Академический Документы
Профессиональный Документы
Культура Документы
Fasteners
Part 1
General
AMENDMENT RECORD
Amd No
Date
Text Affected
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 862 Part 1 Issue 1 dated March 1994.
Ministry of Defence
NES 862
Part 1
Issue 1 (Reformatted)
FASTENERS
PART 1
GENERAL
March 1994
Record of Amendments
AMDT
1
2
3
4
5
6
7
8
9
10
INSERTED BY
DATE
ECROWN COPYRIGHT
Published by:
Director of Naval Architecture
Procurement Executive, Ministry of Defence
Sea Systems, Foxhill, Bath BA1 5AB
i
ii
NES 862
Part 1
Issue 1 (Reformatted)
SCOPE
1.
This NES specifies the general requirements for threaded fasteners used on HM ships and
submarines. It also specifies the standards which define the detailed requirements of
particular types of fasteners.
iii
NES 862
Part 1
Issue 1 (Reformatted)
iv
NES 862
Part 1
Issue 1 (Reformatted)
FOREWORD
Sponsorship
1.
This Naval Engineering Standard (NES) is sponsored by the Procurement Executive, Ministry
of Defence, Director Naval Architecture, (DNA), Section NA 115.
2.
General
Part 2
Ferrous
Part 3
Non-Ferrous
Part 4
3.
4.
Any user of this NES either within MOD or in industry may propose an amendment to it.
Proposals for amendments which are:
a.
not directly applicable to a particular contract are to be made to the Sponsor of the NES;
b.
5.
No alteration may be made to this NES except by the issue of an authorized amendment.
6.
Unless otherwise stated, reference in this NES to approval, approved, authorized or similar
terms, means by the Ministry of Defence in writing.
7.
Any significant amendments that may be made to this NES at a later date will be indicated
by a vertical side line. Deletions will be indicated by 000 appearing at the end of the line
intervals.
8.
Extracts from British Standards quoted in this NES are included with the permission of the
British Standards Institution.
9.
NES 862, in four Parts, has been compiled from the rationalized and updated information
contained in the eleven Parts of NES 730 and thereby supersedes it.
Conditions of Release
General
10.
This Naval Engineering Standard (NES) has been prepared for the use of the Crown and of
its contractors in the execution of contracts for the Crown. The Crown hereby excludes all
liability (other than liability for death or personal injury) whatsoever and howsoever arising
(including but without limitation, negligence on the part of the Crown, its servants or agents)
for any loss or damage however caused where the NES is used for any other purpose.
11.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
12.
The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
v
NES 862
Part 1
Issue 1 (Reformatted)
This NES is the property of the Crown and unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
14.
When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made of
the local MOD(PE) Quality Assurance Representative or the Authority named in the tender
or contract.
15.
When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contracts and any other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
Related Documents
16.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
d.
Other documents
All applications to Ministry Establishments for related documents are to quote the relevant
MOD Invitation to Tender or Contract Number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
18.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
This NES may call for the use of processes, substances and/or procedures that may be injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.
Cadmium Plating
20.
Cadmium and its corrosion products are toxic. See Clause 1.3.6a. to 1.3.6c.
vi
NES 862
Part 1
Issue 1 (Reformatted)
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOD Tender or Contract Process . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cadmium Plating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
v
v
v
v
vi
vi
vi
vi
vi
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vii
SECTION
1.1
1.1
1.1
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.4
1.4
1.11
1.12
1.13
USE OF FASTENERS . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread Form and Fastener Dimensions . . . . . . . . . .
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electro-Chemical Compatibility . . . . . . . . . . . . . . . .
Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminium Silicon Bronze . . . . . . . . . . . . . . . . . . . . .
Zinc Plated Steel Fasteners . . . . . . . . . . . . . . . . . . . .
Cadmium Plating . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compounds Used with Fasteners . . . . . . . . . . . . . . .
Fluids Which May Adversely Affect Fasteners . . . .
Service Temperature . . . . . . . . . . . . . . . . . . . . . . . . . .
Locking of Fasteners . . . . . . . . . . . . . . . . . . . . . . . . .
Shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . .
Reuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread Protrusion . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use of Washers on Nickel Aluminium Bronze
Flanges and Headers . . . . . . . . . . . . . . . . . . . . . . . . .
Submarine Pressure Hull Fasteners . . . . . . . . . . . . .
Wire Thread Inserts . . . . . . . . . . . . . . . . . . . . . . . . . .
Tightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION
2.
QUALITY ASSURANCE . . . . . . . . . . . . . . . . . . . . .
2.1
ANNEX
A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
A.1
ANNEX
B.
B.1
1.
1.1
1.2
1.3
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
1.3.6
1.3.7
1.3.8
1.4
1.5
1.6
1.7
1.8
1.9
1.10
vii
1.4
1.4
1.4
1.4
NES 862
Part 1
Issue 1 (Reformatted)
ANNEX
C.
ANNEX
D.
TIGHTENING FASTENERS . . . . . . . . . . . . . . . . . .
TABLE D.1 ILLUSTRATIVE RELATIONSHIP
BETWEEN BOLT LENGTH AND THE AMOUNT
OF TURN REQUIRED TO TIGHTEN A
FASTENER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE D.2 ILLUSTRATIVE CORRECTION
FACTORS FOR SURFACE FINISH . . . . . . . . . . . .
TABLE D.3 ILLUSTRATIVE CORRECTION
FACTORS FOR BOLT GRADE . . . . . . . . . . . . . . . .
FIGURE D.1 ILLUSTRATIVE RELATIONSHIP
BETWEEN TIGHTENING TORQUE AND
FASTENER SIZE FOR UNPLATED, DRY,
GRADE 8.8 STEEL FASTENERS TIGHTENED TO
A PRE-LOAD OF 75% OF THE PROOF LOAD .
ALPHABETICAL INDEX
viii
D.1
D.1
D.2
D.2
D.3
NES 862
Part 1
Issue 1 (Reformatted)
1.
USE OF FASTENERS
1.1
General
a.
When fasteners are used the aspects listed below are to be considered. These
aspects are expanded in Clauses 1.1b. to 1.13a.:
(1)
(2)
material;
(3)
service temperature;
(4)
locking of fasteners;
(5)
shock;
(6)
assembly instructions;
(7)
reuse;
(8)
thread protrusion;
(9)
1.2
To minimize the range of fasteners in service and ensure ease of supply, the
following principles apply when selecting the thread form and dimensions of
fasteners:
(1)
(2)
Whitworth and British Standard Fine (BSF) fasteners are not to be used
unless there is no acceptable alternative.
(3)
(4)
b.
c.
NES 862
Part 1
Issue 1 (Reformatted)
1.3
Material
1.3.1
Electro-Chemical Compatibility
a.
1.3.2
1.3.3
Stainless Steel
a.
b.
Austenitic stainless steels are suitable for applications requiring a low magnetic
permeability; however the material can become slightly magnetic when cold
worked.
c.
Brass
a.
1.3.4
Brass fasteners are not to be used in applications where they will be in contact
with sea water because the material suffers from dezincification which will
reduce strength.
1.3.5
When dissimilar materials are used for fasteners and adjacent material in the
presence of an electrolyte, galvanic corrosion may occur. This can be controlled
by insulating the materials from each other, or the assembly can be suitably
protected (eg by a paint system). The electro-chemical compatibility of
materials can be checked by referring to BS PD 6484.
Zinc plated steel fasteners are not to be used for applications where the
temperature may rise above 60 C because the electro-chemical polarity of zinc
and steel reverses so that the zinc no longer protects the steel sacrificially but
actively promotes rusting.
b.
Since zinc plating is very thin and offers little protection to fasteners immersed
in fresh or salt water, or subjected to sea spray or heavy condensation, additional
protection such as a paint system is required to prevent corrosion.
c.
For information, typically zinc plating is to BS 3382 Part 2, or DEF STAN 0320
for thread diameters up to and including 18 mm (or !) and to BS 1706 Grade
Fe/Zn8 c2 for fasteners with a thread diameter over 18 mm (or !). Washers are
typically zinc plated to BS 1706.
1.2
NES 862
Part 1
Issue 1 (Reformatted)
1.3.6
Cadmium Plating
a.
b.
c.
1.3.7
1.5
Fasteners are not to be used where they could come into contact with fluids
which would adversely affect them. In particular prevailing torque-type nuts
with nylon inserts are not to be used in fuel tanks.
a.
Fasteners are not to be used for applications where the temperature goes outside
the temperature range applicable to the particular fastener. Service
temperature ranges for steel fasteners manufactured to other parts of this NES
are given in Annex C., TABLE C.2.
b.
c.
The maximum service temperature for zinc plating is given in Clause 1.3.5a.
Locking of Fasteners
A means of locking all fasteners liable to work loose is to be provided.
Def Stan 5332 gives information on a selection of locking techniques.
Shock
a.
1.7
Service Temperature
a.
1.6
(2)
1.4
1.3.8
(1)
General guidance on the design requirements for fasteners to minimize the risk
of damage due to non-contact underwater explosion is given in BR 8470.
Assembly Instructions
a.
NES 862
Part 1
Issue 1 (Reformatted)
1.8
1.9
1.10
Reuse
a.
Requirements for the reuse of submarine pressure hull fasteners are specified
in NES 136. These First Level Quality Assured fasteners are only to be reused
if the identification marks NS/M, SMM or those specified in NES 862 Part 3,
or NES 862 Part 4 are clearly visible.
b.
Thread Protrusion
a.
b.
BR 8472 and BR 8473 are to apply when thread protrusion affects shock
clearances.
c.
NES 136 is to apply for the thread protrusion of submarine pressure hull studs.
1.11
1.12
1.13
Tightening
a.
1.4
NES 862
Part 1
Issue 1 (Reformatted)
2.
QUALITY ASSURANCE
a.
steel fasteners for use at high temperatures, Class I 0300 C and Class III
0520 C are given in NES 862 Part 2;
(2)
non-ferrous fasteners for non-first level applications are given in NES 862
Part 3;
(3)
2.1
NES 862
Part 1
Issue 1 (Reformatted)
2.2
NES 862
Part 1
Issue 1 (Reformatted)
ANNEX A.
RELATED DOCUMENTS
A.1
BS 57
BS 93
Annex C.
Annex C.
BS 1470
BS 1473
BS 1474
BS 1580
Annex C.
Annex C.
BS 1706
1.3.5c., 1.3.6c.
BS 1768
Annex C.
BS 1769
Annex C.
BS 1981
Annex C.
BS 2470
Annex C.
Annex C.
Annex C.
BS 2693
BS 3076
A.1
ANNEX A.
NES 862
Part 1
Issue 1 (Reformatted)
BS 3382
BS 3409
BS 3410
BS 3643
1.3.6c.
1.3.5c.
BS 4168
BS 4174
Annex C.
Annex C.
Annex C.
BS 4377
Annex C.
BS 4439
Annex C.
BS 4464
Annex C.
BS 4882
Annex C.
BS 4183
BS 4190
BS 4278
BS 4320
BS 4463
ANNEX A.
Annex C.
BS 3692
Annex C.
A.2
Annex C.
Annex C.
Annex C.
Annex C.
Annex C.
NES 862
Part 1
Issue 1 (Reformatted)
BS 4929
BS 6105
1.3.2c., Annex C.
BS PD 6494
Electro-deposition of cadmium
1.3.6c.
Electro-deposition of zinc
1.3.5c.
1.5a.
1.8a., 1.9c.,
1.11a., Annex B.
BS EN 20273
BS PD 6484
NES 834
1.3.1a.
1.2b.
1.12a.
Annex C.
NES 862
Annex C.
Annex C.
2.a., Annex C.
*NES 862
Part 3: Non-Ferrous
1.8a., 2.a.,
Annex C.
NES 862
1.8a., 2.a.,
Annex C.
NOTE:
A.3
ANNEX A.
NES 862
Part 1
Issue 1 (Reformatted)
ANNEX A.
BR 320D
1.2a., 1.3.7a.
BR 8470
1.6a.
BR 8472
1.9b.
BR 8473
1.9b.
SSCP 25
2.a., Annex B.
A.4
NES 862
Part 1
Issue 1 (Reformatted)
ANNEX B.
DEFINITIONS AND ABBREVIATIONS
B.1
Fastener
Hull Fasteners
Nuts
Pre-load
Rotabolts
Screw
Stud
Studbolts
Stud Hole
Washer
B.1
ANNEX B.
NES 862
Part 1
Issue 1 (Reformatted)
ANNEX B.
B.2
NES 862
Part 1
Issue 1 (Reformatted)
ANNEX C.
FASTENER STANDARDS AND SPECIFICATIONS
C.1
A selection of British Standards which relate to metric and imperial fasteners is given
in TABLE C.1. Procurement Specifications or Standards for steel and non-ferrous
fasteners for naval applications are contained in TABLE C.2 and TABLE C.3
respectively.
Metric
Unified
BA
BS 3692
BS 1768
BS 57
BS 4190
BS 1769
BS 4183
BS 1981
BS 57
BS 4168
BS 2470
Self-tapping screws
BS 4174
BS 4278
BS 4439
BS 2693 Pt 1
BS 4882
BS 4882
Description
BS 4929 Pt 1 BS 4929 Pt 2
BS 4320
BS 3410
BS 3410
BS 4464
BS 4463
BS 4377
BS 3409
BS 3643
BS 1580
BS 93
BS EN 20273
C.1
ANNEX C.
NES 862
Part 1
Issue 1 (Reformatted)
Purpose
Submarine First
Level Quality
Assured steel
fasteners
Fastener
Hex Bolts
Hex Screws
Studs
Studbolts
Hex Nuts
Grade or
Class
Temperature
Range
Grade
SM1M or
SM1U
Under 60 C
(See Note)
Grade
SM2M or
SM2U
0300 C
Grade
SM3M
orSM3U
0520 C
Procurement Specification
Metric
Unified
Washers
Under 60 C
(See Note)
BS 4320
BS 3410
Washers
0520 C
Hex Bolts
e Screws
Sc ews
Hex
S d
Studs
Studbolts
Class I
0300 C
Class III
0520 C
Hex Nuts
Class A
0300 C
Class B
0520 C
Washers
0520 C
Hexagon bolts
Hexagon Screws
Studs
Studbolts
Under 60 C
BS 3692 Steel
Grade 8.8
BS 4439
BS 4882
BS 1768 Steel
Grade S
BS 2693
BS 4882
Hexagon nuts
Under 60 C
BS 3692 Steel
Grade 8
BS 1768 Steel
Grade 1
Washers
Under 60 C
BS 4320
BS 3410
NOTE:
ANNEX C.
C.2
NES 862
Part 1
Issue 1 (Reformatted)
Purpose
Material Specification
Fastener
Submarine First
Level Quality
Assured fasteners
where specified to be
high strength nickel
alloy.
Hex nut
Stud bolt
Hex nut
Hex bolt
Hex screw
Stud
Studbolt
Nut
Washers
Procurement
Specification
NES 862 Pt 3
Hex bolt
Hex screw
Stud
Studbolt
C.3
ANNEX C.
NES 862
Part 1
Issue 1 (Reformatted)
ANNEX C.
C.4
NES 862
Part 1
Issue 1 (Reformatted)
ANNEX D.
TIGHTENING FASTENERS
D.1
This Annex is only intended as a brief guide on tightening fasteners and is not a
mandatory part of the NES. Text books are available if more detailed information is
required.
Pre-load
D.2
Relaxation
D.3
Measuring fastener stretch is the most direct and therefore the most accurate
method, providing there is a linear relationship between load and extension, and the
yield stress has not been exceeded. Proprietary devices are available for measuring
extension including Rotabolts and computerized ultrasonic equipment. Calibration
is required for these techniques.
It is easy to derive formulae relating the amount of turn to stretch or load in linearly
elastic fasteners from the pitch. However, in practice the relationship will be affected
by the points of contact between, and the compressibility of, all components clamped
by the fastener. This approach is very difficult if the components include disk washers,
spring washers, gaskets, or if a component is bent out of shape. In practice a realistic
relationship may only be established by carrying out trials on each type of bolted
assembly considered. The trials may produce the following type of procedure:
a.
Tighten the bolt and nut so that all slackness in the assembly is taken up then
tighten further as in TABLE D.1.
Amount of turn
180
240
300
360
Above 8
420
ANNEX D.
NES 862
Part 1
Issue 1 (Reformatted)
Using final tightening torque to measure pre-load overcomes the problems created by
points of contact between components and the compressibility of components, but it
is affected by coefficients of friction between the surfaces in contact with the
underside of the nut and the thread of the nut, as well as the accuracy of the torque
spanner used. As with measuring the amount of nut turn, formulae can be derived
relating torque to pre-load, but trials are necessary to establish a meaningful
relationship for each fastener assembly.
D.7
FIGURE D.1 illustrates the type of relationship which may be produced by trials for
unplated, dry, grade 8.8 steel fasteners tightened to a pre-load of 75% of the proof load.
TABLE D.2 and TABLE D.3 illustrate how correction factors may be used to adapt
FIGURE D.1 for plated or lubricated fasteners in other grades. A worked example is
given below for an unplated, M16, Grade 10.9 bolt and a phosphated and oiled nut:
Tightening torque from FIGURE D.1 = 24kg m
Correction factor for surface finish from TABLE D.2 = 0.70
Correction factor for bolt grade from TABLE D.3 = 1.41
Therefore, corrected tightening torque = 24 0.70 1.41 = 23.7kg m
Surface Condition of Bolt
Surface Condition of Nut
Unplated
Zinc Plated
and
Unlubricated
Cadmium
Plated
Phosphate
and Oil
1.00
1.00
0.80
0.90
Zinc Plated
1.15
1.20
1.35
1.15
Cadmium Plated
0.85
0.90
1.20
1.00
0.70
0.65
0.70
0.75
6.6
6.8
8.8
10.9
12.9
Correction Factor
0.56
0.75
1.00
1.41
1.69
ANNEX D.
D.2
NES 862
Part 1
Issue 1 (Reformatted)
D.3
ANNEX D.
NES 862
Part 1
Issue 1 (Reformatted)
ANNEX D.
D.4
NES 862
Part 1
Issue 1 (Reformatted)
ALPHABETICAL INDEX
A
Aluminium Silicon Bronze, 1.2
Assembly, 1.3
B
Bolt, B.1
Brass, 1.2
British Standard Fine (BSF), 1.1
C
Cadmium plating, 1.3
Coarse pitch, 1.1
Compounds, 1.3
Corrosion
crevice, 1.2
galvanic, 1.2
D
Definitions, B.1
Dezincification, 1.2
Dimensions, 1.1
E
Electro-chemical compatibility, 1.2
Electrolyte, 1.2
F
Fastener definition, B.1
Fine pitch, 1.1
Fluids, 1.3
H
Health and Safety, 1.2
Hull fasteners, 1.4, B.1
I
Imperial, 1.1
INDEX.1
INDEX
NES 862
Part 1
Issue 1 (Reformatted)
L
Locking, 1.3
M
Magnetic permeability, 1.2
Metric, 1.1
N
Nickel Aluminium Bronze, 1.4
Nuts, B.1
Nuts, Prevailing torque, 1.3, B.1
P
Paint system, 1.2
Q
Quality assurance, 2.1
R
Rationalized Ranges, 1.1
Reuse, 1.4
Rotabolts, B.1, D.1
S
Screw, B.1
Seizure, prevention, 1.3
Shock, 1.3
Specifications, 1.1, C.1
Stainless steel, 1.2
Stores, 1.1
Strength, 1.1, 1.2
Stud, B.1
Studbolts, B.1
Studhole, B.1
Submarine First Level Quality Assured, 1.4, 2.1, B.1
INDEX
INDEX.2
NES 862
Part 1
Issue 1 (Reformatted)
T
Temperature, 1.3
Thread
form, 1.1
mismatch, 1.1
protrusion, 1.4
Tightening, 1.4, D.1
Tolerances, 1.1
W
Warning, 1.2
Washers, 1.4, B.1
Whitworth, 1.1
Wire thread inserts, 1.4
Z
Zinc plating, 1.2, 1.3
INDEX.3
INDEX
NES 862
Part 1
Issue 1 (Reformatted)
INDEX
INDEX.4