875C1

SEAL/SLEEVE
3568570C1
3568570C1

B
J

J1939 TERMINATING RESISTOR (1657M)


(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3544066C1

C
B

CAV

CIRCUIT

GAUGE

COLOR

A98-G

18

WH

1651968C1

A98H

18

BK

1651968C1

A5B(+)

18

YL

1651968C1

A5B(-)

18

GN

1651968C1

2025431C1

TERMINAL

PLUG

A3CC(+)

18

DKBL

1651968C1

A3CC(-)

18

GY

1651968C1

A98A(+)

18

YL

1651968C1

A98A(-)

18

GN

1651968C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CAV

CIRCUIT

GAUGE

COLOR

A1(+)

18

YL

1661875C1

2025431C1

18

GN

1661875C1

B
C

CHK

DLV1

CHANGE

DATE

28APR10

UPDATED TERMINAL FONT

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

SIZE FOR R/D 1626.

Figure 271

61229V

PLUG
A1(-)

TERMINAL

SEAL/SLEEVE
3568570C1
3568570C1

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

035

Connector Composites (1625), (1626), (1650), (1657), (1657M)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
271

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1660), (1661), P. 36

13.39. CONNECTOR COMPOSITES (1660), (1661), P. 36


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

J1708 PUBLIC (+) (1660)


(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

CAV

CIRCUIT

GAUGE

COLOR

A3BB(+)

18

DKBL

1661208C1

TERMINAL

A3AC(+)

18

DKBL

1661208C1

C*

A98VE+

16

BK

1661208C1

C*

A3C(+)

18

DKBL

1661208C1

A3CE(+)

18

DKBL

1661208C1

E*

A3AB(+)

18

DKBL

1661208C1

E*

A3BD(+)

18

DKBL

1661208C1

F*

A3BE(+)

18

DKBL

1661208C1

F*

A3H(+)

18

DKBL

1661208C1

F*

A3D(+)

20

DKBL

1661208C1

A3BA(+)

18

DKBL

1661208C1

B
A

CONNECTOR 2006789C1
BODY LOCK 2006792C1

* MUTUALLY EXCLUSIVE

J1708 PUBLIC (-) (1661)


(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

GAUGE

COLOR

A3BB(-)

18

GY

1661208C1

A3AC(-)

18

GY

1661208C1

C*

A98VE-

16

BK

1661208C1

C*

A3C(-)

18

GY

1661208C1

A3CE(-)

18

GY

1661208C1

E*

A3AB(-)

18

GY

1661208C1

E*

A3BD(-)

18

GY

1661208C1

F*

A3BE(-)

18

GY

1661208C1

F*

A3H(-)

18

GY

1661208C1

F*

A3D(-)

20

GY

1661208C1

A3BA(-)

18

GY

1661208C1

CAV

CONNECTOR 2006789C1
BODY LOCK 2006792C1

CHK

DLV1

DATE

28APR10

CHANGE

ADDED A3D(+) AND

CIRCUIT

* MUTUALLY EXCLUSIVE

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

A3D(-) TO 1660 AND 1661.

Figure 272

TERMINAL

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

036

Connector Composites (1660), (1661)

272
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1700), P. 37

CONNECTOR COMPOSITES (CHAPTER 13)

13.40. CONNECTOR COMPOSITE (1700), P. 37


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

12
26
13

* W/ BENDIX AIR ABS


% W/ WABCO AIR ABS
# W/ WABCO HYD ABS
@ MUTUALLY EXCLUSIVE
## W/ AUTO APPLY PARK
BRAKES
& W/ COMPRESSOR / TANK
FOR HYD CHASSIS
&& EATON VORAD
*# W/ TELEMATICS
@@ W/ PRE-WIRE &
ACC FEED WIRING

38

64

39

27

50

51

65

76

FORWARD CHASSIS / IP
(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER)

CONNECTOR 3595624C1
CAV

GAUGE

COLOR

GAUGE

COLOR

M52

14

YL

3549416C1

26

M67D

16

VT

3549416C1

M53

14

YL

3549416C1

27&

M9A

18

GY

3549418C1

M52D

14

YL

3549416C1

27*

M94

18

GY

3549418C1

M53B

14

YL

3549416C1

27%

M94AB

14

BN

3549417C1

M54B

14

BN

3549416C1

28*

M94A

18

GY

3549418C1

M19A

16

GY

3549416C1

28%

M94AA

14

GN

3549417C1

M19B

16

GY

3549416C1

28&

M6A

18

GY

3549418C1

M53E

14

YL

3549416C1

29*

M94B

18

GY

3549418C1

M53F

14

YL

3549416C1

29%

M94AL

14

BL

3549417C1

10

M52B

14

YL

3549416C1

29&

M40

18

GY

3549418C1

11

M52E

14

YL

3549416C1

30#

M94L+

18

BK

3549418C1

12@

M103C

12

LTGN

3549415C1

30*

M94C

18

GY

3549418C1

12@

M14LP

10

RD

3549415C1

30%

M94AC

18

BN

3549418C1

12@

M14WB

12

RD

3549415C1

31*

M94D

18

GY

3549418C1

13@

M12BD

12

LTBL

3549415C1

31%

M94AD

18

BK

3549418C1

13@

M103D

12

LTGN

3549415C1

31#

M94L-

18

BN

3549418C1

14

M56B

16

OR

3549417C1

32*

M94E

18

GY

3549418C1

15

M57B

16

OR

3549417C1

32%

M94AE

18

BN

3549418C1

16

M41

18

GY

3549418C1

32#

M90H

16

GY

3549417C1

17

M87C

18

GY

3549418C1

33%

M94AF

18

BK

3549418C1

18

M9BB

18

GY

3549418C1

33#

M90B

18

GY

3549418C1

19@

M87KA

16

GY

3549417C1

33*

M94F

18

GY

3549418C1

19@

M61

18

GY

3549418C1

34*

M94H

18

GY

3549418C1

20@

M87BA

18

GY

3549418C1

34%

M94AK

14

BN

3549417C1

20@

M106A

18

GY

3549418C1

34#

M94BF

18

GY

3549418C1

21

M85E

16

GY

3549417C1

35*

M94J

18

GY

3549418C1

22

M64A

16

YL

3549417C1

35%

M94AJ

14

GN

3549417C1

23

M64B

16

YL

3549417C1

35#

M94R+

18

BK

3549418C1

24@

M67C

16

VT

3549417C1

36*

M94K

18

GY

3549418C1

24@

M67AA

18

PK

3549418C1

36%

M94AH

14

BL

3549417C1

25

M110AD

18

GY

3549418C1

36#

M94R-

18

BN

3549418C1

CIRCUIT

TERMINAL

CAV

CIRCUIT

TERMINAL

CHART CONTINUED ON SHEET 38

CHK

DLV1

DATE

28APR10

CHANGE

REV

RMVD **;ADDED:&&,*#,

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

@@ DESIGNATORS;RVSD CHARTS.

Figure 273

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

037

Connector Composite (1700)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
273

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1700), P. 38

13.41. CONNECTOR COMPOSITE (1700), P. 38


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CHART CONTINUED ON SHEET 37

12
26
13

* W/ BENDIX AIR ABS


% W/ WABCO AIR ABS
# W/ WABCO HYD ABS
@ MUTUALLY EXCLUSIVE
## W/ AUTO APPLY PARK
BRAKES
& W/ COMPRESSOR / TANK
FOR HYD CHASSIS
&& EATON VORAD
*# W/ TELEMATICS
@@ W/ PRE-WIRE AND ACC FEED WIRING

64

76

38
27

39

51

65

50

FORWARD CHASSIS / IP
(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER)

CONNECTOR 3595624C1

CAV
37@

COLOR

16

VT

3549417C1

TERMINAL

54*#

CAV

M2(+)

18

YL

3549418C1

54@@

38#

M10-GV

16

WH

3549417C1

55*#

38@

M67B

16

VT

3549417C1

55@@

18

GN

3549418C1

56*#

M2(-)

CIRCUIT

GAUGE

COLOR

MA1

18

GY

3549418C1

TERMINAL

MTEM3

16

GY

3549417C1

MA2

18

GY

3549418C1

MTEM4

16

GY

3549417C1

MA3

18

GY

3549418C1

MTEM5

16

GY

3549417C1

MA4

18

GY

3549418C1

MTEM6

16

GY

3549417C1

MA5

18

GY

3549418C1

MTEM7

16

GY

3549417C1

M11-GM

18

GY

3549418C1

MTEM8

16

GY

3549417C1

39@

M73R

16

LTGN

3549417C1

56@@

39@

M67B

16

GY

3549417C1

57*#

40@

M73M

16

LTGN

3549417C1

57@@

40@

M67C

16

GY

3549417C1

58*#

41@

M73AF

16

LTGN

3549417C1

58@@

41@

M67D

16

GY

3549417C1

59*#

42

M94SBB

16

GY

3549417C1

59@@

43

M104CC

18

DKBL

3549418C1

60

M94SCB

16

GY

3549417C1

44

M104CB

18

DKBL

3549418C1

61

M44L

18

GY

3549418C1

45

M89CE

18

PL

3549418C1

62

PLUG

3598921C1

45&&

M67-GA

18

WH

3549418C1

63

M78BC

16

LTGN

3549417C1

46

M89AR

18

PK

3549418C1

64

M78AC

16

LTGN

3549416C1

46&&

M67AB

16

PK

3549417C1

65

M103M

12

LTGN

3549415C1

47

M44Y

16

GY

3549417C1

66

M103N

12

LTGN

3549415C1

47##

M44J

18

GY

3549418C1

67

M103P

12

LTGN

3549415C1

18

TN

3549418C1

68

PLUG

3598921C1

18

BK

3549418C1

69

M94SJ

16

GY

3549416C1

48@
48@

M92#103
M77

49@

M92#101

18

TN

3549418C1

70

M94SK

16

GY

3549416C1

49@

M77A

18

BK

3549418C1

71

M94SM

16

GY

3549416C1

50

M94SAB

16

GY

3549417C1

72

M94SN

16

GY

3549416C1

51

M94SDB

16

GY

3549416C1

73

M94SL

16

GY

3549416C1

52*#

M6VDC

18

GY

3549418C1

74

M94SZC

16

GY

3549416C1

52@@

MTEM1

16

GY

3549417C1

75

M94SVC

16

GY

3549416C1

M9VA

18

GY

3549418C1

76

M94SH

16

GY

3549416C1

MTEM2

16

GY

3549417C1

53*#
53@@

CHK

GAUGE

M67A

37@

38@

DLV1

CIRCUIT

DATE

28APR10

CHANGE

REV

REMOVED **;REVISED

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

CHART.

61229V

Figure 274

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

038

Connector Composite (1700)

274
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1700), P. 39

CONNECTOR COMPOSITES (CHAPTER 13)

13.42. CONNECTOR COMPOSITE (1700), P. 39


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

IP / FORWARD CHASSIS (1700)


(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

12

26

13

38

27

50

39

64

51

76

65

CONNECTOR 3595625C1

GAUGE

COLOR

A64B

16

YL

3574285C1

24@

A67C

16

LTBL

3574285C1

24@

A67AA

18

PK

2003343C1

3574288C1

25

A110AD

18

GY

2003343C1

BN

3574288C1

26

A67D

16

LTBL

3574288C1

16

GY

3574288C1

27

A9A

18

GY

2003343C1

A19B

16

GY

3574288C1

27%

A94AB

18

GY

2003343C1

A53E

14

YL

3574288C1

27#

A94

16

GY

3574285C1

A53F

14

YL

3574288C1

28

A6A

18

GY

2003343C1

10

A52B

14

YL

3574288C1

28%

A94AA

16

GY

3574285C1

11

A52E

14

YL

3574288C1

28#

A94A

16

GY

3574285C1

12@

A103C

10

LTGN

3574287C1

29

A40

18

GY

2003343C1

12@

A14LP

10

RD

3574287C1

29%

A94AL

18

GY

2003343C1

12@

A14WB

12

RD

3574287C1

29#

A94B

16

GY

3574285C1

13@

A103D

12

LTGN

3574287C1

30**

A94L(+)

18

GY

2003343C1

13@

A12BD

12

LTBL

3574287C1

A94AC

18

GY

2003343C1

14

A56B

16

OR

3574285C1

30#

A94C

16

GY

3574285C1

3574285C1

31**

18

GY

2003343C1

CAV

COLOR

14

YL

3574288C1

23

A53

14

YL

3574288C1

A52D

14

YL

3574288C1

A53B

14

YL

A54B

16

A19A

15

CIRCUIT

CAV

GAUGE

A52

A57B

16

OR

TERMINAL

30%

CIRCUIT

A94L(-)

TERMINAL

16

A41

18

GY

2003343C1

31%

17

A87C

18

GY

2003343C1

31#

A94D

16

GY

3574285C1

18

A9BB

18

GY

2003343C1

32**

A90H

18

GY

2003343C1

19@

A87KA

18

GY

2003343C1

32%

A94AE

18

GY

2003343C1

19@

A61

18

GY

2003343C1

32#

A94E

16

GY

3574285C1

20@

A87BA

18

GY

2003343C1

33**

A90B

18

GY

2003343C1

20@

A106A

18

GY

2003343C1

33%

A94AF

18

GY

2003343C1

21

A85E

16

GY

3574285C1

33#

A94F

16

GY

3574285C1

22

A64A

16

YL

3574285C1

34**

A94BF

18

GY

2003343C1

34%

A94AK

18

GY

2003343C1

34#

A94H

16

GY

3574285C1

35**

A94R(+)

18

GY

2003343C1

35%

A94AJ

16

GY

3574285C1

35#

A94J

16

GY

3574285C1

** W/ WABCO FULL POWER ABS


# W/ BENDIX AIR
* W/ EATON HYBRID XMSN
& W/ VORAD COLLISION AVOIDANCE SYSTEM
% W/ WABCO AIR ABS
## W/ ALLISON XMSN
@ MUTUALLY EXCLUSIVE
&& W/ EATON VORAD VS-400
@@ W/ T-HANDLE
%% W/ BODY BUILDER PRE-WIRING
*# W/ TELEMATICS BODY BUILDER

A94AD

18

GY

2003343C1

CHART CONTINUED ON SHEET 40

CHK

DLV1

DATE

28APR10

CHANGE

REV

ADDED @ TO CAV 24;

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

A94B WAS TN.

61229V

Figure 275

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

039

Connector Composite (1700)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
275

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1700), P. 40

13.43. CONNECTOR COMPOSITE (1700), P. 40


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CHART CONTINUED FROM SHEET 39

IP / FORWARD CHASSIS (1700)


(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

12

26

13

38

27

50

39

64

51

76

65

CONNECTOR 3595625C1

CAV

CIRCUIT

GY

2003343C1

56*#

36#

A94K

16

GY

3574285C1

56%%

36%

A94AH

18

GY

2003343C1

57*#

37&

A67A

16

LTBL

3574285C1

57%%

GAUGE

COLOR

AA3

18

GY

2003343C1

TERMINAL

ATEM5

16

GY

3574285C1

AA4

18

GY

2003343C1

ATEM6

16

GY

3574285C1

AA5

18

GY

2003343C1

ATEM7

16

GY

3574285C1

A11-GM

18

WH

2003343C1

37%

A3(+)

18

YL

2003343C1

58*#

38

A3(-)

18

GN

2003343C1

58%%

A67B

16

LTBL

3574285C1

59*#

A10-GV

18

WH

2003343C1

59%%

ATEM8

16

GY

3574285C1

38**
39&

A73R

16

LTBL

3574285C1

60

A94SCB

18

GY

2003343C1

39&&

A67B

18

GY

2003343C1

61

A44L

18

GY

2003343C1

40&

A73M

16

LTBL

3574285C1

62

A44J

18

GY

2003343C1

40&&

A67C

18

GY

2003343C1

63@

A78BC

16

LTGN

3574285C1

41&

A73AF

16

LTBL

3574285C1

63@

A78BD

16

LTGN

3574285C1

41&&

A67D

18

GY

2003343C1

64@

A78AC

16

LTGN

3574288C1

42

A94SBB

18

GY

2003343C1

64@

A78AD

16

LTGN

3574288C1

43##

A104CC

18

DKBL

2003343C1

65

2003343C1

66

43*

A9/104

18

GY

44

A104CB

18

DKBL

2003343C1

67

45@@

A89CE

18

PL

2003343C1

68

A67-GA

18

WH

2003343C1

69

A94SJ

16

GY

3574288C1

46@@

A89AR

18

PL

2003343C1

70

A94SK

16

GY

3574288C1

46&&

A67AB

18

PK

2003343C1

71

A94SM

16

GY

3574288C1

47

A44Y

16

GY

3574285C1

72

A94SN

16

GY

3574288C1

18

TN

2003343C1

73

A94SL

16

GY

3574288C1

18

TN

2003343C1

74

A94SZC

16

GY

3574288C1

45&&

48@@ A92B103
48@

A92#103

48@

A77P

18

LTGN

2003343C1

75

A94SVC

16

GY

3574288C1

49@

A92#101

18

TN

2003343C1

76

A94SH

16

GY

3574288C1

49@

A77S

18

LTGN

2003343C1

50

A94SAB

18

GY

2003343C1

51

A94SDB

18

GY

3574289C1

52*#

A6VDC

18

GY

2003343C1

52%%

ATEM1

16

GY

3574285C1

53*#
53%%
54*#
54%%
55*#
55%%

CHK

TERMINAL

CIRCUIT

COLOR

18

38&

DLV1

CAV

GAUGE

A94R(-)

36**

DATE

28APR10

A9VA

18

GY

2003343C1

ATEM2

16

GY

3574285C1

AA1

18

GY

2003343C1

ATEM3

16

GY

3574285C1

AA2

18

GY

2003343C1

ATEM4

16

GY

3574285C1

CHANGE

REV

REVISED TITLE,CAV 48,

REFERENCE

62476L

** W/ WABCO FULL POWER ABS


# W/ BENDIX AIR
* W/ EATON HYBRID XMSN
& W/ VORAD COLLISION AVOIDANCE SYSTEM
% W/ WABCO AIR ABS
## W/ ALLISON XMSN
@ MUTUALLY EXCLUSIVE
&& W/ EATON VORAD VS-400
@@ W/ T-HANDLE
%% W/ BODY BUILDER PRE-WIRING
*# W/ TELEMATICS BODY BUILDER

DRAWN

310615
RELEASE NO.

CAV 49;ADDED A77P,A77S.

61229V

Figure 276

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

040

Connector Composite (1700)

276
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1701), P. 41

CONNECTOR COMPOSITES (CHAPTER 13)

13.44. CONNECTOR COMPOSITE (1701), P. 41


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

IP / CENTER CHASSIS
(1701)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))

12

26

13

38

27

50

39

64

51

76

65

CONNECTOR 3595623C1
CAV

CIRCUIT

GAUGE

COLOR

TERMINAL

CAV

3574288C1

20#

GAUGE

COLOR

A90F

18

GY

2003343C1

OR

3574288C1

OR

3574288C1

20**

A94WX

18

GY

2003343C1

20*

A94BL

16

GY

16

BN

3574285C1

3574288C1

21#

A44A

18

GY

A56T

12

2003343C1

YL

3574287C1

21**

A94WZ

18

GY

A57T

2003343C1

12

LTGN

3574287C1

21*

A94BJ

16

GY

3574285C1

A54T

12

BN

3574287C1

22**

A94WS

18

GY

2003343C1

A68T

12

BN

3574287C1

22#

A90B

18

GY

2003343C1

A70T

10

RD

3574287C1

22*

A94BK

16

GY

3574285C1

10@

A94T

10

GY

3574287C1

23**

A94WT

18

GY

2003343C1

10@

A94T

10

DKBL

3574287C1

23#

A90H

18

GY

2003343C1

11@

A72

12

OR

3574287C1

23*

A94BA

16

GY

3574285C1

11@

A72V

12

DKBL

3574287C1

24#

A90E

18

GY

2003343C1

12

A56BB

16

YL

3574288C1

24**

A94-G7

16

WH

3574285C1

13

A9

18

GY

3574289C1

24*

A94BB

16

GY

3574285C1

18

GY

2003343C1

25#

A10-GV

18

WH

2003343C1

A71A

16

OR

A56

16

A57

16

A68

14#

A94L(+)

CIRCUIT

14**

A94WL

18

GY

2003343C1

25*

A94BC

16

GY

3574285C1

14*

A94BM

16

GY

3574285C1

25**

A94-G6

16

WH

3574285C1

18

GY

2003343C1

26@

A94L

12

GY

3574287C1

15#

A94L(-)

15**

A94WM

18

GY

2003343C1

26@

A94TA

12

YL

3574287C1

15*

A94BN

16

GY

3574285C1

27

A36A

18

TN

2003343C1

A94WW

18

GY

2003343C1

28

A57J

16

OR

3574285C1

16**
16#

A94R(+)

18

GY

2003343C1

29

A36B

18

TN

2003343C1

16*

A94BE

16

GY

3574285C1

30

A56J

16

OR

3574285C1

17**

A94WU

18

GY

2003343C1

31@

A39

16

GY

3574285C1

18

GY

2003343C1

31@

A39B

16

GY

3574285C1

16

GY

3574285C1

32

A59B

18

GY

2003343C1

18

GY

2003343C1

33

A59C

18

GY

2003343C1

17#
17*
18#

A94R(-)
A94BD
A3C(-)

18**

A94WN

18

GY

2003343C1

34

A59D

18

GY

2003343C1

18*

A94BH

16

GY

3574285C1

35

A59E

18

GY

2003343C1

18

DKBL

2003343C1

36

A59G

18

GY

2003343C1

19#

A3C(+)

19**

A94WR

18

GY

2003343C1

37

A59H

18

GY

2003343C1

19*

A94BF

16

GY

3574285C1

38

A59J

18

GY

2003343C1

39

A59K

18

GY

2003343C1

40

A39A

16

GY

3574285C1

* W/ BENDIX ABS
** W/ WABCO AIR ABS
# W/ WABCO FULL POWER ABS
## W/ 3 LIFT AXLE CONTROLS
% W/ EATON HYBRID XMSN
& W/ WASHER CTR CHAS
@ MUTUALLY EXCLUSIVE

CHK

DLV1

TERMINAL

DATE

28APR10

CHANGE

CHART CONTINUED ON SHEET 42

REV

RVSD TITLE;ADDED A72V,

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

A94TA;RMVD:A59RB,A59MB.

61229V

Figure 277

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

041

Connector Composite (1701)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
277

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1701), P. 42

13.45. CONNECTOR COMPOSITE (1701), P. 42


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CHART CONTINUED FROM SHEET 41

IP / CENTER CHASSIS (1701)


(LOCATED ON FRONT LEFT DASH PANEL (LOWER))

12

26

13

38

27

50

39

64

51

76

65

CAV

CONNECTOR 3595623C1

CAV

CIRCUIT

41@

TERMINAL

CHK

DATE

28APR10

CIRCUIT

COLOR

A61B

18

GY

2003343C1

TERMINAL

56@

A94SB

18

GY

2003343C1

56##@

A106B

18

GY

2003343C1

56@

A59V

18

GY

2003343C1

57@

A94SD

18

GY

2003343C1

57##@

A110B

18

GY

2003343C1

57@

A59W

18

GY

2003343C1

GAUGE

COLOR

A87EA

18

GY

2003343C1

58@

A87DB

18

GY

2003343C1

41@

A44Z

18

GY

2003343C1

58@

A44D

18

GY

2003343C1

42

A56BC

16

YL

3574285C1

59@

A87MB

18

GY

2003343C1

43@

A104CA

16

DKBL

3574285C1

59@

A44N

18

GY

2003343C1

43@

A32A

18

TN

2003343C1

60@

A116M

18

GY

2003343C1

43%@ A98B(+)

18

YL

2003343C1

60@

A94SZC

18

GY

2003343C1

44@

A59CA

16

GY

3574285C1

60@

A90-K

18

GY

2003343C1

44@

A32

18

TN

2003343C1

60@

A90-D

16

GY

3574285C1

44%@ A98B(-)

18

GN

2003343C1

60%

A92HA

18

TN

2003343C1

60##

A59MB

18

GY

2003343C1

45

A49A

18

GY

2003343C1

46@

A94SL

18

GY

2003343C1

61@

A94SVC

18

GY

2003343C1

46@

A59M

18

GY

2003343C1

61@

A5A(-)

18

GN

2003343C1

46%@

A92HB

18

TN

2003343C1

61@

A59NB

18

GY

2003343C1

47@

A94SM

18

GY

2003343C1

62@

A94SH

18

GY

2003343C1

47@

A59N

18

GY

2003343C1

62@

18

YL

2003343C1

47%@

A92HE

18

TN

2003343C1

62##@

A59PB

18

GY

2003343C1

47@

A59RB

18

GY

2003343C1

63

A57BB

16

LTGN

3574285C1

48@

A94SN

18

GY

2003343C1

64

A57BC

16

LTGN

3574288C1

48@

A59P

18

GY

2003343C1

65

A42

16

GY

3574288C1

48%@

A92HG

14

TN

3574285C1

66@

A92HJ

12

TN

3574287C1

49@

A94SJ

18

GY

2003343C1

66@

A116U

18

GY

3574289C1

49@

A59Q

18

GY

2003343C1

66@

A112

16

GY

3574288C1

49%@

A92HH

14

TN

3574285C1

67@

A19

16

GY

3574288C1

50

A49

18

GY

2003343C1

67@

A92HD

12

TN

3574287C1

51

A20

16

LTGN

3574288C1

68

A65

16

OR

3574288C1

52

A5E(+)

18

YL

2003343C1

69@

A44

16

GY

3574288C1

53

A5E(-)

18

GN

2003343C1

69@

A116L

18

GY

3574289C1

A5A(+)

54@

A59S

18

GY

2003343C1

69@

A94SK

18

GY

3574289C1

54@

A94SA

18

GY

2003343C1

70@

A71N

16

OR

3574288C1

55@

A94SC

18

GY

2003343C1

70%@

A92HC

12

TN

3574287C1

55@

A59T

18

GY

2003343C1

71

A68BB

14

BN

3574288C1

72

A70BB

14

RD

3574288C1

73

A71BB

16

LTBL

3574288C1

74

A54BB

16

75

A12BB

16

LTBL

3574288C1

76%%

A37D

16

TN

3574288C1

76&&

A92AB

16

TN

3574288C1

* W/ BENDIX ABS
** W/ WABCO AIR ABS
# W/ WABCO FULL POWER ABS
## W/ 3 LIFT AXLE CONTROLS
% W/ EATON HYBRID XMSN
& WASHER CTR CHAS
@ MUTUALLY EXCLUSIVE
%% W/ SINGLE FUEL TANK
&& W/ DUAL FUEL TANK

DLV1

GAUGE

55@

CHANGE

REV

ADDED:47@,60##,60%,

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

76&&,67@;RMVD 65;RVSD 41@,61@.

Figure 278

61229V

BN

3574288C1

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

042

Connector Composite (1701)

278
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1701F), P. 43

CONNECTOR COMPOSITES (CHAPTER 13)

13.46. CONNECTOR COMPOSITE (1701F), P. 43


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

12

CAV

CIRC

15#%

N94L(-)

16

GY

3549417C1

16

GY

3549417C1

N94BE

16

GY

3549417C1

N94R(+)

18

GY

3549418C1

N94WW

16

GY

3549417C1

N94BD

16

GY

3549417C1

18

GY

3549418C1

N94WU

16

GY

3549417C1

18*

N94BH

16

GY

3549417C1

18

GY

3549418C1

13

N3C(-)

18**

N94WN

16

GY

3549417C1

19*

N94BF

16

GY

3549417C1

18

DKBL

3549418C1

N3C(+)

19**

N94WR

16

GY

3549417C1

20*

N94BL

16

GY

3549417C1

20#%

N90F

18

GY

3549418C1

N94WX

18

GY

3549418C1

21*

N94BJ

16

GY

3549417C1

21#%

N44A

18

GY

3549418C1

21**

N94WZ

18

GY

3549418C1

22*

N94BK

16

GY

3549417C1

39

N94R(-)

17**

19#%

27

TERMINAL

N94WM

18#%

51

3549418C1

N94BN

17#%

65

GY

16*

17*

20**

CONNECTOR 3595622C1
CAV

CIRC

GAUGE

COLOR

N71A

14

OR

3549416C1

22#%

N90BA

18

GY

3549418C1

N56

14

OR

3549416C1

22@

N94WS

14

GY

3549417C1

N57

14

OR

3549416C1

23*

N94BA

16

GY

3549417C1

N68

14

BN

3549416C1

23#%

N90H

18

GY

3549418C1

5@

N56T

10

YL

3549415C1

23@

N94WT

14

GY

3549417C1

5@

N56D

10

YL

3549415C1

24#%

N90E

16

GY

3549417C1

6@

N57T

10

LTGN

3549415C1

24**

16

WH

3549417C1

6@

N57D

10

LTGN

3549415C1

24%

N90E

18

GY

3549418C1

7@

N54T

10

BN

3549415C1

24*

N94BB

16

GY

3549417C1

7@

N54D

10

BK

3549415C1

25%

N10-GV

18

WH

3549418C1

8@

N68T

10

BN

3549415C1

25**

N94-G6

16

WH

3549417C1

8@

N68D

10

BN

3549415C1

25*

N94BC

16

GY

3549417C1

9@

N70T

10

RD

3549415C1

25#%

N10-GV

16

WH

3549417C1

9@

N70D

10

RD

3549415C1

26@

N94L

12

GY

3549415C1

10@

N94T

10

GY

3549415C1

26@

N94TA

12

YL

3549415C1

10@

N94T

10

DKBL

3549415C1

27

N36A

18

TN

3549418C1

3549415C1

28

N57J

16

OR

3549417C1

N36B

18

TN

3549418C1

11@

N72

12

OR

TERMINAL

N94-G7

11@

N72

10

OR

3549415C1

29

11@

N72V

10

DKBL

3549415C1

30

N56J

16

OR

3549417C1

12

N56BB

16

YL

3549416C1

31@

N39B

16

GY

3549417C1

13@

N9

16

GY

3549416C1

31@

N39B

18

GY

3549418C1

13@

N9A

16

GY

3549416C1

32

N59B

18

GY

3549418C1

13@

N9G

16

GY

3549416C1

33

N59C

18

GY

3549418C1

13@

N9B

16

GY

3549416C1

34

N59D

18

GY

3549418C1

14#%

N94L(+)

18

GY

3549418C1

35

N59E

18

GY

3549418C1

14*

N94BM

16

GY

3549417C1

36

N59G

18

GY

3549418C1

14**

N94WL

16

GY

3549417C1

37

N59H

18

GY

3549418C1

38

N59J

18

GY

3549418C1

39

N59K

18

GY

3549418C1

40

N39A

18

GY

3549418C1

** W/ WABCO AIR ABS


# W/ WABCO FULL POWER ABS
* W/ BENDIX AIR ABS
% W/ AIR ACTUATED
POWER PARK BRAKE
& W/ EATON HYBRID XMSN
@ MUTUALLY EXCLUSIVE

CHK

COLOR

18

15*

16**

DLV1

GAUGE

15**

16#%

26

64

38

50

76

CENTER CHASSIS / IP (1701F)


(LOCATED ON FRONT
LEFT DASH PANEL (LOWER))

DATE

28APR10

CHANGE

RVSD TITLE AND LAYOUT;

CHART CONTINUED ON SHEET 44

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

ADDED % TO NECESSARY CAVS.

Figure 279

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

043

Connector Composite (1701F)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
279

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1701F), P. 44

13.47. CONNECTOR COMPOSITE (1701F), P. 44


ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC

CHAPTER 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CHART CONTINUED FROM SHEET 43

CENTER CHASSIS / IP (1701F)


(LOCATED ON FRONT
LEFT DASH PANEL (LOWER))

CAV

12
26
13

CONNECTOR 3595622C1
CAV

CIRC

GAUGE

COLOR

41@

N87EA

18

GY

3549418C1

41@

N44N

18

GY

3549418C1

42

N56BC

16

YL

3549417C1

43@

N32A

18

TN

3549418C1

43@

N104CA

16

DKBL

3549417C1

18

YL

3549418C1

43&@

N98B(+)

TERMINAL

44@

N32

18

TN

3549418C1

44@

N59CA

16

GY

3549417C1

N98B(-)

18

GN

3549418C1

45

N49A

18

GY

3549418C1

46@

N59M

18

GY

3549418C1

46&@

N92HB

18

TN

3549418C1

46@

N94SL

18

GY

3549418C1

47@

N59N

18

GY

3549418C1

47&@

N92HE

18

TN

3549418C1

47@

N59EB

18

GY

3549418C1

47@

N94SM

18

GY

3549418C1

48@

N59P

18

GY

3549418C1

48&@

N92HG

14

TN

3549417C1

48@

N94SN

18

GY

3549418C1

49@

N59Q

18

GY

3549418C1

49&@

N92HH

14

TN

3549417C1

49@

N94SJ

18

GY

3549418C1

50

N49

18

GY

3549418C1

51

N20

16

LTGN

3549416C1

52

N5E(+)

18

YL

3549418C1

44&@

CHK

DATE

28APR10

CHANGE

RVSD TITLE & LAYOUT;

GAUGE

COLOR

18

GN

3549418C1

TERMINAL

54@

N59S

18

GY

3549418C1

54@

N94SAB

18

GY

3549418C1

55@

N61B

18

GY

3549418C1

55@

N59T

18

GY

3549418C1

55@

N94SCB

18

GY

3549418C1

56@

N106B

18

GY

3549418C1

56@

N59V

18

GY

3549418C1

56@

N94SBB

18

GY

3549418C1

57@

N110B

18

GY

3549418C1

57@

N59W

18

GY

3549418C1

57@

N94SDB

18

GY

3549418C1

58@

N87DB

18

GY

3549418C1

58%@

N44M

18

GY

3549418C1

59@

N87MB

16

GY

3549417C1

59@

N87MB

18

GY

3549418C1

60@

N90K

18

GY

3549418C1

60@

N59EF

18

GY

3549418C1

60@

N92HA

18

TN

3549418C1

60@

N94SZC

18

GY

3549418C1

60@

N59ED

18

GY

3549418C1

N116M

18

GY

3549418C1

18

GN

3549418C1

60@
61#@

REV

REFERENCE

62476L

DRAWN

310615
RELEASE NO.

ADDED CAVS:54,60,61,65,67,69,70.

Figure 280

61229V

N5A(-)

61@

N59EC

18

GY

3549418C1

61@

N94SVC

18

GY

3549418C1

61@

N94AA

16

GY

3549417C1

18

YL

3549418C1

62#@

** W/ WABCO AIR ABS


# W/ WABCO FULL POWER ABS
* W/ BENDIX AIR ABS
% W/ AIR ACTUATED
POWER PARK BRAKE
& W/ EATON HYBRID XMSN
@ MUTUALLY EXCLUSIVE

DLV1

CIRC
N5E(-)

64

38

50
39

27

51

65

76

53

N5A(+)

62@

N59ED

18

GY

3549418C1

62@

N94SH

18

GY

3549418C1

63

N57BB

16

LTGN

3549417C1

64

N57BC

16

LTGN

3549416C1

65@

N42

16

GY

3549416C1

65@

N47TS

16

GY

3549416C1

66@

N112

16

GY

3549416C1

66&

N92HJ

12

TN

3549415C1

66@

N166U

16

GY

3549416C1

67@

N19

16

GY

3549416C1

67@

N92HD

12

TN

3549415C1

68

N65

16

OR

3549416C1

69@

N44

16

GY

3549416C1

69@

N94SK

18

GY

3549416C1

69@

N116L

16

GY

3549416C1

70@

N71N

16

OR

3549416C1

70&@

N92HC

12

TN

3549415C1

70@

N94AB

16

GY

3549416C1

71

N68BB

14

BN

3549416C1

72

N70BB

14

RD

3549416C1

73

N71BB

16

LTBL

3549416C1

74

N54BB

14

75

N12BB

14

LTBL

3549416C1

76@

N37D

16

TN

3549416C1

76@

N92AB

16

TN

3549416C1

BN

3549416C1

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

044

Connector Composite (1701F)

280
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1702), P. 45

CONNECTOR COMPOSITES (CHAPTER 13)

13.48. CONNECTOR COMPOSITE (1702), P. 45


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

W/ IBB ENGINE

ENGINE / IP INTERCONNECT
(1702)
(LOCATED ON FRONT CENTER DASH PANEL)

42

34
28

38

25
19

24
18

22

16

10

33

31

30

12

13

27
21

15

5
1

CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1

CAV CIRCUIT GAUGE COLOR

TERMINAL

CAV

PLUG

3508928C1

21#

K17C

16

PK

3549417C1

2%

K9AA

16

GY

3549417C1

21*

K92C103

18

YL

3549418C1

2%

K9AA

18

GY

3549418C1

22

K97C

18

PL

3549418C1

K6DB

18

GY

3549418C1

23

K97B

18

PL

3549418C1

K77B

18

LTGN

3549418C1

24

K97M

18

PL

3549418C1

K28

18

TN

3549418C1

25#

K92E

16

TN

3549417C1

6%

K71A

16

OR

3549417C1

25*

K92#117

18

TN

3549418C1

18

OR

3549418C1

26#

K92F

18

TN

3549418C1

16

OR

3549417C1

26*

K92C158

18

LTGN

3549418C1

7*% K92#165

18

TN

3549418C1

27#

K92H

18

TN

3549418C1

8%

K92#163

18

TN

3549418C1

27*

K92#124

18

TN

3549418C1

8*

K13A

14

PK

3549417C1

28

K99B

18

PL

3549418C1

K92DL

16

TN

3549416C1

29

K19N

18

PL

3549418C1

10

K77

16

LTGN

3549417C1

30

K99D

18

PL

3549418C1

11#

K5R(+)

18

YL

3549418C1

31#

K92ER

18

TN

3549418C1

11*

K5R128

18

YL

3549418C1

31*

K92#156

18

TN

3549418C1

12

K92DM

16

TN

3549417C1

32

K97S

18

VT

3549418C1

13

K31

18

TN

3549418C1

33

K97J

18

VT

3549418C1

14

K88

16

LTGN

3549417C1

34

PLUG

3508928C1

15

PLUG

3508928C1

35

K3BA(+)

18

DKBL

3549418C1

16

K17

16

PK

3549417C1

36

K3BA(-)

18

GY

3549418C1

17#

K5R(-)

18

GN

3549418C1

37

K13A

18

PK

3549418C1

17*

K5R108

18

GN

3549418C1

38%

K47T

18

GY

3549418C1

18

PLUG

3508928C1

38%

K92A15

18

TN

3549418C1

19* K92#134

18

TN

3549418C1

39*% K92#161

18

TN

3549418C1

19#

K17-GC

18

PK

3549418C1

39#%

K92J

18

TN

3549418C1

20#

K17B

18

PK

3549418C1

39%

K92A

18

TN

3549418C1

18

TN

3549418C1

40%

K98GN

18

GN

3549418C1

40%

K92B

18

TN

3549418C1

18

TN

3549418C1

6*% K92#145
7#

K71B

20* K92#141

CIRCUIT GAUGE COLOR

41*% K92B112

* W/ ALLISON XMSN
# W/ AUTOSHIFT AND ULTRASHIFT
GEN3 XMSN
% W/ MUTUALLY EXCLUSIVE

CHK

DATE

CHANGE

REV

MEF2 22JUN10 ADDED CIRCUIT K92DL

REFERENCE

67657R

41%

K88A

16

LTGN

3549417C1

41#%

K98YL

18

YL

3549418C1

42

K97VT1

12

VT

3549415C1

DRAWN

310615
RELEASE NO.

AND K92DM AT CAV 9 AND 12.

Figure 281

TERMINAL

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

045

Connector Composite (1702)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
281

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITE (1702), P. 46

13.49. CONNECTOR COMPOSITE (1702), P. 46


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

ENGINE / IP INTERCONNECT (1702)


(LOCATED ON FRONT CENTER DASH PANEL)

42

34
38

28

16
10

27

25
19

24
18

22

33

31

30

12

CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1

21

15

13
5

CAV

CIRCUIT GAUGE COLOR

TERMINAL

@ W/ LCT XMSN
@@ W/ WTEC XMSN
# W/ MANUAL XMSN
* W/ EATON AUTOSHIFT
** W/ MERITOR XMSN
% MUTUALLY EXCLUSIVE
& W/ V8 ENGINE

CAV

CIRCUIT GAUGE COLOR

21%

K92B103

18

YL

3549418C1

21%

K92D103

18

YL

3549418C1

TERMINAL

21*

K17J

16

PK

3549417C1

21@

K92#103

18

YL

3549418C1

22

K97C

18

PL

3549418C1

23

K97B

18

PL

3549418C1

24

K23A

18

TN

3549417C1

24&

K23E

16

TN

3549417C1

25%

K92DL

18

LTBL

3549418C1

25*%

K92E

18

LTBL

3549418C1

25%

K92#117

18

LTBL

3549418C1

25*%

K98(+)

18

YL

3549418C1

26%

K92D158

18

LTGN

3549418C1

26*%

K92F

18

LTGN

3549418C1

26*%

K98(-)

18

GN

3549418C1

26@@

K14A

18

LTBL

3549418C1

26&

PLUG

3508928C1

27*%

K92H

18

WH

3549418C1

K97Z

10

VT

3549415C1

1&

K97NA

10

PL

3549415C1

K9E

18

GY

3549418C1

K6A

18

GY

3549418C1

K77B

18

LTGN

3549418C1

5%

K13Z

18

PK

3549418C1

27%

K92#124

18

WH

3549418C1

5%

K17

18

PK

3549418C1

27*%

K17B

18

PK

3549418C1

5&

PLUG

3508928C1

27&

PLUG

3508928C1

K92#145

18

OR

3549418C1

28

K99B

18

PL

3549418C1

6#&

K71B

16

OR

3549417C1

29

K23B

18

TN

3549418C1

6*

K71

18

OR

3549418C1

29&

K23L

18

TN

3549418C1

6**

K71D

16

OR

3549417C1

30

K97FT

18

PL

3549418C1

7#&

K71C

16

OR

3549417C1

30&

K97FU

18

PL

3549418C1

7**

K71E

16

OR

3549417C1

31*

K92YB

16

TN

3549417C1

7*

K71A

16

OR

3549417C1

31

K92#156

18

PK

3549418C1

7@

K92#165

18

TN

3549418C1

31%

K92C101

18

LTBL

3549418C1

7@@

K92#165

18

TN

3549418C1

31%

K92#101

18

LTBL

3549418C1

8**

K13A

16

PK

3549417C1

32%

K97WC

18

PL

3549418C1

8*

K13D

14

PK

3549417C1

33

K97M

18

PL

3549418C1

8@

K92#163

18

YL

3549418C1

34

K19B

12

GY

3549415C1

8@@

K92#163

18

YL

3549418C1

35*

K3AA(+)

18

DKBL

3549418C1

K13B

12

PK

3549415C1

35

K3A(+)

18

DKBL

3549418C1

9&

PLUG

3508928C1

36*

K3AA(-)

18

GY

3549418C1

10

K77A

16

LTGN

3549417C1

36

K3A(-)

18

GY

3549418C1

11

K5A(+)

18

YL

3549418C1

37

K97UA

18

VT

3549418C1

12

K92#161

18

TN

3549418C1

37&

K97UB

18

PL

3549418C1

13*

K31F

18

TN

3549418C1

38%

K97DF

18

PL

3549418C1

13**

K31E

16

TN

3549417C1

38%

K47T

18

GY

3549418C1

13#&

K31B

18

TN

3549418C1

39#

K93

18

TN

3549418C1

14

K88B

14

LTGN

3549417C1

39*

K92AE

16

TN

3549417C1

14

K17FA

16

PK

3549417C1

39%

K92#161

18

OR

3549418C1

15#

K17E

18

PK

3549418C1

39%

K93

18

TN

3594918C1

15*

K17F

18

PK

3549418C1

40

K92(-)

18

GN

3549418C1

15

K17B

18

PK

3549418C1

40&

K5G(+)

18

YL

3549418C1

16

K17C

16

PK

3549417C1

40%

K92#101

18

LTBL

3549418C1

17

K5A(-)

18

GN

3549418C1

40%

K92C101

18

LTBL

3549418C1

18%

K17K

18

PK

3549418C1

41

K92B112

18

PK

3549418C1

18%

K17M

18

PK

3549418C1

41*

K92(+)

18

YL

3549418C1

19%

K17K

18

PK

3549418C1

41&

K5G(-)

18

GN

3549418C1

19@

K92#142

18

WH

3549418C1

42%

K14LSC

12

WH

3549415C1

19@@ K92#134

18

YL

3549418C1

42%

K17A

16

WH

3549416C1

18

PK

3549418C1

18

TN

3549418C1

18

WH

3549418C1

20*

K17L

20@@ K92A141
20&
CHK

K92A141
DATE

CHANGE

REV

CNA1 30SEP10 CHARTS REVISED.

REFERENCE

68076W

DRAWN

310615
RELEASE NO.

61229V

Figure 282

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

046

Connector Composite (1702)

282
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITE (1702), P. 47

CONNECTOR COMPOSITES (CHAPTER 13)

13.50. CONNECTOR COMPOSITE (1702), P. 47


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

NAVISTAR, INC.

IP / ENGINE INTERCONNECT (1702)


(LOCATED ON FRONT CENTER DASH PANEL)

15

2127

42

33

CAV

19 25
13

31

38

12

30
18 24

10

28

16 22

CIRCUIT GAUGE

TERMINAL

A23A

18

TN

2003343C1

24@

A99D

18

PL

2003343C1

25@

A92E

16

TN

3574285C1

25@

A92#117

18

TN

2003343C1

25#

A98(+)

18

YL

2003343C1

25&&

A92DN

18

TN

2003343C1

26@

A92#158

18

TN

2003343C1

26@

A92F

16

TN

3574285C1

26#

A98(-)

18

GN

2003343C1

26&&

A92A3

18

TN

2003343C1

34

CONNECTOR 3595621C1
BODY LOCK 3598918C1
BODY LOCK 3598919C1
CAV CIRCUIT GAUGE COLOR

CHK

COLOR

24@

27@

A92#124

18

TN

2003343C1

TERMINAL

27@

A92H

16

TN

3574285C1

A97Z

10

VT

3574287C1

27#

A17B

16

PK

3574285C1

A92A20

16

TN

3574288C1

27@@

A92A1

18

TN

2003343C1

A9E

20

GY

2003343C1

28

A99B

18

PL

2003343C1

A6A

20

GY

2003343C1

29@

A97N

18

PL

2003343C1

A77B

20

LTGN

2003343C1

29@

A23B

18

TN

2003343C1

5@

A46C

18

GY

2003343C1

30@

A97M

18

PL

2003343C1

5@

A13Z

18

PK

2003343C1

30@

A97FU

18

PL

2003343C1

5*

A17

18

PK

2003343C1

31@

A92YB

16

TN

3574285C1

6@

A71

16

OR

3574285C1

31@

A92#156

18

TN

2003343C1

6@

A92#145

18

TN

2003343C1

31&

A92#101

18

TN

2003343C1

7@

A71AB

16

OR

3574285C1

32@

A97WC

18

PL

2003343C1

7@

A92#165

18

TN

2003343C1

32@

A47TC

18

GY

2003343C1

8@

A13A

16

PK

3574285C1

33

A97M

18

PL

2003343C1

8@

A13D

16

PK

3574285C1

34

A19

12

GY

3574287C1

8@

A92#163

16

TN

3574285C1

34&

A92A18

16

TN

3574288C1

8@

A92#163

18

TN

2003343C1

35

A3AA(+)

18

DKBL

2003343C1

9#

A13B

12

PK

3574287C1

36

A3AA(-)

18

GY

2003343C1

9**

A92DL

16

TN

3574288C1

37@

A97UA

16

PL

3574285C1

10

A77A

16

LTGN

3574285C1

37@

A13D

18

PK

2003343C1

11

A5R(+)

18

YL

2003343C1

38@

A97DF

18

PL

2003343C1

12

A92DM

16

TN

3574285C1

38@

A47T

18

GY

2003343C1

13

A31

18

TN

2003343C1

38@

A46D

18

GY

2003343C1

14@

A88B

16

LTGN

3574285C1

39@

A92AE

16

TN

3574285C1

14*@

A17F

16

PK

3574285C1

39@

A92#161

18

TN

2003343C1

15@

A17B

18

PK

2003343C1

39@

A93

18

TN

2003343C1

15@

A41D

18

TN

2003343C1

40@

A92(-)

18

GN

2003343C1

16

A17C

16

PK

3574285C1

40@

A92#101

18

TN

2003343C1

17

A5R(-)

18

GN

2003343C1

40@

A37B

18

TN

2003343C1

18@

A17M

18

PK

2003343C1

41@

A92(+)

18

YL

2003343C1

18@

A23A

16

TN

3574285C1

41@

A92#112

18

TN

2003343C1

18

A41E

18

TN

2003343C1

41@

A37A

20

TN

2003343C1

19@ A92#142

18

TN

2003343C1

42@

A14LSC

12

RD

3574287C1

19@

18

PK

2003343C1

42@

A17A

16

WH

3574288C1

19@ A92#134

18

TN

2003343C1

42@

A97S

14

PL

3574288C1

20@ A92#141

18

TN

2003343C1

20@

18

PK

2003343C1

21@ A92#103

18

TN

2003343C1

21@

A17J

16

PK

3574285C1

22

A97C

18

PL

2003343C1

23

A97B

18

PL

2003343C1

DATE

A17K

A17L

CHANGE

REV

CNA1 30SEP10 CHARTS REVISED.

REFERENCE

68076W

@ MUTUALLY EXCLUSIVE
* W/ STARTER CONT, W/ EATON HYBRID
& W/ ALLISON XMSN
&& W/ EATON AUTO / ULTRASHIFT 3 XMSN
# W/ EATON HYBRID XMSN
** W/ EATON ULTRASHIFT
DRAWN

310615
RELEASE NO.

61229V

Figure 283

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

047

Connector Composite (1702)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
283

CONNECTOR COMPOSITES (CHAPTER 13)

CONNECTOR COMPOSITES (1800), P. 48

13.51. CONNECTOR COMPOSITES (1800), P. 48


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

CAB CONNECTOR (1800)


(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
CAV

CIRCUIT GAUGE COLOR

A1

A56L

20

OR

TERMINAL

D
1 2

3544883C1

A2

A57R

20

OR

3544883C1

A3

A11-GA

18

WH

3544876C1

A4

A9V

18

GY

3544876C1

A5@

A87A

18

GY

3544876C1

A5@

A87A

20

GY

3544875C1

A6

A70A

20

RD

3544875C1

A7

A52A

20

YL

3544883C1

A8

A102A

20

YL

3544883C1

B1

A82C

20

GY

3544883C1

B2

A40A

18

GY

3544884C1

B3@

A6

18

GY

3544884C1

B3@

A6H

18

GY

3544884C1

B4

A97B

18

PL

3544884C1

B5&

A97M

18

PL

3544884C1

B5*

A97FU

18

PL

3544884C1

B6&

A97N

18

PL

3544884C1

B6*

A97WC

18

PL

3544884C1

B7

A44A

16

GY

3544884C1

B8

DCM HARNESS CONNECTOR (1800F)


(LOCATED IN INSTRUMENT PANEL TO THE
RIGHT SIDE OF STEERING COLUMN)

7 8

1 2 3 4 5 6

C
7 8 91011
12

1 2 3 4 5 6

7 8 9 1011
12
B

B
A 12

7 8 A

CONNECTOR 3553649C1
BODY LOCK 3553650C1

8 7

CHK

B9

A70

20

RD

3544883C1

A85B

20

GY

3544883C1

B11@

A85K

18

GY

3544884C1

B11@

A85C

18

GY

3544884C1

B12

A97

20

GY

3544883C1

C1

A82B

20

GY

3544883C1

C2

A40B

18

GY

3544884C1

C3@

A94SV

18

GY

3544884C1

C3@

A94SVE

18

GY

3544884C1

C4

A99B

18

PL

3544884C1

C5

A97C

18

PL

3544884C1

C6*

A99M

18

PL

3544884C1

C6&

A99D

18

PL

3544884C1

C7

C8

C9

A82A

20

GY

3544883C1

C10@

A94SZ

18

GY

3544884C1

C10@

A94SZE

18

GY

3544884C1

C11

A97A

18

PL

3544884C1

C12

A40

18

GY

3544884C1

D1@

A70EA

18

OR

3544884C1

D1@

A14EB

18

RD

3544884C1

D1@

A70R

18

OR

3544884C1

D2@

A70DA

18

GY

3544884C1

D2@

A14EBA

18

RD

3544884C1

D2@

A70CD

16

LTBL

3544884C1

D3

D4

D5@

A94SE

16

GY

3544876C1

D5@

A94SE

18

GY

3544876C1

D6@

A94SF

16

GY

3544876C1

D6@

A94SF

18

GY

3544876C1

D7*

A17B

18

PK

3544884C1

D7&

A17A

18

PK

3544884C1

D8*

A17HB

18

PK

3544884C1

D8&

A17D

18

PK

3544884C1

DATE

CHANGE

MEF2 22JUN10 ADDED CONN 1800F.

REV

REFERENCE

DRAWN

310615
RELEASE NO.

61229V

Figure 284

2 1

121110 9 8 7

6 5 4 3 2 1

8 7

2 1

CONNECTOR 3612512C1
BODY LOCK1 3553652C1
BODY LOCK2 3612513C1

CIRCUIT GAUGE COLOR

A1

67657R

6 5 4 3 2 1

B10

121110 9 8 7

* W/ I6 & V8 ENGINES
& W/ IBB ENGINE
% W/ HYD BRAKES
%% W/ AIR BRAKES
@ MUTUALLY EXCLUSIVE
CAV

TERMINAL

B56A

18

OR

3544886C1

A2

B57A

18

OR

3544886C1

A3

B11-GAA

18

WH

3544880C1

A4

B9V

18

GY

3544880C1

A5

B87A

18

GY

3544880C1

A6

B70A

18

OR

3544880C1

A7

B52A

18

YL

3544886C1

A8

B102A

18

YL

3544886C1

B1

B82B

18

GY

3544886C1

B2

B40A

18

GY

3544886C1

B3

B6H

18

GY

3544886C1

B4

B97Y

18

PL

3544886C1

B5

B99U

18

PL

3544886C1

B6

B99W

18

PL

3544886C1

B7%%

B44BB

18

GY

3544886C1

B7%

B44BB

18

WH

3544886C1

B8

B9

B70

18

OR

3544886C1

B10

B85B

18

GY

3544886C1

B11

B85C

18

GY

3544886C1

B12

B96

18

PL

3544886C1

C1

B82A

18

GY

3544886C1

C2

B40F

18

GY

3544886C1

C3

B94SV

18

GY

3544886C1

C4

B99V

18

PL

3544886C1

C5

B97P

18

PL

3544886C1

C6

B99E

18

PL

3544886C1

C7

B92DL

16

TN

3544886C1

C8

B92DM

16

TN

3544886C1

C9

B82

18

GY

3544886C1

C10

B94SZ

18

GY

3544886C1

C11

B96A

18

PL

3544886C1

C12

B40

18

GY

3544886C1

D1

B70R

18

OR

3544886C1

D2

B70CD

18

GY

3544886C1

D3

D4

D5

B94SE

18

GY

3544880C1

D6

B94SF

18

GY

3544880C1

D7

B17J

18

PK

3544886C1

D8

B17H

18

PK

3544886C1

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

048

Connector Composites (1800)

284
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1804), (1807), (1809), (1810), P. 49


COMPOSITES (CHAPTER 13)

CONNECTOR

13.52. CONNECTOR COMPOSITES (1804), (1807), (1809), (1810), P. 49


NAVISTAR, INC

ELECTRICAL CIRCUIT DIAGRAM


CHAPTER

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

NAVISTAR, INC.

DUAL ANALOG ACCELERATOR


(1804)
(LOCATED ABOVE ACCELERATOR PEDAL)
CAV CIRCUIT GAUGE COLOR

F
E
D
C
B
A

TERMINAL

B99V

18

PL

1651943C1

B97Y

18

PL

1651943C1

B97P

18

PL

1651943C1

B99U

18

PL

1651943C1

B99W

18

PL

1651943C1

B99E

18

PL

1651943C1

CONNECTOR 1687790C1

CLUTCH SWITCH
(1807)
(LOCATED ON CLUTCH PEDAL)

TERMINAL

SEAL/SLEEVE

B17J

18

PK

1667742C1

3568570C1

CAV CIRCUIT GAUGE COLOR

B17H

18

PK

1667742C1

3568570C1

B96A

18

PL

1667742C1

3568570C1

B9VB

18

GY

1667742C1

3568570C1

CONNECTOR 3540757C1
BODY LOCK 3540758C1

CLOCK SPRING
(1809)
(LOCATED IN STEERING COLUMN)
CAV CIRCUIT GAUGE COLOR
D

C
B
A

TERMINAL

B9R

18

GY

1661261C1

B96

18

PL

1661261C1

B85C

18

GY

1661261C1

B85B

18

GY

1661261C1

CONNECTOR 3547870C1
BODY LOCK 3515764C1

CAV CIRCUIT GAUGE COLOR

TURN SIGNAL SWITCH


(1810)
(LOCATED ON STEERING COLUMN)

6
12

B56A

18

OR

3571717C1

B57A

18

OR

3571717C1

B52A

18

YL

3571717C1

B102A

18

YL

3571717C1

B82B

18

GY

3571717C1

B11-GAA

18

WH

3571717C1

B9S

18

GY

3571717C1

B82

18

GY

3571717C1

10

11

B82A

18

GY

3571717C1

12

B87A

18

GY

3571717C1

CONNECTOR 3539212C1

CHK

DATE

CHANGE

REV

MEF2 22JUN10 ADDED CONN 1804,

REFERENCE

67657R

DRAWN

310615
RELEASE NO.

1807, 1809 AND 1810.

Figure 285

TERMINAL

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

049

Connector Composites (1804), (1807), (1809), (1810)

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)
285

CONNECTOR COMPOSITES (CHAPTER 13)


COMPOSITES (1811), (1812), (1813), (1814), (1815), P. 50

CONNECTOR

13.53. CONNECTOR COMPOSITES (1811), (1812), (1813), (1814), (1815), P. 50


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

NAVISTAR, INC

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF


NAVISTAR, INC.

PRIMARY AIR TRANSDUCER


(1811)
(LOCATED AT BASE OF STEERING COLUMN)
CAV CIRCUIT GAUGE COLOR

B
A

CONNECTOR 1678137C1

B9VC

18

GY

1651943C1

B*

B6HB

18

GY

1651943C1

B**

B6H

18

GY

1651943C1

B40

18

GY

1651943C1

* W/ AIR BRAKES
** W/ HYD AND AIR PARK BRAKES

SECONDARY AIR TRANSDUCER


(1812)
(LOCATED AT BASE OF STEERING COLUMN)

TERMINAL

CAV CIRCUIT GAUGE COLOR

TERMINAL

B9VE

18

GY

1651943C1

B6HA

18

GY

1651943C1

B40A

18

GY

1651943C1

A
CONNECTOR 1678137C1

PARK BRAKE
(1813)
(LOCATED AT BASE OF STEERING COLUMN)
CAV CIRCUIT GAUGE COLOR

D
B A
C

TERMINAL

SEAL/SLEEVE

B44BB

18

GY

1661875C1

3568570C1

B9VD

18

GY

1661875C1

3568570C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

AUTO - NEUTRAL SWITCH


(1814)
(LOCATED AT BASE OF STEERING COLUMN)
CAV CIRCUIT GAUGE COLOR

D
B A
C

TERMINAL

SEAL/SLEEVE

B92L

16

TN

3594831C1

1661872C1

B92DM

16

TN

3594831C1

1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

PARK BRAKE
(1815)
(LOCATED AT BASE OF STEERING COLUMN)
CAV CIRCUIT GAUGE COLOR

A
B

TERMINAL

WHITE

18

WH

1661261C1

BLK1

18

BK

1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661264C1

CHK

DATE

CHANGE

MEF2 22JUN10 ADDED CONN 1811,

REV

REFERENCE

67657R

DRAWN

310615
RELEASE NO.

1812, 1813, 1814 AND 1815.

Figure 286

61229V

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

09JUN09

PART NO.

AE08058187

SHEET

050

Connector Composites (1811), (1812), (1813), (1814), (1815)

286
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES ELECTRICAL CIRCUIT DIAGRAMS (S08343)

CONNECTOR COMPOSITES (1820F), (1820M), (1821), (1822), P. 51


COMPOSITES (CHAPTER 13)

CONNECTOR

13.54. CONNECTOR COMPOSITES (1820F), (1820M), (1821), (1822), P. 51


NAVISTAR, INC

ELECTRICAL CIRCUIT CHAPTER


DIAGRAM

13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

NAVISTAR, INC.

RSP / ESP SWITCH

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