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Figure 5-6
Note that the length of the tolerance zone is equal to
the length of the feature, unless otherwise specified on
the drawing.
Projected tolerance zone applications
CMM Methods
Direct probing of the thread form
I
Issues
Chips, burrs
Establishing pitch cylinder
Rocking
Motion
What to do?
Evaluate techniques
Perform R & R tests using various
techniques on a flat surface
Test pieces having a 2 inch outside
diameter with -20 thread in center
Aluminum part
Diameter and face turned on lathe
Drill and tap hole
Steel part
Gage quality lapped thread with outside diameter
and face ground to pitch diameter axis
Tru-Pos
Tapered thread for interference fit
CL Flex Plug
Split thread for compliance fit
Multi-Ball Gage
Expanding balls fit to pitch diameter
CL Flex Plug
(Glastonbury/Southern Gage)
Tru-Pos Locator
(LaVezzi Precision Inc. )
Multi-Ball
(True Precision Corp. )
CL Flex Plug
(Glastonbury/Southern Gage)
Tru-Pos Locator
(LaVezzi Precision Inc. )
Tru-Pos Locator
(LaVezzi Precision Inc. )
Multi-Ball
(True Precision Corp.)
Multi-Ball
(True Precision Corp. )
Multi-Ball
(True Precision Corp. )
PCM Measurement
PCM Measurement
PCM Measurement
Test Parameters
CNC Program written to measure
datum features and establish W-Pos
Measure position using each of the five
techniques
Loop program for a total of 10 runs
I
Contura (7/10/6)
I
CMM Software
UMESS UX
Version 8.7
Prismo
Contura
UPMC 550
Test Results
Steel Test Piece
Contura
Results In Inches
X
Y
Datum A
Position Std. Dev.
-0.00009 0.00003
-0.00012 0.00002
Projected -0.5"
Position Std. Dev.
-0.00019 0.00001
-0.00020 0.00001
X
Y
-0.00016
-0.00002
0.00002
0.00001
0.00050
-0.00015
0.00003
0.00003
X
Y
-0.00002
-0.00014
0.00019
0.00014
-0.00033
-0.00054
0.00019
0.00014
X
Y
0.00002
-0.00019
0.00006
0.00003
0.00041
0.00012
0.00002
0.00008
X
Y
-0.00015
-0.00015
0.00002
0.00002
0.00060
0.00060
0.00001
0.00001
Jo-Plug
Tru-Pos
CL Flex
Multi-Ball
PCM
Gages
PCM
0.0013 TP
0.0017 TP
Test Results
Steel Test Piece
Prismo
Results In Inches
X
Y
Datum A
Position Std. Dev.
-0.00013 0.00005
-0.00010 0.00002
Projected -0.5"
Position Std. Dev.
-0.00013 0.00002
-0.00010 0.00004
X
Y
-0.00014
-0.00003
0.00002
0.00002
-0.00014
-0.00003
0.00001
0.00003
X
Y
-0.00022
-0.00002
0.00014
0.00015
-0.00021
-0.00002
0.00022
0.00024
X
Y
0.00005
-0.00024
0.00008
0.00004
0.00004
-0.00025
0.00003
0.00006
X
Y
0.00162
-0.00017
0.00001
0.00001
0.00162
-0.00018
0.00001
0.00017
Jo-Plug
Tru-Pos
CL Flex
Multi-Ball
PCM
Gages
PCM
0.0005 TP
0.0033 TP
Test Results
Steel Test Piece
UPMC 550
Results In Inches
X
Y
Datum A
Position Std. Dev.
-0.00011 0.00002
-0.00012 0.00002
Projected -0.5"
Position Std. Dev
-0.00019 0.00001
-0.00020 0.00001
X
Y
-0.00017
0.00001
0.00001
0.00001
0.00050
-0.00015
0.00003
0.00003
X
Y
-0.00026
-0.00014
0.00009
0.00007
-0.00033
-0.00054
0.00019
0.00014
X
Y
0.00004
-0.00014
0.00006
0.00003
0.00041
0.00012
0.00002
0.00008
X
Y
-0.00018
-0.00018
0.00001
0.00001
0.00060
0.00060
0.00001
0.00001
Jo-Plug
Tru-Pos
CL Flex
Multi-Ball
PCM
Gages
0.0012 TP
PCM
0.0017 TP
Test Results
Steel Test Piece
Average All CMM's
Results In Inches
X
Y
Datum A
Position Std. Dev.
-0.00011 0.00002
-0.00011 0.00001
Projected -0.5"
Position Std. Dev
-0.00017 0.00003
-0.00017 0.00006
X
Y
-0.00016
-0.00001
0.00002
0.00002
0.00029
-0.00011
0.00037
0.00007
X
Y
-0.00017
-0.00010
0.00013
0.00007
-0.00029
-0.00037
0.00007
0.00030
X
Y
0.00004
-0.00019
0.00002
0.00005
0.00029
-0.00001
0.00021
0.00021
X
Y
0.00043
-0.00017
0.00103
0.00001
0.00094
0.00034
0.00059
0.00045
Jo-Plug
Tru-Pos
CL Flex
Multi-Ball
PCM
Gages
0.0009 TP
PCM
0.0019 TP
Test Results
Aluminum Test Piece
Contura
Results In Inches
X
Y
Datum A
Position Std. Dev.
-0.00084 0.00016
0.00107 0.00005
Projected -0.5"
Position Std. Dev.
-0.00088 0.00010
0.00107 0.00002
X
Y
-0.00022
0.00137
0.00005
0.00005
-0.00094
0.00149
0.00008
0.00027
X
Y
-0.00046
0.00098
0.00025
0.00026
-0.00140
0.00101
0.00028
0.00034
X
Y
0.00011
0.00112
0.00020
0.00010
-0.00089
0.00138
0.00016
0.00008
X
Y
0.00085
-0.00006
0.00002
0.00001
-0.00033
0.00032
0.00002
0.00001
Jo-Plug
Tru-Pos
CL Flex
Multi-Ball
PCM
Gages
PCM
0.0035 TP
0.0017 TP
Test Results
Aluminum Test Piece
Prismo
Results In Inches
X
Y
Datum A
Position Std. Dev.
-0.00082 0.00007
0.00111 0.00006
Projected -0.5"
Position Std. Dev.
-0.00082 0.00007
0.00214 0.00007
X
Y
-0.00018
0.00129
0.00003
0.00005
-0.00018
0.00129
0.00012
0.00012
X
Y
-0.00043
0.00133
0.00037
0.00029
-0.00045
0.00135
0.00044
0.00041
X
Y
0.00037
0.00116
0.00019
0.00013
0.00036
0.00118
0.00014
0.00011
X
Y
0.00075
0.00003
0.00002
0.00005
0.00075
0.00004
0.00001
0.00008
Jo-Plug
Tru-Pos
CL Flex
Multi-Ball
PCM
Gages
PCM
0.0046 TP
0.0015 TP
Test Results
Aluminum Test Piece
UPMC 550
Results In Inches
X
Y
Datum A
Position Std. Dev.
-0.00081 0.00017
0.00112 0.00013
Projected -0.5"
Position Std. Dev
-0.00095 0.00007
0.00101 0.00005
X
Y
-0.00013
0.00128
0.00009
0.00005
-0.00071
0.00140
0.00006
0.00006
X
Y
-0.00051
0.00107
0.00027
0.00033
-0.00134
0.00101
0.00027
0.00040
X
Y
0.00041
0.00124
0.00017
0.00014
-0.00131
0.00106
0.00013
0.00016
X
Y
0.00079
0.00015
0.00003
0.00009
-0.00037
0.00005
0.00001
0.00004
Jo-Plug
Tru-Pos
CL Flex
Multi-Ball
PCM
Gages
0.0034 TP
PCM
0.0016 TP
Test Results
Aluminum Test Piece
Average All CMM's
Results In Inches
X
Y
Datum A
Position Std. Dev.
-0.00082 0.00002
0.00110 0.00002
Projected -0.5"
Position Std. Dev
-0.00088 0.00007
0.00141 0.00063
X
Y
-0.00018
0.00132
0.00004
0.00005
-0.00061
0.00140
0.00039
0.00010
X
Y
-0.00047
0.00113
0.00004
0.00018
-0.00106
0.00112
0.00053
0.00019
X
Y
0.00029
0.00117
0.00016
0.00006
-0.00061
0.00120
0.00087
0.00016
X
Y
0.00080
0.00004
0.00005
0.00010
0.00002
0.00014
0.00064
0.00015
Jo-Plug
Tru-Pos
CL Flex
Multi-Ball
PCM
Gages
PCM
0.0033 TP
0.0016 TP
Manufacturers
I
Jo Plug
Spence Industries Inc.
800-991-1396
http:// www.jo-plug.com
Multi Ball
True Precision Corporation
317-899-0899
http://www.trueprecisioncorp.com
Manufacturers
I
CL Flex Plug
Glastonbury / Southern Gage
800-229-4243
http://www.gsgage.com
Tru-Pos
LaVezzi Precision Inc.
800-323-1772
http://www.lavezzi.com
Questions?