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LYMAN

FILAMENT EXTRUDER V3
FABRICATION & OPERATION MANUAL
DESKTOP FILAMENT EXTRUDING SYSTEM 9/2/13
There will be some errors and omissions, as there always are.
First watch the video on YouTube, read and study the entire Manual
as well as all the comments on Thingiverse of two prior versions,
then you may contact me at the email below.
Changes, additions and corrections are welcome as I consider this
still as a work in progress.
Contact:
hlyman@comcast.net

CREDITS:

Jay Morgan American Plastic Profiles


http://www.americanplasticprofiles.com/

See the video on YouTube


Lyman Filament Extruder V3 Video:

Johnny Russell Ultimachine


https://ultimachine.com

Jeff Moe Aleph Objects, Inc


http://www.lulzbot.com/

Charlene Angle Dimension Engineering, LLC


http://www.dimensionengineering.com/

Zach KaplanInventables, Inc


https://www.inventables.com/
The Lyman Filament Extruder V3 is an open source product licensed under

http://creativecommons.org/licenses/by-sa/3.0/

http://www.youtube.com/watch?v=p_E7crY9wfg

SABERTOOTH & KANGAROO


This micro processor is mounted on the control
panel for easy access to the Kangaroo motor
pots, wherein the puller motor can be adjusted
to sync with the extruder motor.
The motors have to be tuned to the processor
so it is important to follow the instructions.
carefully.

TEMP READINGS
Nozzle
175C
Flange
65C
Insulator 36C
Hopper Base34C
Water
35C

WATER COOLING TANK


I cut the Plexiglas tank parts on a laser engraver cutter, (complements of Inventables). A
work in progress is a tank with 1/4 Plexiglas,
wherein a resizing die with be included. See
part drawings. Water temperature never exceeded 35 degrees Celsius.

PULLER ROLLER ASSEMBLY


3D printed these parts, combined motor mount
with roller housing for easy setup. The idler
roller cradle has a 3/8 hole in the top where a
wood dowel stud is inserted to hold the bottom
of the spring in place. The top 3/8 bolt holds
the top of the spring in place. The bearing and
motor holes have to be dressed for a snug fit.

LEVEL WIND REEL W/COUNTER.


The handle is removed and the spool is filled
with masking tape to a diameter that gave a
correct count on the counter. The strip of
sandpaper is used to help feed the filament
through under the spool. In watching the
video you will see why cooling tank and the
reel are not attached to the base.
SPOOL WINDUP ASSEMBLY
This is the same design as my original Spool
Winder as seen on YouTube.
It can accommodate different size spools. As
there are many size spools you will need
different size spool collars. The stl file I have
included is only one size, so design your own.

FILAMENT EXTRUDER
This turned out to be a work of art. Eliminated a whole bunch of hardware. One
simple hopper and motor mount. It is printed with extruded ABS Lyman filament.
Note the auger is surrounded with pellets when filled. The Extruder is not attached
to the base so it can be tipped to empty the pellets. I tried several flexible couplers
and this is the one I used. On the first assembly, alignment was good. The coupler
is drilled and taped for two set screws to engage the flat part of the shafts, as the
tightening screws that comes with the coupler wont hold under torque. The Plexiglas hopper allows for visual reference of the pellet level and is removable. The
lead weight maintains a steady pressure on the pellets. It takes two filling of the
hopper to extrude enough filament to fill a 1kg spool.

EXPLAMATION OF CREDITS
Jay Morgan is the Vice President of American Plastic Profiles. After he read articles about my wining
the Desktop Factory Competition, he gave me a call. He told me he was going to build an extruder similar
to mine for extruding Silicone. Over the last six months he has become a very good friend and has given
me many of the features included in Version 3, which includes water cooler, micro processor, nozzle orifice size, puller roller and others.
Johnny Russell is with Ultimachine, a company that I have purchased many parts from for 3D printing.
He was so gracious in supplying me with motors and giving me other help. Unfortunately the motors are
not used in the Extruder.
Jeff Moe is the owner of Aleph Objects, another company I purchase 3D printer parts from. He has
helped my greatly in my early days of 3D printing and never hesitated to answer a question or to help me
solve a problem. I believe he will soon be offering Extruders for sale.
Charlene Angle is with Dimension Engineering Company which furnished the micro processor for the
extruder. She has spent hours, days and weeks helping me to accomplish making the system work. This
processor procedure was new to me, but she never gave up when I was ready to and she kept prodding me
on. Watch her video on there website.
Zach Kaplan is the owner of Inventables who developed the Desktop Factory Competition, he is listed
last but not least. As I am living on retirement income at 84, winning the competition helped make this
invention possible. It took two submissions to get his attention and then he spent considerable time in the
approval of the invention. One morning early in March I got a phone call from Zach, that my extruder
passed all the test and is the winner. It was and is a very good feeling. Zach came to Seattle and my wife
and I met him and had dinner, he is an amassing young man.
As this is probably the last invention I will accomplish, I am pleased to share it with the World.
HELLO WORLD

TOOLS USED

NOTES:

1.

Table Saw

Please note that in the Bill of Materials (BOM) the costs shown in many cases are estimated. Many
parts have to be purchased in quantities greater than is needed. Also different products can be used.

2.

Band Saw

3.

3D Printer

4.

Laser Engraver Cutter *

5.

Drill Press

6.

Grinder

7.

CNC Router *

8.

Welder *

9.

Cut Off Saw *

10. Sander *
11. Thread Tap Dies
12. Soldering Iron
13. Hot Melt Gun
14. Dremel
15. Metal Lathe *
16. Lead Electric Melter *
17. Misc Hand Tools
* All these tools may not be needed as some functions
can be done by hand or subbed out and engraving is
optional.

Listed is a BOM for just the Extruder alone with the required electronics. It requires a lot less time
and materials from prior versions. The motor will not need and encoder.
I have cross referenced the drawings and part numbers for ease of finding, however dont be surprised if errors are found.
I am not yet satisfied with the filament diameter tolerances. The diameter of 1.75mm filament is
greater than I would like, however I have extruded now over 8 spools of filament and have been
using it in my Printer. I have not yet extruded 3mm filament, but will try shortly.
My first two versions of the Lyman Filament Extruder extruded at about 8 of filament per minute at
212 degree Celsius. I learned later that I was using injection molding filament, not extrusion grade.
Also they had a less powerful motor.
Using the correct grade filament Version 3 is extruding at 30 per minute 1.75mm filament at 175 C.
The counter showed about 1100 ft per 1 kg spool, 7+ hours. I have visions of getting 48 per minute. The diameter is varying from 1.65 to 1.85mm ,which however seems to print just fine.
The theory of the system is to have the puller rollers pulling the filament from the extruder with motors sync rate adjusted to obtain the correct diameter. Thus, the extruder nozzle orifice is 1.5 times
larger than the desired diameter.
Four variables control the filament diameter:
1. Nozzle orifice diameter (adjusted with a drill bit)
2. Nozzle temperature (adjusted with PID).
3. Motors sync (adjusted with Kangaroo pots).
4. Extruding speed (adjusted with manual pot).
As this is still a work in progress, I plan on adjusting all four variables and installing a resizing die at
the inlet (left side) of the water tank to improve the tolerances.
Hope you enjoy the manual.
Good luck, Hugh Lyman

BOMLYMANFILAMENTEXTRUDERV3(sortedbyDescription)
QTY

UNIT

UnitEst
Price

AluminumFlatBar1/8"x1/2"

FT

$0.43

$0.43

A07

AugerBit5/8"X18

EA

$26.38

$26.38

12

A07

BandHeater1"

EA

$24.00

88

A12

Battery24VNMH

EA

$10.08

Part#

Dwg#

71

A11

45

66

A10

21

A07&A08

34

DESCRIPTION

TotalEst SUPPLIERPART#orID
Price
whereIgotit

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

SUPPLIER
OnLineMetals

2878A15

McMasterCarr

$24.00

G2156542

ZoroTools

Needsalittleenlargingbypryingopenatlittle

$10.08

ebatteryoutlet

eBay

Imadewithrechargeable1.2VNMHbatteries

BearingBallFlanged1/4"

EA

$5.00

$10.00

6383K213

McMasterCarr

BearingThrust3/8"

EA

$2.47

$2.47

6655K15

McMasterCarr

A08

BearingsBall3/8"

EA

$4.50

$18.00

6383K16

McMasterCarr

14

A07

BlackIronNipple1/2"NPTx3.5"

EA

$1.28

$1.28

44615K554

McMasterCarr

13

A07

BlackPipeCoupling1/2"NPT

EA

$1.00

$1.00

46685K264

McMasterCarr

36

A08

Bolt3/8"x1"

EA

$0.50

$0.50

TrueValueHardware
50785K337

McMasterCarr

ODDiametershouldbe1.06"for1"heatband
Onhand

11

A07

BrassPlug1/2"NPT

EA

$3.69

$3.69

46

A09

BrassPlug142"NPT

EA

$2.00

$2.00

26

A07

BushingBrassFlanged3/8"

EA

$0.70

$0.70

6338K414

McMasterCarr

24

A07&A08

CouplerFlexible6.35mx10mm

EA

$8.00

$16.00

giorgio11185

eBay

10

A04

Funnel

45

FT

$0.04

$1.80

1.75Filament

FilamentSupplier

84

A12

FuseHolder&Fuse5A

EA

$2.00

$2.00

071510

PartsExpress

23

A07&A08

GearMotorw/Encoder

EA

$79.00

$158.00

TD044013

SuperDrollRobotics

A06

Hardboard1/4

SF

$1.00

$2.00

19

A07

Hopper&MotorBase

33

FT

$0.04

$1.32

1.75Filament

FilamentSupplier

18

A07

InsulationBdRigid1/2

SF

$12.80

$12.80

9353K31

McMasterCarr

79

A12

Kangarooaddon

EA

$24.00

$24.00

Kangaroox2

DimensionEngineering

90

A12

KnobforPots

EA

$0.04

$0.08

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

69

A10

LatexTube3/4"&1/2"dia

LOT

$5.00

$5.00

808&1608

LatexTubing.com

Purchased12"ofeach

Fastenal

HomeDepot

WorkinProgress

ConvertedtoFTfrommmshowninPonterface
Optional
IncludedPullupBoard&HookupKit
nhand
ConvertedtoFTfrommmshowninPonterface
Morethanyouwillneed
CheckwithSupplierforadditionalpartsneeded

81

A12

LEDGreenSmall

EA

$1.00

$2.00

PartsExpress

Optionalgoeson110VCircuitsOnhand

76

A12

LEDRedSmall

EA

$1.00

$2.00

PartsExpress

Optionalgoon24VCircuits

72

A11

LevelWindFishingReel

EA

$50.00

$50.00

eBay

A05

MDFBOARD1/2"

3.5

SF

$1.00

$3.50

HomeDepot

Usewhateveryouhave,plywoodetc.

A06

MDFBOARD1/2"

SF

$1.00

$2.00

HomeDepot

OnhandAllcanbecutfromIpiece24"x48"

A06

MDFBOARD1/2"

SF

$1.00

$1.00

HomeDepot

Onhand

50

A10

MDFBOARD1/2"

0.6

SF

$1.00

$0.60

HomeDepot

Onhand

51

A10

MDFBOARD1/2"

0.25

SF

$1.00

$0.25

HomeDepot

Onhand

52

A10

MDFBOARD1/2"

0.25

SF

$1.00

$0.25

HomeDepot

Onhand

70

A11

MDFBOARD1/2"

0.25

SF

$1.00

$0.25

HomeDepot

Onhand

A04

MDFBOARD3/4",1/4

SF

$1.50

$1.50

HomeDepot

Usewhateveryouhave,plywoodetc.

54

A10

MiniGearMotor

EA

$10.00

$10.00

hjb0805

Page 4

eBay

OptionalIusedanoldonewithacounterIhadonhand

This12Vsoneedavoltageregulator

BOMLYMANFILAMENTEXTRUDERV3(sortedbyDescription)
QTY

UNIT

UnitEst
Price

MotorArmforWinderMotor

25

FT

$0.04

$1.00

1.75Filament

FilamentSupplier

A10

NutHex1/4"NyLok

EA

$0.15

$0.15

97135A210

McMasterCarr

15

A07

NutHexM4NyLok

EA

$0.11

$0.44

40147

Fastenal

59

A10

NutHexM4NyLok

EA

$0.11

$0.11

40147

Fastenal

64

A10

NutsHex1/4"

EA

$0.10

$0.40

80

A12

PID

EA

$27.00

$27.00

68

A10

PlasticSpool

EA

$0.00

$0.00

Part#

Dwg#

62

A10

65

DESCRIPTION

TotalEst SUPPLIERPART#orID
Price
whereIgotit

SUPPLIER

TrueValueHardware
mambate

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere
ConvertedtoFTfrommmshowninPonterface
Youwillbuy25ea.orgetthemathardwarestore

Onhand

eBay
Everybody

OnHand

A04

Plexiglas1/8"

0.2

SF

$5.05

$1.01

2416101

Inventables.com

35

A08

Plexiglas1/8"

SF

$5.05

$5.05

2416101

Inventables.com

41

A09

Plexiglas1/8"

SF

$5.05

$5.05

2416101

Inventables.com

75

A12

Potentiometers5K

EA

$16.00

$32.00

882MW22B35K

Mouser

86

A12

PowerSupply24V

EA

$24.00

$24.00

hietech

eBay

47

A09

PTFE1/4"DIA

EA

$2.00

$2.00

42

A09

PumpAquarium110V

EA

$6.84

$6.84

82

A12

Resistors1Mohms

EA

$1.00

$2.00

PatsExpress

Optionalgoeson110VCircuitsOnhand

77

A12

Resistors320ohms

EA

$0.50

$1.00

PartsExpress

Optionalgoeson110VCircuitsOnhand

39

A08

RodSteel3/8"x3.5"

EA

$1.00

$1.00

8920K135

McMasterCarr

31

A08

RodSteel3/8"x4.5"

EA

$1.00

$1.00

8920K135

McMasterCarr

33

A08

Roller&MotorBase

203

FT

$0.04

$8.12

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

38

A08

RollerIdleBracket

59

FT

$0.04

$2.36

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

A05

RubberBumperFeet

EA

$0.50

$2.00

78

A12

Sabertooth2X12

EA

$80.00

$80.00

Sabertooth2X12

DimensionEngineering

CheckwithSupplierforadditionalpartsneeded

87

A12

SabertoothStandoff

15

FT

$0.04

$0.60

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

44

A09

ScrapBlock

EA

$0.01

$0.01

HML(me)

56

A10

ScrewCapM3x10mm

EA

$0.12

$0.23

Fastenal

25

A07&A08

ScrewCapM3x15mm

EA

$0.20

$1.60

Fastenal

53

A10

ScrewCapM4x30mm

EA

$0.20

$0.20

Fastenal

28

A07

ScrewCapM4x40mm

EA

$0.25

$1.00

Fastenal

40

A08

ScrewPHSM#4x1/2"

EA

$0.05

$0.10

TrueValueHardware

Onhand

A06&A10

ScrewPHSM#6x1"

10

EA

$0.05

$0.50

TrueValueHardware

Onhand

89

A12

ScrewPHSM#4x1/2"

EA

$0.03

$0.24

TrueValueHardware

Onhand

A06&A11

ScrewPHSM#6x3/4"

EA

$0.05

$0.40

TrueValueHardware

Onhand

McMasterCarr
cll_petsupplies

WorkinProgress

eBay

TrueValueHardware

Page 5

OnHand

BOMLYMANFILAMENTEXTRUDERV3(sortedbyDescription)
UNIT

UnitEst
Price

ScrewPHSM#8x1"

EA

$0.05

$0.05

TrueValueHardware

Onhand

ScrewPHSM#8x3/4"

EA

$0.05

$0.40

TrueValueHardware

Onhand

A12

SolidStateRelay

EA

$6.00

$6.00

eBay

58

A10

SpoolCollar

17

FT

$0.04

$0.68

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

61

A10

SpoolCollar

17

FT

$0.04

$0.68

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

37

A08

Spring1/2"x1"

EA

$1.50

$1.50

TrueValueHardware

Compressiontype

67

A10

Spring1/4"x2"

EA

$1.50

$1.50

TrueValueHardware

Extensiontype

17

A07

SteelFlat(Flange)1/4"

EA

$20.00

$20.00

83

A12

SwitchMasterOffOn

EA

$2.29

$2.29

74

A12

SwitchSPST

EA

$0.95

30

A07

ThermocoupleTypeK

EA

63

A10

ThreadedRod1/4"

43

A09

TubingFlexible1/4"

32

A08

UrethaneDriveRollers

91

A12

VariableVoltageControl

Dwg#

57

A10

20

A07&A08

85

DESCRIPTION

TotalEst SUPPLIERPART#orID
Price
whereIgotit

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

QTY

Part#

SUPPLIER

OnLineMetals

Onhand

sseariver2009

eBay

Optional

$4.75

12216SW

MAJPA

$1.24

$1.24

tinxiclothes

eBay

FT

$1.00

$1.00

FT

$1.88

$1.88

EA

$30.00

EA

$5.00

HomeDepot
5792K35

McMasterCarr

$60.00

2475K61

McMasterCarr

$5.00

eworldseller

eBay

27

A07

WasherFlat3/8"

EA

$0.10

$0.10

22

A07&A08

WasherFlatM3

EA

$0.02

$0.16

40352

Fastenal

55

A10

WasherFlatM3

EA

$0.02

$0.04

40352

Fastenal

16

A07

WasherFlatM4

EA

$0.03

$0.24

40353

Fastenal

A10

WasherFlatM4

EA

$0.03

$0.24

40353

Fastenal

29

A07

WashersPhenolic1/8"

EA

$14.50

$14.50

8710K537

McMasterCarr

48

notused

49

notused

73

notused
Contingencies,TTT,Findings

LOT

$80.00

$80.00

estimated

SUBTOTALCOST
ESTIMATEDFRTIN
TOTALCOST

$806.54
@

10%

Youwillbuy5ft@$1.88perft

TrueValueHardware

60

Youmayhavetobuy3feet

$80.65
$887.19

Page 6

6x6sheet

Itemsnotlistedormissed,connectors,zipties,andetc.

BOMLYMANFILAMENTEXTRUDERV3(sortedbyPart#)
Part#

Dwg#

1
2

UnitEst
Price

3.5

SF

$1.00

$3.50

HomeDepot

EA

$0.50

$2.00

TrueValueHardware

Hardboard1/4

SF

$1.00

$2.00

HomeDepot

nhand

MDFBOARD1/2"

SF

$1.00

$2.00

HomeDepot

OnhandAllcanbecutfromIpiece24"x48"

MDFBOARD1/2"

SF

$1.00

$1.00

HomeDepot

Onhand

QTY

A05

MDFBOARD1/2"

A05

RubberBumperFeet

A06

A06

A06

TotalEst SUPPLIERPART#orID
Price
whereIgotit

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

UNIT

DESCRIPTION

SUPPLIER

Usewhateveryouhave,plywoodetc.

A06&A10

ScrewPHSM#6x1"

10

EA

$0.05

$0.50

TrueValueHardware

Onhand

A06&A11

ScrewPHSM#6x3/4"

EA

$0.05

$0.40

TrueValueHardware

Onhand

A04

MDFBOARD3/4",1/4

SF

$1.50

$1.50

A04

Plexiglas1/8"

0.2

SF

$5.05

$1.01

2416101

Inventables.com

HomeDepot

Usewhateveryouhave,plywoodetc.

10

A04

Funnel

45

FT

$0.04

$1.80

1.75Filament

FilamentSupplier

11

A07

BrassPlug1/2"NPT

EA

$3.69

$3.69

50785K337

McMasterCarr

12

A07

BandHeater1"

EA

$24.00

$24.00

G2156542

ZoroTools

Needsalittleenlargingbypryingopenatlittle

13

A07

BlackPipeCoupling1/2"NPT

EA

$1.00

$1.00

46685K264

McMasterCarr

ODDiametershouldbe1.06"for1"heatband

14

A07

BlackIronNipple1/2"NPTx3.5"

EA

$1.28

$1.28

44615K554

McMasterCarr

15

A07

NutHexM4NyLok

EA

$0.11

$0.44

40147

Fastenal

16

A07

WasherFlatM4

EA

$0.03

$0.24

40353

Fastenal

17

A07

SteelFlat(Flange)1/4"

EA

$20.00

$20.00

OnLineMetals

18

A07

InsulationBdRigid1/2

SF

$12.80

$12.80

9353K31

McMasterCarr

19

A07

Hopper&MotorBase

33

FT

$0.04

$1.32

1.75Filament

FilamentSupplier

20

A07&A08

ScrewPHSM#8x3/4"

EA

$0.05

$0.40

21

A07&A08

BearingThrust3/8"

EA

$2.47

$2.47

22

A07&A08

WasherFlatM3

EA

$0.02

$0.16

40352

Fastenal

23

A07&A08

GearMotorw/Encoder

EA

$79.00

$158.00

TD044013

SuperDrollRobotics

24

A07&A08

CouplerFlexible6.35mx10mm

EA

$8.00

$16.00

giorgio11185

eBay

6338K414

McMasterCarr

TrueValueHardware
6655K15

ConvertedtoFTfrommmshowninPonterface

Onhand
Morethanyouwillneed
ConvertedtoFTfrommmshowninPonterface
Onhand

McMasterCarr

25

A07&A08

ScrewCapM3x15mm

EA

$0.20

$1.60

26

A07

BushingBrassFlanged3/8"

EA

$0.70

$0.70

27

A07

WasherFlat3/8"

EA

$0.10

$0.10

TrueValueHardware

28

A07

ScrewCapM4x40mm

EA

$0.25

$1.00

Fastenal

29

A07

WashersPhenolic1/8"

EA

$14.50

$14.50

8710K537

IncludedPullupBoard&HookupKit

Fastenal

McMasterCarr

30

A07

ThermocoupleTypeK

EA

$1.24

$1.24

tinxiclothes

eBay

31

A08

RodSteel3/8"x4.5"

EA

$1.00

$1.00

8920K135

McMasterCarr

32

A08

UrethaneDriveRollers

33

A08

Roller&MotorBase

EA

$30.00

$60.00

2475K61

McMasterCarr

203

FT

$0.04

$8.12

1.75Filament

FilamentSupplier

34

A08

BearingsBall3/8"

EA

$4.50

$18.00

6383K16

McMasterCarr

35

A08

Plexiglas1/8"

SF

$5.05

$5.05

2416101

Inventables.com

36

A08

Bolt3/8"x1"

EA

$0.50

$0.50

Page 7

TrueValueHardware

6x6sheet

ConvertedtoFTfrommmshowninPonterface

Onhand

BOMLYMANFILAMENTEXTRUDERV3(sortedbyPart#)
Part#

Dwg#

37

A08

38

A08

39

A08

40

A08

41

A09

42
43

DESCRIPTION

UnitEst
Price

TotalEst SUPPLIERPART#orID
Price
whereIgotit

SUPPLIER

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

QTY

UNIT

Spring1/2"x1"

EA

$1.50

$2.36

TrueValueHardware

RollerIdleBracket

59

FT

$0.04

$2.36

1.75Filament

FilamentSupplier

RodSteel3/8"x3.5"

EA

$1.00

$1.00

8920K135

McMasterCarr

ScrewPHSM#4x1/2"

EA

$0.05

$0.10

Plexiglas1/8"

SF

$5.05

$5.05

2416101

A09

PumpAquarium110V

EA

$6.84

$6.84

cll_petsupplies

eBay

A09

TubingFlexible1/4"

FT

$1.88

$1.88

5792K35

McMasterCarr

44

A09

ScrapBlock

EA

$0.01

$0.01

45

A07

AugerBit5/8"X18

EA

$26.38

$26.38

46

A09

BrassPlug142"NPT

EA

$2.00

$2.00

Fastenal

WorkinProgress

PTFE1/4"DIA

EA

$2.00

$2.00

McMasterCarr

WorkinProgress

TrueValueHardware

Onhand

Inventables.com

HML(me)
2878A15

Compressiontype
ConvertedtoFTfrommmshowninPonterface

Youwillbuy5ft@$1.88perft
OnHand

McMasterCarr

47

A09

48

notused

49

notused

50

A10

MDFBOARD1/2"

0.6

SF

$1.00

$0.60

HomeDepot

Onhand

51

A10

MDFBOARD1/2"

0.25

SF

$1.00

$0.25

HomeDepot

Onhand

52

A10

MDFBOARD1/2"

0.25

SF

$1.00

$0.25

HomeDepot

Onhand

53

A10

ScrewCapM4x30mm

EA

$0.20

$0.20

Fastenal

54

A10

MiniGearMotor

EA

$10.00

$10.00

hjb0805

eBay

55

A10

WasherFlatM3

EA

$0.02

$0.04

40352

Fastenal

56

A10

ScrewCapM3x10mm

EA

$0.12

$0.23

57

A10

ScrewPHSM#8x1"

EA

$0.05

$0.05

58

A10

SpoolCollar

17

FT

$0.04

$0.68

59

A10

NutHexM4NyLok

EA

$0.11

$0.11

40147

Fastenal

60

A10

WasherFlatM4

EA

$0.03

$0.24

40353

Fastenal

This12Vsoneedavoltageregulator

Fastenal
TrueValueHardware
1.75Filament

FilamentSupplier

Onhand
ConvertedtoFTfrommmshowninPonterface

61

A10

SpoolCollar

17

FT

$0.04

$0.68

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

62

A10

MotorArmforWinderMotor

25

FT

$0.04

$1.00

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

63

A10

ThreadedRod1/4"

FT

$1.00

$1.00

64

A10

NutsHex1/4"

EA

$0.10

$0.40

65

A10

NutHex1/4"NyLok

EA

$0.15

$0.15

97135A210

HomeDepot
TrueValueHardware
McMasterCarr

66

A10

BearingBallFlanged1/4"

EA

$5.00

$10.00

6383K213

McMasterCarr

67

A10

Spring1/4"x2"

EA

$1.50

$1.50

TrueValueHardware

68

A10

PlasticSpool

EA

$0.00

$0.00

LOT

$5.00

$5.00

0.25

SF

$1.00

$0.25

HomeDepot
OnLineMetals

69

A10

LatexTube3/4"&1/2"dia

70

A11

MDFBOARD1/2"

71

A11

AluminumFlatBar1/8"x1/2"

FT

$0.43

$0.43

72

A11

LevelWindFishingReel

EA

$50.00

$50.00

Everybody
808&1608

Page 8

LatexTubing.com

eBay

Youmayhavetobuy3feet
Onhand
Youwillbuy25ea.orgetthemathardwarestore

Extensiontype
OnHand
Purchased12"ofeach
Onhand

OptionalIusedanoldonewithacounterIhadonhand

BOMLYMANFILAMENTEXTRUDERV3(sortedbyPart#)
UNIT

UnitEst
Price

SwitchSPST

EA

$0.95

$4.75

12216SW

MAJPA

A12

Potentiometers5K

EA

$16.00

$32.00

882MW22B35K

Mouser

76

A12

LEDRedSmall

EA

$1.00

$2.00

PartsExpress

Optionalgoon24VCircuits

77

A12

Resistors320ohms

EA

$0.50

$1.00

PartsExpress

Optionalgoeson110VCircuitsOnhand

Dwg#

73

notused

74

A12

75

DESCRIPTION

TotalEst SUPPLIERPART#orID
Price
whereIgotit

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

QTY

Part#

SUPPLIER

78

A12

Sabertooth2X12

EA

$80.00

$80.00

Sabertooth2X12

DimensionEngineering

CheckwithSupplierforadditionalpartsneeded

79

A12

Kangarooaddon

EA

$24.00

$24.00

Kangaroox2

DimensionEngineering

CheckwithSupplierforadditionalpartsneeded

80

A12

PID

EA

$27.00

$27.00

mambate

eBay

81

A12

LEDGreenSmall

EA

$1.00

$2.00

PartsExpress

Optionalgoeson110VCircuitsOnhand

82

A12

Resistors1Mohms

EA

$1.00

$2.00

PatsExpress

Optionalgoeson110VCircuitsOnhand

83

A12

SwitchMasterOffOn

EA

$2.29

$2.29

sseariver2009

eBay

Optional

84

A12

FuseHolder&Fuse5A

EA

$2.00

$2.00

071510

PartsExpress

Optional

85

A12

SolidStateRelay

EA

$6.00

$6.00

86

A12

PowerSupply24V

EA

$24.00

$24.00

hietech

eBay

87

A12

SabertoothStandoff

15

FT

$0.04

$0.60

1.75Filament

FilamentSupplier

88

A12

Battery24VNMH

EA

$10.08

$10.08

ebatteryoutlet

89

A12

ScrewPHSM#4x1/2"

EA

$0.03

$0.24

eBay

eBay
TrueValueHardware

90

A12

KnobforPots

EA

$0.04

$0.08

1.75Filament

FilamentSupplier

91

A12

VariableVoltageControl

EA

$5.00

$5.00

eworldseller

eBay

Contingencies,TTT,Findings

LOT

$80.00

$80.00

estimated

SUBTOTALCOST
ESTIMATEDFRTIN
TOTALCOST

$807.40
@

10%

$80.74
$888.14

Page 9

ConvertedtoFTfrommmshowninPonterface
Imadewithrechargeable1.2VNMHbatteries
Onhand
ConvertedtoFTfrommmshowninPonterface

Itemsnotlistedormissed,connectors,zipties,andetc.

BOMLYMANFILAMENTEXTRUDERV3(sortedbySupplier)
Part#

Dwg#

DESCRIPTION

QTY

UNIT

UnitEst
Price

TotalEst SUPPLIERPART#orID
Price
whereIgotit

SUPPLIER

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

78

A12

Sabertooth2X12

EA

$80.00

$80.00

Sabertooth2X12

DimensionEngineering

CheckwithSupplierforadditionalpartsneeded

79

A12

Kangarooaddon

EA

$24.00

$24.00

Kangaroox2

DimensionEngineering

CheckwithSupplierforadditionalpartsneeded

24

A07&A08

CouplerFlexible6.35mx10mm

EA

$8.00

$16.00

giorgio11185

eBay

30

A07

ThermocoupleTypeK

EA

$1.24

$1.24

tinxiclothes

eBay

42

A09

PumpAquarium110V

EA

$6.84

$6.84

cll_petsupplies

eBay

hjb0805

eBay

This12Vsoneedavoltageregulator

eBay

OptionalIusedanoldonewithacounterIhadonhand

54

A10

MiniGearMotor

EA

$10.00

$10.00

72

A11

LevelWindFishingReel

EA

$50.00

$50.00

80

A12

PID

EA

$27.00

$27.00

mambate

eBay

83

A12

SwitchMasterOffOn

EA

$2.29

$2.29

sseariver2009

eBay

85

A12

SolidStateRelay

EA

$6.00

$6.00

86

A12

PowerSupply24V

EA

$24.00

$24.00

hietech

eBay

88

A12

Battery24VNMH

EA

$10.08

$10.08

ebatteryoutlet

eBay

eworldseller

Optional

eBay

91

A12

VariableVoltageControl

EA

$5.00

$5.00

68

A10

PlasticSpool

EA

$0.00

$0.00

15

A07

NutHexM4NyLok

EA

$0.11

$0.44

40147

Fastenal

16

A07

WasherFlatM4

EA

$0.03

$0.24

40353

Fastenal

22

A07&A08

WasherFlatM3

EA

$0.02

$0.16

40352

Fastenal

eBay
Everybody

25

A07&A08

ScrewCapM3x15mm

EA

$0.20

$1.60

Fastenal

28

A07

ScrewCapM4x40mm

EA

$0.25

$1.00

Fastenal

46

A09

BrassPlug142"NPT

EA

$2.00

$2.00

Fastenal

53

A10

ScrewCapM4x30mm

EA

$0.20

$0.20

Fastenal

55

A10

WasherFlatM3

EA

$0.02

$0.04

56

A10

ScrewCapM3x10mm

EA

$0.12

$0.23

59

A10

NutHexM4NyLok

EA

$0.11

$0.11

60

A10

WasherFlatM4

EA

$0.03

$0.24

40353

Fastenal

10

A04

Funnel

45

FT

$0.04

$1.80

1.75Filament

FilamentSupplier

40352

Imadewithrechargeable1.2VNMHbatteries

OnHand

WorkinProgress

Fastenal
Fastenal

40147

Fastenal

ConvertedtoFTfrommmshowninPonterface

19

A07

Hopper&MotorBase

33

FT

$0.04

$1.32

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

33

A08

Roller&MotorBase

203

FT

$0.04

$8.12

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

38

A08

RollerIdleBracket

59

FT

$0.04

$2.36

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

58

A10

SpoolCollar

17

FT

$0.04

$0.68

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

61

A10

SpoolCollar

17

FT

$0.04

$0.68

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

62

A10

MotorArmforWinderMotor

25

FT

$0.04

$1.00

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

87

A12

SabertoothStandoff

15

FT

$0.04

$0.60

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

90

A12

KnobforPots

EA

$0.04

$0.08

1.75Filament

FilamentSupplier

ConvertedtoFTfrommmshowninPonterface

44

A09

ScrapBlock

EA

$0.01

$0.01

A05

MDFBOARD1/2"

3.5

SF

$1.00

$3.50

HML(me)

Page 10

HomeDepot

OnHand
Usewhateveryouhave,plywoodetc.

BOMLYMANFILAMENTEXTRUDERV3(sortedbySupplier)
TotalEst SUPPLIERPART#orID
Price
whereIgotit

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

Part#

Dwg#

DESCRIPTION

QTY

UNIT

UnitEst
Price

A06

Hardboard1/4

SF

$1.00

$2.00

HomeDepot

nhand

A06

MDFBOARD1/2"

SF

$1.00

$2.00

HomeDepot

OnhandAllcanbecutfromIpiece24"x48"

A06

MDFBOARD1/2"

SF

$1.00

$1.00

HomeDepot

Onhand

SUPPLIER

A04

MDFBOARD3/4",1/4

SF

$1.50

$1.50

HomeDepot

Usewhateveryouhave,plywoodetc.

50

A10

MDFBOARD1/2"

0.6

SF

$1.00

$0.60

HomeDepot

Onhand

51

A10

MDFBOARD1/2"

0.25

SF

$1.00

$0.25

HomeDepot

Onhand

52

A10

MDFBOARD1/2"

0.25

SF

$1.00

$0.25

HomeDepot

Onhand

63

A10

ThreadedRod1/4"

FT

$1.00

$1.00

HomeDepot

Youmayhavetobuy3feet

70

A11

MDFBOARD1/2"

0.25

SF

$1.00

$0.25

HomeDepot

Onhand

A04

Plexiglas1/8"

0.2

SF

$5.05

$1.01

2416101

Inventables.com

35

A08

Plexiglas1/8"

SF

$5.05

$5.05

2416101

Inventables.com

41

A09

Plexiglas1/8"

SF

$5.05

$5.05

2416101

Inventables.com

69

A10

LatexTube3/4"&1/2"dia

LOT

$5.00

$5.00

808&1608

LatexTubing.com

74

A12

SwitchSPST

EA

$0.95

$4.75

12216SW

MAJPA

11

A07

BrassPlug1/2"NPT

EA

$3.69

$3.69

50785K337

McMasterCarr

13

A07

BlackPipeCoupling1/2"NPT

EA

$1.00

$1.00

46685K264

McMasterCarr

ODDiametershouldbe1.06"for1"heatband

14

A07

BlackIronNipple1/2"NPTx3.5"

EA

$1.28

$1.28

44615K554

McMasterCarr

18

A07

InsulationBdRigid1/2

SF

$12.80

$12.80

9353K31

McMasterCarr

21

A07&A08

BearingThrust3/8"

EA

$2.47

$2.47

6655K15

McMasterCarr

26

A07

BushingBrassFlanged3/8"

EA

$0.70

$0.70

6338K414

McMasterCarr

29

A07

WashersPhenolic1/8"

EA

$14.50

$14.50

8710K537

McMasterCarr

31

A08

RodSteel3/8"x4.5"

EA

$1.00

$1.00

8920K135

McMasterCarr

32

A08

UrethaneDriveRollers

EA

$30.00

$60.00

2475K61

McMasterCarr

34

A08

BearingsBall3/8"

EA

$4.50

$18.00

6383K16

McMasterCarr

39

A08

RodSteel3/8"x3.5"

EA

$1.00

$1.00

8920K135

McMasterCarr

43

A09

TubingFlexible1/4"

FT

$1.88

$1.88

5792K35

McMasterCarr

45

A07

AugerBit5/8"X18

EA

$26.38

$26.38

2878A15

McMasterCarr

47

A09

PTFE1/4"DIA

EA

$2.00

$2.00

65

A10

NutHex1/4"NyLok

EA

$0.15

$0.15

66

A10

BearingBallFlanged1/4"

EA

$5.00

$10.00

882MW22B35K

Purchased12"ofeach

Morethanyouwillneed

6x6sheet

Youwillbuy5ft@$1.88perft

McMasterCarr

WorkinProgress

97135A210

McMasterCarr

Youwillbuy25ea.orgetthemathardwarestore

6383K213

McMasterCarr

75

A12

Potentiometers5K

EA

$16.00

$32.00

17

A07

SteelFlat(Flange)1/4"

EA

$20.00

$20.00

OnLineMetals

71

A11

AluminumFlatBar1/8"x1/2"

FT

$0.43

$0.43

OnLineMetals

76

A12

LEDRedSmall

EA

$1.00

$2.00

PartsExpress

Optionalgoon24VCircuits

77

A12

Resistors320ohms

EA

$0.50

$1.00

PartsExpress

Optionalgoeson110VCircuitsOnhand

81

A12

LEDGreenSmall

EA

$1.00

$2.00

PartsExpress

Optionalgoeson110VCircuitsOnhand

84

A12

FuseHolder&Fuse5A

EA

$2.00

$2.00

PartsExpress

Optional

071510

Page 11

Mouser
Onhand

BOMLYMANFILAMENTEXTRUDERV3(sortedbySupplier)
Part#

Dwg#

82

A12

23

A07&A08

DESCRIPTION

UnitEst
Price

TotalEst SUPPLIERPART#orID
Price
whereIgotit

QTY

UNIT

Resistors1Mohms

EA

$1.00

$2.00

GearMotorw/Encoder

EA

$79.00

$158.00

SUPPLIER
PatsExpress

TD044013

SuperDrollRobotics

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere
Optionalgoeson110VCircuitsOnhand
IncludedPullupBoard&HookupKit

A05

RubberBumperFeet

EA

$0.50

$2.00

TrueValueHardware

A06&A10

ScrewPHSM#6x1"

10

EA

$0.05

$0.50

TrueValueHardware

Onhand

A06&A11

ScrewPHSM#6x3/4"

EA

$0.05

$0.40

TrueValueHardware

Onhand

20

A07&A08

ScrewPHSM#8x3/4"

EA

$0.05

$0.40

TrueValueHardware

Onhand

27

A07

WasherFlat3/8"

EA

$0.10

$0.10

TrueValueHardware

36

A08

Bolt3/8"x1"

EA

$0.50

$0.50

TrueValueHardware

Onhand

37

A08

Spring1/2"x1"

EA

$1.50

$0.10

TrueValueHardware

Compressiontype

40

A08

ScrewPHSM#4x1/2"

EA

$0.05

$0.10

TrueValueHardware

Onhand

57

A10

ScrewPHSM#8x1"

EA

$0.05

$0.05

TrueValueHardware

Onhand

64

A10

NutsHex1/4"

EA

$0.10

$0.40

TrueValueHardware

Onhand

67

A10

Spring1/4"x2"

EA

$1.50

$1.50

TrueValueHardware

Extensiontype

89

A12

ScrewPHSM#4x1/2"

EA

$0.03

$0.24

12

A07

BandHeater1"

EA

$24.00

$24.00

G2156542

48

notused

49

notused

73

notused
Contingencies,TTT,Findings

LOT

$80.00

$80.00

estimated

SUBTOTALCOST
ESTIMATEDFRTIN
TOTALCOST

TrueValueHardware

$805.14
@

10%

$80.51
$885.65

Page 12

ZoroTools

Onhand
Needsalittleenlargingbypryingopenatlittle

Itemsnotlistedormissed,connectors,zipties,andetc.

BOMLYMANFILAMENTEXTRUDERV3(Extruderonlynowoodparts)
QTY

UNIT

UnitEst
Price

TotalEst SUPPLIERPART#or
Price
IDwhereIgotit

SUPPLIER

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

Part#

Dwg#

DESCRIPTION

A04

Plexiglas1/8"

SF

$5.05

$5.05

2416101

Inventables.com

A04

Funnel

45

FT

$0.04

$1.80

1.75Filament

FilamentSupplier

A07

BrassPlug1/2"NPT

EA

$3.69

$3.69

50785K337

McMasterCarr

A07

BandHeater1"

EA

$24.00

$24.00

G2156542

ZoroTools

Needsalittleenlargingbypryingopenatlittle

A07

BlackPipeCoupling1/2"NPT

EA

$1.00

$1.00

46685K264

McMasterCarr

ODDiametershouldbe1.06"for1"heatband

A07

BlackIronNipple1/2"NPTx3.5"

EA

$1.28

$1.28

44615K554

McMasterCarr

A07

NutHexM4NyLok

EA

$0.11

$0.44

40147

Fastenal

A07

WasherFlatM4

EA

$0.03

$0.12

40353

A07

SteelFlat(Flange)1/4"

EA

$5.00

$5.00

10

A07

InsulationBdRigid1/2

SF

$12.80

$12.80

9353K31

McMasterCarr

11

A07

Hopper&MotorBase

33

FT

$0.04

$1.32

1.75Filament

FilamentSupplier

12

A07

ScrewPHSM#8x3/4"

EA

$0.05

$0.20

13

A07

BearingThrust3/8"

EA

$2.47

$2.47

6655K15

McMasterCarr

14

A07

WasherFlatM3

EA

$0.02

$0.08

40352

Fastenal

15

A07

GearMotor

EA

$60.00

$60.00

TD044013

SuperDrollRobotics

16

A07

CouplerFlexible6.35mx10mm

EA

$8.00

$8.00

giorgio11185

eBay

17

A07

ScrewCapM3x15mm

EA

$0.20

$0.80

18

A07

BushingBrassFlanged3/8"

EA

$0.70

$0.70

19

A07

WasherFlat3/8"

EA

$0.10

$0.10

TrueValueHardware

6338K414

A07

ScrewCapM4x40mm

EA

$0.25

$1.00

WashersPhenolic1/8"

EA

$14.50

$14.50

8710K537

Fastenal
McMasterCarr

22

A07

ThermocoupleTypeK

EA

$1.24

$1.24

tinxiclothes

eBay

A12

SwitchSPST

EA

$0.95

$1.90

12216SW

MAJPA

24

A12

PID

EA

$27.00

$27.00

mambate

eBay

882MW22B35K

Mouser
eBay

SolidStateRelay

EA

$6.00

$6.00

Potentiometers5K

EA

$16.00

$16.00

27

A12

PowerSupply24V

EA

$24.00

$24.00

hietech

LOT

$10.00

$10.00

estimated

ESTIMATEDFRTIN
TOTALCOST

$230.49
@

10%

6x6sheet

eBay

Contingencies,TTT,Findings
SUBTOTALCOST

Onhand

McMasterCarr

23

A12

Morethanyouwillneed
ConvertedtoFTfrommmshowninPonterface

TrueValueHardware

A07

A12

Onhand

Fastenal

20

25

Fastenal
OnLineMetals

21

26

ConvertedtoFTfrommmshowninPonterface

$23.05
$253.54

Page 13

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