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Offshore Certification with TV Rheinland

Support and Safety for a Floating Project

Tokyo, February 2013

At Home on All Continents.


500 locations in 65 countries around the world.

Offshore Certification with TV Rheinland February 2013.

UN Global Compact.
Responsible actions.
We are committed to the principles of the UN Global Compact.
This means that we abide by a set of basic values with regard to
Human rights
Labor standards
Environmental protection
Fighting corruption
We fully support these values and apply them in all we do.

Offshore Certification with TV Rheinland February 2013.

Germany

Outside Germany

Experts for Your Success.

Offshore Certification with TV Rheinland February 2013.

Germany

Outside Germany

Sales Growth.

Offshore Certification with TV Rheinland February 2013.

Sales by Business Streams.

Offshore Certification with TV Rheinland February 2013.

Our Services.
More safety and quality
for your competitive edge.

Testing

Inspecting

Products

Systems

Offshore Certification with TV Rheinland February 2013.

Certifying

Qualifying

Processes

Consulting

People

TV Rheinland. Approval for Certification.


2010: Acceptance from the
German Authorities (BSH) for
Project Certification

Offshore Certification with TV Rheinland February 2013.

2012: DAkkS Accreditation for


Component- and Type-Certification

TV Rheinland. Certification Standards.

Standards
IEC 61400 series
GL - Guideline for the Certification of Offshore Wind Turbines
DNV Offshore Standard Design of Offshore Wind Turbine Structures
BSH Standard Design of Offshore Wind Turbines
BSH Standard Ground Investigations for Offshore Wind Farms

Offshore Certification with TV Rheinland February 2013.

Project Certification according to IEC 61400.

The purpose of project certification is to evaluate whether typecertified wind turbines and particular support structure/foundation(s)
designs are in conformity with the external conditions, applicable
construction and electrical codes and other requirements relevant to a
specific site. []
The certification body shall evaluate whether the wind conditions, other
environmental conditions, electrical network conditions and soil
properties at the site conform with those defined in the design
documentation for the wind turbine type and foundation(s). The
evaluation includes safety

Offshore Certification with TV Rheinland February 2013.

and quality.

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Project Certification according to IEC 61400.

Type Certificate

Assessment of
Site Conditions

Assessment of
Design Basis

Assessment of
Site Specific
Design

Manufacturing
Surveillance

Transport and
Installation
Surveillance

Commissioning
Surveillance

Certificate of
Conformity

Certificate of
Conformity

Certificate of
Conformity

Certificate of
Conformity

Certificate of
Conformity

Certificate of
Conformity

Final Evaluation Report

Project Certificate

Periodic Monitoring

Operating Phase

Offshore Certification with TV Rheinland February 2013.

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Project Certification along the course of the project.


Separation in phases:
Development

Design

Implementation

Verification/assessment of
Site conditions
wind conditions
geotechnical conditions
marine conditions
weather windows
Design basis
codes and standards
and their hierarchy
design parameters and
principles
support structure
concept
requirements:
manufacuring,
transportation,
installation, o&m, grid
connection
Integrated load analysis

Verification/assessment of
Site-specific wind turbine design
requirements
Site-specific support structure
design
design with respect to
load analysis
design with repect to
structural integrety
design documentation
plans for manufacturing,
transportation,
maintenance

Manufacturing surveillance
Turbine and support structure
requirements: design
documentation, test
programs
quality system of
manufacturer (also
sub-suppliers)
production process
quality control

Offshore Certification with TV Rheinland February 2013.

Transportation and installation


monitoring of seatransportation
Commissioning surveillance

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Final evaluation

Project Certificate
of
TV Rheinland

Operation
Operation and
maintennance
surveillance in regular
intervals

Project Certification Details. Site Assessment.


Soil

Metocean

Wind

Literature search
Bathymetric and geophysical surveys
(echo sounding, side scan sonar,
seismic surveys)
Preliminary geological report

Measurements/correlation with longterm data from local meteorological


stations
- reference wind speed
- normal average wind speed

- soil profiles
- soil mechanical parameters
- description and assessment of
foundation soil
Preliminary geotechnical site
survey report

Min./Max. still water level


Lowest/Highest astronomical tide
(LAT, HAT)
Water level conditions (short/long
term)

- wind speed distribution


At lease one borehole and one cone
penetration test (CPT) at each corner of
wind farm area and in center, at least
10% of all turbine sites:

Mean still water level (MWL)

- wind direction distribution


- turbulence intensity

Site specific measurements

- wind shear

Hindcast studies

Modeling wind conditions

Long term statistical data

Wind farm influence

Wave conditions

Wind conditions
Correlation between water level
data and wind data

Other site conditions

Site specific measurements

Seismicity
One boring and cone penetration test
at each turbine site

Salinity

Statistical data combined with flow


models

Preliminary soil and foundation


expertise

Temperature

Currents

Marine growth

Geological report

Ice conditions

Air density
Ship traffic
Disposed matters

Offshore Certification with TV Rheinland February 2013.

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Examples for Calculations.


Leading experts in the fields of static and dynamic calculations, esp. for
offshore wind farms:
Load analysis
Collision analysis
FEM calculations
Development of methods for the analysis of dynamic pile load tests in close
cooperation with BAM (Federal Institute for Materials Research and Testing)
SAMCEF software: comprehensive package (all-in-one) for integrated load
analysis (total dynamic calculations including soil, wave and wind); integrated
calculation methods with broad acceptance

Offshore Certification with TV Rheinland February 2013.

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TV Rheinland Project Certification. Implications.


- Confirmation
Type-certified wind turbines and foundation designs meet requirements
governed by site-specific external conditions and are in conformity with
applicable local codes
- Assurance for the project the earlier the better
As the globally independent Certification Body TV Rheinland
- looks closely at all aspects of the project
- keeps an overview of the progress at any time
- supports successful realization with our knowledge
- Minimization of technical risks
- Assurance for the investors

Offshore Certification with TV Rheinland February 2013.

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GICON SOF.
The GICON SOF (Floating Offshore Foundation)
Buoyancy elements
Vertical bracing
Additional diagonal bracing
Background Data
Applicable from 25 to 350 meters
Modular construction, supply chain flexibility
Complete assembly at portside
Transport of the entire structure to the
deployment location
Limited impact on sediment
Maintenance friendly
Entire structure can be towed into port for
replacement

Offshore Certification with TV Rheinland February 2013.

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GICON SOF. Calculation Monopile vs. GICON SOF.

operating conditions:
- vw = 12 m/s
- hs = 1,00 m
- Ts = 4,5 s
- Depth of water 18 m
(Baltic 1)

Movements of the SOF are


less than movements of
monopile under operating
conditions
TLP vs. Monopile

Offshore Certification with TV Rheinland February 2013.

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GICON SOF- HSVA* Experiments.

Scaling after FROUDE


Scaling factor = 25
Incoming flow angle 0, 22,5 and
45
Only wave loads
Fixed ( = 31 ; = 90 ) and
swimming states
Depth of water: 30 m

*Hamburgische Schiffbau-Versuchsanstalt GmbH

Offshore Certification with TV Rheinland February 2013.

1:25 scaled modell


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Document Review Process. Accompanying Design Process.

Client
Submission of a document
e.g. reports, designs, calculations,
analyses, concepts, etc.

Revision of document
for resubmission

No

Review result:
Document review by
TV Rheinlands Experts

Document status report

Approval?

Yes

Pending
Package complete?

until documents
package complete

No

Conformity/plausibility checks
acc. to agreed on
rules & standards
Yes

Complete

or
Verification in form of
independent calculations

Offshore Certification with TV Rheinland February 2013.

Certificate of Conformity

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Project Certificate.

Required Certificates of Conformity


Final Evaluation

Offshore Certification with TV Rheinland February 2013.

Project Certificate

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TV Rheinland Project Certification. Conclusion.


- Project Certification on basis of international standard series IEC 61400
- Continuous monitoring by TV Rheinland as the global independent
Certification Body throughout all project phases guarantees continuous
quality assurance and minimizes technical risks
- Assurance for the investors
- Certification of the GICON-SOF project according to latest standards for
floating devices
- Additional steps to enhance assurance by:
- Accompanying certification of design process (early error detection)
- Preliminary quality checks

Offshore Certification with TV Rheinland February 2013.

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Thank You for Your Attention.


Contact:
Frank Witte
TV Rheinland International
Am Grauen Stein
D - 51105 Cologne
Mail:
frank.witte@de.tuv.com
Andreas Puls
TV Rheinland Industrie Service GmbH
Julius-Vosseler-Strae 42
D - 22527 Hamburg
Mail:
andreas.puls@de.tuv.com
www.tuv.com

Offshore Certification with TV Rheinland February 2013.

Yoshihiro Sugita
TV Rheinland Japan Ltd.
Global Technology Assessment Center
4-25-2 Kita-Yamata, Tsuzuki-ku
Yokohama 224-0021
Mail:
ysu@jpn.tuv.com

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