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500 Series
1
L500 Series
7
HP500 Series
9
5100 Series
11
D500/M5100 Series
17
5300 Series
21
R6000 Series 25
relief valves
Index
500 Series
Applications
Technical Data
Body Construction Materials
O-ring Materials
Connection Sizes
How it Works
Closed
Resilient seal design prevents leakage.
Sealing efficiency increase with increased
pressure up to cracking pressure. Metal-tometal poppet stop supports spring load,
prevents sticking.
Open
When system pressure overcomes spring
force, poppet opens. As pressure continues
to rise, variable orifice between poppet and
body increases, allowing greater flow.
Reseating
Resilient seal automatically establishes line
of contact with spherical seat. Seal provides
zero leakage at reseat.
relief valves
Spring Materials
Operating Pressure
Inline Valve Proof Pressure
Inline Valve Burst Pressure
Temperature Range
500 Series
Flow at Cracking Pressure
Elastomeric seals: 5cc/min
PTFE: 0.02 scfm
12
60
11
55
10
50
CRACKING/RESEAL PRESSURE
CRACKING/RESEAL PRESSURE
9
8
CRACKING PRESSURE
6
5
4
RESEAL
PRESSURE FOR:
STANDARD SEAL*
1
0
45
CRACKING PRESSURE
40
35
30
25
20
RESEAL
PRESSURE FOR:
15
STANDARD SEAL*
10
5
0
10
10
CRACKING/RESEAL PRESSURE
140
20
25
30
35
40
* Standard seals:
Buna N (559)
Viton (532)
Neoprene (533)
15
130
CRACKING PRESSURE
120
110
100
90
80
70
RESEAL
PRESSURE FOR:
60
50
STANDARD SEAL*
SILICONE & EPR
TEFLON w/LIQUID
40
TEFLON w/AIR
30
50
60
70
80
45
50
500 Series
Air and Hydraulic Flow Curves (500M and MP) Relief Valves
500 Series
Air Flow Rates (500M and MP)
M = Popoff valves, 1/83/8; MP = Inline valves,
Crack
Pressure
PSIG
0.5
1
1.5
2
2.5
3
4
5
10
15
20
25
30
40
50
60
70
80
90
100
110
120
130
140
150
1M/2MP
.08
.10
.12
.15
.17
.20
.23
.28
.60
.80
1.1
1.2
1.6
1.9
2.3
2.5
2.9
3.2
3.6
4.0
4.4
4.8
5.2
5.6
6.0
10%
2M/3MP
.08
.10
.12
.14
.17
.21
.24
.30
.70
1.2
1.5
2.0
2.4
3.5
4.4
5.4
6.6
7.6
8.7
9.5
11.3
13.2
14.9
16.5
18
3M/4MP
.08
.10
.15
.20
.30
.40
.50
.50
.60
1.6
2.5
3.0
4.0
7.0
9.0
9.8
10.9
12
13.5
15
17.5
20.8
24
27.5
30
1M/2MP
.14
.20
.40
.63
.80
1.1
1.5
1.7
3.2
4.2
5.2
6.0
7.0
8.8
10.6
11.6
12.7
13.8
14.9
15.8
17.0
18.3
19.6
20.9
22.0
50%
2M/3MP
.60
.80
1.0
1.4
1.8
2.2
3.0
3.7
7.0
8.5
10
14
18
26
32
39
47
56
66
75
77.5
80
83
87
90
3M/4MP
1.1
1.6
2.0
2.5
3.1
3.6
5.4
6.0
11
20
28
33
36
53
60
69
79
91
101
108
114
122
131
138
145
4M/6MP
.80
1.7
2.2
3.0
4.2
5.0
7.5
9.0
19
27
34
43
50
72
90
100
111
123
138
150
166
183
201
222
240
50%
6M/8MP
2.2
3.2
5.5
7.0
10.5
13
17
20
40
80
110
116
121
136
150
165
182
204
225
240
8M/10MP
56
64
115
160
190
4M/6MP
.07
.10
.30
.50
.60
.80
1.0
1.0
1.0
1.6
2.0
3.0
3.5
5.5
7.0
11
15
20
26
30
33
37
41
46
50
10%
6M/8MP
.07
.10
.30
.50
.60
.80
1.0
1.2
2.4
3.0
5.0
5.5
6.0
8.5
10
13
17
21
26
30
38
47
57
71
80
8M/10MP
1.5
2.5
7.0
7.0
7.0
9.0
11.5
18
23
35
59
77
88
100
115
132
150
175
190
.70
.70
1.0
1.4
1.2
1.7
1.8
3.0
2.2
4.0
3.0
5.0
30
3.5
6.0
34
6.0
12
60
8.5
22
60
10
30
60
13.5
34
72
16
37
80
24
48
115
30
56
140
38
64
160
47
72
185
56
81
215
68
94
235
75
105
250
80
112
258
86
125
270
93
150
282
102
163
290
110
175
300
500 Series
Air Flow Rates (D500M)
Popoff valves with deflector cap, 1/83/8
Crack
Pressure
PSIG
.5
1
1.5
2
2.5
3
4
5
10
15
20
25
30
40
50
60
70
80
90
100
110
120
130
140
150
1M
.12
.21
.21
.21
.22
.23
.23
.32
.70
1.4
1.8
1.9
2.0
2.3
2.4
3.2
4.0
4.9
5.9
7.0
7.3
7.7
8.1
8.6
9.0
10%
2M
.20
.30
.30
.30
.30
.30
.30
.30
.34
1.3
2.2
3.0
4.0
5.9
8.0
17
26
36
46
56
56
57
58
59
61
3M
.15
.30
.30
.30
.30
.30
.30
.30
.40
1.5
3.0
8.0
14
26
39
43
47
52
58
65
65
66
67
68
70
1M
.44
.73
.80
.95
1.1
1.25
1.5
1.7
3.2
3.9
5.4
6.0
7.0
9.0
10.5
11.4
12.4
13.7
15
16
24
33
43
53
60
50%
2M
1.2
2.0
2.7
3.5
4.3
5.4
7.5
8.3
12.6
16.5
21
23
27
33
40
46
52
59
67
76
80
84
89
96
104
3M
1.1
1.9
3.1
5.0
6.2
8.0
12
14
23
29
36
40
47
59
74
4M
1.0
1.7
3.2
5.0
6.5
9.0
13
15.5
28
42
58
65
74
91
110
50%
6M
1.0
1.7
7.5
14.5
21
29
45
49
75
101
131
8M
145
4M
.15
.30
.40
.50
.60
.70
1.0
1.0
1.5
9.0
18
21
25
33
42
49
56
64
73
85
89
93
98
103
110
10%
6M
.15
.30
.40
.60
.70
1.0
1.5
1.8
4.0
26
50
60
74
100
130
148
167
188
212
240
246
253
261
270
280
8M
92
127
170
173
177
188
200
225
251
278
308
340
355
372
390
415
440
.50
.50
.60
1.5
.90
3.0
1.1
4.0
1.4
5.5
3.0
9.0
4.0
13
10
36
115
22
66
36
100
43
112
51
128
67
158
85
195
95
220
106
247
117
275
130
305
145
340
152
347
159
355
167
363
176
375
185
390
500 Series
How to Order
D 5 59 A 2 M 10
Variation
D Deflector cap
K Cryogenic service, special cleaning & testing
(stainless steel only)
Cracking Pressure
Specify cracking pressure setting in psig
(0.5 150 psig)
Connection
See Valve Size & Type Codes table, below
Valve Size
Pipe sizes in 1/8 increments
(see Valve Size & Type Codes table, below)
Body Material
A Aluminum
B Brass
T 303 stainless steel
T1 316 stainless steel
D Variation: Prefixed part number is supplied with a cap which diverts high pressure
blasts from personnel and instruments, and serves as a rain and dust shield.
*
Size
1/8
3/8
1
1
Pipe Thread
Male
1M
2M
3M
4M
6M
8M
Pipe Thread
Male/Female
2MP
3MP
4MP
6MP
8MP
10MP
British Pipe
Thread Male/
Female
2SX
3SX
4SX
6SX
British Taper
Pipe Male
1S
2S
3S
4S
6S
8S
Please consult your Circle Seal Controls distributor or our factory for information on special connections, operating pressures and
temperature ranges.
Repair Kits
In normal service, the only part(s) which may require replacement is(are) the seal(s). A repair kit may be ordered by placing a K/
in front of the complete part number (i.e. K/559A2M10).
Dimensions (Inches)
Popoff
Inline
D Dia
Hex
Across
Flats
Pipe Size,
Male
1/8
3/8
L1
L
1.14
1.38
1.43
1.98
2.31
3.16
L1
0.98
1.20
1.25
1.74
2.07
2.86
Hex
Across
Flats
Hex
5/8
1
11/8
1
D Dia. Max.
0.63
0.90
1.21
1.45
1.45
1.89
Pipe Size,
Male &
Female
3/8
1
1
L
1.62
2.08
2.34
2.72
3.62
4.67
Hex
7/8
11/8
1
1
17/8
L500 Series
Features
Technical Data
Body Construction Materials
O-ring Materials
Spring Materials
Cracking Pressure
Operating Pressure
Inline Valve Proof Pressure
Inline Valve Burst Pressure
Temperature Range
Connection Sizes
Orifice Size
relief valves
L500 Series
Dimensions
INLET PORT
1/4-18 NPT
MALE
OUTLET PORT
1/4-18 NPT
FEMALE
.53
.25
.25
2X .812 HEX
1.88
In-Line
INLET PORT
1/4-18 NPT
MALE
1.21
CSC L500-2MP Relief Valve (Inline) Flow Data
(ESR 21625)
Spring Dash #
0.5
.812 HEX
Popoff Vent to Atmosphere
1.5
Spring Dash #
0.5
CP
RP
10%
50%
0.3
0.5
0.7
0.3
0.5
0.7
0.24
0.44
0.55
0.06 SCFM
0.12 SCFM
0.34 SCFM
0.16 SCFM
0.22 SCFM
1.12 SCFM
0.32 SCFM
0.64 SCFM
1.9 SCFM
0.9
1.2
1.5
1.8
2.1
0.9
1.2
1.5
1.8
2.1
0.78
1
1.3
1.6
1.9
0.62 SCFM
0.72 SCFM
0.91 SCFM
0.84 SCFM
0.96 SCFM
1.12 SCFM
1.71 SCFM
1.83 SCFM
1.89 SCFM
1.96 SCFM
1.9 SCFM
2.65 SCFM
3.4 SCFM
3.75 SCFM
4.62 SCFM
2.2
2.7
3.2
3.7
4.2
2.2
2.7
3.2
3.7
4.2
2
2.5
2.9
3.4
3.9
1.04 SCFM
1.28 SCFM
1.32 SCFM
1.35 SCFM
1.64 SCFM
2.1 SCFM
2.3 SCFM
3.1 SCFM
3.5 SCFM
4.85 SCFM
4.3 SCFM
5.2 SCFM
5.41 SCFM
6.5 SCFM
7.25 SCFM
4.9
6
8
9
10
4.9
6
8
9
10
4.6
5.7
7.7
8.8
9.7
1.75 SCFM
2.2 SCFM
1.45 SCFM
2.3 SCFM
2.35 SCFM
5.2 SCFM
5.5 SCFM
6.05 SCFM
6.8 SCFM
6.32 SCFM
7.75 SCFM
9.2 SCFM
10.85 SCFM
11.18 SCFM
12.29 SCFM
CP (PSI)
1.5
3.5
7.5
How to Order
3.5
7.5
CP
RP
10%
0.3
0.5
0.7
0.3
0.5
0.7
0.24
0.44
0.55
0.06 SCFM
0.12 SCFM
0.34 SCFM
0.16 SCFM
0.22 SCFM
1.12 SCFM
0.32
0.64
1.9
0.9
1.2
1.5
1.8
2.1
0.9
1.2
1.5
1.8
2.1
0.78
1
1.3
1.6
1.9
0.62 SCFM
0.72 SCFM
0.91 SCFM
0.84 SCFM
0.96 SCFM
1.12 SCFM
1.71 SCFM
1.83 SCFM
1.89 SCFM
1.96 SCFM
1.9
2.65
3.4
3.75
4.62
2.2
2.7
3.2
3.7
4.2
2.2
2.7
3.2
3.7
4.2
2
2.5
2.9
3.4
3.9
1.04 SCFM
1.28 SCFM
1.32 SCFM
1.35 SCFM
1.64 SCFM
2.1 SCFM
2.3 SCFM
3.1 SCFM
3.5 SCFM
4.85 SCFM
4.3
5.2
5.41
6.5
7.25
4.9
6
8
9
10
4.9
6
8
9
10
4.6
5.7
7.7
8.8
9.7
1.75 SCFM
2.2 SCFM
1.45 SCFM
2.3 SCFM
2.35 SCFM
5.2 SCFM
5.5 SCFM
6.05 SCFM
6.8 SCFM
6.32 SCFM
7.75
9.2
10.85
11.18
12.29
CP (PSI)
1.60
D L5 33 B 2M 5
Variation*
D
Deflector cap
FLOWMETER EQUIPMENT
SERNO HRD051603/1; HRD051603/2; 001; 004
Cracking Pressure
Specify cracking pressure setting in psig
(i.e. 5 = 5 psig set)
Inlet/outlet Ports
2M pipe thread male (popoff)
2MP pipe thread male/female (in-line)
3M 3/8 pipe thread male (popoff)
3MP 3/8 pipe thread male/female (in-line)
4MP pipe thread male/female (in-line)
Body Material
B Brass
T1 316 stainless steel
HP500 Series
Applications
Inline version
Technical Data
Body Construction Materials
O-ring Materials
Spring Material
Poppet
Shroud
Operating Pressure
Temperature Range
How it Works
Closed
The specially-designed poppet seals on the
elastomeric O-ring. The increasing pressure
within the valve seals tightly against the
poppet and prevents leakage to 95% of
the cracking pressure. The metal-to-metal
stop, on the low pressure side, supports the
spring load and prevents seal deformations.
Open
The excess pressure is vented instantly
when the system pressure overcomes the
spring force and opens the poppet. Large
flow passages, at the inlet and at the poppet opening, assure minimum pressure rise.
Reseating
Repeated, positive reseating occurs at better than 90% of the cracking pressure when
the spring action retracts the poppet, reestablishing the seal between the elastomeric
O-ring and the poppet shoulder.
relief valves
Connection Sizes
HP500 Series
Dimensions
Flow Curves
Air @ 10% Overpressure
Popoff
A
1.17
1.91
Hex
0.625
1.000
4M
A
Hex
Across
Flats
Inline
Hex
Across
Flats
Size
A
1.92
2.63
4MP
600
Dash No.
2M
4M
Hex
0.750
1.125
500
400
300
2MP
200
2M
100
100
200
300
400
500
Cracking Pressure
How to Order
2M/2MP
1026240PH
1026290PH
10262120PH
10262175PH
10262500PH
Range
150250
251350
351450
4M/4MP
10462175PH
10462300PH
10462400PH
HP5 59 B 2 M 150
Cracking Pressure*
Specify cracking pressure setting in psig
(150 575 psig)
ConnectionsInlet/Outlet
M Popoff male pipe
MP Inline male pipe by female pipe
Valve Size
Pipe sizes in 1/8 increments
2
4 *
Body Material
B Brass
T1 316 stainless steel
* Maximum cracking pressure is 450 psig for valve sizes.
For PED applications, brass bodies are limited to a maximum temperature use of +100 F (+38 C)
10
5100 Series
Features
Technical Data
Body Construction Materials
O-ring Materials
Connection Sizes
How it Works
Closed
The spring load is carried by a metal-tometal stop. The O-ring provides a leak-tight
seal. Sealing efficiency increases as the
pressure increases up to the cracking pressure.
Cracking
The ports in poppet open fully and eliminate rapid increase in the pressure. The flow
is throttled between the poppet shoulder
and the seat, which provides regularly
increasing flow area with increasing flow
rates.
Open
The inline construction and full flow ports
permit maximum flow with minimum
increase in the system pressure.
relief valves
Spring Material
Operating Pressure
Proof Pressure
Burst Pressure
Temperature Range
5100 Series
Cracking Pressure Spring Ranges
Consult your local distributor or the factory for replacement spring part numbers. (Please have your complete valve part number
ready when calling.)
Cracking Pressure Ranges (psig)
1015
82117
346450
12011400
1624
118162
451575
14011900
2541
163230
576710
19012400
4257
231285
711999
5881
286345
10001200
Adjustment
The 5100 Series relief valve is adjustable to 15% of its nominal cracking pressure as follows:
1. Remove discharge line (in-line mounted unit) or override ring & rod (ASME type)
2. Break body joint by wrenching hexes. DO NOT USE PIPE WRENCH.
3. Insert proper size hex wrench (see table below) into the outlet end and turn clockwise to increase the cracking pressure, or
counterclockwise to decrease.
4. After adjustment, hold the hex wrench stationary relative to the inlet end and turn the body to tighten the joint.
5. Test adjusted unit for cracking pressure.
Hex Wrench Size
Size
1/8
3/8
1
1
5/16
3/8
9/16
9/16
12
1MP
1.0
1.5
2.0
2.4
3.0
3.0
4.2
6.0
8.5
10
13
16
20
25
36
45
47
67
84
110
160
190
220
240
2MP/3MP
1.5
2.0
2.7
4.6
5.5
10.5
14
25
32
36
40
50
60
80
46
58
64
74
84
110
160
190
220
240
10%
6MP/8MP
9.0
12
27
36
55
65
70
90
120
150
190
210
225
270
190
210
210
250
395
405
510
515
520
675
1MP
3.0
4.0
5.4
6.2
6.5
8.0
13
17
22
27
40
43
52
68
108
90
160
200
2MP/3MP
5.0
5.0
6.5
13
25
29
38
55
58
78
96
115
127
150
120
130
160
200
25%
4MP
50
60
65
68
72
74
80
90
110
115
250
280
400
600
320
420
620
1000
6MP/8MP
52
63
67
71
100
110
114
130
136
200
375
450
600
900
700
1200
1280
1500
5100 Series
Dimensions (inches)
5100 Series, Inline
MP
Prod. No.
1MP
2MP
3MP
4MP
6MP
8MP
10MP
B Dia.
*
H Hex.
A
1/8
3/8
1
1*
E
2.89
3.34
3.36
4.15
5.61
5.79
7.46
B Dia.
H Hex
0.81*
1.00
1.00
1.25
1.50
1.50
2.00
M
3.49*
4.24
4.26
5.05
7.11
7.29*
10.22
1/8 size: for cracking pressure 12012400 psig, M is 3.95, B and H are 1.00
1 size: for cracking pressure 12012400 psig, M is 7.32
1 size: not available above 1200 psig
A Size
H Hex.
B Dia.
G .03
A
1/8
3/8
1
1*
E
2.56
2.87
2.89
3.59
5.00
5.18
6.70
M
3.16*
3.77
3.79
4.49
6.50
6.68
8.65
B Dia.
H Hex
0.81*
1.00
1.00
1.25
1.50
1.50
2.00
G
2.39*
2.65
2.74
3.27
4.16
4.34
4.96
1/8 size: for cracking pressure 12012400 psig, M is 3.58, G is 2.48, B and H are 1.00
1 size: not available above 1200 psig
A Size
Lift Handle
B Dia.
H Hex.
A Size
Prod. No.*
1M
2M
3M
4M
6M
8M
10M
Ring Handle
A
1/8
3/8
1
1*
E
2.84
3.16
3.19
3.86
5.41
5.59
6.95
M
3.45**
4.06
4.09
5.51
7.54
7.72
10.42
B Dia.
H Hex
0.81**
1.00
1.00
1.25
1.50
1.50
2.00
*
B Dia.
Ring handle is supplied for 1M, 2M, and 3M. For larger sizes, ring handle
only supplied for cracking pressure up to 450 psi.
** 1/8 size: for cracking pressure 12012400 psig, M is 3.84, B and H are 1.00
1 size: not available above 1200 psig
H Hex
A Size
1.90 approx.
13
5100 Series
Hydraulic Flow Curves
GPM (MIL-H-5606)
2500
GPM (MIL-H-5606)
2500
2300
2300
2100
2100
1900
1900
1700
1700
1500
1500
1300
1300
1100
1100
900
900
700
700
500
500
300
300
100
100
5100-2MP, -3MP
102400 PSI
5100-1MP
102400 PSI
GPM (MIL-H-5606)
GPM (MIL-H-5606)
2500
2500
2300
2300
2100
2100
1900
1900
1700
1700
1500
1500
1300
1300
1100
1100
900
900
700
700
500
500
300
300
100
100
5100-4MP
102400 PSI
14
5100-6MP, -8MP
102400 PSI
5100 Series
PSI
PSI
Cracking Pressure-PSI
PSI
Cracking Pressure-PSI
Cracking Pressure-PSI
Definitions
1. Cracking pressure is defined as 5cc/min with gas (0.2 scfm for 5120 Series)
2. Reseat point is the point at which the valve closes, cutting off virtually all flow.
3. The reseal point is the point at which the valve seals absolutely tight so that there is no leakage detectable by normal means of
measurement.
15
5100 Series
How to Order
M 51 59 B 2 MP (L) 20
Variation**
K Cryogenic service, special cleaning and
testing (stainless steel valves only)
M Manual
O-ring Material, Temperature
& Cracking Pressure Range
20 PTFE
5120 Series*: -100 to +400 F (-73 to +204C)
K520 Series: -320 to +165 F (-196 to +74C)
32 Viton, -20 to +400 F (-29 to +204C)
33 Neoprene, -40 to +300 F (-40 to +149C)
59 Buna N, -65 to +275 F (-54 to +135C)
62 Ethylene propylene, -65 to +300 F
(-54 to +149C)
80 PTFE*, -320 to +165 F (-196 to +74C)
Body Material
B Brass
S Steel
T 303 stainless steel
T1 316 stainless steel
Cracking Pressure*
Specify cracking pressure setting in psig
(20 2400 psig)
Special Characteristics
L Lockwire
R Resonance dampener (standard for
12012400 cracking pressures with
elastomeric seals)
ConnectionsInlet/Outlet
M Male pipe
MP Inline male pipe by female pipe
Valve Size
Pipe sizes in 1/8 increments
1 1/8
2
3 3/8
4
6
8 1
10 1
* Unit is not rated for liquid cryogenic service below 100 F (-73 C).
** Blank if not required
Not available for PED applications
For PED applications, brass bodies are limited to a maximum temperature use of +100 F (+38 C)
O-rings of PTFE: Minimum cracking pressure is 20 psi; not available for use above 1200 psi in and larger sizes.
16
D500 Series
M5100 Series
Features
Technical Data
ASME
Body Construction Materials
O-ring Materials
Set Pressure
Temperature Range
D500 Series
M5100 Series
Connection Sizes
Relieving Pressure
(Opening pressure plus overpressure) The
pressure measured at the valve inlet at
which the relieving capacity is determined.
Closing Pressure
(Reseat pressure) The pressure measured
at the valve inlet, at which the valve closes,
relief valves
D500 Series
Set PressurePSI
M5100 Series
Set PressurePSI
18
M D5 32 T1 2 M 20
Set Pressure
Specify set pressure in psig
(15 150 psig)
ConnectionsInlet
M Male pipe
Valve Size
2
Dimensions (inches)
Dash No.
2M
Size
A
1.1875
B Hex
0.625
C Dia.
0.90
B
Hex
Recommended Installation
1. Before installing a new safety relief valve, we recommend that a pipe tap be used to assure clean-cut and uniform threads in the
vessel opening and to allow for normal hand engagement followed by a half to one turn by wrench.
2. Avoid over-tightening as this can distort the valve seat.
3. Avoid excess popping of the valve. Safety relief valves should only be operated often enough to assure they are in good
working order.
4. Apply only a moderate amount of pipe compound or tape to the threads, leaving the first thread clean parts.
5. Dont oversize the valve, as this may cause chatter resulting in rapid wear of the moving parts.
6. Avoid wire, cable, or chain pulls for attachments to levers that do not allow a vertical pull. The weight of these devices should
not be applied to the safety relief valve.
7. Avoid having the operation pressure too near the valve set pressure. A minimum differential of 10% is recommended.
M51 59 N 4 M(L) 20
Set Pressure*
Specify set pressure in psig
(20 1200 psig)
ConnectionsInlet
M Male pipe
L Lockwire
Valve Size
Pipe sizes in 1/8 increments
1 1/8
2
3 3/8
4
6
8 1
Body Material
N Naval brass
T1 316 stainless steel
* Set Pressure
1/8, , 1: 20 to 1200 psi (1 83 bar)
, 3/8, : 50 to 1200 psi (3 83 bar)
Please consult your Circle Seal Controls distributor or our factory for information on special connections, lubricants, operating
pressures and temperature ranges.
Dash No.
1M
2M
3M
4M
6M
8M
E .12
M .12
A Size
1/8
3/8
E
2.84
3.16
3.19
3.86
5.41
5.59
B Dia.
H Hex
A Size
Lift Handle
For , , and 1 valve sizes with set
pressure of 4511200 psi.
M
3.45
4.06
4.09
5.51
7.54
7.72
B Dia.
H Hex
0.71
1.00
1.00
1.25
1.50
1.50
Ring Handle
For set pressures to a maximum of
1200 psi in 1/8 through 3/8 valves
sizes to a maximum of 450 psi in
through 1 sizes.
Dimensions (inches)
B Dia.
H Hex
A Size
1.90 approx.
Important
Complete part number MUST INCLUDE set pressure in psi. The ASME requires that valves be set at a pop point. The ASME refers
to this as the set pressure. This point is higher than the traditional Circle Seal Controls definition of cracking pressure.
After a prolonged period of storage with no system pressure, these relief valves will evidence an apparent high set pressure on
first pop; therefore, in receiving inspection tests, true set pressure should be determined after first pop.
The following Circle Seal Controls valves have been tested in accordance with procedures in Paragraph UG 131, Section V111 of
the ASME Unified Pressure Vessel Code:
D5002M
M51001M(L)
M51002M(L)
M51003M(L)
M51004M(L)
M51006M(L)
M51008M(L)
20
5300 Series
Relief Valves
400 to 10,500 psig (28 724 bar)
Features
Technical Data
Body Construction Materials
O-ring Materials
Poppet Materials
Retainer Stem
Seat Material
Spring Material
Backup Rings
Operating Pressure
Proof Pressure
Burst Pressure
Temperature Range
How it Works
4
3
1
2
3A
Closed
In the closed position, the poppet (1) is impressed against
the orifice (2) by the spring and seals of the orifice. This
impression is limited by the poppet retainer (3) which
bottoms on the shoulder of the orifice nozzle unit at
point 3A. As system pressure rises, pressure within
the poppet retainer and above the poppet increases,
effecting further sealing efficiency. As pressure rises
above normal operating pressure, the poppet retainer
(3) moves upward overcoming breakaway friction of
the O-ring seal (4) before the preset cracking pressure is
reached. This insures extremely precise cracking pressure
accuracy.
6
1
4
3
5
Cracking
When system pressure rises above the cracking pressure,
the force at area 6 is increased and overcomes the
preset spring force, permitting the poppet retainer (3)
to continue its upward movement and lift the poppet
(1) away from the orifice (5), permitting flow through the
orifice passage (7).
Open
Under conditions of flow, back pressure in the orifice
nozzle (7) reduces the effective downward force on the
poppet, which allows the poppet retainer unit to open
further, providing increased flow with little or no increase
in pressure. Where the valve is used as a sequence or
priority valve, the downstream pressure buildup permits
the poppet to open fully, allowing flow with minimum
pressure drop.
relief valves
Connection Sizes
5300 Series
Cracking Pressure Tolerance: 5%
Flow at cracking pressure: Gas = 5cc/min
PTFE seals = 0.02 scfm
Reseal pressure
Crack Pressure
Reseal Pressures
400599 psi
80% of C.P.
600899 psi
85% of C.P.
9005999 psi
90% of C.P.
6000 psi & greater 95% of C.P.
Leakage at reseal pressure
Gas
Ascending pressure = zero to 95% of cracking pressure
Descending pressure = zero at reseal
Liquid
Ascending pressure = 5cc/min maximum to 95% of cracking pressure
Descending pressure = 15cc/min maximum at reseal
Dimensions (inches)
C
B
K
Orfice Dia.
Inlet
Outlet
Inlet
Outlet
E
F
Tube Size
, 3/8
Pipe Size
22
C.P. Range
(PSI)
4203074
307510,500
4203074
307510,500
4002299
230010,500
4002299
230010,500
B Max.
4.88
5.78
4.88
5.78
7.01
8.48
7.01
8.48
C Hex
3/8
3/8
9/16
9/16
E
0.52
0.52
0.70
0.70
0.94
0.94
0.94
0.94
F Hex
1.63
1.63
1.88
1.88
2.50
2.50
3.00
3.00
G Dia.
1.38
1.38
1.38
1.38
1.75
1.75
1.75
1.75
H Hex
1.25
1.25
1.25
1.25
1.50
1.50
1.50
1.50
K Dia.
0.125
0.125
0.125
0.125
1.88
1.88
1.88
1.88
Brass
1.6
1.8
1.6
1.8
Weight (lbs)
Stainless Steel
1.5
1.7
1.5
1.7
C.P. Range
(PSI)
4203074
307510,500
4002299
230010,500
B Max.
4.88
5.78
7.01
8.48
C Hex
3/8
9/16
E
0.52
0.52
0.82
0.82
F Hex
1.50
1.50
2.00
2.00
G Dia.
1.38
1.38
1.75
1.75
H Hex
1.25
1.25
1.50
1.50
K Dia.
0.125
0.125
0.188
0.188
Brass
1.6
1.8
3.2
3.7
Weight (lbs)
Stainless Steel
1.5
1.7
3.0
3.5
5300 Series
Typical Flow Curves
4000
2000
3000
2000
1500
1000
800
1500
1000
800
600
500
C.P. 475 PSI
500
400
400
300
300
.1
.2
.3
.4 .5 .6 .7
1.0
1.5
5 6 7 8 9 10
15
10
15
20
30
40
50 60 70 80
20
Flow, GPM
150
200
300
400 500
700
400 500
700
2500
4000
2000
3000
100
Flow, SCFM
2000
C.P. 1480 PSI
1500
1000
1500
1000
800
C.P. 540 PSI
600
600
500
500
400
400
300
300
.1
.2
.3
.4 .5 .6 .7
1.0
1.5
5 6 7 8
10
15
10
15
20
20
30
40
50 60 70 80 100
150
200
300
Flow, SCFM
Flow, GPM
Increasing flow
Decreasing flow
23
5300 Series
How to Order
L 53 49 B 4 PP (L) 500
Variation*
L Liquid service, CRES 440C poppet
B 2000 psi maximum with liquids
Gas service:
Up to 3,024 psi: PCTFE poppet
3,024 psi and greater: Polyimide (Vespel)
poppet
Cracking Pressure
Specify cracking pressure setting in psig
(400 10,500 psig)
Special Characteristics
L Lockwire (otherwise leave blank)
Connections
P Female pipe
B Female tube, AND10050
K Male British parallel pipe
L Female British parallel pipe
G Aminco, union
V NASA MC240
Valve Size
Pipe sizes in 1/8 increments
Tube sizes in 1/16 increments
2 pipe
4 pipe; tube
6 3/8 tube
8 tube
12 tube
16 1 tube
Repair Kits
In normal service, the only part(s) which may require replacement is(are) the seal(s). A repair kit may be ordered by placing a K/
in front of the complete part number (i.e. K/5349B4PP).
Cracking Pressure Spring Ranges
Consult factory for replacement spring part numbers
Dash No. (Valve Size)
4PP ()
12BB ()
16BB (1)
C.P. Range
400599
600899
9001299
13001799
18002299
23003299
33006999
700010,500
2PP ()
4BB ()
6BB (3/8)
8BB ()
C.P. Range
420589
590839
8401179
11801574
15751899
19002449
24503074
30753999
40007399
780010,500
24
3 models available:
Medium (1502500 psig)6 spring ranges improve
accuracy
High (1505000 psig)7 spring ranges improve accuracy
Extra High (50006000 psig)one spring
Delta stem seal design prevents friction which increases
accuracy of cracking pressure and reseat pressure.
Balanced poppet design allows cracking pressure to
stay the same regardless of backup pressure.
Orifice sizes: 0.082, 0.094, 0.188
Multiple end connections available.
Optional manual override handle
For European Pressure Equipment Directive
(PED 97/23/EC) applications, due to the R6000 valves
small poppet seat design, it is imperative that the R6000
valve be used in clean gas service ONLY (free from dust
particles, contamination, and etc. (gas group 1 &2)).
relief valves
Typical Applications
R6000 Series
Materials of Construction
9
LR
End
Body
Shroud ring
Poppet
Bonnet
Jam nut
Cap
Spring holder
Retaining ring
O-ring
Spring
Spring equalizer
O-ring
Seat O-ring
O-ring
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
LR6000 Series
10
7
6
11
12
13
4
3
2
14
1
15
MR/HR/XR6000 Series
7
6
10
5
11
12
13
4
3
2
14
1
15
Specifications
316 stainless steel
17-7PH CRES
BODY CONSTRUCTION
SPRING MATERIAL
SEAL MATERIAL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
MR/HR/XR
End
Body
Shroud ring
Poppet
Bonnet
Jam nut
Cap
Spring holder
Spring
Spring equalizer
O-ring
Delta ring
O-ring
Seat O-ring
O-ring
Neoprene Viton Buna N EPR Kalrez Silicone (not available for the XR Series)
CONNECTION SIZES
ORIFICE SIZE
Dimensions
GYROLOK x GYROLOK
Model No.
LR
3.10 max
(7.87cm)
MR
HR
XR
1.34
0.97
3.10 max
(3.40cm)
(2.39cm)
(7.87cm)
1.44
0.97
n/a
(3.66cm)
(2.39cm)
1.44
1.00
(3.66cm)
(2.54cm)
2.94 max.
1.34
0.97
2.94 max.
1.44
0.97
2.94 max.
1.44
1.00
(7.47cm)
(3.40cm)
(2.39cm)
(7.47cm)
(3.66cm)
(2.39cm)
(7.47cm)
(3.66cm)
(2.54cm)
2.94 max.
1.34
0.97
2.94 max.
1.44
0.97
2.94 max.
1.44
1.00
(7.47cm)
(3.40cm)
(2.39cm)
(7.47cm)
(3.66cm)
(2.39cm)
(7.47cm)
(3.66cm)
(2.54cm)
n/a
2.94 max.
1.34
0.97
2.94 max.
1.44
0.97
(7.47cm)
(3.40cm)
(2.39cm)
(7.47cm)
(3.66cm)
(2.39cm)
1.44
1.00
(3.66cm)
(2.54cm)
A
DA
GA
B
EB
26
FC
HB
JC
R6000 Series
Operating Pressures
Pressures
LR6000
5550 psig
(038 bar)
5700 psig
(048 bar)
1050 psig (72 bar)
Over 2800 psig (193 bar)
85% min. of CP > 10 psig
70% of CP < 10 psig
Cracking Pressure
Maximum Operating Pressure
Proof
Burst
Reseat Pressure
MR6000
1502500 psig
(10172 bar)
1506000 psig
(10414 bar)
9000 psig (620 bar)
Over 24,000 psig (1652 bar)
HR6000
1505000 psig
(10345 bar)
1507000 psig
(10482 bar)
9000 psig (620 bar)
Over 24,000 psig (1652 bar)
XR6000
50006000 psig
(345414 bar)
50007000 psig
(345482 bar)
9000 psig (620 bar)
Over 24,000 psig (1652 bar)
85% min. of CP
85% min. of CP
85% min. of CP
Cv Ratings
Cracking
Pressure
PSIG
5
25
26
80
81
150
151
250
251
350
351
550
650
651
700
701
1001
1300
1301
1500
1501
2000
2001
2500
3000
3001
4000
5000
6000
Cv
LR6000
0.188
Air
0.63
0.63
0.64
0.64
0.4
0.4
0.42
0.42
0.3
0.3
0.35
0.35
Cv
MR6000
0.188
Water
0.47
0.47
0.43
0.43
0.31
0.31
0.26
0.26
0.19
0.19
0.18
0.18
Air
0.79
0.79
0.79
0.79
0.61
0.61
0.61
0.38
0.38
0.38
0.37
0.37
0.37
0.37
0.28
0.28
0.24
0.24
Cv
HR6000
0.094
Water
0.59
0.59
0.59
0.59
0.59
0.59
0.59
0.29
0.29
0.29
0.20
0.20
0.20
0.20
0.14
0.14
0.10
0.10
Air
0.25
0.25
0.25
0.25
0.27
0.27
0.27
0.27
0.27
0.2
0.2
0.2
0.21
0.21
0.21
0.21
0.19
0.19
0.19
0.15
0.15
Cv
XR6000
0.082
Water
0.16
0.16
0.16
0.16
0.16
0.16
0.16
0.16
0.16
0.16
0.14
0.14
0.14
0.13
0.13
0.13
0.13
0.13
0.13
0.07
0.07
Air
0.15
0.12
Water
0.009
0.006
27
R6000 Series
Pressure/Temperature Ratings
Low Pressure
Medium Pressure
Valve No.
Seal
Material
Temperature
F (C )
LR6033
Neoprene
-40 to +300
(-40 to +149)
LR6032
Viton
-20 to +400
(-29 to +204)
LR6077
Buna-N
-65 to +275
(-54 to +135)
LR6062
LR6065
Kalrez
-40 to +550
(-40 to +288)
LR6024
Silicone
-70 to +450
(-57 to +232)
High Pressure
Valve No.
Seal
Material
Temperature
F (C )
MR6033
Neoprene
-40 to +300
(-40 to +149)
150350 (10.324.1)
3512500 (24.2172.4)
MR6032
Viton
-20 to +400
(-29 to +204)
150350 (10.324.1)
3512500 (24.2172.4)
MR6077
Buna-N
-65 to +275
(-54 to +135)
150350 (10.324.1)
3512500 (24.2172.4)
150350 (10.324.1)
3512500 (24.2172.4)
MR6062
MR6065
Kalrez
-40 to +550
(-40 to +288)
150350 (10.324.1)
3512500 (24.2172.4)
MR6024
Silicone
-70 to +450
(-57 to +232)
150350 (10.324.1)
Valve No.
Seal
Material
Temperature
F (C )
Valve No.
Seal
Material
Temperature
F (C )
HR6033
Neoprene
-40 to +300
(-40 to +149)
XR6033
Neoprene
-40 to +300
(-40 to +149)
50006000 (344.8413.8)
HR6032
Viton
-20 to +400
(-29 to +204)
XR6032
Viton
-20 to +400
(-29 to +204)
50006000 (344.8413.8)
HR6077
Buna-N
-65 to +275
(-54 to +135)
XR6077
Buna-N
-65 to +275
(-54 to +135)
50006000 (344.8413.8)
XR6062
50006000 (344.8413.8)
XR6065
-40 to +550
(-40 to +288)
50006000 (344.8413.8)
HR6062
HR6065
Kalrez
-40 to +550
(-40 to +288)
HR6024
Silicone
-70 to +450
(-57 to +232)
28
Kalrez
R6000 Series
Low Pressure 5550 psig (0-38 bar)
Features
1
29
R6000 Series
Crack Pressure Range
Select appropriate spring code
LR6000
Spring
Code
A
B
C
D
E
F
Low Pressure
Range in PSIG (BAR)
525 (02)
2680 (26)
81150 (610)
151250 (1017)
251350 (1724)
351550 (2438)
MR6000
Spring
Code
B
C
D
E
F
G
Medium Pressure
Range in PSIG (BAR)
150350 (1024)
351650 (2445)
6511000 (4569)
10011500 (69103)
15012000 (104138)
20012500 (138172)
HR6000
Spring
Code
A
B
C
D
E
F
G
High Pressure
Range in PSIG (BAR)
150300 (1021)
301700 (2148)
7011300 (4890)
13012000 (90138)
20013000 (138207)
30014000 (207276)
40015000 (276345)
XR6000
Spring
Code
A
How to Order
M LR60 24 2MP A C M * * * *
Man. override
(optional)
Basic Model Number
LR60
Low pressure
5550 psig (0-38 bar)
MR60 Medium pressure
1502500 psig (10-172 bar)
HR60 High pressure
1505000 psig (10-276 bar)
XR60 Extra high pressure
50006000 psig
(345-414 bar)
SeaL material
24
Silicone*
32
Viton
33
Neoprene
62
Ethylene propylene
65
Kalrez
77
Buna-N
MANUAL OVERRIDE
(optional, not available for LR or XR series)
MR series only available up to 350 psig (24 bar).
HR series only available up to 700 psig (48 bar) .
Spring Code
See Crack Pressure Range table above
Port Size
2MP
2M4G
4G
2RT
6Z
8Z
12Z
Inlet
male NPT
male NPT
GYROLOK
male BSPT
6mm GYROLOK
8mm GYROLOK
12mm GYROLOK
Outlet
female NPT
GYROLOK
GYROLOK
female BSPT
6mm GYROLOK
8mm GYROLOK
12mm GYROLOK
LR Kit includes: end seat-to-body O-ring, bonnet-to-body O-ring, and bonnet seal O-ring.
MR/HR/XR Kit includes: end seat-to-body O-ring, bonnet-to-body O-ring, seat O-ring, and Delta seal. Replacement of Delta seal
requires use of installation tool and resizing tool. Consult factory for details.
To Order, add K to front of valve part number (example: KLR6024-2MP-AC).
It is solely the responsibility of the system designer and user to select products suitable for their specific application
requirements and to ensure proper installation, operation, and maintenance of these products. Material compatibility, product
ratings and application details should be considered in the selection. Improper selection or use of products described herein can
cause personal injury or property damage.
GYROLOK is a registered trademark of HOKE.
Kalrez and Viton are registered trademarks of DuPont Dow Elastomers.
30
www.hoke.com
www.dupont-dow.com
Telephone
Fax
Application Information
Application
Max:
F / C (circle one)
Min:
F / C (circle one)
System Fluid(s)
Cracking Pressure (Set)
Note: Standard cracking pressure is defined as a flow of 5cc/min for elastomers, 0.02 scfm (600cc) for PTFE
Valve Information
Materials
Body
Trim
Seat
Line Connections
Inlet Size
Type
Outlet Size
Type
Envelope Requirements
L
Maximum Weight
Units Must Meet the Following Specifications
Now
Yearly
Target Price
31
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The Circle Seal Controls Brand is just one product offering manufactured and supplied by
CIRCOR Instrumentation (CI) a division of CIRCOR International (NYSE:CIR).
CI is a global manufacturer that specializes in developing highly engineered, technically
superior small bore instrumentation solutions that consistently deliver benchmark
performance, quality & safety for general-to-severe service liquid & gas flow applications.
We specialize in small bore instrumentation products up to 2 that deliver benchmark
performance quality & safety; provide the broadest array of superior alloy offerings in the
market; decades of proven success in a wide range of industries; a roster of whos who
customers & projects globally; original Best Solution engineering & designs; and are
focused on continuous improvement in all aspects of our business.
CIRCOR Instrumentation headquarters:
PO Box 4866
Spartanburg, SC 29305-4866
+1-864-574-7966
+1-864-587-5608 (Fax)
www.circlesealcontrols.com
sales-circleseal@circor.com
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