Академический Документы
Профессиональный Документы
Культура Документы
03/20/2015
dB No. =
Area / Country
Division:
WC
Location
Site
Mnfg Unit:
LHC#1
Process Unit
C2 Splitter
Prepared By
Appr'd By
Building
Reviewed By Mgt
Review By:
TC
Review By:
S&LP
Materials In Process
Ethylene
State Of Operation
Design
Startup
Norm Opn
Basic Materials For Material Factor
Ethylene
Material Factor (See Table 1 or Appendix A or B) Note temperature requirements when unit temperatures over 140 F =
1
p-16
p-17
p-17
p-17
p-18
p-18
p-20
p-20
p-21
p-21
p-21
p-21
p-21
p-22
p-25
p-25
p-26
p-28
p-30
p-32
p-33
p-33
p-35
p-36
Type =
None
Type =
None
Type =
None
Type =
Open
Type =
Two Sides
Meets NFPA 30?
No
USG =
1.73E+05
1.00
Note
Possible vacuum?
No
Penalty
None
Penalties
Padding?
Note C1:
Note C2:
Note C3:
0
Inerted?
No
Micron Sz =
58.4
Relief Set psig =
125
Material Suitable ? =
Yes
217,000 Heat Comb BTU/lb =
20,800
Penalty =
2.18
Type =
A
Penalty =
0.96
lbs =
0
Density =
0
mil / Yr.
Penalty =
0.00
Minor
Penalty
600
ft.
Penalty
Curve A-2
Volume =
0.00
Penalty
Comp
Penalty
FEI Range =
128 - 158
Ethylene
Material Factor
Heat of Combustion
NFPA Classification
Flammability
Reactivity
Flash Point
Boiling Point
/ 519-542-8280
[MF]
[Hc]
[Nh]
[Nf]
[Nr]
[ F ]
[ F ]
24
20,800
1
4
2
Gas
-155
BTU/lb
lbs =
03/20/2015
(1,6,16)
Date
Shutdown
Penalty
Factor
Range
1.00
0.3 - 1.25
0.2 - 0.4
0.25 - 1.05
0.25 - 0.9
0.2 - 0.35
0.25 - 0.5
24
Penalty
Factor
Used
1.00
0.00
0.00
0.00
0.00
0.50
1.50
1.00
0.2 - 0.8
0.50
1.00
0.20
0.00
0.50
0.30
0.80
0.25 - 2.0
0.16 - 1.5
0.2 - 0.3
0.00
0.00
0.00
0.00
0.24
0.00
0.1 - 0.75
0.1 - 1.50
0.15 - 1.15
0.50
2.18
0.00
0.00
0.00
0.10
0.10
0.00
0.50
4.32
6.47
155.36
Heavy
180
217,000
/ 519-542-8280
dB
Normal
PSV
Opg Press.
Set Press.
Po
[ psig ]
58.4
176.4
178.8
180
142
163.1
230
217.4
71.4
235.4
171.9
402
35
2451.3
2451.3
3000
Pd
[ psig ]
125
250
300
250
225
300
250
475
125
350
230
525
85
2828
2828
3500
Compound
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Unit Name
C2 Splitter
Caustic Tower
C.G. Compressor
Debutanizer
Deethanizer
Demethanizer
Depropanizer
Ethylene Storage
Furnaces
C2H4 Compressor
C3H6 Compressor
C2H2 Reactor
Butadiene Storage
HR Reactor
2 HR Reactors
204E Absorber
Ethylene
Ethylene
Ethylene
Butane
Ethane
Ethylene
Propane
Ethylene
Ethylene
Ethylene
Propylene
Ethylene
Butadiene
Cyclohexane
Cyclohexane
Cyclohexane
Page 3
Maximum
Opg Temp
F
-62
-40
dB
Appendix A
Quantity
Qm
[ MM lb ]
0.217
0.100
0.012
12.000
0.100
0.092
14.000
0.201
0.001
0.001
0.001
0.018
0.214
0.001353
0.002706
0.005099
Material
Factor
MF
24
24
24
21
21
24
21
24
29
24
21
24
24
16
16
16
Heat Of
Combustion
M BTU/lb
Hc
20.8
20.8
22.04
19.7
20.4
20.8
19.9
20.8
20.8
20.8
19.7
22.04
19.2
18.7
18.7
18.7
NFPA Classification
Toxic
Flamm
Reactive
Nh
Nf
Nr
1
4
2
1
4
2
1
4
2
1
4
0
1
4
0
1
4
2
1
4
0
1
4
2
1
4
2
1
4
2
1
4
1
1
4
2
2
4
2
1
3
0
1
3
0
1
3
0
Page 4
Atm.
Flash
Boiling
Point [F] Point [F]
FP
BP
Gas
-155
Gas
-155
Gas
-155
-76
31
Gas
-128
Gas
-155
Gas
-44
Gas
-155
Gas
-155
Gas
-155
Gas
-53
Gas
-155
-105
24
-4
179
-4
179
-4
179
dB
General Process Hazards
Exotherm Exotherm Endoth
Reaction Type
Process
A
A
B
Type of
Enclosure
D
0.00
None
0.00
None
0.00
None
0.00
Open
0.00
None
0.00
None
0.00
None
0.00
Open
0.30
Hydrolysis
0.00
None
0.00
None
0.00
Open
Page 5
dB
rocess Hazards
Access
Penalty
E
0.00
Two Sides
No
21,558
1,880
150,000
0.50
No
0.00
Two Sides
No
19,117
150,000
0.50
No
0.00
Two Sides
No
3,000
18,750
0.50
No
0.00
Page 6
dB
Dust
System
Type
D
Particle
Size
Microns
D
Inerted
Dust
System
D
0.00
None
0.00
0.00
0.00
None
0.00
No
0.00
None
0.00
0.00
0.00
None
0.00
No
0.00
None
0.00
0.00
0.80
Page 7
dB
Low
Liq or Gas
Temp
In Storgae
Penalties
Type
F
G2
Pounds Combust
Combust Density
Solins In
lb/cf
Storage
Storage
G3
G3
Dust
Penalty
Table 3
D
Relief
Pressure
Type
E
0.00
-155
Yes
0.00
0.00
0.00
-155
Yes
0.00
0.00
Page 8
dB
Corrosion
Rates
Corrosion
mil/yr.
Penalties
H
H
Leakge
Type
1 to 5
I
Leakge
Penalty
I
Fired Eqt
Distance
Feet
J
0.00
0.00
Minor
0.1
600
0.00
0.00
Minor
0.1
400
Page 9
Fired Eqt
> nbp?
Penalty
J
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
Curve
A-2
A-2
A-2
A-1
A-2
A-2
A-2
A-2
A-2
A-2
A-2
A-2
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
Hot Oil
Volume
USG
K
Hot Oil
Volume
Penalty
K
0.00
0.00
0.00
0.00
dB
Rotating
Eqt
Type
L
Rotating
Eqt
Penalty
L
Comp
0.5
None
0.00
[ $ MM ]
19.16
3.00
14.64
3.00
18.80
18.33
6.00
5.88
28.35
19.22
14.77
1.75
0.50
1.00
1.00
1
Page 10
03/20/2015
EXHIBIT A
R.A. Hawrelak
Po =
This is an older FEI form used
Pd =
You can ignor this sheet
QM =
However, do not delete it as there may be references to it.
:
:
:
:
:
PENALTY
1. GENERAL PROCESS HAZARDS
BASE FACTOR ------------------------------->
A. Exothermic Chemical Reactions (Factor 0.30 to 1.25)
B. Endothermic Processes
(Factor 0.20 to 0.40)
C. Material Handling & Transfer
(Factor 0.25 to 1.05)
D. Enclosed or Indoor Process Units (Factor 0.25 to 0.90)
E. Access
F. Drainage & Spill Control
(Factor 0.25 to 0.50) [Gals]
GENERAL PROCESS HAZARDS FACTOR
PENALTY
USED
1.00
0.00
1.00
0.35
0.00
0.50
( F1 )
( F2 )
( F1 X F2 = F3 )
( F3 X MF = F&EI )
Nh =
1.00
0.2 to 0.8
0.50
0.50
0.30
0.80
0.247
= Max( B33,B34)
2.177
0.961
0.50
1.00
1.00
0.20
0.00
0.00
0.00
0.00
0.00
0.00
0.247
0.00
2.177
0.00
0.10
0.00
0.00
0.50
p-19
p-19
p-19
p-19
p-19
p-20
p-20
p-20
p-21
p-23
p-23
p-24
p-26
p-27
p-28
p-28
p-30
p-30
1.3
2.1765
1.5071
4.514
0.9612
0.6616
0.4486
500
4.22
(Max value = 8)
6.34
p-31
152.05
FEI
Heavy
180.05
Material Factor
[ MF ]
Heat of Combustion [ Hc ]
NFPA Classification [ Nh ]
[ Nf ]
[ Nr ]
Flash Point
[ F ]
Boiling Point
[ F ]
Compound =
Appendix A Compound Entry Number
Quantity Of Flammable =
R.A. Hawrelak
(1-9)
S13
AA13
AB13
AC13
AD13
1.50
1
C2 Splitter
Ethylene
58.4
125
0.217
09:47:02
See P-50 to 56
24
20.8
1
4
2
Gas
-155
Ethylene
5
217,000
M Btu/lb
S13
AG6
lbs
V1.1
FEI Range =
Ft.
03/20/2015
4.5136
HP Pumps
128 - 158
R.A. Hawrelak
09:47:02
F2
0
100
200
300
400
500
600
700
800
900
1,000
1,200
1,400
1,600
1,800
2,000
2,200
2,400
2,600
3,000
1,000
10,000
10,000
12,000
Penalty
0.17
0.31
0.43
0.53
0.61
0.67
0.72
0.77
0.80
0.83
0.86
0.87
0.89
0.90
0.92
0.93
0.95
0.96
0.97
1.00
0.86
1.50
1.5
1.5
Fig. 2
1.60
1.40
1.20
1.00
Penalty
Psig
0.80
0.60
0.40
0.20
0.00
0
2,000
4,000
8,000
10,000
Pres sure , Ps ig
6,000
C2 Splitter
125 psig
58.4 psig
Penalty 2 =
Penalty 1 =
Gas
1
2
3
4
3
PC =
Fig 2 Penalty =
Page 13
0.341654
0.250638
1,000
10,000
0.86
1.50
Slope m
Constant b
7.11E-005 0.788889
12,000
F2
Fig 2
Range 2
Range 3
8,000
10,000
12,000
14,000
ig
Ethylene
dB No. =
7th Ed
1.3
0.239
0.86
1.5
Constant b
Page 14
F3
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
2
3
4
5
6
7
8
9
10
20
30
40
50
60
70
80
90
100
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1
Penalty
0.15
0.42
0.66
0.85
1.01
1.14
1.25
1.34
1.42
1.49
1.87
2.04
2.14
2.21
2.26
2.29
2.33
2.35
2.38
2.54
2.64
2.72
2.79
2.85
2.90
2.94
2.98
3.01
0.00
0.00
0.01
0.02
0.03
0.05
0.07
0.09
0.12
0.15
1.00
0.10
Penalty
Qm*Hc
0.01
0.00
0.00
0.00
0.01
0.1
1
Total BTU x 1E+09 In Proce ss
Page 15
10
100
F3
Fig. 3
Low Range
Case Pt.
10
100
ss
Page 16
F4
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
2
3
4
5
6
7
8
9
10
20
30
40
50
60
70
80
90
100
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1
Penalty
Curve A
0.15
0.22
0.28
0.33
0.37
0.40
0.43
0.46
0.49
0.51
0.70
0.83
0.92
1.00
1.06
1.11
1.16
1.20
1.23
1.44
1.53
1.58
1.61
1.62
1.63
1.63
1.62
1.61
0.04
0.06
0.08
0.09
0.10
0.11
0.12
0.13
0.14
0.15
Fig. 4
10.00
1.00
Pe nalty
Qm*Hc
0.10
0.01
0.01
0.1
10
Curve A Penalty =
Curve B Penalty =
0.661552
Curve C Penalty =
0.448586
dB No. =
Page 17
A
0.96
100
F4
Fig.4 Curve A
Low Range
Case Pt.
10
100
Page 18
F5
0
0
lbs
lb/cf
Penalty =
Figure 5
Curve A
0.29
0.62
0.89
1.11
1.30
1.45
1.59
1.71
1.81
1.91
2.49
2.79
2.96
3.09
3.18
3.24
3.30
3.34
3.38
3.56
3.65
3.72
3.78
3.84
3.89
3.95
4.00
4.05
Curve B
0.10
0.18
0.23
0.27
0.31
0.34
0.37
0.39
0.42
0.44
0.59
0.68
0.75
0.80
0.84
0.88
0.91
0.94
0.96
1.13
1.22
1.29
1.34
1.39
1.42
1.46
1.49
1.51
10.00
Pe nalty
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
2
3
4
5
6
7
8
9
10
20
30
40
50
60
70
80
90
100
0.00
1.00
0.10
0.1
10
Total lbs * 1E+06
Page 19
10
F5
Ds < 10 lb/cf
Ds > 10 lb/cf
10
100
E+06
Page 20
F6
Above FP
A-1 Penalty
1.00
0.60
0.40
0.28
0.21
0.17
0.14
0.13
0.11
0.11
0.10
0.10
0.10
0.10
0.10
Above nbp
A-2 Penalty
1.00
0.91
0.79
0.66
0.53
0.41
0.32
0.25
0.20
0.16
0.13
0.11
0.10
0.10
0.10
600
0.10
0.10
Fig. 6
1.20
1.00
0.80
Pe nalty
Ft
0
15
30
45
60
75
90
105
120
135
150
165
180
195
210
0.60
0.40
0.20
0.00
0
50
100
150
Page 21
200
F6
A-1
A-2
150
200
250
Page 22
F8
1.000
F3 = 1
F3 = 2
F3 = 3
F3 = 4
F3 = 5
F3 = 6
F3 = 7
F3 = 8
Case Pt.
Damage Factor
0.800
0.600
0.400
0.200
0.000
0
10
15
20
25
Page 23
30
35
40
45
T1
Table 1
Liquid & Gases
Flammability
or Combustibility
Non-combustible
Nr = 0
Nr = 1
Nr = 2
Nr = 3
14
24
29
Nf = 1
14
24
29
Nf = 2
10
14
24
29
Nf = 3
16
16
24
29
Nf = 4
21
21
24
29
16
21
24
16
21
24
24
24
24
29
29
29
4
10
16
14
14
16
24
24
24
29
29
29
Nf = 1
Nf = 2
Nf = 3
Page 24
T1
page - 13
Nr = 4
40
40
40
40
40
40
40
40
40
40
40
Page 25
T2
Table 2
a.
b.
c.
d.
e.
f.
F
-62
Gas
Nf
4
Page 26
0.00
4.00
F
F
St
Nr
T2
page 14
Page 27
T3
Table 3
Unless dust explosion testing has shown that no dust explosion hazard exists, dust penalties shou
Particle Size
Microns
Penalty
No Inerts
Penalty
Inerted
175+
150 to 175
100 to 150
75 to 100
< 75
60 to 80
80 to 100
100 to 150
150 to 200
> 200
0.25
0.5
0.75
1.25
2
0.125
0.25
0.375
0.625
1
Page 28
T3
Page 29
T5
Table 5
Quantity
USG
Above Flash
Point Penalty
At or Above Boiling
Point Penalty
< 5,000
5,000 to 10,000
10,000 to 25,000
> 25,000
0.15
0.3
0.5
0.75
0.25
0.45
0.75
1.15
Page 30
T6
Degree Of Hazard For FEI =
1
2
3
4
5
155.36
FEI Range
Degree Of Hazard
1 - 60
61 - 96
97 - 127
128 - 158
159 - Up
Light
Moderate
Intermediate
Heavy
Severe
Page 31
C2 Splitter
Heavy
0
0
0
4
0
4
T6
Heavy
128 - 158
Page 32
Dow
FEI
71
30
67
93
33
96
39
45
55
90
92
84
99
109
58
116
Plant
VCM
VCM
VCM
VCM
VCM
VCM
VCM
VCM
VCM
VCM
EO
EO
EO
EO
EO
EO
C2 Splitter
Separation
Distance
FT.
38
15
32
54
16
58
18
20
25
52
55
45
60
68
26
75
Dow
FEI
71
30
67
93
33
96
39
45
55
90
92
84
99
109
58
116
155.36
03/20/2015
Separation
Distance
Calc'd Ft.
34
15
32
53
16
56
18
21
25
50
52
44
60
72
27
83
180
LINEST = LINEST(LN(y-array),X-array)
Slope, m
Constant, b
0.01963588 2.14260059
LINEST =
100
VCM
EO
10
Best Fit
1
20
40
60
80
F&E Index
R.A. Hawrelak
100
120
140
VCM
EO
Best Fit
140
R.A. Hawrelak
03/20/2015
APPENDIX A
MATERIAL FACTORS
Compound
Acetaldehyde
Butane
Cyclohexane
Ethane
Ethylene
Isobutane
Pentane
Propane
Propylene
Zinc Stearate
Entry
Number
1
2
3
4
5
6
7
8
9
10
MF
24
21
16
21
24
21
21
21
21
Heat of
Combustion
M BTU/lb
Hc
10.5
19.7
18.7
20.4
20.8
19.4
19.4
19.9
19.7
10.1
NFPA Classification
Nh
2
1
1
1
1
1
1
1
1
0
Nf
4
4
3
4
4
4
4
4
4
1
A Classification
Nr
2
0
0
0
2
0
0
0
1
0
Flash
Boiling
Point [F] Point [F]
FP
BP
-38
70
Gas
31
-4
179
Gas
-128
Gas
-155
Gas
11
-40
97
Gas
-44
Gas
-53
530