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M.L. Kenny, D.M. Brophy, J.L. Carvalho, D.E. Steels & H.S. Dhillon
Aecon Constructors Ltd., Canada
SYNOPSIS: Construction of the four, closely spaced 525m long, 16m wide, 30m high caverns forming the
Desilting Chamber Complex for the Nathpa Jhakri Hydro-electric Scheme in Himachal Province in Northern
India posed numerous challenges as a consequence of (i) the difficult rock conditions, (ii) the end use design
requirements and (iii) the physical layout arrangements of the Chambers with respect to the multiple access
tunnels and waterway conduits. This paper discusses the rock mechanics measures undertaken to safely
excavate and support the complex gneissic and schistose rock mass, including the reinforcing of several large
wedge failure geometries evident in the curved Chamber sidewalls. The detailed construction steps taken to
develop the staged sequence for excavating the full Chamber profiles are described, and outlines are
presented of the controlled excavation methods and extensive rock reinforcement undertaken to create the
required curved wall excavation shapes and preserve the slender pillars between the Chambers. The
application of the fibrereinforced shotcrete lining is discussed. Because of the difficult rock conditions and
relatively high stress state several detailed 2-D and 3-D numerical modelling analyses were undertaken to
examine the stability of the Chambers as a basis for reinforcing the Chamber sidewalls, crowns and pillars,
taking into account the numerous inter-connecting access and waterway tunnels and shafts. The results of the
modelling are explored in the light of observed deformation behaviour of the Chambers during excavation.
1.
INTRODUCTION
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Figure 5a.
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CHAMBER EXCAVATION
Pilot
Side-Slashes
20-4-97 to 23-9-97
25-3-97 to 17-9-97
20-4-97 to 6-11-97
11-1-97 to 21-7-97
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8-01-98
to
9-02-98
Chamber 2 -
6-10-97
to
2-01-98
Chamber 3 -
31-01-98 to
27-04-98
Chamber 4 -
28-09-97 to
21-12-97
Chamber 1 -
8-06-98
to
17-12-98
Chamber 2 -
13-08-98 to
18-06-99
Chamber 3 -
25-06-98 to
1-03-99
Chamber 4 -
21-10-98 to
23-10-99
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Figure 6b. Stage 3 of planned development sequence (as modelled in examine 3D to check stress-interactions)
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Chamber 2 -
Chamber 3 -
Chamber 4 -
GEOLOGICAL RE-EVALUATION
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Joint Set
Dip
Dip
Direction
J1 (Foliation)
57
352
J2
60
173
J3
82
098
J4
60
253
J5 (Top release)
30
229
Main Cross
Joints
the three steeply dipping major crossjoints that bound the subvertical sides of
the block, and
4.
NUMERICAL MODELLING
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optimum wall control of benches required presupport of the sidewalls, as foliation dips were
steep enough to allow wedge sliding and/or
fall-outs immediately on excavation, prior
to being able to place sidewall reinforcement,
and
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Figure 9b. Wedge Geometry in Chamber #2 Sidewall Zone created by foliation &
major cross-jointing (evident downstream of Adit 2)
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Figure 10b.
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Figure 11b. Example output from Initial 3D modelling for optimizing chamber bench sequencing
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d/s end
(Adit 3)
109m
501m
124m
502m
141m
506m
158m
478m
West
u/s end
(Adit 1)
East
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CONSTRUCTION SOLUTIONS
The remedial support arrangements for the interChamber pillars, which were finally adopted with
input from the Panel of Experts and from various
members of the contractors staff, who looked
specifically at constructability issues, are shown in
Figure 15.
This diagram shows the various
components
incorporated
into
the
final
configuration, together with the constructed
measures necessary for their installation. The SJVN
design arrangement basically comprised three rows
of overlapping 60T cable anchors into each pillar,
installed through cast-in-place anchor beams, and
supplemented with additional rebar surface support
and additional SFRS to stich together the blocky,
loosened near-surface zone of the rockmass. As
excavation had already proceeded down to
Sequence 4 (el. 1450m) in most of the Chambers
and to Sequence 6 (el. 1445m) in one part of
Chamber 4, and the upper row of anchors was
needed at elevation 1462m, (ie., some 12 to 18m
above the then current Chamber floor levels) a
considerable effort was required to get back up to
the elevation required. In order to overcome the
challenge of casting the beams and installing the
anchors, CFJV came up with the hybrid scheme of
backfill and scaffolding arrangements as shown on
Figure 15.
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Figure 12b. Insitu Stress relationships for Desilting Chamber area with respect to depth below rock surface
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Figure 13. UDEC representation of discrete fracture mapping showing predicted and measured displacements
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Works Item
Refilling of Chambers with
backfill
Installation of 60 T Cable
Anchors
Placement of 24 @ 525 metre
long concrete beams
Quantity
92,000m3 (Fill)
1,624 each
12,400 metres long
Installation of Additional
Rock Bolts (6 m to 7.5 m
long)
20,000 each
Installation of Additional
grouted anchor bars
6,000 each
4,480 each
6.
CONCLUSIONS
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ACKNOWLEDGEMENTS
The views expressed in this paper reflect the
opinions of the authors and may not reflect those
corporately held by the various organizations
involved in the construction of the Nathpa Jhakri
scheme. Acknowledgements are due to many
individuals in the various organizations involved in
the project whose views and insight have helped
formulate the thoughts expressed in this paper.
7.
8.
9.
REFERENCES
1.
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5.
6.
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