Академический Документы
Профессиональный Документы
Культура Документы
com
Applications
Rsler roller conveyor shot blast systems are used for de-scaling, de-rusting, paint removal,
paint preparation and general cleaning of metal plate, pipes/tubes, I-beams and welded
fabrications. Optimum blast results are achieved on thin gauge aluminium profiles as well as on
heavy steel profiles and steel slabs. Standard roller conveyor machines can process product from
600 mm up to 5,000 mm width with roller conveyor speeds from 0.5 to 4.0 m/min. Higher
performance systems allow product speeds of up
to 8 m/min. The number of blast turbines and their
position ensures optimum blast results. The spent
blast media, scale and fines are collected and
transported by screw conveyors and elevator.
Surface preparation
Smoothing
Decorative blasting
Peening
De-burring
4 Hurricane Turbines
An essential feature of the Rsler shot blast systems are the high performance Hurricane Turbines: Their
quantity, position and performance along with the geometry and dimensions of the blast cabinet ensure
optimum blast results.
4 Dust collectors
Separate or integrated systems -- dry or wet systems -- with or without explosion protection! Rsler offers a
wide range of dust collector models which incorporate the latest dust collecting and separation technologies.
Rsler offers dust collector solutions for any shot blast application.
For Rsler the word quality has deeper meaning than just fault - free, reliable
and durable products. Quality is an essential part of our work philosophy and is
expressed in the personal sense of duty and quality found in each of our
employees. Certification according to DIN EN ISO 9001 is living proof of our
commitment to quality.
CERTIFICATE
The Certification Body
of TV SD Management Service GmbH
certifies that
ISO 9001:2008
are fulfilled. The certificate is valid from 2013-12-03 until 2016-12-02.
Certificate Registration No. 12 100 10167 TMS
Integrated blasting/painting is possible by expanding the shot blaster with a paint line
Rsler Hurricane-Turbines
Blast Turbine Hurricane
Blasting media is fed through a central feed tube into the high speed rotating turbine. The centrifugal force, of
the rotating turbine, throws the media at the components to be blasted at speeds of up to 120 m/s. The design
of the blades, insertion point, and the speed of the turbine determine the processing results in conjunction with
the blasting media. In order to achieve an economic utilization of the blasting media, the amount of blasting
media and the transfer to the turbine blades can be easily adjusted. The blast media flow is either fixed or can
be adjusted automatically through the PLC/control panel. A clam shell valve controls the media flow from the
media hopper to the turbines. The blast pattern e.g. position of the hot
spot can easily be adjusted from outside of the turbine. The turbine
speed can be adjusted with a frequency
inverter thus allowing gentle or very aggressive blasting.
Area covered by
shot blasting media
Component
Hot-Spot
Shot blasting
pattern
Blasting profile
Blast Turbines
Hurricane 32
5,5
7,5
11,0
15,0
Type/turbine diameter
Hurricane 42
11,0
15,0
18,5
22,0
30,0
manganese steel
RRB
16/5
RRB
22/5 L*
RRB
22/5 HD*
RRB
27/6 L*
RRB
27/6 HD*
RRB
34/6 L*
RRB
34/6 HD*
RRB
42/6 L*
RRB
42/6 HD*
RRB
52/6 HD*
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
Beams,
metal sheets,
pipes/tubes
1.000
1.500
2.000
2.000
2.500
2.500
3.200
3.200
4.000
4.000
5.000
500
500
500
500
600
600
600
600
600
600
600
1.250
1.250
1.200
1.500
1.200
2.000
1.200
2.000
2.000
2.000
2.000
Part range
2
1,5
2
1,5
2
1,5
4
3
2
1,5
4
3
2
1,5
4
3
2
1,5
4
3
0,8 - 6
0,8 - 6
0,8 - 6
0,8 - 6
0,8 - 6
0,8 - 6
0,8 - 6
0,8 - 6
0,8 - 6
0,8 - 6
0,8 - 6
4 x H32
4 x H42
6 x H42
6 x H42
6 x H42
6 x H42
6 x H42
8 x H42
8 x H42
10 x H42
14 x H42
7,5
11
11
22
11
22
15
22
22
30
30
11
15
15
22
30/37
37
37
4 x Rutten
4 x Rutten
6 x Rutten
6 x Rutten
8 x Rutten
10 x Rutten
12 x Rutten
330
400
400
400
400
400
400
3.650
3.650
3.900
4.500
4.200
4.200
4.200
4.200
4.200
4.200
4.200
6.450
6.450
6.750
6.750
7.050
7.050
7.050
7.050
7.050
7.050
7.050
2.900
3.450
3.800
3.800
4.800
4.800
5.500
5.500
7.100
7.100
8.200
4.950
5.300
6.100
6.100
6.400
6.900
6.400
6.900
7.000
7.000
7.000
5.000
7.500
10.000
15.000
10.000
15.000
10.000
15.000
20.000
25.000
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Foundation required
Blast chamber
4 Blast chamber lined with wear-resistant overlapping manganese steel plates are held by bolts
from the outside or simply hung 3
4 Turbines mounted at an angle of up to 30 for optimum blast results
Yes
4
3
15
Date: 04/14
Technical data:
1
2
4 Robust roller conveyors are all driven over the complete length
4 Screw conveyor
4 Static screen
4 Roller conveyors with heat treated (hardened) rollers in the blast zone
4
3
3
Blast System
4 Hurricane - Turbine
5
6
8
6
7
5
4Bucket elevator
elevator
10
*optional
- Improved efficiency
- No dust emissions
9
Part loading/unloading
Rsler roller conveyor machines can be equipped with modular transport systems (optional with spill hopper and media return auger).
- Width of air wash is matched with blast turbine power rating and
appropriate abrasive flow rate, providing an optimised cleanliness
of the returning abrasive 1
- High volume media hopper with low media level sensor
-A
dditional media distribution screw conveyor over the complete
width of the air wash separator 3
4
5
Rsler dust collectors incorporate the latest dust extraction and collecting
technologies. Rsler offers a dust collector for every conceivable blast
application. All Rsler dust collectors are in full compliance with governmental safety regulations. As required, they can be upgraded to handling
combustible dusts (explosion-proof systems).
10
The standard backpack filter on the blast machine reduces the space
requirements by up to 10 m. The short air ducts contribute to a greatly
improved filter efficiency.
11
Automation
RRB 34/6 HD-So
RRB 16/5
RRBK 22/11
Special version with greater pass height. Special
chamber end covers prevent media spillage.
Preservation lines
Rsler roller conveyor blast machines can be upgraded to complete preservation lines (Pre-heater,
blast machine, paint booth, dryer). These lines are complemented by customer-specific component
transport systems.
12
13
14
15
www.rosler.com
GB
NL
CH
USA
BR
ZA
RSLER France
Z.I. de la Fontaine dAzon CS 50513 St. Clment F-89105 Sens Cedex
Tel.: +33/3/86647979 Fax: +33/3/86655194 rosler-fr@rosler.com
CH
Rsler Schweiz AG
Staffelbachstrae 189 Postfach 81 CH-5054 Kirchleerau
Tel.: +41/62/7385500 Fax: +41/62/7385580 rosler-ch@rosler.com
GB
RSLER UK
Unity Grove, School Lane Knowsley Business Park GB-Prescot, Merseyside L34 9GT
Tel.: +44/151/4820444 Fax: +44/151/4824400 rosler-uk@rosler.com
E
NL
RO
RUS
BR
ZA
CN
RSLER BEIJING
Office 11N, Tower A, Beijing Fu Hua Mansion No. 8, Chaoyangmen North Avenue
Dong Cheng District Beijing 100027 P.R. China
Tel.: +86/10/6554 73 86 +86/10/65547389 Fax: +86/10/6554 73 87 rosler-cn@rosler.com
IND
USA