Rum Inc - Potable Water 2014

INQU 5025
Implementation Specifications
Scope of Work
RUM Inc. is a pharmaceutical company that
wants to implement a potable water system to
provide potable water to three buildings. The
potable water system will use well water from
an existing well and city water as a back up
source.
Scope of Work
Engineering services are required to provide
the following:
Configuration logic flow chart (SAMA Drawings)

Pipe and Instrumentation Diagram
Input and Output List
Input and Output cards requirements
Scope of work
Equipment available
Potable water tank (steam jacket is available at the
tank)
Potable water pumps (2)
Piping
Concentrated chlorine tank.
Concentrated Chlorine
City
Water
Potable Water Tank
Chlorine injection pump
User A
User B
Pump 1
User C
Well
Pump
Pump 2
Base Pipe & Instruments Drawing
Instrumentation available
Discrete valves ( 24 Vdc coil)
Analog valves ( 4 to 20 mA)
Flow transmitters (4 to 20 mA) including a flow
element.
Turbidity meters ( 4 to 20 mA)
Level transmitter (4 to 20 mA)
Temperature transmitters (4 to 20 mA) including
temperature element
Pressure transmitter ( 4 to 20 mA)
Flow switch high ( dry contact)
Differential pressure switches (dry contact)
Chlorine injection pump, variable speed ( 4 to 20 mA)
Magnetic starters for pump with the following
specifications:
Coil voltage 120Vac
Auxiliary contact ( dry contact)
Auto status feedback ( dry contact)
Control Specifications
The tank level will be kept primarily by using well
water from an existing well. The tank level
should be kept between 65% and 85% when the
well water is in use.
SAMA Drawing
WELL START
Start
LT-01
H/A
WELL STOP
Output
WELL STOP
Set = 85%
Stop
Motor
Interlock
Status FB
Auto FB
L/A
Set = 65%
WELL START
WE-1
STA
WE-1
AU
Fail
WE-1
S/S
Pipe & Instrument Diagram

City
Water
Potable Water Tank
AI
DO
DI
DI
WE-1
S/S
WE-1
AU
WE-1
STA
LT-01
User A
User B
Pump 1
User C
Well
Pump
Pump 2
There is a pre established limit of 30,000 gallons of
maximum extraction of well water per day. The system
should be capable of monitoring the total water extracted
per day and should be capable of avoiding to exceed the
maximum extraction limit.
SAMA Drawing
WELL START
Start
Output
FT-01
Flow In
LIMIT ACHIEVED
WELL STOP
Set = 30,000 GPM
LIMIT ACHIEVED
Status FB
Auto FB
Clock
Set time= 23:59
Motor
Interlock
Totalizer
Reset
Stop
WE-1
STA
WE-1
AU
Fail
WE-1
S/S

City
Water
Potable Water Tank
AI
FT-01
AI
DO
DI
DI
WE-1
S/S
WE-1
AU
WE-1
STA
LT-01
User A
User B
Pump 1
User C
Well
Pump
Pump 2
The potable water system will use city water as
the alternate feed water source when well water
extraction limits is achieved. Tank level should
be kept between 30% and 50% when the city
water is in use.
SAMA Drawing
LT-01
H/A
CITY CLOSE
Open
Set = 50%
L/A
Set = 30%
CITY OPEN
CITY CLOSE
CITY OPEN
Close
Output
LCV01
Fail
Out 2
Valve
In 3
Interlock
In 4
Open Conf.
In 5
Close Conf.
If well is on and no flow is detected within 2
minutes on the make up water line a visible
alarm should be activated.
SAMA Drawing
WE-1
STA
AND
FT-01
Timer
ON Delay
Set = 2 min.
WELL ALARM
L/A
Set = 5 GPM
WELL ALARM
OR
In 2
SL-01

DO
City
Water
LCV
FCV01
-01
DO
SL-01
Strobe
Potable Water Tank
AI
FT-01
DO
SL-01
AI
LT-01
X
Strobe
DO
DI
DI
WE-1
S/S
WE-1
AU
WE-1
STA
User A
User B
Pump 1
User C
Well
Pump
Pump 2
Water entering the tank should be monitored for
turbidity.
On the event of a high turbidity the system should
divert the make up water to drain and keep the
turbidity monitoring. If situation is solved then the
make up could be established.
If high turbidity parameter remains high for more than
10 minutes a visible alarm should be generated.
SAMA Drawing
AT-01
H/A
TO DRAIN
Set = 20%
L/A
TO TANK
Set = 5%
TO DRAIN
TO TANK
Open
Output
Close
TO DRAIN
Valve
In 3
Interlock
In 4
Open Conf.
In 5
FCV01
Close Conf.
Fail
Out 2
Open
Close
TO TANK
Output
FCV02
Fail
Out 2
Valve
In 3
Interlock
In 4
Open Conf.
In 5
Close Conf.
SAMA Drawing
AT-01
H/A
Set = 20%
Timer
ON Delay
Set = 10 min.
TURBIDITY ALM.
WELL ALARM
OR
TURBIDITY ALM.
SL-01
DO
SL-01
X
Strobe
Potable water distribution will be implemented by a pump
pair sequence having pump 1 as the lead pump and
pump 2 as the stand by pump.
The lead pump will be always on and the stand by pump
will operate based on high demand of the three users of
in the event of a failure of the lead pump.
This high demand will be determined based on
distribution header pressure. If the header pressure
goes under 25 psig the lag pumps should be started.
If the header pressure returns to a normal pressure of 50
pumps the lag pumps should be turned off.
SAMA Drawings
PT-01
H/A
DEMAND OK
Set = 50 PSIG
L/A
HIGH DEMAND
Set = 25 PSIG
PU-1 FAIL
OR
HIGH DEMAND
Start
Output
Stop
In 3
PU-1
STA
PU-1
AU
Motor
PU-1
S/S
Start
Output
DEMAND OK
Interlock
In 3
Status FB
Auto FB
Stop
Fail
PU-1 FAIL
PU-2
STA
PU-2
AU
Motor
Interlock
Status FB
Auto FB
Fail
PU-2
S/S

City
Water
DO
DO
LCV01
FCV01
AI
AT-01
DO
SL-01
FCV02
Strobe
DO
Drain
Potable Water Tank
AI
FT-01
DO
SL-01
AI
LT-01
X
Strobe
DO
WE-1
S/S
DI
WE-1
AU
DO
DI
DI
PU-1
S/S
PU-1
AU
PU-1
STA
DI
WE-1
STA
User A
AI
Pump 1
User B
PT-01
User C
Well
Pump
Pump 2
DO
DI
DI
PU-2
S/S
PU-2
AU
PU-2
STA
Off line pump should be isolated by keeping an
individual pump discharge valve closed when
pump is off.
SAMA Drawings
1
Start
Output
Stop
In 3
PU-1
STA
Motor
PU-1
S/S
FCV03
Interlock
Status FB
Auto FB
Fail
PU-1 FAIL
PU-1
AU
PU-1 FAIL
OR
HIGH DEMAND
Start
Output
DEMAND OK
Stop
In 3
PU-2
STA
PU-2
AU
Motor
Interlock
FCV04
Status FB
Auto FB
PU-2
S/S
Fail

City
Water
DO
DO
LCV01
FCV01
AI
AT-01
DO
SL-01
FCV02
Strobe
DO
Drain
Potable Water Tank
AI
FT-01
DO
SL-01
AI
LT-01
X
Strobe
DO
DO
DO
DI
DI
WE-1
S/S
WE-1
AU
WE-1
STA
PU-1
S/S
DI
PU-1
AU
DI
PU-1
STA
FCV03
User A
DO
AI
Pump 1
FCV04
User B
PT-01
User C
Well
Pump
Pump 2
DO
DI
DI
PU-2
S/S
PU-2
AU
PU-2
STA
As the well water is not chlorinated, a chlorine injection
control loop should be provided monitoring the total free
chlorine a recirculation line available from the distribution
pump discharge to the tank level and keeping this
parameter at a set point of 2 PPM.
Concentrated chlorine should be injected on this
recirculation line using a variable speed injection pump.
The chlorine parameter should be monitored and
alarmed for high and low alarms. If the chlorine
parameter is over a high high or a low low predetermined
set points the system should shut down the potable
water distribution pumps and an a visible alarm should
be generated.
SAMA Drawings
AT-02
HIGH CHLORINE
PID
OR
PUMP
SHUTDOWN
LOW CHLORINE
CHLORINE
ALARM
SC-01
WELL ALARM
TURBIDITY ALM.
AT-02
HH/A
HIGH CHLORINE
Set = 2.5 PPM
LOW CHLORINE
LL/A
Set = 0.5 PPM
CHLORINE
ALARM
OR
SL-02
SL-01
SAMA Drawings
1
Start
PUMP
SHUTDOWN
Output
Stop
Motor
FCV03
Interlock
PU-1
STA
PU-1
S/S
Status FB
Auto FB
Fail
PU-1 FAIL
PU-1
AU
PU-1 FAIL
OR
HIGH DEMAND
Start
Output
DEMAND OK
PUMP
SHUTDOWN
Stop
Motor
Interlock
PU-2
STA
PU-2
AU
FCV04
Status FB
Auto FB
PU-2
S/S
Fail

City
Water
DO
DO
LCV01
FCV01
AI
AT-01
DO
SL
-02
SL-01
FCV02
Strobe
DO
Drain
AO
SC-01
Potable Water Tank
AI
FT-01
DO
AI
AT-02
SL-01
AI
LT-01
X
Strobe
DO
DO
DO
DI
DI
WE-1
S/S
WE-1
AU
WE-1
STA
PU-1
S/S
DI
PU-1
AU
DI
PU-1
STA
FCV03
User A
DO
AI
Pump 1
FCV04
User B
PT-01
User C
Well
Pump
Pump 2
DO
DI
DI
PU-2
S/S
PU-2
AU
PU-2
STA
Concentrated chlorine is kept on a small
tank and low level condition of this tank
should be monitored and alarmed. A
visible alarm should be generated if the
concentrated chlorine is at low level
condition.
SAMA Drawings
WELL ALARM
TURBIDITY ALM.
OR
CHLORINE
ALARM
LSL01
SL-03
SL-01

City
Water
DO
DO
LCV01
FCV01
SL
-03
AI
AT-01
DO
SL
-02
SL-01
FCV02
Strobe
DI
DO
LSL01
Drain
AO
SC-01
Potable Water Tank
AI
FT-01
DO
AI
AT-02
SL-01
AI
LT-01
FSH01
DI
X
Strobe
DO
DO
DO
DI
DI
WE-1
S/S
WE-1
AU
WE-1
STA
PU-1
S/S
DI
PU-1
AU
DI
PU-1
STA
FCV03
User A
DO
AI
Pump 1
FCV04
User B
PT-01
User C
Well
Pump
Pump 2
DO
DI
DI
PU-2
S/S
PU-2
AU
PU-2
STA

City
Water
DO
DO
LCV01
FCV01
AI
SL
-03
AT-01
DO
SL
SL-01
-02
FCV02
Strobe
DI
DO
LSL01
Drain
AO
SC-01
Potable Water Tank
AI
FT-01
DO
AI
AT-02
SL-01
AI
LT-01
AI
FSH01
DI
FT-02
Strobe
User A
DO
DO
WE-1
S/S
DI
WE-1
AU
DO
DI
DI
PU-1
S/S
PU-1
AU
PU-1
STA
DI
WE-1
STA
FCV03
AI
FT-03
DO
AI
Pump 1
FCV04
PT-01
User B
AI
FT-04
Well
Pump
DO
DI
DI
PU-2
S/S
PU-2
AU
PU-2
STA
User C
Pump 2
Header temperature should be monitored
for high and low temperature conditions.
Both conditions should generate a visible
alarm.
SAMA Drawings
TT-01
HIGH HDR TEMP.
H/A
WELL ALARM
Set = 80 oF
LOW HDR TEMP.
TURBIDITY ALM.
L/A
Set = 60 oF.
CHLORINE
ALARM
LSL01
HIGH HDR TEMP.

HDR TEMP ALM.
OR
LOW HDR TEMP
HDR TEMP ALM.
OR
SL-01

City
Water
DO
DO
LCV01
FCV01
AI
AT-01
SL
-03
DO
SL
SL-01
-02
FCV02
Strobe
DI
DO
LSL01
Drain
AO
SC-01
Potable Water Tank
AI
DO
FT-01

AI
SL-01
AI
LT-01
AT-02
AI
FSH01
DI
Strobe
FT-02
User A
DO
DO
WE-1
S/S
DI
WE-1
AU
DO
DI
DI
PU-1
S/S
PU-1
AU
PU-1
STA
DI
WE-1
STA
FCV03
AI
FT-03
DO
Pump 1
FCV04
AI
AI
TT-01
PT-01
User B
AI
FT-04
Well
Pump
DO
DI
DI
PU-2
S/S
PU-2
AU
PU-2
STA
User C
Pump 2
Tank temperature should be kept at a set
o
point of 25 C. Steam is available to be
used on the tank jacket for temperature
control purposes
SAMA Drawings
TT-02
PID
TCV01

City
Water
DO
DO
LCV01
FCV01
AI
SL
-03
AT-01
DO
SL
SL-01
-02
FCV02
Strobe
DI
DO
LSL01
Drain
AO
TCV01
Steam
AO
SC-01
Potable Water Tank
AI
FT-01
DO
AI
AT-02
SL-01
AI
LT-01
AI
FSH01
DI
FT-02
Strobe
User A
DO
DO
WE-1
S/S
DI
WE-1
AU
DO
DI
DI
PU-1
S/S
PU-1
AU
PU-1
STA
DI
WE-1
STA
FCV03
AI
FT-03
DO
Pump 1
FCV04
AI
AI
TT-01
PT-01
User B
AI
FT-04
Well
Pump
DO
DI
DI
PU-2
S/S
PU-2
AU
PU-2
STA
User C
Pump 2

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INQU 5025

Configuration logic flow chart (SAMA Drawings)

Potable Water Tank

Chlorine injection pump

Base Pipe & Instruments Drawing

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

Set = 30,000 GPM

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

Pipe & Instrument Diagram

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

Pipe & Instrument Diagram

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

Set = 2.5 PPM

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

HIGH HDR TEMP.

LOW HDR TEMP.

HIGH HDR TEMP.

HDR TEMP ALM.

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

Pipe & Instrument Diagram

Potable Water Tank

Chlorine injection pump

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