Академический Документы
Профессиональный Документы
Культура Документы
Document #: 9610-20-1068
January 2015
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Foreword
Please contact ATI Industrial Automation with any questions concerning your particular model.
CAUTION: This manual describes the function, application, and safety considerations of this
product. This manual must be read and understood before any attempt is made to install or
operate the product, otherwise damage to the product or unsafe conditions may occur.
Information contained in this document is the property of ATI Industrial Automation, Inc. (ATI) and shall not be
reproduced in whole or in part without prior written approval of ATI. The information herein is subject to change without
notice. This manual is periodically revised to reflect and incorporate changes made to the product.
The information contained herein is confidential and reserved exclusively for the customers and authorized agents of ATI
Industrial Automation and may not be divulged to any third party without prior written consent from ATI. No warranty
including implied warranties is made with regard to accuracy of this document or fitness of this device for a particular
application. ATI Industrial Automation shall not be liable for any errors contained in this document or for any incidental
or consequential damages caused thereby. ATI Industrial Automation also reserves the right to make changes to this
manual at any time without prior notice.
ATI assumes no responsibility for any errors or omissions in this document. Users critical evaluation of this document is
welcomed.
Copyright by ATI Industrial Automation. All rights reserved.
How to Reach Us
Sale, Service and Information about ATI products:
ATI Industrial Automation
1031 Goodworth Drive
Apex, NC 27539 USA
WWW.ati-ia.com
Tel: 919.772.0115
Fax: 919.772.8259
E-mail: info@ati-ia.com
Technical support and questions:
Application Engineering
Tel: 919.772.0115, Option 2, Option 2
Fax: 919.772.8259
E-mail: mech_support@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Table of Contents
1. Safety.......................................................................................................................................... 7
1.1
Explanation of Notifications.......................................................................................................... 7
1.2
1.3
Safety Precautions......................................................................................................................... 8
2. Product Overview...................................................................................................................... 9
2.1
2.2
2.3
2.4
2.5
Post Modules....................................................................................................................... 9
2.1.2
Horizontal Modules............................................................................................................ 10
2.1.3
Mounting Modules............................................................................................................. 10
2.1.4
2.1.5
2.1.6
Clamp Modules................................................................................................................. 11
2.1.7
Post Modules..................................................................................................................... 13
2.2.2
2.2.3
Mounting Module............................................................................................................... 14
2.2.4
2.2.5
Rack Modules, Interface Plate Assemblies, Alignment Pins and Pin Blocks..................... 14
Post Module...................................................................................................................... 16
2.3.2
Horizontal Modules............................................................................................................ 17
2.3.3
Mounting Module............................................................................................................... 17
2.3.4
Photoelectric Sensor......................................................................................................... 17
Base Assembly.................................................................................................................. 18
2.4.2
Rail Assemblies................................................................................................................. 18
2.4.3
Gusset Assembly............................................................................................................... 18
2.5.2
2.5.3
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
3. Installation............................................................................................................................... 22
3.1
3.2
3.3
3.4
3.5
Proximity Sensor Installation for TSS Pin and Bushing Tool Stands..................................... 26
3.6
3.7
Proximity Sensor installation for TSS Pin and Rack Tool Stands........................................... 28
4. Operation................................................................................................................................. 29
4.1
4.2
4.3
5. Maintenance............................................................................................................................. 31
5.1
5.2
5.3
6. Troubleshooting...................................................................................................................... 32
7. Recommended Spare Parts.................................................................................................... 32
7.1
7.1.2
7.1.3
7.1.4
8. Specifications.......................................................................................................................... 35
8.1
8.2
8.3
8.4
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
9. Drawings.................................................................................................................................. 36
9.1
9.2
9.3
9.4
9.5
9.6
9.2.1
9.2.2
9.2.3
9.3.2
9.3.3
9.3.4
9.3.5
Clamp Modules............................................................................................................................. 45
9.4.1
9.4.2
9.5.2
Tool Stand Forward Adapter Kit for QC-20, 21, and 21E.................................................. 48
9.5.3
9.5.4
9.5.5
9.5.6
9.5.7
9.5.8
9.5.9
Post Modules................................................................................................................................ 56
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Glossary of Terms
Term
Definition
Alignment Pins
The Alignment Pins attach to the Interface Plate Assembly, directly to air ports on the Tool
Changer Tool Plate, or to a Pin Block to support and locate the tooling in the tool stand.
End-Effector
A tool or other device attached to the robot arm in order to perform a task.
Clamp Module
Clamping cylinder used to constrain Tooling Interface Plate against deflection caused by cables
and hoses
Forward Adapter
The Forward Adapter provides extra clearance from the Tool Stand to accommodate larger tooling.
Horizontal Module
The Interface Plate Assembly provides mounting for the Tool Changer Tool Plate, the customer
tooling.
Master Plate
The half of the Tool Changer which is mounted to an interface plate, robot-wrist.
Modules
Optional components that can be added to the Master and Tool Plates to enhance the capabilities
of the Tool Changer, e.g. Fluid/Air, Electrical, DeviceNet, Servo, High-Current.
Mounting Block
The Mounting Block provides a mounting for the Tool Bar, Forward Adapter, or Rack Module for
the Pin and Rack Tool Stand.
Mounting Module
The Mounting Module provides a mounting on the Tool Stand for the Tooling Interface Plate or
can mount the Tool Changer Tool Plate directly for some specific models.
Pin Block
The Pin Block mounts directly to a flat on the Tool Changer Tool Plate and provides a mounting
for an Alignment Pin.
Tool Stand that uses Mounting Modules and Tooling Interface Plates with pins and bushing to
support and accurately locate the Tool Changer Tool Plate and Customer Tooling,
Tool Stand that uses Rack assemblies to support and accurately locate the Tool Changer Tool Plate
and Customer Tooling,
Post Module
The Post Module combines the Base Assembly, Rail Assembly, and Gusset into convenient group
of components
Proximity Sensor
The proximity sensor provides a signal indicating the tool is located in the tool stand
The proximity sensor Assembly provides a mounting on the Tool Stand for the Proximity Sensor.
Rack Module
The Rack Module mounts to the Tool Bar, Forward Adapter, or Mounting Block to provide a
support and to locate the tooling in the tool stand.
Tool Bar
The Tool Bar provides fixed additional tool mounting positions on the Tool Stand.
A machined plate that adapts the Quick-Change Tool Body to an End-Effector, and provides
mounting features for a Tool Stand.
Tool Plate
The half of the Tool Changer that is mounted to a Tooling Interface Plate or customer-supplied
tooling.
Tool Stand Small, a fixture provided by ATI for holding of the Tool Plate when not in use.
A machined plate with a vertical surface that adapts the Quick-Change Tool Body or customer
end-effector and provides mounting features for a Tool Stand.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
1. Safety
The safety section describes general safety guidelines to be followed with this product, explanation of the
notification found in this manual, and safety precaution that apply to the product. More specific notification are
imbedded within the sections of the manual were they apply.
The notifications included here are specific to the product(s) covered by this manual. It is expected that the
user heed all notifications from the robot manufacturer and/or the manufacturers of other components used
in the installation.
DANGER: Notification of information or instructions that if not followed will result in
death or serious injury. The notification provides information about the nature of the
hazardous situation, the consequences of not avoiding the hazard, and the method for
avoiding the situation.
WARNING: Notification of information or instructions that if not followed could result
in death or serious injury. The notification provides information about the nature of the
hazardous situation, the consequences of not avoiding the hazard, and the method for
avoiding the situation.
CAUTION: Notification of information or instructions that if not followed could result
in moderate injury or will cause damage to equipment. The notification provides
information about the nature of the hazardous situation, the consequences of not
avoiding the hazard, and the method for avoiding the situation.
NOTICE: Notification of specific information or instructions about maintaining, operating,
installation, or setup of the product that if not followed could result in damage to equipment. The
notification can emphasize but is not limited to specific grease types, good operating practices,
or maintenance tips.
The TSS Tool Stand is intended to for use in industrial applications for tool changing and storage and
therefore requires the use of a Tool Changer.
Prior to purchase and installation, the customer should verify that the Tool Changer selected is rated for the
maximum loads and moments expected during operation. Refer to Tool Changer manual Document# 961020-1000 or contact ATI for assistance.
WARNING: The customer is responsible for ensuring that the area between the tool
and the Tool Stand is clear of foreign objects during tool drop-off. Failure to do so may
result in serious injury to personnel.
WARNING: The gap between the Master and Tool sides is a pinch point. All personnel
should be prevented from placing any part of their body or clothing in the gap,
especially during actuation of the locking mechanism.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
2. Product Overview
The ATI TSS (Tool Stand Small) system is compatible with ATI Tool Changer sizes QC-001 through QC-41. The
stand is designed for maximum flexibility to fit most customers applications. The modular system allows for you
to essentially build your own tool storage rack based on the number of tools, desired positioning, and mounting
arrangements. There are three types of TSS systems available:
The TSS Pin and Bushing Tool Stand system is compatible with ATI Tool Changer sizes QC-5 through
QC-41. The tool stand can be equipped with Horizontal Module(s) and Mounting Module(s) that support the
Tool Changer Tool Plate and customer tooling. The Mounting Module(s) can be placed anywhere along the
Horizontal Module(s) to accommodate the customer tooling. Refer to Figure2.1 for an example of a TSS
Pin and Bushing Tool Stand.
The Horizontal Module is not necessary if only accommodating up to two tool positions. The Mounting
Module Assemblies can be mounted directly to either side of the Post Module.
Figure2.1TSS Pin and Bushing Tool Stand
Item
Post Module 457mm (18)1,2
Post Module 610mm (24)1,2
Post Module 914mm (36)1,2
Post Module 1220mm (48)1,2
Post Module 1520mm (60)1,2
Notes:
1.
2.
9120-TSS-PM-3323
9120-TSS-PM-1020
9120-TSS-PM-3317
9120-TSS-PM-3325
9120-TSS-PM-3353
Section9.6 -9630-20-TSS-PM-3325
QC-Models
QC-5 ~ QC-41
QC-5 ~ QC-41
QC-5 ~ QC-41
QC-5 ~ QC-41
QC-5 ~ QC-41
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Part number
QC-Models
9120-TSM-HM-3362
9120-TSM-HM-3323
Section9.2.1 ~ Section9.2.3
Section9.2.1 ~ Section9.2.3
QC-5 ~ QC-41
QC-5 ~ QC-41
9120-TSM-HM-1020
9120-TSM-HM-3317
9120-TSM-HM-3325
Section9.2.1 ~ Section9.2.3
Section9.2.1 ~ Section9.2.3
Section9.2.1 ~ Section9.2.3
QC-5 ~ QC-41
QC-5 ~ QC-41
QC-5 ~ QC-41
1.
2.
The Horizontal Module Assembly is used with TSS Pin and Bushing Tool Stands.
May specify other rail lengths cut charge will apply.
Part number
Mounting Module*
9120-TSS-MMB-7124
Section9.2.1 ~ Section9.2.3
Mounting Module*
9120-TSS-MMB-7130
Section9.2.1 ~ Section9.2.3
*Note: The Mounting Module is used with TSS Pin and Bushing Tool Stands.
QC-Models
QC-5, QC-11
QC-20 ~ QC-41
Part number
9120-TSS-HBQ-7123
9120-TSS-HBQ-7392
9120-TSS-HBQ-7539
QC-Models
Section9.2.1-9630-20-TSS-ASY-7123
QC-5, QC-11
Section9.3.1 - 9630-20-TSS-HBQ-7123
Section9.2.2-9230-20-3613
Section9.3.2 - 9630-20-TSS-HBQ-7392
Section9.2.1-9630-20-TSS-ASY-7123
Section9.3.3 - 9630-20-TSS-HBQ-7539
QC-20,
QC-21
QC-41
Notes:
1.
2.
3.
The Tooling Interface Plate is only used with TSS Pin and Bushing Tool Stands.
Used with Mounting Module 9120-TSS-MMB-7124.
Used with Mounting Module 9120-TSS-MMB-7130.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
10
Part number
9120-TSS-VBB-7963
9120-TSS-VBQ-7190
QC-Models
Section9.3.4 - 9630-20-TSS-VBB-7963
QC-20, QC-21,
QC-40, QC-41
Section9.2.3-9230-20-7499
QC-40, QC-41
Section9.3.5 - 9630-20-TSS-VBQ-7190
The Vertical Tooling Interface Plate is only used with TSS Pin and Bushing Tool Stands.
Used with Mounting Module 9120-TSS-MM-7130.
Part number
Refer to Drawing in:
QC-Models
9120-TSS-CM-7335 Section9.4.1-9630-20-TSS-CM-7335 QC-5 ~ QC-21
9120-TSS-CM-7336 Section9.4.2-9630-20-TSS-CM-7336 QC-5 ~ QC-21
*Note: The Clamp Module is only used with TSS Pin and Bushing Tool Stands.
Clamp Module Right Hand*
Clamp Module Left Hand*
90o Swing
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
11
Item
Proximity Sensor Assembly1, 2
9120-TSS-SM-3315
Section9.2.1 ~ Section9.2.3
QC-Models
QC-5 ~ QC-41
Proximity Sensors
Proximity Sensor PNP 3 wire DC
Proximity Sensor NPN 3 wire DC
Notes:
1.
2.
8590-9909999-08
8590-9909999-09
Section9.2.1 ~ Section9.2.3
Section9.2.1 ~ Section9.2.3
QC-5 ~ QC-41
QC-5 ~ QC-41
The proximity sensor holder is only included with the Mounting Module. For all others: adapter bar,
forward adapter, and mounting block, the proximity sensor holder is sold separately.
The proximity sensor is not included.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
12
The TSS Pin and Rack Tool Stand system is compatible with ATI Tool Changer sizes QC-5 through QC-41.
The tool stand can be equipped with either a forward adapter or an adapter bar with fixed tool spacing. The
rack assemblies provide a unique option to either use interface plates or empty air ports as mounting points
for the Alignment Pins. Figure2.3 show examples complete TSS Pin and Rack Tool Stand.
Figure2.3TSS Pin and Rack Tool Stand
Item
Post Module 457mm (18)1,2
Post Module 610mm (24)1,2
Post Module 914mm (36)1,2
Post Module 1220mm (48)1,2
Post Module 1520mm (60)1,2
Notes:
1.
2.
9120-TSS-PM-3323
9120-TSS-PM-1020
9120-TSS-PM-3317
9120-TSS-PM-3325
9120-TSS-PM-3353
Section9.6 -9630-20-TSS-PM-3325
QC-Models
QC-5 ~ QC-41
QC-5 ~ QC-41
QC-5 ~ QC-41
QC-5 ~ QC-41
QC-5 ~ QC-41
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
13
Part number
9120-TSS-FA-3361
Section9.5.2-9230-20-1679
QC-Models
QC-5 ~ QC-41
Tool Bar 3 Position*
9120-TSS-TB-3308
Section9.5.1-9230-20-1675
Tool Bar 4 Position *
9120-TSS-TB-3431
N/A
Tool Bar 5 Position *
9120-TSS-TB-3570
Section9.5.3-9230-20-1914
*Note: The Forward Adapter and Adapter Bars are only used with TSS Pin and Rack Tool Stands.
Part number
QC-Models
Mounting Block*
9120-TSS-MMA-3306
Section9.5.1 ~ Section9.5.3
QC-5 ~ QC-41
*Note: The Forward Adapter and Adapter Bars are only used with TSS Pin and Rack Tool Stands.
Item
Proximity Sensor Assembly1, 2
9120-TSS-SM-3315
Section9.5.1-9230-20-1675
QC-Models
QC-5 ~ QC-41
Proximity Sensors
Proximity Sensor PNP 3 wire DC
Proximity Sensor NPN 3 wire DC
Notes:
1.
2.
8590-9909999-08
8590-9909999-09
Section9.5.1-9230-20-1675
Section9.5.1-9230-20-1675
QC-5 ~ QC-41
QC-5 ~ QC-41
The proximity sensor holder is only included with the Mounting Module. For all others: adapter bar,
forward adapter, and mounting block, the proximity sensor holder is sold separately.
The proximity sensor is not included.
2.2.5 Rack Modules, Interface Plate Assemblies, Alignment Pins and Pin
Blocks
The Rack Module consists of a rigid U-shaped plate that supports the Tool Changer and customer
tooling. The assembly includes mounting hardware, and is designed to mount to the Mounting
Block, Adapter Bar, or Forward Adapter. Each Rack has V-grooves that locate the alignment
pins in the proper orientation. The Groove-Pin combination allows for some compliance in the
horizontal plane, and also provides repeatable tool positioning.
The Interface Plate Assembly provides an interface between the customer tooling and the Tool
Changer. The Interface plates are sized specifically to correspond with the Tool Changer and Rack
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
14
Item
Rack Module for QC-10,111
9120-TSS-MMV-3310
9120-TSS-MMV-3313
9120-TSS-MMV-4175
Section9.5.4-9230-20-1656
Section9.5.5-9230-20-1657
Section9.5.6-9230-20-1658
Section9.5.7-9230-20-1659
Section9.5.8-9230-20-1660
Section9.5.9-9230-20-1662
N/A
QC-Models
QC-5
QC-10
QC-11
QC-20
QC-21
QC-21 (Euro)
QC-41
9120-TSS-HVQ-3314
9120-TSS-HVQ-3319
9120-TSS-HVQ-4174
Section9.5.4-9230-20-1656
Section9.5.5-9230-20-1657
QC-5
QC-10
Section9.5.6-9230-20-1658
Section9.5.7-9230-20-1659
Section9.5.8-9230-20-1660
Section9.5.9-9230-20-1662
N/A
QC-11
QC-20
QC-21
QC-21 (Euro)
QC-41
Alignment Pin
Section9.5.4 ~ Section9.5.9
3
3700-20-3303
Rack Assemblies without an Interface Plate
Rack Assemblies
Alignment Pin2
9120-TSS-MMV-3312
9120-TSS-MMV-3310
9120-TSS-MMV-3305
9120-TSS-MMV-3313
Alignment Pin1, 3
Alignment Pin1, 3
Alignment Pin1, 3
Alignment Pin1, 3
Alignment Pin1, 3
Alignment Pin1, 3
3
4
4
3
3
3
3700-20-3303
3700-20-3303
3700-20-3303
3700-20-3303
3700-20-3316
3700-20-3320
Pin Block3, 4
Pin Block3, 4
Notes:
1
1
9120-TSS-3317
9120-TSS-3360
ALL
Section9.5.4-9230-20-1656
Section9.5.5-9230-20-1657
Section9.5.6-9230-20-1658
Section9.5.7-9230-20-1659
Section9.5.8-9230-20-1660
Section9.5.9-9230-20-1662
QC-5
QC-10
QC-11
QC-20
QC-21
QC-21 (Euro)
Section9.5.4-9230-20-1656
Section9.5.5-9230-20-1657
Section9.5.6-9230-20-1658
Section9.5.7-9230-20-1659
Section9.5.8-9230-20-1660
Section9.5.9-9230-20-1662
QC-5
QC-10
QC-11
QC-20
QC-21
QC-21 (Euro)
Section9.5.8-9230-20-1660
Section9.5.9-9230-20-1662
QC-21
QC-21 (Euro)
Alignment Pin
Pin Blocks
1.
2.
3.
4.
Only used with TSS Tool Stands with fixed tool spacing.
The Adapter Plate Assembly includes three 3700-20-3303 alignment pins.
Alignment pin sold separately
Pin Block includes mounting hardware, alignment pin not included.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
15
This unique TSS Tool Stand for the ATI QC-001 Tool Changer combines the ease of the rack type mounting
module with adjustable tool spacing to accommodate customer tooling. The mounting module attaches to
the horizontal module and can be position anywhere along the rail. There is an optional photoelectric sensor
that can attach to the mounting module to provide a signal indicating if the tool is located in the stand.
Figure2.4 shows an example of a QC-001 complete TSS tool stand.
Options are limited to the lengths of horizontal modules to accommodate up to six tool positions depending
on the size of the tooling.
Figure2.4 QC-001 - Complete TSS Tool Stand
Item
Post Module 300mm (12)1,2
Notes:
1.
2.
9120-TSS-PM-3362
Section9.6 -9630-20-TSS-PM-3325
QC-Models
QC-001
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
16
Part number
QC-Models
9120-TSS-HM-3362
9120-TSS-HM-3323
9120-TSS-HM-1020
Section9.1 - 9230-20-3905
Section9.1 - 9230-20-3905
Section9.1 - 9230-20-3905
QC-001
QC-001
QC-001
This Horizontal Module Assembly is only used with TSS Tool Stand for QC-001.
May specify other rail lengths cut charge will apply.
Part number
QC-Models
9120-TSS-MM-7869
Section9.1 - 9230-20-3905
QC-001
Notes:
1.
The Mounting Module and Photoelectric Sensor are only used with TSS Tool Stand for QC-001.
Part number
QC-Models
9120-TSS-SMA-7869
Section9.1 - 9230-20-3905
QC-001
The Mounting Module and Photoelectric Sensor are only used with TSS Tool Stand for QC-001.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
17
The Post Module is a common component to all TSS Tool Stands. The Post Module is available in different
post heights and combines the Base Assembly, Rail Assembly, and Gusset into convenient group of
components.
Figure2.5Post Module Components
Rail Assembly
Gusset Assembly
Base Assembly
Part number
QC-Models
9120-TSS-BA-3311
Section9.6 -9630-20-TSS-PM-3325
ALL
Part number
Rail Assemblies
Refer to Drawing in:
QC-Models
QC-001
QC-5 ~ QC-41
QC-5 ~ QC-41
QC-5 ~ QC-41
QC-5 ~ QC-41
Part number
QC-Models
9120-TSS-GA-1030
Section9.6 -9630-20-TSS-PM-3325
ALL
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
18
To determine the components needed for a Tool Stand, will require knowledge of the system being
designed. When determining the Tool Stand components you will need to consider the following
information:
What model Tool Changer will be used and if add on modules will be required.
Number of tools the stand must accommodate and the total tool weight.
Dimensions of the tooling that will be used.
Size, reach and capabilities of the robot being used.
Area available to accommodate the Tool Stand.
Area between tool positions required for pneumatic fittings, hoses, electrical cabling and other utilities.
Figure2.6Tool Stand and Tool Spacing
Tool Changer
Pneumatic
Fittings
and Hoses
Horizontal Module
Customer Tooling
For Tool spacing the Width of the
Tool Changer, Tooling interface Plate,
Customer Tooling, Utilities, Pneumatic
Fittings, Pneumatic Hoses, Electrical
Cabling must be considered to
determine proper Tool spacing
Post Module
Adapter Plate
Adapter Plate
Customer
Tooling
Mounting Module
Note: Mounting Module mounted
to Horizontal Module
Mounting Module
Note: Mounting Module
mounted to Post
Module
Customer Tooling
Depth of the Tooling is limited
by the Tooling Interface Plate
and the Monting Module. Custom
Tooling Inerface Plates are available
contact ATI for information.
Post Module
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
19
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
20
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
21
3. Installation
The tool stand is shipped unassembled. The customer must perform the final assembly and determine the proper
location for the tool stand.
All pneumatic fittings and tubing must be capable of withstanding the repetitive motions of the application without
failing. The routing of electrical and pneumatic lines must minimize the possibility of stress pullout, kinking,
rupture, etc. Failure of some critical electrical and/or pneumatic lines to function properly may result in injury to
personnel and equipment.
The Post Module can be ordered assembled or unassembled, the following procedure describes the step to
assemble and mount the Post Module.
1. Determine the proper location and configuration of your tool stand. Assemble the base, rail and gusset
assemblies prior to anchoring the TSS base.
2. Assemble the Gusset to the rail by inserting the T-bolts into the T-Slots in the rail and turning the T-bolts
90. Note: Tabs must be removed from the gusset assembly to allow flush contact to base assembly.
3. Assemble the Rail to the Base using the two M12 socket head cap screws, Refer to Section9Drawings
for specific details on torque and thread locking requirements.
4. Insert the four M8 socket head cap screw through the base and gusset. Secure using the M8 flat washer
and nut. Tighten the nut on the T-bolts holding the gusset to the rail. Refer to Section9Drawings for
specific details on torque and thread locking requirements.
Figure3.1Installing Base, Rail, and Gusset Assemblies
5. Anchor the Base Assembly to a smooth flat surface using the four 13mm through holes provided
(Hardware not included).
6. To continue installation refer to the following sections:
Section3.2Installing TSS Tool Stand for QC-001
Section3.3Installing TSS Pin and Bushing Tool Stand
Section3.4Installing TSS Pin and Rack Tool Stand
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
22
23
8. If equipped, install the optional proximity sensor to the Mounting Module. Refer to Section3.5
Proximity Sensor Installation for TSS Pin and Bushing Tool Stands.
9. If equipped install the optional Clamp assembly to the Mounting Module, Refer to Section3.6Clamp
Module Installation.
NOTICE: If the tooling Interface plate is a blank tool plate it will need to be machined with the
mounting pattern for the customer tooling desired. For installing the Tooling Interface Plate to
the Tool Changer, refer to the Installation and Operations manual for the specific Tool Changer
model (http://www.ati-ia.com/products/toolchanger/tool_changer_models.aspx).
10. Assemble the customer tooling and Tool Changer to the Tooling Interface Plate. Then place on the
Mounting Module.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
24
9. If equipped, install the optional sensor holder and proximity sensor. Refer to Section3.7Proximity
Sensor installation for TSS Pin and Rack Tool Stands.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
25
3.5 Proximity Sensor Installation for TSS Pin and Bushing Tool Stands
1. Attach the sensor cable to the proximity sensor and slide the proximity sensor into the holder as shown
in Figure3.5.
2. Lightly tighten the M3 socket head cap screw to snug sensor. (Sensor should still move up and down in
the holder).
3. Position the sensor so the sensor face is 0.030 below the top surface of the Mounting Module as shown
in Figure3.5.
4. Tighten the M3 socket head cap screw. (Snug plus turn).
CAUTION: Do not over tighten M3 screw. Over tightening the screw can damage the
sensor. Snug the screw until the sensor until you can no longer move the sensor. Then
tighten turn
Figure3.5Proximity Sensor Position
Proximity Sensor
Holder
Adjust to .030"
Below Top Surface
of Mounting Module
Proximity Sensor
Sensor Cable
The clamp module is shipped unattached. Some adjustment may be necessary depending on the application.
If needed, the clamp module can be mounted on the opposite side to orient the cylinder air supply ports on
the inside of the tool stand, the adjustable arm will need to be rotated 180.
1. Refer to the drawing in Section9.4.1TSS Clamp Module, Right Hand or Section9.4.2TSS Clamp
Module, Left Hand for details on torque, thread locking, and other specific requirements.
2. If needed adjust the clamping screw. With the rotary actuator in the locked position, loosen the lock nut.
Adjust the clamping screw until it extends 13mm (0.51) from the adjustable arm. Tighten the lock nut.
Refer to the drawing for details.
3. Assemble the clamp module to the mounting module, using the three M4 socket head cap screws
provided. Tighten to 25 in-lbs.
4. Attach the lock and unlock air supply to the M5 ( turn) air connections. Note: It is recommended to
appropriately exhaust the cylinder air in order to allow the cylinder piston to spring back.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
26
Lock Nut
Clamping Screw
13mm
(0.51")
Mounting Module
Right Hand
Clamp Module
Left Hand
Clamp Module
(3) M4 Socket Head Cap Screws
5. Install the actuator sensors, if not already installed. Slide the sensor into the track as shown. Refer to the
drawing in Section9.4.1TSS Clamp Module, Right Hand or Section9.4.2TSS Clamp Module, Left
Hand for details on torque, thread locking, and other specific requirements.
a. Position the sensors to the reference dimension shown in Figure3.7.
a. Secure the sensor in the track by tightening the set screw with a small flat head screw driver
(jewelers small). Tighten to 1.0 in-lbs. Do not over-tighten
b. Label the ends sensor cables as shown on the drawing. Route and connect the sensor cables.
c. Cycle the cylinder both extending and retracting a number of times to confirm the correct operation
and sensor placement. Adjust the sensor position as desired.
Figure3.7Clamp Module Sensor Installation
Set Screw
29.5mm
(1.16") Ref
Unlock Sensor
Lock Sensor
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
27
3.7 Proximity Sensor installation for TSS Pin and Rack Tool Stands
1. Apply Loctite 222 or similar to the two M3 socket head cap screws used to mount the proximity sensor
holder.
2. Attach the proximity sensor holder to the adapter bar or forward adapter using the two M3 socket head
cap screws. Tighten to 6 in-lbs.
3. Attach sensor cable to the proximity sensor and slide the proximity sensor into the holder as shown in
Figure3.8.
4. Lightly tighten the M3 socket head cap screw (Adjustment screw) to snug the sensor. (Sensor should still
move up and down in holder).
5. Position the sensor so the sensor face is 0.030 above the bottom surface of the V groove as shown in
Figure3.8.
6. Tighten the M3 socket head cap screws (Adjustment screw). (Snug plus turn).
CAUTION: Do not over tighten M3 screw. Over tightening the screw can damage the
sensor. Snug the screw until the sensor until you can no longer move the sensor. Then
tighten turn more.
Figure3.8Proximity Sensor Position
Bottom of "V" Groove
Sensor Cable
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
28
4. Operation
The ATI TSS Tool Stand is intended for use with No-touch locking Tool Changers only, such as ATI changers QC001 through QC-41.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
29
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
30
5. Maintenance
WARNING: Do not perform maintenance or repair on Tool Changer or modules unless the
tool is safely supported or docked in the tool stand and all energized circuits (e.g. electrical,
air, water, etc.) have been turned off. Injury or equipment damage can occur with tool not
docked and energized circuits on. Dock the tool safely in the tool stand and turn off all
energized circuits before performing maintenance or repair on Tool Changer or modules.
It is recommended that the following areas should be checked at least once every 100,000 cycles. Earlier
intervention may be necessary if a problem is identified prior to the scheduled maintenance checks.
Check to verify that the Tool Stand Base has not loosened. Tighten if required.
Check to verify that the Rail, Gusset, and any Horizontal Module(s) have not loosened. Tighten if
required.
Check to verify that the Mounting Block has not loosened. Tighten if required.
Check to verify that the Proximity Holder has not loosened, and that the proximity sensor has not
loosened. Tighten if required.
Inspect sensor cables and all utility lines for wear.
Inspect and wipe clean all sensor faces to ensure proper function.
Inspect the Alignment Pins and Bushings for cracks and wear. Replace if necessary.
Lubricate mounting module Pins and bushing, see Figure5.1 and Section9Drawings for details.
Check the Alignment Pins for looseness. For the horizontal shoulder screw, re-apply Loctite 242, and
tighten to 40 in-lbs. For the center vertical peg, re-apply Loctite 222 and tighten to 27 in-lbs.
Check to verify that the Mounting Module has not loosened. Apply Loctite 242 and tighten the M8
SHCS to 150 in-lbs if required.
Check to verify that the Clamp Cylinder has not loosened. Tighten if required.
Inspect sensor cables and all utility lines for wear.
Inspect and wipe clean all sensor faces to ensure proper function.
Figure5.1Sensor Cleaning and Lubrication Locations
Remove any debris
buildup around sensor
Apply MobilGrease
XHP222 Special Grease
Inspect the Alignment Pins and Rack Grooves for cracks and wear. Replace if necessary.
Check the Alignment Pins for looseness. Tighten if necessary.
Check to verify that the Mounting Adapter Bar has not loosened. Tighten if required.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
31
6. Troubleshooting
Refer to the table below for trouble shooting information.
Symptom
Possible Cause
Proximity Sensor
Fails
Debris build up on
Proximity Sensor.
Proximity Sensor
damaged or not
functioning.
Tool Changer or
utility modules not
functioning properly.
Tool/End Effector
malfunctioning
Correction
Part Number
Name
Used For
9120-TSS-SM-3315
3700-20-7130
Mounting Block
3500-2065050-11
3700-20-7124
Alignment Pin
8590-9909999-75
Rotary Actuator
Replacement Sensor
3415-0021022-00
Rotary Actuator
3700-20-5756
Alignment Pin
Mounting Module
3700-20-3303
Alignment Pin
3700-20-3316
Alignment Pin
3700-20-3320
Alignment Pin
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
32
The TSS Tool Stand part numbers and descriptions have been changed to provide a consistent numbering
and naming scheme for all components of the Tool Stand system. The following tables provide a cross
reference from the originally used part numbers to the current part numbers.
Description
9120-TSS-MM-7124
9120-TSS-MMB-7124
Mounting Module
9120-TSS-MM-7130
9120-TSS-MMB-7130
Mounting Module
9120-TSS-HBQ-7123
9120-TSS-TP-7851
9120-TSS-HBQ-7851
9120-TSS-TP-7392
9120-TSS-HBQ-7392
9120-TSS-TP-7539
9120-TSS-HBQ-7539
9120-TSS-VBB-7963
9120-TSS-TP-7190
9120-TSS-VBQ-7190
9120-TSS-SM-3315
9120-TSS-3361
9120-TSS-FA-3361
9120-TSS-3308
9120-TSS-TB-3308
9120-TSS-3431
9120-TSS-TB-3431
9120-TSS-3570
9120-TSS-TB-3570
Section2.2.3Mounting Module
9120-TSS-3306
9120-TSS-MMA-3306
Mounting Module
9120-TSS-SM-3315
Section2.2.5Rack Modules, Interface Plate Assemblies, Alignment Pins and Pin Blocks
9120-TSS-3305
9120-TSS-MMV-3305
9120-TSS-3310
9120-TSS-MMV-3310
9120-TSS-3312
9120-TSS-MMV-3312
9120-TSS-3313
9120-TSS-MMV-3313
9120-TSS-4175
9120-TSS-MMV-4175
9120-TSS-3314
9120-TSS-HVQ-3314
9120-TSS-3319
9120-TSS-HVQ-3319
9120-TSS-4174
9120-TSS-HVQ-4174
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
33
Description
Horizontal Module 300mm (12)
Description
Base Assembly
Section2.4.2Rail Assemblies
9120-TSS-3362
9005-20-2225
9120-TSS-1020
9005-20-2226
9120-TSS-3324
9005-20-2227
9120-TSS-3325
9005-20-2228
Section2.4.3Gusset Assembly
9120-TSS-1030
9120-TSS-GA-1030
Gusset
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
34
8. Specifications
8.1 Common TSS Tool Stand Components
Part Description
TSS Base
TSS Prox Holder
TSS Rail, 300mm
(11 13/16) long
TSS Rail, 610mm (24) long
TSS Rail, 914mm (36) long
TSS Rail,1220mm (48) long
TSS Gusset
Material
T-6 Aluminum
Black Nylon
Anodized T-6 Extruded Aluminum, 45 x 90
Weight-Mass
2.4 lbs.
.001 lbs.
2.0 lbs.
4.1 lbs.
6.15 lbs.
8.2 lbs.
6.8 lbs.
Material
Anodized T-6 Aluminum
Weight-Mass
TBD lbs.
TBD lbs.
Alignment Pins
Material
Stainless Steel
Anodized T-6 Aluminum
Weight-Mass
.036 lbs.
3.08 lbs.
6.15 lbs.
2 lbs.
0.500.75 lbs.
1 lb.
0.40 lbs
Material
Anodized T-6 Aluminum
Anodized T-6 Aluminum
Anodized T-6 Aluminum
Anodized T-6 Aluminum
Anodized T-6 Aluminum
Anodized T-6 Aluminum
Anodized T-6 Aluminum
Weight-Mass
1.15 lbs
1 lb.
1.6 lbs.
2.2 lbs.
TBD lbs.
0.46 lbs.
.15.5 lbs.
Stainless Steel
.036 lbs.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
35
16.5
41
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
36
M8 T-Bolt
242 / 140 in-lbs
Note 2
73
4X
13.5 Thru
02
120601-4
SHEET 1 OF 1
D. Swanson, 10/12/12
CHECKED BY:
PROJECT #
J. Winterroth, 10/11/12
Date
10/30/2013
10/12/2012
SIZE
SCALE
1:4
9230-20-3905
DRAWING NUMBER
02
REVISION
TITLE
1.3
DETAIL A
SCALE 1 : 2
ERDO
JMW
Initiator
3.4
01
QC-001 tool
retaining slots
Description
Initial Drawing
Rev.
DRAWN BY:
9120-TSS-PM-3362
TSS Tool Stand Post Module, 300 mm (12") Post
9120-TSS-HM-3362
TSS Horizontal Module, 300 mm (12")
9120-TSS-SMA-7869
Photoelectric Sensor Kit - PNP, 8mm 4-pin
(Optional) Note 4
9120-TSS-MM-7869
TSS Mounting Module for QC-001
238.6
Ref
127 152.4
Notes:
1. Tool stand shipped unassembled, customer to perform final assembly.
2. Dry fasteners provided on Tool Stand, customer to set final placement and Loctite
with suggested or similar threadlocker and torque to recommended torque value.
3. Tool assemblies shown for clarity only. Tool assemblies are ordered and shipped separately.
4. Sensor kit shown for clarity only. Sensor kit ordered and shipped separately.
M3 SHCS
Pre / 10 in-lbs
M8 Fastener w/ T-nut
242 / 25 in-lbs
Note 2
101.6 80
152.4
127
9. Drawings
9.1 TSS Tool Stand for QC-001
37
Note
1. Tool Stand will be shipped unassembled and packaged to protect components.
9120-TSS-CM-7335
Clamp Module, RH
9120-TSS-MMB-7124
TSS Mounting Module
9120-TSS-CM-7336
Clamp Module, LH
8590-9909999-21
PNP (NC)
Proximity Sensor
9120-TSS-HBQ-7123
TSS Tooling Interface Plate for QC - 5,11 - Blank
PROJECT #
CHECKED BY:
DRAWN BY:
110516-1
JW, 4/30/12
SHEET 1 OF 1
D.Brewer, 8/26/11
SIZE
SCALE
1:4
9630-20-TSS-ASY-7123
DRAWING NUMBER
05
REVISION
TITLE
Date
10/17/2014
TBC
05
9120-TSS-PM-3317
TSS Post Module, 914mm (36") Post Height
9120-TSS-HM-3323
TSM Horizontal Module, 457 mm (18")
Initiator
Description
ECO 12682; Changed "TSS Blank Tooling Plate For QC
5,11" Note To "TSS Tooling Interface Plate For QC - 5,11 Blank" & "TSS Tool Stand Post Module, 914mm (36") Post
Note To "TSS Post module, 914mm (36") Post Height"
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
38
57
44.5
52.1
54.6
63 BC
for QC-20/21
Clamp Module
UnLock Sensor
B
2X 22.5
45
DS
9120-TSS-HBQ-7392
12
PROJECT #
CHECKED BY:
110516-1
SHEET 1 OF 1
MLG, 1/24/12
D.Brewer, 1/24/12
Date
9120-TSM-PM-3317
Note 1
2X 3690-0000000-60
9120-TSM-HM-3323
Note 1
Clamps Locked
6/18/2014
11/12/2013
9/9/2013
5/15/2013
10/10/2012
SIZE
SCALE
1:20
9230-20-3613
DRAWING NUMBER
11
REVISION
TITLE
9120-TSS-CM-7335
Note 1
9120-TSS-MMB-7130
Note 1
8590-9909999-21
Clamps UnLocked
ERDO
11
JDB
10
09
LJH
JMW
08
9120-TSS-CM-7336
Note 1
Lock Sensor
88.9
45
124.2
SECTION A-A
SCALE 1 : 2
DETAIL B
SCALE 1 : 2
2X 12.4
2X M10
Dowel
41.4 Unlocked
Sensor for
Tool Presence
Note
1. Tool Stand will be shipped unassembled and packaged to protect components.
114
88.9
160
Initiator
Description
ECO 10223: Updated to reflect changes to 9120-TSSASY-3613.
Rev.
Note 1
4X M8 SHCS
Pre / 190 in-lbs
63.5
Note 1
50.8
463.6
39
19.1
Note 1
8X M8 T-Bolt
242 / 190 in-lbs
152.4
Square
766.9
Note 2
95.8
936.2
SECTION A-A
2X 127
TBC
PROJECT #
CHECKED BY:
DRAWN BY:
110516-1
SHEET 1 OF 1
J.Winterroth 4/18/12
D.Brewer, 3/24/12
SIZE
1:20
DRAWING NUMBER
9230-20-7499
REVISION
SCALE
TITLE
1. Dry fasteners installed hand tight on tool stand for shipment. Customer to set
final placement and Loctite with suggested or similar thread locker and torque
to recommended torque value.
2. Tool Stand Assembly to be shipped on a common pallet as one unit.
9120-TSS-VBB-7963 shipped loose.
9120-TSS-MMB-7130
Mounting Module
Assembly
Date
10/17/2014
9120-TSS-PM-3317
TSS Post Module, 914mm
(36") Post Height
Initiator
Description
ECO 12682; Changed "Vertical Tooling Interface Plate Blank" Note To "TSS Vertical Interface Plate - Blank" & "Tool
Stand Post Module" Note To "TSS Post Module, 914mm (36")
Post Height"
9120-TSM-HM-3323
Horizontal Module, 457mm (18")
9120-TSS-VBB-7963
TSS Vertical Interface
Plate - Blank
Notes:
2X 127
06
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
40
2.
1.
89
56
4X 7.9
44
12
44
4
Dowel
67
Fasteners shipped loose. Customer to use Loctite or similar thread locker and
torque to listed value.
Dowel shipped loose. Customer to press dowel into ATI Tool Changer.
Notes:
114
41
88.9
QTY.
1
ITEM NO.
1
PROJECT #
CHECKED BY:
DRAWN BY:
SHEET 1 OF 1
J. Winterroth, 11/18/13
D.Brewer, 10/30/13
JDB
Initiator
Date
10/31/2013
SIZE
SCALE
2:3
9630-20-TSS-HBQ-7123
DRAWING NUMBER
01
REVISION
TITLE
DESCRIPTION
TSS Tooling Interface Plate for QC-5,11 - Blank
01
PART NUMBER
9120-TSS-HBQ-7123
4X M5 SHCS
242 / 52 in-lbs
Note 1
3mm Dowel, SF
Note 2
Description
Release ECO 10601: No Changes
Rev.
41
1.
2.
4X 9.9
Notes:
85.1
9.8
Dowel
139
22
QTY.
1
ITEM NO.
1
56
43.6
J. Winterroth, 11/18/13
SHEET 1 OF 1
PROJECT #
D.Brewer, 9/20/13
CHECKED BY:
DRAWN BY:
PART NUMBER
9120-TSS-HBQ-7392
4X M6 SHCS
Pre / 89 in-lbs
Note 1
JDB
Initiator
SIZE
1:2
DRAWING NUMBER
9630-20-TSS-HBQ-7392
01
REVISION
SCALE
TITLE
Date
09/18/2013
DESCRIPTION
TSS Tooling Interface Plate for QC-20,21 - Blank
01
2X M6 Dowels
Note 2
Description
Initial Drawing
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
42
2.
1.
6X 12
44
12.4
119
56
142
9.8
Dowel
85
Fasteners shipped loose. Customer to use loctite or similar thread locker and torque to
listed value.
Dowel shipped loose. Customer to press dowel into ATI Tool Changer.
Notes:
164
66
129
QTY.
1
ITEM NO.
1
PROJECT #
CHECKED BY:
DRAWN BY:
SHEET 1 OF 1
J. Winterroth, 11/07/13
D.Brewer. 10/30/13
PART NUMBER
9120-TSS-HBQ-7539
JDB
Initiator
Date
10/30/2013
SIZE
1:2
DRAWING NUMBER
9630-20-TSS-HBQ-7539
REVISION
SCALE
TITLE
DESCRIPTION
TSS Tooling Interface Plate for QC-41 - Blank
6X M8 SHCS
242 / 190 in-lbs
Note 1
01
8mm Dowel, SF
Note 2
Description
Release ECO 10601: No Changes
Rev.
71
59
51
29
84
89
43
QTY.
1
ITEM NO.
1
J. Winterroth, 11/18/13
SHEET 1 OF 1
PROJECT #
D.Brewer, 9/20/13
CHECKED BY:
DRAWN BY:
JDB
Initiator
SIZE
SCALE
1:2
9630-20-TSS-VBB-7963
DRAWING NUMBER
01
REVISION
TITLE
Date
09/18/2013
DESCRIPTION
TSS Vertical Tooling Interface Plate - Blank
01
PART NUMBER
9120-TSS-VBB-7963
Description
Initial Drawing
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
44
1.
2.
2X 5.4
59
2X 43.3
Notes:
71
2X 3.5
Dowels
51
29
84
50
50 (Dowels)
33.3
89
QTY.
1
J. Winterroth, 11/18/13
SHEET 1 OF 1
PROJECT #
D.Brewer, 9/20/13
CHECKED BY:
DRAWN BY:
PART NUMBER
9120-TSS-VBQ-7190
2X 18
ITEM NO.
1
2X 9
01
SIZE
SCALE
1:2
9630-20-TSS-VBQ-7190
DRAWING NUMBER
01
REVISION
TITLE
Date
09/18/2013
4X M4 SHCS
Pre/ 25 in-lbs
Note 1
JDB
Initiator
DESCRIPTION
TSS Vertical Tooling Interface Plate - J16 Pattern
2X M4 Dowel
Note 2
Description
Initial Drawing
Rev.
45
1.
2.
3.
4.
5.
3500-10620120-15A
4X M4 x 12mm SHCS
Pre / 25 in-lbs
3500-1062010-15A
3X M4 x 10mm SHCS
Pre 25 in-lbs
90 Swing
Move sensors to position shown and tighten screw using flat head screw driver.
Install sensors on proper side as shown.
Wire tie loose wires.
Loosen SHCS to rotate arm into correct position, torque 25-31 in-lbs.
Adjust arm to dimension shown. Lock in place with Lock Nut.
Notes:
3700-20-7335
Actuator Mounting
Bracket
3405-2220005-01
2X Air Fitting M5
7649-569
Contact
+ 1/4 Turn
3415-0021022-00
Rotary Actuator
Note 4
Shown In
Locked Position
10mm Stroke
Date
SIZE
1:2
Clamp Module, RH
9630-20-TSS-CM-7335
DRAWING NUMBER
REVISION
02
Lock Sensor
(Mark Wire with
Green Tape)
Note 1,2,3
29.5
06/28/2012
03/15/2012
SCALE
TITLE
JDB
JDB
Initiator
Side View-UnLocked
UnLock Sensor
(Mark Wire with
Red Tape)
12
49 Ref
UnLocked
SHEET 1 OF 1
JW, 4/30/12
CHECKED BY:
110516-1
JDB, 12/27/11
PROJECT #
31.5 Ref
Locked
Front View-Locked
Prox Wiring
13
Adjustable
Arm
ECO 9590;
01
02
Description
Initial Drawing
Rev.
DRAWN BY:
7.5 Closed
222/25 inlbs
Note 5
Lock/UnLock
Sensors
Shown in
UnLocked Position
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
46
1.
2.
3.
4.
5.
3500-10620120-15A
4X M4 x 12mm SHCS
Pre / 25 in-lbs
3500-1062010-15A
3X M4 x 10mm SHCS
Pre / 25 in-lbs
02
03
110516-1
SHEET 1 OF 1
JW, 4/30/12
CHECKED BY:
PROJECT #
JDB, 12/27/11
Date
29.5
41.5 Ref
UnLocked
10/10/2012
06/28/2012
03/15/2012
Side View-UnLocked
Lock
Sensor
(Mark Wire with
Green Tape)
JMW
JDB
JDB
Initiator
SIZE
1:2
9630-20-TSS-CM-7336
DRAWING NUMBER
Clamp Module, LH
03
REVISION
SCALE
TITLE
Front View-Locked
UnLock
Sensor
(Mark Wire with
Red Tape)
Note 1,2,3
12
10mm Stroke
ECO 9590
ECO 10223: Updated model orientation
01
DRAWN BY:
Prox Wiring
Lock/UnLock
Sensors
90 Swing
Adjustable
Arm
222/25 inlbs
Note 5
Shown in
UnLocked Position
Shown in
Locked Position
Move sensors to position shown and tighten screw using flat head screw driver.
Install sensors on proper side as shown.
Wire tie loose wires.
Loosen SHCS to rotate arm into correct position, torque 25-31 in-lbs
Adjust arm to dimension shown-Lock in place with Lock Nut
Notes:
3700-20-7335
Actuator Mounting
Bracket
3415-0021022-00
Rotary Actuator
Note 4
3405-2220005-01
2X Air Fitting M5
7649-569
Contact
+ 1/4 Turn
Description
Initial Drawing
Rev.
47
SIDE VIEW
(4) 9 Thru
M8 Bolts thread into Rail Nuts
(See Note 3)
NOTES:
1. Customer can specify other rail lengths
2. Mounting Block and 3 Position Bar are
152.4
compatable with any TSS Rack
3. Use Loctite Threadlocker 242 on all fasteners.
Tighten to 221 in-lbs.
4. Sensor Holder is compatable with
any barrel-type 8mm Sensor.
4X 13.5
632.2
9120-TSS-MMV-3310
DETAIL D
Rack Assembly
SCALE 1 : 3 Shown for Reference
SECTION A-A
127
FRONT VIEW
SECTION B-B
127
165.1
Distance Between Racks
PROJECT #
SHEET 1 OF 1
DRAWN BY:
ISO VIEW
11/11/2013
3/4/03
Date
9120-TSS-TB-3308
3 Position
Adapter Bar
(See Note 2)
9120-TSS-MMA-3306
Mounting Block
(See Note 2)
Prox Sensor
9120-TSS-SM-3315
Prox Sensor Holder
(See Note 4)
ERDO
SIZE
SCALE
1:6
9230-20-1675
DRAWING NUMBER
05
REVISION
TITLE
Initiator
DAN
EXPLODED VIEW
05
9120-TSS-PM-1020
Redrawn
Description
04
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
127
SECTION A-A
632.2
152.4
127
4X
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
48
3700-20-3303
Alignment Pin
SECTION B-B
182.9
9120-TSS-HVQ-3319
Tool Interface Plate
Mounts to Tool Side Of
QC 20,21 or 21E
DETAIL C
SCALE 1 : 2
13.5
120.7
Customer Machines
Mtg Pattern For Tooling
As Needed
ISOMETRIC VIEW
ISOMETRIC VIEW
EXPLODED
9120-TSS-PM-1020
Stand Rail 610mm Long*
9120-TSS-MMA-3306
Mounting Block**
Prox Sensor
8590-9909999-21
9120-TSS-SM-3315
Prox Sensor Holder
9120-TSS-FA-3361
Forward Adapter
PROJECT #
CHECKED BY:
DRAWN BY:
010730-3
SHEET 1 OF 1
D. Brewer 7/15/12
SIZE
SCALE
1:6
9230-20-1679
DRAWING NUMBER
04
REVISION
TITLE
Date
10/20/2014
NOTES:
1. *Customer can specify other rail lengths
2. **Mounting Block and Forward Adapter is compatable with any TSS Rack
3. Use Loctite Threadlocker 242 on all fasteners. Tighten to 190 in-lbs.
TBC
04
9120-TSS-MMV-3313
Rack Assembly for
QC 20,21,21E
Initiator
Description
ECO 12682; Changed The Following: "9120-TSS-3319" To
"9120-TSS-HVQ-3319", "9120-TSS-SMA-3315" To "9120-TSS-SM3315" & "9120-TSS-3361" To "9120-TSS-FA-3361". Also, Added
"8590-9909999-21" To Prox Sensor Note & Added "Stand
Rail 610mm Long*" To 9120-TSS-PM-1020 Note & Changed
221 in-lbs & 140 in-lbs To 190 in-lbs As Well.
Rev.
9.5.2 Tool Stand Forward Adapter Kit for QC-20, 21, and 21E
49
SIDE VIEW
SECTION B-B
152.4
SECTION A-A
127
127
4X
13.5
152.4
Distance Between Racks
FRONT VIEW
4X 9 Thru
M8 Bolts thread into Rail Nuts
(See Note 3)
9120-TSS-MMV-3310
Rack Assembly
Shown for Reference
NOTES:
1. Customer can specify other rail lengths
2. Mounting Block and 5 Position Bar are
compatable with any TSS Rack
3. Use Loctite Threadlocker 242 on all fasteners.
Tighten to 190 in-lbs.
4. Sensor Holder is compatable with
any barrel-type 8mm Sensor.
632.2
DETAIL D
SCALE 1 : 3
ISO VIEW
PROJECT #
CHECKED BY:
DRAWN BY:
010730-3
SHEET 1 OF 1
J.Winterroth, 10/21/14
9120-TSS-TB-3570
5 Position
Adapter Bar
(See Note 2)
9120-TSS-PM-1020
Stand Rail
610mm Long
(See Note 1)
SIZE
SCALE
1:6
9230-20-1914
DRAWING NUMBER
03
REVISION
TITLE
9120-TSS-MMA-3306
Mounting Block
(See Note 2)
Prox Sensor
8590-9909999-21
9120-TSS-SM-3315
Prox Sensor Holder
(See Note 4)
10/17/2014
Date
EXPLODED VIEW
TBC
ECO 12682; Changed 221 in-lbs To 190 in-lbs & Added "85909909999-21" To Prox Sensor Note
03
Initiator
Description
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
50
(2)
17.8 0.010
82.6
R44.5
50.80.010
25.4
61.2
17.2
BOTTOM VIEW
Both Options
Customer Interface Detail
12.7
40
8.000
7.987
B.C.
7.6
(PF 8 Dowel)
9 Thru
(for sensor)
(2)
+0.014
3 H8
0
6
+0.021
25 H7
0
4
FRONT VIEW
Both Options
71.9
45
2.2
OPTION 2:
Use QC Air Ports
9 Thru
15, 8.4 (other side)
60
Customer machines
mounting pattern for
tooling as needed
10.7
Plate Thickness
6.5
OPTION 1:
Use Interface Plate
82.6
R44.5
R24.5
PROJECT #
CHECKED BY:
DRAWN BY:
02
03
SHEET 1 OF 1
02/07/2014
11/12/2013
2/3/03
3700-20-3303
Alignment Pin
JMW
ERDO
Date
SIZE
SCALE
1:2
9230-20-1656
DRAWING NUMBER
03
REVISION
QC 5 Tool Rack
TITLE
Initiator
DAN
9120-TSS-MMV-3312
Rack Assembly
9120-TSS-MMV-3310
Rack Assembly
EXPLODED VIEW
Both Options
J. Winterroth, 2/07/14
9120-TSS-HVQ-3314
Tool Interface Plate
Assembly
3700-20-3303
Alignment Pin
Initial Drawing
01
Description
Rev.
51
17.8 0.010
82.6
Customer machines
mounting pattern for
tooling as needed
60
61.8
50.8 0.010
25.4
10.7
Plate Thickness
6.5
8.000
7.987
B.C.
7.6
(PF 8 Dowel)
(2)
10 Thru
(for sensor)
FRONT VIEW
Both Options
17.2
40
45
71.9
10
+0.033
,
25 H8 0
82.6
+0.015
,
6 H7
0
R44.5
R25
1.9
OPTION 2:
Use QC Air Ports
(Prox Sensor Option not available)
BOTTOM VIEW
Both Options
Customer Interface Detail
OPTION 1:
Use Interface Plate
DRAWN BY:
PROJECT #
CHECKED BY:
SHEET 1 OF 1
J. Winterroth, 2/07/14
02/07/2014
Date
9120-TSS-HVQ-3314
Tool Interface Plate
Assembly (Blank)
9120-TSS-MMV-3310
3700-20-3303 Rack Assembly
Alignment Pin
SIZE
SCALE
1:2
9230-20-1657
DRAWING NUMBER
REVISION
EXPLODED VIEW
Both Options
9120-TSS-MMV-3310
Rack Assembly
TITLE
Initiator
JMW
3700-20-3303
Alignment Pin
03
Description
ECO 11832: Replaced 9120-TSS-3314 with 9120-TSS-HVQ-3314
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
52
40
17.8 0.010
82.6
BC
60
61.8
50.8 0.010
25.4
Customer machines
mounting pattern for
tooling as needed
10.7
Plate Thickness
6.5
8Dowel)
8.000
7.987
B.C.
40
BOTTOM VIEW
Both Options
Customer Interface Detail
9 Thru
15, 8.4 (other side)
7.6
(PF for
(2)
19.1 Thru
10 Thru
(for sensor)
(4)
10
For QC Mounting
FRONT VIEW
Both Options
45
71.9
10
+0.033
,
25 H8
0
R25
82.6
+0.010
,
3 H7
0
R44.5
1.3
OPTION 2:
Use QC Air Ports
(Prox Sensor Option not available)
(2)
17.2
OPTION 1:
Use Interface Plate
PROJECT #
CHECKED BY:
DRAWN BY:
03
04
SHEET 1 OF 1
J. Winterroth, 2/07/14
02/07/2014
11/13/2013
10/5/05
SIZE
SCALE
1:2
9230-20-1658
DRAWING NUMBER
04
REVISION
QC 11 Tool Rack
TITLE
JMw
Date
EXPLODED VIEW
Both Options
9120-TSS-MMV-3310
Rack Assembly
Initiator
ERDO
DAN
9120-TSS-MMV-3310
Rack Assembly
9120-TSS-HVQ-3314
Tool Interface Plate
Assembly (Blank)
3700-20-3303
Alignment Pin
02
3700-20-3303
Alignment Pin
Description
Rev.
53
17.8 0.010
101.6
95
Customer machines
mounting pattern for
tooling as needed
9 Thru
15, 8.4 (otherside)
8.000
7.987
7.6
8 Dowel)
BOTTOM VIEW
Both Options
Customer Interface Detail
(2)
(PF
(2)
63
10Thru
(for sensor)
B.C.
FRONT VIEW
Both Options
18.2
45
85.6
10
4.9
OPTION 2:
Use QC Air Ports
79.3
5.5
25.4
50.8 0.010
12.7
Plate Thickness
OPTION 1:
Use Interface Plate
10
PROJECT #
CHECKED BY:
DRAWN BY:
+0.025
,
40 H7
0
101.6
+0.015
,
6 H7
0
R57.2
R45
9120-TSS-HVQ-3319
Tool Interface Plate
Assembly (Blank)
3700-20-3303
Alignment Pin
03
SHEET 1 OF 1
J. Winterroth, 2/07/14
3700-20-3303
Alignment Pin
02/07/2014
11/12/2013
3/7/03
Date
9120-TSS-MMV-3313
Rack Assembly
9120-TSS-MMV-3305
Rack Assembly
JMW
ERDO
DAN
Initiator
SIZE
SCALE
1:2
9230-20-1659
DRAWING NUMBER
03
REVISION
TITLE
02
Initial Drawing
01
Description
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
54
17.8 0.010
101.6
95
Customer machines
mounting pattern for
tooling as needed
79.3
5.5
25.4
50.8 0.010
12.7
Plate Thickness
OPTION 1:
Use Interface Plate
9 Thru
15, 8.4 (other side)
8.000
7.987
7.6
8 Dowel)
BOTTOM VIEW
Both Options
Customer Interface Detail
(2)
12.7
(PF
(2)
63
10Thru
(for sensor)
B.C.
FRONT VIEW
Both Options
18.2
45
85.6
4.9
OPTION 2:
Use QC Air Ports
3700-20-3303
Alignment Pin
+0.025
,
40 H7
0
101.6
R57.2
PROJECT #
CHECKED BY:
DRAWN BY:
+0.015
6 H7
0
9120-TSS-HVQ-3319
Tool Interface Plate
Assembly (Blank)
R47.5
SHEET 1 OF 1
J. Winterroth, 2/07/14
02/07/2014
11/12/2013
3/4/03
9120-TSS-MMV-3313
Rack Assembly
QC 21 Tool Body
JMW
ERDO
Date
SIZE
SCALE
1:2
9230-20-1660
DRAWING NUMBER
03
REVISION
EXPLODED VIEW
Both Options
9120-TSS-3317
Pin Block
QC 21 Tool Rack
TITLE
03
Initiator
DAN
9120-TSS-MMV-3313
Rack Assembly
02
QC 21 Tool Body
Initial Drawing
01
3700-20-3316
Alignment Pin
Description
Rev.
55
(2)
17.8 0.010
101.6
95
25.4
50.8 0.010
79.3
5.5
12.7
8.000
7.987
7.6
(PF 8 Dowel)
(2)
63
10Thru
(for sensor)
B.C.
FRONT VIEW
Both Options
BOTTOM VIEW
Both Options
Customer Interface Detail
18.2
10
45
85.6
OPTION 2:
Use QC Air Ports
9 Thru
15, 8.4 (other side)
Customer machines
mounting pattern for
tooling as needed
12.7
Plate Thickness
OPTION 1:
Use Interface Plate
3700-20-3303
Alignment Pin
PROJECT #
CHECKED BY:
DRAWN BY:
+0.012
,
6 H7
0
+0.025
,
40 H7
0
101.6
R57.2
R47.5
9120-TSS-HVQ-3319
Tool Interface Plate
Assembly (Blank)
5.1
03
SHEET 1 OF 1
J. Winterroth, 2/07/14
SIZE
SCALE
1:2
9230-20-1662
DRAWING NUMBER
03
REVISION
EXPLODED VIEW
Both Options
9120-TSS-MMV-3313
Rack Assembly
02/07/2014
11/12/2013
3/8/03
Date
3700-20-3320
Alignment Pin
JMW
ERDO
DAN
Initiator
9120-TSS-MMV-3313
Rack Assembly
9120-TSS-3360
Pin Block
TITLE
02
10
Initial Drawing
01
Description
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
56
1.
2.
19.1
1220
127
13.5
Customer to use Loctite or similar thread locker and torque fasteners to listed torque value.
Customer to install pre-applied fasteners and torque to listed torque value.
Notes:
152
4X
4X M8 SHCS
Pre / 190 in-lbs
Note 2
DRAWN BY:
PROJECT #
SHEET 1 OF 1
J. Winterroth, 11/12/13
D.Brewer, 10/30/13
PART NUMBER
9120-TSS-PM-3325
CHECKED BY:
QTY.
1
NOTES: UNLESS OTHERWISE
SPECIFIED.
ITEM NO.
1
SIZE
1:4
DRAWING NUMBER
9630-20-TSS-PM-3325
REVISION
SCALE
TITLE
Date
10/30/2013
2X M12 SHCS
Pre / 62 ft-lbs
Note 2
JDB
Initiator
DESCRIPTION
TSS Post Module, 1220mm (48") Post Height
01
4X M8 T-Bolt
242 / 190 in-lbs
Note 1
Description
Release ECO 10601: No Changes
Rev.
Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 USA Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com
57