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Wastewater Treatment

Design
Service &
Management

Company Profile
Luxcare is a leading company in advanced wastewater treatment. The company is a
joint venture between Loxley Utilities Services Co., Ltd., Thailand and Envicare
Aps., Denmark.
Luxcares parent companies have been working with wastewater treatment and
management since 1992. Their combination of experience and a high standard of
know-how projects Luxcare into a unique and professional position as an
acknowledged wastewater treatment company.
Luxcares main objective is to create solutions for wastewater treatment through
advanced expertise of process design, and to create flexible and sustainable systems
that are environmentally friendly and easy to operate.
Luxcare supplies complete wastewater treatment solutions for new and existing
wastewater treatment plants. The company tailors designs for the individual
costumer to arrive at the best and most cost effective solution. Luxcare offers
competitive prefabricated and turnkey Sequencing Batch Reactor wastewater
systems, as well as operation and maintenance services.

Environmental Profile
Luxcare cares about clean water for nature and mankind. A clean environment
depends on our ability to save fresh water and to treat wastewater effectively.
Luxcare is obliged to create solutions that take the environment into account, and
offers advanced wastewater treatment with environmentally friendly operating
features. We include implementation of cleaner technology in order to save the
freshwater resources. The solutions Luxcare provides are based on a cost-effective
evaluation of short and long term benefits, and are balanced according to the
costumers needs.
Luxcare offers solutions, which emphasize environmental responsibility
facilitating a high environmental profile in your company - and ensuring a
sustainable future for nature and mankind.

If you are not part of the solution


- you are part of the problem

Luxcare NiSBRa process


NISBRA is an acronym for Nitrogen converting Sequencing Batch Reactor - Advance.
The NISBRA process is preformed in at SBR activated sludge system, where all
processes are performed in one single reactor.
Worldwide there are several thousand SBR plants in operation, purifying domestic and
industrial wastewater.

Advantage
The major advantage of the NISBRA process is, that typical operation problem as sludge
bulking and unstable chlorination is significant reduces due to the advance nitrogen
conversion in the NiSBRa process. The NISBRA process also offers a higher operation
stability, and there by better performance. In industrial and domestic applications, the
NISBRA process has the potential of using new energy saving processes, with a reduced
demand of energy up to 25%, saving aeration capacity and electricity.

Flexibility
Operations of Luxcare NISBRA process are adjustable at any time, in order to maintain
complete balance between wastewater load and the duration of each sequence in the
operating cycle.
In case of load increase after construction, the capacity of an established SBR wastewater
treatment plant can easily be increased, by placing more reactors parallel with the reactors
already in operation.

Upgrading
Luxcare NISBRA process is designed for removal of organic matter and in the same time
converting nitrogen. They have a built-in possibility for subsequent improvement in order
to obtain total nitrogen and phosphorous removal even in case of stringent discharge
demands.

Reliability
Flushed-out sludge from the tank due to hydraulic overload of the sedimentation process is
not a problem. As no inlet and outlet takes place during sedimentation, and the outlet is
effectuated without disturbance of the underlying sludge layer the flushed-out sludge does
not exist.
Even in cases where there are major variations of wastewater load, the reliability of the
Luxcare NISBRA is maintained with a high stability of purification.

Holding Tank

Fill &
Aeration

Fill &
Mixing

Aeration

Sludge recycling &


Exit suldge handling
Aeration

SBR - Cyclus
Decanting

Sedimentation

Operation
The maintenance of the NISBRA process plant is minimal, as the NISBRA process
does not use any mechanical or electrical parts in the process volume.

The basic operational steps of the NISBRA process are shown in the figure below:

Luxcare SBR Integrated Solutions


Luxcare provides the industry with
integrated wastewater treatment
solutions. Luxcares NISBRA process
provide the industry with a energy
saving wastewater treatment. Sludge
bulking and unsteady performance is
avoided by the use of the NISBRA
process.
* Optimise existing processes
* Implement cleaner technology
* Reuse valuable side products
* SBR biological treatment of nonreusable waste
Through this Luxcare tailors the best and most cost-effective solution for the individual
costumer. The high flexibility of Luxcare SBR Integrated Solutions makes it easy to adjust
to changes in wastewater composition and load.
A general concept for the industry, and
particularly the food industry, is to reduce the
organic load before biological treatment. This
will significantly reduce investment and running
costs for the costumer.

Application
Luxcare SBR Integrated Solutions are suitable for the industry with a large wastewater
flow, such as:
*
*
*
*
*

Slaughterhouses
Dairies
Basic Fruit Industries
Breweries
Rubber companies

Technical Data

Capacity of Luxcare SBR Integrated Solutions is up to 10.000 m3/d.


Designed for removal of organic matter and prepared for biological nutrients removal.
Delivered with a state of the art automatic control system, Luxcare Control Manager.
Increase in wastewater load, after installation of Luxcare SBR Integrated Solutions, is
easy to solve by adding new reactors to the existing system.
Capacity of Luxcare SBR Integrated Solutions
Model

Flow Rate
(m3/d)

BOD Load
(t/d)

L-SBR-1K
L-SBR-5K
L-SBR-10K

1000
5000
10000

~2-5
~ 5 - 25
~ 25 - 50

Diagram

LUXCARE Co. Ltd. Loxley Tower, 10th floor 102 Na Ranong Road, KlongToey, Bangkok 10110
Tel:+66 (0) 2240-3000 ext. 1901, 1910 - Fax: +66 (0) 2240-3175 www.LuxCare.co.th e-mail: mail@LuxCare.co.th

Luxcare SBR Control Manager


Luxcare SBR Systems are delivered with a control unit offering a variety of features.
Luxcare Control Manager is adjustable to different conditions, depending on the standard
demands of the effluent, the size of the plant
and the composition of the wastewater.
Features as remote access to the Control
Manager makes daily assistance available
for our costumers. Logging of data can be
conducted by conventional data logger or by
external server through an online Internet
connection.

Application
The CM model is the basic Luxcare Control
Manager, operating the SBR plant in a standard
operation schedule. The operator can adjust the
schedule according to changes in wastewater
load. The design of Luxcare Control Manager
makes the daily operation easy and safe. For
smaller domestic wastewater systems, for
example condominiums, hotels or hospitals, the
CM model will fulfil all necessary demands.

If new requirements for the effluent involve


improvements and changes in the Control Manager, the
CM model can be modified with a GSM modem and a
data logger system. This will upgrade the system and
give the opportunity for a daily supervision from
Luxcares process engineers. Luxcare Control Manager
can be delivered with a connection directly to the
Internet, and the data logger can be emptied through the
GSM modem.
Large domestic wastewater and many industrial
wastewater treatment systems will benefit from
expansion of the CM model.

LUXCARE Co. Ltd. Loxley Tower, 10th floor 102 Na Ranong Road, KlongToey, Bangkok 10110
Tel:+66 (0) 2240-3000 ext. 1901, 1910 - Fax: +66 (0) 2240-3175 www.LuxCare.co.th e-mail: mail@LuxCare.co.th

Technical Data

Luxcare Control Manager is based on the latest technology.


Offered in different models, depending on the demand of the treatment
processes and the size of the plant.
Prepared for modem communication.
Prepared for data logging.

Examples of different models of Luxcare Control Manager

Model
CM
CM-o
CM-ox
CM-on
CM-oxn
CM-cd

O2 and
O2OUR
Ammonia
control
control
control
X
X
X
X
X
X
X
X
Costumer designed

Diagram

LUXCARE Co. Ltd. Loxley Tower, 10th floor 102 Na Ranong Road, KlongToey, Bangkok 10110
Tel:+66 (0) 2240-3000 ext. 1901, 1910 - Fax: +66 (0) 2240-3175 www.LuxCare.co.th e-mail: mail@LuxCare.co.th

Luxcare Ph-Decanter
Luxcare Ph-Decanter is an advanced decanter, developed for optimising the settling and
decanting phase of Luxcares advance NISBRA process.
The unique design of the inlet
devise enables treated water to be
decanted from the SBR system
without drawing flooded or settled
material. The hydraulic conditions
for the decanter offer a fast
decanting period resulting in overall
cost savings.
Luxcare has two different types of
decanters, one for small systems
and one for large systems.

Application
Luxcare Ph-Decanter is used in traditional wastewater treatment for:
* New medium and large Luxcare SBR systems.
* Creation of higher capacity in existing SBR systems.
* Improvement of old SBR systems or rebuilding/conversion of old conventional systems
to Luxcare SBR systems.
Luxcare Ph-Decanter is used in industrial
wastewater treatment for:
* New Luxcare SBR systems for the industry.
* Improvement of existing treatment for
Luxcare SBR systems.

LUXCARE Co. Ltd. Loxley Tower, 10th floor 102 Na Ranong Road, KlongToey, Bangkok 10110
Tel:+66 (0) 2240-3000 ext. 1901, 1910 - Fax: +66 (0) 2240-3175 www.LuxCare.co.th e-mail: mail@LuxCare.co.th

Technical Data
Luxcare Ph-Decanter is made in different sizes, depending on the size of the
wastewater treatment plant.
All materials are made of HDPE (High Density Poly Ethylene) and SS316
(Stainless Steel) for corrosion prevention.
All regular maintenance can be conducted from outside the reactor.
Examples of capacity of Luxcare Ph-Decanter for small NISBRA systems.
Luxcare Ph-Decanter models
Intake elements
sa-PhD
sb-PhD
sc-PhD
50
100
200
5
30
60
150
3
<10
1
Valued for hydraulic height of 30 mm,
and a flow speed at 1,5 m/s in the pipes.

Examples of capacity of Luxcare Ph-Decanter for large NISBRA systems.


Luxcare Ph-Decanter models
Intake elements
la-PhD
lb-PhD
lc-PhD
500
1000
2000
1
Valued for hydraulic height of 30 mm,
and a flow speed at 1,5 m/s in the pipes.

Diagram

Luxcare AL-2 Filter


Luxcare AL-2 Filter is used for pre-treatment of wastewater. It provides excellent
suppression of grit materials and removal of
suspended solids before or after biological
treatment.
Luxcare AL-2 Filter is a tried and tested
Danish product. It has been included in
many noteworthy European industrial
applications.
The high efficiency of Luxcare AL-2 Filter
has reduced running costs and maintenance
for these industries.

Application
Luxcare AL-2 Filter is used for
traditional wastewater treatment as:
* Pre-treatment of wastewater with or
without precipitation.
* Substitution for gravel.
* Substitution for sand traps.
* Post-treatment of wastewater with or
without precipitation

Luxcare AL-2 Filter is used for


industrial wastewater treatment as:
* Pre-treatment of wastewater before
biological treatment.
* Post-treatment of wastewater after
biological treatment.
* Internal treatment of re-circulated
water in different processes.
* Pre-treatment of cooling water.

Technical Data

Capacity of Luxcare AL-2 Filter is up to 510 m/h pr. single unit.


Ready for installation in existing water channels or in new single
units.
Can be designed for particle sizes between 20 micron and up to 4,0
mm.
Supplied in stainless steel, SS304 or SS316.
Automatic operation.
Capacity of Luxcare AL-2 Filter [m3/h]
Luxcare AL-2 Filter models
Filter
size
Lc1-3
Lc2-1
Lc3-6
37
170
510
100 m
80 m
26
120
360
18
85
255
60 m
40 m
10
50
150
Valued for hydraulic height of 50 100 mm,
and an effluent of 10-15 mg SS/l.

Diagram

te
ara
Sep

s
icle
art
p
d

Polluted
Water
r
ilte
2-F
L
A

Effluent
treated water

LUXCARE Co. Ltd. Loxley Tower, 10th floor 102 Na Ranong Road, KlongToey, Bangkok 10110
Tel:+66 (0) 2240-3000 ext. 1901, 1910 - Fax: +66 (0) 2240-3175 www.LuxCare.co.th e-mail: mail@LuxCare.co.th

Luxcare Screw Compacter

Handling of grit material is normally an unhygienic process. With the Screw Compacter
grit material can be handled in a hygienic manner with out human contact
Hygiene handling of screening material from grits and AL2-filters

Application

The high efficiency reduced need for deposition


of waste i.e. minimizing transportation and
handling expenses.

The compressed and dewatered screenings can be


lead direct into Longo endless plastic bags.

.
A powerful screw secure an
effective and reliable
transport and compressing
of the screenings
Notice the center-less screw preventing
plastic, textiles ect. to be stocked in the screw
The screw compactor is mounted with a tailor-made press pipe
.

Technical Data
LUXCARE Co. Ltd. Loxley Tower, 10th floor 102 Na Ranong Road, KlongToey, Bangkok 10110
Tel:+66 (0) 2240-3000 ext. 1901, 1910 - Fax: +66 (0) 2240-3175 www.LuxCare.co.th e-mail: mail@LuxCare.co.th

Diagram

1: Hopper for screenings inlet


2: Flush water
3: Solenoid valve
4: Ball valve
5: Gear motor
6: Endless plastic bag
7: Washed and compressed screenings
8: Reject water

LUXCARE Co. Ltd. Loxley Tower, 10th floor 102 Na Ranong Road, KlongToey, Bangkok 10110
Tel:+66 (0) 2240-3000 ext. 1901, 1910 - Fax: +66 (0) 2240-3175 www.LuxCare.co.th e-mail: mail@LuxCare.co.th

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