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AMENDMENT RECORD
Amd No
Date
Text Affected
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 170 Issue 1 dated May 1993.
Ministry of Defence
NES 170
Issue 1 (Reformatted)
May 1993
Record of Amendments
AMDT
1
2
3
4
5
6
7
8
9
10
INSERTED BY
DATE
ECROWN COPYRIGHT
Published by:
Director of Naval Architecture
Procurement Executive, Ministry of Defence
Foxhill, Bath BA1 5AB
i
ii
NES 170
Issue 1 (Reformatted)
SCOPE
1.
This NES relates to the requirements for a terpolymer made from ethylene
propylene diene monomer (EPDM) to be used for circular and D shaped section
rubber fenders to be fitted to the structure of HM Surface Ships.
iii
NES 170
Issue 1 (Reformatted)
iv
NES 170
Issue 1 (Reformatted)
FOREWORD
Sponsorship
1.
This Naval Engineering Standard (NES) is sponsored by the Procurement Executive, Ministry
of Defence, Director Naval Architecture DNA, Section NA 114.
2.
3.
Any user of this NES either within MOD or in industry may propose an amendment to it.
Proposals for amendments that are not directly applicable to a particular contract are to be
made to the Sponsor of the NES and those directly applicable to a particular contract are to
be dealt with using existing procedures or as specified in the contract.
4.
5.
Unless otherwise stated, reference in this NES to approval, approved, authorized or similar
terms, means by the Ministry of Defence in writing.
6.
Any significant amendments that may be made to this NES at a later date will be indicated
by a vertical side line. Deletions will be indicated by 000 appearing at the end of the line
interval.
Conditions of Release
General
7.
This Naval Engineering Standard (NES) has been prepared for the use of the Crown and of
its contractors in the execution of contracts for the Crown. The Crown hereby excludes all
liability (other than liability for death or personal injury) whatsoever and howsoever arising
(including but without limitation, negligence on the part of the Crown, its servants or agents)
for any loss or damage however caused where the NES is used for any other purpose.
8.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
9.
The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
This NES is the property of the Crown and unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
11.
When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made of
the local MOD(PE) Quality Assurance Representative or the Authority named in the tender
or contract.
12.
When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contracts and any other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
NES 170
Issue 1 (Reformatted)
Related Documents
13.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
d.
Other documents
All applications to Ministry Establishments for related documents are to quote the relevant
MOD Invitation to Tender or Contract Number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
15.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
This NES may call for the use of processes, substances and/or procedures that may be injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.
vi
NES 170
Issue 1 (Reformatted)
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOD Tender or Contract Process . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
v
v
v
v
v
vi
vi
vi
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vii
SECTION
1.
TYPE APPROVAL . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
SECTION
2.
COMPOSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
SECTION
3.
3.1
SECTION
4.
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
SECTION
5.
5.1
SECTION
6.
6.1
ANNEX
A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
A.1
ANNEX
B.
B.1
ANNEX
C.
C.1
ANNEX
D.
D.1
ANNEX
E.
E.1
ANNEX
F.
F.1
ANNEX
G.
G.1
D.1
D.1
E.1
E.1
F.1
F.1
G.1
G.1
NES 170
Issue 1 (Reformatted)
ANNEX
H.
H.1
ANNEX
I.
I.1
ALPHABETICAL INDEX
viii
H.1
H.1
I.1
I.1
NES 170
Issue 1 (Reformatted)
1.
TYPE APPROVAL
a.
The Type Approval Authority for EPDM Rubber Circular and D Section
Director Marine Fenders is the Procurement Executive, Ministry of Defence,
Director Naval Architecture, Section NA 114, Room 105, Block F, Foxhill, Bath
BA1 5AB.
b.
c.
satisfy the Approval Authority that his product complies with the
requirements of the NES;
(2)
(3)
(4)
d.
Once Type Approval has been granted no change may be made to the
composition of the rubber mix nor any aspect of its production without prior
approval in writing of the Approval Authority.
e.
f.
Type Approval is only valid for 5 years from the date of approval. The Approval
Authority reserves the right to revoke the Type Approval at any time.
g.
1.1
NES 170
Issue 1 (Reformatted)
1.2
NES 170
Issue 1 (Reformatted)
2.
COMPOSITION
a.
b.
2.1
NES 170
Issue 1 (Reformatted)
2.2
NES 170
Issue 1 (Reformatted)
3.
Mixing and curing procedures are to be carried out in accordance with BS 1674
and for the determination of the curing characteristics of the compound in
accordance with BS 1673 Part 10, the Monsanto Rheometer has been found
suitable for this purpose.
3.1
NES 170
Issue 1 (Reformatted)
3.2
NES 170
Issue 1 (Reformatted)
4.
TESTING
a.
4.1
NES 170
Issue 1 (Reformatted)
4.2
NES 170
Issue 1 (Reformatted)
5.
b.
(2)
Outer D Section shape with D shaped inner bore. With this type
of fender the outside diameter must be taken as the height of the outside
D section. When the width and height of the inner D bore are
comparable, selection is made from the circular section fender data. In the
case of non-comparable dimension of the inner D bore then the selection
should be made from Annexes G., H. and I.
5.1
NES 170
Issue 1 (Reformatted)
5.2
NES 170
Issue 1 (Reformatted)
6.
The lengths of rubber fender are to be supplied wrapped in accordance with the
requirements of BS 3574 and NES 724.
b.
description;
(2)
NES 170;
(3)
(4)
(5)
quantity of contents;
(6)
date of manufacture;
(7)
(8)
(9)
6.1
NES 170
Issue 1 (Reformatted)
6.2
NES 170
Issue 1 (Reformatted)
ANNEX A.
RELATED DOCUMENTS
A.1
Annex C.
3.a.
BS 1674
3.a.
BS 3574
BS 6349
Marine structures.
5.a.
6.a.
NES 724
DEF STAN 0592
DEF STAN 8141
6.a.
4.a.
6.b.
A.1
4.a.
ANNEX A.
NES 170
Issue 1 (Reformatted)
ANNEX A.
A.2
NES 170
Issue 1 (Reformatted)
ANNEX B.
DEFINITIONS AND ABBREVIATIONS
B.1
B.1
ANNEX B.
NES 170
Issue 1 (Reformatted)
ANNEX B.
B.2
NES 170
Issue 1 (Reformatted)
ANNEX C.
REQUIRED MECHANICAL PROPERTIES OF MATERIAL
PROPERTIES
REQUIRED VALUE
METHOD
Hardness
IRHD
7078
Tensile StressStrain
(a) Tensile Strength (MNm 2)
10 min
BS 903 Part: A2
Type 2
dumb-bell test
pieces. Six test
pieces per
composition
500 min
Compression Set
At 70 C for 24 hours (%)
25 max
BS 903 Part: A6
Type 1 test piece
Tear Strength
(N/mm)
44 min
BS 903 Part: A3
BS 903 Parts:
A2, A19, A26
+5 to 5 max
+10 to 10 max
+5 to 25 max
C.1
ANNEX C.
NES 170
Issue 1 (Reformatted)
ANNEX C.
C.2
NES 170
Issue 1 (Reformatted)
ANNEX D.
CIRCULAR SECTION FENDERS WITH CIRCULAR INNER BORE
D.1
YOUNGS
MODULUS,
REQUIREMENTS
SIZE OF
FENDERS
IN mm
AB
STIFFNESS
AND
STORAGE
ENERGY
DIAMETRIC
DEFLEC*STORAGE
RATIO
YOUNGS *STIFFNESS
TION
ENERGY
OUTER/
MODULUS
mm
KN/m
INNER
MN/m 2
kN.m
A/B
100 60
1.66
8.98
502
60
0.90
200 120
1.66
8.98
502
120
3.61
250 150
1.66
8.98
502
l50
5.65
300 180
1.66
8.98
502
180
8.13
350 210
1.66
8.98
502
210
11.07
400 250
1.66
8.98
502
250
15.69
450 270
1.66
8.98
502
270
18.30
500 300
1.66
8.98
502
300
22.59
550 330
1.66
8.98
502
330
27.33
600 360
1.66
8.98
502
360
32.53
D.1
ANNEX D.
NES 170
Issue 1 (Reformatted)
ANNEX D.
D.2
NES 170
Issue 1 (Reformatted)
ANNEX E.
CIRCULAR SECTION FENDERS WITH CIRCULAR INNER BORE
E.1
SIZE OF
FENDERS IN
mm
AB
DIAMETRIC
RATIO
OUTER/
INNER
A/B
YOUNGS
MODULUS
MN/m
*STIFFNESS
KN/m
150 75
2.0
8.98
836
75
2.35
200 100
2.0
8.98
836
100
4.18
250 125
2.0
8.98
836
125
6.53
300 150
2.0
8.98
836
150
9.41
380 190
2.0
8.98
836
190
15.09
400 200
2.0
8.98
836
200
16.72
460 230
2.0
8.98
836
230
22.11
500 250
2.0
8.98
836
250
26.13
540 270
2.0
8.98
836
270
30.47
600 300
2.0
8.98
836
300
37.62
DEFLEC*STORAGE
TION
ENERGY
mm
KN.m
E.1
ANNEX E.
NES 170
Issue 1 (Reformatted)
ANNEX E.
E.2
NES 170
Issue 1 (Reformatted)
ANNEX F.
CIRCULAR SECTION FENDERS WITH CIRCULAR INNER BORE
F.1
YOUNGS
MODULUS,
REQUIREMENTS
STIFFNESS
AND
STORAGE
ENERGY
SIZE OF
FENDERS IN
mm
AB
DIAMETRIC
RATIO
OUTER/
INNER
A/B
YOUNGS
MODULUS
MN/m 2
*STIFFNESS
KN/m
95 40
2.4
8.98
1198
40
0.96
195 80
2.4
8.98
1198
80
3.83
250 105
2.4
8.98
1198
104
6.48
300 125
2.4
8.98
1198
125
9.36
350 145
2.4
8.98
1198
145
12.59
400 165
2.4
8.98
1198
165
16.31
450 185
2.4
8.98
1198
185
20.50
500 205
2.4
8.98
1198
205
25.17
550 230
2.4
8.98
1198
230
31.69
600 250
2.4
8.98
1198
250
37.44
DEFLEC- *STORAGE
ENERGY
TION
mm
KN.m
F.1
ANNEX F.
NES 170
Issue 1 (Reformatted)
ANNEX F.
F.2
NES 170
Issue 1 (Reformatted)
ANNEX G.
D SECTION FENDERS WITH D SHAPED INNER BORE
G.1
YOUNGS
MODULUS.
REQUIREMENTS
STIFFNESS
AND
ENERGY
STORAGE
SIZE OF
FENDERS IN
mm
A BC
D
DIAMETRIC
RATIO
OUTER/
INNER
B/C
YOUNGS
MODULUS
MN/m 2
100 100
60 40
200 150
90 60
250 200
120 80
300 250
150 100
350 300
180 120
400 350
210 140
450 400
240 160
500 450
270 180
550 500
300 200
600 550
330 220
1.66
8.98
2256
40
1.80
1.66
8.98
2256
60
4.06
1.66
8.98
2256
80
7.22
1.66
8.98
2256
100
11.28
1.66
8.98
2256
120
16.24
1.66
8.98
2256
140
22.11
1.66
8.98
2256
160
28.88
1.66
8.98
2256
180
36.55
1.66
8.98
2256
200
45.12
1.66
8.98
2256
220
54.60
*STIFFNESS
KN/m
DEFLEC*STORAGE
TION
ENERGY
mm
KN.m
G.1
ANNEX G.
NES 170
Issue 1 (Reformatted)
ANNEX G.
G.2
NES 170
Issue 1 (Reformatted)
ANNEX H.
D SECTION FENDERS WITH D SHAPED INNER BORE
H.1
YOUNGS
MODULUS,
REQUIREMENTS
STIFFNESS
AND
STORAGE
ENERGY
SIZE OF
FENDERS IN
mm
ABC
D
DIAMETRIC
RATIO
OUTER/
INNER
B/C
YOUNGS
MODULUS
MN/m 2
150 150
75 50
200 200
100 65
250 250
125 80
300 300
150 100
380 380
190 125
400 400
200 135
460 460
230 155
500 500
250 165
535 540
270 180
600 600
300 225
2.0
8.98
3363
50
4.21
2.0
8.98
3363
65
7.11
2.0
8.98
3363
80
10.76
2.0
8.98
3363
100
16.82
2.0
8.98
3363
125
26.28
2.0
8.98
3363
135
30.65
2.0
8.98
3363
155
40.41
2.0
8.98
3363
165
45.79
2.0
8.98
3363
180
54.50
2.0
8.98
3363
225
85.15
*STIFFNESS
KN/m
DEFLEC*STORAGE
TION
ENERGY
mm
KN.m
H.1
ANNEX H.
NES 170
Issue 1 (Reformatted)
ANNEX H.
H.2
NES 170
Issue 1 (Reformatted)
ANNEX I.
D SECTION FENDERS WITH D SHAPED INNER BORE
I.1
YOUNGS
MODULUS,
REQUIREMENTS
SIZE OF
FENDERS IN
mm
ABC
D
STIFFNESS
AND
STORAGE
ENERGY
DIAMETRIC
RATIO
OUTER/
INNER B/C
YOUNGS
MODULUS
MN/m
*STIFFNESS
KN/m
2.4
8.98
4274
25
1.34
2.4
8.98
4274
55
6.46
2.4
8.98
4274
65
9.03
2.4
8.98
4274
70
10.47
2.4
8.98
4274
75
12.02
2.4
8.98
4274
95
19.29
2.4
8.98
4274
110
25.86
2.4
8.98
4274
140
41.89
2.4
8.98
4274
155
51.34
2.4
8.98
4274
165
58.18
100 95
40 25
200 200
85 55
250 225
95 65
300 250
105 70
350 275
115 75
400 350
145 95
450 400
165 110
500 500
210 140
550 550
230 155
600 600
250 165
DEFLEC- *STORAGE
ENERGY
TION
mm
KN.m
I.1
ANNEX I.
NES 170
Issue 1 (Reformatted)
ANNEX I.
I.2
NES 170
Issue 1 (Reformatted)
ALPHABETICAL INDEX
A
Accelerated ageing test, 4.1
Antioxidant, 2.1
Approval Authority, 1.1
B
Batch number, 6.1
Bore, 5.1
C
Chemical analysis, 1.1
Compression set, A.1
Curemeters, A.1
D
DEF STAN 0592, 4.1
E
Elongation at break, 4.1
Energy storage limits, 5.1
Ethylene/propylene/diene, iii
H
Hardness, A.1
Hexadiene, 2.1
R
Rheometer, 3.1
S
Strain, A.1
T
Tear Strength, A.1
Tensile Strength, 4.1
INDEX.1
INDEX
NES 170
Issue 1 (Reformatted)
INDEX
INDEX.2