Contoh Perhitungan Volume Pressure Tank Booster Pump UN Type

Pompa Booster UN3M 80 x65 FS2HA 11 kW

Dengan spek : 3X1000 Liter/min X 43 mH X 2900 RPM
Setting parameter sbb :
Shut off PMAX = 57 m
Set Pressure = 43 m
Pstart = 36.5 m ( 15% Pset)
Pstop = 39.5 ( Pstart + 3)
Maka Volume pressure Tank adalah :
= /60
Tstart

= 1000/60 1= 16.67
lt

= /60
Tstop

=1lt

=+ Wstop

=16.67+ 1 = 17.67 lt

0=((+)(+))/((+)
(+))
=

0=((39.5+1.034)17.67(36.5+1.034)16.67)/
((39.5+1.034)(36.5+1.034))=(716.24625.69)/
(40.53437.534)=90.55/3=30.2 lt

jadi, selection of tank volume = 60 liter ( produck tank volume)

Ket :
Qplan(l/min) : planned pump discharge flow rate ( per pump)
Tstart(sec) : pump starting time
from pump re-starts during until pump reaches declared speed.
Wstart(liter) : minimum of saved water volume in tank.
This compensates pump discharge of water, from pump re-starts during until pump reaches declared speed.
Tstop(sec) : shortest pump stop duration time for prevention of pump inching.
Wstop(liter) : saved water volume in tank.
This compensates pump discharge of water, during pump stop time.
Wtotal(liter) : total water volume in tank.
Ptd(mAq) : standart atmospheric pressure, Pstd = 1.034
Vtank0 : necessary tank volume
Vtank : product tank volume.
Vtank> Vtank0

Contoh Perhitungan Volume Pressure Tank Booster Pump UN Type

Pompa Booster UN3M 80 x65 FS2HA 11 kW
Dengan spek : 3X1000 Liter/min X 43 mH X 2900 RPM
Setting parameter sbb :
Shut off PMAX = 57 m
Set Pressure = 43 m
Pstart = 36.5 m ( 15% Pset)
Pstop = 39.5 ( Pstart + 3)
Maka Volume pressure Tank adalah :
= /60
Tstart

= 1000/60 1= 16.67
lt

= /60
Tstop

=1lt

=+ Wstop

=16.67+ 1 = 17.67 lt

0=((+)(+))/((+)
(+))
=

0=((39.5+1.034)17.67(36.5+1.034)16.67)/
((39.5+1.034)(36.5+1.034))=(716.24625.69)/
(40.53437.534)=90.55/3=30.2 lt
jadi, selection of tank volume = 60 liter ( produck tank volume)

=((+)())/

=((36.5+1.034)(30.216.67))/30.21.034=15.7
8

No.

Pompa

Stdt Press. Tank

(Liter)

Capacity
(Liter)

Shut Off Pressure

(m)

1
2
3
4

80 x 65 FS2HA

60

1000

57

Ket :
Qplan(l/min) : planned pump discharge flow rate ( per pump)
Tstart(sec) : pump starting time
from pump re-starts during until pump reaches declared speed.

Wstart(liter) : minimum of saved water volume in tank.

This compensates pump discharge of water, from pump re-starts during until pump reaches declare
Tstop(sec) : shortest pump stop duration time for prevention of pump inching.
Wstop(liter) : saved water volume in tank.
This compensates pump discharge of water, during pump stop time.
Wtotal(liter) : total water volume in tank.
Ptd(mAq) : standart atmospheric pressure, Pstd = 1.034
Vtank0 : necessary tank volume
Vtank : product tank volume.
Vtank> Vtank0

mp UN Type

000/60 1= 16.67

.67+ 1 = 17.67 lt

Set Pressure
(m)

Pump Starting Pressure

(Pstart)m

Pump Stoping Pressure

(Pstop)m

Qplan
(Liter/
min)

43

36.55

39.55

1000

ring until pump reaches declared speed.

p inching.

Tstart
(1~2)sec

Wstart
(liter)

Tstop
(sec)

Wstop
(=1)liter

Wtotal
(Liter)

Pstd
(=1.034)m

Pstart
(m)

16.66667

17.66667

1.034

36.55

Pstop
(m)

Vtank0
(Liter)

Vtank
Selection
(liter)

Pfill
(m)

39.55

30.1946667

60

15.8046145

Fungsi Membran Tank

admin15/07/2014Fungsi Membran Tank2014-10-22T08:01:46+00:00Uncategorized

Membran pressure tankadalah tangki air tekan yang dilengkapi membran didalamnya. Tangki
pada jalur pemipaan pada pompa tekan. Biasanya digunakan pada sistem pengoperasian otomati
menggunakanpressure switch.

CARA KERJA MEMBRAN PRESSURE TANK

Sebagai contoh pressure switch di setting pada 2 bar pompa on dan 4 bar pompa off.

Kondisi A
Pompa air pada kondisi belum di hidupkan, tekanan air di dalam pemipaan masih 0 bar. Tekanan u
tangki sudah ada dari pabriknya. Tekanan udara di dalam tanki akan menekan membran ( baloon
kempis.
Kondisi B

Pompa sudah mulai hidup dan tekanan air mulai menekan membran, sehingga membran akan mem
udara di dalam tanki akan tertekan dan tekanannya akan ikut naik. Apabila tidak ada keran yang d
tekanan air akan terus naik.
Kondisi C

Pompa terus menekan air di dalam membran hingga maksimal 4 bar dan pompa akan off. Udara d
juga akan tertekan naik menjadi 4 bar.
Kondisi D

Setelah pada kondisi C pompa dalam kondisi off, kemudian ada keran yang dibuka sehingga tekana
turun menjadi 3 bar dan seterusnya. Udara bertekanan yang ada didalam tanki akan menekan air
tanki hingga tekanan terendah mencapai 2 bar. Setelah tekanan air mencapai 2 bar maka pressur
menghidupkan pompa. Tekanan air akan mulai naik lagi hingga mencapai 4 bar lalu pompa akan s
Begitulah seterusnya air dan udara di dalam tanki saling menekan.
PEMASANGAN PADA JALUR PEMIPAAN

Pada waktu tekanan air di dalam plumbing dan tanki turun mencapai 2 bar, maka pompa pendoron
dan menaikan tekanan di dalam pipa. Selain menaikan tekanan ke dalam pipa pompa juga menaik
Apabila ada keran yang dibuka, maka tekanan air di dalam pipa akan turun. Tekanan air didalam p
dalam tanki. Dengan dipasangnya membran tank ini pompa akan menaikan tekanan secara perlah
perlahan, hal ini disebabkan ada cadangan tekanan di dalam tangki, yang turut menekan air kedal
mencapai tekanan
4 bar.
Setelahmembran
tekanan mencapai
4 bar
makapompa
pompamati
akan
off.hidup cukup lama
Kesimpulannya
apabila
dipasang
tank, maka
interval
dan
Setelah tekanan di dalam pipa dan tanki mencapai 2 bar maka pompa akan hidup, menaikan tekan
dan hidupnya pompa tergantung berapa besar volume tanki yang dipasang. Dengan mati dan hid
pipa dan tanki, dan begitu seterusnya.
yang
lama,
makasekali
grafikapabila
turun naiknya
tekananmembran
air didalam
pipa
akan cukup
landai,
Hal
inicukup
sangat
berbeda
tidak dipasang
tank,
pompa
akan mati
dansehingga
hidup c
yang dirasakan
pada keran
akan lebih
stabil.
Garfik
fluktuasi tekanan
air didalam
pipa
akan sangat curam, sehingga fluktuasi tekanan air pada k
akan sangat terasa.

Contoh yang paling sering ditemukan pada pompa rumah tangga adalah apabila membran tank wa
telah rusak sehingga penuh dengan air apabila diketok ( biasa dipasang di atas pompa). Pompa ak
hidup sangat cepat sekali. Apabila pompa mati hidupnya cepat maka konsumsi listrik juga akan m

Ada sebagian orang bertanya Apakah pressure tank atau tanki tekan dapat menambah t
atau tekanan pompa. Jawabannyatidak, pressure tank hanya berfungsi sebagai cadangan
membuat fluktuasi tekanan di dalam pipa lebih landai grafiknya.

Contoh aplikasi membran tank yang dipasang padabooster pump set

Kapasitas pressure tank pada system plambing ini dihitung

berdasarkan aliran dari pada pompa plambing waktu start stop
( On/Off) pompa, maka kapasitas pressure tank adalah:

V= Qm /Z x Pa/(Pa-Pe) x 0.3
Dimana
Qm= Laju aliran / kapasitas pompa ( m3/jam )
Pa= Tekanan pada saat pompa mati / Off
Pe= Tekanan pada saat pompa hidup / On
Z= Frekwensi pompa On/Off
Laju aliran rata rata dari pompa adalah
Qm=Qp/2 (m3/jam)
Qm=45 m3/jam / 2
=22,5 m3/jam
Maka kapasitas atau volume dari pressure tank adalah :
V=22.5 m3/jam / 8 x 60 m / (60m - 10m) x 0.3
= 5,04 m3~5 m3
= 5000 Liter

How to Size a Pressure

Tank
Not interested in doing all the math below?
Enter your values here to calculate.

Enter your pump output, desired runtime, and pressure

switch settings to find the proper size tank.

Pump Output in GPM

*
Recommen
dedMinim

umRuntim
e:

Desired Runtime *

Up to 3/4 HP
- 1 Minute

Pressure SwitchCut InPSI

1 to 2 HP - 2
Minutes

Pressure SwitchCut OutPSI

Calculate Pressure Tank Size

Since it's inception in 1964, the pre-pressurized

potable water tank has assumed various
designs and has proven useful in a wide variety
of open-system applications. Originally used in
well installations, this technology gained
widespread acceptance and was soon applied
in a variety of applications requiring pressurized
water storage. With this flexibility, however, can
come confusion as to installation scenarios and
related sizing. Below, we'll take a look at proper
use and related sizing techniques in such
applications as pump cycle control, volume
maintenance, and water treatment systems.

2 HP and up
- 3 Minutes

Common to the below examples is the fact that

it is necessary to determine both the amount of
tank storage needed and the pressures
necessary to obtain that storage. Simply stated:
All sizings use the same principle with different
values. Referred to as Boyle's Law of Ideal
Gases, this principle will be used to determine
how much water is stored in tank at a given
pressure. This multiplier will be referred to as
the Acceptance Factor. Keep this equation in
mind as a foundation to size any prepressurized tank:

Pump Systems

It is common knowledge in the water systems

industry that cycling a pump motor rapidly will
often lead to failure. To prevent this, most pump
manufacturers normally recommend a minimum
pump runtime of 2 minutes. In order to achieve
the runtime, the pre-pressurized tank must store
a given volume of water between pump cycles.
Doing so requires the pump to run for a specific
period to fill the tank. In general, larger pumps
require longer intervals between start cycles.
When sizing a pre-pressurized tank for the
above purpose, the following information should
be known: Pump horsepower, pump output in
gallons per minute (GPM), and pressure switch
setting in psi (cut-in & cut-out). The below
procedure will guide you through a sizing
scenario using a 1hp pump. The pump will be
operating at 15 GPM with a pressure switch
setting of 40psi cut-in and 60psi cut-out. The
Acceptance Factors have already been
calculated in the chart provided. The figures are
based on a tank precharge (initial air charge)
set 2psi below pump cut-in pressure.

According to the "Recommended Minimum

Runtime" notation, a 1hp pump should operate
for a period of at least 2 minutes between motor
starts. In order to run a 15GPM pump for 2
minutes, 30 gallons of storage is necessary. The
Acceptance Factor indicates that 27% of a
given tank's volume will be usable water
between 40 and 60psi. Dividing 30 by an
acceptance factor of .27 results in a tank with a
volume of 111 gallons.

CDL,CHL
BOOSTER PUMP
Summarize
Asadvanced
WATER SUPPLY
watersupplyequipment,The
Adjustrotate
SYSTEM
Pump
speedofthe
General Data
pumpspeed
tokeep

pipes
pressurein
whichinthe
constant,
outletofthe
thanthe
whenthe
pumpbe
minimum
Thepumpcan
pressure
examined
figureof
automatically
adjustthe
lower
startingthe
tokeepthe
pump'rotate
Whenthe
pump,
outlet
butthe
speed
pumpreach
pressure
pressuredo
thesystem
working
constant.
notgetthe
startP2,P3
ofsupplying
rotaryspeed,
fixed
stagepumps;
water
therotate
pressure,
withthe
reducing,the
speedofthe
iftherotary
mount
pressureof
minimum
pumpsdrop
speedofthe
exportrise,
fixedbythe
downslowly,
pumpdrop
system,the
operatingin
downthe
systemwill
order:P3,P2,P
stop
1.
Systemcomprisesmore
than2pumpsinparallel
andiscombinedwiththe
controlpanel,thereby
latesttechnologyPID
supplyingwaterwith
pressure.Generally,The
constant
typeofboostersystemis
dividedintostepcontroltype
andvariablespeedcontrol
usingpressureswitch
typeusingVariable
Converter,Especially,
Frequency
variablespeedcontroltype
recommendedinthatit
is
keepsthewaterpressure
bycontrollingtheRPMof
constantly
pumpmotor.Wehave
keycomponentsforbooster
developedthe
system,suchasvariable
driveandPIDcontroller
frequency
usingthelatesttechnology.
1.Watersupplysystems:
Applications
HighBuilding,
2.Irrigationsystems:
Community,Villa
3.CommercialBuilding:
Gardon,Carnie,Park,Farm
4.Industrialplants:
Hotel,Office,
Factory,Grocery
Marketplace,Large-sauna
5.Publiclocation:Hospital,
industry,Washing
School,palaestra,Golf
device,Makingproduct
court,aerodrome.

Benefits of Booster
1.Solvingthelowerwater
Pump System

pressurequestion
TheBoosterPumpSystem
makesthepressureoftheall
building'swaterconstant
2.Avoidingthewatersolution
pressure.
inusingwatertankonthe
Takingtheplaceofsupplying
roof
waterbythewatertankon
roof,concellingsolutionfrom
the
waterstream
3.Savingconstructioncost,
Cancellingthetraditional
addingspace
watertank,reducingthe
construction,simple
pressuretothe
structure,reducingcost
4.Savingenergy,reducing
Reducingelectricenergy
areaofholding
30%atleast,thebooster
holdssmallarea,install
pumpsystem
easily,shortenperiodof
constructing

The characteristic of
control method

Mobile variable Speed

-Theinitialoftheworld:
Booster System
variablespeedbooster
Controller exclusive
systemislesser3%-7%
-heproductespecially
invent in the world.
thanthemthatinventbefore
electricenergy.
appliestohigh-power,the

insaving
fluxchangelarge,location
efficiency,savingelectric
1.The
transducer
startfrequently,thesystem
energyevidently
Theonetransducerbeequal
operatehigh
control
moving
tosometransducers,not
Thecurrentintensitywhen
method
onlysavingenergybut
assistantpumpstartsis
2.
The method of
floppyrestartingthepumps
200%-300%comparetothe
Thevariablefrequency
variable frequency
fixedcurrentintensity
controllerfixedintoone
overhighandthepressure
controller
be fixed
pump,astheassistantpump
fluctuaterapidly,the
one pump
start,thestartingcurrent
currentintensityofassistant
will
pumpstartingisabout
tothefixedvalue.
The difference
500%~600%

between the
transducer
control

moving method
and

Altermateoperationisthe
altermate
operation
basisfunctionofvariable
BoosterSystem.Thepump
method
speed
startsinitiallyandoperates
transductionafterallpumps
in
stopthenrestart,Thepump
theprimepump.Everytime
is
primepumpintherandom
startsoralternatestartsthe
fixedtimetopreventing
The
curves which
some
pumpstarttoofrequent.
examine
the system
Keepingconstantpressure
evenifthefluxchange
operating controlled
overlywhenIQcontrollerbe
haveexcellentperformance
by the
used.itiseasytolearnthe
insupplyingwaterforthe
Performancetest:variable
transducer(60HZ)
system
bestcondition
speedPID
controlledboostersystem
Models:3DRL8-60
Capability:200LPMx68x3STA
Date:2006-01-10
GESThepressuretank
capability:100LTime:
Methodofcontrol:controlin
09:56:04
variablefrequencyand
constantpressure
The
curses which the
Startingmethod:immediacy
variable speed PID
Examinationtime:8minute

controlled booster
system be examined