Installation Instructions Release 3.1: 277701 Rev. A

Installation Instructions
Release 3.1
277701 Rev. A
Refer to this publication for complete and accurate information that helps you better operate and service Metso
Automation MAX Controls equipment. Your comments and suggestions are welcome.
Metso Automation MAX Controls, Inc.
1180 Church Road
Lansdale, PA 19446
Attention: Manager, Technical Publications
MAX 1, MAX 1000, maxDNA, and the Metso Automation MAX Controls logos are
trademarks of Metso Automation MAX Controls, Inc. All other company and product names are
registered trademarks or trademarks of their respective companies.
Copyright 2001-2002 by Metso Automation MAX Controls Inc.

Printed in the United States of America
All Rights Reserved
Metso Automation MAX Controls Inc. 277700
Contents
1.
RELEASE MATERIAL COMPONENTS...........................................................................................3

1.1
1.2
1.3
1.4
2.
RELEASE OVERVIEW........................................................................................................................4
2.1
2.2
2.3
3.
MAXSTATION..................................................................................................................................3
DPU BUS MODULE (DBM)..............................................................................................................3
MAXDNA RELEASE OVERVIEW........................................................................................................3
OTHER REFERENCE MATERIAL.........................................................................................................3
INTRODUCTION..................................................................................................................................4
UPGRADE SUMMARY FOR DPU4E BASED SYSTEMS........................................................................4
UPGRADE SUMMARY FOR DBM BASED SYSTEMS...........................................................................5
SOFTWARE INSTALLATION.............................................................................................................6
3.1
OPERATING SYSTEM AND SUPPORT SOFTWARE INSTALLATION INSTRUCTIONS................................6
3.1.1
Windows 2000 Installation Instructions...................................................................................6
3.2
CUSTOMIZING WINDOWS 2000 FOR MAXSTATION......................................................................10
3.2.1
Installation of Windows 2000 service pack 2.........................................................................16
3.2.2
Installation of Microsoft Word 97 Viewer..............................................................................16
3.2.3
Installation of Acrobat Reader...............................................................................................16
3.2.4
Installation of Microsoft Access Runtime...............................................................................17
3.2.5
Installation of Java 2 Runtime...............................................................................................17
3.3
MAXDNA WORKSTATION INSTALLATION INSTRUCTIONS...............................................................17
3.3.1
maxDNA New Installation Instructions.................................................................................17
3.3.2
maxDNA Upgrade Installation Instructions from Release 2.x Running Windows NT4.0......19
3.3.3
Upgrading maxSTORIAN Storage Room for Windows 2000.................................................22
3.4
DPU4E INSTALLATION INSTRUCTIONS...........................................................................................24
3.4.1
DPU4E CPLD Upgrade.........................................................................................................24
3.4.2
DPU4E CE Flash Upgrade...................................................................................................24
3.5
DPU BUS MODULE (DBM) SOFTWARE INSTALLATION INSTRUCTIONS..........................................25
3.5.1
DBM Full Install....................................................................................................................25
3.5.2
DBM Upgrade Installation....................................................................................................30
3.5.3
Changing the DBM Configuration Parameters.....................................................................31
3.5.4
Changing the Time Zone in the DBM.....................................................................................32
4.
GETTING STARTED..........................................................................................................................34
4.1
4.2
4.3
5.
INSTALLATION OF OPTIONAL WORKSTATION HARDWARE.............................................37

5.1
6.
OVERVIEW.......................................................................................................................................34
MAXSTATION APPLICATIONS (DESKTOP ICONS)...........................................................................35
TRAY AREA ICONS..........................................................................................................................36
INSTALLATION OF STABLE TIME CARD.............................................................................................37
INSTALLATION OF AN AXIS PRINT SERVER FOR NETWORK PRINTING........................38

6.1
HARDWARE INSTALLATION.............................................................................................................38
6.2
CONFIGURING THE AXIS PRINT SERVER........................................................................................38
6.2.1
Configuring the AXIS 560 Print Server.................................................................................38
6.2.2
Configuring the AXIS 530 or 540 Series................................................................................39
6.3
WINDOWS NT SOFTWARE CONFIGURATION...................................................................................40
6.3.1
Installing the AXIS Print Monitor software for the AXIS 560 Print Server...........................40
6.3.2
Installing the AXIS Print Monitor software for the AXIS 530/540 Print Server Series.........41
7.
MAXVUE SCREEN PRINT SETUP..................................................................................................43

7.1
7.2
8.
DPU4E MAINTENANCE UTILITIES..............................................................................................44

8.1
8.2
8.3
8.4
8.5
8.6
8.7
ENGINEER STATION.........................................................................................................................43
OPERATOR STATION.........................................................................................................................43
CPLD PROGRAMMING..............................................................................................................44
INSTALLATION OF ALTERA MAX+PLUS II UTILITY........................................................................48
EMBEDDED BIOS FLASH PROGRAMMING UTILITY........................................................................48
CP INITIAL FLASH PROGRAMMING UTILITY...................................................................................49
CP NETWORK FLASH PROGRAMMING UTILITY..............................................................................49
SERIAL FLASH OF DPU4E..............................................................................................................49
IOM FLASH PROGRAMMING PROCEDURE USING THE P&E BDM..................................................51
1.
Release Material Components
The maxDNA System requires the following components be installed or upgraded to the following revision
levels:
1.1
maxSTATION
Release 3.1
1.2
July 19, 2002
Media: CD
DPU Bus Module (DBM)

Release 3.00
Media: 3 1/2 inch disk

-- or Files & scripts necessary to create a 31/2 inch disk are located in the DBM
directory on the maxSTATION CD
1.3
Oct 15, 2001
maxDNA Release Overview

Release 3.1
Media: Paper
-orThe Word document file is contained on the maxSTATION CD in the
ReleaseNotes directory.
1.4
Dec 15, 2002
Other Reference Material
Many relevant documents are available and are located in the mcs\maxDOCS directory of your system
(after this release has been installed). Most of these documents have been written in Word 97 and can be
viewed by either Word 97 or Word Viewer 97. Word Viewer 97 is distributed, without charge, by
Microsoft. For your convenience, the Microsoft Word Viewer 97 self-installing executable file has been
included on the Release CD in the Release Notes directory. Simply double click on the filename from
the Window Explorer, and the installation process will begin. There is also a readme file in the Release
Notes directory on this installation.
2.
Release Overview
2.1
Introduction
Release 3.1 contains many new features and enhancements to the maxDNA system. Installing this release
to your maxDNA system will give you access to all of these new features.
Release 3.1 requires the Microsoft Windows 2000 operating system. The maxDNA release 3.1 has not
been validated on, and is not supported for, a workstation running Microsofts Windows NT 4.0
Workstations upgraded to Release 3.1 support DPU4Es and other Workstations running any version from
Release 1.7 to Release 3.1. The following DPU4E model numbers can be upgraded to Release 3.1;
PDP301 through PDP309. (part numbers 081818, 081819, 181832, and 181833) Older model numbers
PDP201 through PDP209 (part numbers 081830, 181830, and 181831) will require a hardware upgrade to
operate under Release 3.1. Consult with Metso Customer Care to schedule this upgrade. Once modified
they will operate properly with Release 3.1 and all earlier releases.
The upgrade instructions, contained in the following sections, assume that your system is at Release 2.x. If
your system is an earlier version, you will need to review the upgrade instructions contained in Release
2.1.1 Installation Instructions. The following are the major changes, which are assumed to have been
previously accomplished:
All network IP Addresses are 172.16.xx.xx and 172.17.xx.xx
Domains were created as needed and a WKS.ini file created
Either the default or custom security scheme is in place
DPU4E systems have a DPU in each domain set as a time sync master.
Program names were changed in the c:\custom\sbp\startup.ini to match current naming
conventions
Note: If your system utilizes ISAGRAF IEC-1131 with DPU4Bs consult Metso Automation MAX
Controls Customer Care for assistance. These instructions do not cover an ISAGRAF upgrade.
2.2
Upgrade Summary for DPU4E Based Systems
This section is an overview of the upgrade process for those DPU4E systems that are at version 2.x. See
the Software Installation section for additional details about how to accomplish the following summary
steps.
Installation overview for systems currently utilizing Release 2.x.

Note: the following procedure will delete all files. Insure that all relevant files are
archived. See instructions below.
1.
2.
3.
Obtain the Required Windows 2000 Configuration information. Refer to the checklist and hints
found in section 3.1.1.
Verify that the peripherals are on the Windows 2000 compatibility list. Many older video and
network cards are not supported in Windows 2000. Metso has qualified several adapter cards and
will supply details upon request. Replace the peripherals as needed.
Go to the section maxDNA Upgrade Installation Instructions where the following steps will be
described:
a. Archive all custom configuration and data storage from the hard drive.
b. Format the c: drive
c. Install Windows 2000
d. Install maxDNA
e.
f.
g.
Re-install other applications such as Axis Print servers

Restore the custom configuration and data storage to the hard drive.
Upgrade the MxsStorageRoom for release 3.1
4.
5.
6.
Restart the maxSTATION and verify that the maxSTATION is fully functional.
Repeat the above steps for each of the maxSTATIONs that are to be upgraded to Release 3.1.
Hardware upgrade the DPU4E to be compatible with Release 3.1. (If this is not done the DPU will
still operate with the upgraded Workstations but not support any new features)
7. Network Flash the DPU4E. Refer to the section CP Network Flash Programming Utility.
8. Run the maxTOOLS4E configuration program to update the database to the current version and
download the database to the DPU.
9. Test the DPU to verify that all functionality is as expected.
10. Update the remainder of the DPU4Es.
11. If you have any mxt files saved for the Virtual DPUs, they will need to be regenerated.
DPU backup considerations: A Version 3.1 DPU can not be warmed from a Version 2.x DPU (3.0 to 3.1
is OK). A configuration should be downloaded to an inactive DPU prior to takeover, which will result
in the outputs becoming frozen. The active DPU can remain in control while the inactive DPU is
upgraded and the configuration downloaded.
2.3
Upgrade Summary for DBM Based Systems
This section is an overview of the upgrade process for those DBM systems that are at version 2.x. See the
Software Installation section for additional details about how to accomplish the following summary steps.
Installation overview for systems currently utilizing Release 2.x.

Note: the following procedure will delete all files. Insure that all relevant files are
archived. See instructions below.
1.
2.
3.
4.
5.
6.
Upgrade the DBMs to version 3.00.

Obtain the Required Windows 2000 Configuration information. Refer to the checklist and hints
found in section 3.1.1.
Verify that the peripherals are on the Windows 2000 compatibility list. Many older video and
network cards are not supported in Windows 2000. Metso has qualified several adapter cards and
will supply details upon request. Replace the peripherals as needed.
Go to the section maxDNA Upgrade Installation Instructions where the following steps will be
described:
a. Archive all custom configuration and data storage from the hard drive.
b. Format the c: drive
c. Install Windows 2000
d. Install maxDNA
e. Re-install other applications such as Axis Print servers
f. Restore the custom configuration and data storage to the hard drive.
g. Upgrade the MxsStorageRoom for release 3.1
Restart the maxSTATION and verify that the maxSTATION is fully functional.
Repeat the above steps for each of the maxSTATIONs that are to be upgraded to Release 3.1.
3.
Software Installation
3.1
Operating System and Support Software Installation Instructions
3.1.1
Windows 2000 Installation Instructions
The following procedure should be utilized to install the Windows 2000 Operating System due to either a
catastrophic loss of a workstation hard drive or a re-installation of a corrupted existing installation. If this is
to be a system upgrade, skip to section 4.1 and verify that the proper system parameters have been
configured.
Before beginning the procedure, all required materials and workstation configuration information should be
located, assembled, and prepared. Also any optional hardware (modem, sound card, plant Ethernet card)
should be installed. If this is a new installation the following information should be contained in the
information packet supplied with the computer. If the computer was previously operational, the following
information can be retrieved from the system. See notes below for information on how to locate the needed
information. If the workstation is being upgraded from Windows NT, obtain the latest Windows 2000
drivers for the video, network adapters, and any other optional hardware that was installed in the station.
Required Materials:
Windows 2000 Setup Disks 1, 2,3.
Windows 2000 CD-ROM.
(Optional) Display driver disk.
(Optional) Network Adapter driver disk
Required Windows 2000 configuration information:
Username
Organization
Windows 2000 CD-Key
Computer Name
Workgroup Name
TCP/IP network address A
TCP/IP network address B
TCP/IP subnet mask A/B
TCP/IP network address Plant
TCP/IP subnet mask Plant
Model # of Video Card
Model # of Network Card A
Model # of Network Card B
Model # of Plant Net Card
Serial Number of PC
Hints:
(installers choice)
(installers choice)
(or OEM Product ID)
(if this card is installed)

(if this card is installed)
(optional)
(for reference only)
If there is an operational version of Windows 2000 from a previous installation all of the above information
can be retrieved. You must be logged in as administrator.
Username, Organization, and Windows 2000 CD-Key: Select Start-Settings-Control PanelAdministrative Tools Computer Management. Right click on Computer Management (Local).
Under the General tab there are two lines under the title "Registered To". The first line is the User
Name and the second line is the Organization. Just under the organization is a number that is a total of
20 digits broken into 4 fields; the two center fields of this number contain the registration key that was
entered from the original CD cover. (i.e. 12345-123-1234567-12345 the bold is the key code) For the
OEM version, it is the entire number. The format is 12345-OEM-1234567-12345.
Computer Name, Workgroup Name: Select Start-Settings-Control Panel- Administrative Tools
Computer Management. Right click on Computer Management (Local). Under the Network
Identification tab, you will see the Computer Name and Workgroup Name.
Model # of Video Card: Select Start-Settings-Control Panel- Administrative Tools Computer
Management. Expand System Information\Components\Display. The name of the video card should
be displayed.
Model # of the Network Card(s) and TCP/IP network address and TCP/IP subnet mask: Select StartSettings-Control Panel- Administrative Tools Computer Management. Expand System
Information\Components\Network\Adapter. The type of adapter as well as the network address and
mask will be listed.
Serial Number of PC this should be on the label on back of the PC.
Important: Windows 2000 must be installed on the C: drive for proper installation of the
maxSTATION software.
Installation Steps:
1. Insert Setup Disk 1 into Drive A. Reboot the computer. This will start the setup program.
Insert Setup Disk 2 when prompted.
After Setup Disk 4 is processed, select Setup 2000 now by pressing the Enter key.
Insert Windows 2000 CD-ROM when prompted.
2.
The Windows 2000 licensing screen will appear when setup is done. Press F8 to continue.
If a previous version of Windows 2000 is installed on the computer, an option will be presented to
repair the Windows 2000 installation or to continue installing a fresh copy without repairing. Press
ESC to continue without repairing.
3.
The next portion of setup will vary depending on the system in which Windows is being installed. The
screen will display hard disk partition information, and will ask in which partition to install Windows.
The objective here is to delete existing partitions and then create one large partition with all available
disk space that will then be formatted with NTFS.
Delete all hard disk partitions: (These instructions create one large partition. If desired the instructions
can be modified to have a D: drive which can be beneficial if this Workstation is to contain a
maxSTORIAN. The MxsStorageRoom can be installed to D:)
a) Highlight a partition and press D to delete it. Continue with Enter.
b) Confirm the deletion by pressing the L key.
c) Do this for all applicable partitions.
When all partitions have been deleted, create a new partition in the free space:
a) Highlight the free space and press C.
b) Enter the maximum value for the size of the partition and press Enter.
After the main partition has been created, highlight it and press Enter to proceed with setup.
4.
Setup will ask to format the new partition:

Highlight Format the partition using the NTFS file system.
Press Enter and Windows will format the partition.
If this installation did not require changing the partition information, you will be presented with a
confirmation window that you want to proceed with formatting. If so, select "F" to proceed with
formatting.
5.
Setup will copy files from the Windows 2000 CD-ROM onto the hard disk and reboot the computer.
6.
After the reboot, the Windows 2000 Setup" screen will appear, and then setup will detect and install
devices.
7.
Setup will next present an option to customize for different regions and languages. The default is
English (United States) and U.S. Keyboard. Leave the defaults and click next.
8.
The User Name and Organization fields will appear. Fill them in with the appropriate data and
continue.
9.
The OEM Product ID or CD-Key field will appear. Fill in the proper ID or CD-key and click Next.
10. The Computer Name and administrator password fields will appear, fill this in appropriately and
continue. By convention, the administrator password for any maxSTATION shipped from Production
will be sysadm.
11. Configure the proper date, time, and time zone. (MCS local would be EST with daylight savings).
Click Next to continue.
12. If the windows 2000 setup detects a network card, it will present a choice of Typical or custom
network setup. Chose Custom.
Note: The computer does not need to be physically connected to the network during setup. This will
not affect the installation.
Select Internet protocol TCP/IP, then click on properties.
Select use IP address and enter the address 172.16.160.x then tab to have the subnet mask
automatically calculated and then click ok then click next.
Select install, then select network component type, Protocol, Add, then select NetBEUI. You will also
need client for Microsoft networks and file sharing.
13. A dialog box WorkGroup or Computer Domain will be presented, click on next to accept the
defaults.
14. After installing Network Software and Components, setup will reboot the workstation and present the
Network Identification Wizard. Click Next. Select the option requiring all users to enter a name and
password to log on. Click Finish.
15. When setup has finished, it is necessary to remap the CD-ROM drive letter.
Select Start-Settings-Control Panel- Administrative Tools Computer Management. Expand
Storage\Disk Management.
Once Disk Administrator has initialized, right-click the gray box with the caption "CD-ROM". (should
be drive letter "D:" or E:)
8
Select "Change drive letter and path" from the menu that pops up.
Select EDIT then select "Z:" from the pull down menu of drive letters. Click OK and close. You will
get a warning that programs may no longer run click Yes.
16. After changing the CD-ROM drive letter to Z, the registry must be edited to change all instances of the
entry ("D:" or E) to "Z:".
Remove the CD from the CD-ROM Drive.
Run the filename "REGEDIT" from the "C:\WINNT" directory.
Press Ctrl-F to bring up the search function.
Type (D: or E:) into the find box.
When an entry containing (D: or E:) is found, make sure it is part of a drive path name. For
example, D:\INSTALL\ would need to be changed but MSWD:TEXT is not a valid path name.
Double click on the valid entries and change the "D:" in the entry to Z:
Press F3 to search the registry again.
Change additional entries in the same manner as above.
When all entries have been changed, close the Registry Editor
17. Set up the video adapter, resolution, and color scheme.
If windows 2000 did not set up the video card
Select Start-Settings-Control Panel-Display-Settings-Display Type-Change-Have Disk.
Insert the display driver CD or Diskette into the proper drive.
Select the driver that matches the model type of the display adapter and click OK.
Reboot the computer for the display adapter to take effect.
After the adapter card is set up:
Select Start-Settings-Control Panel-Display-Settings
Adjust the settings as follows:
Color Palette High color (16 bit)
Desktop Area: 1024x768
Refresh Frequency: <=75 Hz (Depends on Monitor)
Font size: Small fonts
Select the appearance tab and set the scheme to Windows Classic
You do not need to Restart Computer at this time.
18. Set up the power options
Select Start-Settings-Control Panel-Power Options
On the power schemes tab, set the Power schemes to Always On and under Settings for Always On
power scheme - turn off monitor to Never
19. The next portion of setup is the Networking Setup.
Note: The computer does not need to be physically connected to the network during setup. This will
not affect the installation.
To check if the network adapters were installed properly click Start-Settings-Control PanelAdministrative Tools-Computer Management. Expand System Tools and click on Device
Manager. If the adapters are not shown, or are shown with a ?, they will need to be reinstalled with
the proper drivers.
20. To set up the IP addresses click Start-Settings-Control Panel-Network and Dial-up Connections.
Each network card will have its own Local Area Connection icon. Right click on one of the Local
area Connection Icons and select Properties If both TCP/IP and NetBEUI protocols are not
present, click on install-select Protocols, and install both.
To set the IP address, select TCP/IP and click on properties.
In the IP ADDRESS tab, fill in the correct IP address for A network in this workstation. The address
should be 172.16.160.xx with xx being the station number. The station number must be even. Tab to
the subnet mask field and the value 255.255.0.0 will be filled in automatically. There is no default
gateway.
Configure for 10 megabits full duplex by selecting the Configure button followed by the Advanced
tab. Select Connection Type and set to 10 base TX full duplex. The default is usually auto but it
must be changed. (Note: the wording of the selection options vary for different Ethernet cards)
Select the alternate network adapter.
Repeat the above steps for the second Ethernet card except set the address to 172.17.160.xx.
Configure the optional plant Ethernet card per the requirements of the system.
NOTE: There is no way, at this time, to determine which physical card is assigned to which
IP address. Later, testing will need to be done and the addresses switched if necessary.
21. If the workstation includes the optional CD/RW, install the Roxio Direct CD Software otherwise skip
this step. The following is an example of a Direct CD software installation when a RICOH CD/RW
is supplied. If a different CD/RW is provided, refer to the loading instructions provided with the
software, the steps should be similar.
Insert Ricoh Media Master CD in drive (Contains Roxio DirectCD software).

Select Start-Settings-Control Panel Add/Remove Programs
Install
Next
Browse and select Ricoh CD for folder DirectCD20s
Select English
Select Disk 1
Execute Setup.exe
Finish
To the prompt answer YES to install R/W Utilities
Next
Next (for default DIR)
Finish
Note: After installation, the software version should be verified. It must be 2.5 or higher for our use.
From Explorer, select WinNT
Select folder DirectCD
Check properties of file directcd.exe for revision.
Software for any additional hardware added to the workstation should be installed at this time.
End Of Windows 2000 Setup

3.2
Customizing Windows 2000 for maxSTATION
If this is a new installation, all of the following steps must be executed. If this is an upgrade, all of the
parameters being configured in this section should be checked and updated as necessary.
In summary, this section includes the following system configuration procedures:
Increase the Size of Virtual Memory
Configure the Operator and Engineer User Accounts
Configure the User Right for Changing System Time
Configure the operators and engineers Local Groups
Configure a Windows 2000 Default Printer
10
Configure the Taskbar
_____________________________________________________________________________________
SPECIAL NOTE: If you are performing a maxDNA upgrade, you might find that there was no new
system configuration procedure added. However, it is VERY IMPORTANT to remember to re-boot the
workstation before starting any maxDNA applications.
_____________________________________________________________________________________
Increase the Size of Virtual Memory

This procedure increases the size of virtual memory on your machine to a level required by the maxDNA
release software.
The procedure should be executed only once if this is the first time the maxDNA release has been loaded.
The procedure should also be executed only once immediately following a fresh install of Windows
2000.
Required Materials:
No materials required
1.
Login as user Administrator or any other user that was granted administrator privileges.
2.
Click on the Windows 2000 Start button, select Settings, and then Control Panel to open the Control
Panel window.
3.
Double click on System to view the System Properties popup.
4.
Select the Advanced tab to view the Performance Options.
5.
On the Performance tab, there is a section on the lower half for Virtual Memory. Click the Change
button to view the Virtual Memory popup.
6.
On the Virtual Memory Popup, change:

Initial Size 300MB
Maximum Size
400MB
7.
Click the Set button to accept these changes, then select OK on both the Performance tab and System
Property popup.
This completes the procedure to Increase the Size of Virtual Memory.

__________________________________________________________________________________
Configure the Operator and Engineer User Accounts

This procedure adds the Operator user account to the workstations user account database.
The procedure should be executed only once if this is the first time the maxDNA Release has been loaded.
2000.
Required Materials:
1.
2.
Click on the Windows 2000 Start button, select Settings, Control Panel. Select Administrative Tools,
select Computer Management then System Tools.
3.
Expand System Tools then expand Local Users and Groups. Right Click on Users. Add new user.
Fill in the New User popup as follows:
Username: operator
Full Name: Operator
Description: MCS Operator Account
Password: operator (substitute your own password as needed)
Confirm Password: operator
User Must Change Password at Next Logon: (NOT checked)
User Cannot Change Password: (checked)
Password Never Expires: (checked)
Account Disabled: (NOT checked)
Click the CREATE button.
4.
Click Add new user and fill in the New User popup as follows:
Username: engineer
Full Name: Engineer
Description: MCS Engineer Account
Password: engineer (substitute your own password as needed)
Confirm Password: engineer
User Must Change Password at Next Logon: (NOT checked)
User Cannot Change Password: (checked)
Password Never Expires: (checked)
Account Disabled: (NOT checked)
Click the CREATE button.
Now click the close button.
This completes the procedure to Configure the Operator User Account.

__________________________________________________________________________________
Configure the operators and engineers Local Groups

1.
Right Click on Groups. Left Click to add New Group.
2.
Under Group Name enter operators (all lower case exactly as shown)
3.
Under description enter User is a system operator.
4.
Add operator as the only member of this group (verify that operator is the only member listed. Use
add/remove if necessary)
5.
Select Create then Close.
6.
Select Groups and then New Group
12
7.
Under Group Name enter engineers (all lower case exactly as shown)
8.
Under description enter Users are the Engineers.
9.
Add engineer as the only member of this group.
10. Select Create, then close.

__________________________________________________________________________________
Configure the User Right for Changing System Time

This procedure adds the Everyone global group to the Windows 2000 user right for Changing System
Time. The maxDNA time synchronization applications require this user right in order to keep time
synchronized between workstations.
The procedure should be executed only once if this is the first time the maxDNA release has been loaded.
2000.
Required Materials:
1.
2.
Click on the Windows 2000 Start button, select Settings, select Control Panel. Select
Administrative Tools, and then local security policy. to open a User Manager window.
3.
On the Local Security Settings menu, double click Local Policies, and then User rights
assignments to view the User Rights Policy popup.
4.
Right click on the Change system time line and select Security.
5.
If the Everyone line does not appear in the Assigned To: list box, click on the Add button to display
the Select Users or Groups popup. Scroll down the Names: list box to locate the Everyone line.
Double click on the Everyone line and click the OK button to accept the update. The Assigned To: list
box of the User Rights Policy popup should now display the Everyone line along with any other preexisting lines.
6.
Click the OK button to close the User Rights Policy popup and then close the Local Securities Settings
window.
This completes the procedure to Configure the User Right for Changing System Time.
__________________________________________________________________________________
Configure Engineer and Operator to be a Power User

This procedure sets up users Engineer and Operator as a member of the Power Users group. If this is
not done, Engineer may not be able to run Explorer, and Operator will be denied Registry write access.
2000.
Required Materials:
1.
2.
Click on the Windows 2000 Start button, select Settings, Controls Panel. Select Administrative Tools,
select Computer Management then System Tools.
3.
Expand System Tools then expand Local Users and Groups. Select Users. Right-click on user
Engineer, and select Properties.
4.
From the engineer Properties dialog, select Member Of, then click Add.
5.
From the Select Groups dialog, click on Power Users, then click Add, then OK.
6.
Click OK in the engineer Properties dialog box.
7.
Repeat steps 3 to 6 for user Operator.
8.
Close out the Computer Management window, and the Administrative Tools window.
This completes the procedure to Configure Engineer and Operator to be a Power User.
__________________________________________________________________________________
Configure a Windows 2000 Default Printer

The maxDNA maxTOOLS application allows the user to generate various reports to view summaries and
statistics about configuration databases. The user interface for generating these reports permits the output
destination to be: window, printer, or file. The report generator engine requires at least one Windows 2000
print driver to be configured even if there is no real printer connected to either the maxSTATION or the
maxNET. If the maxSTATION already has at least one printer defined, then there is no need to complete
this procedure. For all other maxSTATIONs that require the ability to generate and view configuration
reports using the maxTOOLS application, the following procedure will add a fictitious printer definition to
the maxSTATION. This fictitious printer will utilize the HP LaserJet print driver found on the Windows
2000 installation CD-ROM.
2000.
Required Materials:
1.
Login as user Administrator.
2.
Click on the Windows 2000 Start button, select Settings, and then Printer to open a window for
adding printers.
3.
Double click the Add Printer icon to start the Add Printer Wizard. Select Next. Select Local Printer.
Deselect Automatically detect & install my plug & play printer, then click the Next button.
14
4.
Scroll down the Available Ports list box to locate the port named FILE. Left click on FILE to select
the port and then click the Next button.
5.
Scroll down the Manufacturers list box until you see HP and click on the line to select the HP
manufacturer. Now scroll down the Printers list box until you see the line HP LaserJet and click on
the line to select the HP LaserJet print driver. Click the Next button to continue.
6.
The Add Printer Wizard selects a default name for the new printer and fills in the Printer name text
box with the name HP LaserJet. There is no need to change this name. Click the Next button to
continue.
7.
The Add Printer Wizard displays a popup asking if you want the printer shared on the network. The
default is Not Shared. Accept the default of Not Shared and click the Next button to continue.
8.
The Add Printer Wizard displays a popup asking if you would like to print a test page with the default
being Yes (recommended). Select the No radio button and click the Next button to continue. Then
click Finish.
9.
After the print driver files are copied to the hard drive, the Add Printer Wizard exits. The Printers
window should now list a new printer with the name "HP LaserJet". Close the Printers window.
This completes the procedure to Configure a Windows 2000 Default Printer.
A re-boot of the workstation is NOT required at this time since you will be directed to reboot at appropriate
times later in this document.
__________________________________________________________________________________
Configure the Taskbar

The taskbar is not to be displayed during the time that the maxVUE displays are running.
Required Materials:
1.
2.
Click on the Windows 2000 Start button, select Settings, and then Taskbar.
3.
Uncheck the box for Always of Top
4.
Check the box for Auto Hide
5.
Click OK
_________________________________________________________________________________
Configure the Display and Power Options for Engineer and Operator
The settings for Power Options and Display appearance must be set separately for both the Engineer and
operator accounts.
Required Materials:
1.
Login as user Engineer.
2.
Click on the Windows 2000 Start button, select Settings, Control Panel , Display and then Settings.
3.
Select the appearance tab and set the scheme to Windows Classic Click OK to close.
4.
From the Windows 2000 Start button, select Settings, Control Panel , and click on Power Options.
5.
On the power schemes tab, set the Power schemes to Always On and under Settings for Always On
power scheme - turn off monitor to Never
6.
Logoff Engineer and Logon as Operator and repeat steps 2 through 5
_________________________________________________________________________________
This completes Customizing Windows 2000 for use as a maxSTATION.

Continue with the next section Installation of 2000 service pack 2 .
3.2.1
Installation of Windows 2000 service pack 2
The maxDNA release requires Windows 2000 Workstation Service Pack 2 to be loaded prior to the
installation of the release. If 2000 Service Pack 2 is already loaded, skip this step. Otherwise, for your
convenience, 2000 Service Pack 2 is available in a directory on the maxDNA Release CD. To verify,
select Start, Settings, Control Panel, System. Under System it should read Service Pack 2. Follow all
the steps below to first load the service pack and then the release.
1.
Start up Windows 2000 Workstation and login as user Administrator. (if not already in that state)
2.
Insert the maxDNA CD-ROM.
3.
Open 2000 Explorer and locate the CD-ROM drive letter.
4.
Click the w2ksp2 directory and locate the w2ksp2.exe file. Double click on the w2ksp2.exe file to
start the service pack 2 installation process.
5.
A pop-up appears asking you to review and accept the licensing agreement for the software, and to
also create uninstall files. Click I accept the agreement, and uncheck backup files. Then click
install.
6.
When the installation is completed, a pop-up appears warning you that the station is going to
restart. Click the restart button. Leave the CD in the drive.
3.2.2
Installation of Microsoft Word 97 Viewer
The maxDNA Release notes and installation instructions are in Word 97 Format; because of this, they
cannot be read by WordPad. They are located in the ReleaseNotes directory. They are also included in the
C:\MCS\maxDOCS directory after the maxSTATION release has been installed.
16
For your convenience, the Microsoft Word 97 Viewer self-installing executable file is included on the
release CD in the ReleaseNotes directory. To install Word 97 Viewer, double click on the file name:
"Wdview97.exe from a Windows Explorer window and the installation process will begin. The Word 97
Viewer can be installed on any PC loaded with Windows 95, Windows 98, or Windows 2000.
3.2.3
Installation of Acrobat Reader
The maxDNA Standard Manuals are in PDF Format; because of this, they cannot be read by WordPad.
They are located in the C:\MCS\maxDOCS directory after the maxSTATION release has been installed.
For your convenience, the Acrobat Reader self-installing executable file is included on the release CD in
the Acrobat directory. To install, double click on the file name: " AcroReader51_ENU.exe from a
Windows Explorer window and the installation process will begin. The Acrobat Reader can be installed on
any PC loaded with Windows 95, Windows 98, or Windows 2000.
3.2.4
Installation of Microsoft Access Runtime
NOTE: Microsoft Access Runtime must be loaded prior to the installation of the maxSTATION software.
Occasionally updates to the maxSTATION software will require that the maxTOOLS configuration
database files be updated. The update utility in maxTOOLS requires either Microsoft Access of Microsoft
Access Runtime be installed on the workstation. For your convenience, a copy of Access Runtime is
included on the release CD.
To install Access Runtime locate the MSAccessRT directory on the CD. Double click on the file name
Setup.exe. Follow the instructions as they are presented on the screen, accepting the default directory (c:\
Program files \ Microsoft Office) and selecting Typical Installation when the options are presented.
3.2.5
Installation of Java 2 Runtime
The maxDNA release requires the installation of the Java 2 runtime environment in support of network
switch setup and diagnostics. To install Java 2, locate the javaplugin directory on the CD. Double click on
the file name j2re1-3-0-win.exe. Follow the instructions as they are presented on the screen, accepting the
license agreement and the default destination folder. Wait for successful completion of the install. The
installation dialog auto closes when successful.
3.3
maxDNA Workstation Installation Instructions
If this is the first installation of the maxDNA workstation then follow the maxDNA New Installation
Instructions section. If this is an upgrade from an earlier version then skip to the next subsection
maxDNA Upgrade Installation Instruction section.
3.3.1
maxDNA New Installation Instructions
This section assumes that maxDNA has never been installed on this station and that the previous sections:
Windows 2000 Workstation Installation Instructions, Customizing Windows 2000 for maxSTATION,
Installation of 2000 Service pack 2, Installation of Microsoft 97 Word Viewer, and Installation
Microsoft Access Runtime have been completed. If maxDNA has previously been installed, skip to the
next section, Upgrade Installation Instructions.
1.
2.
Insert the maxDNA Release CD into the workstation CD-ROM reader (if the CD is not already in the
drive from the previous steps).
3.
Open Windows Explorer and click on the CD-ROM drive letter.
4.
Locate the \Full Install directory on the release CD-ROM. Double click on the setup.exe file to start
the maxDNA installation process.
5.
Acknowledge the Welcome popup by clicking on the Next button.
6.
You will be prompted for a password. Enter the password that was supplied with your system
purchase. Note: passwords are case sensitive. Click Next.
7.
Select the setup type to be installed. A normal installation will use the Local Workstation setup. If
the Workstation will connect to the network by way of a modem or LAN connection using
maxCONNECT, choose Remote maxVUE. Click Next.
8.
DBM will setup the desktop and program menu to support systems using DBMs. DPU4e will setup
the desktop and program menu to support systems using DPU4e. Click Next.
Note: The selection of DBM or DPU4e determines which shortcuts will be placed on the desktop and in the
start/programs menu. It also places the proper startup.ini file in the MCS\SBP folder. All
maxSTATION files necessary for supporting a DBM/DPU4 and a DPU4e will still be installed
regardless of the selection made.
9.
Toward the end of the installation, you will be presented with the option "Would you like to install the
standard Autologon support? ". Select yes.
10. Once the maxDNA release installation is complete, the install procedure will present a re-boot option
screen to you. Select Yes to reboot at this time. Do not remove the release CD-ROM until you have
rebooted, logged on as administrator.
11. Immediately following the reboot, log on as Administrator again. This step MUST be followed, since
it allows the registry changes that were queued by the install program to be completed.
12. If the release CD contains an Update directory, the folder will be labeled with the version number
followed by the word Update. Use Windows 2000 Explorer and navigate to the Install.bat file in this
update directory. Double-click on the Install.bat to install the update. Again, after this step has been
completed, perform a reboot of the maxSTATION, and immediately log on as Administrator again.
13. At least one Domain must now be created. . Start the Domain Configurator which is located in the
MAX Administrator Tools Program Group. On the Domains tab, enter the name of your domain.
The name must be an alphanumeric string with no embedded spaces.
18
Next, select a domain number from 1 to 31. If this is a DPU4E system the domain of the DPUs is
represented by the first address switch on the DPU chassis and must be between 1 and 15. DO NOT
enter the domain number by typing it in select from the drop-down list.
Next, click on the workstation tab of the Domain Configurator. Fill in the name and station number of
each workstation that exists in your system. The name is the same name configured under
Identification in Networks in Control Panel. The station number is the last octet of the IP address of
that maxSTATION (example: if stations IP address is 1.72.16.160.20, then enter 20 in the Station
Number. Add each station to one of the domains using the Domain and Access List Box.
After all the workstations are entered, click on the Check and Save button. This performs a check of
the entries that you have made to date, and then updates the wks.ini file. This file is located in
c:\custom\database\wks.ini and must be copied to the same directory in each maxSTATION that was
entered in the configuration. Then click Exit and Save.
NOTE: Domains, and the use of the Domain Configurator, are described in the Release Notes included
with this release. If you need to set up more Domains, it is highly recommended that you read the
Release Notes.
14. Make sure that the Workstation IP addresses start with 172.16 and 172.17 and the names are correct. If
this is not the case then use the Windows 2000 network setup to configure them.
15. Reboot the computer and log on as Administrator.
16. Execute maxTRANSPORT, which is also located in the MAX Administrator Tools program group.
maxTRANSPORT will change the IP addresses of a Workstation to those required for communication
with the domain you have defined. A message will come up asking if you wish to restart now for the
changes to take effect. Do NOT restart at this time since you will need to restart after the next few
steps.
17. If this is an Operator station, then the auto login and password need to be set up. These are contained
in the next three steps. If this is not an Operators station then the next three instructions should be
skipped.
18. The auto login function must now be configured. Click on the Windows 2000 Start button, select
Programs, select max Administrative Tools, and then MCS Set Auto Login.
19. The default password is supervisor. Change this to the desired password.
20. Select Enable Auto Login for operator.
21. Click on the Windows 2000 Start button, select Programs, select maxDNA, select Utilities, and then
MCS Registry Edit. Select the Machine Settings tab and expand MAX Control Systems, Inc.
Select Alarm Total Megabytes and set to 90% of the total c: drive space. Repeat this for MAX
Total Megabytes.
22. Remove the CD from the drive and reboot the computer. Click on the Windows 2000 Start button and
select Shut Down. Select Restart the Computer and Click Yes.
23. Log on as Administrator
24. Using the Command Prompt type Ping 172.16.xx.xx using a valid address for another device on the
local network. If the Ping fails, it could be that the addresses of the network cards are reversed. Click
Start-Settings-Control Panel-Network and Dial-up Connections. Each network card will have its
own Local Area Connection icon. Right click on one of the Local area Connection Icons and
select Properties. Select TCP/IP and Properties to view the IP Address. Reverse the A and B
network addresses and retest.
NOTE: If for any reason you wish to replace the MCS gina with the original Microsoft version you may do
so by using the following procedure: Using Windows2000 Explorer locate the file
C:\winnt\system32\gina.dll and rename it gina_custom.dll (Note: the View - options in Windows2000
Explorer must be set to select show all files and deselect hide extensions for known file types before
.dll files will be displayed). Next locate the file C:\winnt\system32\msgina.dll and make a copy of it.
Rename the copy, gina.dll. This will restore the standard 2000 login interface and will disable the auto login
feature.
The maxSTATION installation is now complete.

3.3.2 maxDNA Upgrade Installation Instructions from Release 2.x Running
Windows NT4.0
The following procedure will prompt the user to preserve the contents of the Custom directory, the
MxsStorageRoom folder and any custom files in the c:\MCS\SBP directory. This information will need to
be archived since the update procedure requires the formatting of the C: drive prior to the installation of
Windows 2000.
1.
Start up or restart 2000 Workstation and login as user Administrator
2.
The following steps will have you archive all custom data and configurations. There are three basic
options for archiving the data. 1.) If there is enough space on the local D: drive [this drive will not
be affected by the upgrade and installation of Windows 2000] 2.) Use network neighborhood to save
the data to another Workstation. 3.) Write the data to CDR. If you choose the CDR option it would be
best to Zip the files so that they are not write protected when restored to the hard drive.
3.
Archive the following directories

a.
C:\Custom
b.
C:\MxsStorageRoom (if on the C: drive, if on D: it does not need to be archived)
c.
C:\Mcs\Sbp
d. C:\ (any other custom information unique to this Workstation)

4.
Review any applications installed on the Workstation. Make sure that you have noted any special
setup information and have the media available to re-install the applications after the installation of
Windows 2000. Check for default printers and any IP addresses of the network printers.
5.
Complete the installation and basic setup of Windows 2000 by completing sections Operating System
and Support Software Installation Instructions and Customizing Windows 2000 for
maxSTATION. During the installation, you will not need to re-partition or format D: since it should
already be formatted for NTFS and may contain custom data.
6.
7.
Insert the maxDNA Release CD into the workstation CD-ROM reader (if the CD is not already in the
drive from the previous steps).
8.
Open Windows Explorer and click on the CD-ROM drive letter.
9.
Locate the \Full Install directory on the release CD-ROM. Double click on the setup.exe file to start
the maxDNA installation process.
10. Acknowledge the Welcome popup by clicking on the Next button.

11. You will be prompted for a password. Enter the password that was supplied with your system
purchase. Note: passwords are case sensitive. Click Next.
20
12. Select the setup type to be installed. A normal installation will use the Local Workstation setup. If
the Workstation will connect to the network by way of a modem or LAN connection using
maxCONNECT choose Remote maxVUE. Click Next.
13. DBM will setup the desktop and program menu to support systems using DBMs. DPU4e will setup
the desktop and program menu to support systems using DPU4e. Click Next.
Note: The selection of DBM or DPU4e determines which shortcuts will be placed on the desktop and in the
start/programs menu. It also places the proper startup.ini file in the MCS\SBP folder. All
maxSTATION files necessary for supporting a DBM/DPU4 and a DPU4e will still be installed
regardless of the selection made.
14. Toward the end of the installation, you will be presented with the option "Would you like to install the
standard Autologon support? ". Select yes.
15. Once the maxDNA release installation is complete, the install procedure will present a re-boot option
screen to you. Select Yes to reboot at this time. Do not remove the release CD-ROM until you have
rebooted, logged on as administrator.
16. Immediately following the reboot, log on as Administrator again. This step MUST be followed, since
it allows the registry changes that were queued by the install program to be completed.
17. If the release CD contains an Update directory, the folder will be labeled with the version number
followed by the word Update. Use Windows 2000 Explorer and navigate to the Install.bat file in this
update directory. Double-click on the Install.bat to install the update. Again, after this step has been
completed, perform a reboot of the maxSTATION, and immediately log on as Administrator again.
18. If this is an Operator station, then the auto login and password need to be set up. These are contained
in the next three steps. If this is not an Operators station then the next three instructions should be
skipped.
19. The auto login function must now be configured. Click on the Windows 2000 Start button, select
Programs, select max Administrative Tools, and then MCS Set Auto Login.
20. The default password is supervisor. Change this to the desired password.
21. Select Enable Auto Login for operator.
22. Click on the Windows 2000 Start button, select Programs, select maxDNA, select Utilities, and then
MCS Registry Edit. Select the Machine Settings tab and expand MAX Control Systems, Inc.
Select Alarm Total Megabytes and set to 90% of the total c: drive space. Repeat this for MAX
Total Megabytes.
23. Restore the C:\Custom directory from the archive.
24. If there were any custom entries in the file C:\Mcs\Sbp\Startup.ini they will need to be merged with
the new file that was written as part of the maxDNA software installation. The original file is in the
archive saved in the previous steps.
25. Check for any other customized files from C:\Mcs\Sbp (lss.ini and maxINIT.ini) and update them as
required from the archive.
26. Restore the C:\MxsStorageRoom directory from the archive (if originally on C: )
27. The MxsStorageRoom must be converted to operate under Windows 2000. Go to the section
Upgrading maxSTORIAN Storage Room for Windows 2000 for instructions on how to perform the
conversion.
28. Make sure that the Workstation IP addresses start with 172.16 and 172.17. If this is not the case then
use the Windows 2000 network setup to configure them.
29. While still logged on as administrator, Execute maxTRANSPORT, which is also located in the MAX
Administrator Tools program group. maxTRANSPORT will change the IP addresses of a Workstation
to those required for communication with the domain you have defined. A message will come up
asking if you wish to restart now for the changes to take effect. Do NOT restart at this time since you
will need to restart after the next few steps
30. Install any custom applications that were originally installed on the Workstation. This could include
Axis network print servers.
31. Remove the CD from the drive and reboot the computer. Click on the Windows 2000 Start button and
select Shut Down. Select Restart the Computer and Click Yes.
32. Log on as Administrator.
33. Using the Command Prompt type Ping 172.16.xx.xx using a valid address for another device on the
local network. If the Ping fails, it could be that the addresses of the network cards are reversed. Click
Start-Settings-Control Panel-Network and Dial-up Connections. Each network card will have its
own Local Area Connection icon. Right click on one of the Local area Connection Icons and
select Properties. Select TCP/IP and Properties to view the IP Address. Reverse the A and B
network addresses and retest.
The Workstation Upgrade is now complete.
3.3.3
Upgrading maxSTORIAN Storage Room for Windows 2000
The Release 3.1 maxSTORIAN is designed to work with Windows 2000 and to utilize a feature of
Windows 2000 known as sparse files. Because of this change, the maxSTORIAN Storage Room must be
converted from Release 2.x compatibility to Release 3.1 compatibility. The change need be done only
once, but it must be done before the new maxSTORIAN is started up.
The following instructions assume that you have already performed all of the steps for installing Windows
2000 starting from scratch, have customized Windows for running maxSTATION software, and have
installed maxSTATION Release 3.1.
Restore your MxsStorageRoom folder, and all of its subfolders and files, to the hard drive on whatever
partition MxsStorageRoom was previously installed, so that it is ready for conversion.
You will not need to edit any of the files in MxsStorageRoom\Configurations; the text files do not need to
be edited, and LastConfig.csv will be changed by SRCheck, as described below.
You need to run SRCheck.exe (Storage Room Check), which is located in C:\MCS\History. NOTE that
maxSTORIAN must not be running when you are going to run SRCheck, because they will interfere with
each others operations. When you double-click on SRCheck.exe, you are shown the following dialog box:
22
In the Source Storage Room location, browse to your MxsStorageRoom (for example, the entry might
read D:\MxsStorageRoom).
Leave the Repair Blocks box checked, and check the Update last Config box.
In the Destination Storage Room location, browse to the root of your MxsStorageRoom (in this
example, the entry would read D:\).
Click on Rebuild all.
Finally, click Check
This process can take anywhere from, say, 10 minutes for a small storage room, to a couple of hours for a
large (nearly 4GB) storage room.
When SRCheck is finished, it produces a file called C:\Custom\History\SRCheck.log, and it opens Notepad
so you can see whether there were any errors which SRCheck need to repair.
The Storage Room has now been cleaned up, as well as converted to Release 3.1 compatibility, so you can
start up maxSTORIAN now.
Final Notes:
Once you have started up maxSTORIAN, and it is running well, you should Import this configuration back
into the maxSTORIAN Configurator, mxsConfig. If you do not do this, and make off-line alterations to the
old configuration and try to download to maxSTORIAN, there will be corruption in the Storage Room.
You should be aware that, once the first maxSTORIAN Trim occurs after conversion, the Storage Room
will now contain aisle files which are sparse. The Storage Room must not be copied to another drive,
whether it is a hard drive or CD-ROM, etc. If you attempt copying, the files will become corrupted. You
can only copy a Storage Room if you first run SRCheck on it with the Rebuild all option selected,
because SRCheck will compress the files by removing unwanted blocks from them.
If you have a maxSTORIAN backup pair, the two maxSTATIONs must always be at the same software
revision, because the Storage Rooms must be at the same revision.
3.4
DPU4E Installation Instructions
This section is only for DPU4E based systems.
3.4.1
DPU4E CPLD Upgrade
The DPU4E must have the CPLD upgraded. Use the file c:\mcs\setup\ CPLD010802.pof to update the
CPLD. The instructions can be found in the section titled CPLD Programming. For part numbers 081830,
181830, and 181831 a hardware modification is required to operate under Release 3.1. Consult with Metso
Customer Care to schedule this upgrade. Once modified they will operate properly with Release 3.1 and all
earlier releases.
3.4.2
DPU4E CE Flash Upgrade
The DPU4E will need to be network flashed with the latest c:\mcs\setup\iom4e.s3m and
c:\mcs\setup\nk.bin. The instructions can be found in the section titled CP Network Flash Programming
Utility.
24
3.5
DPU Bus Module (DBM) Software installation Instructions
The section is only for those systems that contain DBMs. If your system does not have any DBMs then this
entire chapter can be skipped.
To perform a DPU Bus Module (DBM) upgrade, you will install the software from the single floppy disk.
The disk can be created using from the maxDNA Release CD. Locate the directory 3.00 DBM on the CD,
insert a blank floppy, and run mk_dbm.bat. Additional information can be found in the Readme.txt. You do
not have to do any additional hardware setup that would be required with a full installation.
To perform a full software installation, you will need to:
Install and set up the Ethernet adapter cards

Set up Highway Direct Interface cards (HDI)
Format and partition the hard drive
Install DOS operating system
Install the DBM software from distribution disk
3.5.1
DBM Full Install
To begin a full software installation, you must first set up the Ethernet adapter cards.
These instructions apply to the installation of the SMC Elite 16C Ethernet Adapter card,
Part Number 079339. The diskette supplied with the Ethernet cards, which contains
SuperDisk for Ethercard Elite LAN Adapter, version 4.6 or later, can be used to verify
the current settings. You will also need a DOS boot disk.
3.5.1.1 Installing the Network A Ethernet Card

Jumper W1 should be set to the "SOFT" position.
Jumper W2 should be set to the "NONE/SOFT" position.
1. Power down the DBM and install the maxNET Network A Ethernet card in its
assigned slot (slot 2) and remove all other Ethernet cards. Be sure to keep track of
which card goes in which slot.
2. Insert the DOS boot disk and power on the computer.
3. At the A: prompt, insert the SuperDisk and type ezsetup.
4. The current card configuration appears.
The following setup is required for maxNET Network A:
I/O Base Address
IRQ
RAM Size
RAM Base Address
Add Wait States
Network Connection
ROM size
ROM Base Address
200
5
16K bytes
0D0000
Yes
UTP (RJ-45, 10BASET)
Disabled
Disabled
5. If the current configuration does not match the above-required configuration,

answer yes to the question, "Do you want to change the setup?"
6. You will be prompted to change selected configuration fields. Change these to the
above settings.
7. Once the current settings match the above required settings, save the configuration
by responding yes to the question "Save the new setup?" The Ethernet card now
has its configuration set.
8. Power down the DBM and remove the maxNET Network A Ethernet card. Be sure to
keep track of which card goes in which slot.
3.5.1.2 Installing the Network B Ethernet Card

1. Install the maxNET Network B Ethernet card in its assigned slot (slot 1).
2. Insert the DOS boot disk and power on the computer.
3. At the A: prompt, insert the SuperDisk and type ezsetup.
4. The current card configuration appears.
The following setup is required for Network B:
I/O Base Address
IRQ
RAM Size
RAM Base Address
Add Wait States
Network Connection
ROM Size
ROM Base Address
240
3
16K bytes
0D4000
Yes
UTP (RJ-45, 10BASET)
Disabled
Disabled
5. If the current configuration does not match the above-required configuration,

answer yes to the question, "Do you want to change the setup?"
6. You will be prompted to change selected configuration fields. Change these to the
above settings.
7. Once the current settings match the required settings, save the configuration by
responding yes to the question "Save the new setup?" The Ethernet card now has
its configuration set.
8. Power down the DBM.
9.
Install the maxNET Network A Ethernet card back in its assigned slot.
10. You may now cable the cards to the hub/Ethernet switch, restore power, and run
the SMC diagnostic program for the Ethernet boards.
This concludes the Ethernet setup.
26
3.5.1.3 Setting Up Highway Direct Interface (HDI) Cards

The following procedure applies to the MAX 1000 HDI cards, Part Number 080404.
1 The first HDI card switch setting must be:
Switch 1 = ON
Switch 2 = ON
Switch 3 = ON
Switch 4 = ON
Note: ON means switch position set towards HDI card.
2 If installed the second HDI card switch setting must be:
Switch 1 = ON
Switch 2 = ON
Switch 3 = ON
Switch 4 = OFF
This concludes the HDI setup.
3.5.1.4 Setting Up the Hard Disk

As part of a full software installation, use DOS fdisk and format utilities to format and partition the hard
disk with a single primary DOS partition of 32 MB. In addition, NO extended partitions
should be present. This is because non-DOS partitions will be implicitly created when
the DBM first runs to allocate all of the remaining disk space for event buffering and
maximum trend history storage.
Formatting the hard disk:

1. Insert the diskette labeled DOS Operating System disk 1, into the diskette drive.
Then cycle power, i.e., if power is on, turn it off. Then turn power on.
2. When the diskette finishes loading, a display asks you if you want to exit setup via
the <F3> key without installing MS-DOS. Press the <F3> key twice to get to the A:
prompt.
3. Type
fdisk and press <Enter> to run fdisk.
4. Type 4 to display information about the disk partitions (if any) that currently exist. All
partitions displayed must be deleted. Delete the non-DOS type first (if any), then all
the rest, with the last one being the PRI DOS partition.
5. Type <Esc> to continue back to main fdisk menu.
6. Delete each of the following non-DOS Partitions, one at a time:
a. Type 3 to delete partition or logical DOS drive.
b. Type the highest partition number being displayed.
c. Type Y in response to Do you wish to continue (y/n).
d. Press <Esc> to go back to the main fdisk menu.
e. Repeat steps a through d for all partitions except the PRI-DOS partition.
7. To delete the PRI DOS Partition:
a. Type 3 to delete partition or logical DOS drive.
b. Type 1 to delete primary DOS partition.
c. Type 1 to delete partition 1.
d. Type the text displayed below the Volume Label, if any, in response to the query
for the volume label. (for example, MS-DOS_6).
e. Type Y to confirm.
f. Press <Esc> to go back to the main fdisk menu.
8. To create a DOS partition:
a. Type 1 to create DOS partition.
b. Type 1 to create primary DOS partition.
c. A prompt asks you if you wish to use the maximum available size. Type n.
d. A prompt ask you to enter a partition size in megabytes or percent of disk space.
Type 32 for 32 megabytes.
e. Press <Esc> to go back to the main fdisk menu.
9. To make the DOS partition active:
a. Type 2 to set active partition.
b. Type 1 to enter partition number to make active.
e. Press <Esc> to go back to the main fdisk menu.
10.
Press <Esc> to exit fdisk.
11. Disk 1 should still be in the diskette drive. Press <Enter> in response to a prompt
asking you to insert the DOS system diskette in drive A:
Loading DOS Onto the Hard Disk

1. To install MS-DOS from the three diskette set to the hard disk drive:
a. Press <Enter> to continue setup (following boot from diskette).
b. Select Continue Setup.
c. Select Format this drive.
d. Press <Enter> at verify Date/Time prompt.
e. Press <Enter> to use C:\DOS as place to install MS-DOS files.
f. Insert second diskette, when requested, then press <Enter>.
g. Insert third diskette, when requested, then press <Enter>.
h. When prompted to remove all diskettes, press Enter.
i. Press <Enter> to confirm.
2. At the C:\ > prompt, delete the CONFIG.SYS file, as follows:
a. Type dir to see that the file CONFIG.SYS exists on the hard disk.
b. Type del config.sys
c. Type dir to confirm that the file CONFIG.SYS is no longer present on the hard disk.
28
Note: Do not use the option for loading DOS or running applications in extended
memory. To avoid using these options, simply delete the CONFIG.SYS startup file
created during the DOS setup procedure.
This ends the MS-DOS software installation.
Note, with DOS 6.2 and later, you may use the <F5> key to skip the AUTOEXEC.BAT
execution.
3.5.1.5 Loading the DBM Software

The DBM software consists of a single 3.5 floppy diskette.
To begin the installation:
1. Place the DBM Release diskette into the A: drive and cycle power (i.e., power off then power on) to
start executing the installation procedure present on the diskette. You should see the following
message:
DBM Installation
Copying Files, please wait . . .
Begin Configuration Setup Procedure
2.
The DBM will now present you with a series of questions necessary in order to set the hardware
configuration. The questions are as follows (the responses are only an example):
Enter Subsystem Name (1-8 characters): Chicago
Enter a Station Name (1-16 characters): DBM1
Enter an IP address for Ethernet network A: 172.16.160.1
Is Ethernet network B present (y,n): Y
Enter an address for DPU Bus 1 (1-31, or <Enter> for none): 20
(First HDI card)
Enter an address for DPU Bus 2 (1-31, or <Enter> for none): 28
(Second HDI card if installed)
At the completion of these questions, you will be presented with a summary of your responses, and
prompted to confirm this configuration as follows:
Recap Configuration Setup . . .
#Configuration Setup of 18/MAY/1998 11:45:21
Configuration Subsystem . . . . . . . . . . . . . . . CHICAGO
Station Name . . . . . . . . . . . . . . . . . . . . . . . . . DBM1
IP address on Ethernet network A . . . . . . . 172.16.160.1
Ethernet network B is present . . . . . . . . . . . Y
Address on DPU Bus 1 . . . . . . . . . . . . . . . . . 20
Address on DPU Bus 2 . . . . . . . . . . . . . . . . . 28
Confirm Configuration Setup ? (y/n): y
Configuration Setup Procedure Complete
30
After confirming the configuration, the DBM will finish its initialization and come on-line. Messages
similar to the following will be presented:
Starting DBM . . .
Starting HDI Initialization . . .
HDI Card 1 Installed OK
HDI Card 3 Not Installed
HDI Initialization Completed Successfully
18/MAY/1998 11:51:08 SuperServer: starting up
18/MAY/1998 11:51:08 SuperClient: starting up
SNMP Server
18/MAY/1998 11:51:10 time_sync_ctl: Has registered its service.
18/MAY/1998 11:51:10 time_sync_svr: Has registered its service.
18/MAY/1998 11:51:10 event_server: Has registered its service.
18/MAY/1998 11:51:10 dhwpassthru: Has registered its service.
18/MAY/1998 11:51:10 dhwpassdrp: Has registered its service.
18/MAY/1998 11:51:10 ReadServer: Has registered its service.
18/MAY/1998 11:51:10 ReadServer2: Has registered its service.
18/MAY/1998 11:51: 10 ReadServer3: Has registered its service.
18/MAY/1998 11:51:10 WriteServer: Has registered its service.
18/MAY/1998 11:51:10 InstallServer: Has registered its service.
18/MAY/1998 11:51:10 scan_server: Has registered its service.
18/MAY/1998 11:51:10 name_server: Has registered its service.
18/MAY/1998 11:51:10 StatelessEchoServer: Has registered its service.
DBM Startup complete
18/MAY/1998 11:51:10 tr_archive: Has registered its service.
This completes the installation of the DBM.
3.5.2
DBM Upgrade Installation
New Only For Release 2.0 and later:

In order to use the new addressing scheme, and to have it work properly with Release 2.0 the DBMs must
have an IP Address that starts with 172.16.xx.xx. The system approach for changing addresses may vary
based on the configuration and needs of plant operation. Refer to the earlier section titled Upgrade
Summary for DBM Based Systems for a recommended approach.
To convert a DBM IP address perform the following:
Reboot each DBM to DOS. During boot, wait until the hard drive is identified, and the message about the
floppy drive is posted - then hit the <F5> key to defeat the execution of autoexec.bat. At the C:\ prompt,
edit setup.ini. One of the lines in setup.ini will say IP=2.99.99.xx (xx, the last octet, will vary). This is the
IP address of the 'A' network. Change this address to 172.16.160.xx, (that is, do not change the last octet of
the IP address), then save and exit. Reboot again for the change to take effect. The reason that you are
editing the address in this manner, as opposed to using the normal setup routine in the DBM, is that if the
setup routine is used, the DBM will wipe out its point database and all of its accumulated trend data.
Editing the address by hand in this manner will allow the database and trends to be retained.
To begin the DBM software upgrade:

1. Some DBMs have the CMOS setting to the state where it will not boot from an MS-DOS bootable
diskette. This must be changed for the following procedure to work. This is operation is BIOS specific.
Refer to the documentation that came with the system. Change this parameter to make the first boot
device be the diskette.
2.
Place the DBM Release diskette into the A: drive and cycle power (i.e., power off then power on) to
start executing the installation procedure present on the diskette. You should see the following
message:
DBM Installation
Copying Files, please wait . . .
Starting DBM . . .
Starting HDI Initialization . . .
HDI Initialization Completed Successfully
18/MAY/1998 11:51:08 SuperServer: starting up
18/MAY/1998 11:51:08 SuperClient: starting up
SNMP Server
18/MAY/1998 11:51:10 time_sync_ctl: Has registered its service.
18/MAY/1998 11:51:10 time_sync_svr: Has registered its service.
18/MAY/1998 11:51:10 event_server: Has registered its service.
18/MAY/1998 11:51:10 dhwpassthru: Has registered its service.
18/MAY/1998 11:51:10 dhwpassdrp: Has registered its service.
18/MAY/1998 11:51:10 ReadServer: Has registered its service.
18/MAY/1998 11:51: 10 ReadServer3: Has registered its service.
18/MAY/1998 11:51:10 WriteServer: Has registered its service.
18/MAY/1998 11:51:10 InstallServer: Has registered its service.
18/MAY/1998 11:51:10 scan_server: Has registered its service.
18/MAY/1998 11:51:10 name_server: Has registered its service.
18/MAY/1998 11:51:10 StatelessEchoServer: Has registered its service.
DBM Startup complete
18/MAY/1998 11:51:10 tr_archive: Has registered its service.
This completes the DBM upgrade.
3.5.3
Changing the DBM Configuration Parameters
The change any of the setup parameters perform the following steps.
1.
32
With the DBM operational, select <CTRL><E> from the keyboard

2.
3.
4.
5.
6.
Type Setup and then <enter>

Make note of the current information displayed. Once you start changing the setup, you will not be
able to view the current settings.
The current configuration will be displayed and the question Confirm Configuration Setup?(Y/N):
Enter N to change the configuration.
You will be prompted to enter the same configuration information that is required for a new
installation. (See Loading DBM Software section for details)
The Confirm Configuration Setup?(Y/N): will appear again. Enter Y to accept the changes.
3.5.4
Changing the Time Zone in the DBM
The Time Zone must be set in the DBM to coincide with the time zone set under Win/NT on the
maxSTATION.
The WIN/NT (Microsoft) standard is:
If your zone is WEST Longitude, it denotes this by a MINUS offset
If your zone is EAST Longitude, it denotes this by a PLUS offset
And the DBM is based on the UNIX standard of:
If your zone is WEST Longitude, it denotes this by a PLUS offset
If your zone is EAST Longitude, it denotes this by a MINUS offset
So, basically:
Configure the Time Zone under the Win/NT Adjust Time function, denoting the sign and amount of
hours offset shown next to the zone selected.
Edit the Timeconf.dat file on the DBM to be the same amount, but the opposite sign.
Example:
Beijing, China
is
In Timeconf.dat enter
+ 8 under Win/NT configuration

-8.
To Edit Timeconf.dat
Boot the DBM to DOS.
Edit the file "timeconf.dat"
Locate the section of the file that looks like the following:
Change "Standard Time zone difference" to be the same amount as Win/NT, but the opposite sign.
4. This must be done for each DBM in your system.
######################################################################
# TIME ZONE INFORMATION
#
#
. the time zone text variables may consist of up to fifteen
#
characters (the usual being three); anything beyond the
#
fifteenth character will be ignored
#
#
. the time zone difference variables record the hours, minutes,
#
and seconds that the local time zone differs from Greenwich
#
Mean Time
#
#
. the Standard time zone difference must be greater than or
#
equal to the Alternate time zone difference
#
#
. if minutes and seconds are needed, separate each field with
#
a colon (:) and zerofill, if necessary. Do not use spaces.
#
Examples:
#
9:05 instead of 9:5
#
9:05:10
#
#
. the Sign of Change variable is:
#
'+' if the first time zone change of the year adds time to
#
the local time; this case exists in the USA
#
#
'-' if the first time zone change of the year subtracts
#
time from the local time
#
#
. if the MCS system is installed at a location where a time
#
zone change does not occur, the time zone difference variables
#
should be set equal to each other, to the actual difference be#
tween the local time zone and Greenwich Mean Time. The value
#
of the Sign of Change variable does not matter but must be
#
valid.
#
######################################################################
Standard
Standard
Alternate
Alternate
time
time
time
time
zone
zone
zone
zone
text
difference
text
difference
=
=
=
=
CST
-8
CST
-8
Sign of change = +
#
######################################################################
34
4.
Getting Started
4.1
Overview
____________________________________________________________________________________
SPECIAL NOTE:
First, in order to have the station start up as a maxSTATION, you MUST logon as the user
account, operator or engineer which was created in the Section titled: New Installation
Instructions. Logging on to the station as Administrator will prevent any maxSTATION
software from executing automatically.
_____________________________________________________________________________________
After logging on as operator; the maxSTATION Startup Window will appear, and automatically start up
the underlying system and software backplane logic. You will see a series of messages such as the
following:
MCS Registry Editor at 05/16/98 07:11:22
maxrrs at 05/16/98 07:11:22
maxDNA Local Status Server at 05/16/98 07:11:23
maxINIT at 05/16/98 07:11:24
MCS Real Time Gateway at 05/16/98 07:11:24
max Merge Alarm at 05/16/98 07:11:24
Xfertool (No Window) at 05/16/98 07:11:24
Startup Done at 05/16/98 07:11:25
After this startup is complete, this window will minimize by itself. At this time, the station is ready for
your use. The following section outlines the major maxSTATION icons now located on your desktop,
while the next section titled Tray Area Icons briefly explains the icons located on the tray area (lower
right corner).
To Shut Down the Operators Station

Release 1.0 and later includes auto login and restricts the ability for the operator to shut down the station or
to change applications. The following procedure should be followed to shut down the Operators Station.
-- While holding down the <Alt> key, repeatedly press the <Tab> key until the maxSTATION Startup
application appears in the dialog box.
-- Select the [Stop Station] box and wait for the station to completely shut down.
-- Press three keys at the same time <Ctrl><Alt><Del> to bring up the dialog box.
-- Enter the supervisor password set during the installation process.
-- Select <End Session>
4.2
maxSTATION Applications (Desktop Icons)
You may now start any of the major application listed below. This is accomplished by locating the
respective desktop or Start Menu icon and either double clicking the desktop icon or clicking the Start
Menu icon. The maxSTATION applications can be opened and closed as many times as you wish without
stopping and restarting the maxSTATION Startup application.
maxTOOLS
maxVUE Editor
maxVUE Runtime
MCS Transfer Tool
History Reports
Performance Calcs Runtime
Performance Calcs Maintenance
Only after you have closed the last maxSTATION application, and you no longer wish your workstation to
be a maxSTATION, that you will want to maximize maxSTATION Startup window (now located on your
tskbar at the bottom of your screen), and click on the button, labeled; Stop Station. This will cause all the
maxSTATION system and software backplane logic to shutdown. You will see a series of messages such as
the following appear in the window (similar to when the maxSTATION started up).
Closing maxRRS at 05/16/98 07:52:15
Closing maxDNA Local Status Server at 05/16/98 07:52:16
Closing MCS Real Time Gateway at 05/16/98 07:52:18
Closing max Merge Alarm at 05/16/98 07:52:19
Shutdown Done at 05/16/98 07:11:25
Once this has completed, all maxSTATION software should be shutdown and no maxSTATION icons
should appear on the tray area.
36
4.3
Tray Area Icons
The following is a list of the icons you can normally expect to see in the tray area. Any of these processes
can be viewed by clicking on these icons. This will present you with a window for that process. This
information is mainly here at this time for diagnostic purposes.
maxRRS SBP Registration and Routing

maxLSS Local Status Server
Realtime Gateway
max Alarm Merge Program
SPECIAL NOTES:
1. If viewing any of these processes; please remember to always select the hide or
minimize button (not close, exit, or kill). Selecting close or exit at this time will
shutdown the process and your maxSTATION will not function properly.
If you mistakenly close one of these processes, you can either
Logoff the workstation, and then log back on (remembering to use the operator account,
and not Adminstrator.)
Call up the maxSTATION Startup window and first, Stop Station, and once that has
completed, Start Station.
2. When using the keyboard/video extender:

On startup there can be times that the mouse is not detected. The symptom is that there is no cursor. If
this occurs, simply restart the station using <ctrl><alt><delete> and select Shut Down and restart the
system. This should clear the problem.
5.
Installation of Optional workstation hardware
5.1
Installation of stable time card
Refer to "InstallTimeCard.doc" located in C:\MCS\maxDOCS
38
6.
Installation of an AXIS Print Server for Network Printing
The following instructions can also be found in the Quick Installation Guide and AXIS 540/640 Users
Manual.
6.1
1.
2.
3.
4.
5.
6.
Hardware Installation
Note the serial number found on the underside label of the AXIS 540/560/640. You need this number
during the software configuration.
Set the associated Ethernet switch port to 10 mbit half-duplex. (most other ports will be full-duplex)
Switch off the printer and plug the AXIS 540/560/640 in to the printers parallel port.
Connect the AXIS 540/560/640 to the network using the correct Ethernet cord.
Switch on the printer and connect the external power supply to the AXIS 540/560/640. Ensure that the
Network Indicator is flashing.
Successful output of a Test Page will effectively confirm that the unit has been connected correctly.
Press the Test Button, located on the side of the Print Server, to print a Test Page. The Test Page
displays a lot of useful information, such as, Serial Number (Node Address), Printer Name, and IP
address.
6.2
Configuring the AXIS Print Server
The AXIS Print Server comes with a default IP address and Print Server Name. The user may configure
these options. In order to configure these options, a single Windows NT workstation must configure the
Print Server and then each individual NT Workstation must complete section Windows NT Software
Configuration.
Included with the AXIS Print Server is a disk that contains the Windows Software. Supplied on the AXIS
Utilities diskette, the AXIS NetPilot is used to configure the AXIS Print Server. The print server only
needs to be configured once and NetPilot only needs to be installed on one machine for the specific purpose
of configuring the Print Server. In order to configure an AXIS Print Server, the user must determine
whether or not his/her network possesses at least one AXIS 560 print server. If so then follow the 560
installation instructions in section Configuring the AXIS 560 Print Server below. If not then follow the
instructions in section titled Configuring the AXIS 530 or 540 Series.
6.2.1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Configuring the AXIS 560 Print Server
Log in as Administrator.
Uninstall the old AXIS software, and restart the computer.
Log in as Administrator
Put in the CD labeled AXIS Online, a installation pop-up should appear, if it doesnt then run the
setup95.exe on the CD
Click the Print servers tab
Click AXIS NetPilot and click on the install button
Click next button at welcome screen
Click custom selection and click next
Click next at the Previously Installed Component Screen
Uncheck AXIS Print Monitor and make sure AXIS NetPilot is checked and click on the next button
On the Select Destination Directory, accept the default and click on Next> button.
On the Select Start Menu Group, accept the default and click on Next> button.
On the Ready to Install dialog, click on install.
On the Installation Complete dialog, click on Close. NetPilot is now installed.
Open NetPilot by going to Start | Programs | Axis Utilities | NetPilot | Axis NetPilot.
16. Click on the New AXIS Units folder and all non-configured AXIS Print Servers will show up in the
right-hand pane of the opened window. Select the Print Server that is being installed and click on
Install from the toolbar. The Print Server name is displayed on a Test Page.
17. On the dialog, select Install with Wizard and click on OK.
18. On the next dialog, enter a name for the AXIS Print Server. Do NOT use any punctuation marks in the
name. Keeping the default name is recommended and will not cause a conflict with any other Print
Server, since each AXIS Print Server has a unique default name. Its necessary to remember the name
entered, because it will be used again later. Click on Next> button.
19. Make sure the AXIS Print Server will allow TCP/IP and Windows protocols, uncheck AppleTalk
and click on Next button.
20. Manual should be the only network environment checked. Enter an IP address for the AXIS Print
Server and a Subnet Mask. Remember the IP Address and Subnet Mask. Click on Next> button.
(Use an IP address that isnt being used by any other hardware on the network and that is reachable
from all stations that intend to print on that print server.)
21. On the next dialog, accept the default names given and deselect WINS and click on Next button.
22. When given the option of Configuration Protection, leave it off, for now, by clicking on Finish.
(Configuration Protection should be set up by the network administrator.)
23. NetPilot will erase old setting and reconfigure the print server. Then it will restart the print server and
will display a dialog when complete. Click on OK.
24. Repeat steps 14 to 21 for each AXIS Print Server to be installed on the network.
25. Go to File and then Exit to quit NetPilot.
26. For EVERY NT Workstation that needs network printing, use section 6.3 Windows NT Software
Configuration.
6.2.2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
40
Configuring the AXIS 530 or 540 Series
Put in the disk labeled AXIS Utilities and run setup.exe.
On the Welcome! screen, click on Next> button.
Uncheck AXIS Print Monitor and make sure AXIS NetPilot is checked and click on Next>
button.
On the Select Destination Directory, accept the default and click on Next> button.
On the Select Start Menu Group, accept the default and click on Next> button.
On the Ready to Install dialog, click on Finish.
On the Installation Complete dialog, click on Close. NetPilot is now installed.
Open NetPilot by going to Start | Programs | Axis Utilities | Axis NetPilot.
Click on the New AXIS Units folder and all non-configured AXIS Print Servers will show up in the
right-hand pane of the opened window. Select the Print Server that is being installed and click on
Install from the toolbar. If you are unsure which printer to select, the Print Server name is displayed
on a Test Page that was printed in the Hardware Installation steps.
On the dialog, select Install with Wizard and click on OK.
On the next dialog, enter a name for the AXIS Print Server. Keeping the default name is recommended
and will not cause a conflict with any other Print Server, since each AXIS Print Server has a unique
default name. Its necessary to remember the name entered, because it will be used again later. Click
on Next> button.
Make sure the AXIS Print Server will allow TCP/IP and Windows protocols and click on Next>
button.
Manual should be the only network environment checked. Enter an IP address for the AXIS Print
Server and a Subnet Mask. Remember the IP Address and Subnet Mask. Click on Next> button.
(Use an IP address that isnt being used by any other hardware on the network and that is reachable
from all stations that intend to print on that print server.)
On the next dialog, accept the default name given and click on Next> button.
16. When given the option of Configuration Protection, leave it off, for now, by clicking on Finish.
The network administrator should set up Configuration Protection.)
17. NetPilot will erase old setting and reconfigure the print server. Then it will restart the print server and
will display a dialog when complete. Click on OK.
18. Repeat steps 10 to 17 for each AXIS Print Server to be installed on the network.
19. Go to File and then Exit to quit NetPilot.
20. For EVERY NT Workstation that needs network printing, use section Windows NT Software
Configuration.
6.3
Windows NT Software Configuration
For each NT Workstation that wishes to use the configured AXIS Print Servers, you must complete this
section.
Included with the AXIS Print Server is a disk that contains the Windows Software. Supplied on the AXIS
Utilities diskette, the AXIS Print Monitor should be used for network printing within Windows NT
environment. It allows AXIS Network Print Servers to be connected in the same fashion as a local printer
port and once installed, is automatically initialized upon system startup.
The AXIS Print Monitor needs to be installed on each workstation performing peer-to-peer printing. Once
installed, the AXIS Print Monitor then allows users to access all network printers, just as if they were
connected directly to their workstations. In order for the maxSTATION Network Printing to function
correctly, peer-to-peer printing MUST be installed.
6.3.1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Installing the AXIS Print Monitor software for the AXIS 560 Print Server
Put in the CD labeled AXIS Online and run setup95.exe.
Click the software button
Click the Print servers tab
Select the AXIS Print Monitor install and click the install button
On the Welcome! screen, click on Next button.
Choose the typical installation and click next
On the Ready to Install dialog, click on Install.
When the installation is complete, a dialog will appear, click on Close.
To start the Add Printer Wizard, select Settings Printers from the Start Menu and double-click on the
Add Printer icon.
In the first dialog, the Wizard will ask you to select between My Computer and Network Printer.
Select My Computer. Click on Next> button.
Click on the Add Port button from the dialog that follows.
Double-click AXIS Port from the Printer Ports Menu.
Select the AXIS 560 port to be installed.
A) If Print Server is set on the default name, the ports appear as <name>.LP1 where <name> is AX
followed by last six digits of the AXIS 560 serial number, e.g.AX540B35.LP1. The Print Server
name is located at on the bottom of the Print Server and on the Test Page. Click OK.
B) If name has been configured for the Print Server, select the correct print server from the list and
click on OK.
Click on Close to go back to the Add Printer Wizard dialog. The new Printer should appear in the
list of Available Ports.
Select the newly created AXIS Print Server and click on the Configure Port button. Choose when
Pop-up messages are to be displayed from the Configure AXIS Printer Port dialog. Check the
appropriate boxes then click OK.
From the Add Printer Wizard dialog, click NEXT> button to continue configuration of the AXIS
Print Server.
18. Select the appropriate printer from the lists provided and click on Next> button.
19. The following dialogue will ask for a Printer Name. Either accept the default name or change the
name to the desired name. In either case the name selected must be unique and not contain any
punctuation marks. DO NOT set this printer as the Default. Click on NEXT> button.
20. SET THE PRINTER AS, Shared. (If the printer is not shared then event printing will not work.)
Click on NEXT> button.
21. Printing a test page is recommended, but can be tested later. Click on FINISH.
22. The printer may require the Windows NT CD. If this is the case, a prompt will request it at this
point. Insert the Windows NT CD and locate the drive. When Windows NT is finished, an icon will
be added to the Printers section under Start | Settings | Printers.
23. Attempt printing a test page by going to Start | Settings | Printers. Right click on the Print Server and
go to Properties. Click on Print a Test Page and see if Test Page prints correctly.
6.3.2 Installing the AXIS Print Monitor software for the AXIS 530/540 Print
Server Series
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
42
Put in the disk labeled AXIS Utilities and run setup.exe.
On the Welcome! screen, click on Next> button.
On the Select Components dialog, uncheck AXIS NetPilot and make sure AXIS Print Monitor is
checked and click on Next> button.
On the Select Destination Directory dialog, accept the default and click on Next> button.
On the Select Start Menu Group dialog, accept the default and click on Next> button.
On the Ready to Install dialog, click on Finish.
When the installation is complete, a dialog will appear, click on Close.
To start the Add Printer Wizard, select Settings Printers from the Start Menu and double-click on the
Add Printer icon.
In the first dialog, the Wizard will ask you to select between My Computer and Network Printer.
Select My Computer. Click on Next> button.
Click on the Add Port button from the dialog that follows.
Double-click AXIS Port from the Printer Ports Menu.
Select the AXIS 540/640 port to be installed.
C) If Print Server is set on the default name, the ports appear as <name>.LP1 where <name> is AX
followed by last six digits of the AXIS 540/640 serial number, e.g.AX540B35.LP1. The Print
Server name is located at on the bottom of the Print Server and on the Test Page. Click OK.
D) If name has been configured for the Print Server, select the correct print server from the list and
click on OK.
Click on Close to go back to the Add Printer Wizard dialog. The new Printer should appear in the
list of Available Ports.
Select the newly created AXIS Print Server and click on the Configure Port button. Choose when
Pop-up messages are to be displayed from the Configure AXIS Printer Port dialog. Check the
appropriate boxes then click OK.
From the Add Printer Wizard dialog, click NEXT> button to continue configuration of the AXIS
Print Server.
Select the appropriate printer from the lists provided and click on Next> button.
The following dialogue will ask for a Printer Name. Either accept the default name or change the
name to the desired name. In either case the name selected must be unique and not contain any
punctuation marks. DO NOT set this printer as the Default. Click on NEXT> button.
SET THE PRINTER AS, Shared. (If the printer is not shared then event printing will not work.)
Click on NEXT> button.
20. Printing a test page is recommended, but can be tested later. Click on FINISH.
21. The printer may require the Windows NT CD. If this is the case, a prompt will request it at this
point. Insert the Windows NT CD and locate the drive. When Windows NT is finished, an icon will
be added to the Printers section under Start | Settings | Printers.
22. Attempt printing a test page by going to Start | Settings | Printers. Right click on the Print Server and
go to Properties. Click on Print a Test Page and see if Test Page prints correctly.
7.
maxVUE Screen Print Setup
maxVUE Screen Print will send a request for a print to the Default Printer of this maxSTATION. In
Windows NT, the default printer must be set for each User. To set a printer as default, the follow steps must
be followed.
7.1
1.
2.
3.
4.
7.2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
44
Engineer Station
Logon as Engineer.
Go to Start | Settings | Printers and the Printer folder will open.
Right-click on the desired printer, and select Set As Default.
Close the Printer folder
Operator Station
Logon as Administrator.
Go to Start | Programs | Administrative Tools | User Manager.
In the dialog box of User Manager, double click on user name, Operator. The User Properties dialog
will pop up.
In the User Properties dialog box, select Groups, and the Group Memberships dialog box will pop up.
In the Group Memberships dialog box, select Operators from Member of, and click Remove.
Click OK in the Group Memberships and User Properties dialogs, and close the User Manager dialog
box.
Logoff and logon as Operator.
Go to Start | Settings | Printers and the Printer folder will open.
Right click on the desired printer, and select Set As Default.
Close the Printer folder.
Logoff and logon as Administrator.
Go to Start | Programs | Administrative Tools | User Manager.
In the User Manager dialog box, double-click on user name Operator. The User Properties dialog box
will pop up.
In the User Properties dialog box, select Groups, and the Group Memberships dialog box will pop up.
In the Group Memberships dialog box, select Operators from Not a member of, and click Add.
Click OK in the Group Memberships and User Properties dialogs, and close the User Manager dialog.
8.
DPU4E Maintenance Utilities

This section contains information regarding programming the following parts on the DPU4E:
CPLD Complex Programmable Logic Device
BIOS Embedded BIOS + ROM Extension
CPs CE Core Processors CE Windows + CP Firmware Flash via Network Download
IOM Input Output Manager Flash Firmware
CPs CE Core Processors CE Windows + CP Firmware Flash via Serial Download.
Equipment:
Altera Byte Blaster Cable (PL-BYTEBLASTERMV) MCS Part # ?
IOMs BDM Cable MCS Part #046850
P&E Microsystems PROG32 software utility Ver 3.2 or higher MCS Part #046851
6 Ribbon Cable for connection to PCs parallel port MCS Part # ?
LAP Link Cable for connection between PC and DPU Chassis Port (MCS Part # 046853)
9 pin Male to Male Gender Changer
10-pin ribbon cable connector with pins 5 and 7 connected together.
See Installation Notes for Altera MAX+PLUS II Utility if running for first time
8.1
CPLD PROGRAMMING
Set the keyswitch to the offline position. (the mode switch can remain in the F position)
Remove the DPU from the chassis.
Insert the 10-pin ribbon cable plug with pins 5 and 7 connected into the BDM connector on the
DPU. (the lower connector near the card edge fingers)
Connect Altera Byte Blaster Cable adapter to PC Parallel Port using no more than 6 feet of a
ribbon extension cable and 10pin connector to J8 (JTAG) connector with pin 1 (red stripe)
closest to GOLD Edge Fingers (middle of board). Note: if there are errors during the
programming operation, a shorter extension cable may be required.
Plug DPU into Chassis for +24V
At PC, press Start, PROGRAMS, and select the Altera MAX + Plus II application.
Figure 1
Under the MAX + Plus II pulldown select PROGRAMMER (See Figure 1)
Figure 2
46
Make sure Byte Blaster Cable connected to PC and DPU or else setup will be different.
Pull down the JTAG selection if this is the first time a DPU4E is being programmed from this PC.
Select Multi-Device JTAG Chain Setup (See Figure 3)
Device Name = EPM7192S
Select ADD
Select Device 1 to highlight
Select Programming File Name Box
Choose filename followed by OK
Choose CHANGE to make sure filename gets updated properly and then OK
At Main Programmer Menu, Select PROGRAM Button (See Figure 2)
If prompted to setup the programming hardware then choose BYTEBLASTER as type and LPT1
as port.
Might have to Select Detect JTAG Chain Info to verify connected properly to DPU and PC.
If completes with no errors then perform VERIFY again to make sure the flash was successful.
If errors reported then try to re-program again, followed by verify.
If programmed correctly then remove the DPU from the chassis and remove byteblaster cable.
Remove the ribbon cable connector from the BDM connector on the DPU near the card edge
fingers.
Insert the DPU back into the chassis.
Make sure the mode switch is set to F, place the keyswitch in the proper position and verify that
the DPU comes online.
Figure 3
48
8.2
Installation of Altera MAX+Plus II Utility

Copy ASAP2.EXE into \dpu4e\altera directory
Execute ASAP2.exe (self extracting file) produces files.exe
Execute files.exe d from a command prompt (-d creates the desired directory structure)
Choose \dpu4e\altera\maxplus2 directory as the destination directory
In the \maxplus2 directory choose INSTALL.exe
Choose \dpu4e\altera\maxplus2 and \dpu4e\altera\maxwork2 directory as the destination
directories
For NT systems perform the following steps:
Bring up Control Panel
Choose Multimedia
Under Multimedia Properties Choose Devices
Highlight Other Multimedia Devices
Choose Add
Select Unlisted or Updated Drivers
In Install Driver Box -- Browse to \dpu4e\altera\maxplus2\drivers
In Add Unlisted or Updated Box -- Choose Altera ByteBlaster Driver
8.3
Embedded BIOS Flash Programming Utility

Plug DPU into Chassis
Set PC to run under MSDOS 6.2 or newer. (Use DOS Boot Disk if necessary) (Embedded Flash
program does not run under NTs MSDOS Command Prompt)
Attach Null Modem serial port cable (Laplink MCS #046853) between PC and Chassiss 9 pin
connector using 9 pin Gender Changer (Male to Male) if necessary
046853
Laplink Universal Serial (DB25F/DB9F TO DB25F/DB9F) 6 ft. long. (Black Box
#BC01802) This connects the Serial Port of an IBM PC compatible computer to a 9-pin female D
connector. This DB9 requires a male to male gender connector changer.
Make note of PCs comm port being used
Set Mode Switch on Chassis to 4
Power DPU
Change to the \DPU4E\BIOS working directory.
Make sure latest BIOS.ROM, embflash.exe, client.bin and platform.* files exist in the working
directory \DPU4E\BIOS
Start EmbFlash Utility by typing at the command prompt emb.bat OR embflash /comx
/b=platform.240
Where the x in comx represents 1 or 2 for the PCs comm port being used and the platform.240
represents how much of the 256K flash is being re-programmed. (Note: The top 16K Boot Block
should NOT be reprogrammed.)
Program should beep through the steps until flashing finishes.
If any errors then restart DPU and PC and try again.
8.4
CP Initial Flash Programming Utility

Plug DPU into unpowered Chassis
Se t Mode Switch on Chassis to 0
Connect PC104 Cables between Adapter and DPUs PC104 Connector (Make sure pin 1 of both
cables are closest to the center of the board.
Attach Keyboard connector to J6 with pin 1 stripe towards the bottom rail.
Power DPU
DPU Boot sequence should appear on the DPUs Video Monitor.
DPU should boot to DOS via the DPUs floppy or hard disk
Verify NK.bin is the latest version (check date)
Type FLASHCE (verify no errors)
Type VERIFYCE (verify no errors)
If errors then redo.
8.5
CP Network Flash Programming Utility

Plug DPU into Chassis if not already.
Set Mode Switch to E
Reset or Re-power DPU
Wait until the three top LEDs flash yellow.
The DPU is now ready for flashing otherwise start over.
Start DPU4EFLASH program from the workstation.
Set the IP Address to match the DPU4Es IP Address Setting.
Use the default file (c:\mcs\setup\nk.bin) to be flashed to the CP
Use the default file (c:\mcs\setup\iom4e.s3m) to be flashed to the IOM. Downloading the IOM flash is
the default setting and should be done when downloading the CP image to make sure there is a
consistent set of code in the DPU. Under special circumstances, the check box can be unchecked
to skip the download of the IOM.
Start flashing.
Several retries are automatically included to insure proper programming.
If the Download does not start then reset the DPU and start over making sure IP address and Mode
switch setting are correct.
When completed the three top LEDs and the IOM LEDs will flash yellow.
After Verify is complete then set Mode Switch back to F and reset DPU. Note: the keyswitch must
be in a slanted position to cause a hard reset while depressing the reset button.
8.6
Serial Flash of DPU4E
The DOS program serflsh.exe can be used to download a CP image (nk.bin) through the serial port 1 on the
DPU4E from a PC. This uses mode C on the DPU mode switch. This program will download at the
maximum baud rate of 115Kbps. This program cannot be run successfully at this baud rate in a DOS
window it must be run in true DOS boot mode.
To Serially download a DPU:
Connect the serial port of the PC to the Serial 1 port of the DPU using a Lap Link cable (MCS Part #
046853) or equivalent null modem cable.
Place the DPU4E mode switch to the C position
Press the reset button on the DPU to be serial downloaded. Make sure that the keyswitch is halfway
between valid positions to allow a hard reset to take place.
Wait for the Serial 1 LED to light on the DPU to signify that it is ready for download.
Boot the PC to a DOS mode and not a DOS window of Windows NT or Windows 95.
50
If not already there, move the nk.bin and serflsh.exe files into the same directory. The serflsh.exe can
be found on the release CD in the directory \DPU4E IOM & BIOS\Serial Flash. The nk.bin
should be the latest that is to be downloaded. If the MAXStation has been updated the file can be
found in c:\mcs\setup. It is also on the CD in the directory \Release Update for DPU4E.
Change the current directory to the directory that contains the two files and enter the command serflsh
n nk.bin. Where n is the number of the serial port connection on the PC.
The download program will display some informational messages and then output a sequence of dots
on the screen while the actual download is taking place. The dots represent progress during the
download. This program can take approximately one hour depending on the CP image size
Place the DPU4E mode switch to the F position.
Press the reset button on the DPU to be serial downloaded. Make sure that the keyswitch is halfway
between valid positions to allow a hard reset to take place.
The flash download is now complete.
8.7
IOM Flash Programming Procedure using the P&E BDM
NOTES:
1.
Use Manual 277XXX for the proper procedures to remove and restart a DPU4E.
(Model 555-X DPU Installation, Preparation and Adjustment 277XXX Rev. A or later.)
2. This PROCEDURE will take about 30 seconds.
3. Both DPUs must be updated if a backup pair. However, the inactive/off-line DPU can be flashed
while the other DPU is in control. Then follow the procedures for bringing up a backup DPU and
transferring control so that the other DPU can be flashed.
4. This procedure must be run from DOS. DO NOT switch from Windows to the MS-DOS prompt. You
must only be running DOS. (For Windows95, as the PC is first booting, press the F8 key, select 6, press
<enter>.)
5. If you are both upgrading the hardware and flashing both the IOM and CP software do not place the
DPU on-line until both of the flashing procedures are complete.
6. You must wear a ground strap when removing or installing a DPU4E, or inserting cables etc.
System Requirements:
DPU4E (Model 555-X)
The P&E BDM hardware is installed on the parallel port of a PC using the 080568 extension cable (< 5
feet if possible).
The P&E BDM cable is connected to the BDM port (J9 port on backend of DPU4E) with the red stripe
of the cable towards the top of DPU4E. On the DPU4E, pin one is toward the middle of the board
when the board is stood up as inserted in a rack.
The software disk (046XXX) from P&E, to operate the BDM, is copied into the PEBDM subdirectory
which you will make, immediately below the root directory (C:\).
The 081976x IOM4E Flash Disk is inserted into the Floppy Drive. (Insure the disk is write-protected.)
6. The i8_200tw.32p algorithm is the flash algorithm of choice.
7. Rotate the keyswitch on the DPU4A chassis to off-line. The keyswitch should remain off-line until all
flashing is completed.
MCS PARTS
1. 046850
ICD Cable, Interface Cable that connects the Parallel Port of an IBM PC compatible
computer to a 10 pin BDM connector (DPU4As IOM Load Port) Used with 046851 PROG32.
(P&E Microcomputer Systems, Inc., P.O. Box 2044, Woburn, MA. 01888-2044, (617) 353-9206)
2. 046851
PROG32 Software: allows in circuit re-programming of IOM Flash.
Includes PROG32 and I8_200TW.32p Flash Programming Algorithm. Used with 046850 ICD
cable. (P&E Microcomputer Systems, Inc., P.O. Box 2044, Woburn, MA. 01888-2044, (617)353-9206)
3. 080568
5 IOM Cable. One end connects from the Parallel Port of an IBM PC compatible
computer and the other end connects to the 046850 cable which plugs into the IOM BDM Port of DPU4E.
4. 081976
IOM Flash Disk. (Contents: Latest IOM firmware)
Procedure:
Move the keyswitch to the off-line position. (the mode switch can remain in the F position)
Unplug DPU4E
Plug in the 10-pin connector from the ICD Cable (046850) into the IOM BDM Port with the RED
Stripe Up towards middle of board.
Insert the DPU into the chassis.
At the PCs DOS prompt (C:\) enter: CD PEBDM <enter>.
At the PCs DOS prompt (C:\PEBDM\) enter: PROG32<enter>.
The program will display a menu and status screen.
Press <esc>
On the displayed menu screen cursor to the selection: RE Reset <enter>
52
Cursor to CM Choose Algorithm Module <enter>
On the displayed menu screen cursor down to the selection: i8_200tw.32p <enter>.
On the displayed menu screen enter the BASE MODULE ADDRESS as: 0 <enter>.
On the displayed menu screen cursor down to the selection: SS Specify S Record <enter>.
Enter the file name with .S3 extension for the module to be programmed:
If the 081976 Disk is in the Floppy Drive then use the drive letter reference (i.e. a:\081976X.S3 where
X is replaced by the Current Revision Letter).
081976A.S3 DPU4E IOM Version 1.0 Rev A Firmware
etc.
Enter: <enter>.
On the displayed menu screen cursor all the way down to the selection: BE Block Erase. <enter>.
Enter: <0 enter> for block 0
Repeat BE for blocks 1-4
The bottom of the display should show the erase status: DONE. (If problems then start over from
step 1)
On the displayed menu screen cursor down to the selection: PM Program Module <enter>.
The bottom of the display should show the program status: Programming. Programmed.
On the displayed menu screen cursor down to the selection: VM Verify Module. <enter>.
The bottom of the display should show the program status: Verifying. Verified.
If error in the programming or verification then start over. May need to use a shorter IOM cable form
the Parallel Port (<6 feet).
Remove DPU from the chassis and remove the IOM BDM Cable.
Set the Mode Switches back to the F Setting if ready to come on line. If there is a new CP image, set
the mode switch to the E position and proceed to the section CP Network Flash
Programming Utility
Press the Reset button and observe proper startup.
If other DPUs are to be flashed then go back to step 1 otherwise if done, on the displayed menu screen
cursor down to the selection: QU Quit.
On the displayed menu screen cursor down to the selection: QU Quit. <enter>. This will exit you to
the DOS prompt (C:\PEBDM).
This DPU does not have to be reloaded after this procedure has been completed.

Installation Instructions Release 3.1: 277701 Rev. A

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Installation Instructions

Copyright 2001-2002 by Metso Automation MAX Controls Inc.

Metso Automation MAX Controls Inc. 277700

RELEASE MATERIAL COMPONENTS...........................................................................................3

INSTALLATION OF OPTIONAL WORKSTATION HARDWARE.............................................37

INSTALLATION OF AN AXIS PRINT SERVER FOR NETWORK PRINTING........................38

MAXVUE SCREEN PRINT SETUP..................................................................................................43

DPU4E MAINTENANCE UTILITIES..............................................................................................44

Metso Automation MAX Controls Inc. 277701

Release Material Components

July 19, 2002

DPU Bus Module (DBM)

Media: 3 1/2 inch disk

Oct 15, 2001

maxDNA Release Overview

Dec 15, 2002

Other Reference Material

Metso Automation MAX Controls Inc. 277701

Upgrade Summary for DPU4E Based Systems

Installation overview for systems currently utilizing Release 2.x.

Re-install other applications such as Axis Print servers

Upgrade Summary for DBM Based Systems

Installation overview for systems currently utilizing Release 2.x.

Upgrade the DBMs to version 3.00.

Metso Automation MAX Controls Inc. 277701

Operating System and Support Software Installation Instructions

Windows 2000 Installation Instructions

Metso Automation MAX Controls Inc. 277701

(if this card is installed)

(for reference only)

Metso Automation MAX Controls Inc. 277701

Setup will ask to format the new partition:

Select Internet protocol TCP/IP, then click on properties.

Metso Automation MAX Controls Inc. 277701

Metso Automation MAX Controls Inc. 277701

Insert Ricoh Media Master CD in drive (Contains Roxio DirectCD software).

End Of Windows 2000 Setup

Customizing Windows 2000 for maxSTATION

Metso Automation MAX Controls Inc. 277701

Configure the Taskbar

Increase the Size of Virtual Memory

Double click on System to view the System Properties popup.

Select the Advanced tab to view the Performance Options.

On the Virtual Memory Popup, change:

This completes the procedure to Increase the Size of Virtual Memory.

Configure the Operator and Engineer User Accounts

Metso Automation MAX Controls Inc. 277701

This completes the procedure to Configure the Operator User Account.

Configure the operators and engineers Local Groups

Right Click on Groups. Left Click to add New Group.

Under description enter User is a system operator.

Select Create then Close.

Select Groups and then New Group

Metso Automation MAX Controls Inc. 277701

Under description enter Users are the Engineers.

Add engineer as the only member of this group.

10. Select Create, then close.

Configure the User Right for Changing System Time

Configure Engineer and Operator to be a Power User

Metso Automation MAX Controls Inc. 277701

Click OK in the engineer Properties dialog box.

Repeat steps 3 to 6 for user Operator.