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AMENDMENT RECORD
Amd No
Date
Text Affected
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 779 Part 1 Issue 3 dated September 1999.
Ministry of Defence
NES 779
Part 1
Issue 3
September 1999
Record of Amendments
AMDT
1
2
3
4
5
INSERTED BY
DATE
Published by:
Sea Technology Group
Defence Procurement Agency
NA145
Ash 0, #95
MOD Abbey Wood
Bristol BS34 8JH
(i)
(ii)
This NES specifies the requirements for the production, inspection and testing of 90/10
Copper Nickel Alloy sheet, strip and plate.
(iii)
(iv)
This Naval Engineering Standard (NES) is sponsored by the Defence Procurement Agency
(DPA), Ministry of Defence (MOD).
2.
3.
4.
5.
6.
7.
8.
Part 1
Part 2
Part 3
Tubes
Conditions of Release
General
9.
10.
11.
This Naval Engineering Standard (NES) has been devised solely for the use of the MOD, and
its contractors in the execution of contracts for the MOD. To the extent permitted by law, the
MOD hereby excludes all liability whatsoever and howsoever arising (including but without
limitation, libability resulting from negligence) for any loss or damage however caused when
the NES is used for any other purpose.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD
The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
13.
14.
This NES is the property of the Crown. Unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made to
the authority named in the tender or contract.
When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contractual and other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
(v)
The Category of this NES has been determined using the following criteria:
a.
b.
c.
Related Documents
16.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
d.
Other documents
17.
All applications to Ministry Establishments for related documents are to quote the relevant
MOD Invitation to Tender or Contract number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
18.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
This NES may call for the use of processes, substances and/or procedures that may be
injurious to health if adequate precautions are not taken. It refers only to technical suitability
and in no way absolves either the supplier or the user from statutory obligations relating to
health and safety at any stage of manufacture or use. Where attention is drawn to hazards,
those quoted may not necessarily be exhaustive.
20.
This NES has been written and is to be used taking into account the policy stipulated in JSP
430: MOD Ship Safety Management System Handbook.
Additional Information
(There is no relevant information)
(vi)
(i)
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(iii)
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(v)
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(v)
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(v)
Categories of NES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(vi)
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(vi)
(vi)
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(vii)
SECTION
1.
1.1
Table 1.1
1.2
1.3
1.3.1
1.3.2
1.4
1.4.1
1.4.2
Table 1.2
1.5
1.5.1
1.5.1.1
1.5.1.2
1.5.1.3
1.5.2
1.5.2.1
1.5.2.2
1.5.2.3
1.5.2.4
PERFORMANCE SPECIFICATION . . . . . . . . . . .
Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . .
Restrictions on Composition . . . . . . . . . . . . . . . . . . .
Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surface Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions and Tolerances . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flatness Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Destructive Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardness Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Re-tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Non-destructive Tests . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flatness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visual-Optical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liquid Penetrant . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.1
1.1
1.1
1.1
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1.3
1.3
1.3
1.3
1.3
1.3
SECTION
2.
NATIONAL/INTERNATIONAL REGULATIONS
2.1
SECTION
3.
3.1
3.1.1
3.1.1.1
3.1.1.2
3.1.1.3
3.1.2
3.1.2.1
MILITARY STANDARDS/REQUIREMENTS . . . .
Acceptance Standards . . . . . . . . . . . . . . . . . . . . . . . .
Destructive Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Re-tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Non-destructive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
(vii)
Liquid Penetrant . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quality Assurance Documentation . . . . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.1
3.1
3.2
SECTION
4.
DESIGN REQUIREMENTS/GUIDANCE . . . . . . .
4.1
SECTION
5.
5.1
ANNEX
A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
A.1
ANNEX
B.
DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1
ANNEX
C.
C.1
(viii)
PERFORMANCE SPECIFICATION
Related Documents:BS EN ISO 65071, BS EN 1652, NES 729 Part 4, see also
Annex A.
1.1
Physical Characteristics
a.
Element
Aluminium
0.03
Boron
0.02
Bismuth
0.002
Phosphorus
0.01
Silicon
0.05
Other
0.1
1.2
b.
c.
Hardness
a.
1.3
Manufacture
a.
1.3.1
The sheet, strip and plate are to be produced by hot or cold rolling with
subsequent annealing. For flat products subsequent rolling may be necessary
to achieve flatness tolerances.
Heat Treatment
a.
Gas: 0.7g/m3
(2)
1.1
1.3.2
c.
All traces of oil, grease or any other source of sulphur contamination are to be
removed prior to any heat treatment.
d.
Surface Condition
a.
1.4
1.4.1
Dimensions
a.
1.4.2
The sheet, strip and plate are to be manufactured to the dimensions stated in
the Contract. Edges of plate, sheet and strip are to be left in a condition that
will not cause injury to personnel when handling them.
Tolerances
a.
b.
The flatness of individual plates when required for heat exchanger and
condenser tube plates is to be within the tolerances given in Table 1.2.
Depth of Arc not to Exceed (mm) for Lengths Shown
Under 1000mm
1000 to 1500mm
Over 1500mm
1.5mm
2.0mm
3.0mm
Test Methods
1.5.1
Destructive Tests
1.5.1.1
Analysis
a.
1.5.1.2
A full analysis is to be made from a sample taken from each cast and from each
batch of the As Supplied sheet, strip or plate.
Hardness tests
a.
b.
The test samples are to be in the annealed condition and must not be
mechanically worked (other than being machined to the shape of the test piece)
before being tested.
1.2
Re-tests
a.
Should any of the original test specimens fail to meet the test requirements
detailed in this NES, two further samples from the same batch are to be selected
for testing. One sample is to be taken from material immediately adjacent to
where the original test sample was taken, unless that sheet, strip or plate has
been withdrawn by the supplier.
1.5.2
Non-destructive Tests
1.5.2.1
Dimensional
a.
1.5.2.2
Flatness
a.
1.5.2.3
Inspection for flatness is only required for heat exchanger and condenser tube
plates and is to be made by placing the plate on a flat-surface table and applying
a straight-edge and measuring the depth of arc between the straight-edge and
the plate.
Visual-Optical
a.
1.5.2.4
All surfaces and edges of finished material are to be visually inspected, assisted
where necessary by the use of x 5 magnification optics. All imperfections are to
be identified on the material and recorded on the QA documentation.
Liquid Penetrant
a.
1.3
1.4
NATIONAL/INTERNATIONAL REGULATIONS
(No relevant information included)
2.1
2.2
MILITARY STANDARDS/REQUIREMENTS
3.1
Acceptance Standards
3.1.1
Destructive Tests
3.1.1.1
Analysis
a.
3.1.1.2
Hardness
a.
3.1.1.3
The hardness values of the test pieces are to conform with Clause 1.2.
Re-tests
a.
Both of the re-tested samples are to conform to Clause 1.2 of this NES. Should
any of the re-tests fail, the batch represented by the test pieces does not meet
the requirements of this NES and is to be rejected.
3.1.2
Non-destructive
3.1.2.1
Visual
a.
3.1.2.2
Liquid Penetrant
a.
3.2
3.3
Each sheet, strip or plate is to be smooth and free from surface defects. Dressed
areas are to be seen to be faired smoothly into the surrounding material.
All sheet, strip and plate are to be free from surface flaws, cracks, lamination
or other defects which will prove detrimental.
b.
Identification
a.
Unless otherwise stated in the Contract Documents, all sheet, strip and plate
is to be identified by the manufacturer by printing directly on to one surface of
the material using an ink, which will not have a deleterious effect on the
material. The markings are to be not less than 5mm high and are to run along
the entire length of the material, the maximum distance between markings is
not to exceed 300mm. The markings are to be positioned centrally for strip and
not less than 150mm in from the edge of sheet or plate. Markings are to be as
follows:
(1)
(2)
Contract number.
3.1
3.4
(3)
(4)
(5)
b.
c.
Where the material width exceeds 1000mm the information at Clause 3.3a. is
to be repeated on the same face 150mm in from each side and run along the
entire length of the material.
Packaging
a.
Except where otherwise stated in the Contract Documents, all sheet, strip or
plate is to be packaged in accordance with the manufacturers normal trade
practice and to ensure that no damage occurs during transit.
b.
Each package is to carry a label marked with the following identification details:
(1)
(2)
Description
(3)
Quantity
(4)
Contract Number
3.2
DESIGN REQUIREMENTS/GUIDANCE
(No relevant information included)
4.1
4.2
5.1
5.2
BS EN 1652
JSP 430
NES 729
Liquid Penetrant
A.1
ANNEX A
ANNEX A
A.2
Batch
Cast
A cast is:
a.
b.
c.
d.
e.
Certificate of Conformity
Plate
Sheet
Strip
B.1
ANNEX B
ANNEX B
B.2
CLAUSE No
1.1c.
1.4.1
Dimensional tolerances
1.4.2a
Flatness tolerance
1.4.2b.
Identification requirements
3.3
Packaging requirements
3.4
C.1
! or NA
1.5.1.2a.
ANNEX C
ANNEX C
C.2
C
Certificate of conformity, 3.1
U
M
S
Surface defects, 3.1
Surface imperfectons, 1.2
INDEX.1
ANNEX C
ANNEX C
INDEX.2