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Roller Conveyor Machines


Type RRB

Rsler Roller Conveyor Machines


Type RRB

Applications

Rsler roller conveyor shot blast systems are used for de-scaling, de-rusting, paint removal,
paint preparation and general cleaning of metal plate, pipes/tubes, I-beams and welded
fabrications. Optimum blast results are achieved on thin gauge aluminium profiles as well as on
heavy steel profiles and steel slabs. Standard roller conveyor machines can process product from
600 mm up to 5,000 mm width with roller conveyor speeds from 0.5 to 4.0 m/min. Higher
performance systems allow product speeds of up
to 8 m/min. The number of blast turbines and their
position ensures optimum blast results. The spent
blast media, scale and fines are collected and
transported by screw conveyors and elevator.

Surface preparation

Beams, metal sheets, pipes/tubes, slabs, welding constructions

Smoothing

Pickled or eroded surfaces, machining lines, etc.

Decorative blasting

Light metals, stainless steel, copper, brass, etc.

Peening

Parts exposed to high stress, torsion bars, etc.

De-burring

Flame cut, sawed and stamped parts

4 Hurricane Turbines
An essential feature of the Rsler shot blast systems are the high performance Hurricane Turbines: Their
quantity, position and performance along with the geometry and dimensions of the blast cabinet ensure
optimum blast results.

It passes through a rotary screen drum, an air wash


separator and finally through a further static or tilting screen, before being deposited in the large
abrasive media hopper, with level sensors.

4 Dust collectors
Separate or integrated systems -- dry or wet systems -- with or without explosion protection! Rsler offers a
wide range of dust collector models which incorporate the latest dust collecting and separation technologies.
Rsler offers dust collector solutions for any shot blast application.

The machine width, number of blast turbines and


their location is determined by component size and
production speed.

4 Modular equipment designs


Rsler roller conveyor shot blast systems can easily be expanded to fully automatic preservation (paint) lines.
Painting of the parts is frequently required to put a corrosion protection coating on the blasted parts. There
are special shop primers which provide a corrosion protection coating for up to 6 months.
Roller conveyor shot blast/preservation lines can easily be integrated into existing manufacturing processes.
Corrosion protection is particularly important for ship yards, because long manufacturing cycles require
extended temporary corrosion protection. However, steel dealers, steel mills and steel fabricators are more
and more utilizing such preservation technologies.

RRB machines are available to process Plate


and Sections or to blast clean complete welded
fabrications. The special placement and turbine
arrangement made around the blast chamber
allows an all-round perfect blasting of complex
fabrications in a single pass.

Quality made in Germany...

For Rsler the word quality has deeper meaning than just fault - free, reliable
and durable products. Quality is an essential part of our work philosophy and is
expressed in the personal sense of duty and quality found in each of our
employees. Certification according to DIN EN ISO 9001 is living proof of our
commitment to quality.

CERTIFICATE
The Certification Body
of TV SD Management Service GmbH
certifies that

Rsler Oberflchentechnik GmbH


Vorstadt 1, 96190 Untermerzbach, Germany
Hausen 1, 96231 Bad Staffelstein, Germany
has established and applies
a Quality Management System for
Untermerzbach:
Development, production and sale of
machines, installations and consumables
for the vibratory and shot-blasting technology
Bad Staffelstein:
Development and production of
consumables for the vibratory technology
An audit was performed, Report No. 70010098
Proof has been furnished that the requirements
according to

ISO 9001:2008
are fulfilled. The certificate is valid from 2013-12-03 until 2016-12-02.
Certificate Registration No. 12 100 10167 TMS

Integrated blasting/painting is possible by expanding the shot blaster with a paint line

Product Compliance Management


Munich, 2013-12-02

DIN EN ISO 9001

Rsler Hurricane-Turbines
Blast Turbine Hurricane
Blasting media is fed through a central feed tube into the high speed rotating turbine. The centrifugal force, of
the rotating turbine, throws the media at the components to be blasted at speeds of up to 120 m/s. The design
of the blades, insertion point, and the speed of the turbine determine the processing results in conjunction with
the blasting media. In order to achieve an economic utilization of the blasting media, the amount of blasting
media and the transfer to the turbine blades can be easily adjusted. The blast media flow is either fixed or can
be adjusted automatically through the PLC/control panel. A clam shell valve controls the media flow from the
media hopper to the turbines. The blast pattern e.g. position of the hot
spot can easily be adjusted from outside of the turbine. The turbine
speed can be adjusted with a frequency
inverter thus allowing gentle or very aggressive blasting.

Area covered by
shot blasting media
Component

Hot-Spot

Shot blasting
pattern

Blast Turbine Hurricane H 32/42 with 6 blades

Blasting profile

Technical features of the Hurricane -Turbines


4 High blast efficiency and performance
4 Long useful blast turbine life

Blast Turbines

Hurricane 32


5,5
7,5
11,0
15,0

Tool steel, alternative: carbide

4 Easy accessibility and easy replacement of the blades

Drive power (kW)

Type/turbine diameter

Hurricane 42

4 No internal fixturing of blades


4 Direct drive turbines with special motor bearings means less spare parts and less noise
4 Blades, impeller unit, control cage, available in full tungsten carbide steel (option)
4 Blast turbine can operate clockwise or counter-clockwise
4 Blast turbines available with a diameter of up to 520 mm
4 Blast turbine cover protected with safety switch

11,0
15,0
18,5
22,0
30,0

4 Massive welded steel housing


4 Short spare part delivery times
4 Easy to replace wear liners (chilled cast iron and/or doubled hard metal steel) in the housing
Date: 05/12

Technical details of the RRB

Rsler Roller Conveyor Machines RRB

Rsler RRB machines combine innovative design with proven


machine components. This ensures high reliability for the most
difficult applications. Our high performance shot blast systems
allow product speeds of up to 8 m/min.

Roller conveyor shot blast machine

4 Robust, welded & braced construction of quality wear resistant

manganese steel

4 Easily accessible, large inspection doors


RRB
11/5

RRB
16/5

RRB
22/5 L*

RRB
22/5 HD*

RRB
27/6 L*

RRB
27/6 HD*

RRB
34/6 L*

RRB
34/6 HD*

RRB
42/6 L*

RRB
42/6 HD*

RRB
52/6 HD*

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Beams,
metal sheets,
pipes/tubes

Max. Part width (mm)

1.000

1.500

2.000

2.000

2.500

2.500

3.200

3.200

4.000

4.000

5.000

Max. Part height (mm)

500

500

500

500

600

600

600

600

600

600

600

1.250

1.250

1.200

1.500

1.200

2.000

1.200

2.000

2.000

2.000

2.000

Part range

Load limits by weight (kg/m)


Blasting efficiency by rust level
B/SA 2 :
sheets up to (m/min)
profiles up to (m/min)

2
1,5

2
1,5

2
1,5

4
3

2
1,5

4
3

2
1,5

4
3

2
1,5

4
3

0,8 - 6

0,8 - 6

0,8 - 6

0,8 - 6

0,8 - 6

0,8 - 6

0,8 - 6

0,8 - 6

0,8 - 6

0,8 - 6

0,8 - 6

Turbine type & quantity

4 x H32

4 x H42

6 x H42

6 x H42

6 x H42

6 x H42

6 x H42

8 x H42

8 x H42

10 x H42

14 x H42

Drive power in kW (standard)

7,5

11

11

22

11

22

15

22

22

30

30

Drive power in kW (option)

11

15

15

22

30/37

37

37

4 x Rutten

4 x Rutten

6 x Rutten

6 x Rutten

8 x Rutten

10 x Rutten

12 x Rutten

330

400

400

400

400

400

400

Machine length without


blow-off/brush-off (mm)

3.650

3.650

3.900

4.500

4.200

4.200

4.200

4.200

4.200

4.200

4.200

Machine length with


blow-off/brush-off (mm)

6.450

6.450

6.750

6.750

7.050

7.050

7.050

7.050

7.050

7.050

7.050

Machine width (mm)

2.900

3.450

3.800

3.800

4.800

4.800

5.500

5.500

7.100

7.100

8.200

Machine height (mm)

4.950

5.300

6.100

6.100

6.400

6.900

6.400

6.900

7.000

7.000

7.000

Air volume dust collector (m /h)

5.000

7.500

10.000

15.000

10.000

15.000

10.000

15.000

20.000

25.000

No

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Rutten turbines (option)

Foundation required

Special sizes available upon request


Sleds for easy removal of the bottom turbines available (option)
* L = standard version / HD = heavy duty version

Blast chamber
4 Blast chamber lined with wear-resistant overlapping manganese steel plates are held by bolts
from the outside or simply hung 3
4 Turbines mounted at an angle of up to 30 for optimum blast results

Yes

4 No bolts or nuts in the blast chamber


4 Total manganese steel wear protection thickness
(chamber housing and liners) of 16 mm

4
3

Max. Transport speed


(m/min)
(Optional available with higher
speeds)

15

4 Easy integration into fully automated manufacturing lines

Patented sled for easy removal of the bottom turbines (optional)


4 Reduced depth of foundation pit results in lower costs for foundation
4 Very important when high ground water table exist

4 Facilitates maintenance and repairs

Date: 04/14

Technical data:

1
2

Roller conveyor system

Media transport and media cleaning

4 Robust roller conveyors are all driven over the complete length

4 Media collection hopper with screw conveyor below roller conveyor

4 Rollers made from wear-resistant material

4 Screw conveyor

4 External drive with gear motor

4 Static screen

- Coarse particulate discharge into container


- Even distribution of blast media over air wash separator

4 Variable roller spacing


4 If required, bonded rubber covered rollers for better grip and gentle product handling
4 
Special roller designs or guides for bar stock available. For example for the tube blaster RDR

4 Total abrasive control by clam shell valve

4 Roller conveyors with heat treated (hardened) rollers in the blast zone

4 Short distance to blast turbine

4 Roller load capacity is variable in line with the product loadings

4 Easy adjustment of media flow

4 Automatic component height monitoring/part recognition system

4
3
3

Here with side mounted design

Blast System
4 Hurricane - Turbine

5
6

4 Direct drive (less wear parts, less noise)

4 Possibility to change rotational direction of blast turbine


4 Easy, fast replacement of blades

8
6

4 Optimal turbine location on blast chamber


4 
Blast wheel housing completely lined with cast wear liners
4 
Turbine lid, maintenance safety lock out switch

7
5

4Bucket elevator

Automatic media adder*


4 Ensures constant media operating mix
4 Low media level sensor with signal to PLC

4 Pneumatic valve for media replenishing, into base of bucket

elevator

10

*optional

- Wear resistant elevator buckets bolted onto elevator belt (= efficient


media cleaning through even media flow to air wash separator) 5

- Wear resistant connectors for endless elevator belt


- Rotation monitor (control) at lower pulley/ bearing level

- Convex pulley shape ensures belt tracking

- Integrated seal prevents media leakage

4Extra wide single stage air wash separator


10

- Improved efficiency

- Less wear and lower media consumption

- No dust emissions
9

Part loading/unloading
Rsler roller conveyor machines can be equipped with modular transport systems (optional with spill hopper and media return auger).

4 Removal of media from the component surface and return to media


recycling system
4 Automatically controlled blow-off and brush-off system 1 2

- Width of air wash is matched with blast turbine power rating and
appropriate abrasive flow rate, providing an optimised cleanliness
of the returning abrasive 1
- High volume media hopper with low media level sensor

-A
 dditional media distribution screw conveyor over the complete
width of the air wash separator 3

- Coarse debris and waste particulate discharge

- All air extraction points can be adjusted separately

Central control panel

4 Air wash separator

4 for complete control of all equipment functions


- Multiple automatic processing programs available
- Manual or Automatic operation

4
5

Rsler dust collectors

Each dry blast application produces dust!


5

Rsler dust collectors incorporate the latest dust extraction and collecting
technologies. Rsler offers a dust collector for every conceivable blast
application. All Rsler dust collectors are in full compliance with governmental safety regulations. As required, they can be upgraded to handling
combustible dusts (explosion-proof systems).

Two different systems wet or dry collectors can be offered


Frequently dry collectors are equipped with a fine filter Police filter.
Residual dust load < 0.5 mg/m.

Backpack filter located on blast machine

10

The standard backpack filter on the blast machine reduces the space
requirements by up to 10 m. The short air ducts contribute to a greatly
improved filter efficiency.

11

Automation
RRB 34/6 HD-So

Our customers can choose from numerous equipment


options. Rosler roller conveyor systems are available as
stand-alone shot blast machines all the way up to fully
automatic preservation lines.

Roller conveyor blast machine with each


individually angled and tilted turbines (4
upper and 4 bottom turbines) for blast
cleaning of Plates and Profiles.

RRB 16/5

Blast cleaning of welding constructions

For blast cleaning (de-scaling, de-rusting) of Plate &


Profile /Sections.

Special roller conveyor machines for blast cleaning of complex


Welded fabrications and constructions; where all surfaces are
required to be cleaned. For example Head- and base-plates,
welded ribs and re-enforcements must be de-scaled and derusted. The welded seams must be cleaned of weld scale and
acidic flux.
All-around blast cleaning of outer and inner surfaces are achieved
through 2 circular blast zones. The first blast zone consists
of equally spaced turbines mounted in a circular convex fashion
onto the roof and bottom of the blast cabin with larger machines there are additional turbines mounted to the cabin walls.

RRBK 22/11
Special version with greater pass height. Special
chamber end covers prevent media spillage.

Alternatively the second blast zone of turbines are placed at


an angle relative to the direction of the product transportation.
The blast pattern created by these blast zones allows all-around
blast cleaning together with leading and trailing ends.

Preservation lines

RDR 400 Rsler Rohrstrahlanlage

Rsler roller conveyor blast machines can be upgraded to complete preservation lines (Pre-heater,
blast machine, paint booth, dryer). These lines are complemented by customer-specific component
transport systems.

For single file blast cleaning of bar stock or tubes.

12

13

Test Centres and Service


Finding a better way a commitment to our customers

Test Centres worldwide


Throughout our worldwide organization we adhere to strict quality control procedures. This applies especially to our test centres
where we develop process solutions for all kinds of surface finishing problems. Each branch of the Rsler group features its own
test centre equipped with the latest Rsler finishing equipment.
This equipment is utilized exclusively for processing trials with our
customers sample parts.

For Rsler service is not just an empty promise


Professional advice, short turn-around times and prompt and reliable
service: Rsler offers single-source surface finishing solutions, worldwide!
4 Installation and training
Machine installations and operator training are performed by
our team of highly skilled and experienced service engineers
4 In-House Manufacturing



In line with our corporate philosophy to be a true single source


supplier, Rsler engineers and manufactures all equipment components such as
vibratory motors; load/unload systems, control panels, welded constructions,
laser cut parts, etc., in-house.

4 Spare parts service for all recognized shot blast systems








Surface finishing equipment generally is subject to a considerable amount of


wear. For this reason preventive maintenance and prompt supply of spare parts
are a key requirement for any surface finishing installation. Rsler maintains a
complete inventory of spare parts in every branch, ensuring local supply and
fast availability, be it wire mesh belts, turbines, pressure vessels or any kind of
nozzles, etc. To minimize downtime, parts are either delivered and installed by
our own field service personnel or shipped to our customers location overnight.

4 Maintenance and repair service


Rsler maintains a well trained staff of
professional field service engineers providing
prompt, reliable maintenance and repair
service as well as overhaul of your older
equipment.

14

15

www.rosler.com

GB

NL

CH

USA

BR

ZA

RSLER Oberflchentechnik GmbH Werk Memmelsdorf


Vorstadt 1 D-96190 Untermerzbach
Tel.: +49/9533/924-0 Fax: +49/9533/924-300 info@rosler.com
RSLER Oberflchentechnik GmbH Werk Hausen
Hausen 1 D-96231 Bad Staffelstein
Tel.: +49/9533/924-0 Fax: +49/9533/924-300 info@rosler.com
RSLER Metal Finishing USA, L.L.C.
1551 Denso Road USA-Battle Creek MI 49037
Tel.: +1/269/4413000 Fax: +1/269/4413001 rosler-us@rosler.com

RSLER France
Z.I. de la Fontaine dAzon CS 50513 St. Clment F-89105 Sens Cedex
Tel.: +33/3/86647979 Fax: +33/3/86655194 rosler-fr@rosler.com

RSLER Italiana S.r.l.


Via Elio Vittorini 10/12 I-20863 Concorezzo (MB)
Tel.: +39/039/611521 Fax: +39/039/6115232 rosler-it@rosler.com

CH

Rsler Schweiz AG
Staffelbachstrae 189 Postfach 81 CH-5054 Kirchleerau
Tel.: +41/62/7385500 Fax: +41/62/7385580 rosler-ch@rosler.com

GB

RSLER UK
Unity Grove, School Lane Knowsley Business Park GB-Prescot, Merseyside L34 9GT
Tel.: +44/151/4820444 Fax: +44/151/4824400 rosler-uk@rosler.com

E
NL

RSLER International GmbH & Co. KG


Sucursal en Espaa Polg. Ind. Cova Solera C/Roma, 7 E-08191 Rub (Barcelona)
Tel.: +34/93/5885585 Fax: +34/93/5883209 rosler-es@rosler.com
RSLER Benelux B.V.
Reggestraat 18 NL-5347 JG Oss Postbus 829 NL-5340 AV Oss
Tel.: +31/412/646600 Fax: +31/412/646046 rosler-nl@rosler.com

RSLER Benelux B.V.


Avenue de Ramelot 6 Zoning Industriel B-1480 Tubize (Saintes)
Tel.: +32/2/3610200 Fax: +32/2/3612831 rosler-be@rosler.com

RSLER Oberflchentechnik GmbH


Hetmanekgasse 15 A-1230 Wien
Tel.: +43/1/6985180-0 Fax: +43/1/6985182 rosler-at@rosler.com

RO
RUS

RSLER Romania SRL


Str. Horia Closca si Crisan 17-19 RO -075100 Otopeni/ILFOV
Tel.: +40/21/352 4416 Fax: +40/21/352 4935 rosler-ro@rosler.com
RSLER Russland
Borovaya Str. 7, bldg. 4, office 107 111020 Moscow
Tel. / Fax: +7 / 495 / 247 55 80 +7 / 495 / 505 23 15 rosler-ru@rosler.com

BR

Rsler Otec do Brasil LTDA


Estrada dos Galdinos, 35 06710-400 - Jd. Barbacena Cotia - SP - Brasil
Tel./Fax: +55/11/4612-3844 info@rosler-otec.com.br

ZA

RSLER S.A. Surface Technologies


P.O. Box 7949 66 Regency Drive Route 21 Corporate Park Irene Ext. 31 ZA-0046 Centurion
Tel.: +27/12/345 2215 Fax: +27/12/345 3731 rosler-za@rosler.com

CN

RSLER BEIJING
Office 11N, Tower A, Beijing Fu Hua Mansion No. 8, Chaoyangmen North Avenue
Dong Cheng District Beijing 100027 P.R. China
Tel.: +86/10/6554 73 86 +86/10/65547389 Fax: +86/10/6554 73 87 rosler-cn@rosler.com

IND

RSLER SurfaceTech Pvt. Ltd.


No.9, I Main Road, M.L.A Layout R.T. Nagar IND-Bangalore 560 032
Tel.: +91/80 23534445 Fax: +91/80 23339165 rosler-in@rosler.com
and more than 60 representations worldwide.

Surface Finishing Shot Blasting Engineering Environmental Technologies


RSLER Oberflchentechnik GmbH www.rosler.com

Publ.-Nr. GB.219.04 Specifications are subject to change without notice.

USA