Engineering document: DESIGN CAL.

Revision :
A
Date:
04/03/2015
Total Page:
10

LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)

S1402

Job number:
Serial
number:

TK-211Gx/LLM18/2015

Owner: ZEON Chemicals singapo Pte Co.Ltd.

PROJECT: ZCS-SBR2 PROJECT

Item: TK-211 Gx
Code: API 620 2002 EDITION ; JIS (SS400)

Document No: TK-211Gx/LLM18/2015-DCS

OWNER PJ NO.
ORDER NO.

S1402
M531001

DISTRIBUTION
OWNER

PROJECT TEAM

ZCS-SBR2

DEPARTMENT
APPROVED

ZCS-SBR2

SECTION
APPROVED

EQUIPMENT ENGS GROUP

DATE

CUSTOMER
ZEON Chemicals Singapore Pte. Ltd.
A

Reviewed by

PJ
QA/QC
SC/CC
LOGISTIC
PROCESS
EQUIP.
MACHINE
PIPING
INST.
EELECT.
CIVIL
SITE
VENDOR
PJ
QA/QC
SCHEDULE
PROCESS

B
C
D

MIES DWG NO.

REV.

3991S V224-TK10BX2-01

On the control list

04/03/2015

Date

Rev.

Not on the control list

Submit for approval

Pag

Description of Revision

Prepared by Reviewed by

PIPING
INST.

JAPAN EXPORT CONTROL

EQUIP.
MACHINE

Approved by

Engineering document: DESIGN CAL.

Revision :
A
Date:
04/03/2015
Total Page:
10

LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)

S1402

Job number:
Serial
number:

TK-211Gx/LLM18/2015

CONTENT
No.

Description

Code Para

Page

CLIENTS SPECIFICATION

LOADING CONSIDER

MATERIAL CONSTRUCTION & NOZZLES DIMENSION

STRENGTH CACULATION

API620,
2002Ed.

Engineering document: DESIGN CAL.

Revision :
A
Date:
04/03/2015
Total Page:
10

LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
I

S1402

Job number:
Serial
number:

CLIENTS SPECIFICATION

No.

Description

Unit

1
2
3
4
5
6
7
8
9
10

Internal design pressure

Exterior design pressure
Design temperature D.T
MDMT:
Operation pressure
Operation temperature
Hydro'c Test Pressure
Pnum'c Test Pressure
Service substance
Density
Inside diameter of the shell course

Mpa
Mpa
C
C
Mpa
C
Mpa
Mpa

11
12
13
14

Cylindrical shells length

Corrosion allowance
Material specification
- Shell & Bottom
- Rib Plate
- Flat conver
- Roof beam

Kg/m
mm
mm
mm

Remark

4,700.0
0.0

A312TP316L/
A240-316L
SS400
A182F316L

- Pads
- Nozzles Next <=1 1/2"

A312TP316L/
A240-316L
A182F316L

- Nozzles Next >1 1/2"

- Flangges
- Gaskets
- Manhole Bolt
- Manhole Nut
- Internal Bolt
- Internal Nut
(N) Ins. opening (Manhole)
Nozzle
-A
-B
-C
-D
-E
-F
-G
-H
-I
-J
-K
-L
-N
-O
-P
-Q
-R

Value
SHELL
JACKET
FW+0.005
110.0
0.0
0.000
90.0
FW+0.0065
Slurry
1000
4,300.0

A240-316L
A240-316L
A240-316L
304 SS

- Pipe Baffle /Support

14
15

TK-211Gx/LLM18/2015

V#7026
A307B
A 563A
316L SS
316L SS

A240-316L
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc

1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1

1480x600x10THK - TOP
6'', SCH 10S- TOP
4'', SCH 10S- TOP
4'', SCH 10S- TOP
6'', SCH 10S- TOP
5'', SCH 10S - SIDE
8'', SCH 10S - SIDE
10"/4'', ID273/10S - TOP
20'', 10THK - SIDE
3'', SCH 10S - SIDE
LONG BOSS 1'', SCH 40
3'', SCH 10S - SIDE
24'', 10THK- TOP
20'', 10THK- TOP
18'', 10THK- TOP
6'', SCH 10S- TOP
4'', SCH 10S- TOP

Engineering document: DESIGN CAL.

Revision :
A
Date:
04/03/2015
Total Page:
10

LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)

S1402

Job number:
Serial
number:

LOADING CONSIDER
The loadings to be considered in designing the vessel shall include

II
No.

Description

Loading
Yes

1
2
3

Internal Design Pressure P

External Design Pressure P
Weight of the vessel and normal
contents under operating conditions;

Superimposed static reactions from

weight of attached equipment, such as
motors, machinery, other vessels;

The attached of:

(1) Internal (Appendix D):
Vessel support: Lugs, saddles, legs

Cyclic and dynamic reactions due to

pressure or thermal variations, or from
equipment mounted on a vessel, and
mechanical loadings

Wind, snow, and seismic reactions

Value
SHELL

No

X
X

TK-211Gx/LLM18/2015

0.0050 Mpa
0.000 Mpa
734,804. N
36,260. N

JACKET
-

X
X

0.001 Mpa

8
9
10

Wind load
Snow, and Seismic reactions
Impact reactions such as those due to
fluid shock

X
X
X

Temperature gradients and differential

thermal expansion

Abnormal pressures, such as those

caused by deflagration

Engineering document: DESIGN CAL.

Revision :
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Date:
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10

LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
III

S1402

Job number:
Serial
number:

MATERIAL CONSTRUCTION & NOZZLES DIMENSION

3.1 Material of construction
Material Yield
Maximum Allowable stress Strength (Mpa)
(Mpa)
Part list
Material use
90 C

Shell
Roof
Bottom

A240 -316L
A240-316L
A240-316L

Nozzles neck (S) <=1 1/2"

Nozzles neck (S) > 1 1/2"

F182-316L
A312-316L

Reinf. Pad

A240-316L

Flanges (S)
Lifting Lug
Structure steel
Bolts
Nust

Item
-A
-B
-C
-D
-E
-F
-G
-H
-I
-J
-K
-L
-N
-O
-P
-Q
-R

3.2 Nozzle dimension

Service
SLURRY INLET
SLURRY INLET
SLURRY INLET
SLURRY INLET
SLURRY INLET
LIQUID INLET
SLURRY OUTLET
STEAM INLET
GAS OUTLET
LT CONN.
TE CONN.
DRAIN
MANHOLE
AGITATOR CONN.
GAS INLET
SLURRY INLET
SERUM

F182-316L

A240-316L
A240-304

110 C
115.00
115.00
115.00
115.00
115.00
115.00
115.00
115.00
135.30

TK-211Gx/LLM18/2015

Remarks

170.00 ASME II, D 2013

170.00
"
170.00
"
170.00
"
170.00
"
170.00
"
170.00
"
170.00
"
205.00
ASME Handbook

A307B
A 563A

Size

Qty

1480x600x10THK
6'', SCH 10S
4'', SCH 10S
4'', SCH 10S
6'', SCH 10S
5'', SCH 10S
8'', SCH 10S
10"/4'', ID273/10S
20'', 10THK
3'', SCH 10S

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

LONG BOSS 1'',

3'', SCH 10S

24'', 10THK
20'', 10THK
18'', 10THK
6'', SCH 10S
4'', SCH 10S

OD (mm)
1480x600
168.28
114.30
114.30
168.28
141.30
219.08
273.05
508.00
88.90
60.00
88.90
609.60
508.00
457.20
168.28
114.30

Thk.(mm)
Flange
10.00 RECTANGLE CONN.
3.40 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed
3.40 ASME B16.5-2009Ed
3.40 ASME B16.5-2009Ed
3.76 ASME B16.5-2009Ed
4.19 ASME B16.5-20
10.00 ASME B16.5-2009Ed 1
3.05 ASME B16.5-2009Ed
16.70 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed
10.00 ASME B16.5-2009Ed 1
10.00 ASME B16.5-2009Ed 1
10.00 ASME B16.5-2009Ed 1
3.40 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed

Engineering document: DESIGN CAL.

A
Revision :
Date:
04/03/2015
Total Page:
10

LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)

Job number:
Serial number:

S1402
TK-211Gx/LLM18/2015

STRENGTH CACULATION
(TK-211Gx) > Tank No.
S1402
> Job Number
61.98 > Cc - capacity (m3)
4,300.00 > D - Nominal diameter of tank (mm)
2,150.00 > R - Nominal radius of tank (m)
6.00 > t_bu Thickness of bottom (mm)
4,700.00 > H - Design liquid level (mm)
4.00 > n - Total Number of counrse of shell
1,500.00 > Hc - Size of shell plate (mm)
1.000 > G - specific gravity of liquid to be stored, as specified by the purchaser,
0.70 > E - Joint efficiency, 1.0, 0.85, 0.7 (see table S-4)
0.00 > CA - Corrosion allowance of Shell (mm), as specified by purchaser
0.00 > CA_b - Corrosion allowance of Bottom (mm), as specified by purchaser
0.00 > CA_ab - Corrosion allowance of Annular bottom (mm), as specified by purchaser
0.00 > CA_r - Corrosion allowance of Roof (mm), as specified by purchaser
7.85 > Density (kg/dm)
0.01 > Filling rate (m3/h)
5.10. Nomenclature
> P =total pressure, in (Mpa) gauge, acting at a given level of the tank under a particular
condition of loading,= Pl + Pg,
> P1 =pressure, in (Mpa) gauge, resulting from the liquid head at the level under consideration
in the tank,
0.005 < Pg =gas pressure, in (Mpa) gauge, above the surface of the liquid. The maximum gas pressure
(not exceeding 15 lbf/in.2 gauge) is the nominal pressure rating of the tank. Pg is positive except
in computations used to investigate the ability of a tank to withstand a partial vacuum; in such
computations, its value is negative,
< T1 = meridional unit force, in (N/mm). of latitudinal arc, in the wall of the tank at the level under
consideration. T1 is positive when in tension,
< T2 = latitudinal unit force, in N/mm. of meridional arc, in the wall of the tank at the level under
consideration. T2 is positive when in tension. (In cylindrical side-walls, the latitudinal unit forces
are circumferential unit forces.)
< R1 =radius of curvature of the tank wall, in.(mm), in a meridional plane, at the level under
consideration. R1 is to be considered negative when it is on the side of the tank wall opposite
from R2 except as provided in 5.10.2.6,
< R2 = length, in (mm), of the normal to the tank wall at the level under consideration, measured
from the wall of the tank to its axis of revolution. R2 is always positive except as provided
in 5.10.2.6,
734,804 < W = total weight, in(N), of that portion of the tank and its contents
< F = summation, in (N), of the vertical components of the forces in any and all internal
or external ties, braces, diaphragms, trusses, columns, skirts, or other structural devices
or supports acting on the free-body
< At =cross-sectional area, in (mm2), of the interior of the tank at the level under consideration,
< t =thickness, in(mm), of the sidewalls, roof, or bottom of the tank, including corrosion allowance,
< c = corrosion allowance, in (mm).
< E =efficieny, expressed as a decimal, of the weakest joint across which the stress under
consideration acts.
115.00 < Sts =maximum allowable stress for simple tension, in (Mpa)
< Sta =allowable tensile stress, in (Mpa), established as pre-scribed in 5.5.3.3,
< Sca = allowable compressive stress, in (Mpa), established as prescribed in 5.5.4,

Engineering document: DESIGN CAL.

A
Revision :
Date:
04/03/2015
Total Page:
10

LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
A.

Job number:
Serial number:

< Stc =computed tensile stress, in (Mpa), at the point under consideration,
< Scc =computed compressive stress, in (Mpa), at the point under consideration.
Max. Capacity:
Cc =
0.785* D^2*H
=0.785*4300^2*4700
Efficiency

C.

68.22 M

429.83 MM

5 ' Overfill protection level requirement (A4, API 2350) = 0.0533* A32*F_r*H/Cc
Bottom plate (5.9.4)
5.9.4.2
tb_min =
tb_min =
t_b =

TK-211Gx/LLM18/2015

91%

Overfill protection level

B.

S1402

6
6+ CA_b

Request Thickness OF Tank Wall (5.10.3)

Point A
Data:
R1=
D/2
2,150.0
R2=
D/2
2,150.0
P1=
4700 mm H2O
0.046
Pg=
Pg
0.005
P=
P1+Pg
0.051
W=
W Consider as P
F=
36260
At=
pi()*D^2/4
14,522,012

0.20 M
Satisfied
6.00 mm
6.00 mm
6.00 mm
Okay

mm
mm
Mpa
Mpa
Mpa
N
N
mm2

Calculation:
T1 =
R2/2*(P+(W+F)/At)
=2150/2*(0.051+(0+36260)/14522012)
=
57.57 N/mm
T2 =
R2*(P*(1-R2/(2*R1))-(R2/(2*R1))*((W+F)/At)
=2150*(0.051*(1-(2150/(2*2150)))-(2150/(2*2150))*((0+36260)/14522012))
=
52.21 N/mm
t1 =
T1/(Sts*E) + C
=57.6/(115*0.7)+0
=
0.72 mm
or
t2 =
T2/(Sts*E) + C
=52.2/(115*0.7)+0
=
0.65 mm
5.10.4.1: A measure of 3/16 in. plus the corrosion allowance.
4.76 mm
tA =
6 mm
Okay

Engineering document: DESIGN CAL.

A
Revision :
Date:
04/03/2015
Total Page:
10

LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
Point B
Data:
R1=
R2=
P1=
Pg=
P=
W=
F=
At=

D/2
D/2
3200 mm H2O
Pg
P1+Pg
W Consider as P
pi()*D^2/4

Job number:
Serial number:

2,150.0
2,150.0
0.031
0.005
0.036
36260
14,522,012

mm
mm
Mpa
Mpa
Mpa
N
N
mm2

Calculation:
T1 =
R2/2*(P+(W+F)/At)
=2150/2*(0.036+(0+36260)/14522012)
=
41.77 N/mm
T2 =
R2*(P*(1-R2/(2*R1))-(R2/(2*R1))*((W+F)/At)
=2150*(0.036*(1-(2150/(2*2150)))-(2150/(2*2150))*((0+36260)/14522012))
=
36.40 N/mm
t1 =
T1/(Sts*E) + C
=41.8/(115*0.7)+0
=
0.52 mm
or
t2 =
T2/(Sts*E) + C
=36.4/(115*0.7)+0
=
0.45 mm
5.10.4.1: A measure of 3/16 in. plus the corrosion allowance.
4.76 mm
tA =
6 mm
Okay
Point C
Data:
R1=
R2=
P1=
Pg=
P=
W=
F=
At=

D/2
D/2
1700 mm H2O
Pg
P1+Pg
W Consider as P
pi()*D^2/4

2,150.0
2,150.0
0.017
0.005
0.022
36260
14,522,012

mm
mm
Mpa
Mpa
Mpa
N
N
mm2

Calculation:
T1 =
R2/2*(P+(W+F)/At)
=2150/2*(0.022+(0+36260)/14522012)
=
25.97 N/mm
T2 =
R2*(P*(1-R2/(2*R1))-(R2/(2*R1))*((W+F)/At)

S1402
TK-211Gx/LLM18/2015

Engineering document: DESIGN CAL.

A
Revision :
Date:
04/03/2015
Total Page:
10

LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)

Job number:
Serial number:

=2150*(0.022*(1-(2150/(2*2150)))-(2150/(2*2150))*((0+36260)/14522012))
=
20.60 N/mm
t1 =
T1/(Sts*E) + C
=26/(115*0.7)+0
=
0.32 mm
or
t2 =
T2/(Sts*E) + C
=20.6/(115*0.7)+0
=
0.26 mm
5.10.4.1: A measure of 3/16 in. plus the corrosion allowance.
4.76 mm
tA =
6 mm
Okay
Point D
Data:
R1=
R2=
P1=
Pg=
P=
W=
F=
At=

D/2
D/2
950 mm H2O
Pg
P1+Pg
W Consider as P
pi()*D^2/4

2,150.0
2,150.0
0.009
0.005
0.014
36260
14,522,012

mm
mm
Mpa
Mpa
Mpa
N
N
mm2

Calculation:
T1 =
R2/2*(P+(W+F)/At)
=2150/2*(0.014+(0+36260)/14522012)
=
18.07 N/mm
T2 =
R2*(P*(1-R2/(2*R1))-(R2/(2*R1))*((W+F)/At)
=2150*(0.014*(1-(2150/(2*2150)))-(2150/(2*2150))*((0+36260)/14522012))
=
12.70 N/mm
t1 =
T1/(Sts*E) + C
=18.1/(115*0.7)+0
=
0.22 mm
or
t2 =
T2/(Sts*E) + C
=12.7/(115*0.7)+0
=
0.16 mm
5.10.4.1: A measure of 3/16 in. plus the corrosion allowance.
4.76 mm
tA =
6 mm
Okay

S1402
TK-211Gx/LLM18/2015

Engineering document: DESIGN CAL.

A
Revision :
Date:
04/03/2015
Total Page:
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LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
D.

Job number:
Serial number:

Check stress of support Agitator conn.

Data:
l=
P=
Support:
Z(U200) =

4,115.0 mm
F/2
18130 N
U200x75x9, SS304
(75*200^3-182^3(75-9))/(6*200)
168,429 mm

Calculation:
Mmax
S=

Pl/4
Mmax/Z

18,651,238 Nmm
110.74 Mpa

Maximum Allowable stress (Mpa)

135.30 Mpa
Okay

S1402
TK-211Gx/LLM18/2015

NOZZLE SCHEDULE
MARK
A
B
C
D
E
F
G
H
I
J
K
L
N
O
P
Q
R

SERVICE
SLURRY INLET
SLURRY INLET
SLURRY INLET
SLURRY INLET
SLURRY INLET
LIQUID INLET
SLURRY OUTLET
STEAM INLET
GAS OUTLET
LT CONN.
TE CONN.
DRAIN
MANHOLE
AGITATOR CONN.
GAS INLET
SLURRY INLET
SERUM

Q.TY
1
1
1
1

SIZE
1480x600x10THK
6'', SCH 10S
4'', SCH 10S
4'', SCH 10S

FLANGE
RECTANGLE CONN.
ASME B16.5 150# WN.RF
ASME B16.5 150# WN.RF
ASME B16.5 150# WN.RF

1
1
1
1
1
1
1
1
1
1
1
1
1

6'', SCH 10S

5'', SCH 10S
8'', SCH 10S
10"/4'', ID273/10S
20'', 10THK
3'', SCH 10S

ASME B16.5 150# WN.RF

ASME B16.5 150# WN.RF
ASME B16.5 150# WN.RF

LONG BOSS 1'', SCH 40

3'', SCH 10S
24'', 10THK
20'', 10THK
18'', 10THK
6'', SCH 10S
4'', SCH 10S

ASME B16.5 150# PAD/WN.RF

ASME B16.5 150# S0.RF
ASME B16.5 150# LWN.RF
ASME B16.5 150# WN.RF
ASME B16.5 150# WN.RF
ASME B16.5 150# S0.RF
ASME B16.5 150# S0.RF
ASME B16.5 150# S0.RF
ASME B16.5 150# WN.RF
ASME B16.5 150# WN.RF

REMARK
SCR - 201GX

POSITION
TOP
TOP
TOP
TOP

TOP
TOP
2400 From C.L.
W/ SILENCER 2400 From C.L.
TOP
2370 From C.L.
2350 From C.L.
2430 From C.L.
W/ HINGE & BF 2336 From C.L.
TOP
TOP
TOP
TOP