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Malaysia LNG Sdn. Bhd.

'

MMC

MMC Oil & Gas Engineering Sdn Bhd


(125442-W)

(39964-H)

(A subsidiary of PETRONAS)

PROJECT TITLE

..

CONTRACT NUMBER

..

SMSO/MLNG/2013/0145

PROJECT NUMBER

..

MLNG-A-089(MR)

CLIENT

..

MALAYSIA LNG SON . BHD.

WORK ORDER TITLE


'

WORK ORDER NUMBER

PROVISION OF DESIGN AND ENGINEERING SERVICES FOR


MALAYSIA LNG SON. BHD.

RESTORATION OF BOILER FEED WATER CAPACITY


PROJECT (W0-0001)

0001

OWNER REVIEW

OFc

DOCUMENT TITLE

SPECIFICATION FOR TRANSFER PANEL

DOCUMENT NUMBER

MLNG-A-089(MR)/0001/ELISP/0002

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DATE

RE-APPROVED FOR
DETAILED DESIGN (FEED)
APPROVED FOR DETAILED
DES IGN {FEED)
ISSUED FOR COMMENTS
{FEED)

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DESCRIPTION
MMCOG

MLNG

DATE

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPEC IFICATION FOR TRANSFER PANEL

TABLE OF CONTENTS

1.0

INTRODUCTION

2.0

OBJECTIVE

3.0

DEFINITION AND ABBREVIATION

4.0

5.0

3.1

Definition

3.2

Abbreviation

SCOPE
4.1

Package Limits

4.2

Operating Conditions

4.3

Technical Integrity

4.4

Design Life, Availability/Reliability

4.5

Acceptance Criteria

APPLICABLE CODES, STANDARDS AND REGULATIONS


5.1

6.0

Order of Precedence

INSPECTION AND TESTING REQUIREMENTS


6.1

Scope

6.2

Factory Acceptance Tests (FAT)

7.0

SPARE PARTS AND SPECIAL TOOLS

8.0

SPARE PARTS AND SPECIAL TOOLS

8.1

Documents Required with Bid

8.2

Documents Review

9.0
HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS
10.0 VENDOR ASSISTANCE
11.0 PERrDRMANCE GUARANTEE

10
10
10

12.0 QUALI'fY
. ' ASSURANCE

11

13.0 PREPARATION FOR SHIPMENT


14.0 PACKAGING AND STORED MAINTENANCE

11

MLNG-A-089(MR)/OOO 1/ELISP/0002

PAGE 2 OF 12

11

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT {W0-0001)


SPECIFICATION FOR TRANSFER PANEL

LIST OF ATTACHMENTS
ATTACHMENT 1

SCOPE OF SUPPLY

ATTACHMENT 2

DATA SHEETS

ATTACHMENT 3

REFERENCES DRAWINGS

ATTACHMENT 4

CODES, STANDARDS AND REGULATIONS

ATTACHMENT 5

VENDOR DATA REQUIREMENT LIST (VORL)

ATTACHMENT 6

VENDOR DATA MASTER LIST (VDML)

ATTACHMENT 7

SPARE PARTS LIST AND INTERCHANGEABILITY RECORD (SPIR)

ATTACHMENT 8

INSPECTION AND TESTING PLAN {ITP)

ATTACHMENT 9

OPERATIONAL AND MAINTENANCE PHILOSOPHY

ATTACHMENT 10 SITE AND UTILITY DATA

MLNG-A-089{MR)/0001/ELISP/0002

PAGE 3 OF 12

REV 81/ OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATION FOR TRANSFER PANEL

1.0

INTRODUCTION
MLNG engaged MMCOG to undertake the preparation of Detailed Feasibility Study
DFS) and Front End Engineering Design (FEED) for the Restoration of Boiler Feed
Water Capacity Project at PETRONAS LNG Complex, Bintulu.
In general, MMCOG is expected to deliver the following work scope:
a) DFS (Detailed Feasibility Study):
The design of a facility that outlines the philosophies, basic working nature or
concept of the facility. Typically the following activities will be considered part of the
Detailed Feasibility Study:
Feasibility/preliminary studies,
Description of the facility,
Outlines of scope and schedule,
Selection of technology,
Description of the design parameters,
Size and production capacity,
Identification of potential design options for the purpose of capital budgetary cost
estimate and
Economic evaluation
b) FEED (Front End Engineering Design):
The design phase that follows Detailed Feasibility Study, to further define specific
requirements applicable to the Project. The product should be definitive to become a
basis for detailed design and cost estimates. Typically the following activities will be
considered as part of the Front End Engineering Design:
Pipeline route selection,
Plant layout,
Selection of design codes and standards requirements,
Site evaluation,
Material/process selection,
Optimized process design,
Equipment design parameters,
Power intake configuration
This project is aimed to achieve BFW makeup sparing of N+1 to provide secure steam
supply hence support MLNG Business Plan; i.e to enable maximum production of
MLNG Satu and MLNG Dua plants at design C02 of 6.5 mole % in the feed gas.

2.0

OBJECTIVE
The objective of this document together with the attached scope of supply, datasheet,
applicable codes, standard and regulation is to define the functional requirements for
the design, procurement of materials, manufacturing, supply, performance, inspection,
testing , delivery, shipping, handling and storage of the 74-D-1A and 74-D-1 B Transfer
Panel for installation and operation at Restoration of Boiler Feed Water Capacity
Project.

MLNG-A-089(MR)/0001 /ELISP/0002

PAGE 4 OF 12

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd {125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATION FOR TRANSFER PANEL

3.0

DEFINITION AND ABBREVIATION


3.1

3.2

Definition
COMPANY

Malaysia LNG Sdn Bhd (a subsdiary of


PETRONAS) who is the owner and operator of
the proposed Restoration Of Boiler Feed Water
Capacity Project

PURCHASER

The party which places the order or signs the


contract as or on behalf of the COMPANY

CONTRACTOR

The party that carries out all or part of the design,


engineering,
procurement,
construction ,
commissioning or management of a project. The
COMPANY may undertake all or part of the
duties of the CONTRACTOR.

VENDOR/
MANUFACTURER

The manufacturer is the party that manufactures


or supplies equipment and services to perform
the duties specified by the CONTRACTOR

WORK! SERVICES

All Engineering, Procurement, Construction


and Commission work, tasks and services to be
performed, temporary or permanent in nature, by
CONTRACTOR, as specified in or to be inferred
from the CONTRACT necessary for the
realization of a complete, safe, operable, reliable
and efficient UNIT or SYSTEM.

Shall

Indicates a mandatory requirement.

Should

Indicates a strong recommend

Abbreviation
A

Ampere

AC

Alternating Current

FAT

Factory Acceptance Test

IEC

International Electrotechnical Commission

ITP

Inspection and Testing Plan

kW

Kilo Watts (Real Power)

kVAr

Kilo VAR (Reactive Power)

kVA

Kilo Volt-Ampere (Apparent Power)

LV

Low Voltag e

MLNG-A-089(MR)/0001/ELISP/0002

PAGE 5 OF 12

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 }
SPECIFICATION FOR TRANSFER PANEL

4.0

MTO

Material Take-Off

MLNG

Malaysia LNG Sdn Bhd

PTS

PETRONAS Technical Standards

SPIR

Spare Part List And Interchangeability Record

SLD

Single Line Diagram

Voltage

VDML

Vendor Data Master List

VORL

Vendor Data Requirement List

QNQC

Quality Assurance/Quality Control

SCOPE
4.1

Package Limits

The package shall be supplied with all the accessories and tested in accordance
with the requirements as specify in the scope of supply in ATTACHMENT 1,
taking into account preservation and transport requirements.
The package limit shall be regarded as including all the elements, which the
PURCHASER shall provide inlet or off take connections or support points. The
VENDOR shall indicate the package envelope and interface points in the bid
documents, and no changes shall be made unless with written agreement.
4.2

Operating Conditions

The VENDOR is responsible for ensuring all eq uipment and components


provided are suitable for all operating conditions stated in ATTACHMENT 10,
Site and Utility Data. Where the VENDOR's standard or preferred design option
does not meet the operating conditions, the VENDOR shall give details of the
technical changes and commercial impact of complying with the stated
conditions.
4.3

Technical Integrity

The VENDOR shall be responsible for the technical integrity of the package,
including design, materials, manufacture, assembly, inspection, testing,
performance and specified engineering services. All these activities are to be in
accordance with the scope of supply, the functional specification, data and
interface information supplied herein .
The VENDOR shall have single point responsibility for all aspects of the works,
inclusive of all components sub-contracted or purchased from other parties.

MLNG-A-089(MR)/0001/ELISP/0002

PAGE 6 OF 12

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATION FOR TRANSFER PANEL

4.4

Design Life, Availability/Reliability


VENDOR shall describe the design life and overall availability/reliability of the
whole package. This shall be by reference to previous experience with proven
designs which have operated in a field for several years with only planned
outages for maintenance I replacement of normal wearing type components.
VENDOR shall design the equipment for a minimum twenty five (25) years
design life. VENDOR shall indicate total cost of ownership over the design life
period.
In making assessments of availability I reliability, the VENDOR will need to
estimate repair times. For the purpose of making such estimate, the VENDOR
may assume that the spares holding are in accordance with his submitted
recommendations unless otherwise stated. VENDOR may also neglect any
delay caused by factors not directly related to the package in question unless a
basis for estimating such delays is provided by the PURCHASER. In the case of
failure modes of which makes a significant contribution to the overall
unavailability, the VENDOR may be required to demonstrate that his assumed
repair times can be achieved.

4.5

Acceptance Criteria
The final acceptance criteria for the package shall be in accordance with the
Scope of Supply in ATTACHMENT 1, Data Sheets in ATTACHMENT 2, Single
Line Diagrams in ATTACHMENT 3 and Codes, Standards and Regulations in
ATTACHMENT 4.

5.0

APPLICABLE CODES, STANDARDS AND REGULATIONS


As a minimum, all equipment supplied as part of this package shall be designed,
manufactured and delivered in accordance to the relevant sections of the National I
International Codes, Standards and Regulations listed in ATTACHMENT 4. Where
equivalent alternatives may be offered, these shall be identified and mutually agreed
upon.

5.1

Order of Precedence
The order of precedence for the documents shall be as follows :
i)

Malaysian legislation governing the equipment and installation

ii)

Other relevant international legislation governing work sites in the absence


of Malaysian legislation

iii)

Data sheets

iv)

Project technical requisition/specification requirements

v)

PETRONAS Technical Standards (PTS)

vi)

MLNG internal procedures and instructions.

vii)

Industry codes and standards

viii)

National and International codes and standards

In case of conflict between the requirements of this specification with its


attachments and the referenced specifications or codes and standards,
MLNG-A-089(MR}/0001/ELISP/0002

PAGE 7 OF 12

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

{1 25442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION FOR TRANSFER PANEL

VENDOR shall bring the matter to the PURCHASER's attention for resolution
and approval in writing.
All deviation from the requirements of this specification, its attachment and the
referenced specification, codes and standards shall be stated in the proposal. In
the absence of such a statement, full compliance will be assumed.
Compliance by VENDOR with provisions of this specification does not relieve
him of the responsibility to furnish equipment of a proper design for the specified
service conditions and/or to meet the equipments of local government
regulations concerning health and safety.

6.0

INSPECTION AND TESTING REQUIREMENTS


6.1

Scope
The VENDOR shall prepare an Inspection and Test Plan (ITP) generally in
accordance with the sample ITP in ATTACHMENT 8. The ITP shall be
discussed and agreed before placement of any purchase order. Inspection and
Test Plan shall cover the design, purchasing of materials, fabrication , inspection
and testing of the system/equipment.
All "HOLD" points during the
manufacturing and fabrication program shall be agreed to by mutual consent
before placement of Purchase Order. Inspection by PURCHASER or his
representatives shall in no way relieve the VENDOR of any of his responsibilities
for ensuring that the system/equipment meets all the requirements and conforms
in full to the contents of this specification. The VENDOR shall advise the
PURCHASER with at least fourteen (14) days notice of the date and location
where/when:
a)

Manufacture will start;

b)

Key production, inspection or testing activities (as identified in the


inspection and Testing Plan) will occur; and

c)

The 74-D-1A and 74-D-1 B Transfer Panel will be ready for final
inspection.

The VENDOR shall provide to the PURCHASER or his representatives , without


charge, all facilities and access for satisfying himself that the 74-D-1 A and 74-D1B Transfer Panel is being manufactured in accordance with the relevant data
sheets, codes and standards.
Any manufactured 74-D-1A and 74-D-1 B Transfer Panel, which does not comply
with the requirements or material, which shows defects during inspection, will be
rejected. When a part of the unit is rejected , the VENDOR shall be notified in
writing . If any rectification work required to be done, it shall be carried out by the
VENDOR at his own expense and without delay to the work. PURCHASER's
inspector shall have the right to request additional inspection or examinations, if
required, to ensure that the 74-D-1 A and 74-D-1 B Transfer Panel complies with
the relevant codes and standards.
These inspections will be to the
PURCHASER's account, unless such examination reveals defects not previously
detected in which case the VENDOR shall bear the full cost of the inspection,
replacement and subsequent examinations necessary to ensure the satisfactory
manufacturing or installation of the 7 4-D-1A and 74-D-1B Transfer Panel.
M LN G-A-089( M R)/000 1/E LISP/0002

PAGE 8 OF 12

REV 81 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATION FOR TRANSFER PANEL

6.2

Factory Acceptance Tests (FAT)

All testing shall be done using certified test equipment, which has been
calibrated/ checked prior to the test. The calibration records shall be furnished to
the PURCHASER for review and approval.
Detailed testing , FAT procedure shall be submitted as specified in the VORL for
PURCHASER's approval.

7.0

SPARE PARTS AND SPECIAL TOOLS


VENDOR shall provide list of recommended special tools with itemized prices (if
applicable), required for installation.

8.0

SPARE PARTS AND SPECIAL TOOLS


8.1

Documents Required with Bid

VENDOR is required to submit the documents as per Vendor Data Requirement


List (VORL) and Vendor Data Master List (VDML) per ATIACHMENT 5 and 6
respectively as a minimum , with their bid proposal.
8.2

Documents Review

Consistent with the attempt to minimize documentation, only documents that are
listed in Vendor Data Requirement List (VORL) per ATIACHMENT 5 will be
required for review by PURCHASER. This information will be written and agreed
by both PURCHASER and VENDOR prior to order placement and shall form the
basis of an agreed document schedule.
All final and approved documents as required in the VORL must be clean
(without history), original copy or good master print and shall be submitted within
the specific time frame.
All certificates and procedures must be stamped "Certified True Copy" by third
party certification agency if it is not of original copy.
The following software will be used for VENDOR's information

Drawings in AutoCad release 2007 or later

Spreadsheets in Microsoft Excel 2007

Manual/ documents in Microsoft Word 2007

Database in Microsoft Access 2007

All other documents e.g. handwritten test reports shall be scanned image in PDF
format.
All electronic files shall be compiled in CD-ROM and shall be properly organized
in file directories for easy reference and review.
VENDOR shall provide detail execution plan in his bid proposal for electronic
based documentation.
VENDOR shall check and verify the completeness of the VORL proposed and
highlight any discrepancy or missing required documents.
MLNG-A-089(MR)/0001/ELISP/0002

PAGE 9 OF 12

REV 8 1 I OCT 14

/J

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION FOR TRANSFER PANEL

VENDOR shall prepare complete Vendor Data Master List (VDML) based on
VORL.
VENDOR shall then complete the information required in the VDML and utilize
the list for tracking VENDOR documentation later.

9.0

HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS


The VENDOR shall be responsible for ensuring that the goods and services supplied
meet all applicable regulations on health, safety and environmental issues.
The VENDOR shall provide his safety plan, which shall demonstrate the degree of
compliance with the Occupational Safety and Health Act 1994, in particular Part V
General Duties of Designers, Manufacturers and Vendor is achieved. The material
safety data sheets and product data sheets are to be provided by the VENDOR.
VENDOR shall confirm commitment to COMPANY's objectives for the
WORKS/SERVICES of zero fatalities, zero lost time injuries and better than 1.3 total
recordable case frequency (TRCF).
A copy of VENDOR's Safety Management System Manual and accident statistics shall
be provided with the bid.

10.0

VENDOR ASSISTANCE
VENDOR shall quote separately for Service Assistance during installation at site.
The quotation shall be on daily rate basis for each category of specia list. The daily rate
quoted shall be inclusive of mobilization, demobilization, miscellaneous costs,
accommodation, allowance, transportation and overtime costs . VENDOR shall at its own
cost, ensure all its employee, agents and subcontractors preparing WORKS/SERVICES
during Services Assistance have undergone safety training (green pass) organized by
Construction and Industrial Development Board (CIDB) and National Institute of
Occupational Safety and Health (NIOSH) or whichever applicable.
The VENDOR representative travelling to plant shall have valid COMPANY Safety
Passport, medical authorization, applicable safety certificates and shall have with him
proper personnel protective equipment. The PURCHASER will not provide
transportation, accommodation and food whilst in job site location.

11.0

PERFORMANCE GUARANTEE
The VENDOR shall guarantee all equipment furnished to be in compliance with this
specification and drawings.
The VENDOR shall guarantee all materials against defect, damage or non-conformity
and /or workmanship.
If any defect or mal-performance occurs during the guarantee period of eighteen (18)
months from delivery or twelve (12) months after commissioning, whichever is earlier,
the VENDOR shall make all necessary alteration, repair and replacement immediately
and at no charge to PURCHASER.

MLNG-A-089(MR)/0001/ELISP/0002

PAGE 10 OF 12

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATION FOR TRANSFER PANEL

12.0

QUALITY ASSURANCE
VENDOR, and his sub-VENDORs, shall operate a quality system satisfying the ISO
9001 Quality Standard, or agreed equivalent standard, commensurate with the goods
and services provided.
A detailed typical Quality Plan indicating the scope of testing and the "Hold Points" shall
be provided with the bid for PURCHASER's approval prior to order placement.
The PURCHASER reserves the right to carry out quality and technical review at both the
VENDOR's and sub-VENDOR's works including review of quality documentation.

13.0

PREPARATION FOR SHIPMENT


The equipment shall be delivered in accordance with the Purchase Order. The
equipment shall be loaded out and tied down by VENDOR. All items shall be shipped
simultaneously.
VENDOR shall notify PURCHASER at least one (1) week prior to the planned shipment.
The VENDOR must obtain written authorization in the form of a "Shipping Release
Form" from PURCHASER's Authorized representative prior to shipment.
The VENDOR shall provide certifications for all lifting devices and rigging, and assume
sole responsibility for proper and safe execution of all load-out operations, including any
disassembly required to avoid interference with slings and spreader bar and consequent
damage to 74-D-1A and 74-D-18 Transfer Panel. The VENDOR shall be responsible for
replace of all damages incurred during load out. Repair of damages, shall be in
accordance with the applicable sections of this specification. All items shall be provided
with a lift diagram , outlining weight, center of gravity and rigging arrangement required.
Prior to shipping, dry weight shall be confirmed by weighing the equipment using a
COMPANY approved method such as certified load cells or strain gauges.
Prior to shipment from the VENDOR's workplace, the package shall be properly packed
and preserved to withstand twelve ( 12) months storage in a marine environment.
The package shall be properly protected from damage during sea freight and long-term
storage in a tropical climate. The packing and preservation shall be in accordance with
latest PTS 70.1 0. 70.11 .
Each item shall be clearly identified with the VENDOR's name, address purchase order
and tag number. Exposed part/end shall be properly capped with an easily removable
cap preventative. Items vulnerable to damage shall be packed separately for site
installation. Any such item shall be tagged. The contents of all equipment shall be
recorded in detail on the packing list. The transported equipment shall have the
necessary fastenings , protections and lifting facilities to satisfy lifting and sea fastening
loads and restraints.

14.0

PACKAGING AND STORED MAINTENANCE


Equipment storage and preservation shall comply with latest PTS 70.10.70.11 "The
Preservation of Old and New Equipment and Piping Standing Idle".
The individual package shall then be crated in a full wooden enclosure, if deemed
necessary by the VENDOR. As a minimum, each crate or box shall be provided with the
following markings:

ML N G-A-089( M R )/000 1/E LISP/0002

PAGE 11 OF 12

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MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

be provided suitable for the type, size and number of cables as specified on
the drawings.
Removable, undrilled gland plates with minimum thickness of 5mm shall be
provided to accommodate cables and glands provided by OTHERS. Gland
plates for single core cables (if use) shall be of non-magnetic material and
shall have sufficient strength to support the weight of cables and cable
glands.
The estimated footprint of the 74-D-1 A and 74-D-1 B Transfer Panel are
shown in the equipment layout drawings no. FEED-EL-DWG-001 0

5.3

Dimensions

5.4

Degree of Protection, The degree of ingress protection as per IEC 60529 for the 74-D-1A and 74Internal
Fault
and D-1 B Transfer Panel shall be minimum IP 55.
Short Circuit
Exposed parts within the outdoor transfer panel which have to be accessible
during normal operation, maintenance or equipping of spare compartments,
shall either not be live in the opened position or shall be protected to a
degree of protection of at least IP 21 .
High breaking capacity (HBC) fuses and associated fuse carriers shall only
be accessible when they are fully isolated or when they offer a degree of
protection to live parts of at least IP 20 when the fuses are inserted.
Terminals of equipment installed on a compartment door and which can be
live when the door is opened shall be shrouded to a degree of protection of
at least IP 20.
Compartment doors or covers shall be interlocked to prevent opening when
the isolating switch is in the 'ON' position. The isolating device shall only be
operable when the door is closed.

*VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Compliance.

: Exception I Deviation

ATTACHMENT 1

PAGE 13 OF 24

REV 81 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATION OF TRANSFER PANEL

ITEM

Cor
X*

MLNG'S REQUIREMENTS

DESCRIPTION

VENDOR'S OPTION I
COMMENT I EXCEPTION

Interlock systems shall be of a mechanical lever type and shall not rely on
the operation of springs or gravity.
All practicable measures shall be taken to prevent danger to personnel
working on an isolated (shutdown) unit with adjacent units still in operation.
74-D-1A and 74-D-1B Transfer Panel shall comply with IEC 61641 with
regard to internal arc testing .
Type test reports regarding internal arc withstand performance shall be made
available in the quotation stage.
The prospective short circuit currents specified in this specification and
attached drawings is based on parallel operations of all supplies which can
be paralleled during normal operations and temporary operations during
change-over periods. It also includes the contribution that can be expected
from the connected load.
The values of the factor 'n', giving the relation between peak and r.m.s. value
of the short circu it current, shall be as stated in Table 5 of IEC 60439-1 or as
indicated in this specification, whichever is the higher.
5.5

Enclosures

The 74-D-1A and 74-D-1B Transfer Panel shall be completely enclosed, selfsupporting and suitable for free standing.
All hardware such as hinges, levers, screws, etc shall be of stainless steel or
zinc coated high tensile steel. Bolts and nuts shall be of stainless steel or
yellow chromium zinc plated high tensile steel. Bolted or screwed
connections shall be anti-loosening type.

*VENDOR to state in this column :


MLNG-A-089(MR)/0001 /EUSP/0002

: Full Compliance,

: Exception I Deviation

ATTACHMENT 1

PAGE 14 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BO ILER FEED W ATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

MLNG'S REQUIREMENTS

DESCRIPTION

Cor

VENDOR'S OPTION I

X*

COMMENT I EXCEPTION

All components requiring periodic maintenance shall be easily accessible.


Cable installation work on functional units (replacements or new installations)
and equipping of spare panels must be safely possible without de-energising
adjacent units.

6.0

I ELECTRICAL
REQUIREMENTS

6 .1

Busbar Systems

The 74-D-1 A and 74-D- 18 Transfer Panel shall have three-phase and neutral
busbars located in a metal clad compartment.
The phase, neutral and earth busbars shall be of hard drawn, high
conductivity copper.

6 .1.1

Phase and Neutral


Busbar

The busbar system shall be accessible for construction and maintenance


duties. In case of a busbar short circuit, it shall be possible to clean or
replace the busbars and the support system without stripping the assembly.
The busbars and connections shall be adequately sized, braced and
supported to withstand the dynamic , thermal and dielectric stresses due to
rated momentary peak and short time short circuit currents specified.
Main busbars shall be rated for the nominal current over the entire length of
the assembly and shall not be rated lower than the incoming and
sectionaliser units.
Busbars shall be of proven design, type tested by independent third party
authority such as ASTA or KEMA or equivalent to withstand one (1) second
of the short circuit current as specified in the data sheet. The VENDOR shall

*VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Compliance,

: Exce ption I Deviation

ATTACHMENT 1

PAGE 15 OF 24

REV 8 1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor

MLNG'S REQUIREMENTS

X*

VENDOR'S OPTION I
COMMENT/EXCEPTION

furnish type test certificates for short circuit and temperature rise.
Neutral busbars shall have the same cross section as the phase conductors.
In the busbar compartment the phase busbars shall be fully insulated. The
neutral busbar shall be insulated in the compartment. The insulation shall be
type tested for withstanding at least an AC test voltage of 2 kV for a period of
60 seconds applied between the bar and an aluminum foil wrapped closely
around the insulation.
The neutral busbar shall be insulated from earth. This arrangement shall be
in accordance with the TN-S system configuration.
A continuous earth busbar of high-strength, high conductivity copper shall be
provided throughout the length of the assembly and solidly bolted to the steel
framework. It shall be capable of carrying the rated short circuit current of
any breaker in the assembly for a period of one second. A compression type
connector for earthing conductor shall be provided at each end of the earth
bus bar.
Busbar supports, insulation and barriers shall be made from
hygroscopic, non-tracking, flame retardant , insulation materials.

non-

The comparative tracking index (CTI as per IEC 60112) of the insulating
material used for the supports and insulation of the busbar and support
systems shall be at least 300. The CTI for the insulation materials used for
the components protected by the short-circuit protective devices in the
outgoing functional units shall be at least 175.
The busbars shall be provided with coloured PVC insulation sleeves to
identify the phases _(BgQL_'(_ELLO_W_and BLUE for phase busbars and

* VENDOR to state in th is column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Compliance,

: Exceotion I Deviation

ATIACHM ENT 1

PAGE 16 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

BLACK for neutral busbar).


6.1.2

Cor

MLNG'S REQUIREMENTS

Earth Busbar

VENDOR'S OPTION I
COMMENT I EXCEPTION

Shall be located in the bottom compartments.


Shall be easily accessible.
Sufficient connection points with adequate terminating facilities shall be
provided for terminating the cable earth leads.
One (1 ) earth bar shall be provided i.e. electrical protective earth bar.
The electrical earth bar shall be provided with yellow I green striped markings
at suitable locations.

6.2

Switches

Switches shall be of the independent manual operating, air-break type with


quick snap action make and break features, load break type.
Switches shall comply with and be type tested to IEC 60947-3 and shall have
a utilization category AC22 when switching mixed resistive and inductive
loads, and AC23 when switching motor loads or other highly inductive loads.
Switches shall be easily accessible and operable from the front of the
outdoor transfer panel without opening a cover.
Switching devices shall be of the 4-poles type for 3-phases and neutral
systems and 2-poles for single-phase circuits.
Switches shall have a rated short-circuit making capacity in conformity with
the prospective short-circuit currents, as specified for the busbar system.
All switches used for isolating a circuit shall be padlockable in the 'OFF'
position .

6.3

Fuses

* VENDOR to state in this column :


MLNG-A-089(MR)/0001/EU SP/0002

Fuses shall be high

: Full Compliance,

br~~~illg

caf)acity__ (r!BC) type, general _purpose fuse

--

: Exceotion I Deviation

ATTACHMENT 1

PAGE 17 OF 24

REV 81 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

links, utilisation category gG in accordance with IEC 60269-1 .


The breaking capacity of the fuses shall be equal to the short circuit rating of
the busbar system as a minimum.
Fuse links with blade contacts ('DIN ' fuses), in accordance with IEC 60269-21, shall be installed.
Metal removal tags of 'DIN' fuses_h~ILt:>e
6.4

Measuring and,
Indication Lights

po_!e~ntial

free type .

All measuring and indicating meters installed shall conform to IEC 60051 .
Analogue indicating (e.g. ammeters, voltmeters, frequency meters, etc.},
where required , shall have an accuracy class of 1.5. They shall be of the
square pattern type and mounted at a suitable height for easy reading from
the front. Scales shall be in actual values.
Pilot lights shall be long-life low power consumption type , LED cluster type
shall be provided for phase indication. The lamps shall maintain the degree
of protection of the enclosures. The lens colour shall be in the glass and not
an applied coating, and the different coloured lenses shall be fully
interchangeable. The lenses shall be coloured as follows: For phases: RED
YELLOW
BLUE

Phase L 1
Phase L2
Phase L3

Failure of any lamp(s) shall not cause mal-operation of any device.

* VENDOR to state in this col umn:


MLNG-A-089(MR)/0001 /EUSP/0002

: Full Compliance,

: Exception I Deviation

ATTACHMENT 1

PAGE 18 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATI ON OF TRANSFER PANEL

ITEM

6.5

DESCRIPTION

Cor

MLNG'S REQUIREMENTS

Internal W irings

X*

VENDOR'S OPTION I
COMMENT I EXCEPTION

Insulated copper wires, flame retardant with reduced flame propagation to


IEC 60332-3 Cat.'A' shall be used for internal wiring . Standard PVC
insulated copper wires are also acceptable. Minimum conductor crosssectional area shall be 2.5 mm.sq. for control and power. All wires shall be
identified at both ends with ferrule markers.
Terminal block shall be arranged and positioned to afford easy access for
carrying out external cable terminations, testing , inspection and
maintenance. Each terminal block shall be provided with minimum 10%
spare terminals.
Terminal blocks shall be segregated according to the voltage classification
and signal (analogue, digital, etc.) application.

6.6

Electro mag netic


Compatibility

All electrical equipment and instruments including communication links shall


meet the appropriate emission and immunity specifications for the intended
operational environment in order to ensure :a) the equipment and its individual components has an adequate level
of intrinsic immunity to external electromagnetic disturbances to
enable it to operate as intended;
b) any electromagnetic disturbances generated by the equipment and its
individual components do not exceed a level which would affect the
correct operation of radio, telecommunications, computer and any
other equipment;
c) harmonic current emissions, if any, in both the power supply input
and output of electrical equipment (e.g. non-linear switching devices)
are controlled within acceptable limits.

*VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Compliance,

: ExcePtion I Deviation

ATTACHMENT 1

PAGE 19 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-WJ

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

EMC requirements shall be based on PTS 33.64.10.33 and the relevant IEC
and CENELEC (EN) standards
6.7

Insulating Materials

Insulating materials for use with the 74-D-1 A and 74-D-1 8 Transfer Panel
shall be high quality, mechanically strong, flame-retardant, moisture
resistant, anti-tracking and halogen-free as far as practical

7.0

NAMEPLATES AND
LABELS

Permanent nameplates or labels shall be provided to identify each control


device, meter, indicating light, circuit breaker compartment, etc. Equipment
within the components shall be suitably identified as well. In addition, labels
shall be provided as appropriate to convey operating instructions, warning
plates, rating data and other general information.
Name, identification, instruction and warning plates and their fixing materials
shall be of durable, corrosion resistant material. They shall be provided with
indelible inscriptions in the English Language. Plates mounted on the outside
of the equipment shall be fixed by means of durable self-threading screws or
pop rivets.
Nameplate I label colours shall be as follows:
a) Black letters on white background for equipment I device labels;
b) Black letters on yellow background for instruction; and
c) White letters on red background for warning or caution.
Each circuit of the assembly shall be provided with the following circuit
identification labels :
a) Circuit identification tag number in accordance with standard drawing
867.021 . The circuit labels shall be installed on the front of the fixed .

VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Comoliance,

: Exceotion I Deviation

ATIACHMENT 1

PAGE 20 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

MLNG'S REQUIREMENTS

Cor

VENDOR'S OPTION I

X*

COMMENT I EXCEPTION

b) Identification number of connected equipment or circuit destination as


specified in the attached drawings.
Assemblies shall be provided with a durable one-line synoptic diagram,
clearly indicating the busbar circuit and the specific function of the different
compartments.
Synoptic diagrams are not required when the busbar system and the branch
circuits can be viewed via transparent covers.
When the operating sequence or procedure of certain equipment items in the
assembly is not evident, e.g. mechanical interlocking features , instruction
plates shall be provided fixed near the point of operation. The instruction
shall be given as far as possible in a pictorial manner.
In locations where dangerous situations may inadvertently be created ,
warning plate(s) or caution notice(s) shall be installed, identifying the danger
point(s). This may be either in a compartment or on the outside of an
assembly.

8.0

SURFACE
PREPARATION AND
PAINTING

Surface preparation and painting shall be in accordance with Manufacturer's


standard

9.0

FACTORY
ACCEPTANCE TEST
(FAT)

Each 74-D-1A and 74-D-1 8 Transfer Panel assembly component I material


shall be tested in accordance with the standards and codes listed in
ATTACHMENT 4 and witnessed by the PURCHASER's representative.
Testing shall be carried out as per a PURCHASER approved test program.

*VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Comoliance,

: Exceotion I Deviation

ATIACHMENT 1

PAGE 21 OF 24

REV 8 1 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-WJ

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

The test shall include, but not be limited to, the following :a) Power frequency voltage withstand test of main circuits;
b) Measurement of the resistance of the main circuits;
c) Measurement of the insulation resistance of the main circuit ;
d) Dielectric tests on auxiliary and control circuits;
e) Measurement of contact resistance of switch fuse;
f)

Mechanical operation tests;

g) Electrical operation tests;


h) Polarity tests;
i)

Sequence of operation, verification of electrical and mechanical


interlocks and functional tests;

j)

Primary and secondary injection tests for all metering and protection
circuits including thermal overloads;

k) Interchangeability tests; and


I)

Additional tests and inspections as specified in IEC 60439-1, IEC


60947, Sections 8.3 and A1 .8 of PTS 33.67.01 .31(FEBRUARY 2011 )
and Attachment 8 of this specification shall be conducted by the
VENDOR

PURCHASER may require additional testing if test results are unsatisfactory


or marginal.
Any components rejected shall be replaced to the
PURCHASER's satisfaction and the relevant tests shall be repeated.
Type test certificates and reports for identical units, components and

* VENDOR to state in this column :


MLNG-A-089(MR)/0001 /EUSP/0002

: Full Comoliance,

: Exceotion I Deviation

ATIACHMENT 1

PAGE 22 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

assembly (in accordance with IEC 60439 and IEC 60947) shall be provided
with the VENDOR's bid proposal.
If type test records of an identical unit are not available for temperature rise
test, rated current shall be applied to the 74-D-1 A and 74-D-1 8 Transfer
Panel and temperature rise shall be checked for compliance with the relevant
IEC publications and PTS 33.67.01 .31. The results shall be recorded and
submitted for PURCHASER's approval.
The 74-D-1A and 74-D-18 Transfer Panel components shall be tested in the
actual line-up arrangements with busbars fully connected . Testing of the
above on disassembled shipping sections is not acceptable.
All tests shall be conducted by competent and suitably qualified personnel.
All tests shall be in compliance with EMC requirements as per PTS
33.64.1 0.33(FE8RUARY 201 0).
Tests shall be performed using calibrated test equipment. Calibration
certificates for all test equipment shall be made available upon request by the
PURCHASER.

10.0

PACKING AND
PRESERVATION

VENDOR shall describe the standard practice for the packing and
preservation of the 74-D-1 A and 74-D-1 8 Transfer Panel in the bid proposal.
VENDOR shall describe the standard practice for lifting of the 74-D-1A and
74-D-1 8 Transfer Panel in the bid proposal.

VENDOR to state in this column:


MLNG-A-089(MR)/000 1/EUSP/0002

: Full Compliance,

: Exception I Deviation

ATTACHMENT 1

PAGE 23 OF 24

REV 8 1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-WJ

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

11.0

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

WARRANTY

VENDOR'S OPTION I
COMMENT I EXCEPTION

VENDOR shall warrant that the equipment package as stipulated in this


specification is new, unused, comply fully with this technical specifications,
free from defects in materials, free from defects in workmanship, fit and
suitable for the purpose and use for a period of twenty four (24) months from
the date when the package has been delivered in accordance with the
delivery term which shall be specified upon Purchase Order issuance or
twelve (12) months after the package has been successfully commissioned
offshore, whichever occurs earlier.
The Scope of Warranty coverage shall include replacement of all materials
found defective during warranty period at no cost to COMPANY &
PURCHASER. VENDOR shall bear the cost of all technical services required
for making good any defective J)art~_cjuring the warranty period.

*VENDOR to state in this column:


MLNG-A-089(MR)/0001 /EUSP/0002

: Full Compliance,

: Exceotion I Deviation

ATTACHMENT 1

PAGE 24 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineeri ng Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 2

DATASHEET

MLNG-A-089(MR)/0001 /ELISP/0002

ATIACHMENT2

PAGE 1 OF 1

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

be provided suitable for the type, size and number of cables as specified on
the drawings.
Removable, undrilled gland plates with minimum thickness of 5mm shall be
provided to accommodate cables and glands provided by OTHERS. Gland
plates for single core cables (if use) shall be of non-magnetic material and
shall have sufficient strength to support the weight of cables and cable
glands.
The estimated footprint of the 74-D-1 A and 74-D-1 B Transfer Panel are
shown in the equipment layout drawings no. FEED-EL-DWG-001 0

5.3

Dimensions

5.4

Degree of Protection, The degree of ingress protection as per IEC 60529 for the 74-D-1A and 74Internal
Fault
and D-1 B Transfer Panel shall be minimum IP 55.
Short Circuit
Exposed parts within the outdoor transfer panel which have to be accessible
during normal operation, maintenance or equipping of spare compartments,
shall either not be live in the opened position or shall be protected to a
degree of protection of at least IP 21 .
High breaking capacity (HBC) fuses and associated fuse carriers shall only
be accessible when they are fully isolated or when they offer a degree of
protection to live parts of at least IP 20 when the fuses are inserted.
Terminals of equipment installed on a compartment door and which can be
live when the door is opened shall be shrouded to a degree of protection of
at least IP 20.
Compartment doors or covers shall be interlocked to prevent opening when
the isolating switch is in the 'ON' position. The isolating device shall only be
operable when the door is closed.

*VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Compliance.

: Exception I Deviation

ATTACHMENT 1

PAGE 13 OF 24

REV 81 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATION OF TRANSFER PANEL

ITEM

Cor
X*

MLNG'S REQUIREMENTS

DESCRIPTION

VENDOR'S OPTION I
COMMENT I EXCEPTION

Interlock systems shall be of a mechanical lever type and shall not rely on
the operation of springs or gravity.
All practicable measures shall be taken to prevent danger to personnel
working on an isolated (shutdown) unit with adjacent units still in operation.
74-D-1A and 74-D-1B Transfer Panel shall comply with IEC 61641 with
regard to internal arc testing .
Type test reports regarding internal arc withstand performance shall be made
available in the quotation stage.
The prospective short circuit currents specified in this specification and
attached drawings is based on parallel operations of all supplies which can
be paralleled during normal operations and temporary operations during
change-over periods. It also includes the contribution that can be expected
from the connected load.
The values of the factor 'n', giving the relation between peak and r.m.s. value
of the short circu it current, shall be as stated in Table 5 of IEC 60439-1 or as
indicated in this specification, whichever is the higher.
5.5

Enclosures

The 74-D-1A and 74-D-1B Transfer Panel shall be completely enclosed, selfsupporting and suitable for free standing.
All hardware such as hinges, levers, screws, etc shall be of stainless steel or
zinc coated high tensile steel. Bolts and nuts shall be of stainless steel or
yellow chromium zinc plated high tensile steel. Bolted or screwed
connections shall be anti-loosening type.

*VENDOR to state in this column :


MLNG-A-089(MR)/0001 /EUSP/0002

: Full Compliance,

: Exception I Deviation

ATTACHMENT 1

PAGE 14 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BO ILER FEED W ATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

MLNG'S REQUIREMENTS

DESCRIPTION

Cor

VENDOR'S OPTION I

X*

COMMENT I EXCEPTION

All components requiring periodic maintenance shall be easily accessible.


Cable installation work on functional units (replacements or new installations)
and equipping of spare panels must be safely possible without de-energising
adjacent units.

6.0

I ELECTRICAL
REQUIREMENTS

6 .1

Busbar Systems

The 74-D-1 A and 74-D- 18 Transfer Panel shall have three-phase and neutral
busbars located in a metal clad compartment.
The phase, neutral and earth busbars shall be of hard drawn, high
conductivity copper.

6 .1.1

Phase and Neutral


Busbar

The busbar system shall be accessible for construction and maintenance


duties. In case of a busbar short circuit, it shall be possible to clean or
replace the busbars and the support system without stripping the assembly.
The busbars and connections shall be adequately sized, braced and
supported to withstand the dynamic , thermal and dielectric stresses due to
rated momentary peak and short time short circuit currents specified.
Main busbars shall be rated for the nominal current over the entire length of
the assembly and shall not be rated lower than the incoming and
sectionaliser units.
Busbars shall be of proven design, type tested by independent third party
authority such as ASTA or KEMA or equivalent to withstand one (1) second
of the short circuit current as specified in the data sheet. The VENDOR shall

*VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Compliance,

: Exce ption I Deviation

ATTACHMENT 1

PAGE 15 OF 24

REV 8 1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor

MLNG'S REQUIREMENTS

X*

VENDOR'S OPTION I
COMMENT/EXCEPTION

furnish type test certificates for short circuit and temperature rise.
Neutral busbars shall have the same cross section as the phase conductors.
In the busbar compartment the phase busbars shall be fully insulated. The
neutral busbar shall be insulated in the compartment. The insulation shall be
type tested for withstanding at least an AC test voltage of 2 kV for a period of
60 seconds applied between the bar and an aluminum foil wrapped closely
around the insulation.
The neutral busbar shall be insulated from earth. This arrangement shall be
in accordance with the TN-S system configuration.
A continuous earth busbar of high-strength, high conductivity copper shall be
provided throughout the length of the assembly and solidly bolted to the steel
framework. It shall be capable of carrying the rated short circuit current of
any breaker in the assembly for a period of one second. A compression type
connector for earthing conductor shall be provided at each end of the earth
bus bar.
Busbar supports, insulation and barriers shall be made from
hygroscopic, non-tracking, flame retardant , insulation materials.

non-

The comparative tracking index (CTI as per IEC 60112) of the insulating
material used for the supports and insulation of the busbar and support
systems shall be at least 300. The CTI for the insulation materials used for
the components protected by the short-circuit protective devices in the
outgoing functional units shall be at least 175.
The busbars shall be provided with coloured PVC insulation sleeves to
identify the phases _(BgQL_'(_ELLO_W_and BLUE for phase busbars and

* VENDOR to state in th is column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Compliance,

: Exceotion I Deviation

ATIACHM ENT 1

PAGE 16 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

BLACK for neutral busbar).


6.1.2

Cor

MLNG'S REQUIREMENTS

Earth Busbar

VENDOR'S OPTION I
COMMENT I EXCEPTION

Shall be located in the bottom compartments.


Shall be easily accessible.
Sufficient connection points with adequate terminating facilities shall be
provided for terminating the cable earth leads.
One (1 ) earth bar shall be provided i.e. electrical protective earth bar.
The electrical earth bar shall be provided with yellow I green striped markings
at suitable locations.

6.2

Switches

Switches shall be of the independent manual operating, air-break type with


quick snap action make and break features, load break type.
Switches shall comply with and be type tested to IEC 60947-3 and shall have
a utilization category AC22 when switching mixed resistive and inductive
loads, and AC23 when switching motor loads or other highly inductive loads.
Switches shall be easily accessible and operable from the front of the
outdoor transfer panel without opening a cover.
Switching devices shall be of the 4-poles type for 3-phases and neutral
systems and 2-poles for single-phase circuits.
Switches shall have a rated short-circuit making capacity in conformity with
the prospective short-circuit currents, as specified for the busbar system.
All switches used for isolating a circuit shall be padlockable in the 'OFF'
position .

6.3

Fuses

* VENDOR to state in this column :


MLNG-A-089(MR)/0001/EU SP/0002

Fuses shall be high

: Full Compliance,

br~~~illg

caf)acity__ (r!BC) type, general _purpose fuse

--

: Exceotion I Deviation

ATTACHMENT 1

PAGE 17 OF 24

REV 81 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

links, utilisation category gG in accordance with IEC 60269-1 .


The breaking capacity of the fuses shall be equal to the short circuit rating of
the busbar system as a minimum.
Fuse links with blade contacts ('DIN ' fuses), in accordance with IEC 60269-21, shall be installed.
Metal removal tags of 'DIN' fuses_h~ILt:>e
6.4

Measuring and,
Indication Lights

po_!e~ntial

free type .

All measuring and indicating meters installed shall conform to IEC 60051 .
Analogue indicating (e.g. ammeters, voltmeters, frequency meters, etc.},
where required , shall have an accuracy class of 1.5. They shall be of the
square pattern type and mounted at a suitable height for easy reading from
the front. Scales shall be in actual values.
Pilot lights shall be long-life low power consumption type , LED cluster type
shall be provided for phase indication. The lamps shall maintain the degree
of protection of the enclosures. The lens colour shall be in the glass and not
an applied coating, and the different coloured lenses shall be fully
interchangeable. The lenses shall be coloured as follows: For phases: RED
YELLOW
BLUE

Phase L 1
Phase L2
Phase L3

Failure of any lamp(s) shall not cause mal-operation of any device.

* VENDOR to state in this col umn:


MLNG-A-089(MR)/0001 /EUSP/0002

: Full Compliance,

: Exception I Deviation

ATTACHMENT 1

PAGE 18 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATI ON OF TRANSFER PANEL

ITEM

6.5

DESCRIPTION

Cor

MLNG'S REQUIREMENTS

Internal W irings

X*

VENDOR'S OPTION I
COMMENT I EXCEPTION

Insulated copper wires, flame retardant with reduced flame propagation to


IEC 60332-3 Cat.'A' shall be used for internal wiring . Standard PVC
insulated copper wires are also acceptable. Minimum conductor crosssectional area shall be 2.5 mm.sq. for control and power. All wires shall be
identified at both ends with ferrule markers.
Terminal block shall be arranged and positioned to afford easy access for
carrying out external cable terminations, testing , inspection and
maintenance. Each terminal block shall be provided with minimum 10%
spare terminals.
Terminal blocks shall be segregated according to the voltage classification
and signal (analogue, digital, etc.) application.

6.6

Electro mag netic


Compatibility

All electrical equipment and instruments including communication links shall


meet the appropriate emission and immunity specifications for the intended
operational environment in order to ensure :a) the equipment and its individual components has an adequate level
of intrinsic immunity to external electromagnetic disturbances to
enable it to operate as intended;
b) any electromagnetic disturbances generated by the equipment and its
individual components do not exceed a level which would affect the
correct operation of radio, telecommunications, computer and any
other equipment;
c) harmonic current emissions, if any, in both the power supply input
and output of electrical equipment (e.g. non-linear switching devices)
are controlled within acceptable limits.

*VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Compliance,

: ExcePtion I Deviation

ATTACHMENT 1

PAGE 19 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-WJ

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

EMC requirements shall be based on PTS 33.64.10.33 and the relevant IEC
and CENELEC (EN) standards
6.7

Insulating Materials

Insulating materials for use with the 74-D-1 A and 74-D-1 8 Transfer Panel
shall be high quality, mechanically strong, flame-retardant, moisture
resistant, anti-tracking and halogen-free as far as practical

7.0

NAMEPLATES AND
LABELS

Permanent nameplates or labels shall be provided to identify each control


device, meter, indicating light, circuit breaker compartment, etc. Equipment
within the components shall be suitably identified as well. In addition, labels
shall be provided as appropriate to convey operating instructions, warning
plates, rating data and other general information.
Name, identification, instruction and warning plates and their fixing materials
shall be of durable, corrosion resistant material. They shall be provided with
indelible inscriptions in the English Language. Plates mounted on the outside
of the equipment shall be fixed by means of durable self-threading screws or
pop rivets.
Nameplate I label colours shall be as follows:
a) Black letters on white background for equipment I device labels;
b) Black letters on yellow background for instruction; and
c) White letters on red background for warning or caution.
Each circuit of the assembly shall be provided with the following circuit
identification labels :
a) Circuit identification tag number in accordance with standard drawing
867.021 . The circuit labels shall be installed on the front of the fixed .

VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Comoliance,

: Exceotion I Deviation

ATIACHMENT 1

PAGE 20 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

MLNG'S REQUIREMENTS

Cor

VENDOR'S OPTION I

X*

COMMENT I EXCEPTION

b) Identification number of connected equipment or circuit destination as


specified in the attached drawings.
Assemblies shall be provided with a durable one-line synoptic diagram,
clearly indicating the busbar circuit and the specific function of the different
compartments.
Synoptic diagrams are not required when the busbar system and the branch
circuits can be viewed via transparent covers.
When the operating sequence or procedure of certain equipment items in the
assembly is not evident, e.g. mechanical interlocking features , instruction
plates shall be provided fixed near the point of operation. The instruction
shall be given as far as possible in a pictorial manner.
In locations where dangerous situations may inadvertently be created ,
warning plate(s) or caution notice(s) shall be installed, identifying the danger
point(s). This may be either in a compartment or on the outside of an
assembly.

8.0

SURFACE
PREPARATION AND
PAINTING

Surface preparation and painting shall be in accordance with Manufacturer's


standard

9.0

FACTORY
ACCEPTANCE TEST
(FAT)

Each 74-D-1A and 74-D-1 8 Transfer Panel assembly component I material


shall be tested in accordance with the standards and codes listed in
ATTACHMENT 4 and witnessed by the PURCHASER's representative.
Testing shall be carried out as per a PURCHASER approved test program.

*VENDOR to state in this column:


MLNG-A-089(MR)/0001/EUSP/0002

: Full Comoliance,

: Exceotion I Deviation

ATIACHMENT 1

PAGE 21 OF 24

REV 8 1 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-WJ

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

The test shall include, but not be limited to, the following :a) Power frequency voltage withstand test of main circuits;
b) Measurement of the resistance of the main circuits;
c) Measurement of the insulation resistance of the main circuit ;
d) Dielectric tests on auxiliary and control circuits;
e) Measurement of contact resistance of switch fuse;
f)

Mechanical operation tests;

g) Electrical operation tests;


h) Polarity tests;
i)

Sequence of operation, verification of electrical and mechanical


interlocks and functional tests;

j)

Primary and secondary injection tests for all metering and protection
circuits including thermal overloads;

k) Interchangeability tests; and


I)

Additional tests and inspections as specified in IEC 60439-1, IEC


60947, Sections 8.3 and A1 .8 of PTS 33.67.01 .31(FEBRUARY 2011 )
and Attachment 8 of this specification shall be conducted by the
VENDOR

PURCHASER may require additional testing if test results are unsatisfactory


or marginal.
Any components rejected shall be replaced to the
PURCHASER's satisfaction and the relevant tests shall be repeated.
Type test certificates and reports for identical units, components and

* VENDOR to state in this column :


MLNG-A-089(MR)/0001 /EUSP/0002

: Full Comoliance,

: Exceotion I Deviation

ATIACHMENT 1

PAGE 22 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION OF TRANSFER PANEL

ITEM

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

VENDOR'S OPTION I
COMMENT I EXCEPTION

assembly (in accordance with IEC 60439 and IEC 60947) shall be provided
with the VENDOR's bid proposal.
If type test records of an identical unit are not available for temperature rise
test, rated current shall be applied to the 74-D-1 A and 74-D-1 8 Transfer
Panel and temperature rise shall be checked for compliance with the relevant
IEC publications and PTS 33.67.01 .31. The results shall be recorded and
submitted for PURCHASER's approval.
The 74-D-1A and 74-D-18 Transfer Panel components shall be tested in the
actual line-up arrangements with busbars fully connected . Testing of the
above on disassembled shipping sections is not acceptable.
All tests shall be conducted by competent and suitably qualified personnel.
All tests shall be in compliance with EMC requirements as per PTS
33.64.1 0.33(FE8RUARY 201 0).
Tests shall be performed using calibrated test equipment. Calibration
certificates for all test equipment shall be made available upon request by the
PURCHASER.

10.0

PACKING AND
PRESERVATION

VENDOR shall describe the standard practice for the packing and
preservation of the 74-D-1 A and 74-D-1 8 Transfer Panel in the bid proposal.
VENDOR shall describe the standard practice for lifting of the 74-D-1A and
74-D-1 8 Transfer Panel in the bid proposal.

VENDOR to state in this column:


MLNG-A-089(MR)/000 1/EUSP/0002

: Full Compliance,

: Exception I Deviation

ATTACHMENT 1

PAGE 23 OF 24

REV 8 1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-WJ

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ITEM

11.0

DESCRIPTION

Cor
X*

MLNG'S REQUIREMENTS

WARRANTY

VENDOR'S OPTION I
COMMENT I EXCEPTION

VENDOR shall warrant that the equipment package as stipulated in this


specification is new, unused, comply fully with this technical specifications,
free from defects in materials, free from defects in workmanship, fit and
suitable for the purpose and use for a period of twenty four (24) months from
the date when the package has been delivered in accordance with the
delivery term which shall be specified upon Purchase Order issuance or
twelve (12) months after the package has been successfully commissioned
offshore, whichever occurs earlier.
The Scope of Warranty coverage shall include replacement of all materials
found defective during warranty period at no cost to COMPANY &
PURCHASER. VENDOR shall bear the cost of all technical services required
for making good any defective J)art~_cjuring the warranty period.

*VENDOR to state in this column:


MLNG-A-089(MR)/0001 /EUSP/0002

: Full Compliance,

: Exceotion I Deviation

ATTACHMENT 1

PAGE 24 OF 24

REV 81 I OCT 14

MMC Oil & Gas Engineeri ng Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 2

DATASHEET

MLNG-A-089(MR)/0001 /ELISP/0002

ATIACHMENT2

PAGE 1 OF 1

REV 81 I OCT 14

ELECTRICAl OATASHEET

DISTRIBUTION BOARD/PANEL

IEquoPf'*"NO

74-D-1A and 74-0-1 B

IE~ Nome

4 15VTransfor Ponel

IOuontt
2 NOS
REQUIREMENTS AND CONDITIONS

Specific requirements
Schedule
Power svstem type
Electrical supply characteristics
Rated current of busbar system
Prospective short time withstand current
Ingress Protection
Service conditions
Location
Special service conditions
Pollu1ion deoree
Special transPOrt conditions
Anti condensation heaters required
Type of enclosure
IMCS required
RRITRM relay bases required
Measuring Instruments
Transducers reQuired for sionals to PMCS
Type of mounting
Framewor1t requi red
Type of fuses
Witnessed rou1ine testing I inspection
Special tests required
Language on eQuipment
Language on documentation

PTS 33.67.01 .31


N/A
TN-S /
Voltage: 415 v
Frequency : 50/60 Hz
As per PTS I R'lllF8 aReFa~e 33.64.10.10 and PTS 33.67.01 .31
800
A
50
kA; -1 Sec
IP 55
Form : 4
As per PTS I R'lllF8 llR8Fall8 33.64.10.10
Land installation I
iMoof&-1 outdoors
no /
3 (as per PTS) I
no /
VTA
single-cubicle I single-box
metal clad I
no / Y&&no / ~

analogue I Gigilalno I ~- details soecifled separatelY


freestanding / lloof: I wall ; FaGk R'lllllRt
: yes / oo
Cable entries
: DI N / ~ /IeG
: yes / oo
Cable gland plate
Glands required
no I '1'86
English
Glands type
English
Padlock hasp size

: incoming: below I abeYe


: outooino: below I abeYe
: IIFilkiG / llfKifilleG I predrilled
: oo / yes
: TBA
mm minimum
: 5mm I

INFORMATION TO BE SUBMITTED BY VENDOR WITH THE QUOTATION


Make and type
Manufacturing location
Rated short-circuit strenoth
IMCS type
Type of eoclosure
Type of mountinQ
Dearee of protection
Anti condensation heaters included
Rain canopy
Total mass of equipment
Specified tender documentation attached
Any deviations from specification
ifves list deviations)

: Assembly :
Main Comoonents :
kA rms 1s dynamic: kAcrest
: thermal:

IP
: yes / no
: yes / no

kg
: yes / no
: no

SPECIAL REQUIREMENTS AND REMARKS

PROJECT TITLE

REMARKS ON REVISIONS

: RESTORATION OF BOILER FEED


WATER CAPACITY PROJECT (W~1 )

MMC PROJECT NUMBER

: MLNG.A~89(MR)

CONTRACT NUMBER

: SMSOIMLNGI2013/01451W00001

B1

14 10 14

RE-APPROVED FOR DETAILED DESIGN (F ZHD

MNA

HK

B
A

17 09 14
2508 14

APPROVED FOR DETAILED DESIGN (FEED ZHD


ZHD
ISSUED FOR COM MENTS (FEED)

MNA
MNA

HK

REV
Eng By

MMC Oil & Gas Engineering Sdn Bhd

(125442-WJ

DATE

REVISION DESCRIPTION
s-No

Oetasttett No

Cl>ont

ISSUED

c:ont'donshMII.No

MLNG.A~89(MR)I000 1/EUOS/0003

MALAYSIA LNG SON BHD


$pec~l'lca1ton

No

MLNG.A-489(MR)I0001/EUS P/0002

CHK'D
MMCOG

HK

APP'D

SEEN
SEEN
MLNG

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 3
REFERANCES DRAWINGS

Drawing Number

Title

FEED-EL-DWG-1 000

Electrical Overall Single Line Diagram

FEED-EL-DWG-001 0

Electrical Power Layout DEMIN Water


System

MLNG-A-089(MR)/0001 /EL/SP/0002

ATTACHMENT 3

PAGE 1 OF 1

REV 8 1 I OCT 14

.l.lli!lDS;::
tNCOYL'IC SUPPLY

INCOUN# 5\.PPl.Y
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10' SUPI'I.Y UNE

f/IMC Oii & Ga,., O:nrun...,rlnn Sdn Bhd


_...r:r--~-

- -

34000

(1?5442-W)

FOR INFORMATIOI'!
I

Clll f1Dj 63-C-l(L) SWI!QtC.\R

tJ-20CitC

1'-W ........I ,,...

1..-=-. _ _
13-2002

I
I
I

..,-<:-l(R) SWI!QtC.\R

LOCATION OF OEMIN

WATER

<ID
74-22040 74-222
44-Z225H-1
74-%204H- 74-2225H-

.....

....

l:::. J;-=
,._,.,.

SYSTEM

74-220705 74-2221DS

74-

74-

744-

H-

;::: 17:::
4-22110

74-221(1)

~
~

74-22JIO

74-22.1\N-1 74-Witt- 1
74-Zl\IN- 74-22JIH-

7+-2211S

74-2:23\S

74-W!O
74-222~-1

f4-22'24H74-2224S

74-2l12DS l 74-21ilD$
r4-221

(jJ)

at-48

Clll
1

53-f_,

fROij

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AN.YCIER. orr-0-00< )
SAf'('n' SWITOt

lf

lV MO TOR

w;w;c oo"c IJfl


'.t.Rl:OC PASS

n-cROJC

W'~I::C

001\~

<nNC

CA5U R[ f'ER(hC( h UY3R

FOR CAELIS GOI!OC 10 tutll ASAS


JE:Al TRACE PA!.(l

1\E lO:;c Wll1

MMC Oil & Gas Engineering Sdn Bhd (125442-Wl


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 4
CODES, STANDARD AND REGULATIONS

MLNG-A-089( MR)/0001/EL/SP/0002

ATTACHME NT 4

PAGE 1 OF 4

REV B1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W J


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATION FOR OUTDOOR LOW VOLTAGE SWITCHBOARD

ATTACHMENT 4
CODES , STANDARDS AND REGULATIONS
1.0

GENERAL
The Outdoor LV Switchboard supplied shall be designed, fabricated , tested and
supplied in accordance with drawings and applicable sections of standards and codes
listed below, including any modifications, interpretation or additions thereto by
PURCHASER All documents referenced herein shall be latest edition, revision or
addendum in effect and small form an integral part of this requisition .

2.0

LEGISLATIVE DOCUMENTS
VENDOR shall comply with the relevant Malaysian legislation for the equipment and for
offshore installations. The following legislation has been identified as currently
applicable:
i.

Factories and Machinery (FMD) Act

ii.

Occupation, Safety and Hea lth Act

iii.

Petroleum Safety Measure Act

These shall include all subsequent amendments

3.0

PETRONAS TECHNICAL STANDARDS (PTS)


PTS 30.48.00.31

Painting and Coating of New Equipment

PTS 30.48.00.31 -P

Protective Coatings and Linings

PTS 33.64.1 0.10

Electrical Engineering Guidelines

PTS 33.64.10.33

Electromagnetic Compatibility (EMC) Requirements

PTS 33.67.01.31

Low Voltage Switchgear and Controlgear Assemblies


(Amendments I Supplements To IEC 60439-1)

PTS 33.67.01 .81

Standard Form: Schedule for lighting distribution


switchboard

PTS 33.67.01 .82

Standard Form: Schedule


distribution switchboard

PTS 33.67.20.80

Schedule for DC instrument distribution switchboard

PTS 33.67.01 .94

Requisition for lighting distribution switchboard

PTS 33.67.01.97

Requisition for AC instrument distribution switchboard

PTS 63.10.08.11

Field Commissioning and Maintenance of Electrical


Installations and Equipment

PTS 31.10.00.31

Noise Control (amendments/supplements


15664)

PTS 70.10.90.11

Spare Parts

MLNG-A-089(MR)/0001/ELISP/000 1

ATIACHMENT 4

PAGE 2 OF 4

for

AC

Instrument

to

ISO

REV 8 1 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION FOR OUTDOOR LOW VOLTAGE SWITCHBOARD

PTS 70.10.70.11

3.1

4.0

The Preservation of Old and New Equipment and


Piping Standing Idle

PTS standard drawings


S 67.021

LV switchboard panel identification

s 67.022

Single line diagrams and control circuits for lighting distribution


switchboards

s 67.024

Schematic diagram and control circuit for AC instrument


distribution switchboards

INDUSTRIAL CODES AND STANDARDS


4.1

International Electrotechnical Commission


IEC 60038

IEC standard voltages

IEC 60044

Instrument transformers

IEC 60050

International Electrotechnical Vocabulary

IEC 60051

Direct acting indicating analogue electrical


instruments and their accessories

IEC 60059

IEC standard current ratings

IEC 60079

Electrical apparatus for explosive gas atmospheres

IEC 60112

Method for the determination of the proof and the


comparative tracking indices of solid insulating materials

IEC 60146

Semiconductor converters

IEC 60255

Measuring relays and protection equipment

IEC 60269

Low-voltage fuses

IEC 60331

Tests for electric cables under fire conditions - Circuit


integrity

IEC 60332-3

Tests on electric and optical fibre cables under fire


conditions

IEC 60391

Marking of insulated conductors

IEC 60439-1

Low-voltage switchgear and controlgear assemblies, part 1:


Type-tested and partially type-tested assemblies.

IEC 60445

Identification of equipment terminals and of terminations of


certain designated conductors, including general rules of an
alphanumeric system

IEC 60529

Degrees of protection provided by enclosures (IP Code )

IEC 60664

Insulation coordination for equipment within low-voltage


systems

IEC 60688
MLNG-A-089(MR)/0001 /ELISP/0001

measuring

..Electrical Measuring Transducers for Converting


Electrical Quantities to Analogue or Digital Signals
ATTACHMENT 4

PAGE 3 OF 4

AC.

REV B1 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATION FOR OUTDOOR LOW VOLTAGE SWITCHBOARD

4.2

IEC 60947

Low-voltage switchgear and controlgear

IEC 61000

Electromagnetic Compatibility

IEC 61293

Marking of electrical equipment with ratings related to


electrical supply - Safety requirements

Others
IP Part 15

Hazardous Area Classification

NFPA 72 and 12

Fire and Gas System

OSHA I Local
Mandatory
Regulations

Safety

ISO 3746

Acoustic - Determination of Sound Power Levels of Noise


Sources using Sound Pressure. Survey Method using an
Enveloping Measurement Surface of a Reflecting Plan

API RP14C

Recommended Practice for Analysis, Design, Installation


and Testing of Basic Surface Safety System for Offshore
Production

ISO 9001 (1994)

Model for Quality Assurance in Design, Development,


Production, Installation and Servicing

MLNG-A-089(MR)/000 1/EL/SP/0001

ATIACHMENT 4

PAGE 4 0F 4

REV B1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 5

VENDOR DATA REQUIREMENT LIST (VORL)

MLN G-A-089( MR )/000 1/ELISP /0002

ATTACHMENT 5

PAGE 1 OF 8

REV 81/ OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION OF TRANSFER PANEL

ATTACHMENT 5
VENDOR DATA REQUIREMENT LIST
VORL
CODE

DOCUMENT TITLE

SUBMIT
WITH
TENDER
NO.
PRINTS

SUBMIT FOR REVIEW

NO. OF
PRINTS
REQ'D

FINAL DATA SU BMISSION

QUANTITY
REQUIRED

DATE
REQ'D

PRINTS
A.OO

DATE
REQUIRED

ELECT.

INTERFACE INFORMATION
Drawings and documents within this
class shall comprise all information,
which may interface with other facilities
or PURCHASER, and are of major
importance for platform/facilities design
and project schedule.

A.01

OUTLINE AND FOUNDATION


LOADING DIAGRAMS

A.02

GENERAL ARRANGEMENT
DRAWINGS

A.03

ELECTRICAU INSTRUMENTATION
LAYOUT DRAWINGS

A.04

UTILITY FLOW DIAGRAM

A .05

PERFORMANCE CURVES

A .06

PIPING AND INSTRUMENTATION


DIAGRAMS (P&ID)

A.07

P&ID INSTRUMENTATION LIST

A.08

P&ID BILL OF MATERIAL

A.09

JUNCTION BOX TERMINATION


DRAWINGS

A.10

CABLE SCHEDULE

A.11

LOGIC DIAGRAMS

A.12

FUNCTIONAL DESCRIPTION

A. 13

SINGLE LINE DIAGRAMS

A. 14

UTILITY CONSUMPTION LI ST

A. 15

EQUIPMENT DATA SHEETS

A.16

WEIGHT I CENTRE OF MASS DATA


SHEETS

A.18

CAUSE AND EFFECT CHARTS

A.20

INTERFACE BLOCK DIAGRAM

A.21

CONTROL PANEL LAYOUT

A.22

FIELD EQUIPMENT GENERA L


ARRANGEMENT DRAWING

A.23

EQUIPMENT TERMINAL DRAW ING

A.24

PROCESS GUARANTEE STATEMENT

A.25

NOZZLE LOADING (Forces/Moments)

A.27

INSTRUMENT/EQUIPMENT SITE
MOUNTED (LIST)

A.30

DESIGN MANUFACTURING,
DELIVERY PLAN

A.32

LIST OF PROPOSED SUB-VENDOR

MLNG-A-089(MR)/0001/EL/SP/0002

4WAFO

10

2 WPTD

4 WAFO

10

2WPTD

4 WAFO

10

2WPTD

4 WAFO

10

2WPTD

ATIACHMENT 5

PAGE 2 OF 8

REV 81 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001}


SPECIF ICATION OF TRANSFER PANEL

ATTACHMENT 5
VENDOR DATA REQUIREMENT LIST (Cont'd)
VORL
CODE

DOCUMENT TITLE

SUBMIT
WITH
TENDER

SUBMIT FOR REVIEW

FINAL DATA SUBMISSION

NO.
PRINTS

NO. OF
PRINTS
REQ'D

QUANTITY
REQU IRED

DATE
REQ'D

PRINTS

DATE
REQUIRED

ELECT.

A .33

ANCHOR BOLT LOCATION PLAN

A.34

NOISE DATA SHEET

A.35

MATERIAL SAFETY AND PRODUCT


DATA SHEET

4WAFO

10

2WPTD

A.36

VENDOR'S SAFETY MANAGEMENT


MANUAL

4WAFO

10

2WPTD

A.98

VENDOR DATA MASTER LIST (VDML)


- VENDOR to complete the attached
form or equivalent.

4WAFO

6WAFO

10

2WPTD

6WAFO

10

2WPTD

6WAFO

10

2WPTD

B.OO

DESIGN INFORMATION
Drawings and documents within this
class shall provide detail design
information to allow verification of several
compliances with PURCHASER's
specifications.

B.01

ASSEMBLY DRAWINGS

B.02

CROSS-SECTION DRAWINGS OR
VIEWS

B.03

DETAIL DRAWINGS

B.04

PARTS LISTS (Technical specification of


materials)

B.05

CONTROURELIEF VALVE SIZING


CALCULATIONS

B.08

SCHEDULE OF ROUTINE
MAINTENANCE REQU IREMENT

B.09

CONTROL PANEL I SWITCHBOARD I


SWITCHGEAR COMPONENTS LIST

B.15

DETAILED FUNCTIONAL DESIGN


SPECIFICATION FOR THE CONTROL
SYSTEM

B.16

SPECIFICATION OF PLC

B.17

PRESSURE VESSEL CALCULATIONS

8 .20

GENERAL STRUCTURAL,
DEFLECTION AND STRESS ANALYS IS

B.23

CAPACITY CHARTS OF MATERIAL


HANDLING EQUIPMENT

B.24

SCHEDULE OF MANUFACTURER'S
RECOMMENDED SPARES FOR
COMMISSIONING 1 START-UP, FIRST
YEAR AND TWO YEARS OPERATION

8 .25

WEIGHT CALCULATION BACK-UP


SHEET

B.28

SCHEMATIC DRAWINGS

B.29

INSTRUMENT HOOK-UPS

B.30

WIRING DIAGRAM S

ML N G-A-089( MR )/000 1/EL/S P /0002

ATTACHMENT 5

PAGE 3 OF 8

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ATTACHMENT 5
VENDOR DATA REQUIREMENT LIST (Cont'd)
VORL
CODE

DOCUMENT TITLE

SUBMIT
WITH
TENDER
NO.
PRINTS

FINAL DATA SUBMISSION

SUBMIT FOR REVIEW

NO. OF
PRINTS
REQ'D

DATE
REQ'D

QUANTITY
REQUIRED
PRINTS

B.31

SPARE PARTS LIST AND


INTERCHANGEABILITY RECORD
(SPIR)

B.32

DESIGN. MANUFACTURING AND


DELIVERY PLAN

B.33

CO-ORDINATION PROCEDURE

B.34

QA QUESTIONNAIRE

B.35

QUALITY PLAN

B.36
8 .37
8 .38

DATE
REQUIRED

ELECT.

2 WAFO

2WAFO

QAMANUAL

2WAFO

10

2 WPTD

COMPLETED VENDOR'S TECHNICAL


EXCEPTION FORM

2 WAFO

10

2 WPTD

EQUIPMENT BROCHURE I
LITERATURE I DATA SHEETS

4WAFO

10

2WPTD

B.39

BILL OF MATERIALS

6WAFO

10

2 WPTD

B.40

CABLE I BUS DUCT VOLTAGE DROP


CALCULATIONS

2 WAFO

10

2 W PTD

8WPTT

10

2WPTD

8 .41

EARTHING LAYOUT DETAILS

8.42

INTEGRATED MOTOR CONTROL


SYSTEM (IMCS)- DETAILED
DESCRIPTION

8 .43

IMCS SPECIFICATIONS

B.44

IMCS INPUT I OUTPUT LI ST

B.45

IMCS USER I GRAPHIC SCREENS

B.46

IMCS ADDRESS MAPPING


DOCUMENT

B.47

RELIABILITY I AVAILABILITY
CALCULATIONS

B.96

INSPECTION AND TE ST PLAN

B.97

HEAT LOSS DATA/CALCULATION

C.OO

MANUFACTURING AND TESTING


PROCEDURES

These documents shall demonstrate to


PURCHASER that manufacturing and
testing methods are acceptable.
C.01

WELDING SPECIFICATION AND


WELDING PROCEDURE
QUALIFICATION RESULTS (WPS A ND
WPQR)

C .02

WELDING REPAIR PROCEDURES

C .03

SURFACE CLEANING AND PAINTING


PROCEDURES

C.04

NDE PROCEDURES

MLNG-A-089(MR)/0001/ELISP/0002

ATTACHM ENT 5

PAGE 4 OF 8

REV 8 1/ OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION OF TRANSFER PANEL

ATTACHMENT 5
VENDOR DATA REQUIREMENT LIST (Cont'd)
VORL
CODE

SUBMIT
WITH
TENDER

DOCUMENT TITLE

NO.
PRINTS

SUBMIT FOR REVIEW

FINAL DATA SUBMISSION

NO. OF
PRINTS
REQ'D

QUANTITY
REQUIRED

DATE
REQ'D

PRINTS
C.05

DYE PENETRANT TEST


PROCEDURES

C.06

MAGNETIC PARTICLE TEST


PROCEDURES

C.D7

ULTRASONIC TEST PROCEDURES

c.oa

HEAT TREATMENT PROCEDURE

C .10

PITTING CORROSION TEST


PROCEDURE

C .11

HARDNESS TESTING PROCEDURES

C .12

MICROSTRUCTURE TEST
PROCEDURE

C .13

MECHANICAL TEST SAMPLE


LOCATION SKETCHES

C.15

OVERSPEEDTESTPROCEDURES

C.16

MECHANICAL RUN TEST


PROCEDURES

C.17

FUNCTIONAL TEST/STRING TEST


PROCEDURES

C.18

PERFORMANCE TEST PROCEDURES

C.19

INITIAL PRESERVATION AND


PREPARATION FOR SHIPMENT I
TRANSPORT PROCEDURES

C.20

WELDING CONSUMABLE HANDLING


PROCEDURE

C .2 1

FLUSHING PROCEDURES

C .22

NOISE TEST/SURVEY PROCEDURES

C .23

VIBRATION TEST I SURVEY


PROCEDURES

C .24

HYDROSTATIC TEST PROCEDURES

C .25

WEIGHT PROCEDURE

C .30

FACTORY ACCEPTANCE TEST


PROCEDURES

C .31

IMCS TEST PROCEDURES {FAT, CIST,


SAT)

0 .00

RECORDS, REPORTS AND


CERTIFICATES

8WPTT

10

DATE
REQUIRED

ELECT.

2WPTD

These documents are required in order


to demonstrate that material and
equipment comply with specifications.
0.01

WELD REPAIR REPORT

MLNG-A-089(MR)/0001 /EL/SP/0002

ATTACHMENT 5

PAGE 5 OF 8

REV 8 1/ OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)
SPECIFICATION OF TRANSFER PANEL

ATTACHMENT 5
VENDOR DATA REQUIREMENT LIST (Cont'd)
VORL
CODE

SUBMIT
WITH
TENDER

DOCUMENT TITLE

NO.
PRINTS

FINAL DATA SUBMISSION

SUBMIT FOR REVIEW

NO. OF
PRINTS
REQ'D

DATE
REQ'D

QUANTITY
REQUIRED
PRINTS

0 .02

CASTING WELD REPAIR REPORT

0 .03

WELDER'S QUALIFICATION RECORD

0.04

SURFACE CLEANING AND PAINTING


REPORT

0 .05

NDE TEST REPORTS

0 .06

DYE PENETRANT TEST REPORTS

0 .07

MAGNETIC PARTICLE TEST


REPORTS

0 .08

ULTRASONIC TEST REPORTS

0 .09

NDE OPERATORS CERTIFICATES

0 .10

HEAT TREATMENT REPORT

0 .12

MICROSTRUCTURE REPORT

0 .13

PITTING CORROSION REPORT

0 .14

HARDNESS TEST REPORTS

0 .15

CRACK OPENING DISPLACEMENT


TEST REPORTS

0 .16

MATERIAL {MILL) TEST REPORTS

0 .19

PRODUCTION TEST REPORTS

0 .20

OVERSPEED TEST REPORTS

0 .21

MECHANICAL RUN TEST REPORTS

0 .22

FUNCTIONAL TEST/STRING TEST


REPORTS

0 .23

PERFORMANCE TEST REPORTS

0 .26

PRESERVATION RECORDS

0 .27

CERTIFICATE OF COMPLIANCE

0 .28

NOISE TEST/SURVEY REPORTS

0 .29

HYDROSTATIC TEST REPORTS

0 .30

VIBR,ATION TEST CERTIFICATES

0 .31

CABLE CONTINUITY AND


RESISTANCE TEST REPORT

0 .32

TUBING LEAK TEST REPORT

0 .33

INSTRUMENTS CALIBRATION
REPORTS OR CERTIFICATE

0 .34

VIBRATION TEST CERTIFICATES

0 .36

EX. EQUIPMENT HAZARDOUS AREA


CERTIFICATES. ELECT. AND INSTR.

0 .38

INGRESS PROTECTION CERTIFICATE

MLNG-A-089(MR)/0001 /ELISP/0002

ATTACHMENT 5

2WAT

PAGE 6 OF 8

10

DATE
REQUIRED

ELECT.

2WPTD

REV B1 I OCT 14

MMC O il & Gas Eng ineering Sdn Bhd

(125442-Wl

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION OF TRANSFER PANEL

ATTACHMENT 5
VENDOR DATA REQUIREMENT LIST (Cont'd)
VORL
CODE

SUBMIT
WITH
TENDER

DOCUMENT TITLE

NO.
PRINTS

SUBMIT FOR REVIEW

FINAL DATA SUBMISSION

NO. OF
PRINTS
REQ'O

QUANTITY
REQUIRED

DATE
REQ'D

PRINTS
0 .39

LIFTING GEAR TEST CERTIFICATES

0.40

NDE REPORTS AND CERTIFICATES,


SUMMARY LIST

0.41

STATUS REPORT

0.42

CONTROL PANEL TEST REPORT

0.43

DATE
REQUIRED

ELECT.

BlWEEKLY

AS-BUlLT DOCUMENTATION

6WPTD

10

1 WAD

0 .44

INSPECTION COMPLETION
CERTIFICATES

2WAT

10

2WPTD

0.45

ROUTINE I FUNCTIONAL TEST


CERTIFICATES (APPENDIX D)

2WAT

10

2WPTD

0.46

CALIBRATION CERTIFICATES

0.47

COMPOSITE INSTRUMENT TEST


CERTIFICATES

0.48

RELEASE CERTIFICATE

D.49

PROTECTIVE RELAY COORDINATION


CERTIFICATE

0 .50

TYPE TEST CERTIFICATES


(APPENDIX D)

4WAFO

10

2WPTD

0 .97

LIST OF CONTENTS FOR AS-BUl LT


DOCUMENTAT ION

10WPTD

E.OO

INSTRUCTION FOR INSTALLATION,


OPERATION AND MAINTENANCE

These documents shall comprehensively


cover the delivered equipment, and shall
give personnel at all levels necessary
and sufficient information for safe,
correct, and efficient installation,
operation and maintenance of the
equipment, system and/or plant.
E.01

INSTRUCTION FOR LIFTING AND


TRANSPORT TO FABRICATION YARD
AND DURING LOAD-OUT

6WPTD

10

2WPTD

E.02

INSTRUCTION FOR UNPACKING,


INSPECTION AND STORAGE

6WPTD

10

2WPTD

E.03

INSTRUCTION FOR INSTALLATION


(ONSHORE AND OFFSHORE )

6WPTD

10

2WPTD

E.04

INSTRUCTION FOR PRESERVATION


DURING TRANSPORT AND STORAGE
BEFORE AND AFTER INSTALLATION

6WPTD

10

2WPTD

E.05

INSTRUCTION FOR COMMISSIONING

6WPTD

10

2WPTD

MLNG-A-089(MR)/0001/EUSP/0002

ATTACHMENT 5

PAGE 7 OF 8

REV 81 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-000 1)


SPECIFICATION OF TRANSFER PANEL

ATTACHMENT 5
VENDOR DATA REQUIREMENT LIST (Cont'd)
VORL
CODE

DOCUMENT TITLE

SUBMIT
WITH
TENDER

SUBMIT FOR REVIEW

FINAL DATA SUBMISSION

NO.
PRINTS

NO. OF
PRINTS
REQ'D

QUANTITY
REQUIRED

DATE
REQ'D

PRINTS
E.06

INSTRUCTION FOR OPERATION

E.07

INSTRUCTION FOR MAINTENANCE

E.08

LUBRICATION CHARTS

E.09

USER/OPERATING MANUALSSYSTEM PACKAGE

E.10

LIST OF SPECIAL TOOLS FOR


OPERATION, REMOVAL,
INSTALLATION AND MAINTENANCE
PURPOSES

F.OO

MISCELLANEOUS DOCUMENTS

DATE
REQUIRED

ELECT.

6WPTD

10

2WPTD

6WAFO

10

2WPTD

4WAFO

10

2WPTD

These documents shall cover all


documentation not specifically stated
above but required by the PURCHASER
for design, interface coordination ,
operations, maintenance, etc.
F.01

SPECIAL TEST (APPENDIX D)

F.02

TRAINING SYLLABUS

NOTES:
1. FINAL DATA SUBMISSION - ELECT.= ELECTRONIC IN CD ROM (.PDF FORMAT)
2. SIZE FOR DRAWINGS IS A1 AND A3 ONLY
3. DOCUMENTS SHALL BE IN A4 SIZE

Milestone
Firm Order
Production Start
Test/Process
Delivery

Abbreviations Used
WAFO - Weeks After Firm Order
WPTP - Weeks Prior To Production
WPTT - Weeks Prior To Test/Process
WAT - Weeks After Test/Process
WPTD - Weeks Prior To Delivery
WAD - Weeks After Delivery

MLNG-A-089(MR)/0001 /EL/SP/0002

ATTACHMENT 5

PAGE 8 OF 8

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-WJ

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 6

VENDOR DATA MASTER LIST (VDML)

MLNG-A-089( MR)/0001/EL/SP/0002

ATIACHMENT6

PAGE 1 OF 1

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 6
VENDOR DATA MASTER LIST

l iTEM

VORL
COD E

VENDOR
DOCUMENT

DESCRIPTION

REV
A

Planned
Date

STATUS CODES:
Approved , Work may proceed
A
Revised and Resubmit. Work may proceed subject to incorporation of comments
B

c
D

Revise and Resubmit. Work may not proceed


For info only. Review not required

MLNG-A-089(MR)/0001 /EL/SP/0002

ATTACHMENT 6

Return
Date

Status
Code

REV
B

Return
Date

Status
Code

Rev

Return
Date

Updated On
Client
Project No.

PAGE 2 OF 2

MALAYSIA LNG SON BHD


MLNG-A-089(MR)
REV B1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-Wl

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001}


SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 7
SPARE PARTS LIST AND INTERCHANGEABILITY RECORD (SPIR)

MLNG-A-089(MR)/0001/EL/SP/0002

ATIACHMENT7

PAGE 1 OF 1

REV 81 I OCT 14

I-

z
w

::E<!l
Q.W

5"'
w

~5
~~

SPIR NUMBER .
SPARE PARTS LIST AND INTERCHANGEABILITY RECORD

MESCGROUP .
AUTHORISED FOR PURCHASE BY .

~l;l

PROJECT

NOTE:

EQUIPMENT

2 !l'w

"'a.

PANTIILOCATION

~~

::la:
to
<..J
u.w
::lO
zo

MANUFACTURER

CPU/COMPANY

UNIT PRICE

SPARE PARTS
RECOMMEONOED

BY

NO

CURRRENTLY

BY

MANUFACTURER

ADVISOR

<f)

MANUFACTURER'SISUPPLIER'S SPARE PARTS DATA

~~

ir

~d
::lZ
,___,
~$
u."'
::lw

MATERIAL
SPECIFICTION

z<ll
<

UNIT

DRAWING NO

NAME OF THE SUPPLIER


OR

INCLUDING
POSITION OR
ITEM NUMBER

BRAND NAME
OF BOUGHT OUT ITEMS
OR

::1!

w
::l
<f)

PART NUMBER
REFER NOTE ON SHEET 1
EQUIP MENT
MANUFACTURER

SUPPLIER OF
BOUGHT OUT
ITEMS

10

11

VALIDITY

::1!

DATE

u.
0,__

12

13

14

15

16

"

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REMARKS

"'
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MESC
NUMBER

g:s

SPARE PARTS
RECOMMEDNOED

REQUISITION
VENDOR

<f)

THE COLUMNS ON SHEET 3


BEFORE FILLI NG UP THE FORM

~:I;

REQUI RED ON SITE DATE :


PLEASE REFER EXPLANATION OF

17

18

19

(i)

(i)

a:
~
>-

a:
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!::!.
-'

z0

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20

21

22

36

37

-'

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39

40

41

1
2
3

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4
5

I
I

7
8
9
10
11
12

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"'

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zw

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NOTES , (ANY INFORMATION NOT COVERED IN OTHER COLUMNS)

29 STATUS OF

26

THIS SHEET

23

42

CUMULATIVE

24

43

UP TO THIS SHEET
BROUGHT IN

25

44

SPIR
REVISION

27

DATE

FROM LAST SHEET


FOCAL POINT OF MANUFACTURER/SUPPLIER

NAME

30 SIGNATURE

PHONE NUMBER
31

CLASSIFICATION OF EQUIPMENT

ALL DRAWINGS AND PARTS LISTS


ATTACHED

45

IN LOCAL

DESIGNATION
28

CURRENCY
SHEET NO.

(RM =

..

..

..
6

IX:
IX:

Cl.

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IX:

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;;:;

N OTE:

SPARE PART LIST AND INTERCHAGEABILITY RECORD

FOR DEFI NITIONS ETC. REFER TO DEP 70. 1 0.90. 11


"SPARE PARTS FOR INITIAL AND NORMAL OPERATION"

THE COMPLETION OF THE SPIR FORM (S) BY MANUFACTURER (S)/SUPPLIER (S)


The SPIR form consists of a main sheet and con tinuation sheets, format A3. The completed forms shall be distributed on A3 formats as
specified in the Purchase order. The manufacturer/supplier is requested to complete all the columns, except the bold faced/outlined
columns of the form as described below.
All information shall be clearly stated in English language.

Column16

UNIT OF MEASURE
For example PC = Piece, ST = Set. The build-up of a set shall be explained in column 9

Column 17

UNIT PRICE
State the ex works price per piece of each part (the currency unit & validity to be entered at the top of the column)

Explanation of column no's

Column 18

DELIVERY TIME IN WEE KS

Column 1

EQUIPMENT REG. or TAG NO.


Enter lhe equipment registration -or lag number for each piece of equipment as staled in the requisition -or purchase
order

Column 19

COMMISSIONING SPARE PARTS RECOMMENDED BY MANUFACTURER


Cornnissioning spare parts are parts required to prepare the equipment ready for start up

Column 20
Column 2

MANUFACTURER'S MODEL or TYPE


Slate model. type or other positive identification reference of the eqlllpmenlllnstrument ordered

INITIAL SPARE PARTS RECOMMENDED BY MANUFACTURER


I nitial spare parts are to safeguard the operation of the equipment during the running in and starting-up periods and
the first year of operation.

Column 3

MANUFACTURER'S SERIAL NO
Slate serial number or other unique identification reference of the equipmenlllnstrumenl ordered.

Column 21

SPARE PARTS FOR NORMAL OPERATION RECOMMENDED BY MANUFACTURER


Spare paris for normal operation should adequately cover the requirements of lhe day to day maintenance for a
penod of two years folloW'Ing the 1nitial operation.

Column 4

NOOF UNITS
Enter the total number of pieces of identical equipmenlllnslruments as quoted in column 1, 2 and 3

Column 22

CRITICAL SPARE PARTS


Based on manufacturer experience

Column 5

NUMBER OF PARTS PER UNIT


For each unit or group of Identical units. enter in the appropriate space/number of parts fitted in each unit of
equtpmenVinslrument

Column 23
To25

TOTAL VALUE
Enter the tot al value of the spares recommended (current sheet and cumulative up to current sheet and total v alue of
the SPIR bought in from the last sheet)

Column 26
and 27

STATUS/REVISION OF SPIR LISTS


F = Final. P = Prelininary. Revision to be marked as 0 = Original. a.b.c . etc

TOTAL NUMBER OF IDENTICAL PARTS INSTALLED


Enter lhe total number of Identical parts covered by the equipment specified in the case of identical unit multiply the
quantity of column 5 by the number of units given 1n c.olumn 4.

Column 28

DRAWINGS AND PARTS LISTS


Attach all documents and put a check mark in the box

Column 8

ITEM NUMBER OF PARTS

Column 29

NOTES
lnformalion nor covered on other columns to be filled in here

Column 9

DESCRIPTION OF PARTS
List all parts which should be carried Ins lock for initial and normal operation Including slow.wearing parts. If an item IS
interchangeable between two or more units it should be listed only once (refer to columns 13 & 14).

Column 30

MANUFACTURER'S FOCAL POINT


Name and designation of the person to be filled mcluding telephone number

Column 31

CLASSI FICATION OF EQUIPMENT


V=Vital. E=Essentiat. A=Auxiliary

MESC NUMBER OF EQUiPMENTFOR ORDER REFERENCE NO.


If know, filled in by manufacturer

Column6

Column 7

Column 10

MATERIAL SPECIFICATION
Enter material specification in tenms of full lntemational Standards and accepted conventions, NOT manufacturer's or
sub-manufacturer's reference , induding materials certificates if required.

Column 32
Column 11

Column 12

Column 13

MESCGROUP
Refer coding schedule of the GENERAL INDEX TO MESC

NAME OF THE SUPPLIERS AND/OR REMARKS


Note supplier's name for items shown in column 14

Column 34

AUTHROISED FOR PURCHASE BY


Enter the name of responsible person

EQUIPMENT MANUFACTURER'S PART NUMBER


Enter the manufacturer's unique reference number or other Information which specifically Identifies each pan in the

Column 35

REQUIRED ON SITE DATE


In case the SPIR form is used for purchase enter the required on-site date

Colurm 36

COMMISSIONING SPARE PARTS RECOMMENDED BY SPARE PARTS ADVISOR OF OPU

Column 37

INITIAL SPARE PARTS RECOMMENDED BY SPARE PARTS ADVISOR OF OPU

Column 38

SPARE PARTS FOR NORMAL OPERATION RECOMMENDED BY SPARE PARTS ADVISOR OF OPU

Column 39

CRITICAL SPARE PARTS


Based on opus experience

Manufacturers/suppliers should give whatever identification system they use to positively identify parts and to show
interchangeability with other existing equipment.

Column 40

PHYSICAL STOCK
If part is an existing stock Item. the actual stock quantity shall be mentioned

Manufacturer"s/supplier's final cross-sectional drawongs. workshop drawings and real part numbers may not always be
avail able 1n the early stage of manufacture.
This should not delay the completion of the SPIR form and subsequent ordering.

Column 41

QUANTITY TO BE ORDERED (TO BE FILLED IN BY MATERIALS DEPARTMENT OF OPU)


Taking in to account the new established min/max stock levels

Colurm 42
to45

TOTAL VALUE (TO BE FILLED IN BY MATERIALS DEPARTMENT OF OPU)


Enter the total value of spares to be ordered. cumulative value (if the SPIR compnses more than one sheet), the
currency exchange rate. if any. and the TOTAL V ALUE OF THE SPIR.

SUPPLIER'S PART NUMBER


Enter the supplier's unique identification number of item form thud party manufacturers ("bought-our items) such as
ball bearings, 011 seals. mechanical seats, mechanical seals. gaskets. couplings. Instruments. electrical parts, fuses,
relays etc..
NOTES FOR 13, 14
In lliew of the wide variety of system in use for identification of parts. it os not possible to lay down firm rules for
completion of these column.

Column 15

SPIR NUMBER
Enter the SPIR list number

Column 33

manufacturer's organization
Column 14

DRAWING NUMBER (Including POSITION ITEM NO"S)


For each part in column 10. enter the manufacturer's parts list and/or drawing number.
Documents referred to, must always be attached lo the SPIR fonm by lhe manu1acturer or supplier.

M ESC NUMBER 00 SPARE PARTS


II known to be filled in by manufacturer.

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPEC IFICATION FOR TRANSFER PANEL

ATTACHMENT 8
INSPECTION AND TESTING PLAN (ITP)

MLNG-A-089( MR )/000 1/EL/S P/0002

ATIACHME NT 8

PAGE 1 OF 4

REV 8 1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-WJ

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 8
INSPECTION AND TEST PLAN
LINE

ACTIVITIES

REVIEW BY
PURCHASER

WITNESS AND
REVIEW BY
PURCHASER

REMARKS

1.0

Pre-Manufacturing Meeting

2.0

Approved Drawings

3.0

Datasheets Approval

4.0

Material Test Reports

5.0

Type Test

5.1

Non-Electrical Type Test

Measurement of physical
dimensions of cable sheath
insulation and armour, etc.

Mechanical properties of
insulation before and after
ageing.

Ageing test on completed


cables to test compatibility
between materials.

5.1.4

Specific test for insulation


material.

5.1.5

Bending test.

5.1.6

Test under fire conditions.

5.1.7

Test on gases evolved during


combustion electric cables.

5.1.8

Mass of zinc on galvanised


wires .

5.1.1

5.1.2

5.1.3

MLNG-A-089( MR)/000 1/E L/SP/0002

ATTACHMENT 8

PAGE 2 OF 4

REV B1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )


SPECIFICATION FOR TRANSFER PANEL

REVIEW BY
PURCHASER

WITNESS AND
REVIEW BY
PURCHASER

REMARKS

Insulation resistance
measurement at ambient
temperature .

Insulation resistance
measurement at maximum
conductor temperature .

5.2.3

Four (4) hour voltage test.

5.2.4

Impulse voltage withstand test

LINE

5.2
5.2.1

5.2.2

ACTIVITIES

Electrical Type Test

6.0

Routine Test

6.1

Spark test on conductor


insulation and oversheath.

6.2

Voltage test on completed


cable.

6.3

Insulation resistance.

6.4

Conductor resistance.

6.5

Partial discharge test.

6.6

DC voltage test on oversheath

7.0

Special Test

7.1

Conductor examination by
inspection and measurement
for compliance to IEC 60228.

7.2

Measurement of thickness of
insulation, sheath, armour, etc.

7.3

Armour resistance test.

7.4

Four (4) hour voltage test.

MLNG-A-089(MR)/0001/ELISP/0002

Note 2

ATIACHMENT 8

PAGE 3 OF 4

REV B1 I OCT 14

MMC Oil & Gas Engineering Sd n Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJ ECT (W0-0001 )


SPECIFICATION FOR TRANSFER PANEL

LINE

ACTIVITIES

REVIEW BY
PURCHASER

WITNESS AND
REVIEW BY
PURCHASER

REMARKS

7.5

Oxygen index, temperature


index tests.

7.6

Acid gas generation as per


IEC 60754-1 & 2.

7.7

Smoke density test to AST M


E662 / IEC 61034-2.

7.8

Test for flame retardance


properties as per IEC 60332-3
Cat. A.

6.0

Final Inspection, Visual and


Dimensional

7.0

Final Documentation (per VORL)

Note:
1.

"H" indicates a hold point.

2.

Routine test shall be performed on each manufactured cable length in accordance


with IEC 60840 and IEC 60229

MLNG-A-089(MR)/0001/EL/SP/0002

ATIACH MENT 8

PAGE 4 OF 4

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATI ON FOR TRANSFER PANEL

ATTACHMENT 9
OPERATIONAL AND MAINTENANCE PHILOSOPHY

MLNG-A-089(MR)/0001/EL/SP/0002

ATTACHMENT 9

PAGE 1 OF 4

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W)


RESTRORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-000 1)
SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 9

OPERATIONAL AND MAINTENANCE PHILOSOPHY


1.0

INTRODUCTION
This operation and maintenance philosophy is prepared for the 415V Transfer Panel
package, which shall provide additional information to VENDOR to allow the
determination of any impact on the technical Scope of Supply.
The main objectives of the proper operation and maintenance of the all equipment
supplied are the following :

2.0

Ensure safe operation of the equipment

Ensure that all equipment will function when it is required as designed

Prolong the life of the equipment, accessories, etc.

MAINTENANCE AND INSPECTION


The maintenance intent is to safeguard the technical integrity of the facilities thereby
ensuring maximum possible availability. The following strategies shall be employed ;

Design for extended maintenance intervals

Maximise predictive maintenance

Minimise periodic/planned maintenance

Corrective maintenance

All equipment will undergo period ic inspection and maintenance. VENDOR is to provide
and recommend the inspection and maintenance program for the life of the equipment.
The program shall include but not be limited to:

A detailed description of the activities including any specific manufacturer


requirements and special tools required .

Predicted frequency of each of the activities.

Detailed execution instructions, durations and man-hours required per craft.

Isolation requirements.

Predicted spare part requirements.

Re-commissioning procedure.

The planning I scheduling of maintenance and inspection for the equipment shall be
undertaken.
VENDOR shall recommend the maintenance and inspection requirements (as
applicable) for the following periods as a minimum: 3 monthly, 6 monthly, yearly, 2
yearly and 4 yearly.

MLNG-A-089(MR)/0001/ELISP/0002

ATIACHM ENT 9

PAGE 2 OF 4

REV 8 1 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W )


RESTRORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATION FOR TRANSFER PANEL

3.0

ACCESS AND LIFTING REQUIREMENTS


All major equipment shall have free flow space to allow access for operation, inspection
and maintenance.
Consideration may be given to the use of portable lifting equipment for the removal of
equipment.

4.0

SPARES
The VENDOR shall provide spa res required for testing/commissioning and initial startup.
A completed Spare Parts and Interchangeability Record (SPIR) as per Attachment 7
shall be submitted in accordance with the VENDOR Data Requirements as per
Attachment 5.
VENDOR shall provide a quotation for recommended insurance spares. Recommended
spares shall take into account related factors of equipment reliability, cost of parts and
availability of equipment service facilities in Malaysia.
VENDOR with his quotation shall include a list of recommended special tools with
itemised prices, if applicable, required for maintenance of the equipment.
VENDOR shall with his quotation, demonstrate that he has adequate resources
available to provide purchase with spare parts and maintenance support in Malaysia.

5.0

TRAINING REQUIREMENT
The VENDOR shall provide the training on the operation and maintenance of the
equipment supplied.

6.0

PRE-COMMISSIONING I COMMISSIONING I START UP


All test procedures for all the supplied units will be reviewed and approved by MLNG
prior to actual testing .
As part of the project scope, the commissioning plan will be produced by the project
team, operation staff and commissioning engineers 3 months prior to load out. The plan
will cover system I loop I equipment items testing using standard check sheets (in
collaboration with VENDOR consumables and spares needed during commissioning .

7.0

RESOURCES
The project team will coordinate/execute the testing supported by other commissioning
engineers, VENDOR full commissioning team, maintenance/operations staff and
contractor's personnel.

MLNG-A-089(MR)/0001 /ELISP/0002

ATTACHMENT 9

PAGE 3 OF 4

REV 8 1 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W )

RESTRORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001)


SPECIFICATION FOR TRANSFER PANEL

8.0

HANDOVER DOCUMENTATION
Handover documentation to the operations/maintenance department will include the
following;

9.0

Completed commissioning check sheets

Spare part list, drawing, equipment data sheets, performance test data and
equipment manual consisting of general operating and maintenance instructions.

Operating and start-up manuals

As-built drawings

Electronic versions of the above

PERFORMANCE AND MECHANICAL WARRANTY


VENDOR shall guarantee all equipment furnished to be in compliance with this
specification and drawings.
VENDOR shall
workmanship .
VENDOR shall
at no charge to

guarantee all material against defect, damage or non-conformity and/or


If any defect or mal-performance occurs during the guarantee period,
make all necessary alteration, repair and replacement immediately and
PURCHASER.

MLNG-A-089(MR )/000 1/EL/SP/0002

ATIACHMENT9

PAGE 4 OF 4

REV 81 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-Wl


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 )
SPECIFICATI ON FOR TRANSFER PANEL

ATTACHMENT 10
SITE & UTILITY DATA

M L N G-A-089( MR )/000 1/E LISP/0002

ATIACHMENT 10

PAGE 1 OF 1

REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd

(125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W 0 -0001)


SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 10
SITE & UTILITY DATA

1.0

ENVIRONMENTAL CONDITION
Location

Onshore Bintulu, Sarawak, Malaysia

Site Environment

Tropical , dusty, saliferous, sulphurous and corrosive

Ambient Temperature

40 C maximum (design )
19 C minimum

Relative Humidity

100% maximum
84% average

Wind Velocity

22 m/s @ 1Om above MSL


1 hour mean wind velocity ( 100 years storm)

Prevailing

2 .0

NE and SW direction

AREA CLASSIFICATION
The equipment shall be suitable for operation in non-hazardous area. The transfer
panel shall be located in an outdoor environment.

3.0

UTILITIES
AC Power Systems
Main Distribution System feeder

415V, 50Hz, 3 phase, 4 wire


Ground and neutral conductor
separated (TN-S system)

Lighting and receptacle (Distribution )

415/240V, 50Hz, 3 phase, 4 wire,


with PE cable (to the first distributed
junction box)

Lighting Fixture and receptacle

240V, 50Hz , 1 phase, 2 wire with


separate PE cable (via junction
boxes)

MLNG-A-089(MR)/0001/ELISP/0002

ATTACHMENT 10

PAGE 1 OF 1

REV 8 1 / OCT 14

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