Detailed Energy Audit & Energy Efficiency Improvement and Cost Redu

Energy Efficiency Improvement and Energy

Cost Reduction in Tea Garden

Contact :

MS Certification Services Pvt. Ltd.

3/23, R.K. Chatterjee Road,
Kolkata-700 042
Ph +91-33Ph.
+91 33 2441 7656/7657
Mobile: 9433042739 / 9433098380
E-mail: mscertinsp@yahoo.co.in
hq@mscertification.org
Website: www.mscertification.org

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction

Our Mission
We are energy systems practitioners who always strive for the
sustainable development of our client firms by our specialized
participation of providing value added services in energy systems
development, cost reduction measures and productivity improvement
adding to the firms bottom line thereby increasing their financial
profitability, resource/wastages minimisation and ensuring
reduction of environment pollution thus making this earth a safe
place for the mankind.

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction
Our Methodology :
MS CERTs multidisciplinary experts would visit the factory, organise and conduct
the entire electrical utilities and energy system study in collaboration with and
participation to the plant Management and Engineers.
We would request the Management of the plant to identify a core team from their
plant personnel who would be associated with the MS CERT team during the course
of the study. This core team should ideally have adequate experience and
knowledge about the operations and history of the major equipment installed in the
facility. The MS CERT team of energy professionals and this plant maintenance
engineers will form the AUDIT TEAM.
Energy audit will be carried out in two phases viz work through audit and detail audit.
Phase-I: This will be the work through energy audit which involves analysis of past
data and visual inspection to carry out a complete basic assessment of the energy
management status at the factory facilities to identify the focus areas of the detailed
energy audit.
Phase-2: This will be the detailed energy audit study which will involve instrumental
measurements, critical analysis and studies of the energy systems and energy
consuming equipment.
While carrying out the detail energy audit, MS CERT would also review the existing
equipment loading vis--vis thermal balance and other relevant aspects that would
have a bearing on the product quality, energy consumption and wastages. Future
expansion programmes , if any, would be taken into account while making the
recommendations.

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction
The scope of this proposed energy audit study would be:
Establishing present Specific Energy Consumption, SEC (kWh/MT of product) and exploring opportunities to
Improve SEC by improving energy efficiency, establishing better control and curbing wasteful usages in following
Systems.
Inventories and study major energy consuming systems and equipment in order of energy efficiency improvement.
A)

On Site Measurements & Trial on Electrical Distribution System:

During energy audits of the selected units, the following on-site measurements will be taken using portable energy
audit instruments to assess the performance of the electrical system.
1. Demand mapping, power quality like harmonics, true RMS voltage & current sine wave & power factor.
2. Transformer load & loss assessment
3. Loads of LT feeders of different floors, unbalance voltage & current, neutral current, earth leakage etc
4. Assessment of motor loading in kW basis, identification over size inefficient motors -drives, unbalance voltage in
motor terminals
5. Performance test on DG set
6. UPS wise load assessment, harmonic distortion
A) On Site Measurements & Trial on Withering Trough, Rolling, Boiler & Dryer System:
1. Different measurements & trial flow measurements,, flue gas
g measurements,, temperature,
p
, heat mass balance & thereof identifyy scope
p of energy
gy
savings
B) On Site Measurements & Trial on Illumination System: LUX measurements, room dimension, lighting power density & Lighting feeder.
C) Compressed Air System: Free Air Delivery test, Leak test, Load /unload power consumption etc. & thereof identify scope of energy savings
D) Economic feasibility study and design for investments necessary with associated pay back periods via-a-vis benefits in respect to
implementation of optimal solutions. Recommend for employee awareness programme, if needed.
After conducting the study, MS CERT would come out with specific solutions on power system
improvement and identified energy conservation opportunities (ECOs). The ECOs would be clearly segregated as
1. ECOs with immediate pay back
2. ECOs with a pay back < 1 year
3. ECOs with a pay back between 1 and 2 years.

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction
MS CERTs Team and Strength
MS CERT has a multi-professional, highly qualified, long experienced and trained team comprising of
engineers,
professionally certified energy auditors, BEE (Govt. Of India) of handling assignments in all sectors of energy usages.
It is fully equipped with required instruments tools and tackles. The team used to effectively undertake energy audit activities
with
ith the
th given
i
time
ti
frame.
f
The energy experts works in collaboration with and participation of the clients professionals. During the energy audit
study they also shares the energy management concepts and procedures with professionals of the client.

Time Frame:
The on site historic and operational data collection, instrumental measurements and
comprehensive energy audit study will take about 1 to 3 weeks time.
The analysis of the study findings would be done in MS CERTs Kolkata office. This is expected
to take about 3 weeks time.

The deliverables:
A detailed draft report with recommendations for improvements, would be presented to the client
within 3 weeks after completion of the on-site study. The final energy audit report would be
prepared addressing all queries, views and opinions and would be submitted within 7 days after
having response from the client.

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction

Process- Tea Making

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction

Energy Auditor Measures Air Velocity and Flow Measurements at Withering Troughs

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction

Energy Auditor Measures Electrical Parameters

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction

Our Associate Certified Energy

gy Auditors,, BEE

ANJAN MAJUMDAR
BEE REG. NO.-EA 0167

SATYAJIT HAZRA
BEE REG. NO.-EA 2141

SUPARNO RANJAN MAJUMDAR

BEE REG. NO.-EA 8973

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction

ENERGY SAVING OPPORTUNITIES & MONETARY BENEFITS

Electrical System
a) Line Loss Reduction & Demand Reduction By Load Point Power Factor Correction up to 30%
b)) Voltage
g & Line Current Balancing
g 1 to 5% ((Depending
p
g on unbalancing)
g)
c) Use of Energy Efficient Motor for Efficiency Improvement up to 10%
d) Use of Energy Efficient Starter 5 to 10%
Withering Trough System
a) Fan Efficiency Improvement up to 15%
b) Application Renewable Energy for Hot Air Generation up to 30%
c)) Process
P
C t l&O
Control
Optimization
ti i ti using
i PLC 5 to
t 10%
Boiler System
a) Efficiency Improvement By Maintaining Proper Air/Fuel up to 20%
b) Waste Heat Recovery from flue gas up to 15%
c) Thermal radiation loss minimization in boiler structure up to 10%
d) Steam loss minimization in pipe line
line, valve & trap up to 5%
e) Condensate Recovery up to 10%
Dryer System
a) Efficiency Improvement By Energy Balance up to 10%
b) Waste Heat Recovery 2 to 5%
c) Fan efficiency Improvement up to 30%
Lighting System
a) Lighting Efficacy Improvement up to 60%
b) Lighting voltage optimization up to 20%
DG Set/Gas based Set- Waste Heat Recovery 15%

MS Certification Services Pvt. Ltd.

Detailed Energy Audit & Energy Efficiency Improvement and Cost Reduction

Expected Benefits out of Energy Audit study and

implementation of recommended schemes:

Plant performance & productivity improvement,

Energy / Product cost reduction thereby organizations
profitability improvement,
Around 15 to 20% of energy saving is possible.
possible
Plant / equipment life enhancement,
Adherence to Social commitment by reducing environmental
p
pollution,
,
Saving precious and depleteable non-conventional energy
resources
Sustainable business mission.

MS Certification Services Pvt. Ltd.