KMPCL 6í-600MW DCS FSSS Writeup R1.1

KSK Mahanadi Power Company Limited
6 x 600 MW Thermal Power Project

Nariyara, Chhattisgarh,India
DCS FSSS Write up
DOCUMENT NO: xxxxxx-xx

REV. NO. R 1.1
DEVELOPMENT
CONSULTANTS
PRIVATE
LIMITED
CONSULTING ENGINEERS
MUMBAI , INDIA
SEPCO ELECTRIC POWER CONSTRUCTION CORPORATION.
Jinan,China
NORTHEAST ELECTRIC POWER DESIGN INSTITUTE
Changchun,China
Emerson Process Management Power&Water Solution(Shanghai) CO., LTD
6 x 600 MW KSK Mahanadi

DCS FSSS WRITE UP
Thermal Power Project
EMERSON
DOCUMENT CONTROL SHEET
PROJECT
6 X 600 MW KSK Mahanadi Thermal Power Project
CLIENT
KSK Mahanadi Power Company Limited
DOCUMENT TITLE
DCS FSSS Write up
DOCUMENT NO.
xxxxxx-xx
REV. NO.
1.1
ENDORSEMENTS
1.0
Rev
No
28-1-11
First Issue
Initials
Date
Description
DOCUMENT NO.: xxxxxx-xx
Sgn. Initials
Prepared by
Sgn.
Reviewed by
Rev. 1.0
Initials
Sgn.
Approved by
Initials Sgn.
Issue
Authorization
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DCS FSSS WRITE UP
Contents
1.
GENERAL ....................................................................................................................3
1.1.
2.
3.
4.
DEFINITIONS & ABBREVIATIONS .........................................................3

2.1.
Definitions ........................................................................................................3
2.2.
Abbreviations .......................................................................................................3
SYSTEM OVERVIEW ........................................................................................3

3.1.
Hardware Configuration ...............................................................................3
3.2.
Software Function .........................................................................................3
3.3.
Hardwired Exchange Signal ..............................................................3
Master Fuel Trip ................................................................................................3

MFT ........................................................................3
4.1.1.
MFT Conditions
4.1.2.
MFT Reset Conditions MFT .................................................................3
4.1.3.
Actions after MFT MFT .............................................................................3
4.2.
5.
Purpose of Document ....................................................................................3
Oil Fuel Trip .............................................................................................3
4.2.1.
LDO OFT Conditions LDOOFT ........................................3
4.2.2.
HFO OFT Conditions HFO ...................................................3
Common Control Logic ................................................................................3

5.1.
Common Control Logic Overview ...............................................3
5.2.
Fuel Oil Leak Test .....................................................................................3
5.2.1.
LDO Leak Test Procedure LDO.........................................3
5.2.2.
HFO Leak Test Procedure HFO .........................................3
5.3.
Furnace Purge ................................................................................................3
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5.3.1.
Furnace Purge Permissive Conditions ...................................3
5.3.2.
Furnace Purge Procedure ...............................................................3
5.4.
5.4.1.
LDO Ignition Conditions LDO .....................................3
5.4.2.
HFO Ignition Conditions HFO......................................3
5.5.
Oil Shutoff Valve logic .....................................................................3
5.5.1.
LDO Supply Oil Shut-off Valve LDO.......................................3
5.5.2.
HFO Supply Oil Shut-off Valve HFO .......................................3
5.5.3.
LDO Return Oil Shut-off Valve LDO ...............................3
5.5.4.
HFO Return Oil Shut-off Valve HFO................................3
5.6.
6.
Oil Fuel Ignition condition ...............................................................3
Flame Detector Cooling Air Fan ..........................................................3
5.6.1.
Flame Detector Cooling Air Fan A A ...........................................3
5.6.2.
Flame Detector Cooling Air Fan B B ...........................................3
FUEL OIL CONTROL LOGIC ............................................................3

6.1.
LDO Control Logic ..................................................................3
6.1.1.
LDO Layer Control(e.g. BC) ( BC )..........................................3
6.1.2.
LDO Coupling Control .....................................................3
6.1.3.
LDO Single Control (e.g. BC1) LDO BC1

3
6.2.
HFO Control Logic ..................................................................3
6.2.1.
HFO Layer Control (e.g. AB) HFOAB ............3
6.2.2.
HFO Coupling Control ...................................................3
6.2.3.
HFO Single Control (e.g. AB1) HFO AB1

3
7.
COAL-FIRED CONTROL LOGIC .............................................................3

7.1.
Coal Ignition Condition ............................................................................3
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7.2.
Coal Layer Ignition Energy Requirement ....................................3
7.3.
Coal Layer Sequence Control .......................................................................3
7.3.1.
Coal Layer A Sequence start procedure A .............................................3
7.3.2.
Coal Layer A Sequence stop procedure
A ..........................................3
7.4.
Pulverizer Lube Oil Pump ................................................................3
7.5.
Pulverizer Lube Oil Box Heater A ......................................3
7.6.
Pulverizer A A ..................................................................................................3
7.6.1.
Pulverizer A Trip Condition A .................................................3
7.6.2.
Pulverizer A Start permission A ..............................................3
7.7.
Coal Feeder A A ...............................................................................................3
7.8.
Pulverizer A Inlet Cold Air Damper A ........................................3
7.9.
Pulverizer A Inlet Hot Air Damper A ..........................................3
7.10.
Pulverizer A Outlet Damp A ................................................................3
7.11.
Pulverizer A Sealing Air Damp A ...................................................3
7.12.
Pulverizer A Inerting Steam Inlet Valve A ..........................3
7.13.
Coal Feeder A Inlet Valve A ................................................................3
7.14.
Coal Feeder A Outlet Valve ............................................................................................3
7.15.
Coal Feeder A Sealing air Damp A .................................................3
7.16.
Run Back ........................................................................................................................3
7.16.1.
Actions after RB RB ......................................................................................3
7.16.2.
RB Reset Condition RB ........................................................................3
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1.
GENERAL
1.1.
Purpose of Document
This FSSS write up define the function specification of the FSSS control system for the
KSK 6*600MW power Project. KSK 6*600MW FSSS
This document outlines the FSSS hardware design and describes the control, interlock
logic and operation of the FSSS. FSSS
2.
DEFINITIONS & ABBREVIATIONS
The following definitions and abbreviations shall apply for use in this specification.
2.1.
Definitions
EMERSON
Third Party
EMERSON Power&Water Process CO., LTD

Third party / Foreign Device supplier not within
Emersons scope of supply
KSK Mahanadi Power Company Limited.
Scope not within EMERSONs Supply
Equipment that is external to the DCS cabinets
End user
Others
Field
2.2.
Abbreviations
FSSS
CCS
MFT
MCR
OFT
DCS
Furnace Safeguarding and Supervisory System

Coordination Control System
Master Fuel Trip
Maximum Continuous Ratings
Oil Fuel Trip
Distributed Control System
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LDO
HFO
LCD
SCS
TV
GV
RSV
IV
CV
RB
SIL
BFPT
Light Diesel Oil

Heavy Fuel Oil
Liquid Crystal Display
Sequence Control System
Throttle Valve
Governor Valve
Reheat Stop Valve
Intercept Valve
Control Valve
Run Back
Safety Integrity Level
Boiler feedwater pump turbine
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3.
SYSTEM OVERVIEW
3.1.
Hardware Configuration
The Furnace Safeguarding and Supervisory System (FSSS) is part of the total plant
DCS system. Since MFT plays a crucial role in preventing operator-made accident
and boiler explosion due to device malfunction, it is the indispensable automation
systemTMR for safe boiler operation in large power plant. FSSS DCS
MFT
In KSK power project, ONE TMR Controller for MFT, Three Emerson Ovation
Controller for FSSS Device management.
Controller
Description
TMR
(ICStriplex advance)
MFT
CTRL01
(Emerson OCR400)
CTRL02
(Emerson OCR400)
CTRL03
(Emerson OCR400)
HFO AB, LDO BC, Pulverizer A/B Line Scan Fan A ,

Pulverizer Sealing A
LDO Trip/Return Valve. AB BC A/B ,
A A
HFO CD,LDO EF,Pulverizer C/D LineScan Fan B,Pulverizer
Sealing Fan B
CD EF C/D
B B
HFO FG,Pulverizer
E/F/G Line
FG E/F/G
The MFT processing functions implemented in TMR controller .The function is all
critical for safe boiler operation, so the Safety Manager is used for TMR controller. Safety
Manager is a safety solution designed to protect safety-critical processes from runaway
situations, and allows the system to comply with SIL3. For the detailed information about
Safety Manager please refer the Hardware ICStriplex Aadvance Safety Manager
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MFT TMR
TMR
SIL3 ICStriplex Aadvance
Three ovation controller implements other fsss control. For the detailed information
about ovation OCR400 refer the document Hardware
OVATION FSSS OVATION OCR400
MFT trip relay cabinet is used in KSK 6*600MW power project for boiler trip (protection);
only relays and hardwired connection exist in this cabinet. If the MFT trip relay is activated,
all fuels supply will be shut-off to protect the boiler, and the MFT signal will be sent to other
relevant system immediately.
MFT KSK 6*600MW
MFT
MFT
For the boiler emergency shutdown system two set of hardwired emergency pushbutton
and trip relays are provided. In case of rare DCS system failure or no any response on
station LCD, operator can press the emergency pushbutton on console desk to directly
activate the MFT relays. DCS
MFT
MFT trip relay cabinet is redundant design Loop, two set of MFT relays are mounted in this
cabinet, and every set of the MFT relays independent 220VDC power supply is used.
These two set of MFT relay hardwired loops adopt separate input signal, its relays output
are connected together at the terminal in this cabinet, and provide one output to field for
devices MFT protect trip. MFT MFT
MFT 220VDC
Totally XX relay outputs are designed for one set of MFT. Please refer the document DCS
MFT Cabinet for the detailed MFT trip relay cabinet drawing MFT XX
MFT
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3.2.
Software Function
The FSSS software can be divided into three part functions: MFT control logics, common
control logics,Fuel oil control logics and Coal-fired control logics.
In KSK power project , based on the function important levels and the good
engineering practice, MFT Control logic is implemented in ICStriplex Aadvance controller.
Common control logics and Fuel oil control logics and Coal-fired control logics are
implemented in OCR400
controller
FSSS MFT
MFT ICStriplex Aadvance OCR400
The Common control logic also include the control of the common used FSSS device as
cooling air fan, fuel oil shut-off valve etc.
FSSS
Fuel oil control logic includes the oil burner start/stop control, coupling and layer start/stop
control.
Coal-fired control logic includes all seven layers pulverizer system sequence control and
the single device interlock control like coal feeder, pulverizer and its relevant damp.
As the part of DCS, the major FSSS operator interface is through station LCDs graphic.
DCS FSSS LDC
3.3.
Hardwired Exchange Signal
As per the Customers requirement, Safety manager is used for boiler critical protection.
All Signals between DCS and ICStriplex Aadvance controller will not use peer-to peer
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communication, and the hardwired connection is designed to acquire the higher system
reliability.
DCS ICStriplex
Aadvance
The following is the hardwired exchange signal list :
Drum level high II (1) 1
Drum level low II (1) 1
Total air flow low (1)
Both APH stopped(1) 1

Boiler ignition fail(1)
All fuel loose(1)
All fuel loose(2)
All fuel loose(3)
All flame loose(1)
All flame loose(2)
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All flame loose(3)
Feedwater flow low(1) 1

All Feed water pump stopped 1 1
Super heater outlet temperature high(1) 1
Re heater outlet temperature high(1) 1
Re heater Lost protection1 1
PULVERIZER SERVING & NO OIL GUN SERVING1
UNIT LOAD >50%(1) >50%(1)
UNIT LOAD >50%(2) >50%(2)
UNIT LOAD >50%(3) >50%(3)
MFT RESET 1 MFT 1
MFT RESET 1 MFT 2
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For the detailed information about DCS and ICStriplex Aadvance controller echange IO
refer the document KSK Unit#1 DCS IO Assignment
4.
Master Fuel Trip
Master Fuel Trip (MFT) is the key content of the boiler protection, and also is the most
important safety function of FSSS. On any dangerous situation which will keep boiler from
safe operation occurs, MFT will fast cut off all the fuel oil and coal feeder to make the boiler
in safety status, avoid or limit the accident.
MFT FSSS
MFT
MFT logic has the function of the first out trip condition memorize, it can record the first
occurred condition when MFT activate. The first out alarm will be cleared after MFT Reset.
MFT MFT
4.1.1. MFT Conditions MFT

The following conditions will cause MFT:
Both of the two emergency shutdown buttons are pressed by operator;
2 MFT
Furnace pressure is above high value II3240Pa, two of three hardwired input from
field with 2 second on delay;
3240Pa
2s
Furnace pressure is below low value II2490Pa, two of three hardwired input from
field with 2 second on delay;
2490Pa 2s
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Boiler drum level is above high value II250mm, two of three hardwired input from CCS
system with 5 second on delay;
250mm CCS 5s
Boiler drum level is below low value II-300mm, two of three hardwired input from CCS
system with 5 second on delay;
(-300mm) CCS 5s
Boiler Feed water flow is below xx t/h, two of three hardwired input from CCS with 5
second on delay;
XXt/hCCS 5s;
All feed water pumps stopped, two of three hardwired input from field with 2 second on
delay;
2s
All boiler water cycle pumps stopped, two of three hardwired input from field with 2
second on delay;
2s
Both of the forced draft fans are stopped;
Both of the induced draft fans are stopped;
Both of the air pre heaters are stopped;
Flame detector scan air header pressure is below low value II, two of three hardwired
input from field with 30 second on delay;
30s
Turbine tripped on generator load great than 50%, two of three hardwired input from
ETS;
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>50
Boiler total air flow is below 25%, two of three hardwired input from CCS with 3 second
on delay;
<25%CCS 3s;
Boiler super heater outlet temperature high(xx), two of three hardwired input from
CCS with 5 second on delay;
(xx)CCS 5s;
Boiler reheater outlet temperature high(xx), two of three hardwired input from CCS
with 5 second on delay;
(xx)CCS 5s;
Boiler re-heater protection trip, if boiler demand above 20% and any or the following
conditions will trigger the re-heater protection :
>20%:
a)
Turbines either all TV or all GV closed and Both HP bypass CVs are closed.
2 4 2
b)
Turbines either all RSV or all IV closed and Both LP bypass CVs are closed.
2 2 2
Ignite fail protection, includes two conditions as following, any condition will trigger this
protect:
a)
After MFT reset (initial ignition permit) and the LDO supply oil shut-off valve has
opened, no any LDO oil gun is running during 10 minutes

(LDO) MFT ()10
b)
After MFT reset, three times of oil gun ignition failed.
MFT 3
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Loss of all fuel, all the following conditions and with Any Oil Burner Running memorize
will trigger this protection.
a)
All twelve HFO burners oil valve closed or HFO header oil cut off valve closed
b)
All LDO burners oil valve closed or LDO header oil cut off valve closed
c)
All seven pulverizers stopped
Loss of all flame, all the flowing conditions with 3 second on delay and with Coal
Burner Running memorize will trigger this protection. Normal stoppage of the boiler will
not trigger MFT.
3s
MFT
a)
No flame detected for all oil burners;
b)
No 3/4 flame detected for all pulverizer layers;

3/4
Both of the primary air fans are stopped during any coal layer in service but no fuel oil
layer running will cause the MFT.
2
Both DCS supply power loose ,the function will be implement in MFT hardwire panel.
two of three hardwired input from DCS supply power cabnet.
DCS
All Boiler recycle pumps stopped
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4.1.2. MFT Reset Conditions MFT

MFT will be auto reset under all the following conditions effect:
MFT MFT
Furnace purge complete
No MFT Relay Trip exist

MFT
No any MFT trip conditions exist
MFT
ICStriplex Aadvance controller worker normal
ICStriplex Aadvance
MFT Relay trip panel power
MFT
4.1.3. Actions after MFT MFT

On occasion of any MFT conditions coming, the following steps will be executed:
MFT
Activate the MFT trip relay

MFT
Trip all fuel oil burners, this includes
a)
Retract all oil gun directly (no oil gun post purge);
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b)
Prohibit oil gun ignition;
c)
Close all burner oil valves and atomizing valves
d)
TO CORNER LOCAL PANEL

MFT[]
Close all Fuel oil supply shut-off valves

[]
Trip all pulverizers
[]
Trip all coal Feeders
[]
Close all pulverizer outlet dampers
Trip both Primary Air Fans

[]
Trip BFPT ABFPT B
AB[]
Close Superheated Steam de-superheating water isolation MOV
Close Reheated Steam spraying water isolation MOV
Set all auxiliary SA damp to purge position
Send the hardwired signal to DCS, ETS, Bypass, and Soot blowing system,ESP system
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MFT DCS(1-9)ETS[]
Reject Forced air and Induced air PID controller to manual mode. If MFT activated by
FDF, IDF, or APH both tripped then the running FDF and IDF should tripped immediately
and set the boiler at natural draft status 60 seconds later.
MF
T1min,15min
MFT is designed as two redundant loops: software interlock and hardware interlock loop.
At normal condition when MFT coming, the software logic will stop the relevant device by
DCS DO channel, and the MFT trip relay cabinet will also send a hardwired trip
signal to
these devices. For example, the fuel oil supply shut-off valve will receive two close
command from separate panel when MFT.
MFT MFT
DCS MFT
MFT
If DCS is not working, operator also can stop these MFT hardwired device through
hardware interlock loop by pressing the emergency button.
DCS MFT
MFT
4.2.
Oil Fuel Trip
Oil fuel trip (OFT) logic inspects the fuel oil parameters. On any dangerous situation which
will keep boiler from safe operation occurs, OFT will fast cut off the running oil burners and
close the oil supply shut-off valve.
OFT
OFT
FSSS continuously supervise the OFT conditions and will trigger the OFT if any of the
condition occurs. The first OFT condition will be memorized and alarming on station LCD,
the first out condition will reset by OFT reset signal.
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FSSSOFTFSSSOFTOFT
OFT
4.2.1. LDO OFT Conditions LDOOFT

Any of the following conditions will cause LDO OFT:
(LDO)OFT ()
MFT;
MFT
LDO supply oil pressure below low II value with 5 second on delay
5s
LDO instrument air header ressure below low II value with 15 second on delay
15s
LDO OFT will be reset under all the following conditions effect:
(LDO)OFT
No any LDO OFT conditions exist;
OFT
LDO supply shut-off valve closed
All LDO burner oil valves closed
LDO oil leak test complete
The actions after LDO OFT:

OFT
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Tripping of all LDO burners, but purge valves will not close, and will start the post purge
process if MFT does not happen simultaneously;
(LDO)MFTOFTMFT
Close the LDO supply shut-off valve
(LDO)
4.2.2. HFO OFT Conditions HFO

Any of the following conditions will cause HFO OFT:
(HFO)OFT
MFT;
MFT
HFO supply oil pressure below low II value with 5 second on delay
5s
HFO atomizing steam pressure below low II value with 15 second
15s
HFO Steam temperature pressure below low II value with 15 second
15s
HFO OFT will be reset under all the following conditions effect:
(HFO)OFT
No any HFO OFT conditions exist;
(HFO)OFT
HFO supply shut-off valve closed
(HFO)
All HFO burner oil valves closed
(HFO)
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HFO oil leak test complete
The actions after HFO OFT:

(HFO)OFT
Trip all HFO burner, but the burner atomizing valve and purge valve will not be closed,
and will start the post purge process if MFT does not happen simultaneously;
MFT OFT MFT
Close the HFO supply shut-off valve

(HFO)
5.
Common Control Logic
5.1.
Common Control Logic Overview
The common control logic include oil leak function, boiler purge function and auxiliary
FSSS device control, and the interface of DCS with other systems. The detailed function is
as following:
FSSS DCS
1. Ensures no oil will leak in fuel oil supply pipe by executing the fuel oil leak test
procedure.
2. Ensures furnace purge success and no any fuel stored in furnace before boiler ignites
3. Establish the ignition condition including LDO ignition permission, HFO ignition
permission. Forbid oil layer to start before all relevant oil ignite permissions are satisfied.
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LDO HFO
4. Control the auxiliary devices of FSSS like fuel oil shut-off valve, cooling air
fan,Pulverizer
sealing air fan.
FSSS
5.2.
Fuel Oil Leak Test
The Fuel Oil Leak test logic is designed to prevent the fuel oil leak from supply oil pipeline
(include leak to furnace). The test will be performed to check whether fuel oil leakage is
there between the fuel oil supply shut-off valve and all burner oil valves.
In KSK power project, fuel oil system includes Light Diesel Oil system (LDO) and Heavy
Fuel Oil system (HFO), these two fuel oil system should be performed the oil leak test
separately. Operator can send the LDO/HFO fuel oil leak test start command on LCD
graphics. If the test is confirmed to be unnecessary, it could be by-passed, but this is not
recommended for safe boiler operation.
LDO is available only in the BCEF layer, and HFO is available in the AB, CD, and FG
layer.Fuel oil leak test succeed is one of the furnace purge permit conditions.
(LDO)(HFO)
CRT (LDO)(HFO)
5.2.1.
LDO Leak Test Procedure LDO
The following is the LDO leak test permissive conditions:

(LDO)
MFT activated, or MFT reset but any coal layer is in service
[MFT ][ MFT ]
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LDO Supply oil pressure normal
LDO supply oil shut-off valve closed
All LDO burner oil valves closed

(LDO)
After all the conditions has been satisfied, the message LDO Leak Test Permit will be
displayed on station LCD, operator can push the button labeled with start LDO Leak Test
on LCD to start the test. When the test demand output, the logic will close LDO return
header shut-off valve, send the bypass command to MFT hardwired trip relay for LDO
supply shut-off valve, open the LDO supply shut-off valve and LDO supply oil pressure
adjust CV and the message LDO Oil Leak Test in Progress will be displayed on station
LCD. The following procedure will be started:
CRT (LDO) CRT
(LDO)(LDO) MFT (LDO)
(LDO) CRT
1. Opening of LDO supply oil shut-off valve to fill the oil into header pipeline, and it will be
closed after 60 Second when the oil pressure before LDO return valve is greater than 25
bar. If the filling oil pressure could not reach 25bar during 60 second after the supply
shut-off valve opened, the message Fill Oil Load Failure will be occurred, check the leak
point and do the test again.
(LDO)(LDO) 2.5MPa
(LDO) 60S 2.5MPa
2. If the oil pressure after filling is normal, LDO supply oil shut-off valve is closed, and
then the oil pressure shall be checked for 180 second period. If the filling oil pressure falls
below than 20 bar, the message LDO burner oil valve Leak will be displayed, check the
leak point and do the test again.
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(LDO) 180
2.0MPa,
3. If the oil pressure is greater than 20 bar for more than 180 seconds, the logic will auto
open the LDO return oil shut-off valve to release the oil pressure in oil pipeline, and auto
close it after the oil pressure falls below 0.5 bar. After 90 seconds, if the LDO return oil
shut-off valve is not closed or oil pressure not lower than 0.5 bar then the message Oil
Unload Failure will be displayed.
(LDO) 180S 2.0MPa 90
4.
If the LDO return oil shut-off valve closed after successful oil unloads, then start the
oil pressure check within a 120 seconds period. If the oil pressure becomes greater than 2
bar, the logic will send the message LDO supply oil shut-off valve Leak.
120 0.2Mpa
5. If no any oil leak or failure signal occurs during the all LDO oil leak test procedure, the
message LDO Oil Leak Test successes will be displayed on station LCD. The total LDO
oil leak test will be completed in about 450 second, and the test countdown timer will be
displayed also.
450s
During the LDO oil leak test, any of the following conditions will cancel the test procedure:
MFT trip pulse

MFT
MFT reset pulse
MFT
Fill Oil Failure pulse
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LDO burner oil valve leak pulse
LDO supply oil shut-off valve leak pulse
LDO oil Unload failure pulse
LDO oil Leak test success pulse
LDO Oil Leak Test success signal will be reset under any of the following conditions:
MFT trip pulse

MFT
LDO oil Leak Test in Progress pulse
5.2.2.
HFO Leak Test Procedure HFO
The HFO have the similar Leak test procedure with the LDO test procedure.
The following is the HFO leak test permissive conditions:

(HFO)
MFT activated, or LDO layer in service or any coal layer is in service
[MFT ][ MFT ]
HFO supply oil shut-off valve closed
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All HFO burner oil valves closed

(HFO)
HFO supply pressure normal
After all the conditions has been satisfied, the message HFO Leak Test Permit will be
displayed on station LCD, operator can push the button labeled with start HFO Leak Test
on LCD to start the test. When the test demand output, the logic will close HFO return
header shut-off valve, send the bypass command to MFT hardwired trip relay for HFO
supply shut-off valve, open the HFO supply shut-off valve and HFO supply oil pressure
adjust CV and the message HFO Oil Leak Test in Progress will be displayed on station
LCD. The following procedure will be started:
CRT (HFO)
CRT
(HFO)(HFO)(HFO)
CRT
1. Opening of HFO supply oil shut-off valve to fill the oil into header pipeline, it will be
closed after 60 second when the oil pressure before the HFO return valve is greater
than 25 bar. If the filling oil pressure could not reach25bar during 60 second after the
supply shut-off valve opened, the message Fill Oil Failure will be occurred, check the
leak point and do the test again.
(HFO)(HFO) 2.5MPa
(HFO) 60S 2.5MPa
2. If the oil pressure after filling is normal, HFO supply oil shut-off valve will be closed,
and then the oil pressure shall be checked for 180 seconds. If the filling oil pressure falls
below than 20 bar, the message HFO burner oil valve Leak will be displayed, check
the leak point and do the test again.
(HFO)180
2.0MPa,
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3. If the oil pressure is greater than 20 bar for more than 180 seconds, the logic will
auto open the HFO return oil shut-off valve to release the oil pressure in oil pipeline, and
auto close it after the oil pressure falls below 0.5 bar. After 90 seconds, if the HFO
return oil shut-off valve is not closed or oil pressure not lower than 0.5 bar then the
message Oil Unload Failure will be displayed
(HFO) 180S 2.0MPa 90
4. If the HFO return oil shut-off valve is closed after successful oil unloads, then start
the oil pressure check within a 120 seconds period. If the oil pressure becomes greater
than 2 bar, the logic will send the message HFO supply oil shut-off valve Leak.
90 120 0.2Mpa
5. If no any oil leak or failure signal occurs during the all HFO oil leak test procedure,
the message HFO Oil Leak Test successes will be displayed on station LCD. The total
HFO oil leak test will be completed in about 450 seconds, and the test countdown timer
will be displayed also.
450s
During the HFO oil leak test, any of the following conditions will cancel the test procedure:
(HFO)
MFT trip pulse
MFT
MFT reset pulse
MFT
Fill Oil Failure pulse
HFO burner oil valve leak pulse
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HFO supply oil shut-off valve leak pulse
HFO Oil Unload failure pulse
HFO Oil Leak test success pulse
HFO Oil Leak Test success signal will be reset under any of the following conditions:
(HFO)
MFT trip pulse
MFT
HFO Oil Leak Test in Progress pulse
5.3.
Furnace Purge
As per the basic rules of NFPA85, furnace must be purged with proper air flow rate for a
predefined time before any fuel enters the furnace. Excess combustible matters may be
accumulated at the boiler convection pass, flue pass, and the induced draft fans which is
used for transfer flue gas to chimney. If these combustible matters mixed with proper air
rate and meet the ignition energy source that may lead to the boiler explosion. Hence
boiler purging is required after every MFT before the boiler start up.
The purpose of furnace purge is to clean the residues combustible matters to prevent the
deflagration during boiler ignition.
NFPA85
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MFT
5.3.1.
Furnace Purge Permissive Conditions
The following conditions must be satisfied for the furnace purge cycle:
Primary furnace purge condition lists are as below:
()
MFT activate
MFT
All burner oil valves and its purge valves, atomizing steam/air valves are closed
All pulverizers stopped
All coal feeders stopped
All pulverizer outlet dampers closed
All Primary Air Fan stopped
Any Air Pre Heater running
Any Induced Draft Fan running
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Any Forced Draft Fan running
No any MFT conditions exist

MFT
No any flame detected in furnace (All flame Scanners shows no flame)
Secondary furnace purge conditions list as below:
total air flow rate between 30% and 40%

30%--40%
Boiler drum level normal (between -150mm and 150mm)
-150mm---150mm
Furnace pressure normal (between -300Pa and 300Pa)
(-300Pa300Pa)
Fuel oil leak test success or test bypassed
SOFA air damper closed

SOFA
Swaying burner tilt position horizontal
5.3.2. Furnace Purge Procedure

After MFT occurs, the Furnace Purge Required will be generated, and if all primary purge
conditions are satisfied, the message Purge Ready will be displayed on LCD. Then
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operator can push the button labeled with Start Purge to start the furnace purge
procedure.
MFT CRT
The logic will auto start the LDO/HFO fuel oil leak test and set the auxiliary air dampers to
the purge position first after receiving the start command, then it will wait for the secondary
purge conditions becomes true, and when all purge permissions satisfied the furnace
purge start actually. The message Furnace Purge in Progress will be displayed on LCD,
purge countdown timer will also be started. The purge time is 300 second as predefined.
CRT
300
In order to purge the furnace completely and cleanly, the purge procedure must be lasted
300 seconds with between 30% and 40% rated total air flow rate.
30-40% 5
During purge process, FSSS logic will continuously supervise all the primary and
secondary purge conditions. The primary purge conditions are the necessary condition for
FSSS goes into purge mode; and the secondary purge conditions will start the purge
timer.
FSSS
FSSS
If the secondary purge conditions (e.g. total air flow less than 30%) are not satisfied during
purge process, the purge timer will be reset. But the purge procedure not exit, and the
message Purge Interrupt will be blinking displayed on LCD. After the secondary purge
conditions are satisfied again, the purge timer will be started once more.
If the primary purge conditions are not satisfied during the purge process, the purge
procedure will be stopped and FSSS exit the purge mode, the purge timer will be reset
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simultaneous. If not in purge mode, the operator needs to start the purge procedure
manually again.
>30
If the purge procedure lasts for 300 seconds and all purge conditions are satisfied, the
message Purge Complete will displayed on LCD.
5 CRT
Furnace purge complete signal is the necessary condition for MFT reset.
MFT
The MFT pulse will clear the Purge Complete signal.
MFT MFT
5.4.
Oil Fuel Ignition condition
5.4.1. LDO Ignition Conditions LDO

The following conditions must be all satisfied to permit the LDO ignition:
(LDO)
MFT reset
MFT
LDO OFT reset
(LDO)OFT
LDO supply shut-off valve opened
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Flame detector cooling air pressure normal
Instrument air pressure normal
Boiler drum level normal
Furnace pressure normal
5.4.2. HFO Ignition Conditions HFO

The following conditions must be all satisfied to permit the HFO ignition:
(HFO)
MFT reset
MFT
HFO OFT reset
(HFO)OFT
HFO supply shut-off valve opened
Flame detector cooling air pressure normal
Atomizing steam pressure normal
Atomizing steam temperature normal
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HFO supply oil temperature normal
Any oi lay running or any coal layer running

BC/EF
5.5.
Oil Shutoff Valve logic
After the successful fuel oil leak test, FSSS will auto reset the OFT and then operator can
open the supply oil shut-off valve.
FSSSOFT
.
If OFT is there, FSSS will auto close the supply oil shut-off valve.
OFT
During fuel oil leak test process, FSSS will override open the supply oil shut-off valve, and
close it when the filling oil pressure reaches the predefined value.
5.5.1. LDO Supply Oil Shut-off Valve LDO

The following is the open permissive conditions (and):
LDO burner oil valve closed
LDO supply oil Pressure Normal
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LDO leak test in progress or Leak test OK
The following is the auto open condition:
LDO leak test start command
The following is the auto close conditions (or):
LDO leak test close the supply shut-off valve command
LDO OFT and not in LDO leak test
Fill oil failure during LDO leak test
(LDO)

(LDO)
(LDO)
(LDO)(LDO)
(LDO)(LDO)OFT

5.5.2. HFO Supply Oil Shut-off Valve HFO

The following is the open permissive conditions (and):
HFO burner oil valve closed
HFO Supply oil pressure normal
HFO leak test in progress or HFO leak test ok
HFO leak test start command
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HFO leak test close the supply shut-off valve command
HFO OFT and not in LDO leak test
Fill oil failure during LDO leak test
(HFO)

(HFO)
(HFO)
(HFO)(HFO)
(HFO)(HFO)OFT

5.5.3. LDO Return Oil Shut-off Valve LDO

LDO leak test open the return shut-off valve command
LDO leak test start command
LDO leak test unload oil command
MFT
(LDO)
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(LDO)
(LDO)
MFT
5.5.4. HFO Return Oil Shut-off Valve HFO

HFO leak test open the return shut-off valve command
HFO leak test start command
HFO leak test unload oil command
MFT
z (HFO)
z (HFO)
z (HFO)
z MFT
5.6.
Flame Detector Cooling Air Fan
The flame detector probes are mounted around the furnace burners. Its very important to
keep the flame detector probes cooled and cleaning, the high temperature will reduce the
flame detector working stability and life.
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The flame detector cooling air fan can provide the sufficient cooling air flow to make the
probe working normally. The unit contains two probe cooling air fans to provide cooling air
for flame detector probes. In general, one is in service and the other is in stand by. When
the running air fan tripped or the outlet pressure is not sufficient, the standby fan will be
auto started by logic
5.6.1. Flame Detector Cooling Air Fan A A

If all the following conditions are satisfied, the operator can put the cooling air fan A in
standby status by pressing the button labeled with STBY on station LCD, or by pressing
the button on local control panel:
A
Cooling air fan A not running and Cooling air fan B running
A
Any of the following conditions will reset the cooling air fan A in standby
Operator press the release button labeled with STBY on LCD

A
The cooling air fan A is running
A
The following is the cooling air fan A logic:
Auto start condition (or):
The cooling air fan B protection trip when fan A is in standby
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Any of the flame detector air head pressure low when fan A is in standby
Stop permissive condition (or):
The cooling air fan B running and head pressure not low with 20s delay
MFT occurs with 2 hours delay
A B
B 20
MFT 2
5.6.2. Flame Detector Cooling Air Fan B B

The flame detector cooling air fan B has the similar logic that of fan A.
A AB BA
6.
FUEL OIL CONTROL LOGIC
6.1.
LDO Control Logic
Boiler can be ignited only after the furnace purge completed and all LDO ignition
permissive conditions are satisfied. LDO burner can be ignited by the high-energy arc
ignitor, any other ignition energy source like coal burners flame is not permitted.
The LDO control logic includes LDO layer control, coupling control, and single control.
(LDO)(LDO)
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LDO burner system includes two layers, this document only describes the LDO BC burner,
and LDC EF burners have the similar logic.
LDO BCEF BC EF
6.1.1. LDO Layer Control(e.g. BC) ( BC )

The BC oil layer will be start under any of the following conditions effect:
BC
Operator start the BC oil layer
BC
RB start the BC oil layer
RB
When the BC oil layer received start command, FSSS logic will auto start the BC oil layer
with the sequence of BC1, BC3, BC2, and BC4 oil gun with 10 seconds interval. The
signal BC layer start complete will be sent after BC1, BC2, BC3, and BC4 oil gun running
normally.
BCFSSSBC1BC3BC2BC4BC
10sBC1BC3BC2BC42sBC
The BC oil layer start command will be reset under any of the following conditions:
BC
MFT
MFT
OFT
OFT
BC layer start complete pulse
BC
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BC layer stop demand
The following condition will stop the BC oil layer:

BC
Operator stop the BC oil layer
BC
When the BC oil layer receives stop command from the operator, FSSS logic will auto stop
the BC oil layer with the sequence of BC1, BC3, BC2, and BC4 oil gun with 5 seconds
interval. The signal BC layer stop complete will be sent after BC1, BC2, BC3, and BC4
oil gun stopped with 2 second on delay.
BCFSSSBC1BC3BC2BC4BC
5SBC1BC3BC2BC42sBC
BC oil layer in service signal will be established when three of four BC layer burners are
running.
BC3BC
6.1.2. LDO Coupling Control

LDO coupling control have the similar logic with layer control, the difference is only start
(stop) the BC1/BC3 or BC2/BC4 oil guns when LDO coupling control logic received the
start (stop) command.
/ 13 24
6.1.3. LDO Single Control (e.g. BC1) LDO BC1
This document only describes the LDO BC1 burner; other LDO burners have the similar
logic.
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The following conditions are LDO BC1 burner start permissive conditions:
BC1(LDO)
LDO ignition permissive condition exists
(LDO)
BC1 burner oil valve closed
BC1
No BC1 burner trip condition exists
BC1 (LDO)
Initial ignition permissive condition exists
BC1 burner ignition system in remote

BC1
Initial ignition permit condition is explained in detail below:
If the first LDO oil gun ignition failed, FSSS logic will start the 1 minute post purge to
ensure that no combustible matters will be accumulated in furnace. So the Initial ignition
permit condition will lose when any of the oil guns ignites failed to disable the oil gun start
during the FSSS in purge process. After 1 minute Initial ignition permit condition will
occurs again. If any oil gun is running in furnace normally, the Initial ignites permit
condition will always exist.
FSSS logic permit two times of oil gun ignition failure and the third oil gun ignition failure
will activate the MFT.
(LDO)
FSSS11
11
MFT
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With the LDO BC1 burner start permissive conditions, any of the following command will
start the BC1 burner:
BC1(LDO)BC1
Operator Manual start command
LDO layer start command
LDO BC1/BC3 coupling start command
Operator Manual start command in local
The following is the BC1 burner start sequence:

BC1
1. Extend the oil gun
2. Opening the oil gun purge valve and closure of it after 10 seconds later. (No this
pre-purge process if RB start this oil gun)
10sRB
3. Extend the high-energy arc ignitor and spark
4. Opening the burner oil valve
5. After the burner oil valve opening, if the BC1 flame can be detected during 10
seconds then the ignitor sparking is stopped and retracted. Oil gun running successfully.
10 s
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BC1 burner flame on signal will be established if all of the following conditions exist:
BC1
BC1 flame detected
BC1
BC1 oil valve opened
BC1
BC1 burner in service signal will be established if all of the following conditions exist:
BC1
BC1 flame detected
BC1
BC1 oil valve opened
BC1
BC1 purge valve closed
BC1
BC1 oil gun extended
BC1
Note: If no flame detected during 10 seconds after oil valve is opened, logic will consider
ignition failure, this is the burner failure and will close the oil valve immediately. At this time,
if no MFT occurs the logic will open the purge valve to start the post-purge process, and
retract the oil gun when purge complete; but if MFT/OFT occurs on burner failure the logic
will directly retract the oil gun, stop the high-energy arc ignitor sparking and retract it.
10s
MFTMFT
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The following is the BC1 burner stop sequence:
BC1(LDO):
1. Closure the burner oil valve
2. Extend the high-energy arc ignitor and sparking for 10 seconds, after 10 seconds will
be retracted. But if any coal layer is running at the same time, the high-energy arc ignitor
will not be extended.
[10S][]
3. Opening of the purge valve
4. The oil gun purge process shall be started within 60 seconds.

60s
5. Closing of the purge valve, the oil gun will be retracted.
BC1 oil burner stop signal will be generated if any of the following conditions exists
BC1:
LDO layer stop, or LDO BC1/BC3 coupling stop, or operator manual stop
BCBC1
MFT
MFT
LDO OFT
OFT
BC1 oil gun still not extended after BC1 burner in fire mode after 8 seconds
BC1/8sBC1
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BC1 oil valve not opened after oil gun has extended with time delay of 30 seconds
when burner in fire mode.
BC1/BC130sBC1
BC1 flame no detected after BC1 oil valve opened with time delay of 10 seconds
BC110sBC1
BC1 purge valve not closed when BC1 burner in service
BC1BC1
BC1 oil burner stop signal will reset the BC1 burner in fire mode. BC1 oil gun extended
pulse signal will auto reset the BC1 oil burner stop signal
BC1BC1/BC1
BC1
If BC1 oil burner stop signal occurs, FSSS logic will close the BC1 oil valve, and stop the
BC1 burner as per the BC1 burner stop sequence.
BC1FSSSBC1BC1
The following is the BC1 purge requirement condition (or):
BC1
BC1 oil valve closed pulse
BC1
BC1 burner start command pulse
BC1
Any of the following conditions will reset purge requirement (or):
BC1
MFT
MFT
BC1 burner oil gun retracted
BC1(LDO)
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BC1 burner purge complete
BC1
BC1 oil gun extend fail pulse
BC1(LDO)
BC1 purge requirement overtime.
BC1
6.2.
HFO Control Logic
HFO burner system includes three layers, this document only describes the HFO AB1
burner, and others HFO burners have the similar logic.
The HFO control logic includes HFO layer control, coupling control, and single control.
AB1
6.2.1. HFO Layer Control (e.g. AB) HFOAB

AB oil layer will be start under on any of the following conditions
AB
Operator start the AB oil layer
AB
When the AB oil layer receives start command, FSSS logic will auto start the BC oil layer
with the sequence of AB1, AB3, AB2, and AB4 oil gun with 10 seconds interval. The signal
AB layer start complete will be sent after AB1, AB2, AB3, and AB4 oil gun running
normally.
ABFSSSAB1AB3AB2AB4AB
10sAB1AB3AB2AB42sAB
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AB oil layer start command will be reset under any of the following conditions
AB
MFT
MFT
HFO OFT
OFT
AB layer start complete pulse
AB
AB layer stop demand
AB
AB oil layer will be stopped under the following condition
AB
Operator stop the AB oil layer
AB
When the AB oil layer receives stop command from the operator, FSSS logic will auto stop
the AB oil layer with the sequence of AB1, AB3, AB2, and AB4 oil gun with 5 seconds
interval. The signal AB layer stop complete will be sent after AB1, AB2, AB3, and AB4 oil
gun stopped with 2 second on delay.
ABFSSSAB1AB3AB2AB4AB
5SAB1AB3AB2AB42sAB
AB oil layer in service signal will be established when three of four AB layer burner are
running.
AB3AB
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6.2.2. HFO Coupling Control

HFO coupling control have the similarly logic with layer control, the difference is only start
(stop) the AB1/AB3 or AB2/AB4 oil guns when HFO coupling control logic receives the
start (stop) command.
/ 13 24
6.2.3. HFO Single Control (e.g. AB1) HFO AB1
This document only describes the HFO AB1 burner, other HFO burners have the similar
logic.
AB1(HFO)
The following conditions are HFO AB1 burner start permissive conditions:
AB1(HFO)
HFO ignition permissive condition exist
(HFO)
AB1 burner oil valve closed
AB1
No AB1 flame detection
AB1
No AB1 burner trip condition exist
AB1(HFO)
AB1 burner not lost the valve power
AB1
With the HFO AB1 burner start permissive conditions, any of the following command will
start the AB1 burner:
AB1(HFO)AB1
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Operator Manual start command
HFO AB layer start command
HFO AB1/AB3 coupling start command
Operator Manual start command in local
The following is the AB1 burner start sequence:

AB1
1. Extension of the oil gun
2. Opening of the oil gun purge valve and it is closed after 30 seconds. (No this
pre-purge step if RB start this oil gun)
30sRB
3. Extension the high-energy arc ignitor (10HHY61IV001) and spark
4. Opening of the burner oil valve and atomizing valve
5. After the burner oil valve opened, if the AB1 flame can be detected during 10 seconds
then the ignitor sparking is stopped and retracted. Oil gun running successfully.
10s
AB1 burner flame on signal will be established if all the following conditions exist:
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AB1
AB1 flame detected
AB1
AB1 oil valve opened
AB1
AB1 burner in service signal will be established if all the following conditions exist:
AB1
AB1 flame detected
AB1
AB1 oil valve opened
AB1
AB1 purge valve closed
AB1
AB1 oil gun extended
AB1
AB1 atomizing valve opened
AB1
Note: If no flame is detected during 10 seconds after oil valve is opened, logic will consider
ignition failure, this is the burner failure and will close the oil valve immediately. At this time,
if no MFT occurs the logic will open the purge valve to start the post-purge process, and
the oil gun will be retracted when purge complete; but if MFT occurs when burner failure
the logic will directly retract the oil gun, the high-energy arc ignitor sparking is stopped and
retracted.
10s,
MFT MFT
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The following is the AB1 burner stop sequence:

AB1(HFO):
1. Closing of the burner oil valve, closing of the atomizing valve
2. Extension of the high-energy arc ignitor and sparking with 10 seconds, after 10
seconds it will be retracted . But if any coal layer is running at the same time, the
high-energy arc ignitor will no need to extend.
[10S][]
3. Opening the purge valve
4. Starting the oil gun purge process within 60 seconds.

60s
5. Closing the purge valve and retraction of the oil gun.
AB1 oil burner will be stopped under any of the following conditions effect:
AB1
HFO layer stop, or HFO AB1/AB3 coupling stop, or operator manual stop
ABAB1
MFT
MFT
HFO OFT
OFT
AB1 oil gun still not extended after AB1 burner in fire mode with 8 seconds delay.
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AB1 / 8s AB1
AB1 oil valve not opened after oil gun has extended with 50 seconds delay when burner
in fire mode.
AB1 /AB1 50sAB1
AB1 flame not detected after AB1 oil valve opened with 10 seconds delay
AB1 10s AB1
AB1 atomizing valve not opened when burner in fire mode.
AB1 /BC1
AB1 purge valve not closed or atomizing valve not opened when AB1 burner in service
AB1 BC1
AB1 oil burner stop signal will reset the AB1 burner in fire mode. AB1 oil gun extended
pulse signal will auto reset the AB1 oil burner stop signal
AB1AB1/AB1
AB1
If AB1 oil burner stop signal occurs, FSSS logic will close the AB1 oil valve, and stop the
AB1 burner as per the AB1 burner stop sequence.
AB1FSSSAB1AB1
The following is the AB1 purge requirement condition (or):

AB1
AB1 oil valve closed pulse
AB1
AB1 burner start command pulse
AB1
The following conditions will reset purge requirement (or):
AB1
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MFT
MFT
AB1 burner oil gun retracted
AB1(HFO)
AB1 burner purge complete
AB1
AB1 oil gun extend fail pulse
B1(HFO)
AB1 purge requirement overtime.
AB1
COAL-FIRED CONTROL LOGIC
7.
Coal-fired control logic accomplishes the pulverizer system start/stop control, supervision
of every running coal layer parameters, and fast cut off the coal if necessary to ensure
the furnace in safety condition.
7.1.
Coal Ignition Condition
All the following conditions must be satisfied for the coal burner ignition:
MFT reset
MFT
The differential pressure of furnace and secondary air wind box is normal
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The differential pressure of furnace and hot primary air header not low
Hot secondary air temperature > 160

160
Any Primary air fan running
Swaying burner tilt position horizontal or any coal layer in service
7.2.
Coal Layer Ignition Energy Requirement
Any of the following conditions satisfied means coal layer A ignition energy is sufficient
A A
AB oil layer in service
AB
Coal layer B RUN under boiler load > 30%
30%B
Any two Coal layers in service under boiler load > 60%
60%
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Any of the following conditions satisfied means coal Layer B ignition energy is sufficient
B
AB oil layer in service
AB
BC oil layer in service
BC
Coal layer A
RUN under boiler load > 30%
30%A
Coal layer C RUN under boiler load > 30%
30%C
60%
Any of the following conditions satisfied means coal Layer C ignition energy is sufficient:
C
BC oil layer in service
BC
CD oil layer in service
CD
Coal layer B federate > 50% RUN under boiler load > 30%
30%B 50%
Coal layer D federate > 50% RUN under boiler load > 30%
30%D 50%
6%
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Any of the following conditions satisfied means coal Layer D ignition energy is sufficient
D
CD layer oil layer in service
CD
Coal layer C federate > 50% RUN under boiler load > 30%
30%C 50%
Coal layer E federate > 50% RUN under boiler load > 30%
30%E 50%
6%
Any of the following conditions satisfied means coal Layer E ignition energy is sufficient
E
EF oil layer in service
EF
Coal layer D federate > 50% RUN under boiler load > 30%
30%D 50%
Coal layer F federate > 50% RUN under boiler load > 30%
30%F 50%
6%
Any of the following conditions satisfied means coal Layer F ignition energy is sufficient
F
EF oil layer in service
EF
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FG oil layer in service
FG
Coal layer E federate > 50% RUN under boiler load > 30%
30%E 50%
Coal layer G federate > 50% RUN under boiler load > 30%
30%G 50%
6%
G
FG oil layer in service
FG
Coal layer F federate > 50% RUN under boiler load > 30%
30%F 50%
6%
Coal Layer A in service will be established if all the following conditions are satisfied.
A
Pulverizer A running
A
Coal feeder A have been running for 1 minute
A
At least three flame detected of the corner A1, A2, A3, A4
A 3/4
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Burner A1 in service will be established under all the following conditions effect.
A1
Pulverizer A running
A
Coal feeder A have been running 1 minute
A
Corner A1 flame detected
A1
After coal layer ignition energy is established, operator can start the total coal layer.
The Coal layer ignition condition is suitable for all coal layers, and any coal layer will be
inhibited to start if this condition is not satisfied.
7.3.
Coal Layer Sequence Control
7.3.1. Coal Layer A Sequence start procedure A

1.
Start the pulverizer A lube oil pump

A
2.
Open the pulverizer A sealing air damp, close pulverizer A inlet hot air damp
A ,
3.
Open the pulverizer A outlet damps

A
4.
Open the pulverizer A inlet cold air damp,

A
5.
pulverizer A purge process 60s

A 60
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6.
Start the pulverizer A and separator under the pulverizer A start condition occurs.
A A
7.
Open the pulverizer A inlet hot air damp nd set the modulated air damps to default
pulverizer warm position

A
8.
Open the coal feeder A sealing air damp aOpen the coal feeder A outlet valve and
set feeder min rate

A
9.
Start the coal feeder A under the temperature of pulverizer A above 65

A 65
10. Open the coal feeder A inlet valve

A
7.3.2. Coal Layer A Sequence stop procedure A

1.
Request CCS to set the coal feeder A feedrate to minimum

CCS A
2.
Set pulverizer A outlet temperature 65,

<70 20s
3.
Close coal feeder A inlet valve in Pulverizer A outlet temperature <70 20
seconds
<70 20s , A
4.
Stop the coal feeder A in coal feeder A inlet valve has been closed 60 seconds
60 A
5.
Close the coal feeder A outlet valve
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A
6.
Stop the pulverizer A and separator after the coal feeder A outlet valve has been
closed 5 minutes
A 5
7.
Close the pulverizer A inlet hot air damp and set the modulated inlet cooling air
damp to cooling position
8.
Close the pulverizer A outlet damp 3/4

4 3
9.
Cooling pulverizer A process 320s

320
10.
Close the pulverizer A inlet cooling air damp&release oil pump stby
11.
Close outlet damp 1/4 and stop lube oil
pump
7.4.
Pulverizer Lube Oil Pump
In this project, all pulverizers have two lube oil pumps and only one is running during
normal condition, so the standby logic is designed.
This document only describes the pulverizer A lube oil pump A logic.
The following is the start permissive conditions (and):
Pulverizer A lube oil station oil temperature >25
Pulverizer A lube oil station oil level not low
The following is the stop permissive conditions (or):
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Pulverizer A has been stopped for 120 seconds
Pulverizer A lube oil pump B running
Occurrence of any of the following conditions will auto start the pump A if pump A in
standby:
Pulverizer A lube oil pump B tripped
Pulverizer A lube oil pressure low
Pulverizer A lube oil flow low
The following is the auto stop condition (or):
Pulverizer A lube oil station oil pressure has been low for 120 seconds
Pulverizer A lube oil temperature >65 for more than 120 seconds
A A
A 25
A
A 120s
A B
A B
A
A
A 120s
A 65 120s
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7.5.
Pulverizer Lube Oil Box Heater A
This document only describes the pulverizer A lube oil box heater logic.
The following is the start permission:
Pulverizer A lube oil station oil level not low
The following is the auto start condition:
Pulverizer A lube oil station oil temperature <35
The following are the auto stop conditions:
Pulverizer A lube oil station oil temperature >40
A
A 35
A 40
7.6.
Pulverizer A A
7.6.1. Pulverizer A Trip Condition A

Coal layer A trip will be set if any of the following conditions available:
A
Operator trip command
A
MFT exist
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MFT
Both pulverizer sealing air fan stopped with 10 seconds delay
10s
Both primary air fan stopped
The diff pressure of pulverizer A inlet PA and sealing air low(1.25kPa) with 60 second
delay
A 60s
The primary air pressure low6.2kpa and feeder a running with 2 seconds delay
6.2kpa 2s
Lost the Coal layer A flame trip. The Coal layer A flame is established by three of
four burner flam detected.
3/4A
Lost pulverizer A ignition energy
A
Lube oil trip will generated under the following conditions effect:
a)
Pulverizer A lube oil pump both not running

A
b)
Pulverizer A lube oil pressure very low0.7barwith 2 seconds on delay

A2s
c)
Pulverizer A lube oil temperature > 65 with 15 seconds on delay

A65,15s
Pulverizer A outlet damp two of four closed under pulverizer A is running

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A2
Pulverizer A bearing temperature high(>85,90,95)
A(>85,90,95)
Pulverizer motor wingding temperatures high(>130).
A(>130)
RB command (only effect to coal layer GF, E, and D)
RBGFED
7.6.2. Pulverizer A Start permission A

The following conditions are the permissive conditions for pulverizer start up:
A
Mill outl temperature between 70 and 85
70~85
Pulverizer A inlet cold air damper opened
A
Pulverizer A all outlet damper opened
A
Pulverizer A sealing air damper opened
A
Pulverizer A fire-extinction steam valve closed
A
Pulverizer A rejecting outlet valve open
A
Coal A layer no flame detected
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A
Coal layer ignition condition exist
Coal layer A ignition energy satisfied

A
Pulverizer A bearing temperature OK(<60)
AOK
Pulverizer A inlet Primary air flow normal
A
Any pulverizer sealing air fan running
The differential pressure of Primary air and sealing air is normal
Pulverizer A lube oil status OK

AOK
a)
Any lube oil pump running
b)
Pulverizer A lube oil flow not low(>160L/min)

A(>160L/min)
c)
Pulverizer A lube oil pressure >0.9bar with 3 minutes delay

A>0.9bar3min
d)
Pulverizer A lube oil filter diff pressure not high<2bar

A<2bar
No any coal layer A trip conditions exist
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A
The following condition is pulverizer A stop permission:
7.7.
Coal Feeder A A
The following conditions are the permissive conditions for feeder start up:
Pulverizer A is running
Coal feeder A sealing air damp opened
Coal feeder A outlet valve opened
Coal feeder A outlet temperature not high
Coal feeder A outlet not block
Coal feeder A outlet valve opened
Pulverizer A Primary air flow normal
No any coal layer A trip conditions exist
Coal feeder A will auto stop under the following conditions effect:
Pulverizer A stopped under coal feeder A running
Any pulverizer A trip condition
Coal feeder A outlet valve closed with 5 seconds delay
Coal feeder A outlet blockage with 20 seconds delay
Coal feeder A belt zero coal with 5 seconds delay
Coal feeder A inner over temperature with 3 seconds delay
A
A
A
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A
A
A
A
A
A
A
A 5s
A 20s
A 60s
5s
7.8.
Pulverizer A Inlet Cold Air Damper A
The following is the open permission:

Pulverizer A outlet damper opened
The following is the close permission:
Pulverizer A not running & outlet temperature < 60
The following is the auto close condition:
MFT occurs
Any pulverizer trip conditions occurs
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A <45
MFT

7.9.
Pulverizer A Inlet Hot Air Damper A
The following is the open permission:

Pulverizer A outlet damper opened
MFT occurs
Pulverizer A stopped
MFT
A
7.10. Pulverizer A Outlet Damp A

The following condition is the open permission:
Coal layer A ignition energy satisfied
No pulverizer trip condition
The following condition is the close permission :
The following condition is the auto close condition:
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MFT exist
Pulverizer A trip condition exist
MFT
A
7.11. Pulverizer A Sealing Air Damp A

A
Pulverizer A stopped with 60s delay
A 60
7.12. Pulverizer A Inerting Steam Inlet Valve A
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Manually control.
7.13. Coal Feeder A Inlet Valve A

Coal Feeder A tripped
7.14. Coal Feeder A Outlet Valve

Coal Feeder A stopped
Pulverizer A stopped pulse
Coal Feeder A outlet temperature high
A
A
7.15. Coal Feeder A Sealing air Damp A

Coal feeder A stopped
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A
Coal feeder A stopped with 60s delay
A 60
7.16. Run Back

Run Back (RB) is a function initiated by CCS system when the boiler could not operate
with the set load due to the failure of major auxiliary device of the boiler such as water
feed pump, forced/induced air fan, primary air fan,boiler water cycle water pump etc. in
case the unit load is above 50%. The purpose of RB function is to reduce the input fuel
fast and keep the boiler in safe operating condition.
Run BackRB 50%
CCS
For the detailed RB conditions please refer the KSK DCS CLCS Write Up
RB DCS CLCS
FSSS system will perform the RB action only when more than three coal layers are in
service; the logic will remove the upper coal layers in service from top to bottom
preferentially in proper time interval to match the boiler load and the boiler auxiliary
devices contribution.
FSSS RB
7.16.1. Actions after RB

When more than three coal layers are in service, if FSSS received the RB command, the
following will be performed:
Rev. 1.0
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DCS FSSS WRITE UP
FSSS RB :
Fast start the LDO BC oil layer
BC
Remove coal layer G, F E and D from top to bottom layer. Coal layer G will be
shutdown first. Coal layer FE will be shutdown if still more than three coal layers are in
service at the moment 5 seconds adjustable after coal layer D shutdown. The process will
continue in that way until coal layer A is shutdown.
GFEAGG
5F D
7.16.2. RB Reset Condition RB

The following conditions will reset the RB signal (or):
RB
MFT
MFT
Only when three or less than three coal layers still in service with predefined times
delay.
Rev. 1.0
Page 74 of 74

KMPCL 6í-600MW DCS FSSS Writeup R1.1

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KSK Mahanadi Power Company Limited

6 x 600 MW Thermal Power Project

DCS FSSS Write up

DOCUMENT NO: xxxxxx-xx

6 x 600 MW KSK Mahanadi

DOCUMENT CONTROL SHEET

6 X 600 MW KSK Mahanadi Thermal Power Project

KSK Mahanadi Power Company Limited

DCS FSSS Write up

DOCUMENT NO.: xxxxxx-xx

6 x 600 MW KSK Mahanadi

DEFINITIONS & ABBREVIATIONS .........................................................3

SYSTEM OVERVIEW ........................................................................................3

Hardware Configuration ...............................................................................3

Software Function .........................................................................................3

Hardwired Exchange Signal ..............................................................3

Master Fuel Trip ................................................................................................3

MFT Reset Conditions MFT .................................................................3

Actions after MFT MFT .............................................................................3

Purpose of Document ....................................................................................3

Oil Fuel Trip .............................................................................................3

LDO OFT Conditions LDOOFT ........................................3

HFO OFT Conditions HFO ...................................................3

Common Control Logic ................................................................................3

Common Control Logic Overview ...............................................3

Fuel Oil Leak Test .....................................................................................3

LDO Leak Test Procedure LDO.........................................3

HFO Leak Test Procedure HFO .........................................3

Furnace Purge ................................................................................................3

DOCUMENT NO.: xxxxxx-xx

6 x 600 MW KSK Mahanadi

Furnace Purge Permissive Conditions ...................................3

Furnace Purge Procedure ...............................................................3

LDO Ignition Conditions LDO .....................................3

HFO Ignition Conditions HFO......................................3

Oil Shutoff Valve logic .....................................................................3

LDO Supply Oil Shut-off Valve LDO.......................................3

HFO Supply Oil Shut-off Valve HFO .......................................3

LDO Return Oil Shut-off Valve LDO ...............................3

HFO Return Oil Shut-off Valve HFO................................3

Oil Fuel Ignition condition ...............................................................3

Flame Detector Cooling Air Fan ..........................................................3

Flame Detector Cooling Air Fan A A ...........................................3

Flame Detector Cooling Air Fan B B ...........................................3

FUEL OIL CONTROL LOGIC ............................................................3

LDO Control Logic ..................................................................3

LDO Layer Control(e.g. BC) ( BC )..........................................3

LDO Coupling Control .....................................................3

LDO Single Control (e.g. BC1) LDO BC1

HFO Control Logic ..................................................................3

HFO Layer Control (e.g. AB) HFOAB ............3

HFO Coupling Control ...................................................3

HFO Single Control (e.g. AB1) HFO AB1

COAL-FIRED CONTROL LOGIC .............................................................3

Coal Ignition Condition ............................................................................3

DOCUMENT NO.: xxxxxx-xx

6 x 600 MW KSK Mahanadi

Coal Layer Ignition Energy Requirement ....................................3

Coal Layer Sequence Control .......................................................................3

Coal Layer A Sequence start procedure A .............................................3

Coal Layer A Sequence stop procedure

Pulverizer Lube Oil Pump ................................................................3

Pulverizer Lube Oil Box Heater A ......................................3