Kuliah-15

PERALATAN KOMPLESI

Dosen : Ir. Andry Halim, MM

Universitas Trisakti
2012

Objective/Sasaran
j

Memahami konsep-konsep Komplesi sumur dan kerja ulang

sumur
Memahami teknik perencanaan dan penyelesaian sumur
Memahami penerapannya di dunia Perminyakan

Daftar Pustaka
Allen S.O. and Robert A.P. Production Operation, Vol. I
Oil and Gas Consultant International Inc.
Chip Claiborne,Unocal Completions Training
Perforating, 2005
Peter E. Clark,Well Completions : Stimulation and Work
Over.
Pertamina Hulu, Teknik Produksi, Jakarta, 2003
H.K. Van Poolen,Well Completion and Stimulations
Program.
g
Peter E. Clark,Well Completions : Stimulation and Work
Over.
Jonathan Billary,Well Completions Design,
PetroleumElsevier 2009
PetroleumElsevier,
Semua buku perihal Komplesi dan uji Sumur
Semua Jurnal tentang Komplesi dan uji Sumur

What is a Completion?
Equipment Installed in a Well to Allow
Hydrocarbons to be Produced

Control Production Interval

Control Production Rate
Isolate Wellbore from Producing Zone
Isolate Formation Damage
Isolate Non-Producing Zones

Drilling
Information
Management,
Drillingg Engineering,
g
g,
Data Mudlogging,
Rig-Site Supervision

Completion

Production

Completion
Fluids

Automated Production
Systems

Drilling Dynamics
Safety Systems
Drilling Fluid Systems

Performance
Chemicals

Pumping,
Stimulation,
Filtration

Flow Control
Equipment

Completion
Hook-ups
Formation
Evaluation MWD

Tubing Conveyed
Perforating

High
Performance Bits

Gravel
Packing
Services

Packers
Cementing
Equipment

Packers

Steerable
Drilling
Systems

Pre-Pack Well
Screens

Packer

1
1.
2.

3.

Packer adalah penyekat untuk completion/WO.

completion/WO Dibagi 2 : 1)
Production Packer. 2) Treating/testing Packer
Pemisahan ruang di well tujuannya :
1. Melindungi casing dr P tinggi baik dari well atau injeksi
dan fluida penyebab karat
2. Isolasi thd bocor yg ada di casing, perforasi yg di
squezed atau interval produksi yg lebih dari Satu
3. Menghilangkan efek heading & surging gas krn adanya
gas yg terakumulasi di annulus
4. Penggunaan untuk peralatan artificial lift
5. Akan dipasang safety valve
6. Menahan packer fluid di annulus
Jenis Packer
Umumnya dari karet dipadatkan u/ penyekat dg slip,
i fl t bl packer,
inflatable
k cementt packer,
k dan
d packer
k bore(polished
b ( li h d
bore) receptacle atau PBRS
1. permanent packer : u/ permanent completion, dimana
packer adalah bagian dr casing, tubing dipisahkan
ruangnya
g y & dpt
p diangkat
g
2. retrievable packer : adalah bagian dr tubing & tubing
tdk dpat dilepas dg packernya. Tubing akan melekat ke
casing selama packer belum lepas

Bagian-bagian dari Packer

bagian2 Packer
1. Seal element : yg menyekat anulus tubing/casing.
Dibuat dr elastomer atau asbestos yg dpt ditekan untuk
berubah bentuk waktu packer dipaki u/ mengisi ruang
antara mandrel dg dinding casing
2. Packer mandrel : badan utama packer yg terdiri dr
metal u/ jadi pegangan seluru komponen packer
3. Slips : Komponen mekanis packer dg bentuk gigi
gerigi yg menyentuh ID casing & mencegah gerakan
Packer
4. Cone : silinder tersusun (tappered) tempat masuknya
slip untuk menekan gerigi pd dinding casing
5. J slot: permukaan bergerigi berbentuk J yg
mengontrol gerakan slip relatif thd cone
6 Hydraulic
6.
H d
li Hold
H ld Down
D
Button
B tt : alat
l t hydraulist
h d li t
pencegah gerakan umtuk memegang mandrel di
tempatnya saat slip mulai kerja & memberi kekuatan
penahan tambahan
7. Backup
p Ring
g:p
per metal yg bisa mengembang
g
g diatas
dan/atau dibawah seal element yg dipakai u/ menahan
pengembangan seal secr berlebihan

Packer Systems Applications

Isolate
I l t producing
d i zone
Tubing-to-casing seal
Increase well flow velocity
Well control
Corrosion control

A Typical BOT Packer

Permanent Packers
Retrievable Packers
Seal Assemblies
Production Assemblies
Production Valves
Setting
S tti Tools
T l
Seal Bores

Remedial Systems
z
z
z
z
z

Retrievable Packers
C
Cement
t Retainers
R t i
Bridge Plugs
Wash Tools
Accessories
Running
g tools
Retrieving tools
Setting assemblies
Manifolds

Blast
J i t
Joint

Thru-Tubing Inflatable Packers

Tool can be set in casing below the

production tubing
Can run on coiled tubing, threaded
tubing,
g, or E-line

Cased Hole Completions

Safety Systems

A Typical BOT Flow Control Device

Sliding Sleeves- controls flow between

workstring and annulus

Profile
P
fil NipplesNi l
allows
ll
tools
t l to
t be
b placed
l
d in
i the
th
string by pumping or wireline

Blanking Plugs/Chokes- isolates or controls

fluid flow up workstring

Accessories
Running tools
Retrieving tools
Shifting tools

Sliding Sleeve Applications

Plug the tubing

I l t zones
Isolate
Check flow in either direction
Choke the flow in either
direction
Selectively communicate
between the tubing and the
annulus

A Typical Subsurface Safety Valve

Subsurface Safety systems are installed in the

wellbore as part of the completion.

Typically they are installed in the completion tubing

string a few hundred feet below the seafloor in
offshore applications. If the production platform were
damaged or destroyed, the well would be shut in
below the seafloor, preventing loss of the well and
pollution of the environment.

Controlled by surface hydraulic pressure, preset flow

differential, pressure drop.

Safety System Applications

Automatic Production Shut
Down in an Emergency

Prevents catastrophic loss

of the Wellbore
Environmental protection

Personnel protection

W ll flow
Well
fl
monitoring
it i

Allows for safe remote

operation of the well

A Typical Surface Safety System

Shut In Controls:
Manual & Remote
Loss of Control Pressure
Pressure Drop

Well Requirements Evolution

Technology Progression

Single Zone Completion

z

Common simple completion

Single zone of interest isolated

Production of oil and gas through the

completion

Technology Progression

Multiple Zone / Commingled Production

z

Allows the operator to produce from

more than one zone at the same time

A cost effective method of completion

p

Technology Progression

Dual Zone Completion

z

Production from
f
more than one
zone in the wellbore

More complicated
M
li t d completion
l ti
requirements

Horizontal Completion

Production from a Horizontal

Wellbore
Greater Exposure to the Producing
Formation
Reduces the number of wells
required

Multilateral Completion

Production
P
d ti from
f
multiple
lti l zones
and multiple wellbore
Significantly more complicated
completion
p
requirements
q
Emerging technology in
t d market
todays
k t

Thru-Tubing Application
Run through existing tubing
and set inside the larger casing
below
Eliminates the need to
remove the Completion
equipment
Ability to build a new
Wellbore without a rig

Technology Advancements

The Future of
Completions..

A Vision for the Next Century

Question ??