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I. INTRODUCTION
Manuscript received September 11, 2003; revised May 19, 2005. This work
was presented in part at PESC00, Galway, Ireland. Recommended by Associate
Editor S. Bernet.
F. W. Combrink is with the Industrial Services and Solution Department,
Siemens Ltd., Johannesburg, South Africa.
H. du T. Mouton is with the Department of Electrical and Electronic Engineering, University of Stellenbosch, Matieland 7602, South Africa (e-mail:
dtmouton@sun.ac.za).
J. H. R. Enslin is with Kema, Raleigh, NC 27607 USA.
H. Akagi is with the Department of Electrical and Electronic Engineering,
Tokyo Institute of Technology, Tokyo 152, Japan.
Digital Object Identifier 10.1109/TPEL.2005.861199
Fig. 1.
115
Fig. 2. Active parts of the combined snubber topology during different time intervals.
(5)
It is important to note that this voltage also appears across
and as a result extra voltage stresses on the main
IGBTs are introduced. The resonant cycle continues until
reaches zero and
turns off. At this
time when
instant the maximum voltage across the snubber capacitor
is also reached.
and
:
Time interval
and freeThe full load current is now carried by
wheeling diode
. This continues until
is switched
on again at time .
:
Time interval
, shifts to
The output current, which was carried by
at a rate determined by the value of the bus inductors.
The current through the top bus inductor, , can be expressed as
(6)
(2)
Time interval
:
At time the resonant cycle starts. The current in the
top bus inductor
is given by
(4)
(7)
(3)
116
where
voltage across
. The corresponding
is given by
(8)
reaches zero.
The period comes to an end when
:
Time interval
reaches zero and is
At time the voltage across
clamped to that value by
. The current in
continues to decrease until it reaches zero at . For this pecan be expressed as
riod
(9)
:
Time interval
once again carries the full load current. The state of
the snubber is identical to the state for time smaller than
zero. The switching cycle will now start over again.
In Fig. 3, the operation of the topology is illustrated by simulated waveforms at two different magnitudes. These specific
magnitudes are chosen close to the boundary between case (1)
and (2) to demonstrate the difference between the cases.
III. IMPLEMENTATION CONSIDERATIONS
In the previous section, equations were derived to describe the
operation of the combined snubber under large and small output
current conditions [cases (1) and (2)]. This continuous discharge
of the snubber capacitor, without regard for the magnitude of
the output current, is not the only operation strategy that was
considered. In this section four possible operation strategies will
be described and evaluated.
117
for
for
(10)
Fig. 4. Equivalent circuits used for loss calculation: (a) main IGBT turn-off
cycle, (b) main IGBT turn-on cycle, and (c) snubber capacitor discharge cycle.
model, expressions for voltage and other current waveforms are then derived for the active parts of the snubber
circuit. To simplify these voltage and current expressions,
it is assumed that all snubber components and diodes are
ideal. However, to derive expressions for losses that can
be used in the optimization procedure, these simplified
current and voltage expression are used in conjunction
with more accurate models for the passive snubber components and diodes. This is illustrated by the equivalent
circuit used for loss calculations shown in Fig. 4(a). The
on-state voltage
and series resistance
of
the snubber diode are used to calculate the losses in
and
. The ESR of the bus inductors
and snubber
capacitors
are used to calculate the losses in
,
,
and
, respectively.
For discontinuous snubber operation, three cases are
considered at turn-off. In general it is necessary to derive
separate sets of loss expressions for the different cases
because the expressions for voltages and currents in the
circuit differ greatly. Simulation results at specific operating conditions illustrating the different cases are shown
in Fig. 5. To differentiate between the cases the capacitor voltage rise time
is defined as the time when
reaches
and
as the time when resonance between the bus inductors and
is completed. In case (1)
and
. For
case (2) the constraints on
are the same, but
. In case (3)
and
are both larger than
.
118
+t
).
+t
).
for
for
(11)
for
for
(12)
119
TABLE I
EXPERIMENTAL CONVERTER OPTIMIZATION AND DESIGN PARAMETERS
Fig. 7.
= 12 H.
variables, that can potentially be included in the design optimization, therefore has to be made before optimization can start.
These choices, together with their potential influence if included
as a design parameter, are briefly discussed.
120
Fig. 8. (a) Comparison of theoretical models during main IGBT turn-off and (b) comparison of measured and theoretical waveforms during main IGBT turn-off.
600 V, I
180 A).
(V
121
Fig. 9. (a) Comparison of theoretical models during main IGBT turn-on and (b) comparison of measured and theoretical waveforms during main IGBT turn-on.
600 V,
180 A).
(
V =
I =
is as was used for obtaining expressions for voltages and currents in the snubber circuit for loss evaluation, as described in
Section IV. The second model is more complete and includes
full component models, as shown in Fig. 4, as well as parasitic resistance, inductance and diode reverse recovery behavior.
Waveforms during the main IGBT turn-off cycle and the main
IGBT turn-on cycle will be discussed. The section will be concluded with efficiency measurements.
waveforms for
during turn-off,
In Fig. 8(a) predicted
together with the collector current model, are shown. There are
two areas where the predicted waveforms are substantially different. The first major difference occurs during the current fall
than
time of where model 2 predicts a higher value for
model 1. This can be attributed to the voltage drop across the
parasitic snubber loop inductance due to the rapid increase in
snubber capacitor current during this period. This will result
in more turn-off losses than predicted by the loss evaluation
expressions derived in Section IV. The second area where the
two models differ considerably is during the resonance cycle
0.7 s). The effect of damping and the reverse recovery
(
are clearly visible in the predicted waveform of model
of
2. In Fig. 8(b), the measured waveform is compared to the prediction of model 2. Within the limitations of the approximate
collector-current and diode reverse recovery models, the correlation is good.
during main IGBT
In Fig. 9(a), predicted waveforms for
turn-on are compared. The model used for
is also shown.
the difference between the waveforms are negliFor
gible. This demonstrates that the effect of parasitic resistance
and stray inductance during the turn-on cycle is very small.
However, when becomes equal or bigger than , a significant
difference between the models is observed. Model 1, not taking
into account, keeps the collector curthe reverse recovery of
once it has reached that value.
rent constant and equals to
However, the collector current continuous to grow according to
.
model 2 in order to supply the reverse recovery current of
The reverse recovery of the free-wheeling diodes will therefore
result in more turn-on losses than predicted by the loss evalu-
Fig. 10. Comparison of measured and predicted waveforms during the reverse
at
135 A.
recovery of
I =0
ation expressions derived in Section IV. In Fig. 9(b), the meawaveform are compared to the prediction of
sured and
model respectively. The curmodel 2 and the tail-forming
rent waveforms correspond fairly well and it can be seen that the
turn-off voltage tail-forming model is relatively accurate, except
for the tail-bump in the measured waveform that is common
in soft-switching applications [7], [8].
Beside the extra losses introduced by the reverse recovery
of the free-wheeling diodes, it also causes dangerous charge
build-up on the snubber capacitors. In Fig. 10 this mechanism is
illustrated. Shown in Fig. 10 are predicted and measured voltage
during the reverse recovery of diode
waveforms across
(negative load current). Also shown are the measured collector
and
. After the collector current has reached
current of
the load current (around 200 ns), it continues to rise in order to
. After a further 50-ns
supply the reverse recovery current of
period the voltage across the diode
starts to grow until it
.
will then bereaches the snubber capacitor voltage
will be clamped to
. At that
come forward biased and
, that is also equal to the curstage the collector current of
122
TABLE II
COMPARISON OF MEASURED AND CALCULATED
LOSSES IN EXPERIMENTAL INVERTER
rent in
, is still substantially larger than the load current. A
large portion of this extra energy store in the bus inductor will
, resulting in a voltage increase.
be eventually dumped in
is also not discharged through
During negative load current
resonance and this charge build-up will therefore continue for
half a fundamental modulation cycle. In the experimental inverter it was necessary to add 90 k bleeding resistor for the
snubber capacitors to limit this voltage rise to safe levels.
A calorimetric technique (similar to [13]) is used to determine the effect of the snubber on the total converter losses. The
total converter losses were measured at conditions specified in
Table I. In Table II, the results of these measurements are shown.
It should be noted that the predicted turn-off losses are calculated with a more complete model that includes parasitic components [5]. It can be seen that the measured losses in the inverter
fitted with the combined snubber is higher than predicted. This
difference can mainly be attributed to the extra turn-on losses
due to free-wheeling diode reverse recovery. Although not as
high as predicted, the measurements still suggest an improvement in total switching losses of 48%.
VIII. CONCLUSION
A design optimization strategy for a resonant snubber is introduced in this paper. The basic operation of the snubber is
investigated and certain implementation considerations are discussed. The procedure of deriving analytical expressions for the
different loss mechanisms is presented. An optimization procedure, based on the derived expressions, is developed. An experimental version of the topology, operating at a power level of
22 kVA, was constructed. It is observed that parasitic inductance
in the turn-off snubber loop reduce the efficiency of the turn-off
snubber significantly, while the reverse recovery free-wheeling
diodes introduce more turn-on losses. Efficiency measurements
on the experimental inverter show that the combined snubber reduces the switching losses by 48%. To improve the performance
of the topology further, the model used in optimization can be
123