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E

DIRECTIONAL CONTROLS

Solenoid Operated Directional Valves ....................................................................................................Page 331


Solenoid Controlled Pilot Operated Directional Valves............................................................................Page 331

Series Shockless Type Directional Valves ......................................................................................Page 331

Pilot/Manually/Mechanically Operated Directional Valves ......................................................................Page 331


Poppet Type Directional Valves ..............................................................................................................Page 451
Check/Pilot Controlled Check Valves ......................................................................................................Page 497

327

Directional Valves
These valve are used for shifting oil flow direction of hydraulic circuit and for actuator starting/stopping as well as the
operating direction shifting of actuator.

Solenoid Operated Directional Valves

Solenoid Controlled Pilot Operated Directional Valves

"

" Series Shockless Type Directional Valves

Pilot /Manually/Mechanically Operated Directional Valves

Poppet Type Directional Valves

Check /Pilot Controlled Check Valves

328

Directional Valves

DIRECTIONAL CONTROLS

Hydraulic Fluids
1. Type of Fluids
Any type of hydraulic fluid, listed in the table below can be used.
Type of Fluids

Remarks

Petroleum Base Oils


Synthetic Fluids

Use fluids equivalent to ISO VG32 or VG46.


Use phosphate ester or polyol ester type. When phosphate ester
type fluid is to be used, prefix F- to the model number
because a special seal (fluororubber) will be used.

1)

Use water-glycol fluids or W/O emulsion type fluids.

Water Containing Fluids

Notes 1: Not applicable with G-DSG and G-DSHG series valves.


2: For two types of manually operated directional valves, DMT- 06 and DMT- 10 , only petroleum base oils
10X
06X
and polyol ester type fluids are available.
3: Water-glycol fluids cannot be used for two types of solenoid operated poppet type two-way valves; CDST03 and CDSG-03 types.
4: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives is
advance.

2. Recommended Viscosity and Oil Temperatures

Viscosity

Name

Oil Temperature

DSG-005 series Solenoid Operated Directional Valves

20 200 mm2/s
(100 900 SSU)

15 +60C
(5 140F)

Solenoid Operated Directional Valves


Solenoid Controlled Pilot Operated Directional Valves
Poppet Type Solenoid Operated Directional Valves
Multi Purpose Control Valves
Solenoid Operated Poppet Type Two-Way Valves
Pilot Controlled Directional Valves
Manually Operated Directional Valves
Mechanically Operated Directional Valves
Check Valves
Pilot Controlled Check Valves

15 400 mm2/s
(80 1800 SSU)

15 +70C
(5 160F)

G Series Shockless Type Solenoid Operated Directional Valves


(Shifting Time Adjustable)

15 200 mm2/s
(80 900 SSU)

15 +60C
(5 140F)

Directional Valves

Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below.

3. Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorter the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 m or finer line filter (In case of DSG-005 series Solenoid Operated Directional Valves, NAS1638-Grade
11. Use 20 m or finer line filter).

Directional Valves

329

Water-proof, dust-proof and vibration-resistance


There properties are in compliance with the following standards.
(The marking of indicates compliance)

Item

Standard

Type

JIS F8001
Water-proof test
for marine
electric appliance

Class 1 water spray

Drip-proof construction

Class 2 water spray

Froth-roof construction

JIS D0203
Damp-proof and
Water-proof test
for automobile
parts
2
JIS C0920
Water-proof Water-proof test
for electromechanical parts
an wiring
materials

(I.E.C)
PUBL. 529

Dust-proof

(I.E.C)
PUBL. 529

Description

Compliance
(S-/T-/L-)DSG-01
G-DSG-01
DSHG-01
DSHG-03 E-DSG-01 G-DSG-03
DSG-005 (S-)DSHG-04 (S-/E-/T-/L-) G-DSHG-04
(S-)DSHG-06
DSG-03 G-DSHG-06
(S-)DSHG-10

Damp-proof test M1 Test to examine damp-resistance of parts


to examine functions of part under high
Damp-proof test M2 Test
temperature and high humidity
to examine functions of parts which are
Splash-proof test R1 Test
likely to be exposed to water splash.
to examine functions of parts which are
Splash-proof test R2 Test
indirectly exposed to stormy weather or water splash.
Drip-proof type
Not affected by water dropping at vertical angle of 15 degrees or less.
Rain-proof type
Not affected by rain fall at vertical angle of 60 degrees or less.
Froth-proof type
Not affected by water drip from any dirction.
Jet-flow proof type Not affected by jet flow from any direction.
Protection Class 2: Not affected by water drip falling at vertical angle of
Drip-proof type (2) 15 degrees or less.
Protection Class 3: Not affected by rain falling at vertical angle of 60
Rain-proof type
degrees or less.
Protection Class 4: Not affected by water drip from any direction.
Froth-proof type
Protection Class 5: Not affected by jet flow from any direction.
Jet-flow proof type
Protection Class 6

Fully protected from entry of dust.

Vibration range: 7-59.5 Hz


Resonace test (IC) Duplex amplitude: 0.1 mm
Grade 1: duplex amplitude-0.5 mm
Grade 2: duplex amplitude-1.2 mm
Grade 3: duplex amplitude-1.8 mm
Grade 4: duplex amplitude-2.4 mm
Grade 1: duplex amplitude-0.3 mm
Grade 2: duplex amplitude-0.5 mm
Grade 3: duplex amplitude-0.75 mm
Grade A: Parts mounted on spring of body or chassis
JIS D1601
Class 1:
having relatively low vibration.
Vibration test for mainly for parts of
Grade B: Parts mounted on spring of body or chassis
automobile parts passenger car
having relatively low vibration.
Grade C: Parts mounted in engine having relatively low
vibration

JIS C0911 Fixed frequency


Frequence: 20 Hz
Vibration test for resistance test (IIC)
small electric
appliances
Vibrationresistance
Variable frequency
Frequency range: 7-59.5 Hz
resistance test (IIIC)

(2D)1
(2D)1
(2D)1
(2D)1
(2D)1
(2D)1

(2D)1
(2D)1
(2D)1
(2D)1
(2D)1
(2D)1

(2D)1

(2D)1

(2D)1

(2D)1

(2D)1

(2D)1

1 : No-spring detented type (2D) and No-spring type (2N) can be used when energised continous for position holding.
2 : For outdoor use, protect equipment with a cover, etc., to prevent direct exposure to water.

330

Directional Valves

1
1
1
1
1
1

DSLG
DSLHG
DSP

CDS

Solenoid Operated Directional Valves


Solenoid Controlled Pilot Operated Directional Valves
Series Shockless Type Directional Valves
Pilot / Manually / Mechanically Operated Directional Valves

Valve Type

Maximum Flow

Max.
Operating
Pressure

Graphic Symbols

MPa (PSI)
25 (3600)

.3
1

.5
2

2
5

10

20

50

b
T

361

DSG03
EDSG01

16 (2320)

378

TSDSG01

379

35 (5080)

TDSG01

25 (3600)

TSDSG03

DSHG01

25 (3600)

379

TDSG03

21 (3050)

DSHG03

b
P

344

SDSG03

25 (3600)
b

500 1000 2000 5000


L /min

EDSG03

Page

LDSG03

31.5 (4580)

Solenoid Controlled
Pilot Operated
Directional Valve

U.S.GPM
500 1000

DSG01

35 (5080)
16 (2320)

100 200

SDSG01

31.5 (4580)

Electronic Relay
Incorporated
Solenoid Operated
Directional Valves

100 200

LDSG01

25 (3600)
Low Wattage (5W) Type
Dolenoid Operated
Directional Valves

50

a
P

20

336

25 (3600)
A

10

DSG005

16 (2320)
Solenoid Operated
Directional Valves

381

DSHG04/SDSHG04

31.5 (4580)

DSHG06/SDSHG06
DSHG10/SDSHG10

Series Shockless Type


Solenoid Operated
Directional Valves
Series Shockless Type
Solenoid Controlled Pilot
Operated Directional Valves
Pilot Operated
Directional Valves

A B
a

b
Y

X
A

P
A

412

GDSG03

Manually Operated
Directional Valves

Mechanically Operated
Directional Valves

GDSG01

25 (3600)

P T

GDSHG04

25 (3600)

418

GDSHG06

31.5 (4580)
21 (3050)

DHG0406 10
Threaded Connection (DMT) 030610

31.5 (4580) Sub-plate connection (DMG) 01

7 (1020)

Rotary (DR T
G)

25 (3600)

Cam Operated (DC T


G) 01 03

02

Directional Valves

03

04

06

423

429
10
441

331

Spool Types
Spool types are classified to the condition of flow at the neutral position.
Spool Type

(
(

2
Closed Centre
All Ports

3
Open Centre
All Ports

Graphic Symbols

)
)

Schematic Drawing
(Centre Position)

Holds pump pressure and cylinder position at neutral. Care


should be paid if used as a 2-position type because shock
occurs when each port is blocked in transit.
T B P A

Pump can be unloaded and actuator is floating at neutral.


If a 2-position type is used, shock is reduced as each ports is
released to tank in transit.
T B P A

4
(Open Centre A, B&T)

40
Open Centre A, B&T
Restricted Flow

T B P A

(
(
(

60
Open Centre P&T
Open Crossover

T B P A

It can be used when a pump is unloading at neutral and actuator


is halted at one way flow.
P

T B P A

Pump is unloading and actuator position held at neutral.


Suitable for series operation.

T B P A

It is a variation of spool type 6.


Shock is reduced as each port is released to tank on transit.

7
Open Centre All Ports
Restricted Flow

T B P A

Mainly used as a 2-position type. Shock is reduced on transit.

)
P

T B P A

Pump pressure and cylinder position is held at neutral in the


same way as spool type 2.
It is used as 2 way type.

8
(2-Way)
T B P A

9
(Open Centre P, A&B)

Regenerative circuit is provided at neutral.


P

T B P A

Prevent actuator from one direction drift by leakage of P port at


neutral.

10
(Open Centre B&T)
P

T B P A

Halt actuator movement positively at B, T ports blocked P, A


ports connected at neutral.

11
(Open Centre P&A)
P

T B P A

Prevent actuator from one direction drift by leakage of P port at


neutral.

12
(Open Centre A&T)
P

332

Pump pressure is held and actuator is floated at neutral.


2-position type is used when system pressure is required to be
held in transit. Shock during transit is less compared to spool
type 2.

In a variation of spool type 4, a restrictor is provided in A-T


and B-T ports. Making it faster at stopping the actuator.

5
(Open Centre P, A&T)

6
Open Centre P&T
Closed Crossover

Functions and Applications

T B P A

Directional Valves

DIRECTIONAL CONTROLS
Mounting Surface
Mounting surface dimensions conform to ISO 4401, Hydraulic fluid power-Four-Port directional control valvesMounting surfaces.
Model Numbers

ISO Code of Mounting Surface

()

S
L
E DSG01
T
G
DSHG01
DMG01
DCG01

ISO 4401AB034A

()

S
L
E DSG03
T
G
DMG03
DCG03

ISO 4401AC054A

DSHG03

ISO 4401AC054A

( )

ISO 4401AD074A

S DSHG04
G
DHG04
DMG04
S DSHG06
G
DHG06
DMG06

( )

(S) DSHG10
DHG10
DMG10

Directional Valves

ISO 4401AE084A

ISO 4401AF104A

The main port conform to the ISO 4401AC054A.


The pilot and drain ports is sccordance with the ISO original draft.

Interchangeability in Installation between Current and New Design


Model change has been made on the following product.
The difference between current and new design has been described on the paragraph of Interchangeability in
Installation between Current and New Design. Refer to relevant pages on each series.

Model Numbers

Name

Currrent

DSG005 Series Solenoid DSG005


Operated Directional Valves
DSG01 Series Solenoid
Operated Directional Valves

( )

1/8,3/8 Solenoid Controlled


Pilot Operated Directional
Valves
1/2 Solenoid Controlled
Pilot Operated Directional
Valves
3/4,11/4 Solenoid Controlled
Pilot Operated Directional
Valves

DSHG01
DSHG03

S
L DSG01
T

Interchangeability Related
in Installation
Page

New

30/3090
60/6090
13/1390
13/1390

DSG005
DSG005

( )

S
L DSG01
T

DSHG01
DSHG03

Major Changes

40/4090
N 40/4090
N1

Yes

High Flow
Low Pressure Drop
Din-connector type solenoid in addition

70/7090

Yes

357

High Pressure and High Flow


Low Pressure Drop

Yes

Pilot valve has been changed


from DSG-01, 60 design to 70 design.

Pilot valve has been changed


from DSG-01, 60 design to 70 design.

Pilot valve has been changed


from DSG-01, 60 design to 70 design.

14/1490
14/1490

(S) DSHG04

51/5190 (S) DSHG04

52/5290

Yes

(S) DSHG06
(S) DSHG10

52/5290 (S) DSHG06


42/4290 (S) DSHG10

53/5390
43/4390

Yes

Directional Valves

333

Solenoid Operated / Solenoid Controlled Operated Directional Valves


WIDE RANGE OF MODELS Choose the optimum valve to
meet your needs from a largeselection available.

S
1100
(291)

Maximum Flow L / min (U.S.GPM)

500
(132)

: High Pres., High Flow, Low Pres. Drop Type

: Shockless Type

: Shockless Type [Shifting Time Adjustable]

: Low Pressure Drop Type

: Low Wattage Type

(S)DSHG10

S
(S)DSHG06

G
300
(79.3)

(S)DSHG04

250
(66.1)

GDSHG06

S
160
(42.3)

P
GDSHG04

DSHG03

S
120
(31.7)

SDSG03

100
(26.4)

80
(21.1)

DSG03
DSG01

GDSG03

E
63
(16.6)

S
SDSG01

EDSG03
L-DSG-03 [60 L/min (15.9 U.S.GPM)]

E
40
(10.6)

E
30
(7.9)

EDSG01

DSHG01

EDSG01

15
(4.0)
0

GDSG01

DSG005
16
(2320)

21
(3050)

25
(3630)

31.5
(4570)

Pressure MPa (PSI)

334

Solenoid Operated / Solenoid Controlled Operated Directional Valves

35
(5080)

DIRECTIONAL CONTROLS
Instructions
Mounting
DSG-005

-DSG-01
-DSG-03

No mounting restrictions for any model.

No-spring detented models not energised continuously must be installed so that


the spool axis L-L is horizontal. Otherwise there is no mounting restrictions.

L
-DSG-01/03

DSHG-01
DSHG-03
(S-) DSHG-04
(S-) DSHG-06
(S-) DSHG-10

No-spring models not energised continuously must be installed so that the spool
axis L-L is horizontal. Otherwise there is no mounting restrictions.

L
-DSHG

Energisation
1. No-Spring Type
One of two solenoids should be energised continuously to avoid malfunction.
2. On double solenoid valves do not energise both at the same time as it will result in coils burning out.
Avoid connecting the valve tank port to a line with possible surge pressure.
Piping end of tank line should be submerged in oil.

Pilot Drain Port for Solenoid Controlled Pilot Operated Valve


Avoid connecting the valve pilot drain port to a line with possible surge pressure.
Piping end of drain should be submerged in oil.

Shockless Type
N
lbf.
150
30
Operating
Force

In order to benefit from a shockless operation, it is necessary to fill the


tank line with operating oil.
Only after the tank line has been filled with operating oil should the
valve be used on a regular basis.

20

100

10

50

Operating Force be Manual Actuator


Take care as the operating force by the manual actuator increases in
proportion to the tank line back pressure. (See the graph right.)

05

G-0

r DS

pt fo
exce

05

DSG-0

1
0

100

2
200

300

4 MPa

3
400

500

PSI

Tank Line Back Pressure

Solenoid
Solenoid connector (DIN connector)
The solenoid connector is in accordance with the
international standard ISO 4400 (Fluid power systems
and components-Three-pin electrical plug connectorsCharacteristics and requirements).
AC Solenoid
50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed.
DC Solenoid ( -series Solenoid Operated
Directional Valve)
These valves differ from conventional DC solenoid
operated directional valves and have the following
characteristics:
1. The spark between the relay contacts has been
eliminated and therefore the valve can be operated by
miniature relays.
2. The surge voltage is approximately 10 % of that
normally experienced.
3. Time lag on de-energisation is reduced by
approximately 50 %.

R type Models with Current Rectifier and DC


Solenoid
Specially designed DC solenoid and receptacle (or
connector) containing AC-DC rectifier and transient
peak suppressor are provided. Connection to be made
to AC power source as with conventional AC solenoid.
Remarkably high reliability and long life and other
advantages including quiet valve operation. No overheating of coil due to the spool sticking and protection
against transient voltage peaks are assured.
RQ type Models with Current rectifier and Quick
Return Solenoid
Valve characteristics are identical to R type except for
the fast return time of the spool after deenergisation.
Insulation Class of Solenoid
Model numbers

Insulation Class

DSG-005, DSG-01, S-DSG01


L-DSG-01, E-DSG-01, T-DSG-01
DSG-03, S-DSG-03, L-DSG-03
E-DSG-03, T-DSG-03
DSHG-01/03/04/06/10, S-DSHG-04/-06/10

Class H

G-DSG-01, G-DSG-03

Class F

Solenoid Operated / Solenoid Controlled Operated Directional Valves

Solenoid Operated / Solenoid Operated Controlled


Directional Valves

Valve Tank Port

335

Solenoid Operated Directional Valves, DSG-005 Series


These DSG-005 series solenoid directional valves are the pro-ducts
newly developed as a Mini-series. Compared with DSG-01
series, the valve are much more compactly manufactured but enjoy a
maximum operating pressure of 25 MPa (3630 PSI) and a maximum
flow rate of 15 L/min (3.96 U.S.GPM), while contributing further to
a space saving requirement. Moreover, using wet armature
solenoids, the valves ensure the long life.
Flying Lead Wire Type

Plug-in Connector Type

Specifications
Max. Flow
L/min
(U.S.GPM)

Model Numbers

DSG-005-3C DSG-005-2B -

-40/4090
-40/4090

Max. Operating
Pressure
MPa
(PSI)

Max. Tank-Line
Back Pressure
MPa
(PSI)

Max. Changeover
Frequency
min1
(Cycles/min)

25
(3630)

7
(1020)

120

15
(3.96)

Approx. Mass
kg
(lbs.)
0.5 (1.1)
0.4 (.9)

The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve.
The maximum flow differs according to the type and operating conditions. For details, please refer to the List of Standard Models and Maximum
Flow on pages 338 to 339.

Solenoid Rating
Voltage (V)
Electric Source

Coil Type

A100
AC
A200
DC

D12
D24

Frequency
(Hz)

50
60
50
60

Current & Power at Rated Voltage


1

Source Rating

Inrush
(A)

Holding
(A)

80 110

0.36

0.16

90 120

0.34

0.11

160 220

0.18

0.08

180 240

0.17

0.05

Serviceable

100
200
12

10.8 13.2

24

21.6 26.4

1 Inrush current in the above table shows rms values at maximum stroke.
2

336

DSG-005 Series Solenoid Operated Directional Valves

1.2
0.6

Power
(W)

15

DIRECTIONAL CONTROLS
Model Number Designation
F-

DSG

-005

-3

Special Seals

Series Number

Valve Size

Number of
Valve Position

F:
Special Seals for
Phosphate Ester DSG:
Solenoid Operated
Type Fluids
Directional Valve
(Omit if not
required)

Spool-Spring
Spool Type Coil Type
Arrangement
C:
Spring Centred

2, 3
40

005
2

-D24

B:
Spring Offset

2, 3

-N

-40

Electrical Conduit Design Design


Connection
Number Standard

None: Flying Lead


AC
Wire Type
A100, A200 N: Plug-in
Connector Type
DC
N1: Plug-in
D12, D24
Connector with
Indicator Light

40

Refer to

Design Standards: None .......... Japanese Standard JIS and European Design Standard
90 ............... N. American Design Standard

Sub-plates

1/8
1/4

European Design Standard


Thread
Sub-plate
Size
Model Numbers

Japanese Standard JIS


Sub-plate
Thread
Model Numbers
Size
Rc 1/8
Rc 1/4

DSGM-005X-20
DSGM-005Y-20

DSGM-005X-2080
DSGM-005Y-2080

1/8 BSP.F
1/4 BSP.F

N. American Design Standard


Thread
Sub-plate
Size
Model Numbers
DSGM-005X-2090
DSGM-005Y-2090

1/8 NPT
1/4 NPT

Approx.
Mass
kg (lbs.)
0.8 (1.8)
0.8 (1.8)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Mounting Bolts
Four socket head cap screws in the table below are included.
Descriptions

Soc. Hd. Cap Screw (4 Pcs.)

Japanese Standard JIS


European Design Standard
N. American Design Standard

M4 35 Lg.
No. 8-32 UNC 1-3/8 Lg.

Tightening Torque
2.5 - 3.5 Nm (22.1 - 31.0 in. lbs.)

Typical Changeover Time (Example)


Changeover time varies according to oil viscosity, spool type and hydraulic circuit.

ON

Solenoid

OFF

OFF

Spool Shift

Max.
T1

T2

E
DSG-005 Series Solenoid
Operated Directional Valves

Piping
Size

[Test Conditions]
Pressure: 16 MPa (2320 PSI)
Flow Rate: 7.5 L/min (1.98 U.S.GPM)
Viscosity: 30 mm2/s (141 SSU)
Voltage: Rated Voltage (After coil temperature rises and saturated)
A
B
Direction of Flow: P
T
B
A
[Result of Measurement]
Model Numbers
DSG-005-3C2-A
DSG-005-3C2-D
DSG-005-2B2-A
DSG-005-2B2-D

Time ms
T2
T1
16
60
23
40
14
45
15
33

DSG-005 Series Solenoid Operated Directional Valves

337

Models with AC Solenoids : DSG-005-

-A -40/4090

No. of Valve
Position
Spool-Spring
Arrangement

List of Standard Models and The Maximum Flow

B
A

Max. Flow L/min


P

Graphic
Symbols

Model
Numbers

A
B

Working Pressure MPa

Spring Centred

Three Positions

10

16

25

15

15

15

15

12

12

12

15

15

14

13.5

[ Port "B" Blocked]

Working Pressure MPa

[ Port "A" Blocked]

Working Pressure MPa

5
15(14)
15(12)

10
15(7)
12(3)

16
12(3)
5(1)

25
4(0.5)
1(0.5)

5
15(14)
15(12)

10
15(7)
12(3)

16
12(3)
5(1)

25
4(0.5)
1(0.5)

12

15

15

15

15

15

15

15

15

15

15

15(14)
15(10)

15(6)
12(5)

12(2)
5(2)

4(0.5)
1(0.5)

14

14

14

15(14)
15(10)
15(14)
15(14)

13.5

13.5

13.5

AB

DSG-005-3C2

P T
A B

DSG-005-3C3

a
P T
A B

DSG-005-3C40

a
P T

Two
Positions
Spring
Offset

A B

DSG-005-2B2
P T
A B

DSG-005-2B3

15

P T

15(6)
12(2)
12(5)
5(2)
15(10) 13(5)
14(9)
8(4)
15(14) 15(11)
15(14) 15(11)

4(0.5)
1(0.5)
6(0.5)
4(0.5)
15(9)
15(9)

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
( Example )

50 Hz, At minimum serviceable voltage


(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage

15

15 (14)
15 (14)

Models with DC Solenoids : DSG-005-

-D -40/4090

No. of Valve
Position
Spool-Spring
Arrangement

60 Hz, At minimum serviceable voltage


(90% of rated voltage)

B
A

Max. Flow L/min


P

Graphic
Symbols

Model
Numbers

A
B

Working Pressure MPa

Spring Centred

Three Positions

10

16

25

15

15

15

15

15

15

15

15

15

14

13.5

[ Port "B" Blocked]

Working Pressure MPa

[ Port "A" Blocked]

Working Pressure MPa

5
15
12

10
8
5

16
5
3

25
3
2

5
15
12

10
8
5

16
5
3

25
3
2

15

15

15

15

15

15

15

15

15

15

15

15

13
9

8
5.5

5
3.5

15

13
9

8
5.5

5
3.5

14

14

14

8.5

4.5

6.5

6.5

15

15
11

11
7.5

13.5

13.5

13.5

15

15

15

9
5.5
13.5
10.5

AB

DSG-005-3C2

P T
A B

DSG-005-3C3

a
P T
A B

DSG-005-3C40

a
P T

Two
Positions
Spring
Offset

A B

DSG-005-2B2
P T
A B

DSG-005-2B3
P T

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

338

15

13
9

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

DSG-005 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with AC Solenoids : DSG-005-

-A -40/4090

No. of Valve
Position
Spool-Spring
Arrangement

Max. Flow U.S.GPM


P

Graphic
Symbols

Model
Numbers

A
B

B
A

Working Pressure PSI

Spring Centred

Three Positions

[ Port "B" Blocked]

730

1450

2320

3630

4.0

4.0

4.0

4.0

3.2

3.2

3.2

3.2

4.0

4.0

4.0

4.0

3.7

3.7

3.7

3.7

.5

.3

.3

3.6

3.6

3.6

3.6

.8

.8

.8

b
P T

730
1450
2320
4.0(3.7) 4.0(1.9) 3.2(.8)
4.0(3.2) 4.0(.8) 1.3(.3)

[ Port "A" Blocked]

Working Pressure PSI

3630
730
1450
2320
1.1(.1) 4.0(3.7) 4.0(1.9) 3.2(.8)
.3(.1) 4.0(3.2) 3.2(.8) 1.3(.3)

3630
1.1(.1)
.3(.1)

A B

DSG-005-3C3

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

P T

4.0(3.7) 4.0(1.6) 3.2(.5)


4.0(2.6) 3.2(1.3) 1.3(.5)

A B

DSG-005-3C40

a
P T
A B

Two
Positions
Spring
Offset

Working Pressure PSI

AB

DSG-005-3C2

DSG-005-2B2
P T

3.2(.5) 1.1(.1)
1.3(.5) .3(.1)
3.4(1.3) 1.6(.1)
2.1(1.1) 1.1(.1)
4.0(3.7) 4.0(2.9) 4.0(2.4)
4.0(3.7) 4.0(2.9) 4.0(2.4)

1.1(.1) 4.0(3.7) 4.0(1.6)


.3(.1) 4.0(2.6) 3.2(1.3)
4.0(3.7) 4.0(2.6)
.3
4.0(3.7) 3.7(2.4)

A B

DSG-005-2B3

.8

4.0

P T

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
50 Hz, At minimum serviceable voltage
(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage

4.0

4.0(3.7)
4.0(3.7)

Models with DC Solenoids : DSG-005-

-D -40/4090

No. of Valve
Position
Spool-Spring
Arrangement

60 Hz, At minimum serviceable voltage


(90% of rated voltage)

B
A

Max. Flow U.S.GPM


P

Graphic
Symbols

Model
Numbers

A
B

Working Pressure PSI


730

1450

2320

Spring Centred

Three Positions

[ Port "B" Blocked]

3630

[ Port "A" Blocked]

Working Pressure PSI

730
4.0
3.2

1450

2320

730
4.0
3.2

2320

1.3
.8

3630
.8
.5

1450

2.1
1.3

2.1
1.3

1.3
.8

3630
.8
.5

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

3.4
2.4

2.1
1.5

1.3
.9

4.0

3.4
2.4

2.1
1.5

1.3
.9

3.7

3.7

3.7

3.7

2.3

1.2

1.7

1.7

4.0

4.0
2.9

2.9
2.0

3.6

3.6

3.6

3.6

2.1

1.9

2.1

2.4

4.0

4.0

4.0

2.4
1.5
3.6
2.8

b
P T
A B

DSG-005-3C3

a
P T
A B

DSG-005-3C40

a
P T
A B

Two
Positions
Spring
Offset

Working Pressure PSI

AB

DSG-005-3C2

DSG-005 Series Solenoid


Operated Directional Valves

( Example )

DSG-005-2B2
P T
A B

DSG-005-2B3
P T

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

4.0

3.4
2.4

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

DSG-005 Series Solenoid Operated Directional Valves

339

Pressure Drop
Pressure drop curves based on viscosity of 30 mm2/s (141 SSU) and specific gravity of 0.850.

Pressure Drop P

PSI
300
250

MPa
2.0

1.6

1.2

200

150
0.8

100

5
0.4

50

Pressure Drop Curve Numbers

Model Numbers

PA

BT

PB

AT

PT

DSG-005-3C2

DSG-005-3C3

DSG-005-3C40

DSG-005-2B2

DSG-005-2B3

0
2

0
0

10

12

14 15 L/min

4 U.S.GPM

Flow Rate

For any other viscosity, multiply the factors in the tabele below.
Viscosity

mm2/s

15

20

30

40

50

60

70

80

90

100

SSU

77

98

141

186

232

278

324

371

417

464

0.84

0.91

1.00

1.07

1.14

1.19

1.24

1.28

1.32

1.35

Factor

For any other specific gravity (G), the pressure drop (P) may be obtained from the formula below.
P = P (G/0.850)

340

DSG-005 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Flying Lead Wire Type

A -40/4090
Spring Centred: DSG-005-3C - D
28
(1.10)

4.5(.18) Dia Through


8(.31) Dia Spotface
4 Places

52
(2.05)
Pressure Port "P"

Space Needed to Remove


Solenoid-Each End.
32 (1.26)

132 (5.20)

Spring Offset:
DSG-005-2B - A -40/4090
D

8
(.31)

For other dimensions, refer


to Spring Centred type.

Tank Port "T"

Lead Wire

SOL a

SOL b

Mounting Surface
(O-Rings Furnished)

2(.08) Dia.
Location Pin

3 16(.63)
(.12)
29(1.14)

Approx.
270(10.63)

Manual Actuator
4.8(.19) Dia.

E
17
(.67)

DIMENSIONS IN
MILLIMETRES (INCHES)

DIN Connector Type / DIN Connector with Indicator Light


A -N/N1-40/4090
Spring Centred: DSG-005-3C - D
A -N/N1-40/4090
Spring Offset: DSG-005-2B -D

SOL b

Single Solenoid Models Only

15.8
(.62)

The position of the Plug-in connector can be


changed as illustrated below by loosening the
lock nut. After completion of the change, be
sure to tighten the lock nut with the torque as
specified below.

73
(2.87)

30.1
(1.19)

65.1(2.56)

SOL a

18
(.71)

46(1.81)

46
(1.81)

Cable Departure
Cable Applicable:
Outside Dia. .... 3.5-6 mm (.14 - .24in.)
Conductor Area ....
Not Exceeding .75mm2 (.0012 sq. in.)

DSG-005 Series Solenoid


Operated Directional Valves

44
(1.73)

93
(3.66)

Cylinder Port "A"

34
(1.34)

Cylinder Port "B"

33
(1.30)

25(.98)

SOL b

Lock Nut
Tightening Torque:
2.9 - 3.9 Nm (25.67 - 34.52 in. lbs)

For other dimensions, refer to Flying Lead Wire Type.

DSG-005 Series Solenoid Operated Directional Valves

341

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plates: DSGM-005 -20/2080/2090

15
(.59)

12.5
(.49)

"D" Thd. 7.5(.30) Deep


4 Places

P
A

B
T

71
(2.80)
85
(3.35)

7
(.28)
4.3(.17) Dia.
4 Places

Sub-plate
Model Numbers

Piping Size
"C" Thd.
Rc 1/8

DSGM-005X-20
DSGM-005X-2080

1/8 BSP. F

DSGM-005X-2090

1/8 NPT
Rc 1/4

DSGM-005Y-20

342

"C" Thd.
4 Places

24
(.94)
37
(1.46)

2.7(.11) Dia.
4(.16) Deep

58.5
(2.30)
35.5
(1.40)

11
(.43)

3.5(.14)

7.5
(.30)
25(.98) 11.5
(.45)
21.5
(.85) 12.5(.49)

32
(1.26)
16(.63)

48 (1.89)

63 (2.48)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

21.5
28
(1.10) (.85)
20.75
(.82)
14
(.55)
7.25
(.29)

DSGM-005Y-2080

1/4 BSP. F

DSGM-005Y-2090

1/4 NPT

DSG-005 Series Solenoid Operated Directional Valves

"D" Thd.
M4
No. 8-32 UNC
M4
No. 8-32 UNC

DIRECTIONAL CONTROLS
List of Seals, Solenoid Ass'y, Coil and Connector Ass'y
- -40/4090

13

SOL a

10

SOL b

2
5

11

12

21

23

22

30

20

24

25

31

List of Seals
Item

Name of Parts

Part Numbers

10
11
21

O-Ring
O-Ring
O-Ring

SO-NB-P14
SO-NB-P6
SO-NB-P14

Qty.
3C

4
2

2B
1
4
1

Remarks

Included in Solenoid Assy

Note: When ordering seals, please specify the seal kit number KS-DSG-005-40.

Solenoid Assy, Coil and Connector Assy No.


Valve Model Number
DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005-

-A100
-A200
-D12
-D24
-A100-N
-A200-N
-D12-N
-D24-N
-A100-N1
-A200-N1
-D12-N1
-D24-N1

9 Solenoid Assy No.


SA05-100-40
SA05-200-40
SD05-12-40
SD-05-24-40
SA05-100-N-40
SA05-200-N-40
SD05-12-N-40
SD-05-24-N-40
SA05-100-N-40
SA05-200-N-40
SD05-12-N-40
SD-05-24-N-40

@2 Coil No.
C-SA05-100-40
C-SA05-200-40
C-SD05-12-40
C-SD-05-24-40
C-SA05-100-N-40
C-SA05-200-N-40
C-SD05-12-N-40
C-SD-05-24-N-40
C-SA05-100-N-40
C-SA05-200-N-40
C-SD05-12-N-40
C-SD-05-24-N-40

Connector
Connector
#0 Assy Part No. #1 Assy Part No.

E
DSG-005 Series Solenoid
Operated Directional Valves

DSG-005-

Remarks

Flying Lead Wire Type

TK290058-7

TK290058-7

Plug-in Connector Type

TK290378-9
TK290379-7
TK290089-2
TK290090-0

TK290378-9
TK290379-7
TK290089-2
TK290090-0

Plug-in Connector
with
Indicator Light

DSG-005 Series Solenoid Operated Directional Valves

343

1/8 Solenoid Operated Directional Valves, DSG-01 Series


These are Solenoid Operated Directional Valves of high pressure, high
flow and low pressure drop, the features of which can be materialized
by employing a powerful wet type solenoid and the rational flow
channel design.
High Pressure & High Flow Rate
In comparison to our existing lines, both the pressure and flow of
these valves are much increased.
Max. Operating Pressure: approx. 10 % increased [31.535 MPa
(4570 5080 PSI)]
Terminal Box Type
Max. T-Line Back Pressure: approx. 30 % increased [1621 MPa
(2320 3050 PSI)]
Max. Flow Rate: approx. 60 % increased [63100 L/min (16.64
26.42 U.S.GPM)]
Low Pressure Drop
The pressure drop of these valves is reduced by 10 % from 1.0 to 0.9
MPa (145 to 131 PSI), in comparison to our existing lines*; the valves
effectively reduce the energy consumption of the unit.
{* At Flow Rate: 60 L/min (15.9 U.S.GPM), Spool Type: 3C2 (PA)}
Compact & Small Mass
Despite of high pressure, high flow and low pressure drop, these valve
Plug-in Connector Type
bodies are compact and lightweight with DC double solenoids; the
overall length and mass are reduced from 210 to 205 mm (8.26 to 8.07
inch) and from 2.2 to 1.85 kg (4.85 to 4.08 lbs), respectively.
Shockless type available
In addition to the standard valves for high pressure and high flow, a
shockless type capable of minimizing noise and vibration in piping
during spool changeover is also available.
Stable Operation
Due to the powerful magnetic and spring force of the solenoids, these
valves exhibit a high tolerance to contaminants and especially stable
operation.
IP65-equivalent high dust- and water-proof
These valves demonstrate excellent dust- and water-proof
characteristics, in compliance with I. E. C. Pub. 529. IP65 and JIS C
0920 IP65 (dust- and jet-proof type).
Usable in products of various standards
These standard valves are CE certified for installation in equipment overseas.
UL/CSA certified products are also available.

Specifications
Valve Type

Model Numbers

Max. Flow 2
L/min
(U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

Max. T-Line
Back Pressure
MPa (PSI)

100
(26.4)

35
(5080)

21
(3050)

DSG-01-3C - -70/7090
Standard Type

DSG-01-2D2- -70/7090
DSG-01-2B - -70/7090

Shockless Type

S-DSG-01-3C - -70/7090
S-DSG-01-2B2- -70/7090

Max. Changeover
Frequency
Cycle/min {min1}

Mass
kg
(lbs.)

300
R Type Sol. Only
120

1.85
(4.08)

63
(16.6)

25
(3630)

21
(3050)

120

40
(10.6)

16
(2320)

16
(2320)

300
R Type Sol. Only
120

1.4(3.09)
1.85(4.08)
1.4(3.09)

L-DSG-01-3C - -70/7090
Low Wattage(14W)
Type 1

L-DSG-01-2D2- -70/7090
L-DSG-01-2N - -70/7090
L-DSG-01-2B

- -70/7090

1.85
(4.08)
1.4(3.09)

1. For details of L-DSG-01, please contact us.


2. Maximum flow indicates a ceiling flow depends on the type of spool and operating condition, refer to the List of Spool Functions on pages 347
to 351 for details.

344

DSG-01 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Sub-plate
Piping
Size

Japanese Standard "JIS "


Sub-plat e
Model Numbers

Thread
Size

European Design Standard


Sub-plat e
Model Numbers

Thread
Size

N.American Design Standard


Sub-plat e
Model Numbers

Approx.
Mass
kg (lbs.)

Thread
Size

1/8

DSGM-01-31

Rc 1/8

DSGM-01-3180

1/8 BSP. F

DSGM-01-3190

1/8 NPT

0.8 (1.8 )

1/4

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP. F

DSGM-01X-3190

1/4 NPT

0.8 (1.8 )

3/8

DSGM-01Y-31

Rc 3/8

DSGM-01Y-3190

3/8 NPT

0.8 (1.8 )

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolt
For socket head cap screws in the table below are included.
Descriptions

Soc. Hd. Cap Screw (4 pcs.)

Japanese Standard "JIS"


European Design Standard

M5 45 Lg.

N. American Design Standard

No. 10-24 UNC 1-3/4 Lg .

Tightening Torque
5 - 7 Nm (43 - 60 in. 1bs.)
Applicable to working pressure more than
25 MPa (3630 PSI): 6 - 7 Nm (52 - 60 in. 1bs.)

Valve Type

Coil
Type

Electric source

Frequency
(Hz)
50

A100

Standard
Type

AC

A120

A200

A240

Shockless
Type
DC (K Series )
AC DC Rectified (R )

D12
D24
D48
R100
R200

60
50
60
50
60
50
60

50/60

Voltage (V)
Source Ratin g Serviceable Range
100
80 - 110
100
90 - 120
110
96 - 132
120
108 - 144
200
160 - 220
200
180 - 240
220
192 - 264
240
216 - 288
12
10.8 - 13.2
24
21.6 - 26.4
48
43.2 - 52.8
100
90 - 110
200
180 - 220

Current & Power at Rated Voltage


Inrush (A) 2 Holding (A)
Power (W)
2.42
0.51
2.14
0.37
2.35
0.44
2.02
0.42
1.78
0.31
1.21
0.25
1.07
0.19
1.18
0.22
1.01
0.21
0.89
0.15
2.45
1.23
29
0.61
0.33
29
0.16

DSG-01 Series Solenoid


Operated Directional Valves

Solenoid Ratings

1. AC solenoid is not available in shockless type.


R type models with built-in current rectifier is recommended for shockless operation with AC power.
2. Inrush current in the above table show rms values at maximum stroke.
3. There are more coil types other than the above. For details, please make inquiries.
The coil type numbers in the shaded column are handled as opotinal extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

Options
Push Button with Lock Nut
Can be used for manual changeover of spool. The push button
can be locked in the pressed condition.

Lock Nut

SOL b

Push Button

Plug-in Connector with Solenoid Indicator Light


These are the indicator light incorporated plug-in connector
type solenoids. Energisation or de-energisation of the solenoid
can be easily identified with the incorporated indicator light.

Plug-in Connector
With Indicator Light

SOL b

DSG-01 Series Solenoid Operated Directional Valves

345

Model Number Designation


FSpecial
Seals

SShockless
Type

- 01

DSG
Series
Number

Valve
Size

-2
Number
of Valve
Positions

3:
Three
Positions

B
SpoolSpring
Arrangement

C:
Spring
Centred

2
Spool
Type

-D24

Special Two
Position Valve
Omit if not
required

2, 3
4, 40
60, 9
10, 11
12

Coil
Type

-C
Manual
Override

-N
Electrical
Conduit
Connection

-70

-L

Design
Number

Models with
Reverse Mtg. of
Solenoid
Omit if not
required

None:
Japanese
Std. "JIS"

AC:
A100
A120
A200
A240

Design
Standard

None:
Manual
Override
Pin

None:
Terminal
Box Type

90:
N.American
Design Std.

DC:
None:
Standard
Type
F:
For Phosphate
Ester Type
Fluids
(Omit if not
required

D:
No-Spring
Detented
DSG:
Solenoid
Operated
Directional
Valve

01

2:
Two
Positions

R:

B:
Spring
Offset

S:
Shockless
Type

D12
D24
D48

3:
Three
Positions

C:
Spring
Centred

2:
Two
Positions

B:
Spring
Offset

2
3
8

2
4

A
B

1
1

(AC
DC)
R100
R200

DC:
D12
D24
D48

C:
Push
Button
and
Lock Nut
(Option)

70
N:
Plug-in
Connector
Type
2

N1 :
Plug-in
Connector
Type
with
Indicator
Light
(Option)

R:
(AC
DC)
R100
R200

1. In case of the special two position valve, please refer to page 352 for details.
2. N1 is not available for R type solenoids.

In the table above, the symbols or numbers highlighted with shade represent the optional
extras. The valves with model number having such optional extras are handles as options,
therefore, please confirm the time of delivery with us before ordering.

346

DSG-01 Series Solenoid Operated Directional Valves

None:
Japanese
Std. "JIS"
and
European
Design
Std.

90:
N. American
Design
Std.

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-01-

-A
L /min

[Port "B" Blocked]


Model
Numbers

Graphic
Symbols

10
DSG013C2

b
PT
AB

DSG013C3

b
PT
AB

DSG013C4

DSG013C40

b
PT
AB

Spring Centred

Working Pressure MPa

A B

Three Positions

b
PT
AB

DSG013C60

a
PT

16

25

31. 5

100

100

100

Working Pressure MPa

Working Pressure MPa

35

10

16

25

1004310041 8021
5738 5331 2917
1008010080100801007710077 7046 7046 7046
9063 9063 9063 9063 9063 4530 4530 4530
90 9022 3518 10038 7628 6715
90
90
9026 4314 3011 5031 3820 2010
85 8040 8022 8540 8535 8524
85
85
80
80 8030 6315 2510 7026 5024 3216
4323 4323 4223 4223 4223 5432 5432 5232
4023 4023 3823 3623 3523 4830 4730 4730
100

[Port "A" Blocked]

100

31. 5
6017
1910
7046
4530
5710
167
6016
2213
5232
4730

35

10

16

25

3815 1004310041 8021


139 5738 5331 2917
7046 7046 7046 7046
4530 4530 4530 4530
357 10038 7628 6715
125 5031 3820 2010
5512 8540 8535 8524
1810 7026 5024 3216
5232 5432 5432 5232
4730 4830 4730 4730

31. 5

35

6017
1910
7046
4530
5710
167
6016
2213
5232
4730

3815
139
7046
4530
357
125
5512
1810
5232
4730

10

AB

DSG013C9

100

100

100

100

100

100

100

100

20

10

15

10

20

10

15

PT
AB

DSG013C10

a
PT
AB

DSG013C11

a
PT
AB

DSG013C12

No-Spring
Detented

DSG012D2

AB

80

80

80

80

80

45

6213
1510
6027
3518
6213
1510

5045 5042 4540 4540

4521 4516 3813


a

50

45

PT

5045 5042 4540 4540

3618 2813 2212


AB

Spring Offset

Two Positions

PT

100 100631003310027100501003710020 7816 6213 100501003710020 7816


10070 8020 7020 4019 10037 5525 2914 2011 1510 10037 5525 2914 2011
10065 8552 7245 6534
5
13
10
20
23
100
100
100
100
7050 5740 5025 4319
100 100631003310027100501003710020 7816 6213 100501003710020 7816
10070 8020 7020 4019 10037 5525 2914 2011 1510 10037 5525 2914 2011

DSG012B2

85

85

85

85

85

20

16

16

15

13

70

70

70

70

70

50

50

50

50

50

26

17

13

11

10

PT
AB

DSG012B3
PT
AB

DSG012B8
PT

8563
8530
8070
7048
8050
3520

8050
6033
8070
7048
7040
2315

6340
5028
8070
7048
6020
158

4432
4028
8070
7048
4510
105

E
DSG-01 Series Solenoid
Operated Directional Valves

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

4432
4028
8070
7048
3010
75

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
( Example )

50 Hz, At minimum serviceable voltage


(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage
2. For the maximum flow rate in P T of the valves with a

100

100 (43)
57 (38)
60 Hz, At minimum serviceable voltage
(90% of rated voltage)

mark, please see page 351.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

DSG-01 Series Solenoid Operated Directional Valves

347

List of Standard Models and The Maximum Flow


Models with DC or R Type Solenoids: DSG-01-

-D /R
L /mi

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

[Port "B" Blocked]


Model
Numbers

Graphic
Symbols

Working Pressure MPa

10

16

25

31. 5

35

100

100

100

100

100

100
80

100
80

90

90

85

85

50
41

50
41

100
80
90
42
65
45
50
41

100
80
50
26
40
30
50
41

100

100

100

85

85

100

AB
a
PT
a

Spring Centred

Three Positions

AB
a
PT

Working Pressure MPa

35

10

16

25

31. 5

35

100
80
38
20
33
26
50
41

100
55
78
70
100
62
85
65
66
58

45
35
78
70
58
48
52
36
66
58

28
23
78
70
38
30
30
25
66
58

25
19
78
70
31
25
26
21
66
58

22
17
75
70
29
23
24
19
66
58

100
55
78
70
100
62
85
65
66
58

45
35
78
70
58
48
52
36
66
58

28
23
78
70
38
30
30
25
66
58

25
19
78
70
31
25
26
21
66
58

22
17
75
70
29
23
24
19
66
58

100

100

20

15

10

10

20

15

10

10

85
35

80
23

40
20

100
74

56
43

36
28

28
20

24
19

100

100

100

100

23

20

13

10

85

85

85
35

80
23

40
20

100
74

56
43

36
28

28
20

24
19

100
74
100
85
100
74

56
43
60
46
56
43

36
28
40
32
36
28

28
20
36
28
28
20

24
19
32
24
24
19

75

75

75

75

75

40

30

27

50

50

45

45

45

42

40

40

31
23
75
65
35
30

24
19
75
65
23
17

22
18
75
65
19
13

22
18
75
65
17
12

PT

DSG013C60

31. 5

AB
a

25

PT

DSG013C40

16

AB

DSG013C4

10

PT

DSG013C3

Working Pressure MPa

A B

DSG013C2

[Port "A" Blocked]

AB

DSG013C9

a
PT
AB

DSG013C10

a
PT
AB

DSG013C11

a
PT
AB

DSG013C12

No-Spring
Detented

DSG012D2

AB

45

50

45

PT

30

25

22

16

16

15

13

50

50

50

50

50

26

17

13

11

10

70

70

70

70

70

80

80

80

80

80

20

70

70

70

70

70

AB

Spring Offset

Two Positions

PT

DSG012B2
PT
AB

DSG012B3
PT
AB

DSG012B8

b
PT

46
32
75
65
53
35

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low.
( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

100

2. For the maximum flow rate in P T of the valves with a

100
55

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

mark, please see page 351.

The valve models with a mark are handled as


Options. If you choose suce valves, check the time
of delivery beforehand.

348

DSG-01 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-01-

-A

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

U.S.GPM

[Port "B" Blocked]


Model
Numbers

Graphic
Symbols

Working Pressure PSI

[Port "A" Blocked]

Working Pressure PSI

Working Pressure PSI

1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080

DSG013C2

b
PT
AB

DSG013C3

b
PT
AB

DSG013C4

DSG013C40

Spring Centred

Three Positions

PT
AB
b
PT
AB

DSG013C60

a
PT

26.4(11.4) 26.4(10.8) 21.1(5.6) 15.9(4.5) 10.0(4.0) 26.4(11.4) 26.4(10.8) 21.1(5.6) 15.9(4.5) 10.0(4.0)
15.1(10.0) 14.0(8.2) 7.7(4.5) 5.0(2.6) 3.4(2.4) 15.1(10.0) 14.0(8.2) 7.7(4.5) 5.0(2.6) 3.4(2.4)
26.4(21.1) 26.4(21.1) 26.4(21.1) 26.4(21.1) 26.4(21.1) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2)
23.8(16.6) 23.8(16.6) 23.8(16.6) 23.8(16.6) 23.8(16.6) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9)
23.8 23.8(5.8) 9.2(4.8) 26.4(10.0) 20.1(17.4) 17.7(4.0) 15.1(2.6) 9.2(1.8) 26.4(10.0) 20.1(7.4) 17.7(4.0) 15.1(2.6) 9.2(1.8)
23.8
23.8
23.8(6.9) 11.4(3.7) 7.9(2.9) 13.2(8.2) 10.0(5.3) 5.3(2.6) 4.2(1.9) 3.2(1.3) 13.2(8.2) 10.0(5.3) 5.3(2.6) 4.2(1.9) 3.2(1.3)
22.5
22.5
22.5 21.1(10.6) 21.1(5.8) 22.5(10.6) 22.5(9.3) 22.5(6.3) 15.9(4.2) 14.5(3.2) 22.5(10.6) 22.5(9.3) 22.5(6.3) 15.9(4.2) 14.5(3.2)
21.1
21.1 21.1(7.9) 16.6(4.0) 6.6(2.4) 18.5(6.9) 13.2(6.3) 8.5(4.2) 5.8(3.4) 4.8(2.6) 18.5(6.9) 13.2(6.3) 8.5(4.2) 5.8(3.4) 4.8(2.6)
11.4(6.1) 11.4(6.1) 11.1(6.1) 11.1(6.1) 11.1(6.1) 14.2(8.4) 14.2(8.4) 13.7(8.4) 13.7(8.4) 13.7(8.4) 14.2(8.4) 14.2(8.4) 13.7(8.4) 13.7(8.4) 13.7(8.4)
10.6(6.1) 10.6(6.1) 10.0(6.1) 9.5(6.1) 9.2(6.1) 12.7(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 12.7(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9)
26.4

26.4

26.4

26.4

26.4

AB

DSG013C9

26.4

26.4

26.4

26.4

26.4

26.4

5.3

4.0

2.6

2.6

2.1

5.3

4.0

2.6

2.6

2.1

PT
AB

DSG013C10

a
PT
AB

DSG013C11

b
PT
AB

DSG013C12

No-Spring
Detented

DSG012D2

AB

21.1

21.1

21.1

21.1

21.1

11.9

11.9

16.4(3.4)
4.0(2.6)
15.9(7.1)
9.2(4.8)
16.4(3.4)
4.0(2.6)

13.2(11.9) 13.2(11.1) 11.9(10.6) 11.9(10.6)

11.9(5.6) 11.9(4.2) 10.0(3.4)


a

13.2

PT

9.5(4.8) 7.4(3.4) 5.8(3.2)


AB

Spring Offset

Two Positions

PT

26.4 26.4(16.6) 26.4(8.7) 26.4(7.1) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2) 16.4(3.4) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2)
26.4(18.5) 21.1(5.3) 18.5(5.3) 10.6(5.0) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9) 4.0(2.6) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9)
26.4(17.2) 22.5(13.7) 19.0(13.7) 17.2(9.0)
26.4
26.4
26.4
26.4
26.4
6.1
5.3
3.4
2.6
1.3
18.5(13.2) 15.1(10.6) 13.2(6.6) 11.4(5.0)
26.4 26.4(16.6) 26.4(8.7) 26.4(7.1) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2) 16.4(3.4) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2)
26.4
26.4(18.5) 21.1(5.3) 18.5(5.3) 10.6(5.0) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9) 4.0(2.6) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9)

DSG012B2

22.5

22.5

22.5

22.5

22.5

5.3

4.2

4.2

4.0

18.5

18.5

18.5

18.5

18.5

13.2

13.2

13.2

13.2

6.9

4.5

3.4

2.9

PT
AB

DSG012B3
PT
AB

DSG012B8
PT

13.2(11.9) 13.2(11.1) 11.9(10.6) 11.9(10.6)

E
DSG-01 Series Solenoid
Operated Directional Valves

A B

22.5(16.6) 21.1(13.2) 16.6(10.6) 11.6(8.5) 11.6(8.5)


22.5(7.9) 15.9(8.7) 13.2(7.4) 10.6(7.4) 10.6(7.4)
21.1(18.5) 21.1(18.5) 21.1(18.5) 21.1(18.5) 21.1(18.5)
13.2
18.5(12.7) 18.5(12.7) 18.5(12.7) 18.5(12.7) 18.5(12.7)
21.1(13.2) 18.5(10.6) 15.9(5.3) 11.9(2.6) 7.9(2.6)
2.6
9.2(5.3) 6.1(4.0) 4.0(2.1) 2.6(1.3) 1.9(1.3)
3.4

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
( Example )

50 Hz, At minimum serviceable voltage


(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage
2. For the maximum flow rate in P T of the valves with a

26.4

26.4(11.4)
15.1(10.0)
60 Hz, At minimum serviceable voltage
(90% of rated voltage)

mark, please see page 351.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

DSG-01 Series Solenoid Operated Directional Valves

349

List of Standard Models and The Maximum Flow


Models with DC or R Type Solenoids: DSG-01-

-D /R

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

U.S.GPM

[Port "B" Blocked]


Model
Numbers

Graphic
Symbols

Working Pressure PSI

[Port "A" Blocked]

Working Pressure PSI

Working Pressure PSI

1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080
A B

DSG013C2

26.4

26.4

26.4

26.4

26.4

PT
AB

DSG013C3

b
PT
AB

DSG013C4

Spring Centred

Three Positions

PT
AB

DSG013C40

b
PT
AB

DSG013C60

a
PT

26.4 26.4 26.4 26.4 26.4


21.1 21.1 21.1 21.1 21.1
23.8 13.2 10.0
23.8 23.8
5.3
11.1 6.9
17.2 10.6 8.7
22.5 22.5
6.9
11.9 7.9
13.3 13.3 13.3 13.3 13.3
10.8 10.8 10.8 10.8 10.8

26.4
14.5
20.6
18.5
26.4
16.4
22.5
17.2
17.4
15.3

11.9
9.3
20.6
18.5
15.3
12.7
13.7
9.5
17.4
15.3

7.4
6.1
20.6
18.5
10.0
7.9
7.9
6.6
17.4
15.3

6.6
5.0
20.6
18.5
8.2
6.6
6.9
5.6
17.4
15.3

5.8 26.4
14.5
4.5
19.8 20.6
18.5 18.5
7.7 26.4
6.1 16.4
6.3 22.5
5.0 17.2
17.4 17.4
15.3 15.3

11.9
9.3
20.6
18.5
15.3
12.7
13.7
9.5
17.4
15.3

7.4
6.1
20.6
18.5
10.0
7.9
7.9
6.6
17.4
15.3

6.6
5.0
20.6
18.5
8.2
6.6
6.9
5.6
17.4
15.3

5.8
4.5
19.8
18.5
7.7
6.1
6.3
5.0
17.4
15.3

AB

DSG013C9

26.4

26.4 26.4

26.4

26.4

5.3

4.0

2.6

2.6

2.1

5.3

4.0

2.6

2.6

2.1

22.5

22.5

22.5
9.2

21.1
6.1

10.6
5.3

26.4
19.6

14.8
11.4

9.5
7.4

7.4
5.3

6.3
5.0

26.4

26.4 26.4

26.4

26.4

6.1

5.3

3.4

2.6

1.3

22.5

22.5

22.5
9.2

21.1
6.1

10.6 26.4
5.3 19.6

14.8
11.4

9.5
7.4

7.4
5.3

6.3
5.0

26.4
19.6
26.4
22.5
26.4
19.6

14.8
11.4
15.9
12.2
14.8
11.4

9.5
7.4
10.6
8.5
9.5
7.4

7.4
5.3
9.5
7.4
7.4
5.3

6.3
5.0
8.5
6.3
6.3
5.0

19.8

19.8

19.8

19.8

19.8

10.6

7.9

7.1

13.2

13.2

11.9

11.9

13.2

11.1

10.6

10.6

8.2
6.1
19.8
17.2
9.2
7.9

6.3
5.0
19.8
17.2
6.1
4.5

5.8
4.8
19.8
17.2
5.0
3.4

5.8
4.8
19.8
17.2
4.5
3.2

PT
AB

DSG013C10

a
PT
AB

DSG013C11

a
PT
AB

DSG013C12

No-Spring
Detented

DSG012D2

AB

11.9

13.2

11.9

PT

7.9

6.6

5.8

4.2

4.2

4.0

3.4

13.2

13.2

13.2

13.2

13.2

6.9

4.5

3.4

2.9

2.6

18.5

18.5

18.5

18.5

18.5

21.1

21.1

21.1

21.1

21.1

5.3

18.5

18.5

18.5

18.5

18.5

AB

Spring Offset

Two Positions

PT

DSG012B2
PT
AB

DSG012B3
PT
AB

DSG012B8

b
PT

12.2
8.5
19.8
17.2
14.0
9.3

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low.
( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

26.4

2. For the maximum flow rate in P T of the valves with a

26.4
14.5

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

mark, please see page 351.

The valve models with a mark are handled as


Options. If you choose suce valves, check the time
of delivery beforehand.

350

DSG-01 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Maximum Flow of Centre By-Pass
In valve type 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated below and
where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral position in
the suspended state of the actuator, the maximum flow rates available are those as shown as the table below regardless
of any voltage in the range of serviceable valtage.

Max. Flow

Graphic
Symbol

Mode Numbers

AB

55
(14.5)

DSG-01-3C60-A /D /R

L/min (U.S.GPM)

10 MPa
16 MPa
25 MPa
31.5 MPa
35 MPa
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (5080 PSI)

PT

44
(11.6)

30
(7.9)

26
(6.9)

22
(5.8)

E
List of Shockless Models and The Maximum Flow
-D /R
Max. Flow

L/min (U.S.GPM)

[Port "B" Blocked]


No. of
Valve
Positions

Spool-Spring
Arrangement

Graphic
Symbol

Model Numbers

Working Pressure
MPa (PSI)
10
(1450)

16
(2320)

25
(3630)

63
(16.6)

63
(16.6)

40
(10.6)

60
(15.9)

50
(13.2)
40
(10.6)
45
(11.9)
40
(10.6)

40
(10.6)
20
(5.3)
45
(11.9)
40
(10.6)

A B

S-DSG-01-3C2
Three
Positions

a
PT

Spring
Centred

AB

S-DSG-01-3C4

a
PT

Two
Positions

Spring
Offset

AB

S-DSG-01-3B2

b
PT

50
(13.2)
45
(11.9)

[Port "A" Blocked]

Working Pressure
MPa (PSI)
10
16
25
(1450) (2320) (3630)

Working Pressure
MPa (PSI)
10
16
25
(1450) (2320) (3630)

40
(10.6)
32
(8.5)
40
(10.6)
32
(8.45)

32
(8.5)
20
(5.3)
32
(8.5)
16
(4.23)

25
(6.6)
16
(4.23)
16
(4.2)
12
(3.17)

40
(10.6)
32
(8.5)
40
(10.6)
32
(8.45)

32
(8.5)
20
(5.3)
32
(8.5)
16
(4.23)

25
(6.6)
16
(4.23)
16
(4.2)
12
(3.17)

30
(7.9)

30
(7.9)

30
(7.9)

60
(15.9)

40
(10.6)

40
(10.6)

DSG-01 Series Solenoid


Operated Directional Valves

Models with DC or R Type Solenoids: S-DSG-01-

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low.
L/min

( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

60
(15.9)

50
(13.2)
40
(10.6)

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

U.S.GPM

DSG-01 Series Solenoid Operated Directional Valves

351

Reverse Mounting of Solenoid.


In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position
(side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse
position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A

SOL b

SOL a

Standard Mtg. of Solenoid

Reverse Mtg. of Solenoid

Valves Using Neutral Position and Side Position. (Special Two position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and another
is the valve using the neutral position and SOL b position (2B B) .
(Example) In case of Spool Type "2"
Neutral Position
SOL. b Energised
Position

SOL. a Energised
Position
A

B
b

a
P

2B2A

2B2B

b
"A": Use of Neutral and
SOL. a Energised
Position (2B2A)

"B": Use of Neutral and


SOL. b Energised
Position (2B2B)

Graphic SymbolsG
Model Numbers

Standard
Mtg. Type
A

A
b

DSG-01-2B2A

Reverse
Mtg. Type

DSG-01-2B A
T

raphic Symbols
Model Numbers

Standard
Mtg. Type
AB

DSG-01-2B B

a
P

b
P

DSG-01-2B2B
DSG-01-2B3B
DSG-01-2B4B
DSG-01-2B60B
DSG-01-2B10B

In the above table, the graphic symbols in mounting


type highlighted with shade are optional extra,
therefore, please confirm the time of delivery with
us before ordering.

352

Reverse
Mtg. Type

DSG-01 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Typical Changeover Time
Changeover time varies according to oil viscosity, spool type and hydraulic circuit.
Standard Type (Without Shockless Function)
[Result of Measurement]

[Test Conditions ]
Pressure:
Flow Rate:
Viscosity:
Voltage:

16 MPa (2320 PSI)


31.5 L /min (8.3 U.S.GPM)
35 mm 2 /s (164 SSU)
100 %V
(After coil temprature rises and saturated)

ON

Solenoid

OF F

O FF
0

Spool Shift

Max.
T2

Type

Model Numbers

Standard
Type

DSG-01-3C2- A
DSG-01-3C2- D
DSG-01-3C2- R

Time ms
T1

T2

15
48
50

23
19
100

Shockless Type
[Reaults of Measurement]

[Test Circuit and Conditions]


Accelmeter

OF F

ON
SOL a

Speed

G1
a

G2

Acceleration (G)
Load

Pressure (Ps)
Ps
T1

Setting Pressure (Ps): 7 MPa (1020 PSI)


Load (W): 1000 kg (2205 1bs.)
Speed: 8 m/min (26.2 ft./min)
Viscosity: 35 mm 2 /s (164 SSU )

Type

T2

Time

Model Nmbers

Time Acceleratio n
ms
m/s2 (G)
T1 T2
G1
G2

Shockles s
Type

S-DSG-01-3C2- D

70 30

12
(1.2 )

7
(0.7 )

Standard
Type

DSG-01-3C2- D

35 25

18
(1.8 )

15
(1.5 )

DSG-01 Series Solenoid Operated Directional Valves

E
DSG-01 Series Solenoid
Operated Directional Valves

T1

353

Pressure Drop
Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.850.

Standard Type: DSG-01


PSI
600

MPa
4

Model Numbers

B T

P B

A T

DSG-01-3C2

DSG-01-3C3

DSG-01-3C4

DSG-01-3C40

DSG-01-3C60

DSG-01-3C9

DSG-01-3C10

DSG-01-3C11

DSG-01-3C12

DSG-01-2D2

100 L/min

DSG-01-2B2

U.S.GPM

DSG-01-2B3

DSG-01-2B8

Pressure Drop P

500
3
400

300

200
1
100

20
0

40

60
12

80

16

20

Pressure Drop Curve Number

P A

24

Flow Rate

Shockless Type: S-DSG-01


PSI
180

MPa
1.2

160

120

80

0.8
0.6

Pressure Drop Curve Number

P A

B T

P B

A T

S-DSG-01-3C2

S-DSG-01-3C4

S-DSG-01-2B2

1.0

P
Pressure Drop

Model Numbers

0.4
40
0.2
0

10
0

20
4

30
6

40
10

50
12

14

60

L/min

16

U.S.GPM

Flow Rate

For any other viscosity, multiply the factors in the table below.
Viscosity

mm 2/s 15

Factor

SSU

77

40

50

60

70

80

90

100

20

30

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P (G'/0.850)

354

DSG-01 Series Solenoid Operated Directional Valves

P T
2

DIRECTIONAL CONTROLS
Mounting surface: ISO 4401-AB-03-4-A

TERMINAL BOX TYPE


Models with AC Solenoids

Single Solenoid: Spring Offset


DSG-01-2B -A -70/7090

Double Solenoid: Spring Centred & No-Spring Detented


3C -A -70/7090
DSG-01- 2D2
Solenoid Indicator Light
(For Sol a)

145.7
(5.74)

Pressure Port "P"


Cylinder Port "A"
76.7
(3.02)

142.2
(5.60)

Solenoid Indicator Light


(For Sol b)

196.4
(7.73)

95
(3.74)

26
(1.02)

50.7
(2.00)

For other dimensions, refer to "spring Centred and


No-Spring Detented" models.
Solenoid being mounted in the reverse position
SOL a side is also available.

46
(1.81)

A100

SOL a

SOL b

13.5
(.53)
70
(2.76)

38
(1.50)

Mounting Surface
(O-Rings Furnished)

Space Needed to Remove


Solenoid-Each End
45.5
Electrical Conduit Connection
"C " Thd. (Both Ends)
(1.79)

Lock Nut
Tightening Torque:
10.3-11.3 Nm (91-100 IN.lbs.)

33
(1.30)

23.5 47(1.85)
(.93)
88.8
(3.50)

Tank Port "T"

T
B

A
P

27
(1.06)
Manual Actuator-Both Ends
6(.24) Dia.

3(.12) Dia.
5(.20) Deep
VIEW ARROW X

X
Model Numbers

"C " Thd.

DSG-01-

-A -70

DSG-01-

-A -7090 1/2 NPT

G 1/2

Locating pin can be fitted to this hole to conform with


ISO4401-03-02-94. However, locating pin is not provided
to standard design valve. When ordering valve with a
locating pin, please consult Yuken.

DSG-01 Series Solenoid


Operated Directional Valves

Cylinder Port "B"

SOL b

31.75
(1.25)

40.5
(1.59)

31 0.75
(1.22) (.03)
32.5
(1.28)

5.5(.22) Dia. Through


9.5(.37) C' Bore
4 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with DC Solenoids: (S-)DSG-01-D -70/7090


Models with R Type Solenoids: (S-)DSG-01-R -70/7090
Spring Centred
No-Spring Detented
Spring Offset

Space Needed to Remove


Solenoid-Each End
50
(1.97)

204.4(8.05)
149.7
(5.89)

80.7
(3.16)

D24

SOLa

SOL b

D
3

Double Solenoid
Models Only

Spring Offset Type 146.2


(5.76)

For other dimensions, refer to models with AC solenoids.

DSG-01 Series Solenoid Operated Directional Valves

355

Sub-plate : DSGM-01/01X/01Y-31/3180/3190

14.2
(.56)

"C" Thd.
4 Places

DSGM-01-31

"D" Thd.

"E"
mm(IN.)

M5

10 (.39)

No.10-24 UNC

12 (.47)

M5

10 (.39)

No.10-24 UNC

12 (.47)

Rc 3/8

M5

10 (.39)

3/8 NPT

No. 10-24 UNC

12 (.47)

Piping Size
"C" Thd.
Rc 1/8

DSGM-01-3180

1/8 BSP.F

DSGM-01-3190

1/8 NPT

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP.F

DSGM-01X-3190

1/4 NPT

DSGM-01Y-31
DSGM-01Y-3190

T
11
(.43)

7 (.28) Dia. Through


7
(.28) 11 (.43) Dia. Spotface
2 Places

DSG-01 Series Solenoid Operated Directional Valves

37
(1.46)
24
(.94)

25.8
(1.02)
31
(1.22)
31.75
(1.25)
48
(1.89)
63
(2.48)

Sub-plate
Model Numbers

356

16
(.63)
15
(.59)

8.5
(.33)
7.5
(.30)

12.7(.50)

5.2
(.20)
71
(2.80)
85
(3.35)

32
(1.26)

"D" Thd. "E" Deep


4 Places

0.75
(.03)
15.5
(.61)

7 (.28) Dia.
4 Places

40.5
(1.59)
30.2
(1.19)
21.5
(.85)

DIMENSIONS IN
MILLIMETRES (INCHES)

12.5
(.49)
35.5
(1.40)
58.5
(2.30)

DIRECTIONAL CONTROLS
PLUG-IN CONNECTOR TYPE (N)
PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1)

DIMENSIONS IN
MILLIMETRES (INCHES)

-A - N -70/7090
N1
Models with DC Solenoids: (S-)DSG-01-D - N -70/7090
N1
Models with R Solenoids: (S-)DSG-01-R -N-70/7090
Models with AC Solenoids: DSG-01-

SOL b

A100

Double Solenoid
Models Only

23.5
(.93)

SOLa

Lock Nut
Tightening Torque:
10.3 - 11.3 Nm (90 - 100 IN.lbs.)

Model Numbers
DSG-01-

-A -N

(S-)DSG-01-

-D -N

(S-)DSG-01-

-R -N

C
196.4
(7.73)
204.4
(8.05)
204.4
(8.05)

D
76.7
(3.02)
80.7
(3.18)
80.7
(3.18)

E
88.5
(3.48)
99.5
(3.92)
102.5
(4.04)

F
53
(2.09)
64
(2.52)
57.2
(2.25)

G
H
27.5 39
(1.08) (1.54)
27.5 39
(1.08) (1.54)
34
53
(1.34) (2.09)

DSG-01 Series Solenoid


Operated Directional Valves

D
29.5
(1.16)

72.5
(2.85)

The position of the Plug-in connector can be changed as


illustrated below by loosening the lock nut. After
Cable Departure
completion of the change, be sure to tighten the lock nut
with the torque as specified below.
Cable Applicable:
Outside Dia. .... 8 - 10 mm (.31 - .39 in.)
Conductor Area ....
46(1.81)
Not Exceeding 1.5 mm2 (.0023 Sq. in.)
G

For other dimensions, refer to "Terminal Box type" (Page 356).

Models with Push Button & Lock Nut


(S-)DSG-01-

- -C

AC: 132.2(5.20)
DC/R: 136.2(5.36)

Lock Nut
Press the "Push Button" then turn "Lock Nut"
clockwise. The position of the "Push Button" is held.
Be sure to loosen "Lock Nut" fully before solenoid
is energised.

SOL b

Push Button

Interchangeability in Installation Current and New Design


In ouder to achieve higher pressure, higher flow, lower pressure drop DSG-01 valves has been upgraded from the 60
design series to the 70 design series.
The figures in the table below are the comparison between the current and the new design valves.
Specifications
Design Number

Max. Flow
L/min
(U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

Max. T-Line
Back Pres.
MPa (PSI)

New Design: 70

100(26.4)

35(5080)

21(3050)

Current Design: 60

63(16.6)

31.5(4570)

16(2320)

Pressure Drop
MPa (PSI)
{PA}

Max. Changeover
Frequency
Cycle/min (min1)
300
(R Type sol. Only 120)

Mass kg (lbs.)
3C /2D

2B

0.9(130)

1.85(4.08)

1.4(3.09)

1.0(145)

2.2(4.85)

1.6(3.53)

Flow Rate: 60 L/min (15.9 U.S.GPM), Viscosity: 30 mm2/s (141 SSU), Spool type "2" (Closed centre)

Interchangeability in Installation
Interchangeability in installation in maintained though there are minor differences in demension as in the following table.
A
E

Coil Type

AC

38
(1.50)

K
J
B

A100

SOL b

SOL a

27
(1.06)

DC
R

Design
Number
New Design
: 70

196.4 142.2 46
88.8
95
50.7
26
70
13.5 70.5
(7.73) (5.60) (1.81) (3.50) (3.74) (2.00) (1.02) (2.76) (.53) (2.78)

Current Design 191.4 142.7 48


90.3
90
50.7 23.5
65
11
72
: 60
(7.54) (5.62) (1.89) (3.56) (3.54) (2.00) (.93) (2.56) (.43) (2.83)
New Design
: 70

204.4 146.2 46
88.8
95
54.7
26
70
13.5 70.5
(8.05) (5.76) (1.81) (3.50) (3.74) (2.15) (1.02) (2.76) (.53) (2.78)

Current Design 210 152


48
90.3
90
60
23.5
65
11
72
: 60
(8.27) (5.98) (1.89) (3.56) (3.54) (2.36) (.93) (2.56) (.43) (2.83)

DSG-01 Series Solenoid Operated Directional Valves

357

Details of Receptacle
Type of
Electrical Conduit
Connection

Double Solenoid Type

Single Solenoid Type

Power Supply
(For SOL.a)

Power Suppl y

Power Supply
(For SOL.b)

SOL. a

SOL. b

Ground

Indicator Light

Terminal
Box Type

Common Plate

SOL. b

Indicator Light

Indicator Light

Common

Ground

Ground

Ground
1
1

Plug-in
Connector
Type

1-Power Suppl y

2-Power Suppl y

1. There are two grounding terminals. You can use either one.
2. If you do not need the common plate, remove it.
3. With DC solenoids, polarity is no question.

DANGER
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause an
irregular movement of the machine, resulting in a grave
accident.

Electrical Circuit
Type of
Electrical Conduit
Connection

Electric Source
AC

ACDC Rectified

DC

Indicator Light

Indicator Light

Power
Supply

Power
Supply

Terminal
Box Type

Power
Supply

SOL.
Common
Ground

SOL.
Common
Ground

Voltage-Surge
Suppressor

SOL.
Common
Ground

Indicator Light
(Integrated in "N1"
model only)

Plug-in
Connector
Type

1-Power
Supply

1-Power
Supply

2-Power
Supply

2-Power
Supply

2-Power
Supply

Ground

Ground

SOL.

Indicator Light
(Integrated in "N1"
model only)

358

Rectifier
Circuit

Voltage-Surge
Suppressor

SOL.
1-Power
Supply

Indicator Light
Voltage-Surge
Suppressor

SOL.

Ground
Voltage-Surge
Suppressor
(Circuit composed
in coil)

DSG-01 Series Solenoid Operated Directional Valves

Rectifier
Circuit

DIRECTIONAL CONTROLS
List of Seals
-DSG-01-

- -70/7090

Spring Offset type

28
16

18

12

17
19

14

29

13

10

15

30
9
7

SOL b

SOL a

6
8

27

24

25

21

23

20

26

22

11

-DSG-01-

- -N/N1-70/7090
16 15 14

18

11

SOL a

19

SOL b

List of Seals
Qty.

Item

Name of Parts

Part Numbers

O-Ring

SO-NB-A-012 (NBR, Hs90)

O-Ring

SO-NB-P18

18

Packing

19

O-Ring

24
25

3C

2D

2B

1790S-VK421290-8

S6

O-Ring

AS 568-026 (NBR, Hs70)

O-Ring

SO-NB-P18

26

O-Ring

SO-NA-P20

27

O-Ring

SO-NA-P4

30

Plug

Remarks

DSG-01 Series Solenoid


Operated Directional Valves

1790S-VK418329-9

Included in Solenoid Ass'y (Item 11)

When ordering the O-Rings, please specify the seal kit number from the table below.
Valve Model Numbers

Seal Kit No.

O-Ring Details for Seal Kit

-DSG-01-

- -70/7090

KS-DSG-01-70

8 (4 Pcs.), 9 & 25 (2 Pcs., see above), 27 (4 Pcs.)

-DSG-01-

- -N-70/7090

KS-DSG-01-N-70

8 (4 Pcs.), 9 & 25 (2 Pcs., see above)

Solenoid Ass'y, Coil, Receptacle and Connector Refer to page 360 for the details of these parts.

DSG-01 Series Solenoid Operated Directional Valves

359

Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No.

Valve Model Numbers


DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01-

-A100-70
-A120-70
-A200-70
-A240-70
-D12-70
-D24-70
-D48-70
-R100-70
-R200-70
-D12-70
-D24-70
-D48-70
-R100-70
-R200-70
-A100-N-70
-A120-N-70
-A200-N-70
-A240-N-70
-D12-N-70
-D24-N-70
-D48-N-70
-R100-N-70
-R200-N-70
-D12-N-70
-D24-N-70
-D48-N-70
-R100-N-70
-R200-N-70
-A100-N1-70
-A120-N1-70
-A200-N1-70
-A240-N1-70
-D12-N1-70
-D24-N1-70
-D48-N1-70
-D12-N1-70
-D24-N1-70
-D48-N1-70

11

20

Solenoid Ass'y No.

Coil No.

SA1-100-70
SA1-120-70
SA1-200-70
SA1-240-70
SD1-12-70
SD1-24-70
SD1-48-70
SR1-100-70
SR1-200-70
SD1-12-S-70
SD1-24-S-70
SD1-48-S-70
SR1-100-S-70
SR1-200-S-70
SA1-100-N-70
SA1-120-N-70
SA1-200-N-70
SA1-240-N-70
SD1-12-N-70
SD1-24-N-70
SD1-48-N-70
SR1-100-N-70
SR1-200-N-70
SD1-12-S-N-70
SD1-24-S-N-70
SD1-48-S-N-70
SR1-100-S-N-70
SR1-200-S-N-70
SA1-100-N-70
SA1-120-N-70
SA1-200-N-70
SA1-240-N-70
SD1-12-N-70
SD1-24-N-70
SD1-48-N-70
SD1-12-S-N-70
SD1-24-S-N-70
SD1-48-S-N-70

C-SA1-100-70
C-SA1-120-70
C-SA1-200-70
C-SA1-240-70
C-SD1-12-70
C-SD1-24-70
C-SD1-48-70
C-SR1-100-70
C-SR1-200-70
C-SD1-12-70
C-SD1-24-70
C-SD1-48-70
C-SR1-100-70
C-SR1-200-70
C-SA1-100-N-70
C-SA1-120-N-70
C-SA1-200-N-70
C-SA1-240-N-70
C-SD1-12-N-70
C-SD1-24-N-70
C-SD1-48-N-70
C-SR1-100-N-70
C-SR1-200-N-70
C-SD1-12-N-70
C-SD1-24-N-70
C-SD1-48-N-70
C-SR1-100-N-70
C-SR1-200-N-70
C-SA1-100-N-70
C-SA1-120-N-70
C-SA1-200-N-70
C-SA1-240-N-70
C-SD1-12-N-70
C-SD1-24-N-70
C-SD1-48-N-70
C-SD1-12-N-70
C-SD1-24-N-70
C-SD1-48-N-70

13
Receptacle
Part No.

18
Connector Ass'y
Part No.

Remarks

R1-70

KR1-A-70
Terminal
Box
Type

KR1-B-70
RR1-70
KR1-A-70
KR1-B-70
RR1-70

GDM-211-A-11

GDM-211-B-11

Plug-in
Connector
Type
GDME-211-R-A-10 GDME-211-R-B-10

GDM-211-A-11

GDM-211-B-11

GDME-211-R-A-10 GDME-211-R-B-10

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

Note: The connector assembly is not included in the solenoid assembly.

360

19
Connector Ass'y
Part No.

DSG-01 Series Solenoid Operated Directional Valves

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

Plug-in
Connector
with
Indicator
Light

DIRECTIONAL CONTROLS

3/8 Solenoid Operated Directional Valves, DSG-03 Series


These are epoch-making solenoid operated valves of high pressure, high flow
which have been developed incorporating a unique design concept into every
part of the valve including the solenoid. With wet type solenoids, these
valves ensure the low noise and the long life, moreover, ensure no leakage of
oil outside of the valves.
Wide Range of Models
Choose the optimum valve to meet your need from a large selection available.
The DSG-03 50 design series solenoid operated directional valves are
classified into the two basic models.
Standard type . Useable at high pressure: 31.5 MPa (4570 PSI) and high
flow: 120 L/min (31.7 U.S.GPM)
Shockless type . A noise at spool changeover and a vibration in piping
can be reduced to a minimum.
Stable Operation
With a strong magnet and spring force, the valves are tough against
contamination and thus ensure a stable operation.
Usable in products of various standards
CE/UL/CSA certified products are available.

Terminal Box Type

Specifications
2

Max. Changeover Approx. Mass kg(1bs.)


Type of Solenoid
Frequency
min-1 (Cycles/Min)
DC, R, RQ
AC

Max. Flow
L /min (U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

Max. T-Line
Back Pres.
MPa (PSI)

DSG-03-3C - -50/5090
Standard
DSG-03-2D2- -50/5090
Type
DSG-03-2B - -50/5090

120 (31.7)

31.5 (4570)
Spool Type 60 Only
25 (3630)

16 (2320)

Shockless S-DSG-03-3C - -50/5090


Type
S-DSG-03-2B2- -50/5090

120 (31.7)

25 (3630)

16 (2320)

120

1 L-DSG-03-3C - -50/5090
Low
Wattage L-DSG-03-2D2- -50/5090
(14W)Type L-DSG-03-2B - -50/5090

60 (15.9)

16 (2320)

16 (2320)

240
R Type Sol. Only
120

Valve
Type

Model
Numbers

240
R Type Sol. Only
120

3.6 (7.9)

5 (11)

2.9 (6.4)

3.6 (7.9 )
5 (11)

DSG-03 Series Solenoid


Operated Directional Valves

Plug-in Connector Type

3.6 (7.9)
3.6 (7.9)

5 (11)

2.9 (6.4)

3.6 (7.9I

1 For details of L-DSG-03, please contact us.


2 The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. The maximum flow
differs according to the spool type and operating conditions. For details, please refer to the "List of Standard Models and Maximum Flow" on
pages 364 to 368.

Sub-plate
Piping
Size

Japanese Standard "JIS"


Sub-plate
Model Numbers

Thread
Size

European Design Standard


Sub-plate
Model Numbers

Thread
Size

N.American Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

3/8

DSGM-03-40

Rc 3/8

DSGM-03-2180

3/8 BSP.F

DSGM-03-2190

3/8 NPT

3.0 (6.6)

1/2

DSGM-03X-40

Rc 1/2

DSGM-03X-2180

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

3/4

DSGM-03Y-40

Rc 3/4

DSGM-03Y-2180

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolts
For socket head cap screws in the table below are included.
Descriptions
Japanese Standard "JIS"
European Design Standard
N. American Design Standard

Soc. Hd. Cap Screw (4 pcs.)


M6 35 Lg.
1/4-20 UNC 1-1/2 Lg.

DSG-03 Series Solenoid Operated Directional Valves

Tightening Torque
12 - 15 Nm
(106 - 133 in. 1bs.)

361

Solenoid Ratings
Valve Type

Coil
Type

Electric source

Frequency
(Hz)
50

A100

AC

A120

Standard
Type

A200

A240
Shockless
Type

DC (K Series )
AC DC Rectified (R )
AC DC Rectified (RQ)
(Quick Return )

D12
D24
D100
R100
R200
RQ100

60
50
60
50
60
50
60

50/60
50/60

Voltage (V)
Source Rating
100
100
110
120
200
200
220
240
12
24
100
100
200
100

Serviceable Range
80 - 110

Current & Power at Rated Voltage


Inrush (A) 2 Holding (A)
Power (W)

90 - 120
96 - 132
108 - 144
160 - 220
180 - 240
192
216
10.8
21.6
90
90
180

264
288
13.2
26.4
110
110
220

5.37
4.57
5.03
4.48
3.81
2.69
2.29
2.52
2.24
1.91

90 - 110

0.90
0.63
0.77
0.75
0.52
0.45
0.31
0.38
0.37
0.26
3.16
1.57
0.38
0.43
0.21
0.43

1. AC solenoid is not available in shockless type.


R or RQ type models with built-in current rectifier is recommended for shockless operation with AC power.
2. Inrush current in the above table show rms values at maximum stroke.
3. There are more coil types other than the above. For details, please make inquiries .
The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering .

Options
Push Button with Lock Nut
Can be used for manual changeover of spool. The push button
can be locked in the pressed condition.
Plug-in Connector with Solenoid Indicator Light
These are the indicator light incorporated plug-in connector type
solenoids. Energisation or de-energisation of the solenoid can
be easily identified with the incorporated indicator light.
M8 Mounting Bolts.
As the mounting bolts, M6 socket head cap screws are used for
the standard valves, however, M8 socket head cap screws are also
available for supply as optional extras. In case the M8 screws
are required, suffix "02" to the design number of both valve and
sub-plate model number like below.

Lock Nut

Push Button

Plug-in Connector
with Solenoid
Indicator Light

(Example)
Valve: DSG-03-3C2-A100-5002
Sub-plate: DSGM-03-4002
The valve is supplied with 4 pcs. hexagon
socket head cap screws M8 38 Lg.

362

DSG-03 Series Solenoid Operated Directional Valves

SOL b

38

38
38

DIRECTIONAL CONTROLS
Model Number Designation
S-

Special
Seals

Shockless
Type

DSG
Series
Number

-03

-2

Valve
Size

None:
Standard
Type

C:
Spring
Centred

D:
No-Spring
Detented
2:
Two
Positions
DSG:
Solenoid
Operated
Directional
Valve

-D24

Special Two
Number
SpoolPosition Valve
Spool
of Valve
Spring
Type
Omit if not
Positions Arrangement
required

3:
Three
Positions

F:
For Phosphate
Ester Type
Fluids
(Omit if not
required)

03

B:
Spring
Offset

Coil
Type

-C
Manual
Override

AC:
A100
A120
A200
A240

2, 3
4,40
5, 60
9, 10
11, 12

-N

-50

Electrical
Design
Conduit
Number
Connection

90:
N.American
Design Std.

None:
R:
Manual
(AC DC) Override
Pin
R100
R200

2
3

1
1

Design
Standard

None:
Japanese
Std. "JIS"

None:
Terminal
Box Type

DC:
D12
D24
D100

-L
Models with
Reverse Mtg. of
Solenoid
Omit if not
required

RQ:
(AC DC)

RQ100

50
2

3:
Three
Positions

C:
Spring
Centred

DC:
D12
D24
D100

2
4

R:
(AC DC)
R100
R200

S:
Shockless
Type
2:
Two
Positions

B:
Spring
Offset

A
2

1
1

C:
Push
Button
and
Lock Nut
(Option)

N:
Plug-in
Connector
Type
3

N1:
Plug-in
Connector
Type
with
Indicator
Light
(Option)

RQ:
(AC DC)
RQ100

None::
Japanese
Std. "JIS"
and
European
Design
Std.

90:
N. American
Design
Std.
L

DSG-03 Series Solenoid


Operated Directional Valves

F-

1. In case of the special two position valve, please refer to page 369 for details.
2. N is not available for RQ-type solenoids .
3. N1 is not available for R and RQ-type solenoids .

In the table above, the symbols or numbers highlighted with shade represent the optional
extras. The valves with model number having such optional extras are handles as options,
therefore, please confirm the time of delivery with us before ordering.

DSG-03 Series Solenoid Operated Directional Valves

363

List of Standard Models and The Maximum Flow


Models with AC Solenoids: DSG-03-

-A

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow
P

Model
Numbers

B
A

A
B

Graphic
Symbols

A
P

10

16

25

31.5

100

100

100

100

90

90

90

90

80

80

100

100

30

30

30

70

70

70

100

100

100

80

80

100

100

90

90

100

100

A B
a
P T
A B

DSG-03-3C4

a
P T
A B

Spring Centred

Three Positions

DSG-03-3C40

a
P T

Working Pressure MPa

P T

DSG-03-3C3

A B
a

P
B
[Port "A" Blocked]

P
A
[Port "B" Blocked]

Working Pressure MPa

DSG-03-3C2

L/min

80(65) 80(25)
75(20) 30(15)
100(75)
100
100(25)

Working Pressure MPa

10

16

25

31.5

10

16

25

31.5

100(70)
90(49)
100(81)
100(81)
100(58)
90(47)
100(62)
62(40)

100(48)
53(30)
100(81)
100(81)
100(33)
50(26)
100(39)
47(26)

96(28)
34(19)
100(81)
100(81)
76(22)
28(18)
84(21)
27(16)

65(24)
26(15)
100(81)
100(81)
46(19)
22(15)
48(18)
20(12)

100(70)
90(49)
100(81)
100(81)
100(58)
90(47)
100(62)
62(40)

100(48)
53(30)
100(81)
100(81)
100(33)
50(26)
100(39)
47(26)

96(28)
34(19)
100(81)
100(81)
76(22)
28(18)
84(21)
27(16)

65(24)
26(15)
100(81)
100(81)
46(19)
22(15)
48(18)
20(12)

26

21

18

16

30

28

28

28

100

100

100

100

100

100

60

60

60

60

60

60

60

60

100(36)
47(24)
100(65)
70(46)
100(36)
47(24)

60(21)
23(14)
85(35)
51(32)
60(21)
23(14)

34(16)
17(11)
62(28)
45(25)
34(16)
17(11)

100(55)
60(38)
100(80)
80(60)
100(55)
60(38)

100(36)
47(24)
100(65)
70(46)
100(36)
47(24)

60(21)
23(14)
85(35)
51(32)
60(21)
23(14)

34(16)
17(11)
62(28)
45(25)
34(16)
17(11)

40

40

30

28

60

60

40

35

34

24

20

19

57

57

57

57

26

19

18

16

100(62)
80(42)
100(79)
92(55)
100(35)
45(21)

100(62)
73(36)
100(72)
89(46)
87(15)
34(12)

100(44)
63(34)
100(64)
78(28)
61( 9 )
15( 9 )

94(37)
51(33)
100(59)
70(27)
49( 7 )
11( 6 )

A B

DSG-03-3C5

30

P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

100

P T
A B

DSG-03-3C10

a
P T
A B

DSG-03-3C11

a
P T
A B

DSG-03-3C12

No-Spring
Detented

DSG-03-2D2

AB

100

100

P T

A B

Spring Offset

Two Positions

P T

80(30) 80(20) 100(55)


30(25) 20(15) 60(38)
100(80)
100
100
80(60)
90(30) 90(20) 100(55)
40(20) 20(15) 60(38)

DSG-03-2B2

b
P T
A B

DSG-03-2B3

b
P T

100
100
100
100
100(90) 100(90) 100(90) 100(90)
100
100
100
100
100(75) 100(75) 100(75) 100(75)

A B

DSG-03-2B8

b
P T

Notes : 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
(Example)

The maximum flow rate is


constant regardless of 50 Hz or
60 Hz and of any voltage
variants within the serviceable
voltage

50Hz, At rated voltage

50Hz, At minimum serviceable voltage


(80% of rated voltage)
100

60Hz, At rated voltage

2. For the maximum flow rate in P T of the valves with a

100(75)
100(25)
60Hz, At minimum serviceable voltage
(90% of rated voltage)

mark, please see page 368.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

364

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with DC Solenoids: DSG-03-D
Models with R Type Solenoids: DSG-03-R
Models with RQ Type Solenoids: DSG-03-RQ100
Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

Model
Numbers

B
A

A
B

P
Graphic
Symbols

P
A
[Port "B" Blocked]

A
A
P

Working Pressure MPa

Working Pressure MPa

10

16

25

31.5

10

16

25

31.5

10

16

25

31.5

120

120

120

120

120

120
100

80
54

55
43

120

120
100

80
54

55
43

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120
104

64
53
49
42

120

84
65
62
57

120

120
104

84
65
62
57

64
53
49
42

50

50

50

50

35

24

21

20

45

45

45

45

120

120

120

120

120

120

120

120

120

120

120

120

120

100

100

100

100

100

100

100

100

120

120

120
65

65
50

120

112
69

112
69

120

120

120

120

100

100

100

100

120

120

120
65

65
50

120

120
86

51
40
65
52
51
40

120

60
46
80
62
62
47

120

120
86

60
46
80
62
62
47

51
40
65
52
51
40

120

120

120

120

45

37

30

28

60

60

40

35

110
100

110
100

110
100

110
100

68

47

38

38

120

114
83

75
58

120

120

120

120

77

77

77

77

120

120

120

53

33

24

23

120

120
62

62
40

63
48
120
103
47
37

A B
a

B
P
[Port "A" Blocked]

Working Pressure MPa

DSG-03-3C2

L/min

P T
A B

DSG-03-3C3

DSG-03-3C4

A B
P T
A B

Spring Centred

Three Positions

DSG-03-3C40

a
P T
A B

DSG-03-3C5

a
P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

a
P T
A B

DSG-03-3C10

a
P T
A B

DSG-03-3C11

a
P T
A B

DSG-03-3C12

No-Spring
Detented

DSG-03-2D2

AB

P T

A B

Spring Offset

Two Positions

P T

DSG-03 Series Solenoid


Operated Directional Valves

P T

DSG-03-2B2
P T
A B

DSG-03-2B3
P T
A B

DSG-03-2B8

b
P T

Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
At rated voltage [after temperature rise and saturated]
The maximum flow rate is constant regardless of
any voltage variants within the serviceable voltage

120

2. For the maximum flow rate in P T of the valves with a

120
65

At minimum serviceable voltage


(90% of rated voltage) [after temperature rises and saturated]

mark, please see page 368.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

DSG-03 Series Solenoid Operated Directional Valves

365

List of Standard Models and The Maximum Flow


Models with AC Solenoids: DSG-03-

-A

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow
P
Model
Numbers

B
A

A
B

Graphic
Symbole

2320

3630

DSG-03-3C3
DSG-03-3C4

26.4

26.4

4570

26.4

26.4

Spring Centred

1450

2320

3630

Working Pressure PSI

4570

1450

2320

3630

4570

26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3) 26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3)
6.7 (4.0) 23.8 (12.9) 14.0 (7.9) 9.0 (5.0)

6.7 (4.0)

23.8 (12.9) 14.0 (7.9) 9.0 (5.0)

A B

26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4)

23.8

23.8

23.8

23.8

P T

26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4)

A B

21.1 (17.2) 21.1 (6.6) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0)

21.1

21.1

19.8 (5.3) 7.9 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8)

A B

Three Positions

P T

P T

DSG-03-3C40

Working Pressure PSI

A B

DSG-03-3C2

P
B
[Port "A" Blocked]

P
A
[Port "B" Blocked]

Working Pressure PSI


1450

U.S.GPM

26.4

26.4

26.4

7.9

7.9

7.9

18.5

18.5

18.5

26.4

26.4

26.4

21.1

21.1

5.8 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8)

5.8 (4.0)

26.4 (19.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8)
26.4 (6.6) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2)

P T

5.3 (3.2) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2)

5.3 (3.2)

A B

DSG-03-3C5

7.9

6.9

5.5

4.8

26.4

26.4

26.4

15.9

15.9

15.9

4.2

7.9

7.4

7.4

26.4

26.4

26.4

15.9

15.9

15.9

7.4

P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

26.4

15.9

15.9

P T
A B

DSG-03-3C10

a
P T

21.1 (7.9) 21.1 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2)
7.9 (6.6)

5.3 (4.0)

A B

DSG-03-3C11
DSG-03-3C12

26.4

26.4

21.1 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6) 21.9 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6)

23.8

23.8

No-Spring
Detented

AB

26.4

26.4

26.4

26.4

26.4

26.4

26.4

26.4

10.6 (5.3) 5.3 (4.0)

15.9 (10) 12.4 (6.3) 6.1 (3.7)

4.5 (2.9)

10.6

10.6

7.9

7.4

9.0

6.3

5.3

5.0

15.1

15.1

15.1

15.1

6.9

5.0

4.8

4.2

15.9 (10) 12.4 (6.3) 6.1 (3.7)

15.9

15.9

10.6

4.5 (2.9)

9.2

P T

DSG-03-2B2

b
P T
A B

DSG-03-2B3

26.4 (23.8) 26.4 (23.8) 26.4 (23.8) 26.4 (23.8)

26.4
b

P T

26.4

26.4

26.4

26.4 (19.8) 26.4 (19.8) 26.4 (19.8) 26.4 (19.8)

A B

DSG-03-2B8

b
P T

26.4 (16.4) 26.4 (16.4) 26.4 (11.6) 24.8 (9.8)


21.1 (11.1) 19.3 (9.5) 16.6 (9.0) 13.5 (8.7)
26.4 (20.9) 26.4 (19) 26.4 (16.9) 26.4 (15.6)
24.3 (14.5) 23.5 (12.2) 20.6 (7.4) 18.5 (7.1)
26.4 (9.2)

23 (4.0)

11.9 (5.5) 9.0 (3.2)

16.1 (2.4) 12.9 (1.8)


4.0 (2.4)

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)

The maximum flow rate is


constant regardless of 50 Hz or
60 Hz and of any voltage
variants within the serviceable
voltage

50Hz, At rated voltage

50Hz, At minimum serviceable voltage


(80% of rated voltage)
26.4

60Hz, At rated voltage

2. For the maximum flow rate in P T of the valves with a

26.4(19.8)
26.4(6.6)
60Hz, At minimum serviceable voltage
(90% of rated voltage)

mark, please see page 368.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

366

4.5 (2.9)

23.8 (7.9) 23.8 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2)

A B

Spring Offset

Two Positions

15.9 (10) 12.4 (6.3) 6.1 (3.7)

A B
a

26.4

4.5 (2.9)

P T

P T

DSG-03-2D2

26.4

15.9 (10) 12.4 (6.3) 6.1 (3.7)

26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4) 26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4)

DSG-03 Series Solenoid Operated Directional Valves

2.9 (1.6)

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with DC Solenoids: DSG-03-D
Models with R Type Solenoids: DSG-03-R
Models with RQ Type Solenoids: DSG-03-RQ100

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

Model
Numbers

B
A

A
B

P
Graphic
Symbols

P
A
[Port "B" Blocked]

A
A
P

DSG-03-3C3

Working Pressure PSI

Working Pressure PSI

1450

2320

3630

4570

1450

2320

3630

4570

1450

2320

3630

4570

31.7

31.7

31.7

31.7

31.7

31.7
26.4

21.1
14.3

14.5
11.4

31.7

31.7
26.4

21.1
14.3

14.5
11.4

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7
27.5

16.9
14
12.9
11.1

31.7

22.2
17.2
16.4
15.1

31.7

31.7
27.5

22.2
17.2
16.4
15.1

16.9
14
12.9
11.1

13.2

13.2

13.2

13.2

9.2

6.3

5.5

5.3

11.9

11.9

11.9

11.9

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

26.4

26.4

26.4

26.4

26.4

26.4

26.4

26.4

31.7

31.7

31.7
17.2

17.2
13.2

31.7

29.6
18.2

29.6
18.2

31.7

31.7

31.7

31.7

26.4

26.4

26.4

26.4

31.7

31.7

31.7
17.2

17.2
13.2

31.7

31.7
22.7

13.5
10.6
17.2
13.7
13.5
10.6

31.7

15.9
12.2
21.1
16.4
16.4
12.4

31.7

31.7
22.7

15.9
12.2
21.1
16.4
16.4
12.4

13.5
10.6
17.2
13.7
13.5
10.6

31.7

31.7

31.7

31.7

11.9

9.8

7.9

7.4

15.9

15.9

10.6

9.2

29.1
26.4

29.1
26.4

29.1
26.4

29.1
26.4

18

12.4

10

10

31.7

30.1
21.9

19.8
15.3

31.7

31.7

31.7

31.7

20.3

20.3

20.3

20.3

31.7

31.7

31.7

14

8.7

6.3

6.1

31.7

31.7
16.4

16.4
10.6

16.6
12.7
31.7
27.2
12.4
9.8

A B
a

B
P
[Port "A" Blocked]

Working Pressure PSI

DSG-03-3C2

U.S. GPM

P T
A B

A B

DSG-03-3C4

a
P T
A B

Spring Centred

Three Positions

DSG-03-3C40

a
P T
A B

DSG-03-3C5

a
P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

a
P T
A B

DSG-03-3C10

a
P T
A B

DSG-03-3C11

a
P T
A B

DSG-03-3C12

No-Spring
Detented

DSG-03-2D2

AB

P T

A B

Spring Offset

Two Positions

P T

DSG-03 Series Solenoid


Operated Directional Valves

P T

DSG-03-2B2
P T
A B

DSG-03-2B3
P T
A B

DSG-03-2B8

b
P T

Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
At rated voltage [after temperature rise and saturated]
The maximum flow rate is constant regardless of
any voltage variants within the serviceable voltage

31.7

2. For the maximum flow rate in P T of the valves with a

22.2
17.2

At minimum serviceable voltage


(90% of rated voltage) [after temperature rises and saturated]

mark, please see page 368.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.
DSG-03 Series Solenoid Operated Directional Valves

367

Maximum Flow of Centre By-Pass


In valve type 3C3, 3C5 and 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated
below and where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral
position in the suspended state of the actuator, the maximum flow rates available are those as shown as the table below
regardless of any voltage in the range of serviceable voltage.

Max. Flow

Graphic
Symbols

Model Numbers
DSG-03-3C3-A

DSG-03-3C3-D /R /RQ100
DSG-03-3C5-A

DSG-03-3C5-D /R /RQ100
DSG-03-3C60-A

DSG-03-3C60-D /R /RQ100

L/min (U.S.GPM)

10 MPa
(1450 PSI)

16 MPa
(2320 PSI)

25 MPa
(3630 PSI)

31.5 MPa
(4570 PSI)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

120 (31.7)

120 (31.7)

120 (31.7)

120 (31.7)

26 (6.9)

21 (5.5)

18 (4.8)

16 (4.2)

35 (9.2)

24 (6.3)

21 (5.5)

20 (5.3)

84 (22.2)

52 (13.7)

52 (13.7)

68 (18.0)

65 (17.2)

61 (16.1)

List of Shockless Models and The Maximum Flow


Models with DC Solenoids: S-DSG-03-D
Models with R Type Solenoids: S-DSG-03-R
Models with RQ Type Solenoids: S-DSG-03-RQ100
Max. Flow

Spool-Spring
Arrangement

No. of Valve
Positions

P
Graphic
Symbols

Model
Numbers

B
A

A
B

P
A
[Port "B" Blocked]

10
25
5
16
(1450) (2320) (3630) (730)

Three
Positions
Spring
Centred

A B

S-DSG-03-3C2

a
P

120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7)

A B

S-DSG-03-3C4

120 (31.7) 120 (31.7)

Spring
Offset

Two
Positions

P T
A B

S-DSG-03-2B2

85 (22.5) 65 (17.2)
70 (18.5) 45 (11.9)

120 (31.7)

P
B
[Port "A" Blocked]

Working Pressure MPa (PSI)

Working Pressure MPa (PSI)

5
(730)

L/min (U.S.GPM)

10
25
16
(1450) (2320) (3630)
120 (31.7) 75 (19.8) 50 (13.2)
105 (27.7) 65 (17.2) 40 (10.6)
120 (31.7) 75 (19.8) 40 (10.6)
100 (26.4) 65 (17.2) 35 (9.2)

Working Pressure MPa (PSI)

5
(730)
120 (31.7)

120 (31.7)

10
16
(1450) (2320)

120 (31.7) 75 (19.8) 50 (13.2)


105 (27.7) 65 (17.2) 40 (10.6)
120 (31.7) 75 (19.8) 40 (10.6)
100 (26.4) 65 (17.2) 35 (9.2)

120 (31.7) 100 (26.4) 75 (19.8) 40 (10.6) 39 (10.3) 39 (10.3) 39 (10.3) 39 (10.3) 120 (31.7) 120 (31.7)

P T

105 (27.7) 60 (15.9)


80 (21.1) 50 (13.2)

Note: The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
L/min
The maximum flow rate is constant regardless of
any voltage variants within the serviceable voltage

368

U.S.GPM
120 (31.7)

120 (31.7)
80 (21.1)

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rises and saturated]

DSG-03 Series Solenoid Operated Directional Valves

25
(3630)

DIRECTIONAL CONTROLS
Reverse Mounting of Solenoid
In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position
(side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse
position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A

SOL b

SOL a

b
P

Standard Mtg. of Solenoid

Reverse Mtg. of Solenoid

Valves Using Neutral Position and Side Position (Special Two Position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and another
is the valve using the neutral position and SOL b position (2B B).

(Example) In case of Spool Type "2"


Neutral Position
SOL. a Energised
Position
A

DSG-03 Series Solenoid


Operated Directional Valves

SOL. b Energised
Position
B
b

a
P

T
2B2B

2B2A
A

b
"A": Use of Neutral and
SOL. a Energised
Position (2B2A)

"B": Use of Neutral and


SOL. b Energised
Position (2B2B)

Graphic SymbolsG
Model Numbers

Standard
Mtg. Type
A

A
b

(S-) DSG-03-2B2A

Reverse
Mtg. Type

(S-) DSG-03-2B A
T

raphic Symbols
Model Numbers

Standard
Mtg. Type
A

DSG-03-2B B

a
P

Reverse
Mtg. Type

b
P

(S-) DSG-03-2B2B
DSG-03-2B3B
(S-) DSG-03-2B4B
DSG-03-2B60B
DSG-03-2B10B

In the above table, the graphic symbols in mounting


type highlighted with shade are optional extra,
therefore, please confirm the time of delivery with
us before ordering.

DSG-03 Series Solenoid Operated Directional Valves

369

Typical Changeover Time


Changeover time varies according to oil viscosity, spool type and hydraulic circuit.
Standard Type (Without Shockless Function)

[Test Conditions]

[Result of Measurement]

Pressure: 16 MPa (2320 PSI)


Flow Rate: 70 L/min (18.5 U.S.GPM)
Viscosity: 30 mm2 /s (140 SSU)
Voltage: 100 %V (After coil temperature rises and saturated)

ON
Solenoid

OFF

OFF
0

Spool Shift

Max.
T1

Shockless Type
[Test Circuit and Conditions]

Type

Model Numbers

Standard
Type

DSG-03-3C2-A
DSG-03-3C2-D
DSG-03-3C2-R
DSG-03-3C2-RQ100

T2

Changeover Time ms
T1
T2
27
22
97
30
97
204
97
41

[Result of Measurement]
Accelmeter
OFF

ON

Speed

SOL a
a

G1

Load

G2

Acceleration (G)
Ps
Pressure

(Ps)
T1

Setting Pressure (Ps): 7 MPa (1020 PSI)


Load (W): 1000 kg (2205 1bs.)
Speed: 8.8 m/min (28.9 ft./min)
Viscosity: 30 mm2/s (140 SSU)

370

Time

T2

Time
Acceleration
ms
m/s2 (G)
T1 T2
G1
G2
S-DSG-03-3C2- D
110 120
Shockless
6.4
6.4
S-DSG-03-3C2- R
110 220
Type
(.65) (.65)
S-DSG-03-3C2-RQ100 110 120
Type

Model Numbers

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Pressure Drop
Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850.
Standard Type: DSG-03
PSI

Pressure Drop

350
300

Model Numbers

MPa

P B

A T

P T

DSG-03-3C3

DSG-03-3C4

DSG-03-3C40

1.5

DSG-03-3C5

DSG-03-3C60

DSG-03-3C9

DSG-03-3C10

DSG-03-3C11

DSG-03-3C12

DSG-03-2D2

DSG-03-2B2

DSG-03-2B3

DSG-03-2B8

200
1.0

100
0.5
50
0

B T

2.0

250

150

PA

DSG-03-3C2

2.5

Pressure Drop Curve Number

0
0
0

20
5

60

40
10

80

15

20

100
25

120

L/ min

30

35 U.S.GPM

Shockless Type: S-DSG-03


PSI

Pressure Drop

350
300

MPa

2.5

2.0

250
200
150

Model Numbers

1.0

Pressure Drop Curve Number


PA

BT

PB

AT

S-DSG-03-3C2

S-DSG-03-3C4

S-DSG-03-2B2

1.5

DSG-03 Series Solenoid


Operated Directional Valves

Flow Rate

100
0.5
50
0

0
0
0

20
5

40
10

60

80

15

20

100
25

120
30

L/ min
35 U.S.GPM

Flow Rate

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

Factor

SSU

77

40

50

60

70

80

90

100

20

30

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P (G'/0.850)

DSG-03 Series Solenoid Operated Directional Valves

371

Mounting surface: ISO 4401-AC-05-4-A

TERMINAL BOX TYPE


Models with AC Solenoids: DSG-03-

-A -50/5090

Double Solenoid: Spring Centred & No-Spring Detended


Cylinder Port "A "
Pressure Port "P"

Solenoid Indicator Light


(For Sol b)
91
(3.58)

32.5
(1.28)
46
(1.81)

"C " Thd.

DSG-03-

-A -50

DSG-03-

-A -5090 1/2 NPT

G 1/2
7(.28) Dia. Through
11(.43) Dia. Spotface
4 Places

Space Needed to Remove


Solenoid-Each End
47.5
(1.87)
Electrical Conduit Connection
"C " Thd. (Both Ends)

89.5
(3.52)
105.3
(4.15)

35.3
(1.39)

58
(2.28)

32
(1.26)
70
(2.76)

50.8
(2.00)

Solenoid Indicator Light


(For Sol a)
Tank Port "T "

236
(9.29)
179.5
(7.07)
123
(4.84)
34.5
(1.36)

SOL b

Lock Nut
Tightening Torque:
8.5-10.5 Nm (75-93 IN.lbs.)

SOL a

19
(.75)

27
(1.06)

Model Numbers

Cylinder Port "B"

54
(2.13)

92
(3.62)

Manual Actuator
6.3(.25) Dia.

Mounting Surface
(O-Rings Furnished)

. Of the two of tank port "T", the tank port in the left side is normally used in our standard sub-plate,
though, either side of the tank port "T" can be used without problem.

DIMENSIONS IN
MILLIMETRES (INCHES)

Single Solenoid: Spring Offset


179.5
(7.07)

SOL b

176.3
(6.94)

For other dimensions, refer to "Spring Centred and No-Spring Detented" medels.
Solenoid being mounted in the reverse position -SOL a side- is also available.

372

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Mounting surface: ISO 4401-AC-05-4-A

TERMINAL BOX TYPE


Models with DC Solenoids : (S-)DSG-03-D -50/5090
Models with R Type Solenoids : (S-)DSG-03-R -50/5090
Models with RQ Type Solenoids : (S-)DSG-03-RQ100-50/5090
Double Solenoid: Spring Centred & No-Spring Detented
Single Solenoid: Spring Offset
Space Needed to Remove
Solenoid-Each End
70.5
(2.78)

282
(11.10)
202.5
(7.97)

SOL a

SOL b

114
(4.49)

32
(1.26)
70
(2.76)

L'

Double Solenoid
Models Only

199.3
(7.85)

For other dimensions, refer to Models with AC solenoids (Page 372).

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub- plates
DSGM-03 -40/2180/2190
J
18
(.71)
8.8 (.35) Dia. Through
14 (.55) Dia. Spotface
4 Places

90
(3.54)
54
(2.13)
37.3
(1.47)
27
(1.06)

"D" Thd. "E" Deep


4 Places

P
S

20
(.79)

7
(.28)

6.4
(.25)

10
(.39)
22
(.87)

3.2
(.13)

B
A

Sub-plate
Model Numbers
DSGM-03-40
DSGM-03-2180
DSGM-03-2190
DSGM-03X-40
DSGM-03X-2180
DSGM-03X-2190
DSGM-03Y-40
DSGM-03Y-2180
DSGM-03Y-2190

92
(3.62)
F

Piping Size
"C" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/2
1/2 BSP.F
1/2 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT

11 (.43) Dia.
4 Places

76
(2.99)

70
(2.76)
110
(4.33)

90
(3.54)
46
(1.81)
32.5
(1.28)
21.4
(.84)

16.7
(.66)

DSG-03 Series Solenoid


Operated Directional Valves

35.3
(1.39)
89.5
(3.52)
105.3
(4.15)

58
(2.28)

"C" Thd.
4 Places

"D" Thd.
M6

13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)

Dimensions mm (Inches)
J
L
K
N

110
9
(4.33) (.35)

10
32
62
40
16
48
21
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

110
9
(4.33) (.35)

10
32
62
40
16
48
21
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

120
14
(4.72) (.55)

15
50
80
45
10
47
16
42
(.59) (1.97) (3.15) (1.77) (.39) (1.85) (.63) (1.65)

DSG-03 Series Solenoid Operated Directional Valves

373

PLUG-IN CONNECTOR TYPE (N)


PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1)
-A - N -50/5090
N1

Models with AC Solenoids: DSG-03The position of the Plug-in connector can be changed as
illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

35.3 61.8
(1.39) (2.43)
109.1
(4.30)

27.5(1.08)

32
(1.26)
70
(2.76)

61.8
(2.43)

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 in.)
Conductor Area ..... Not Exceeding 1.5mm2 (.0023 Sq. in.)
236
(9.29)
91
(3.58)
39 35
89
(3.50)
(1.54) (1.38)

SOLa

SOLb

Double Solenoid
Models Only

176.3
(6.94)

Lock Nut
Tightening Torque:
8.5 - 10.5 Nm (75-93 IN.lbs.)

-D - N -50/5090
N1
Models with R Type Solenoids: (S-)DSG-03-R -N-50/5090
Models with DC Solenoids: (S-)DSG-03-

Cable Departure
Cable Applicable:
Outside Dia. ..... 8-10mm(.31-.39 in.)
Conductor Area ..... Not Exceeding 1.5mm2 (.0023 Sq. in.)

The position of the Plug-in connector can be changed as


illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

282
(11.10)
114
(4.49)
35
F
(1.38)

32
(1.26)
70
(2.76)

Model Numbers
N
- N1
-50/5090

SOL a

199.3
(7.85)

Lock Nut
Tightening Torque:
8.5 - 10.5 Nm (75-93 IN.lbs.)

DSG-03-

-D

121.1 (4.77) 73.8 (2.91)

27.5 (1.08)

39 (1.54)

DSG-03-

-R -N-50/5090 124.9 (4.92) 62.6 (2.46)

34 (1.34)

53 (2.09)

DIMENSIONS IN
MILLIMETRES (INCHES)

Options
Models with Push Button & Lock Nut: (S-)DSG-03-

- C(- N )-50/5090
N1

AC : 158.5 (6.24)
Lock Nut
DC,R,RQ : 181.5 (7.15)
Press the "Push Button" then turn "Lock Nut"
clockwise. The position of the "Push Button" is
held.
Be sure to loosen "LockNut" fully before solenoid
is energised

Push Button

374

Double Solenoid
Models Only

For other dimensions, refer to "Terminal Box Type"


(Page 372 373).

Dimensions mm (Inches)
C

89
(3.50)

SOL b

35.3
(1.39)

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Details of Receptacle
Type of
Electrical Conduit
Connection

Double Solenoid Type


Power Supply
(For SOL.b)

Power Supply
(For SOL.a)

Earth

Single Solenoid Type

Earth
Indicator
Light

Indicatot
Light

Terminal
Box Type

SOL. b

Common Plate

SOL. b

SOL. a
Indicator Light

Common

Earth

Power
Supply

Ground
1
1-Power Supply

Plug-in
Connector
Type

3
3

2-Power Supply

1. There are two grounding terminals. You can use either one.
2. If you do not need the common plate, remove it.
3. With DC solenoids, polarity is no question.

DANGER
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause an
irregular movement of the machine, resulting in a grave
accident.

Electrical Circuit
Type of
Electrical Conduit
Connection

Electric Source
AC

AC DC Rectified

DC

DSG-03 Series Solenoid


Operated Directional Valves

Indicator Light
Indicator Light

Indicator Light

Power
Supply

Power
Supply

Terminal
Box Type

Power
Supply

SOL.
Common
Ground

SOL.

SOL.
Common
Ground

Voltage-Surge
Suppressor

Common
Ground

Indicator Light
(Integrated in "N1"
model only)

Plug-in
Connector
Type

Rectifier
Circuit

Voltage-Surge
Suppressor

SOL.
1-Power
Supply

1-Power
Supply

2-Power
Supply

2-Power
Supply

2-Power
Supply

Ground

Ground

1-Power
Supply

Voltage-Surge
Suppressor

SOL.

Indicator Light
(Integrated in "N1"
model only)

SOL.

Ground
Voltage-Surge
Suppressor
(Circuit composed
in coil)

DSG-03 Series Solenoid Operated Directional Valves

Rectifier
Circuit

375

List of Seals
-DSG-03-

- -50/5090

Spring Offset Type


18
30 26

19

21

20

22

25
24 31 17 23

16
43 42 41 40 44
29
15

14
SOL b

28

SOL a

27

27

10

-DSG-03-

-N/N1-50/5090
46

47

48

45

16

SOL a

SOL b

List of Seals
Qty.
Item

Name of Parts

21
27
28
29
30
41
43

Gasket
O-Ring
O-Ring
Plug
O-Ring
O-Ring
O-Ring

Part Numbers

3C

1751S-VK418689-6
SO-NB-A014(NBR, Hs90)
SO-NB-P21
1790S-VK418329-9
S6
SO-NB-P21
SO-NA-P4

2D2

1
5

1
5

2
2
4

2
2
4

Remarks

2B
1
5
1
2
2
1
2

Included in Solenoid Ass'y (Item 16 )

When ordering the O-Rings, please specify the seal kit number from the table below.
Valve Model Numbers

O-Ring Details for Seal Kit

Seal Kit No.

DSG-03-

- -50/5090

KS-DSG-03-50

27 (5 Pcs.), 28 & 41 (2 Pcs., see above), 43 (4 Pcs.)

DSG-03-

- -N-50/5090

KS-DSG-03-N-50

27 (5 Pcs.), 28 & 41 (2 Pcs., see above)

Solenoid Ass'y, Coil, Receptacle and Connector


Refer to Page 377 for the details of these parts.

376

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No.

42

17

45

46

Solenoid Ass'y No.

Coil No.

Receptacle
Part No.

Connector Ass'y
Part No.

Connector Ass'y
Part No.

SA3-100-51
SA3-120-51
SA3-200-51
SA3-240-51
SD3-12-51
SD3-24-51
SD3-100-51
SR3-100-51
SR3-200-51
SR3-100-51
SD3-12-S-51
SD3-24-S-51
SD3-100-S-51
SR3-100-S-51
SR3-200-S-51
SR3-100-51
SA3-100-N-51
SA3-120-N-51
SA3-200-N-51
SA3-240-N-51
SD3-12-N-51
SD3-24-N-51
SD3-100-N-51
SR3-100-N-51
SR3-200-N-51
SD3-12-S-N-51
SD3-24-S-N-51
SD3-100-S-N-51
SR3-100-S-N-51
SR3-200-S-N-51
SA3-100-N-51
SA3-120-N-51
SA3-200-N-51
SA3-240-N-51
SD3-12-N-51
SD3-24-N-51
SD3-100-N-51
SD3-12-S-N-51
SD3-24-S-N-51
SD3-48-S-N-51

C-SA3-100-51
C-SA3-120-51
C-SA3-200-51
C-SA3-240-51
C-SD3-12-51
C-SD3-24-51
C-SD3-100-51
C-SR3-100-51
C-SR3-200-51
C-SR3-100-51
C-SD3-12-51
C-SD3-24-51
C-SD3-100-51
C-SR3-100-51
C-SR3-200-51
C-SR3-100-51
C-SA3-100-N-51
C-SA3-120-N-51
C-SA3-200-N-51
C-SA3-240-N-51
C-SD3-12-N-51
C-SD3-24-N-51
C-SD3-100-N-51
C-SR3-100-N-51
C-SR3-200-N-51
C-SD3-12-N-51
C-SD3-24-N-51
C-SD3-100-N-51
C-SR3-100-N-51
C-SR3-200-N-51
C-SA3-100-N-51
C-SA3-120-N-51
C-SA3-200-N-51
C-SA3-240-N-51
C-SD3-12-N-51
C-SD3-24-N-51
C-SD3-100-N-51
C-SD3-12-N-51
C-SD3-24-N-51
C-SD3-100-N-51

DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03-

-A100-50
-A120-50
-A200-50
-A240-50
-D12-50
-D24-50
-D100-50
-R100-50
-R200-50
-RQ100-50
-D12-50
-D24-50
-D100-50
-R100-50
-R200-50
-RQ100-50
-A100-N-50
-A120-N-50
-A200-N-50
-A240-N-50
-D12-N-50
-D24-N-50
-D100-N-50
-R100-N-50
-R200-N-50
-D12-N-50
-D24-N-50
-D100-N-50
-R100-N-50
-R200-N-50
-A100-N1-50
-A120-N1-50
-A200-N1-50
-A240-N1-50
-D12-N1-50
-D24-N1-50
-D100-N1-50
-D12-N1-50
-D24-N1-50
-D100-N1-50

Remarks

R3-60

KR3-A-60
KR3-C-60

Terminal
Box
Type

RR3-60
QR3-C-60

KR3-A-60
KR3-C-60
RR3-60
QR3-C-60

GDM-211-A-11

GDM-211-B-11

Plug-in
Connector
Type
GDME-211-R-A-10 GDME-211-R-B-10

GDM-211-A-11

GDM-211-B-11

GDME-211-R-A-10 GDME-211-R-B-10

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

DSG-03 Series Solenoid


Operated Directional Valves

16

Valve Model Numbers

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

Plug-in
Connector
with
Indicator
Light

Note : The connector assembly is not included in the solenoid assembly.

DSG-03 Series Solenoid Operated Directional Valves

377

Low Wattage (5W) Type Solenoid Operated Directional Valves


2 type of Direct Acting type Solenoid Operated Directional Valves,
E-DSG-01/03, with suppressed consumption power 5W were launched
in series.
Because these valves only 5W of power which enables remarkable
reduction of operating cost.
E-DSG-01

E-DSG Series
E-DSG-01: 5W
E-DSG-03: 5W

DSG Series
DSG-01: 29W
DSG-03: 38W

Low Wattage Type

Standard

Since these valves operate on only 5W, they can be driven through the
output circuit of a programmed or sequence controller. This feature
simplifies the electric circuitry and enables savings in initial cost.
These low wattage valves minimize coil surface temperature.
CE certified products are available.

E-DSG-03

Specifications
Max. Flow
L/min
(U.S.GPM)

Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. T-Line
Back Pressure
MPa (PSI)

Max. Changeover
Frequency
Cycle/min {min-1}

Mass
kg (1bs.)
2.2 (4.85)

E-DSG-01-3C -D -60
E-DSG-01-2N2-D -60

30
(7.9)

E-DSG-01-2D2-D -60

16 (2320)

16 (2320)

2.2 (4.85)

240

2.2 (4.85)
1.6 (3.53)

E-DSG-01-2B -D -60
E-DSG-03-3C -D -50

5 (11.03)

63
(16.6)

E-DSG-01-2D2-D -50

16 (2320)

16 (2320)

5 (11.03)

240

3.6 (7.94)

E-DSG-01-2B2-D -50
Maxmum flow indicates a ceiling flow depends on the type of spool and operating condition.

Solenoid Ratings
Model Numbers

Electric source

E-DSG-01
DC (K Series)
E-DSG-03

Coil Type

Source Rating

Voltage (V)
Serviceable Range

Current & Power at Rated Voltage


Inrush (A)
Power (W)

D12

12

10.8 13.2

0.43

D24

24

21.6 26.4

0.23

D12

12

10.8 13.2

0.44

D24

24

21.6 26.4

0.22

The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering .

For details, please contact us.

378

Low Wattage (5W) Type Solenoid Operated Directional Valves

5
5

DIRECTIONAL CONTROLS

Electronic Relay Incorporated Solenoid Operated Directional Valves


Drive power source and signal are separate.
The valve is actuated by operating a built-in switch using a very small
current signal (about 10 mA) when the solenoid is energised.
A Direct Drive by a programmable controller is now possible.
As the valve can be actuated by a very small current, as we have
mentioned, a Direct Drive is possible on the output circuit of the
programmable controller or sequence controller.

T-DSG-01

Simple construction and stable operation.


Since the valve is a direct type, the construction is quite simple.
Also the solenoid is the well proven wet armature type, which can
withstand contamination.
Therefore a stable operation can be obtained.

Specifications
Valve
Type

Max. Flow
L/min
(U.S.GPM)

Model Numbers

Standard
Type

T-DSG-01-3C -D24 -70/7090

Max. Operating Pressure Max. T-Line


Back Pressure
MPa
MPa
(PSI)
(PSI)
35
(5080)

100
(26.4)

T-DSG-01-2D2-D24 -70/7090

Max. Changeover
Frequency
Cycle/min {min-1}

21
(3050)

300

1.85 (4.08)
1.4 (3.09)

T-DSG-01-2B -D24 -70/7090


Shockless T-S-DSG-01-3C -D24 -70/7090
Type
T-S-DSG-01-2B2-D24 -70/7090
Standard
Type

Mass
kg
(1bs.)

T-DSG-03-3C -D24 -50/5090


T-DSG-03-2D2-D24 -50/5090

63
(16.6)

25
(3630)

21
(3050)

120

120
(31.7)

31.5 (4570)
Spool Type 60 Only
25 (3630)

16
(2320)

240

25
(3630)

16
(2320)

T-DSG-03-2B -D24 -50/5090


Shockless T-S-DSG-03-3C -D24 -50/5090
Type
T-S-DSG-03-2B2-D24 -50/5090

120
(31.7)

1.85 (4.08)
1.4 (3.09)
5 (11.03)
3.6 (7.94)

120

5 (11.03)
3.6 (7.94)

Maximum flow indicates a ceiling flow. As the ceiling flow depends on the type of spool and operating condition the same as those for standard
DSG-01/03, refer to the List of Spool Functions on pages 347 - 351 (DSG-01) and 364 - 368 (DSG-03) for details.

Electronic Relay Incorporated


Solenoid Operated Directional Valves

T-DSG-03

Model Number Designation


F-

T-

Special Control
Type
Seals

SType

DSG

-03

-2

Series Valve Number


Number Size of Valve
Position

B
Spool-Spring
Arrangement

2
Spool
Type

-D24

Special
Two
Coil Type
Position
Valve

01
T:
Electronic
Relay
Incorporated
Type

M
Supply
Type of
Signal
Power

-70

-L

Models with
Design Design
Alternate
Number Standard
Offset
Solenoid

None:
Internal
Signal
Power

70

M:
External
Signal
Power

50

DC
D24
03

Please refer to the valve type DSG-01 and DSG-03 shown on page 346 and 363 for the area shaded.
For details, please contact us.

Electronic Relay Incorporated Solenoid Operated Directional Valves

379

Comparison of The Conventional Type and The Electronic Relay


Incorporated Type
Conventional Type
Output Unit
Large capacity output units (approximately 2A per unit) are required to operate solenoid
operated directional valves.
As there is a limitation for common capacity, all contacts of the output units can be used in
some cases.
Total cost therefore becomes higher, and a larger installation space is required.

Programmable
Controller

Control Board

Thick wires are


required and,
therefore, wiring
is awkward.

Solenoid Power Supply

Power Supply Cables


As each double solenoid valve requires a minimum of three cables, it is obvious that
the more valves you use, the more power supply cables and wiring is necessitated.
This may increase the possibility of miswriting.
Miswriting and short circuits may damage a very expensive programmable
controller and output units.

Electronic Relay Incorporated Type


Output Unit
Standard small capacity output unit, which is usually less expensive can be used.
Other electric devices can be commonly used with the solenoid directional valves.
Therefore, installation as or output units can be reduced.
Signal Output Cables
Thinner cable, compared with power supply cable, can be used and therefore wiring is easier.
The solenoid operated directional valve is provided with a protective circuit to ensure a
constant current, which protects the programmable controller from serious effects caused by
miswriting.

Programmable
Controller
Control
Board

Common
Cables

Solenoid Power Supply


Only two power supply cables are required for solenoid operated directional valves
and, therefore wiring can be reduced.

380

Electronic Relay Incorporated Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS

Solenoid Controlled Pilot Operated Directional Valves


These valves are composed of a solenoid operated pilot valve and a pilot
operated slave valve. When a solenoid is energised the pilot valve
directs the flow to move the spool of the slave valve, thus changing the
direction of flow in the hydraulic circuit.
High Pressure High Flow
High pressure [31.5 MPa (4570 PSI)] along which high flow means
compact system design.
Lower Pressure Drop
System energy saving increased as pressure drop of each valve has been
greatly reduced.

Specifications
1

Valve
Type

Max. Flow
L/min
(U.S.GPM)

Model Numbers

DSHG-01-3C - -14/1480/1490
DSHG-01-2B - -14/1480/1490
DSHG-03-3C - -14/1490
DSHG-03-2N - -14/1490
Standard DSHG-03-2B - -14/1490
Type (S-)DSHG-04-3C - -52/5290
(S-)DSHG-04-2N - -52/5290
(S-)DSHG-04-2B - -52/5290
(S-)DSHG-06-3C - -53/5390
(S-)DSHG-06-2N - -53/5390
(S-)DSHG-06-2B - -53/5390
Shockless (S-)DSHG-06-3H - -53/5390
Type (S-)DSHG-10-3C - -43/4390
(S-)DSHG-10-2N - -43/4390
(S-)DSHG-10-2B - -43/4390
(S-)DSHG-10-3H - -43/4390

Max. ChangeMax. T-Line Back


Max.
Min. 2
over Frequecy
Pressure
Operating Max. Pilot Required
Pressure
Cycles/Min
{min1}
MPa
(PSI)
Pressure
Pilot Pres.
R
MPa (PSI) MPa (PSI) MPa (PSI) Ext. Drain Int. Drain AC DC

40 (10.6)

21 (3050)

21 (3050)

1.0 (145)

16 (2320)

16 (2320)

120

120

120

160 (42.3)

25 (3630)

25 (3630)

0.7 (100)

16 (2320)

16 (2320)

120

120

120

300 (79.3) 31.5 (4570) 25 (3630)

0.8 (120)

21 (3050)

16 (2320)

120

120

120

25 (3630)

0.8 (120)

21 (3050)

16 (2320)

120

120

120

21 (3050)

1.0 (145)

110

110

110

120
100

120
100

100
100

60

60

50

500 (132)

31.5 (4570)

25 (3630)
1100 (291) 31.5 (4570)

1.0 (145)

Maximum flow indicates a ceiling flow. As the ceiling flow depends on the type of
spool and operating condition, refer to the List of Spool Functions on pages 386 to 390
for details.
2. Pilot pressure of internal pilot drain models must always exceed tank line back pressure
by a minimum required pilot pressure.
3. Min. pilot pressure of with pilot piston in 1.8 MPa (260 PSI).

Solenoid Ratings
Solenoid ratings of pilot valve are identical with those of standard solenoid
valve. Refer to relevant solenoid ratings described on the page below.
Pilot Valve Model
Numbers

DSG-01-

- -70

16 (2320)

21 (3050)

21 (3050)

1.

Model
Numbers
DSHG-01
DSHG-03
(S-)DSHG-04
(S-)DSHG-06
(S-)DSHG-10

Solenoid Ratings described


on the page below

345

Mass
kg
(1bs.)
3.2 (7.1)
2.7 (6.0)
6.9 (15.2)
6.9 (15.2)
6.4 (14.1)
8.5 (18.7)
8.5 (18.7)
8.0 (17.6)
12.4 (27.3)
12.4 (27.3)
11.9 (26.2)
13.2 (29.1)
45.0 (99.2)
45.0 (99.2)
44.5 (98.1)
52.9 (116.6)

Solenoid Controlled
Pilot Operated Directional Valves

Yuken can offer flanged connection valves described below.


Consult us for the details.
Model Numbers
DSHF-10DSHF-16DSHF-24DSHF-32-

-27
-37
-28
-27

Rated Flow
Max. Pressure
l/min (U.S.GPM)
MPa (PSI)
21 (3050)
315 (83)
21 (3050)
500 (132)
21 (3050)
1200 (317)
21 (3050)
2400 (634)

CSA Approved Solenoid Valve


Available to supply DSHG-06 series valve approved
by the CSA (Canadian Standards Association).
Consult us for details.

Solenoid Controlled Pilot Operated Directional Valves

381

Model Number Designation


F-

S-

DSHG

-06

-2

-C2

-E

Special
Seals

Type

Series
Number

Valve
Size

No. of
Valve
Position

Spool-Spring
Arrangement

Spool
Type

Special Two
Position
Valve

Models with
Pilot Choke
Valve

Pilot
Connection

Drain
Connection

C:
Spring Centred

2, 3, 4
40, 5, 60
7, 9, 10
11, 12

B:
Spring Offset

2, 3, 4
40, 7

C:
Spring Centred

2, 3, 4
40, 5, 60
7, 9, 10
11, 12

None:
Internal
Pilot

None:
External
Drain

E:
External
Pilot

E:
Internal
Drain

01

None:
Standard
Type
03
F:
For
Phosphate
Ester
Type
Fluids

DSHG:
Solenoid
Controlled
Pilot
Operated
Directional
Valve,
Sub-plate
Mounting

if not
(Omit
required )

N:
No-Spring

2
3
4
40
7

2
B:
Spring Offset

3
04

2, 4, 40
C:
60, 10, 12
1
Spring Centred 3, 5, 6
7, 9, 11

S:
Shockless
Type

06

10

A 2

N:
No-Spring

2, 4, 40
(3, 7) 1

B:
Spring Offset

A B2
2, 4, 40
1
(Omit
if
not required)
(3, 7)

2
None:
Standard
Type

C1 :
With C1
Choke

(Omit if not required)

C2 :
With C2
Choke

H:
2, 4, 40
Pressure Centred 60, 10, 12
3, 5, 6 1
C:
7, 9, 11
Spring Centred

if not
(Omit
required )

N:
No-Spring

2, 4, 40
A 2
(3, 7) 1 (Omit if not required)

B:
Spring Offset

2, 4, 40
(3, 7) 1

C1C2 :
With C1 &
C2 Choke

B2

(Omit if not required)

Note: In spool type 3, 5, 6, 60, and 7, the combination applicable between pilot system and drain system is as described in the table below.

Pilot Connection

Internal Pilot

External Pilot (E)

382

Drain Connection
External Drain

Care in Application
Hold back pressure in the tank line so that the difference between
pilot pressure and drain pressure is always more than minimum
required pilot pressure.

Internal Drain (T)

Combination is not applicable

External Drain
Internal Drain (T)

No restrictions in the combination on us

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS

-R2

-A100

-C

-H

Coil
Type

Manual
Override of
Pilot Valve

Bult-in
Orifice for
Pilot Line

Spool Control
Modification
(Omit if not required)

-N
Type of Electrical Conduit
Connection

AC:
A100 , A200
A120 , A240

-53
Design
Number

14

Design
Standard

None:
Japanese
Standard
"JIS"

-L
Models with
Reverse Mtg.
of Solenoid

L
(Omit if not required)

DC:
D12 , D24
D48
R2 :
With Stroke
Adjustment,
Both Ends

AC DC
R100 , R200

RA :
With Stroke
Adjustment,
Port "A" End

None:
Terminal
Box Type

None :
Manual
Override
Pin

14

90:
N.
American
Design
Standard

E
L

RB :
With Stroke
Adjustment,
Port "B" End
AC:
A100 , A200
A120 , A240

R2 : With Stroke Adj.,


Both Ends
RA : With Stroke Adj.,
Port "A" End
RB : With Stroke Adj.,
Port "B" End
P2 : With Pilot Piston,
Both Ends
PA : With Pilot Piston,
Port "A" End
PB : With Pilot Piston,
Port "B" End

DC:
D12 , D24
D48
AC DC
R100 , R200

52

C:
Push
Button &
Lock Nut

N:
Push-in
Connector
Type

N1 :
4
Push-in
Connector
with
Indicator
Light

L
(Omit if not required)

53
H:
Refer to 5

None:
Japanese
Standard
"JIS" &
European
Design
Standard

43

80:
European
Design
Standard
(Applicable
only for
DSHG-01)
90:
N.
American
Design
Standard

Solenoid Controlled
Pilot Operated Directional Valves

(Omit if not required)

(Omit if not required)

1. Shekless type (S-DSHG) are not available for spool type marked ( ).
2. As for the details of the valve using the neutral position and the side position (either SOL a or SOL b side), please refer to page 391.
Furthermore, the spool types other than 2, 4, 40 (3, 7) are also available.
3. In spool-spring arrangement H (Pressure centred models), the valves with stroke adjustment (R*) and pilot-piston (P*) are not available.
4. NI stands for Plug-in connector with solenoid indicator light. NI is not available for R-type solenoids.
5. In spool-spring arrangement H (pressure centred models), in case the pilot pressure is more than 10 MPa (1450 PSI), please specify that the
valve should have the built-in orifice to the pilot line.
In the table above, the symbols and numbers highlighted with shade represent the optional extras.
The valves with model number having such optional extras are handles as options, therefore
please confirm the time of delivery with us before ordering.

Solenoid Controlled Pilot Operated Directional Valves

383

Sub-plates
Valve
Model
Numbers

DSHG-01

DSHG-03

DSHG-04
DSHG-06
DSHG-10

Japanese Standard "JIS"


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (1bs.)
DSGM-01-31
Rc 1/8 0.8 (1.8)
DSGM-01X-31
Rc 1/4 0.8 (1.8)
DSGM-01Y-31
Rc 3/8 0.8 (1.8)
DSGM-03-40
Rc 3/8 3.0 (6.6)
DSGM-03X-40
Rc 1/2 3.0 (6.6)
DSGM-03Y-40
Rc 3/4 4.7 (10.4)
DHGM-03Y-10
Rc 3/4 4.7 (10.4)
DHGM-04-20
Rc 1/2 4.4 (9.7)
DHGM-04X-20
Rc 3/4 4.1 (9.0)
DHGM-06-50
Rc 3/4 7.4 (16.3)
DHGM-06X-50
Rc 1
7.4 (16.3)
DHGM-10-40
Rc 1-1/4 21.5 (47.4)
DHGM-10X-40 Rc 1-1/2 21.5 (47.4)

European Design Standard


Sub-plate
Model Numbers
DSGM-01-3080
DSGM-01X-3080
DSGM-03-2180
DSGM-03X-2180
DSGM-03Y-2180
DHGM-03Y-1080
DHGM-04-2080
DHGM-04X-2080
DHGM-06-5080
DHGM-06X-5080
DHGM-10-4080
DHGM-10X-4080

N. American Design Standard


Approx.
Approx.
Thread
Sub-plate
Thread
Mass
Mass
Size
Model Numbers
Size
kg (1bs.)
kg (1bs.)
1/8 BSP.F 0.8 (1.8) DSGM-01-3090
1/8 NPT
0.8 (1.8)
1/4 BSP.F 0.8 (1.8) DSGM-01X-3090
1/4 NPT
0.8 (1.8)
DSGM-01Y-3090
3/8 NPT
0.8 (1.8)
3/8 BSP.F 3.0 (6.6) DSGM-03-2190
3/8 NPT
3.0 (6.6)
1/2 BSP.F 3.0 (6.6) DSGM-03X-2190
1/2 NPT
3.0 (6.6)
3/4 BSP.F 4.7 (10.4) DSGM-03Y-2190
3/4 NPT
4.7 (10.4)
3/4 BSP.F 4.7 (10.4) DHGM-03Y-1090
3/4 NPT
4.7 (10.4)
1/2 BSP.F 4.4 (9.7) DHGM-04-2090
1/2 NPT
4.4 (9.7)
3/4 BSP.F 4.1 (9.0) DHGM-04X-2090
3/4 NPT
4.1 (9.0)
3/4 BSP.F 8.5 (18.7) DHGM-06-5090
3/4 NPT
7.4 (16.3)
1 BSP.F
8.5 (18.7) DHGM-06X-5090
1 NPT
7.4 (16.3)
1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090
1-1/4 NPT 21.5 (47.4)
1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4)

DSGM-03 is available only for Internal pilot-Internal drain type (Use DHGM-03Y for other valves).
Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolt
Mouting Bolt

Model
Numbers

Japanese Standard "JIS"


European Design Standard

Name

MBK-01-01-30
MBK-01-02-30
M6 35 Lg.

DSHG-01

Mtg. Bolt Kit

DSHG-03

Soc. Hd. Cap Screw

(S-)DSHG-04

Soc. Hd. Cap Screw

(S)-DSHG-06
(S)-DSHG-10

Soc. Hd. Cap Screw


Soc. Hd. Cap Screw

1
2

M6 45 Lg.
M10 50 Lg.
M12 60 Lg.
M20 75 Lg.

N. American Design Standard


MBK-01-01-3090 1
MBK-01-02-3090 2
1/4-20 UNC 1-3/4 Lg.
1/4-20 UNC 1-3/4 Lg.
3/8-16 UNC 2 Lg.
1/2-13 UNC 2-1/2 Lg.
3/4-10 UNC 3 Lg.

Qty.

Tightening Torque
Nm (in. 1bs.)

1 set

5-6

(43 - 52)

12 - 15

(104 - 130)

2
4
6
6

12
58
100
473

15
72
123
585

(104
(504
(868
(4106

1. For Internal Pilot-Internal Drain.


2. For External Pilot or External Drain.
3. Mounting bolt kit is common to that of 01 series modular valves.
Refer to figure below for the dimensions of bolt kit.

Stud Bolt
"B " Thd.
Both Ends

9
(.35)

9
(.35)
A

DIMENSIONS IN
MILLIMETRES (INCHES)

Nut

8.5 Dia.
(.33)

"B " Thd.

9
(.35)

4
(.16)

Model Numbers
MBK-01-01-30
MBK-01-02-30
MBK-01-01-3090
MBK-01-02-3090

A mm (In.)
94 (3.70 )
134 (5.28 )
94 (3.70 )
134 (5.28 )

15
(.59)

384

Solenoid Controlled Pilot Operated Directional Valves

"B " Thd.


M5
No.10-24 UNC

130)
625)
1068)
5078)

DIRECTIONAL CONTROLS
Options
Models with Pilot Choke Adjustment
When the adjustment screw is turned clockwise,
changeover speed of the main spool becomes slow. In
case of the spring centred valves in particular, making
slow of the returning speed of the main spool to the
neutral position is possible with a C2 choke valve.
These choke valves can be used in combination with the
valves of spring centred, no-spring, offset, pressure
centred and the valves with stroke adjustment.

Pressure Centred Models (3H )


The pressure centered type can be used when the
returning of the main spool to the neutral position is
required to be firmily.

Graphic Symbols (Ex.: External Pilot-External Drain)


(Only for 3H6, 3H60)

Graphic Symbols (Ex.: Spring Centred)

C1 Choke

DSHG-01,06,10

C2 Choke

b
Y

V X

Models with Stroke Adjustment (R2, RA, RB)


When the adjustment screw is screwed in , the main
spool stroke becomes short and flow rate reduces.

Y
P
T

Graphic Symbols (Ex.: Spring Centred)


A

"R2" Models
C2 Choke

Y P

C1 Choke

"RA" Models
Y
P
T

Y P

"RB" Models
A

Y P

Models with Pilot Piston(P2, PA, PB)


The valves with a pilot piston can be used when the high
speed changeover of the main spool is required.
However, please not that in case of spring centered
valves, there is no change in the returning speed of the
main spool to the neutral position even with the pilot
piston.

Additional Mass of Options


Add the mass described below to the mass of standard
models on page 381, if options are required.

Graphic Symbols (Ex.: Spring Centred)


Model
Numbers

"P2" Models
a
W

Y P

b
V

"PA" Models
a

Y P

Y P

DSHG-03
(S-)DSHG-04
(S-)DSHG-06
(S-)DSHG-10

Model with Pilot


Choke Adj.
C1, C2

C1C2

0.65(1.4)
0.65(1.4)
0.65(1.4)
0.65(1.4)

1.3(2.9)
1.3(2.9)
1.3(2.9)
1.3(2.9)

kg (1bs.)
Models with
Stroke Adj.
PA
P2
PB
0.6(1.3) 0.3 (.7)
1.0(2.2) 0.5 (1.1)
1.0(2.2) 0.5(1.1) 1.2(2.6) 06 (1.3)
3.6(7.9) 1.8(4.0) 3.7(8.2) 1.85 (4.1)
Models with
Pilot Piston
PA
P2
PB

b
V

"PB" Models
a

Solenoid Controlled
Pilot Operated Directional Valves

DSHG-03, 04

Options on Pilot Valve


The same options to DSG-01 series valves are available.
Please refer to page 345 for the details.

Solenoid Controlled Pilot Operated Directional Valves

385

List of Spool Functions and Maxmum Flow (DSHG-01)


Three Positions

Two Positions

Spring Centred

Spring Centred

Graphic Symbol
Spool Type

a
Y

Graphic Symbol

Maximum Flow

b
Y

Model Numbers

7 MPa
14 MPa
21 MPa
(1020 PSI) (2030 PSI) (3050 PSI)

Maximum Flow

L /min (U.S.GPM)
P

L /min (U.S.GPM)

Model Numbers

7 MPa
14 MPa
21 MPa
(1020 PSI) (2030 PSI) (3050 PSI)

"2"

DSHG-01-3C2

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B2

40 (10.6)

40 (10.6)

40 (10.6)

"3"

DSHG-01-3C3

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B3

40 (10.6)

40 (10.6)

40 (10.6)

"4"

DSHG-01-3C4

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B4

40 (10.6)

40 (10.6)

40 (10.6)

"40"

DSHG-01-3C40

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B40

40 (10.6)

40 (10.6)

40 (10.6)

"5"

DSHG-01-3C5

40 (10.6)

40 (10.6)

40 (10.6)

"60"

DSHG-01-3C60

40 (10.6)

40 (10.6)

40 (10.6)

"7"

DSHG-01-3C7

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B7

40 (10.6)

40 (10.6)

40 (10.6)

"9"

DSHG-01-3C9

40 (10.6)

40 (10.6)

40 (10.6)

"10"

DSHG-01-3C10

40 (10.6)

40 (10.6)

40 (10.6)

"11"

DSHG-01-3C11

40 (10.6)

40 (10.6)

40 (10.6)

"12"

DSHG-01-3C12

40 (10.6)

40 (10.6)

40 (10.6)

Notes ) 1. Max. flow shows value at pilot pressure more than 1 MPa (150 PSI)
2. Max. flow in the table above represents the value in the flow condition of P A B T (or P B
A T) as shown in the circuit diagram right.
In case the valve is used in the condition that either A or B port is blocked, the maximum flow differs
according to a hydraulic circuit, therefore, please consult us for details.

386

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
List of Spool Functions and Maxmum Flow (DSHG-03)
Three Positions
Spring Centred
Graphic Symbol

Maximum Flow

B
b

a
Y

L /min (U.S.GPM)

7 MPa
14 MPa
25 MPa
(1020 PSI) (2030 PSI) (3630 PSI)
85 (22.5) 60 (15.9)
160 (42.3)
160 (42.3) 95 (25.1)

Model Numbers
"2"

DSHG-03-3C2

"3"

DSHG-03-3C3

160 (42.3) 160 (42.3) 160 (42.3)

"4"

DSHG-03-3C4

160 (42.3)

"40"

DSHG-03-3C40

"5"

DSHG-03-3C5

"60"

DSHG-03-3C60

160 (42.3) 160 (42.3)

"7"

DSHG-03-3C7

160 (42.3)

"9"

DSHG-03-3C9

160 (42.3)

"10"

DSHG-03-3C10

160 (42.3)

"11"

DSHG-03-3C11

160 (42.3)

"12"

DSHG-03-3C12

160 (42.3)

85
160
85
160 (42.3)
160
85
160 (42.3)
160

85
160
85
160
85
160
85
160
85
160

(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)

(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)

60
95
60
95
60
95
125
160
60
95
60
95
60
95
60
95
60
95

(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)
(33.0)
(42.3)
(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)

Two Positions
No-Spring
Graphic Symbol
A

Spool Type

b
Y

Graphic Symbol

Maximum Flow

Spring Offset
A

L /min (U.S.GPM)
Y

Model Numbers
"2"

DSHG-03-2N2

"3"

DSHG-03-2N3

"4"

DSHG-03-2N4

"40"

DSHG-03-2N40

"7"

DSHG-03-2N7

7 MPa
14 MPa
25 MPa
(1020 PSI) (2030 PSI) (3630 PSI)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)

160 (42.3)

2. Max. flow in the table above represents the value in the flow
condition of P A B T (or P B A T) as shown
in the circuit diagram right.
In case the valve is used in the condition that either A or B port
is blocked, the maximum flow differs according to a hydraulic
circuit, therefore, please consult us for details.

L /min (U.S.GPM)

Model Numbers
DSHG-03-2B2
DSHG-03-2B3
DSHG-03-2B4
DSHG-03-2B40
DSHG-03-2B7

Notes:1. The relation between max. flow and pilot pressure in the table
above is as shown below.
(Example)
Maximum flow rate is constant regardless of pilot pressure.
Pilot Pressure more than 0.7 MPa (100 PSI).

Maximum Flow

7 MPa
14 MPa
25 MPa
(1020 PSI) (2030 PSI) (3630 PSI)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)

Solenoid Controlled
Pilot Operated Directional Valves

Spool Type

Pilot Pressure at 0.7 MPa (100 PSI).


85 (22.5)
160 (42.3)
Pilot Pressure at 1 MPa (150 PSI).

Solenoid Controlled Pilot Operated Directional Valves

387

List of Spool Functions and Maxmum Flow (DSHG-04/S-DSHG-04)


Three Positions
Spring Centred
Graphic Symbol
A

Spool Type

Maximum Flow

B
b

a
Y

L /min (U.S.GPM)

P T

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
DSHG-04-3C2 300 (79.3) 300 (79.3) 200 (52.8) 145 (38.3)
(S-)DSHG-04-3C2 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1)
Model Numbers

"2"
"3"

DSHG-04-3C3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)


DSHG-04-3C4
(S-)DSHG-04-3C4
DSHG-04-3C40
(S-)DSHG-04-3C40

"4"
"40"

300 (79.3)
300 (79.3)
300 (79.3)
300 (79.3)

300 (79.3)
300 (79.3)
300 (79.3)
250 (66.1)

250 (66.1)
140 (37.0)
200 (52.8)
120 (31.7)

165 (43.6)
110 (29.1)
145 (38.3)
110 (29.1)

"5"

DSHG-04-3C5 250 (66.1) 250 (66.1) 245 (64.7) 245 (64.7)

"6"

DSHG-04-3C6 300 (79.3) 260 (68.7) 245 (64.7) 235 (62.1)

"60"

DSHG-04-3C60
300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)
(S-)DSHG-04-3C60

"7"

DSHG-04-3C7 300 (79.3) 300 (79.3) 200 (52.8) 145 (38.3)

"9"

DSHG-04-3C9 300 (79.3) 300 (79.3) 280 (74.0) 250 (66.1)

"10"

DSHG-04-3C10 300 (79.3) 300 (79.3) 200 (52.8) 150 (39.6)


(S-)DSHG-04-3C10 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1)

"11"

DSHG-04-3C11 300 (79.3) 260 (68.7) 160 (42.3) 140 (37.0)

"12"

DSHG-04-3C12 300 (79.3) 280 (74.0) 170 (44.9) 135 (35.7)


(S-)DSHG-04-3C12 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1)

Two Positions
Spring Offset

No-Spring
Graphic Symbol
A

Spool Type

b
Y

"3"

Graphic Symbol
A

b
Y

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

Maximum Flow

L /min (U.S.GPM)

Model Numbers
"2"

Maximum Flow

L /min (U.S.GPM)

P T

Model Numbers

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

(S-)DSHG-04-2N2 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B2 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)
DSHG-04-2N3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

DSHG-04-2B3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

"4"

(S-)DSHG-04-2N4 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B4 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

"40"

(S-)DSHG-04-2N40 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B40 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

"7"

DSHG-04-2N7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

DSHG-04-2B7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

Notes:1. Max flow described above shown value at pilot pressure more than 0.8 MPa (120 PSI).
2. Max. flow in the table above represents the value in the flow condition of P A B T (or
P B A T) as shown in the circuit diagram right.
In case the valve is used in the condition that either A or B port is blocked, the maximum flow
differs according to a hydraulic circuit, therefore, please consult us for details.

388

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
List of Spool Functions and Maxmum Flow (DSHG-06/S-DSHG-06)
Three Positions
Spring Centred
Graphic Symbol
A

Spool Type

Maximum Flow

B
b

a
Y

Pressure Centred
Graphic Symbol
A

L /min (U.S.GPM)

Maximum Flow

B
b

a
Y

P T

L /min (U.S.GPM)

10 MPa 16 MPa 25 MPa 31.5 MPa


10 MPa 16 MPa 25 MPa 31.5 MPa
Model Numbers
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
410 (108) 310 (81.9)
420 (111)
(S-)DSHG-06-3C2 500 (132) 500 (132)
(S-)DSHG-06-3H2 500 (132) 500 (132) 500 (132)
500 (132)
500 (132) 500 (132)
Model Numbers

"2"
"3"

DSHG-06-3C3 500 (132) 500 (132) 460 (122) 370 (97.8)

DSHG-06-3H3 500 (132) 500 (132) 500 (132) 500 (132)

410 (108)
500 (132)
410 (108)
(S-)DSHG-06-3C40 500 (132) 500 (132)
500 (132)

310 (81.9)
420 (111)
(S-)DSHG-06-3H4 500 (132) 500 (132) 500 (132)
500 (132)
500 (132)
310 (81.9)
420 (111)
(S-)DSHG-06-3H40 500 (132) 500 (132) 500 (132)
500 (132)
500 (132)
470 (124)
DSHG-06-3C5 500 (132) 500 (132) 425 (112) 350 (92.5)
DSHG-06-3H5 500 (132) 500 (132) 500 (132)
500 (132)
420 (111)
DSHG-06-3C6 475 (125) 390 (103) 300 (79.3) 230 (60.8)
DSHG-06-3H6 500 (132) 500 (132) 500 (132)
500 (132)
420 (111)
(S-)DSHG-06-3C60 475 (125) 420 (111) 340 (89.8) 280 (74.0) (S-)DSHG-06-3H60 500 (132) 500 (132) 500 (132)
500 (132)

"4"

(S-)DSHG-06-3C4 500 (132) 500 (132)

"5"
"6"
"60"
"7"

DSHG-06-3C7 500 (132) 500 (132) 450 (119) 360 (95.1)


450 (119)
500 (132)
410 (108)
(S-)DSHG-06-3C10 500 (132) 500 (132)
500 (132)
410 (108)
DSHG-06-3C11 500 (132) 500 (132)
500 (132)
410 (108)
(S-)DSHG-06-3C12 500 (132) 500 (132)
500 (132)

"9"

DSHG-06-3C9 500 (132) 500 (132)

"10"
"11"
"12"

DSHG-06-3H7 500 (132) 500 (132) 500 (132) 500 (132)

360 (95.1)
DSHG-06-3H9
500 (132)
310 (81.9)
(S-)DSHG-06-3H10
500 (132)
310 (81.9)
DSHG-06-3H11
500 (132)
310 (81.9)
(S-)DSHG-06-3H12
500 (132)

500 (132) 500 (132) 500 (132) 500 (132)


460 (122)
500 (132)
460 (122)
500 (132) 500 (132) 500 (132)
500 (132)
460 (122)
500 (132) 500 (132) 500 (132)
500 (132)
500 (132) 500 (132) 500 (132)

Two Positions
Spring Offset

No-Spring
Graphic Symbol
A

Spool Type

b
Y

"3"

L /min (U.S.GPM)

Model Numbers
"2"

Maximum Flow

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

Graphic Symbol
A

Maximum Flow

B
b

L /min (U.S.GPM)

P T

Model Numbers

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

(S-)DSHG-06-2N2 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B2 500 (132) 500 (132) 500 (132) 500 (132)
DSHG-06-2N3 500 (132) 500 (132) 500 (132) 500 (132)

DSHG-06-2B3 500 (132) 500 (132) 500 (132) 500 (132)

"4"

(S-)DSHG-06-2N4 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B4 500 (132) 500 (132) 500 (132) 500 (132)

"40"

(S-)DSHG-06-2N40 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B40 500 (132) 500 (132) 500 (132) 500 (132)

"7"

E
Solenoid Controlled
Pilot Operated Directional Valves

"40"

DSHG-06-2N7 500 (132) 500 (132) 500 (132) 500 (132)

DSHG-06-2B7 500 (132) 500 (132) 500 (132) 500 (132)

Notes:1. The relation between max. flow and pilot pressure in the table above is as shown
below.
(Example)
410 (108)
Maximum flow rate is constant regardless of pilot pressure.
500 (132)
500 (132)
Pilot Pressure more than 0.8 MPa (120 PSI).
In case pressure centred models, pilot pressure is more than
1 MPa (150 PSI).

Pilot Pressure at 0.8 MPa (120 PSI).


In case pressure centred models, pilot pressure
is more than 1 MPa (150 PSI)
Pilot Pressure at 1.5 MPa (220 PSI).

2. Max. flow in the table above represents the value in the flow condition of P A
B T (or P B A T) as shown in the circuit diagram right.
In case the valve is used in the condition that either A or B port is blocked, the
maximum flow differs according to a hydraulic circuit, therefore, please consult us
for details.

Solenoid Controlled Pilot Operated Directional Valves

389

List of Spool Functions and Maxmum Flow (DSHG-010/S-DSHG-10)


Three Positions
Spring Centred
Graphic Symbol
A

Spool Type

Maximum Flow

B
b

a
Y

Pressure Centred
Graphic Symbol
A

L /min (U.S.GPM)

Maximum Flow

B
b

a
Y

P T

L /min (U.S.GPM)

10 MPa 16 MPa 25 MPa 31.5 MPa


10 MPa 16 MPa 25 MPa 31.5 MPa
Model Numbers
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
950 (251) 750 (198)
970 (256)
(S-)DSHG-10-3C2 1100 (291) 1100 (291)
(S-)DSHG-10-3H2 1100 (291) 1100 (291) 1100 (291)
1100 (291) 1100 (291)
1100 (291)
1050 (277)
DSHG-10-3C3 1100 (291) 1100 (291) 1060 (280) 895 (236)
DSHG-10-3H3 1100 (291) 1100 (291) 1100 (291)
1100 (291)
950 (251) 750 (198)
970 (256)
(S-)DSHG-10-3C4 1100 (291) 1100 (291)
(S-)DSHG-10-3H4 1100 (291) 1100 (291) 1100 (291)
1100 (291) 1100 (291)
1100 (291)
950 (251) 750 (198)
970 (256)
(S-)DSHG-10-3C40 1100 (291) 1100 (291)
(S-)DSHG-10-3H40 1100 (291) 1100 (291) 1100 (291)
1100 (291) 1100 (291)
1100 (291)
1000 (264)
DSHG-10-3C5 1100 (291) 1100 (291) 980 (259) 850 (225)
DSHG-10-3H5 1100 (291) 1100 (291) 1100 (291)
1100 (291)
970 (256)
DSHG-10-3C6 1050 (277) 880 (232) 700 (185) 570 (151)
DSHG-10-3H6 1100 (291) 1100 (291) 1100 (291)
1100 (291)
970 (256)
(S-)DSHG-10-3C60 1050 (277) 940 (248) 785 (207) 680 (180) (S-)DSHG-10-3H60 1100 (291) 1100 (291) 1100 (291)
1100 (291)
1040 (275) 870 (230)
DSHG-10-3C7 1100 (291) 1100 (291)
DSHG-10-3H7 1100 (291) 1100 (291) 1100 (291) 1100 (291)
1100 (291) 1100 (291)
Model Numbers

"2"
"3"
"4"
"40"
"5"
"6"
"60"
"7"
"9"

DSHG-10-3C9 1100 (291) 1100 (291) 1040 (275) 870 (230)


950 (251)
1100 (291)
950 (251)
DSHG-10-3C11 1100 (291) 1100 (291)
1100 (291)
950 (251)
(S-)DSHG-10-3C12 1100 (291) 1100 (291)
1100 (291)

"10"

(S-)DSHG-10-3C10 1100 (291) 1100 (291)

"11"
"12"

DSHG-10-3H9 1100 (291) 1100 (291) 1100 (291) 1100 (291)

750 (198)
(S-)DSHG-10-3H10 1100 (291) 1100 (291) 1100 (291)
1100 (291)
750 (198)
DSHG-10-3H11 1100 (291) 1100 (291) 1100 (291)
1100 (291)
750 (198)
(S-)DSHG-10-3H12 1100 (291) 1100 (291) 1100 (291)
1100 (291)

1060 (280)
1100 (291)
1060 (280)
1100 (291)
1060 (280)
1100 (291)

Two Positions
Spring Offset

No-Spring
Graphic Symbol
A

Spool Type

b
Y

"3"

Maximum Flow

B
b

L /min (U.S.GPM)

Model Numbers
"2"

Maximum Flow

Graphic Symbol

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

L /min (U.S.GPM)
P T

Model Numbers

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

(S-)DSHG-10-2N2 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B2 1100 (291) 1100 (291) 1100 (291) 1100 (291)
DSHG-10-2N3 1100 (291) 1100 (291) 1100 (291) 1100 (291)

DSHG-10-2B3 1100 (291) 1100 (291) 1100 (291) 1100 (291)

"4"

(S-)DSHG-10-2N4 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B4 1100 (291) 1100 (291) 1100 (291) 1100 (291)

"40"

(S-)DSHG-10-2N40 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B40 1100 (291) 1100 (291) 1100 (291) 1100 (291)

"7"

DSHG-10-2N7 1100 (291) 1100 (291) 1100 (291) 1100 (291)

DSHG-10-2B7 1100 (291) 1100 (291) 1100 (291) 1100 (291)

Notes ) 1. The relation between max. flow and pilot pressure in the table above
is as shown below.
(Example)
Maximum flow rate is constant regardless of pilot pressure.
Pilot Pressure more than 1 MPa (150 PSI).

Pilot Pressure at 1 MPa (150 PSI).

1040 (275)
1100 (291)
1100 (291)
Pilot Pressure at 1.5 MPa (220 PSI).

2. Max. flow in the table above represents the value in the flow condition
of P
B
T (or P
B
A
T) as shown in the circuit
A
diagram right.
In case the valve is used in the condition that either A or B port is
blocked, the maximum flow differs according to a hydraulic circuit,
therefore, please consult us for details.

390

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
Reverse Mounting of Solenoid.
In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b
position (side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in
the reverse position - SOL a side - is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A

B
b

SOL b

SOL a

APB

APB

Standard Mtg. of Solenoid

Reverse Mtg. of Solenoid ("L")

Valves Using Neutral Position and Side Position. (Special Two position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and another
is the valve using the neutral position and SOL b position (2B B).
(Example) In case of Spool Type "2"

Neutral Position
SOL. b Energised
Position

SOL. a Energised
Position
A

2B2A
A

2B2B
B

B
b

b
Y

"A": Use of Neutral and


SOL. a Energised
Position

Graphic Symbols
Model Numbers

04
DSHG-06 -2B A
10

Standard
Mtg.

Reverse
Mtg. Type

A B

A B
b

Y P T

a
P T Y

"B": Use of Neutral and


SOL. b Energised
Position

Model Numbers

04
DSHG-06 -2B B
10

Standard
Mtg.

Reverse
Mtg. Type
A B

A B
b
Y P T

a
P T Y

Model Numbers

04
DSHG-06 -2N A
10

(S-)DSHG- -2B2A

(S-)DSHG- -2B2B

(S-)DSHG- -2N2A

DSHG- -2B3A

DSHG- -2B3B

DSHG- -2N3A

(S-)DSHG- -2B4A

(S-)DSHG- -2B4B

(S-)DSHG- -2N4A

(S-)DSHG- -2B40A

(S-)DSHG- -2B40B

(S-)DSHG- -2N40A

DSHG- -2B5A

DSHG- -2B5B

DSHG- -2N5A

DSHG- -2B6A

DSHG- -2B6B

DSHG- -2N6A

(S-)DSHG- -2B60A

Graphic
Symbols

Graphic Symbols

(S-)DSHG- -2B60B

A B
a

b
Y P T

(S-)DSHG- -2N60A

DSHG- -2B7A

DSHG- -2B7B

DSHG- -2N7A

DSHG- -2B9A

DSHG- -2B9B

DSHG- -2N9A

(S-)DSHG- -2B10A

(S-)DSHG- -2B10B

(S-)DSHG- -2N10A

DSHG- -2B11A

DSHG- -2B11B

DSHG- -2N11A

(S-)DSHG- -2B12A

(S-)DSHG- -2B12B

(S-)DSHG- -2N12A

Solenoid Controlled Pilot Operated Directional Valves

Standard
Mtg.

Solenoid Controlled
Pilot Operated Directional Valves

391

Pressure Drop
Pressure drop curves based on viscosity of 35 mm 2/s (164 SSU) and specific gravity of 0.850.
DSHG-01
DSHG-01
MPa
1.4

160

1.2
1.0

Pressure Drop

PSI
200

120
80

Spool
Type

2
3

0.8

0.6
0.4

40
0

0.2
0
0
0

10
2

20
4

40 L /min

30
6

10

Pressure Drop
Curve Numbers
AB TP BA TP

2
3
4
40
5
60

Spool
Type

7
9
10
11
12

Pressure Drop
Curve Numbers
AB TP BA TP
3

U.S.GPM

Flow Rate
DSHG-03

DSHG-03

Pressure Drop

PSI
300
250

MPa
2.0

Spool
Type

3
4
5
6

1.6

200
1.2
150
100
50
0

0.8
0.4
0
0
0

40

80

10

20

160 L /min

120
30

40

Pressure Drop
Curve Numbers
P

2
3
4
40
5
60

AB

TP

BA

TP

Spool
Type

Pressure Drop
Curve Numbers
P

7
9
10
11
12

AB

TP

BA

TP

U.S.GPM

Flow Rate
DSHG-04

Pressure Drop

DSHG-04, S-DSHG-04
PSI
180
160
120

MPa

3
4

1.2

5
6

0.8

80
0.4
40
0

Spool
Type

0
0
0

100

50
20

150
40

200

250
60

Pressure Drop
Curve Numbers
AB TP BA TP

2
3
4
40
5
6

Spool
Type

60
7
9
10
11
12

Pressure Drop
Curve Numbers
AB TP BA TP
7

T
2

300 L /min
80 U.S.GPM

Flow Rate
S-DSHG-04
Spool
Type
2
4
40

392

Pressure Drop
Curve Numbers
AB TP BA TP

P
2

Solenoid Controlled Pilot Operated Directional Valves

Spool
Type
60
10
12

Pressure Drop
Curve Numbers
AB TP BA TP

P
6

T
2

DIRECTIONAL CONTROLS
DSHG-06, S-DSHG-06

Pressure Drop

DSHG-06

PSI MPa
300 2.0

250

200

1.6

50
0

0.8

7
8

0.4
0
0
0

200

100
20

40

400

300

60

80

500

L /min

Pressure Drop
Curve Numbers
AB TP BA TP

2
3
4
40
5
6

1.2

150
100

Spool
Type

Spool
Type

60
7
9
10
11
12

Pressure Drop
Curve Numbers
AB TP BA TP
6

T
1

100 120 140 U.S.GPM

Flow Rate
S-DSHG-06
Pressure Drop
Curve Numbers
AB TP BA TP

2
4
40

Spool
Type

Pressure Drop
Curve Numbers
AB TP BA TP

60
10
12

T
1

DSHG-10, S-DSHG-10
1

Pressure Drop

PSI MPa
300 2.0
250

100
50
0

Spool
Type

3
4

1.6

200
150

DSHG-10
2

0.8

0.4

0
0
0

200

400

50

100

600
150

800
200

10001100 L /min
250

2
3
4
40
5
6

1.2

Pressure Drop
Curve Numbers
AB TP BA TP

Spool
Type

60
7
9
10
11
12

Pressure Drop
Curve Numbers
AB TP BA TP
8

T
3

300 U.S.GPM

Flow Rate
S-DSHG-10
Spool
Type

Pressure Drop
Curve Numbers
AB TP BA TP

2
4
40

Spool
Type
60
10
12

Pressure Drop
Curve Numbers
AB TP BA TP

P
8

E
Solenoid Controlled
Pilot Operated Directional Valves

Spool
Type

T
2

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15
SSU

Factor

77

20

30

40

50

60

70

80

98

141 186 232 278 324 371 417 464

90

100

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula right.
P' = P(G'/0.850)

Solenoid Controlled Pilot Operated Directional Valves

393

Typical Changeover Time


Changeover time varies according to oil viscosity, spool type and hydraulic circuit.
Test Conditions
Coil Type : D (Models with DC solenoids)
Voltage : Rated Voltage
Oil Viscosity : 35 mm 2/s (164 SSU)

DSHG-04

DSHG-10
ms
250

ms
3C
SOL"ON"
SOL"OFF"

200

100

2B
SOL"ON"

2N

SOL"OFF"

50
0
0

10

15

20

25

MPa

Changeover Time

Changeover Time

150

3C
SOL"OFF"
SOL"ON"

150

2B
SOL"ON","OFF"

2N

100

50
0

1000

2000

3000 3600

PSI
0

Pilot Pressure

DSHG-06

10

1000

15

2000

ms

Changeover Time

150

Pilot Pressure

3C
SOL"ON"
SOL"OFF"

100

2B
SOL"ON"
SOL"OFF"

2N

50
0
0
0

10
1000

15

20

2000

25

3000 3600

MPa

PSI

Pilot Pressure

394

Solenoid Controlled Pilot Operated Directional Valves

20

25

3000 3600

MPa

PSI

DIRECTIONAL CONTROLS

Terminal Box type: DSHG-01-

Mounting surface: ISO 4401-AB-03-4-A

- -14/1490

Internal Pilot - Internal Drain


Pressure Port "P"
AC : 196.4 (7.73)
DC,R : 204.4 (8.05)
40.5
(1.59)

Cylinder Port "A"


31 0.75
(1.22) (.03)
32.5
(1.28)

Space Needed to Remove


Solenoid-Each End
AC : 45.5 (1.79)
DC,R : 50 (1.97)
AC : 79.2 (3.12)
DC,R : 83.2 (3.28)

P
B
A
T

Solenoid Indicator Light

5.5 (.22) Dia. Through


7 (.28) Dia. Spotface
4 Places
Cylinder Port "B"

Tank Port "T"

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

SOL b

SOL a

Double Solenoid
Models Only
43.5
(1.71) 125(4.92)

48
(1.89)

Mounting Surface
(O-Rings Furnished)

AC 160.7(6.33)
DC,R164.7(6.48)

Model Numbers

"C" Thd. "D" Thd.

G 1/2

Rc 1/4

DSHG-01-

- -14

DSHG-01-

- -1490 1/2 NPT 1/4 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)
External Pilot - External Drain
External Pilot - Internal Drain
Internal Pilot - External Drain

168.8
(6.65)
150.5
(5.92)
118
(4.65)
103.5
(4.07)
60
(2.36)

SOL b

Solenoid Controlled
Pilot Operated Directional Valves

Nut 27 (1.06) Hex.

128.8
(5.07)
110.5
(4.35)
78
(3.07)
63.5
(2.5)

46
(1.81)

95
(3.74)

SOL a

Double Solenoid Models Only


Pilot Drain Port "Y"
"D" Thd.
Pilot Pressure Port "X"
"D" Thd.

For other dimensions, refer to "Internal Pilot Internal Drain".

Solenoid Controlled Pilot Operated Directional Valves

395

Plug-in Connector Type: DSHG-01-

Mounting surface: ISO 4401-AB-03-4-A

- - N -14/1480/1490
N1

Internal Pilot-Internal Drain


Cable Departure
Cable Applicable:
Outside Dia.
8-10mm(.31-.39 IN.)
Conductor Area
Not Exceeding 1.5mm2(.0023 Sq. IN.)

The position of the Plug-i n connector can be changed as


illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

32
(1.26)

70
(2.76)

SOL a

63.5
(2.5)

78
(3.07)

SOL b

48
(1.89)

43.5
(1.71)

Lock Nut
Tightening Torque:
10.3 - 11.3 Nm ( 91-100 IN.lbs.)

125
(4.92)
K
J

DIMENSIONS IN
MILLIMETRES (INCHES)

External Pilot-External Drain


External Pilot-Internal Drain
Internal Pilot-External Drain

Pilot Drain Port "Y"


"J" Thd.

SOL a

Model Numbers

60
(2.36)

103.5
(4.07)

118
(4.65)

SOL b

"J" Thd.

Rc 1/4

DSHG-01-

- -N -14

DSHG-01-

- -N -1480

1/4 BSP.F

DSHG-01-

- -N -1490

1/4 NPT

Pilot Pressure Port "X"


"J" Thd.

Model Numbers

Dimensions mm (Inches)
C

DSHG-01-

- -A -N /N1 128.5 (5.06)

53 (2.09)

27.5 (1.08)

39 (1.54)

DSHG-01-

- -D -N /N1 139.5 (5.49)

64 (2.52)

27.5 (1.08)

39 (1.54)

DSHG-01-

- -R -N

34 (1.34)

53 (2.09)

142.5 (5.61) 57.2 (2.25)

79.2 (3.12) 196.4 (7.73) 160.7 (6.33) 168.5 (6.63)


83.2 (3.28) 204.4 (8.05) 164.7 (6.48)

For other dimensions, refer to "Terminal Box Type".

396

Solenoid Controlled Pilot Operated Directional Valves

179.5 (7.07)
182.5 (7.19)

DIRECTIONAL CONTROLS
Terminal Box Type: DSHG-03-

Space Needed to Remove


Solenoid-Each End
AC : 45.5(1.79)
DC,R : 50(1.97)

Cylinder Port "B"


AC : 196.4(7.73)
DC,R : 204.4(8.05)

AC 70.2 (2.76)
DC,R74.2 (2.92)

54
(2.13)
L

L'

Pilot Pressure Port "X"


(For External Pilot Models Only)

"C" Thd.

G 1/2

- -14

DSHG-03-

- -1490 1/2 NPT

Pilot Drain Port "Y"


(For External Drain Models Only)

50.8
(2.0)

Cylinder Port "A"

Model Numbers
DSHG-03-

46
(1.81)

Solenoid
Indicator Light

32.5
(1.28)

Pressure Port "P"

Mounting surface: ISO 4401-AC-05-4-A


(The pilot and drain ports in accordance with the ISO original draft)

- -14/1490

7(.28) Dia. Through, 11(.43) Dia. Spotface 4 Places

Tank Port "T"


95(3.74)
1
(.04)

Electrical Conduit Connection


"C" Thd. (Both Ends)

46.5
(1.83)

46
(1.81)

Double Solenoid Models Only


A100

Nut
27(1.06) Hex.

58
(2.28)

170(6.69)

70
(2.76)

Of the two of tank port "T", the tank port


in the left side is normally used in our
standard sub-plate, though, either side of
the tank port "T" can be used without
problem.

AC : 182.2(7.17)
DC,R : 186.2(7.33)

N -14/1490
- -N1

Plug-in Connector Type: DSHG-03-

Cable Departure
Cable Applicable:
Outside Dia.
8-10mm(.31-.39 IN.)
Conductor Area
Not Exceeding 1.5mm2(.0023 Sq. IN.)
F

J
K
C

102
(4.02)

DIMENSIONS IN
MILLIMETRES (INCHES)

Solenoid Controlled
Pilot Operated Directional Valves

L'
27
(1.06)

Mounting Surface
(O-Rings Furnished)

SOL b

108.5
(4.27)
155.5
(6.12)
173.8
(6.84)

SOL a

Manual Actuator
6(.24) Dia.

SOL b

27
(1.06)

108.5
(4.27)

SOL a

170
(6.69)
H

Model Numbers

58
(2.28)

Position of cable departure can be changed. For


details, refer to DSHG-01 valve on page 396.
Dimensions mm (Inches)
C

53 (2.09)

173.5 (6.83) 27.5 (1.08) 182.2 (7.17) 196.4 (7.73)

64 (2.52)

184.5 (7.26) 27.5 (1.08)

DSHG-03-

- -A -N /N1

39 (1.54)

DSHG-03-

- -D -N /N1

39 (1.54)

DSHG-03-

- -R -N

53 (2.09)

57.2 (2.25) 187.5 (7.38)

34 (1.34)

186.2 (7.33) 204.4 (8.05)

47.2 (1.86)
51.2 (2.02)

For other dimensions, refer to "Terminal Box Type".

Solenoid Controlled Pilot Operated Directional Valves

397

Terminal Box Type: (S-)DSHG-04Pressure Port "P"

Pilot Pressure Port "X"


(For External Pilot Models Only)

Tank Port "T"

Pilot Drain Port "Y"


(For External Drain Models Only)

204(8.03)
101.6(4.00)

50.4
(1.98)

34
(1.34)

L
B Y

Cylinder Port "A"

(S-)DSHG-04-

- -52

(S-)DSHG-04-

- -5290

G 1/2
1/2 NPT

1.5
(.06)

91
(3.58)

"C" Thd.

Model Numbers
X

72.9(2.87)

34.9
(1.37)
69.8(2.75)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Mounting surface:
ISO 4401-AD-07-4-A

- -52/5290

50
(1.97)

Cylinder Port "B"


Solenoid Indicator Light

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places
AC 196.4(7.73)
DC,R204.4(8.05)
95
(3.74)

Electrical Conduit Connection


"C" Thd. (Both Ends)

AC 45.5(1.79) Space Needed to Remove


DC,R50(1.97) Solenoid-Each End
AC 50.7(2.00)
DC,R54.7(2.15)

46
(1.81)

Double Solenoid
Models Only

A100

Manual Actuator
6(.24) Dia.

SOL b

114.5
(4.51)
161.5
(6.36)
179.8
(7.08)

SOL a

35
(1.38)
34
(1.34)

Nut 27(1.06) Hex.

- - N -52/5290
N1

Plug-in Connector Type: (S-)DSHG-04-

DIMENSIONS IN
MILLIMETRES (INCHES)

Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8-10 mm(.31 - .39 IN.)
Conductor Area . . . Not Exceeding 1.5 m m 2 (.0023 Sq. IN.)

H
J

102
(4.02)

3(.12) Dia. Two Locating Pins

4
(.16)

AC 46.6(1.83)
DC,R50.6(1.99)

Mounting Surface
(O-Rings Furnished)

SOL b

114.5
(4.51)

SOL a

Position of cable
departure can be
changed. For details,
refer to DSHG-01
valve on page 396.

Model Numbers
(S-)DSHG-04(S-)DSHG-04(S-)DSHG-04-

-A -N/N1
-D -N/N1
-R -N

C
39 (1.54)
39 (1.54)
53 (2.09)

Dimensions mm (Inches)
D
E
F
H
53 (2.09) 173.5 (6.83) 27.5 (1.08) 196.4 (7.73)
64 (2.52) 184.5 (7.26) 27.5 (1.08)
204.4 (8.05)
57.2 (2.25) 187.6 (7.39) 34 (1.34)

For other dimensions, refer to "Terminal Box Type".

398

Solenoid Controlled Pilot Operated Directional Valves

J
K
47.2 (1.86) 45.6 (1.80)

51.2 (2.02) 49.6 (1.95)

DIRECTIONAL CONTROLS
Terminal Box Type: (S-)DSHG-06-

Pressure Port "P"

Solenoid Indicator Light


Tank Port "T"

Pilot Drain Port "Y"


(For External Drain Models Only)

255(10.04)
53.2
(2.09)

130.2
(5.13)

Model Numbers
(S-)DSHG-06-

- -53

(S-)DSHG-06-

- -5390

"C" Thd.
G 1/2
1/2 NPT

46.1
(1.81)
92.1
(3.63)
118
(4.65)

50.5
(1.99)

Pilot Pressure Port "X"


(For External Pilot Models Only)

B
13
(.51)

77
(3.03) 156
(6.14)

Cylinder Port "A"

Cylinder Port "B"

AC 196.4(7.73)
DC,R204.4(8.05)
95
(3.74)

AC 45.5(1.79) Space Needed to Remove


DC,R50(1.97) Solenoid-Each End
AC 50.7(2.00)
DC,R54.7(2.15)

46
(1.81)

AC 45.2(4.78)
DC,R49.2(1.94)

Mounting Surface
(O-Rings Furnished)

6(.24) Dia. Two Locating Pins

- - N -53/5390
N1

Plug-in Connector Type: (S-)DSHG-06-

DIMENSIONS IN
MILLIMETRES (INCHES)

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10 mm (.31 - .39 IN.)
Conductor Area ... Not Exceeding 1.5 mm2 (.0023 Sq. IN.)

H
J

102
(4.02)

Nut
27(1.06) Hex.

41
(1.61)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

6
(.24)

135.5(5.33)

APB

182.5(7.19)

SOL b

SOL a

200.8(7.91)

Double Solenoid
Models Only

Solenoid Controlled
Pilot Operated Directional Valves

13.5(.53) Dia. Through


20(.79) Dia. Spotface
6 Places

Mounting surface:
ISO 4401-AE-08-4-A

- -53/5390

SOL b

135.5
(5.33)

SOL a

Position of cable
departure can be
changed. For details,
refer to DSHG-01
valve on page 396.

Model Numbers
(S-)DSHG-06(S-)DSHG-06(S-)DSHG-06-

-A -N/N1
-D -N/N1
-R -N

C
39 (1.54)
39 (1.54)
53 (2.09)

Dimensions mm (Inches)
D
E
F
H
53 (2.09) 200.5 (7.95) 27.5 (1.08) 196.4 (7.73)
64 (2.52) 211.5 (8.33) 27.5 (1.08)
204.4 (8.05)
57.2 (2.25) 214.5 (8.44) 34 (1.34)

J
K
47.2 (1.86) 45.2 (1.78)

51.2 (2.02) 49.2 (1.94)

For other dimensions, refer to "Terminal Box Type".

Solenoid Controlled Pilot Operated Directional Valves

399

Terminal Box Type: (S-)DSHG-10-

Mounting surface:
ISO 4401-AF-10-4-A

- -43/4390

Solenoid Indicator Light


Pressure Port "P"

384(15.12)
76.2
(3.00)

190.5
(7.50)

Pilot Drain Port "Y "


(For External Drain Models Only)

43
(1.69)
79.4
(3.13)
158.8
(6.25)

43
(1.69)

Y
L

X
21.8
(.86)
21.5(.85) Dia. Through
32(1.26) Dia. Spotface
6 Places
Cylinder Port "A"

114.3
(4.50)
233.8
(9.20)

78
(3.07)

(S-)DSHG-10-

- -4390

AC 45.5(1.79) Space Needed to Remove


DC,R50(1.97) Solenoid-Each End
AC 50.7(2.00)
DC,R54.7(2.15)

G 1/2
1/2 NPT

46
(1.81)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

SOL b

SOL a

- -43

Cylinder Port "B"

AC 196.4(7.73)
DC,R204.4(8.05)
95
(3.74)

Two Eye Bolts M8

"C" Thd.

Model Numbers
(S-)DSHG-10-

19.6
(.77)

Pilot Pressure Port "X"


(For External Pilot Models Only)

77.5
(3.05)

198
(7.80)

Tank Port "T"

198.5
(7.81)
245.5
(9.67)
263.8
(10.39)

APB

AC 22.2(.87)
DC,R26.2(1.03)

Mounting Surface
(O-Rings Furnished)

6(.24) Dia. Two Locating Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

- - N -43/4390
N1

Plug-in Connector Type: (S-)DSHG-10-

H
102
(4.02)

45
(1.77)

46(1.81)

6
(.24)

Nut 27(1.06) Hex.

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10 mm (.31 - .39 IN.)
Conductor Area ... Not Exceeding 1.5 mm2 (.0023 Sq. IN.)

Position of cable
departure can be
changed. For details,
refer to DSHG-01
valve on page 396.

198.5
(7.81)

Model Numbers
(S-)DSHG-10(S-)DSHG-10(S-)DSHG-10-

-A -N/N1
-D -N/N1
-R -N

C
39 (1.54)
39 (1.54)
53 (2.09)

Dimensions mm (Inches)
D
E
F
H
53 (2.09) 263.5 (10.37) 27.5 (1.08) 196.4 (7.73)
64 (2.52) 274.5 (10.81) 27.5 (1.08)
204.4 (8.05)
57.2 (2.25) 277.5 (10.93) 34 (1.34)

For other dimensions, refer to "Terminal Box Type".

400

Solenoid Controlled Pilot Operated Directional Valves

J
K
47.2 (1.86) 22.2 (.87)

51.2 (2.02)

26.2(1.03)

DIRECTIONAL CONTROLS
Sub-plate
Sub-plate
Model Numbers

18
(.71)

DHGM-03Y-10

54
(2.13)

DHGM-03Y-1090

1/4 NPT

43(1.69)

16.7(.66)

42(1.65)

13(.51)

1/4-20 UNC

15(.59)

80
(3.15)
45
(1.77)

25(.98)

3.2
(.13)

10
(.39)

12
(.47)

19
(.75)

11
(.43)

47
(1.85)

P
70
(2.76)

6.4(.25)

21.5(.85)

M6

1/4 BSP.F

27(1.06)

8(.31)
32.5(1.28)

3/4 NPT

F
mm (in.)

50
(1.97)

11(.43) Dia.
4 Places

46
(1.81)

90
(3.54)

19
(.75)

110
(4.33)

10
(.39)
22(.87)

25
(.98)

Rc 1/4

DHGM-03Y-1080 3/4 BSP.F

37.3(1.47)
"D" Thd.
Used only on external
pilot type valves.
To be plugged on internal
pilot type valves.

Rc 3/4

62
(2.44)

"E" Thd.

A
6.2(.24) Dia.

19
(.75)

"D" Thd.
Used only on external
drain type valves.
To be plugged on internal
drain type valves.

"E" Thd. " F" Deep


4 Places

92
(3.62)

DIMENSIONS IN
MILLIMETRES (INCHES)

32.2(1.27)

101.6
(4.00)

DHGM-04-2090
DHGM-04X-2090

M10

M6

3/8-16 UNC 1/4-20 UNC

1/4 NPT

P X
B
Y

125
(4.92)
20
(.79)

10.1
(.40)

"C" Thd.
4 Places

90
(3.54)

19
(.75)

90
(3.54)

57.1
(2.25)

16
(.63)

1.6(.06)
14.2
(.56)

55.6
(2.19)

69.8
(2.75)

13.1
(.52)
71.4
(2.81)

96
(3.78)

120
(4.72)

12
(.47)

18.3(.72)

1/2 NPT
3/4 NPT

36
(1.42)
"E" Thd.
17(.67) Deep
4 Places

34(1.34)

"F" Thd.

DHGM-04-2080 1/2 BSP.F


1/4 BSP.F
DHGM-04X-2080 3/4 BSP.F

76.7
(3.02)
50
(1.97)

Rc 1/4

"E" Thd.

46
(1.81)

29
(1.14)

166
(6.54)

Rc 1/2
Rc 3/4

65
(2.56)

12(.47)

"D" Thd.

X
Y

76
(2.99)

DHGM-04-20
DHGM-04X-20

190
(7.48)

"C" Thd.

33(1.30)

Sub-plate
Model Numbers

21.5(.85)

DHGM- 04 -20/2080/2090
04X

"C" Thd.
4 Places

6.2(.24) Dia.

Solenoid Controlled
Pilot Operated Directional Valves

90
(3.54)

"D" Thd.

76
(2.99)

15
(.59)

"C" Thd.

16(.63)

120
(4.72)

DHGM-03Y-10/1080/1090

A
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places

65.8
(2.59)
14.2
(.56)

3.6(.14) Dia.
5(.20) Deep
2 Places

88.1
(3.47)
130
(5.12)

6(.24) Dia. 2 Places


17.5(.69) Dia.
4 Places

58
(2.28)

"D" Thd.
2 Places

102
(4.02)

"F" Thd. 12(.47) Deep


2 Places

137.5
(5.41)

Valve Types

Pilot Pressure Port "X"

Port "Y"

Solenoid Controlled Pilot


Operated Directional Valves

Used only on external pilot type


valves.
To be plugged on internal pilot
type valves.

Used as drain port only on external


drain type valves.
To be plugged on internal drain
type valves.

Pilot Operated
Directional
Valves

Spring Centred
No-spring

Used

Spring Offset

Manually Operated Directional Valves

Used as pilot pressure port


Used as pilot drain port

Not used (plug is not required)

Used as drain port

Solenoid Controlled Pilot Operated Directional Valves

401

Sub-plate
DHGM- 06 -50/5090
06X
204
(8.03)
180
(7.09)

12
(.47)
25
(.98)

130.2
(5.13)
112.7
(4.44)

Sub-plate
Model Numbers

"C" Thd.

DHGM-06-50
DHGM-06X-50
DHGM-06-5090
DHGM-06X-5090

Rc 3/4
Rc 1
3/4 NPT
1 NPT

"D" Thd.

"E" Thd.

F
mm (in.)

Rc 1/4

M12

24 (.94)

1/4 NPT

1/2-13 UNC

26 (1.02)

11(.43) Dia.
"D" Thd. (From Rear)
4 Places

94.5
(3.72)
77
(3.03)

"E" Thd. " F" Deep


6 Places

53.2
(2.09)
29.4(1.16)

17.5(.69)

19.1(.75)

29.5
(1.16)

35(1.38)
50
(1.97)

23(.91) Dia.
"C" Thd. (From Rear)
4 Places

100.8
(3.97)
12.5
(.49)

34(1.34)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

17.5
(.69)

7(.28) Dia.
8(.31) Deep
2 Places

96.9
(3.81)

Y
73.1
(2.88)

46.1
(1.81)

TP

74.6
(2.94)

92.1
(3.63)
12
(.47)

116
(4.57)

5.6(.22)

126.2
(4.97)
156
(6.14)

DIMENSIONS IN
MILLIMETRES (INCHES)

DHGM- 06 -5080
06X

D
E

35
(1.38)

12.5
(.49)

11(.43) Dia.
4 Places

156
(6.14)

Sub-plate
Model Numbers
DHGM-06-5080
DHGM-06X-5080

D
E
3/4 BSP.F 151.2 (5.95) 137.7 (5.42)

1 BSP.F

155.2 (6.11)

148 (5.83)

V
A

N
L

F
102 (4.02)

Dimensions
H
54.4 (2.14)

106 (4.17)

50 (1.97)

mm (Inches)
J
K
30.6 (1.20) 125.8 (4.95)
25

(.98)

For other dimensions, refer to "DHGM-06 -50/5090" above.


For Uses of Port "X", "Y", "V", "W", refer to DHGM-10 on the following page.

402

Y
B

"C" Thd.
4 Places

24.5(.96) Dia.
4 Places

"C" Thd.

46.1
(1.81)
74.6
(2.94)

73.1
(2.88)

11.9
(.47)

PY
A B

116
(4.57)

50
(1.97)

17.5
(.69)

12
(.47)
8.9
(.35)

134
(5.28)
110
(4.33)
92.1
(3.63)

19.1
(.75)

204
(8.03)
180
(7.09)
130.2
(5.13)

12
(.47)
25
(.98)

1/4 BSP.F Thd.


4 Places

M12 Thd.
24(.94) Deep
6 Places

Solenoid Controlled Pilot Operated Directional Valves

130 (5.12)

L
78.2 (3.08)

N
42.5 (1.67)

74 (2.91)

32 (1.26)

DIRECTIONAL CONTROLS
Sub-plate
DHGM- 10 -40/4080/4090
10X

DIMENSIONS IN
MILLIMETRES (INCHES)

306.5
(12.07)
20(.79)

266.5
(10.49)

38(1.50)

190.5
(7.50)

7 (.28) Dia. 8 (.31) Deep


2 Places

168.3
(6.63)
147.6
(5.81)

"E" Thd. 34 (1.34) Deep


6 Places

114.3
(4.50)

213
(8.39)

76.2(3.00)
60
(2.36)

114.3
(4.50)

Y
W

28.6
(1.13)
21.8
(.86)

"D" Thd.

Rc 1-1/4
1-1/4 BSP.F
1-1/4 NPT
Rc 1-1/2
1-1/2 BSP.F
1-1/2 NPT

Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT

X
"D" Thd.
4 Places
55
(2.17)

17.5 (.69) Dia. Through


26 (1.02) Dia. Spotface
4 Places
36 (1.42) Dia.
4 Places

"E" Thd.

M20
M20
152 (5.98)
3/4-10 UNC
M20
M20
156 (6.14)
3/4-10 UNC

K
J

Dimensions
H

44(1.73)

234
(9.21)

"C" Thd.

43(1.69)

82.5
(3.25)

11 (.43) Dia.
4 Places

Sub-plate
Model Numbers
DHGM-10-40
DHGM-10-4080
DHGM-10-4090
DHGM-10X-40
DHGM-10X-4080
DHGM-10X-4090

35
(1.38)

79.4
(3.13)

123.8
(4.87)

158.8
(6.25)
20.1
(.79)

199
(7.83)

Y
T P
V
A
X

"C" Thd.
4 Places

mm (Inches)
J

79 (3.11)

185.5 (7.30)

120.5 (4.74)

74 (2.91)

194.5 (7.66)

112.5 (4.43)

Solenoid Controlled
Pilot Operated Directional Valves

41.3(1.63)

Note: Uses of port "X", "Y", "V", and "W"


Valve Types
Solenoid
Controlled
Pilot
Operated
Directional
Valves

Pilot Pres. Port "X"

Spring Centred, No-spring,


Spring Offset
Pressure Centred
With Pilot Piston, Both Ends
With Pilot Piston,
Port "A" End

Port "Y"

Used only on
external pilot type
valves.

Used as drain port only


on external drain type
valves.

To be plugged on
internal pilot type
valves.

To be plugged on
internal drain type
valves.

With Pilot Piston,


Port "B" End

Manually Operated Directional Valves

Used

Used as pilot pres. port

Used as pilot pres. port

Used
Used

Not used
Used

Used

Not used
(plug is required)

Not used
(plug is required)

Used

Not used (plug is not required)


Used
Used

Not used
Used

Not used
(pllug is required)

Used

Used

Not used
(plug is required)

Used

Not used (plug is


not required)

Used as pilot drain port


Not used
(plug is not required)

Not used
(plug is not required)

Drain Port "W"

Not used (plug is not required)

Used as pilot pres. port


Used as pilot drain port

Spring Centred, No-spring


Spring Offset
Pressure Centred
With Pilot Piston, Both Ends

Pilot
Operated
With Pilot Piston,
Directional
Port "B" End
Valves
With Pilot Spring Centred
Piston
No-spring
Port "A"
Spring Offset
End

Drain Port "V"

As the thread is provided on the body, plug either port on the sub-plate or port on the body.

Solenoid Controlled Pilot Operated Directional Valves

403

Options

Models with Pilot Choke Valve


Terminal Box Type

Plug-in Connector Type

DSHG-03-

DSHG-03-

-C1/C2/C1C2

-C1/C2/C1C2- N
N1
Fully Extended
37.5 59
(1.48) (2.32)

Fully
Extended
37.5 59
(1.48) (2.32)

SOL a

SOL b

SOL b

(S-)DSHG-04-

F
H

SOL a

-C1/C2/C1C2

-C1/C2/C1C2- N
N1

(S-)DSHG-04-

Fully Extended
59
(2.32)

Fully Extended
59
(2.32)

SOL b

SOL b

SOL a

(S-)DSHG-06
10 -

SOL a

(S-)DSHG-06
10 -

-C1/C2/C1C2

-C1/C2/C1C2- N
N1

Fully Extended
59
(2.32)

SOL a

SOL b

SOL b

SOL a

Fully Extended
59
(2.32)

1. "C1" Choke Adj. Screw 6 (.24) Hex.


2. "C2" Choke Adj. Screw 6 (.24) Hex.
3. Lock Nut 12 (.47) Hex.

DIMENSIONS IN
MILLIMETRES (INCHES)

Dimensions mm (Inches)
Model Numbers

404

DSHG-03-

-C1

DSHG-03-

-C2

DSHG-03-

-C1C2

(S-) DSHG-04-

-C1

(S-) DSHG-04-

-C2

(S-) DSHG-04-

-C1C2

(S-) DSHG-06-

-C1

(S-) DSHG-06-

-C2

(S-) DSHG-06-

-C1C2

(S-) DSHG-10-

-C1

(S-) DSHG-10-

-C2

(S-) DSHG-10-

-C1C2

198.8 (7.83)

180.5 (7.11)

133.5 (5.26)

223.8 (8.81)

205.5 (8.09)

158.5 (6.24)

204.8 (8.06)

186.5 (7.34)

139.5 (5.49)

229.8 (9.05)

211.5 (8.33)

164.5 (6.48)

225.8 (8.89)

207.5 (8.17)

160.5 (6.32)

250.8 (9.87)

232.5 (9.15)

185.5 (7.30)

288.8 (11.37)

270.5 (10.65)

223.5 (8.80)

313.8 (12.35)

295.5 (11.63)

248.5 (9.78)

F
100 (3.94)
125 (4.92)

100 (3.94)
100 (3.94)

106 (4.17)
131 (5.16)

106 (4.17)
106 (4.17)

127 (5.00)
127 (5.00)
152 (5.98)

127 (5.00)

190 (7.48)
190 (7.48)
215 (8.46)

190 (7.48)

AC SO L

DC SO L

R SOL

198.5 (7.81)

209.5 (8.25)

212.5 (8.37)

223.5 (8.80)

234.5 (9.23)

237.5 (9.35)

204.5 (8.05)

215.5 (8.48)

218.5 (8.60)

229.5 (9.04)

240.5 (9.47)

243.5 (9.59)

225.5 (8.88)

236.5 (9.31)

239.5 (9.43)

250.5 (9.86)

261.5 (10.30)

264.5 (10.41)

288.5 (11.36) 299.5 (11.79)

302.5 (11.91)

313.5 (12.34) 324.5 (12.78)

327.5 (12.89)

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
Options

Models with Stroke Adjustment


DSHG-03-

-R

Fully Extended
252 (9.92)
Lock Nut 17(.67) Hex.
SOL a

35
(1.38)

SOL b

Stroke Adj. Screw (Port "A" End)


13 (.51) Hex.

(S-)DSHG-04-

Stroke Adj. Screw (Port "B" End)


13 (.51) Hex.

99 (3.90)

Fully Extended

-R

Fully Extended
289 (11.38)

SOL a

SOL b

Stroke Adj. Screw (Port "A" End)


13 (.51) Hex.

(S-)DSHG-0610

93 (3.66)

Fully Extended

-R

Stroke Adj. Screw (Port "B" End)


13 (.51) Hex.

Fully Extended
C

SOL a

SOL b

Lock Nut 24(.94) Hex.

Stroke Adj. Screw (Port "A" End)


17 (.67) Hex.

Stroke Adj. Screw (Port "B" End)


17 (.67) Hex.

D
Fully Extended

(S-)DSHG-06-

-R2

376 (14.80)

111 (4.37)

40 (1.57)

(S-)DSHG-10-

-R2

558 (21.97)

Model Numbers

Solenoid Controlled
Pilot Operated Directional Valves

33
(1.30)

Lock Nut 17(.67) Hex.

164.5 (6.48) 65 (2.56)

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Centred Model s


(S-)DSHG- 06-3H
10

Models with Pilot Piston


(S-)DSHG- 0610

SOL b

SOL a

-P
C

SOL a

SOL b

(S-)DSHG-06-3H

306.5 (12.07)

102 (4.02)

(S-)DSHG-06-

-P2

323 (12.72)

84 (3.31)

(S-)DSHG-10-3H

456 (17.95)

149.5 (5.89)

(S-)DSHG-10-

-P2

479 (18.86)

125 (4.92)

Model Numbers

Model Numbers

Solenoid Controlled Pilot Operated Directional Valves

405

List of Seals and Pilot Valves


DSHG-01-

- -14/1480/1490

12
Pipe Plug
Removed for External
Pilot Models

15 14

17

16

18

12

Pipe Plug
Removed for External Drain Models

SOL a

SOL b

13

Pipe Plug
Removed for Internal Pilot Models

13

11

10

Pipe Plug
Removed for Internal Drain Models

Note: Piece parts marked are not available


for internal pilot-internal drain type

DSHG-03-

- -14/1490

15 14 17 16
Pipe Plug

Pipe Plug
13 Removed for Internal
Pilot Models

13 Removed for Internal


Drain Models
SOL a

SOL b

Section X-X

12

Item

Name

O-Ring

O-Ring

SO-NB-P9

O-Ring

10

O-Ring

SO-NB-P5

8(4)
2

DSHG-03
Part Numbers
Qty.
SO-NB-P28
2
SO-NB-A104

Pilot Valves
See page 408 for the pilot valve model numbers to be used.

SO-NB-P9

SO-NB-P9

Quantities in the ( ) are applicable to internal pilot-internal drain.


Note: When ordering the o-rings, please specify the seal kit number listed
in page 408. In addition to the above o-rings, o-rings for pilot
valve is included in the seal kit.
For the detail of the pilot valve o-rings, see page 359.

406

Section Y-Y

List of Seals
DSHG-01
Part Numbers
Qty.
JASO-1018-1A
2

3 10

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
List of Seals and Pilot Valves
(S-)DSHG-04-

- -52/5290
15 14 16 17

Pipe Plug
Removed for Internal
Pilot Models

Pipe Plug
11 Removed for Internal
Drain Models
SOL a

11

SOL b

12

E
5

(S-)DSHG-06(S-)DSHG-10-

13

Section X-X

- -53/5390
- -43/4390
15 14

16

17

Pipe Plug
Removed for Internal
Pilot Models

Pipe Plug
Removed for Internal
Drain Models

11

11
SOL a

SOL b

21

12

21

X
Y

12

Section X-X

Section Y-Y
Y

18

10

13

Solenoid Controlled
Pilot Operated Directional Valves

18 10

Section Y-Y

11 Pipe Plug
Removed for External
Drain Models

Note: Item 21 orifice marked is applicable to pressure centred models


(3H ) with pilot pressure more than 10 MPa (1450 PSI).

List of Seals
Item
8
9
10
18

Name

O-Ring

Part Numbers
(S-)DSHG-04
SO-NB-P9
SO-NB-P22
SO-NB-P34
SO-NB-P9

(S-)DSHG-06
SO-NB-P14
SO-NB-P30
SO-NB-P40
SO-NB-P10

(S-)DSHG-10
SO-NB-P20
SO-NB-P42
SO-NB-P65
SO-NB-P14

Qty.

Pilot Valves
See page 408 for the pilot valve model numbers to
be used.

2
4
2
2

Note: When ordering the o-rings, please specify the seal kit number listed in page
408. In addition to the above o-rings, o-rings for pilot valve is included in
the seal kit.
For the detail of the pilot valve o-rings, see page 359.

Solenoid Controlled Pilot Operated Directional Valves

407

List of Seal Kits and Pilot Valves


Valve Model Numbers

Pilot Valve Model Numbers

DSHG-01-3C - - -14
DSHG-01-3C - -N-1480
DSHG-01-3C - - -1490

DSG-01-3C4- - -70
DSG-01-3C4- -N-70
DSG-01-3C4- - -7090

DSHG-01-2B - - -14
DSHG-01-2B - -N-1480
DSHG-01-2B - - -1490

DSG-01-2B2- - -70-L
DSG-01-2B2- -N-70-L
DSG-01-2B2- - -7090-L

DSHG-03-3C - - -14
DSHG-03-3C - - -1490

DSG-01-3C4- - -70
DSG-01-3C4- - -7090

DSHG-03-2B - - -14
DSHG-03-2B - - -1490

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

DSHG-03-2N - - -14
DSHG-03-2N - - -1490

DSG-01-2D2- - -70
DSG-01-2D2- - -7090

(S-)DSHG-04-3C - - -52
(S-)DSHG-04-3C - - -5290

DSG-01-3C4- - -70
DSG-01-3C4- - -7090

(S-)DSHG-04-2B - - -52
(S-)DSHG-04-2B - - -5290

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

(S-)DSHG-04-2N - - -52
(S-)DSHG-04-2N - - -5290

DSG-01-2D2- - -70
DSG-01-2D2- - -7090

(S-)DSHG-06-3C - - -53
(S-)DSHG-06-3C - - -5390

DSG-01-3C4- - -70
DSG-01-3C4- - -7090

(S-)DSHG-06-2B - - -53
(S-)DSHG-06-2B - - -5390

DSG-01-2B2- - -70-L
DSG-01-2B2- - -7090-L

(S-)DSHG-06-2N - - -53
(S-)DSHG-06-2N - - -5390

DSG-01-2D2- - -70
DSG-01-2D2- - -7090

(S-)DSHG-10-3C - - -43
(S-)DSHG-10-3C - - -4390

DSG-01-3C4- - -70
DSG-01-3C4- - -7090

(S-)DSHG-10-2B - - -43
(S-)DSHG-10-2B - - -4390

DSG-01-2B2- - -70-L
DSG-01-2B2- - -7090-L

(S-)DSHG-10-2N - - -43
(S-)DSHG-10-2N - - -4390

DSG-01-2D2- - -70
DSG-01-2D2- - -7090

Seal Kit Numbers


KS-DSHG-01- -14
(For Internal Pilot-Internal Drain)
KS-DSHG-01-ET- -14
(Except for Internal Pilot-Internal Drain)

KS-DSHG-03- -14

KS-DSHG-04- -52

KS-DSHG-06- -53

KS-DSHG-10- -43

Notes) 1: Fill coil type (a symbol representing current/voltage) in section marked . Likewise, in section marked , fill a symbol
representing the type of electrical conduit connection (None: Terminal Box Type, N: Plug-in Connector Type).
2: For the details of the pilot valves, see page 359 to 360.

408

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS

Series Shockless Type Solenoid Operated / Solenoid


Controlled Pilot Operated Directional Valves
The G-Series Solenoid Operated Directional Valves incorporate electronic
circuits o enable adjustment of the spool shifting time.
A special spool shape that minimises shock is used, shocks caused by the
actuator starting and stopping, as well as vibration due to oil hammering.
The shifting time of conventional Solenoid Operated, Shockless, and
Directional Valves is constant and cannot be adjusted.
As the shifting time of the G-Series valves can be adjusted, it can be set at
an optimal level to minimise shocks to the machine.

G-DSG-01

E
1 Reduces oil hammering during spool changeover.
Conventional Type

G-Series Valve

W
No vibration
No oil leakage
Enhanced
machining
accuracy

Oil Hammering
Improvement

SOL
ON

SOL
ON

Piping
vibration

Machine
vibration

Oil leakage

Large machining
errors

Solenoid Valve

2 Reduces shock caused by acceleration and deceleration


Conventional Type

G-Series Valve

Jerk at start up

Slow start

Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

G-DSHG-04

No shaking

Improvement
Sudden stop, causing shock

Slow stop

Shaking

Still

No shaking

Stopping accuracy enhanced

Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

409

System Diagram (Example of sink type wiring)


Deceleration
Start Signal

Programmable
Controller

Shifting Signal

HALT
24 V DC

SOL a

DC Power
Supply

SOL b

Adj. Volume
"OFF ADJ"

Adj. Volume "OFF ADJ"

Adj. Volume
"ON T"

Adj. Volume "ON T"

Adj. Volume "MIN"

Adj. Volume
"OFF T"

Output Current Check (to 0V)

Adj. Volume "OFF T"

Relationships between SOL signals and flow patterns


Without HALT functions

With HALT functions

A B

A B

P T

ON T

OFF T

(Max. 1s)

(Max. 1s)

SOL a
SOL b

OFF

(Max. 1s)
OFF ADJ

(Max. 1s)
ON

OFF

OFF
ADJ

ON T

P T

ON T

ON

Pattern
of Flow

A B

OFF ADJ

OFF

A B
Max.
60s

P T

OFF T

OFF
ADJ

(Max. 1s)

OFF T
(Max. 1s)

MIN

MIN

P T

Pattern
of Flow

ON

SOL a
SOL b
HALT

OFF

ON T

OFF T

(Max. 1s)

(Max. 1s)

Max.
60s

ON
OFF
OFF

ON

Hold for 0.1 second or longer

OFF

ON

Hold for 0.1 second or longer

The minimum adjustment volume is common for SOL a and b, and it is not possible to set a different volume for each SOL a and b individually.
If the HALT functions are not used, set the minimum adjustment volume to zero.

410

Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
Instructions
(Example)
a

G-DSG valve
fully opens after the ON T duration.

To adjust maximum flow rates, with


"G" series solenoid operated directional valves (G-DSG-01/03), flow
control valves such as throttle check
modular valves are used.
With "G" series solenoid controlled
pilot operated directional valves (GDSHG-04/06), maximum flow rates
can be adjusted without flow control
valves but by using a model with
stroke adjustment (option).

How to use HALT functions


The HALT functions are used to drive the actuator at a low speed to the stop position while keeping a slight flow
after OFF T.
A flow rate (min. flow rate) during a low-speed operation can be set with the minimum adjusting volume (The minimum
adjusting volume is common for SOL a and b. Individual setting is not possible for SOL a and b.) When HALT signal
is on, the min. flow rate becomes zero and the actuator stops. Here, take care to keep the HALT signal on for longer
than 0.1 second. The min. flow rate gets to "0" after about 60 seconds following the OFF T. If the HALT functions
are not used, set the minimum adjusting volume to zero.
The HALT functions are not applicable to the spool function "2B7".

Flow Rate

Max. 60 s

If no HALT signal is set on within 60


seconds of the end of OFF T, the flow rate
decreases gradually.

0
ON

OFF T
OFF

SOL
HALT

MIN

OFF

ON

OFF

Hold for 0.1 second or longer

Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

E
Series Shockless Type Solenoid Operated /
Solenoid Controlled Pilot Operated Directional Valves

Adjustment of maximum flow rate


The G-Series Solenoid Operated Directional Valves
cannot be adjusted for maximum flow rates.
To adjust maximum flow rates, use flow control valves.
In G-series solenoid controlled pilot operated directional valves (G-DSHG-04/06), the maximum flow rate
can be adjusted by use of the valve with stroke adjustment screw of optional extra.

411

Series Shockless Type Solenoid Operated Directional Valves

Electronic
Circuit

Specifications
Model Numbers
Descriptions
Max. Flow

G-DSG-01-

- -50/5090

G-DSG-03-

- -50/5090

L /min (U.S.GPM)

10 (2.6), 20 (5.3), 30 (7.9), 40 (10.6)

40 (10.6), 60 (15.9), 80 (21.1)

MPa (PSI)

25 (3630)

25 (3630)

Max. T-Line Back Pres .

MPa (PSI)

16 (2320)

16 (2320)

Max. Operating Pres.

Voltage

24 V DC (21 - 28 V DC Included Ripple): Use a stable power supply

Electric Power Supply


Input Power at 24V

36 W

36 W

Voltage

5 - 48 V DC (Use a stable power supply)

Current

Constant at 10 mA (A constant-current circuit is used)

Input interface

Sink Type, Source Type

Shifting signal, low speed


operation halt signal (can be
used in common with electric
power supply).

Shifting time range (for ON and OFF)

0 .1 - 1 s

0 .3 - 1 s

Low speed operation flow rate (min. flow rate) range


(for SOL a and b)
L /min (U.S.GPM)

0.5 - 5 (.13 - 1.3)

1 - 10 (.26 - 2.6)

Low speed operation flow rate (min. flow rate) hold time

Max. 60 s (After 60 seconds, the flow rate decreases gradually.)

Ambient Temperature

0 - 50 C (32 - 122 F) with circulated air

Approx. Mass

Single Solenoid

2.1 kg (4.6 lbs.)

5.3 kg (11.7 lbs.)

Double Solenoid

3.0 kg (6.6 lbs.)

7.5 kg (16.5 lbs.)

1. The maximum flow rates may vary according to the operating pressure. Refer to Maximum Flow Rates Characteristics on pages 414 and 415 for
details.
2. At pressures more than 21 MPa (3050 PSI), the "shockless effect" is slightly less if compared it with that at 16 MPa (2320 PSI).

412

Series Shockless Type


Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Model Number Designation
G-DSG

-01

Series
Number

Valve
Size

-10

-2B7

-S

-50

Metred Flow
Capacity

Spool Type

Input
Interface

Design
Number

-L
Design
Standards

Models with Alternate


Offset Solenoid

3C2

3C40
A

None:
Sink Type
(Standard)

Refer to

3C2

03

None : 80 L /min
40
: 40 L /min
60
: 60 L /min

L
Applicable only for 2B7
(Omit if not required)
A B

S:
Source Type

a
P T

50

b
P

2B7

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Sub-plate
Valve
Model
Numbers
G-DSG-01

G-DSG-03

Japanese Standard "JIS"

3C40
a

None : 60 L /min
40
: 40 L /min

50

2B7

None : 30 L /min
10
: 10 L /min
20
: 20 L /min

G-DSG :
G Series Shockless
Type Solenoid
Operated
Directional Valve,
Sub-plate
Mounting

European Design Standard

N. American Design Standard

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

DSGM-01-31
DSGM-01X-31
DSGM-01Y-31
DSGM-03-40
DSGM-03X-40
DSGM-03Y-40

Rc 1/8
Rc 1/4
Rc 3/8
Rc 3/8
Rc 1/2
Rc 3/4

DSGM-01-3180
DSGM-01X-3180

1/8 BSP.F
1/4 BSP.F

DSGM-03-2180
DSGM-03X-2180
DSGM-03Y-2180

3/8 BSP.F
1/2 BSP.F
3/4 BSP.F

DSGM-01-3190
DSGM-01X-3190
DSGM-01Y-3190
DSGM-03-2190
DSGM-03X-2190
DSGM-03Y-2190

1/8 NPT
1/4 NPT
3/8 NPT
3/8 NPT
1/2 NPT
3/4 NPT

0.8 (1.8)
0.8 (1.8)
0.8 (1.8)
3.0 (6.6)
3.0 (6.6)
4.7 (10.4)

Series Shockless Type


Solenoid Operated Directional Valves

01

None : 40 L /min
10
: 10 L /min
20
: 20 L /min

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Attachment (Mtg. Bolt)


Four socket head cap screws in the table below are included.
Model
Numbers
G-DSG-01
G-DSG-03

Socket Head Cap Screw (4 pcs.)


Japanese Standard "JIS" &
European Design Standard
M5 45 Lg.
M6 35 Lg.

N. American Design Standar d

Tightening Torque

No.10-24 UNC 1-3/4 Lg.


1/4-20 UNC 1-1/2 Lg.

5-7 Nm (44-62 in. lbs.)


12-15 Nm (106-133 in. lbs.)

Series Shockless Type


Solenoid Operated Directional Valves

413

Typical Performance Characteristics of "G-DSG-01" at Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850
Maximum Flow Rate

Max.Flow

8
6

40

20

40 L/min Type

BA

TP

Direction of
Flow
A B

20 L/min Type

4
10

G-DSG-01- -2B7

Direction of Flow
P A P B

30

G-DSG-01- -3C2
3C40

10

1000

40
30

Direction
of Flow
20
P A
10

2
15

2000
Pressure

20

Direction of
Flow
A B
B

20 L/min Type
P B

B
T10

L/min Type

25 MPa

30 L/min Type

10 L/min Type
0

L/min

U.S.GPM
10

Max.Flow

U.S.GPM
10

L/min

3000 3630 PSI

10

1000

15

20

2000
Pressure

25 MPa

3000 3630 PSI

Pressure Drop
G-DSG-01- -3C2
3C40

Pressure Drop

200
160
120

1.2

10 L/min Type
P A,P B
A T,B T

40 L/min Type
P A
P B

20 L/min Type
P A
P B
A T
B T

120

40 L/min Type
A T
B T

0.8

80
40

MPa
1.0
0.8

MPa
1.6

G-DSG-01- -2B7
PSI
140

Pressure Drop

PSI
240

0.4
40

0
0

20

10
2

30

4
6
Flow Rate

40

L/min

10 U.S.GPM

For any other viscosity, multiply the factors in


the table right.
For any other specific gravity (G'), the pressure
drop ( P') may be obtained from the formula
below.
P'= P (G'/0.850)

Viscosity

20

30

77

98

141 186 232 278 324 371 417 464

40

50

60

70

80

90

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 30 L/min (7.9 U.S.GPM)

10
7
5
3
0
OFF

100ms

SOL

U.S.GPM

8
6

L /min

30
20

4
2
0

Volume "MIN" Position


8
6
5
0

10
0

Volume "ON T" Position

2B7

SOL

Flow Rate

414

8
6
4
2
0
2
4
6
8

ON

OFF

30
20
10
0
10
20
30
SOL

200 ms

Volume "OFF T" Position

U.S.GPM L /min

10
8
6
4
2
0

AB

10
8
6
4
2
0

100

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

Flow Rate

10
7
5
3
0
ON

10
0

8 U.S.GPM

Low Speed Operating Flow Characteristics

Volume "OFF T" Position

20

4
6
Flow Rate

15

3C2, 3C40
30

30 L/min

SSU

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 30 L/min (7.9 U.S.GPM)
U.S.GPM L /min

20

10

mm2/s

Factor

Shifting Characteristics

Flow Rate

30 L/min Type
A T
B T

0.2

8
6
4
2
0

20 L/min Type
P A
30 L/min Type
P B
P A
P B

0.6

80

0.4

10 L/min Type
P A 20 L/min
P B Type
A T
A T
B T
B T

PT

100
ms

AB

HALT

PT

ON

OFF

Volume "ON T" Position

Series Shockless Type


Solenoid Operated Directional Valves

OFF

ON

DIRECTIONAL CONTROLS
Typical Performance Characteristics of "G-DSG-03" at Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850
Maximum Flow Rate
G-DSG-03- - 3C2
3C40

60 L/min Type

40

10

20

Direction of Flow
P A
P B

Direction of
Flow
A B
B

40 L/min Type

5
1000

15

10

20

2000
Pressure

60

15
10

40

20

P
40 L/min Type

Direction of Flow
P A
P B
A

Direction of
Flow
A B
B

3000 3630 PSI

15

10
1000

20

2000
Pressure

25 MPa

3000 3630 PSI

Pressure Drop
PSI
240

MPa
1.6

P
Pressure Drop

Model Numbers
G-DSG-03-3C2
3C40

0.8

G-DSG-03-40-3C2
3C40

0.4

G-DSG-03-60-3C2
3C40

G-DSG-03-2B7

G-DSG-03-40-2B7

80
40

0
0

20
4

40

60

8
12
Flow Rate

80 L/min

16

20 U.S.GPM

For any other viscosity, multiply the factors in


the table right.
For any other specific gravity (G'), the pressure
drop ( P') may be obtained from the formula
below.
P'= P (G'/0.850)

The numbers of the pressure drop curves are the same for P A,
P B, A T and B T.
mm2/s
SSU

Viscosity

Factor

Shifting Characteristics

15

20

30

77

98

141 186 232 278 324 371 417 464

Volume "ON T" Position

U.S.GPM

16

Flow Rate

0
3
5
7
10
OFF

10
7
5
100ms
3
0 ON

SOL

60

70

80

90

100

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 60 L/min (15.9 U.S.GPM)

Volume "OFF T" Position

U.S.GPM L /min

60
40
20
0

50

Low Speed Operating Flow Characteristics

3C2, 3C40
16
12
8
4
0

40

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 60 L/min (15.9 U.S.GPM)

Flow Rate

Pressure Drop Curve Numbers

1.2

120

200
160

25 MPa

60 L/min Type

12

L /min

60

Series Shockless Type


Solenoid Operated Directional Valves

60

15

G-DSG-03- -2B7
U.S.GPM L/min
80
20

80 L/min Type

Max.Flow

Max.Flow

U.S.GPM L/min
80
20

Volume "MIN" Position


10
8
7
6
0

40

8
4
0

20
0

2B7

Flow Rate

U.S.GPM L /min

16
12
8
4
0
4
8
12
16

Volume "OFF T" Position

60
40
20
0
20
40
60
SOL

SOL

ON
OFF

200ms

AB
PT

10
7
5
3
0

100ms

AB

10
7
5
3
0

HALT

OFF

ON

PT

ON

OFF

Volume "ON T" Position

Series Shockless Type


Solenoid Operated Directional Valves

415

Mounting Surface:
ISO4401-AB-03-4-A

G-DSG-01- -3C2/3C40- -50/5090

Pressure Port "P"

40.5
(1.59)

110
(4.33)

Model Numbers

31
(1.22)
32.5
(1.28)

Solenoid Indicator Light


(For Sol. a)

Solenoid Indicator Light


(For Sol. b)

0.75
(.03)

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

Cylinder Port "B"

G-DSG-01-

- -50

G-DSG-01-

- -5090

"C" Thd.
G 1/2
1/2 NPT

Cylinder Port "A"


Tank Port "T"

263
(10.35)
132
(5.20)

0.5
(.02)

Electrical Conduit Connection


"C" Thd. (Both Ends)

65.5
(2.58)
44.5
(1.75)

Mounting Surface
(O-Rings Furnished)

89
(3.50)
109.5
(4.31)

SOL b

11
(.43)
65
(2.56)

25
(.98)

38
(1.50)

SOL a

48
(1.89)

Manual Actuator
6 (.24) Dia.

Air vent position around valve longitudinal axis can be optionally selected.
Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable
sub-plate in page 356.

G-DSG-01- -2B7- -50/5090

0.5
(.02)

197.5
(7.78)

SOL b

178.5
(7.03)

For other dimensions, refer to the drawing above.

416

Series Shockless Type


Solenoid Operated Directional Valves

Air Vent (Both Sides)


3 (.12) Hex. Soc.

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AC-05-4-A

G-DSG-03- -3C2/3C40- -50/5090

Pressure Port "P"

Cylinder Port "A"

- -5090

G 1/2

141
(5.55)

1/2 NPT

G1/2

Solenoid Indicator Light


(For Sol. b)

50.8
(2.00)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

Solenoid Indicator Light


(For Sol. a)
Tank Port "T"

Electrical Conduit Connection


"C" Thd. (Both Ends)

336
(13.23)
132
(5.20)

102
(4.02)
48
(1.89)

Cylinder Port "B"

54
(2.13)

0.5
(.02)

109.6
(4.31)
130.1
(5.12)

39
(1.54)

SOL a

Manual Actuator
6 (.24) Dia.

70
(2.76)

Air Vent (Both Sides)


3 (.12) Hex. Soc.

27
(1.06)

35.3
(1.39)

SOL b

19
(.75)
92
(3.62)

Mounting Surface
(O-Rings Furnished)

1. Although the tank port is shown on the left in our sub-plate, either may be used.
2. Air vent position around valve longitudinal axis can be optionally selected.
Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable
sub-plate in page 373.

DIMENSIONS IN
MILLIMETRES (INCHES)

Series Shockless Type


Solenoid Operated Directional Valves

G-DSG-03-

"C" Thd.

G1/2

- -50

32.5
(1.28)
46
(1.81)

Model Numbers
G-DSG-03-

G-DSG-03- -2B7- -50/5090

234
(9.21)

0.5
(.02)

SOL b

226.3
(8.91)

For other dimensions, refer to the drawing above.

Series Shockless Type


Solenoid Operated Directional Valves

417

Series Shockless Type Solenoid Controlled Pilot


Operated Directional Valves
Electronic
Circuit

X T A PB

Specifications
Model Numbers
Descriptions
Max. Flow

G-DSHG-04-3C - - - -50/5090

G-DSHG-06-3C - - - -50/5090

L /min (U.S.GPM)

160 (42.3)

Max. Operating Pres.

MPa (PSI)

25 (3630)

25 (3630)

Max. T-Line Back Pres.

MPa (PSI)

16 (2320)

16 (2320)

Max. Drain Line Back Pressure

MPa (PSI)

3 (440)

3 (440)

Max. Pilot Pressure

MPa (PSI)

16 (2320)

16 (2320)

Min. Required Pilot Pres.

MPa (PSI)

Pilot Flow
L /min (U.S.GPM)

250 (66.1)

1.5 (220)

at Normal

1 (0.3)

1 (0.3)

at Transition

4 (1.1)

6 (1.6)

Voltage

24 V DC (21 - 28 V DC Included Ripple): Use a stable power supply

Electric Power Supply


Input Power at 24V

36 W

36 W

Voltage

5 - 48 V DC (Use a stable power supply)

Current

Constant at 10 mA (A constant-current circuit is used)

Input interface

Sink Type, Source Type

Shifting signal, low speed


operation halt signal (can be
used in common with electric
power supply)

Shifting time range (for ON and OFF)

ON: 0.06 - 1.5 s, OFF: 0.1 - 2 s

ON: 0.1 - 1 s, OFF: 0.2 - 2 s

Low speed operation flow rate (min. flow rate) range


(for SOL a and b)
L /min (U.S.GPM)

5 - 20 (1.3 - 5.3)

10 - 30 (2.6 - 7.9)

Low speed operation flow rate (min. flow rate) hold time

Max. 60 s (After 60 seconds, the flow rate decreases gradually.)

Ambient Temperature

0 - 50 C (32 - 122 F) with circulated air

Approx. Mass

12 kg (26.5 lbs.)

15 kg (33.1 lbs.)

1. The maximum flow rate is constant irrespective of the working pressure.


2. Be sure that the difference between pilot pressure and drain port back pressure is larger than the minimum pilot pressure.

418

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
Model Number Designation
G-DSHG

-04

Series
Number

Valve
Size

-E

-R2

-S

-50

Spool Type

Pilot
Connection

Spool Control Modification


(Omit if not required)

Input
Interface

Design
Number

3C2

04
G-DSHG :
G Series Shockless
Type Solenoid
Controlled Pilot
Operated
Directional Valve,
Sub-plate
Mounting

-3C2

A B
a

b
Y

P T

None:
Internal
Pilot

A B
b

a
Y

P T

None:
Sink Type
(Standard)

50

RA:
With Stroke Adjustment,
Port "A" End

3C40
06

R2:
With Stroke Adjustment,
Both Ends

E:
External
Pilot

RB:
With Stroke Adjustment,
Port "B" End

Design
Standards

Refer to

S:
Source Type

50

Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers

Sub-plate
Model
Numbers

G-DSHG-04
G-DSHG-06

European Design Standard

Thread
Size

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

DHGM-04-20
DHGM-04X-20

Rc 1/2
Rc 3/4

4.4 (9.7)
4.1 (9.0)

DHGM-04-2080
DHGM-04X-2080

1/2 BSP.F
3/4 BSP.F

DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1

7.4 (16.3) DHGM-06-5080


7.4 (16.3) DHGM-06X-5080

3/4 BSP.F
1 BSP.F

N. American Design Standard

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

4.4 (9.7) DHGM-04-2090


4.1 (9.0) DHGM-04X-2090

1/2 NPT
3/4 NPT

4.4 (9.7)
4.1 (9.0)

8.5 (18.7) DHGM-06-5090


8.5 (18.7) DHGM-06X-5090

3/4 NPT
1 NPT

7.4 (16.3)
7.4 (16.3)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Attachment (Mtg. Bolts)


Socket head cap screws in the table below are included.
Model
Numbers
G-DSHG-04
G-DSHG-06

Series Shockless Type


Solenoid Controlled Pilot Directional Valves

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Socket Head Cap Screw


Japanese Standard "JIS" &
European Design Standard
M6 45 Lg.
M10 50 Lg.
M12 60 Lg.

N. American Design Standard

Qty.

1/4-20 UNC 1-3/4 Lg.


3/8-16 UNC 2 Lg.
1/2-13 UNC 2-1/2 Lg.

2
4
6

Tightening Torque
Nm (in. lbs.)
12-15 (106-133)
58-72 (513-637)
100-123 (885-1089)

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

419

Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

Pressure Drop
G-DSHG-04/06-3C2/3C40
PSI

MPa

200

1.4

G-DSHG-04- 3C2
3C40

1.2

Pressure Drop P

1.0
0.8

mm2/s 15
SSU 77

20

30

40

50

60

70

80

90 100

98 141 186 232 278 324 371 417 464

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

For any other specific gravity (G'), the pressure drop ( P') may
be obtained from the formula below.
P'= P (G'/0.850)

B T

0.6

80

Viscosity

Factor

A T
B T
P A
P B

160
120

For any other viscosity, multiply the factors in the table below.

G-DSHG-06- 3C2
3C40

0.4

P A
P B
A T

40
0.2
0

0
0

50
10

100
20

150

30

40

200
50

250
60

L/min

70 U.S.GPM

Flow Rate

Shifting Characteristics
G - D S H G - 0 4 - 3 C 2 /3 C 4 0

G - D S H G - 0 6 - 3 C 2 /3 C 4 0

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 150 L/min (39.6 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 250 L/min (66.1 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

40

U.S.GPM L /min
100 400

250ms

Volume "OFF T" Position


0
5
10

150

30

100

10
5
0

20
50

10

Flow Rate

Flow Rate

U.S.GPM L /min
200
50

ON

SOL

60

200

10
5

40
0

100
0

OFF

Volume "OFF T" Position


0
5
10

300

20

80

250ms

ON

OFF

SOL

Volume "ON T" Position

Volume "ON T" Position

Low Speed Operating Flow Characteristics


G - D S H G - 0 4 - 3 C 2 /3 C 4 0

G - D S H G - 0 6 - 3 C 2 /3 C 4 0

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 150 L/min (39.6 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 250 L/min (66.1 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

30
20
10
0

60

125
100

Volume "MIN" Position

75

10
8
0

50
25
0

SOL
HALT

420

U.S.GPM
70

500ms

Flow Rate

Flow Rate

L/min
U.S.GPM
150
40

50

OFF
OFF

200

40

160

30

120

20

80

10

40
0

0
ON

L /min
240

SOL
ON

500ms

Volume "MIN" Position


10
8
0

ON

HALT

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

OFF
OFF

ON

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AD-07-4-A

G-DSHG-04-3C - - -50/5090
Tank Port "T"

Pressure Port "P"


Pilot Pressure Port "X"
(For External Pilot Models Only)

79.9
(3.15)

Model Numbers
34.9
(1.37)
69.8
(2.75)
72.9
(2.87)
91
(3.58)

50
(1.97)

Cylinder Port "A"

G 1/2
1/2 NPT

Pilot Drain Port "Y"

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

Cylinder Port "B"

263
(10.35)
0.5
(.02)

G-DSHG-04-3C - - -5090

1.5
(.06)

Solenoid Indicator Light

"C" Thd.

G-DSHG-04-3C - - -50

L'

Air Vent (Both Sides)


3 (.12) Hex. Soc.
2 Places

65.5
(2.58)

132
(5.20)

48
(1.89)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

116
(4.57)
L

181
(7.13)
200.5
(7.89)

SOL b

SOL a

Mounting Surface 2
(O-Rings Furnished)

35
(1.38)
34
(1.34)

L'

4
(.16)

50.4
(1.98)

3(.12) Dia. Two Locating Pins

204
(8.03)

1. Air vent position around valve longitudinal axis can be optionally selected.
2. O-rings for ports: SO-NB-P22 for P/A/B/T ports
SO-NB-P9 for X/Y ports
Note: For the valve mounting surface dimensions, see the dimensional drawing of the
sharable sub-plate on page 401.

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with Stroke Adjustment (Option)

Series Shockless Type


Solenoid Controlled Pilot Directional Valves

101.6
(4.00)
34
(1.34)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

G-DSHG-04-3C - -R - -50/5090
Fully Extended 289(11.38)

SOL a

SOL b

Stroke Adj. Screw (Port "A" End)


13(.51) Hex.

33
(1.30)

Lock Nut 17(.67) Hex.

Fully Extended
93(3.66)

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

Stroke Adj. Screw (Port "B" End)


13(.51) Hex.

421

Mounting Surface:
ISO4401-AE-08-4-A

G-DSHG-06-3C - - -50/5090
Pressure Port "P"
Tank Port "T"
50.5
(1.99)

53.2
(2.09)

Pilot Drain Port "Y"


255
(10.04)
130.2
(5.13)

Solenoid Indicator
Light

Model Numbers
46.1
(1.81)
92.1
(3.63)
118
(4.65)

G-DSHG-06-3C - - -50

L'

Pilot Pressure Port "X"


(For External Pilot Models Only)

G 1/2
1/2 NPT

Cylinder Port "B"


13.5(.53) Dia. Through
20(.79) Dia. Spotface
6 Places

Cylinder Port "A"

0.5
(.02)

G-DSHG-06-3C - - -5090

13
(.51)

77
(3.03)
156
(6.14)

"C " Thd.

263
(10.35)
132
(5.20)

Air Vent (Both Sides)


3 (.12) Hex. Soc.
2 Places

65.5
(2.58)

Electrical Conduit Connection


"C" Thd. (Both Ends)

48
(1.89)

Manual Actuator
6(.24) Dia.
SOL a

202
(7.95)
221.5
(8.72)

137
(5.39)

SOL b

41
(1.61)

L'

6
(.24)

78.5
(3.09)

Mounting Surface 2
(O-Rings Furnished)

1. Air vent position around valve longitudinal axis can be optionally selected.
2. O-rings for ports: SO-NB-P30 for P/A/B/T ports
SO-NB-P14 for X/Y ports
Note: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 403.

Models with Stroke Adjustment (Option)

6(.24) Dia. Two Locating Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

G-DSHG-06-3C - -R - -50/5090
Fully Extended 376(14.80)

SOL a

SOL b

Lock Nut 17(.67) Hex.


Stroke Adj. Screw (Port "A" End)
13(.51) Hex.
40
(1.57)

Stroke Adj. Screw (Port "B" End)


13(.51) Hex.

Fully Extended
134.8(5.31)

422

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS

Pilot Operated Directional Valves


These valves perform a change over of spool by hydraulic pilot and shift the direction of oil flow.

Specifications

DHG-04-3C -50

Maximum Flow L /min (U.S.GPM)


Max.Operating
Pressure
10 MPa
16 MPa
25 MPa
31.5 MPa
MPa (PSI)
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
1
1
1
1
300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

DHG-04-2N -50

300 (79.3)

300 (79.3)

300 (79.3)

300 (79.3)

DHG-04-2B -50

130 (34.3)

70 (18.5)

70 (18.5)

60 (15.9)

DHG-06-3C -50

500 (132)

DHG-06-2N -50

500 (132)

500 (132)

500 (132)

500 (132)

DHG-06-2B -50

140 (37)

100 (26.4)

90 (23.8)

80 (21.1)

DHG-06-3H -50

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

DHG-10-3C -40

1100 (291) 1100 (291) 1100 (291) 1100 (291)

DHG-10-2N -40

1100 (291) 1100 (291) 1100 (291) 1100 (291)

DHG-10-2B -40

460 (122)

DHG-10-3H -40

1100 (291) 1100 (291) 1100 (291) 1100 (291)

300 (79.3)

Min. Required Max. T-Line


Pilot Pressure Back Pressure
MPa (PSI)
MPa (PSI)

Approx.
Mass
kg (lbs.)

7.4 (16.3)
25 (3630)

0.8 (120)

21 (3050)

7.4 (16.3)
7.8 (17.2)

11.2 (24.7)
31.5 (4570)

25 (3630)

0.8 (120)

21 (3050)

1 (150)

25 (3630)

1 (150)

21 (3050)

1 (150)

21 (3050)

11.7 (25.8)
43.8 (96.6)

31.5 (4570)
3

11.2 (24.7)
12.0 (26.5)

200 (52.8)

220 (58.1)
3

Note: Max. flow in the table above represents


the value in the flow condition of P A
B T (or P B A T) as shown in
the circuit diagram right.
In case the valves is used in the condition that eihter A or B port is blocked,
the maximum flow differs according to a
hydraulic circuit, therefore, please consult
X
us for details.

31.5 (4570)

Max. Pilot
Pressure
MPa (PSI)

21 (3050)

43.8 (96.6)
45.6 (101)
51.6 (114)

1. Varies depending on the spool type. For more information, see page
388 for the List of Standard Model and Maximum Flow (DSHG04) for Solenoid Controlled Pilot Operated Directional Valves.
2. Varies depending on the spool type and pilot pressure. For more
information, see page 389 for the List of Standard Model and
Maximum Flow (DSHG-06) related to the Solenoid Controlled Pilot
Operated Directional Valves.
3. Varies depending on the spool type and pilot pressure. For more
information, see page 390 for the List of Standard Model and
Maximum Flow (DSHG-10) related to the Solenoid Controlled Pilot
Operated Directional Valves.
4. Minimum Pilot Pressure for the models with pilot piston is 1.8 MPa
(260 PSI).

Pilot Operated Directional Valves

Model Numbers

Yuken can offer flanged connection valves described below.


Consult us for the details.
Model Numbers

Rated Flow
Max.Operating Pres.
L /min (U.S.GPM)
MPa (PSI)

DHF-16-

-30

500 (132)

DHF-24-

-26

1200 (317)

DHF-32-

-21

2400 (634)

21 (3050)

Pressure Drop

Instruction

Same as those for Solenoid Controlled Pilot Operated


Directional Valves. See pages 392 and 393 for the
related information.

In case of Spring Offset Models, directly connect the pilot


pressure port "Y" to the reservoir as a drain port.

Pilot Operated Directional Valves

423

Model Number Designation


F-

DH

-04

-2

Type of
Number
Valve
Special Series
Connecof Valve
Size
Seals Number
tion
Positions

F:
Special
Seals
for
Phosphate
ester
type
fluids
(Omit
if not
required)

-C2

-RA

-H

SpoolSpring
Arrangement

Spool
Type

Special
Two
Position
Valve

Model with
Pilot Choke
Valve
2
(Options)

Spool Control
Modification
(Options) 2

Built-in
Orifice
for Pilot
Line

R2: With Stroke


Adjustment,
Both Ends

H:
Pressure
Centred
(Option)

2 , 3
4 , 40
2 5 , 6
60 , 7
9 , 10
N:
No-Spring 11 , 12

3
G:
Subplate
Mounting

C:
Spring
Centred

04

DH:
Pilot
Operated
Directional
Valve

06

C2:
With C2
Choke

B:
Spring
Offset

RB: With Stroke


Adjustment,
Port B End
P2: With Pilot
Piston, Both
Ends
PA: With Pilot
Piston, Port A
End

10

Refer to

50

Refer to
5

H:
Refer to
4

40

PB: With Pilot


Piston, Port B
End

Design Design
Number Standard

50

RA: With Stroke


Adjustment,
Port A End
A , B
(Omit if
not
required)

-50

1.
2.
3.
4.

For various combination, see the List of Valve Types below.


For the option combinations of the Type (Valve Size) and Options, see the List of Options below.
Refer to the column "valves using neutral position and side position" (Special 2-position valve) on page 426.
In spool-spring arrangement "H" (pressure centred models), in case the pilot pressure is more than 10 MPa (150PSI), please specify that the valve
should have the built-in orifice to the pilot line.
5. Design Standards: None.................. Japanese Standard "JIS" and European Design Standard
90...................... N. American Design Standard

List of Valve Type

List of Options

Valve Types
Three Positions
Two Positions
Spring
Pressure
NoSpring
Centred
Centred
Spring
Offset
Graphic Symbols

Spool Type

3C2

3H2

2N2

2B2

3C3

3H3

2N3

2B3

3C4

3H4

2N4

2B4

40

3C40

3H40

2N40

2B40

3C5

3H5

3C6

3H6

60

3C60

3H60

3C7

3H7

2N7

2B7

3C9

3H9

10

3C10

3H10

11

3C11

3H11

12

3C12

3H12

Model Numbers

Option Code
C2 R2 RA RB P2 PA PB

DHG-04-3C
DHG-04-2N
DHG-04-2B
DHG-06-3C
DHG-06-2N
DHG-06-2B
DHG-06-3H
DHG-10-3C
DHG-10-2N
DHG-10-2B
DHG-10-3H
Note.

: Pressure Centered Models are not available for the Valve Size of "04".

424

3H

Pilot Operated Directional Valves

Mark: Available
Mark: Not Available

DIRECTIONAL CONTROLS
Sub-plate
Japanese Standard "JIS"
Valve
Approx.
Model
Sub-plate
Thread
Mass
Numbers Model Numbers
Size
kg (lbs.)

European Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

N. American Design Standard


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (lbs.)

DHG-04

DHGM-04-20
DHGM-04X-20

Rc 1/2
Rc 3/4

4.4 (9.7)
4.1 (9.0)

DHGM-04-2080
DHGM-04X-2080

1/2 BSP.F
3/4 BSP.F

4.4 (9.7)
4.1 (9.0)

DHGM-04-2090
DHGM-04X-2090

1/2 NPT
3/4 NPT

4.4 (9.7)
4.1 (9.0)

DHG-06

DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1

7.4 (16.3)
7.4 (16.3)

DHGM-06-5080
DHGM-06X-5080

3/4 BSP.F
1 BSP.F

8.5 (18.7)
8.5 (18.7)

DHGM-06-5090
DHGM-06X-5090

3/4 NPT
1 NPT

7.4 (16.3)
7.4 (16.3)

DHG-10

Rc 1-1/4 21.5 (47.4) DHGM-10-4080


DHGM-10-40
DHGM-10X-40 Rc 1-1/2 21.5 (47.4) DHGM-10X-4080

1-1/4 BSP.F 21.5 (47.4)


1-1/2 BSP.F 21.5 (47.4)

DHGM-10-4090
DHGM-10X-4090

1-1/4 NPT 21.5 (47.4)


1-1/2 NPT 21.5 (47.4)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.
Sub-plates are shared with those for Solenoid Controlled Pilot Operated Directional Valves. Refer to pages 401 to 403 for dimensions.

Mounting Bolts
Socket Head Cap Screw

Japanese Standard "JIS"


European Design Standard

N. American Desgin Standard

Qty.

Tightening Torque
Nm (in. lbs)

DHG-04

M6 45 Lg.
M10 50 Lg.

1/4-20 UNC 1-3/4 Lg.


3/8-16 UNC 2 Lg.

2
4

12-15 (106-133)
58-72 (513-637)

DHG-06

M12

60 Lg.

1/2-13 UNC

2-1/2 Lg.

100-123 (885-1089)

DHG-10

M20

75 Lg.

2 Lg.

473-585 (4186-5177)

3/8-16 UNC

Options
Models with Pilot Choke Adjustment (C2)

Pressure Centered Models (3H )

When the adjustment screw is turned clockwise, changeover speed of


the spool becomes slow. In case of the spring centred valves in
particular, making slow of the returning speed of the spool to the
neutral position is possible with a C2 choke valve.
These choke valves can be used in combination with valves of spring
centred, no spring, spring offset, pressure centred and the valves with
stroke adjustment.

The pressure centred type can be used when the returning of the spool
to the neutral position is required to be done firmly.
Graphic Symbol

Graphic Symbols

Models with Stroke Adjustment (R )

Spring Centred Models


A

When the adjustment screw is screwed in, the spool stroke becomes
short and flow rate reduces

Pilot Operated Directional Valves

Model
Numbers

Graphic Symbol
Spring Centred Models with Stroke Adjustment on Both Ends (R2)
Stroke Adjustment
Screw (Port "A" End)

Models with Pilot Piston (P )

The valves with a pilot piston can be used when the high speed
changeover of the spool is required. However, please note that in case
of spring centred valves, there is no change in the returning speed of
the spool to the neutral position even with the pilot piston.

X
W

Spring Centred Models


with Pilot Piston on Port "A" End (PA)
Y
V

Y
P

Additional Mass of Options

Graphic Symbols
Spring Centred Models with Pilot
Piston on Both Ends (P2)

Stroke Adjustment
Screw (Port "B" End)

Add the mass described below to the mass of standard models on page 423
if options are required.
kg (lbs.)

Y
V

Model
With Pilot
Numbers Choke Valve

With Pilot Piston


PA
PB

With Stroke Adjustment

DHG-04

0.65 (1.4)

1.0 (2.2)

RA
RB
0.5 (1.1)

DHG-06

0.65 (1.4)

1.0 (2.2) 0.5 (1.1)

1.2 (2.6)

0.6 (1.3)

DHG-10

0.65 (1.4)

3.6(7.9) 1.8 (4.0)

3.7 (8.2)

1.85 (4.1)

Pilot Operated Directional Valves

P2

R2

425

Valves Using Neutral Position and Side Position (Special Two Position Valve)
In addition to the standard two positions valves (2B ), the following two types of two positions valves are available:
valves with neutral position and pilot Y pressure position (2B A), valves with neutral position and pilot X pressure
position (2B B).
Model Numbers

Graphic Symbols

04
DHG- 06 -2B B
10

DHG- -2B2A

DHG- -2B2B

DHG- -2B3A

DHG- -2B3B

DHG- -2B4A

DHG- -2B4B

DHG- -2B40A

DHG- -2B40B

DHG- -2B5A

DHG- -2B5B

DHG- -2B6A

DHG- -2B6B

DHG- -2B60A

DHG- -2B60B

DHG- -2B7A

DHG- -2B7B

DHG- -2B9A

DHG- -2B9B

DHG- -2B10A

DHG- -2B10B

DHG- -2B11A

DHG- -2B11B

DHG- -2B12A

DHG- -2B12B

DHG-04-

Mounting Surface: ISO 4401-AD-07-4-A


Pilot Pressure Port "X"

101.6
(4.00)

50.4
(1.98)

Options
Models with Pilot Choke Valve
DHG-04-C2

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Pilot Flow Adjustment


Screw 6(.24) Hex.
DEC.

65
(2.56)

91(3.58)

73(2.87)

50
(1.97)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places
204(8.03)

69.8(2.75)

34.9(1.37)

X
B

DIMENSIONS IN
MILLIMETRES (INCHES)
9.3
(.37)

1.6
(.06)

34
(1.34)

Cylinder
Port "A"

-50/5090

Pressure Port "P"


Tank
Port "T"

Graphic Symbols

Pilot Pressure Port "Y"


Cylinder Port "B"

69.5
(2.74)

21
(.83)

Chain line indicates Spring Offset


Models (2B )

Fully Extended
59
(2.32)

10.4
(.41)

106
(4.17)

04
DHG- 06 -2B A
10

146
(5.75)

Model Numbers

48
(1.89)

35
(1.38)
34
(1.34)

Outside dimensions are the same as those of the


main valve of Solenoid Controlled Pilot Operated
Directional Valves (DSHG-04). See page 405.

4
(.16)

Mounting Surface
(O-Rings Furnished)

91(3.58)

121(4.76)

Models with Stroke Adj. ( R )

3(.12) Dia.
Two Locating Pins

Note: For the valve mounting surface dimensions, see the dimensional drawing of the
sharable sub-plate on page 401.

426

Pilot Operated Directional Valves

For Spring Offset Models (2B , 2B A),


B
it functions as drain port. When that model
is used, directly connect it to the reservoir.

DIRECTIONAL CONTROLS
DHG-06-

Mounting surface: ISO 4401-AE-08-4-A

-50/5090

Tank Port "T"

53.2
(2.09)

Options
M o d e ls w it h P ilo t C h o k e V a lv e
DHG-06-C2

Pressure Port "P"


Pilot Pressure Port "Y"

127
(5.00)

Pressure Centred Models (3H )


Models with Stroke Adjustment (R )
Models with Pilot Piston (P )

In case of Spring Offset Model (2B , 2B A), it


B
functions as a drain port. When that model is used,
directly connect it to the reservoir.

6
(.24)

Mounting Surface
(O-Rings Furnished)

6(.24) Dia.
Two Location Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

Note: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 402.

77.5
(3.05)

Pressure Port "P"


Pilot Pressure Port "Y"

21.8
(.86)

Pilot Pressure
Port "X"

114.3
(4.50)
233.8
(9.20)

84
(3.31)
159.5
(6.28)

Pilot Flow Adjustment Screw


6 (.24) Hex.
DEC.
19.7 (.78)

78
(3.07)
Cylinder Port "B"

Cylinder Port "A"

384
(15.12)
65
(2.56)

Options
M o d e ls w it h P ilo t C h o k e V a lv e
DHG-10-C2

19.6
(.77)

43 (1.69)

43.1
(1.69)

21.5(.85) Dia.
Through
32(1.26) Dia.
Spotface
6 Places

190.5
(7.50)
76.2
(3.00)

66.5
(2.62)

Indicates Spring Offset


Models (2B ).
Indicates Spring Offset
Models (2B A).
48
(1.89)

205
(8.07)
46 (1.81)
6
(.24)

Pressure Centred Models (3H )


Models with Stroke Adjustment (R )
Models with Pilot Piston (P )
The outside dimensions of the above options are the same
as those of the main valve of Solenoid Controlled Pilot
Operated Directional Valves (DSHG-10). See page 405.

2-Eye Bolts

Mounting Surface
(O-Rings Furnished)

Fully Extended
59 (2.32)

190
(7.48)

Tank Port "T"

Mounting surface: ISO 4401-AF-10-4-A

-40/4090

79.4
(3.13)
158.8
(6.25)
198
(7.80)

DHG-10-

The outside dimensions of the above options are the same


as those of the main valve of Solenoid Controlled Pilot
Operated Directional Valve (DSHG-06). See page 405.

Pilot Operated Directional Valves

Indicates Spring Offset


Models (2B ).
Indicates Spring Offset
Models (2B A).
48
(1.89)

41
(1.61)

95
(3.74)

Cylinder Port "B"

52
(2.05)
34
(1.34)

Fully Extended
59 (2.32)

142
(5.59)

255
(10.04)
65
(2.56)

13
(.51)

77
(3.03)
156
(6.14)
Cylinder Port "A"

Pilot Pressure
Port "X"

Pilot Flow Adjustment Screw


6 (.24) Hex.
DEC.
19.7 (.78)

167
(6.57)

130.2
(5.13)

230
(9.06)

50.5
(1.99)

46.1
(1.81)
92.1
(3.63)
118
(4.65)

13.5(.53) Dia.
Through
20(.79) Dia.
Spotface
6 Places

6(.24) Dia.
Two Location Pins

In case of Spring Offset Model (2B , 2B A), in


B
functions as a drain port. When that model is used,
directly connect it to the reservoir.

Note: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 403.

Pilot Operated Directional Valves

427

List of Seals
DHG-04DHG-06DHG-10-

-50/5090
-50/5090
-40/4090

11

10

Item

Name of Parts

15 16 17 13

14

12

Part Numbers
DHG-04

DHG-06

DHG-10

Qty

O-Ring

SO-NB-P9

SO-NB-P14

SO-NB-P20

10

O-Ring

SO-NB-P22

SO-NB-P30

SO-NB-P42

11

O-Ring

SO-NB-P34

SO-NB-P40

SO-NB-G65

12

O-Ring

SO-NB-P9

SO-NB-P10

SO-NB-P14

13

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

Note: When ordering the o-rings, please specify the seal kit number from the table
below.
Valve Model Numbers

428

Seal Kit Numbers

DHG-04-

-50/5090

KS-DHG-04-50

DHG-06-

-50/5090

KS-DHG-06-50

DHG-10-

-40/4090

KS-DHG-10-40

Pilot Operated Directional Valves

DIRECTIONAL CONTROLS

Manually Operated Directional Valves


These valves may be used to manually
shift the spool position and change the
direction of oil flow.

Specifications
Maximum Flow L /min (U.S.GPM)
14 MPa
21 MPa
(2030 PSI)
(3050 PSI)
100 (26.4) 1
100 (26.4) 1

DMT-03-3C -50

7 MPa
(1020 PSI)
100 (26.4)

DMT-03-3D -50

100 (26.4)

100 (26.4)

100 (26.4)

DMT-03-2D -50

100 (26.4)

100 (26.4)

100 (26.4)

DMT-03-2B -50

100 (26.4)

100 (26.4)

100 (26.4)

300 {200} 2
(79.3 {52.8})

300 {120} 2
(79.3 {31.7})

300 {100} 2
(79.3 {26.4})

DMT-06 -3D -30

300 (79.3)

300 (79.3)

300 (79.3)

DMT-06 -2D -30

300 (79.3)

300 (79.3)

300 (79.3)

DMT-06 -2B -30

200 (52.8)

120 (31.7)

100 (26.4)

DMT-10 -3C -30

500 {315} 2
(132 {83.2})

500 {315} 2
(132 {83.2})

500 {315} 2
(132 {83.2})

DMT-10 -3D -30

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

DMT-10 -2B -30

315 (83.2)

315 (83.2)

315 (83.2)

35 (9.2)

35 (9.2)

35 (9.2)

Max.Operating
Pressure
MPa (PSI)

Max. T-Line Back


Pressure
MPa (PSI)

Approx.
Mass
kg (lbs.)

25 (3630)

16 (2320)

5.0 (11.0)

21 (3050)

At time spool shift


is required:
7 (1020)
At time spool shift
is not required:
21 (3050)

12.9 (28.5)

21 (3050)

At time spool shift


is required:
7 (1020)
At time spool shift
is not required:
21 (3050)

22 (48.5)

25 (3630)

14 (2030)

25 (3630)

16 (2320)

21 (3050)

21 (3050)

DMT-06 -3C -30

DMT-10 -2D -30

31.5 MPa
(4570 PSI)

DMG-01-3C -10
DMG-01-3D -10
DMG-01-2D -10

1.8 (4.0)

100 (26.4)

DMG-03-3D -50

100 (26.4)

100 (26.4)

100 (26.4)

DMG-03-2D -50

100 (26.4)

100 (26.4)

100 (26.4)

DMG-03-2B -50

100 (26.4)

DMG-04-3C -21

200 (52.8)

DMG-04-3D -21

200 (52.8)

200 (52.8)

200 (52.8)

DMG-04-2D -21

200 (52.8)

200 (52.8)

200 (52.8)

DMG-04-2B -21

90 (23.8)

60 (15.9)

50 (13.2)

DMG-06-3C -50

500 (132)

500 (132)

500 (132)

500 (132)

DMG-06-3D -50

500 (132)

500 (132)

500 (132)

500 (132)

DMG-06-2D -50

500 (132)

500 (132)

500 (132)

500 (132)

DMG-06-2B -50

420 (111)

300 (79.3)

250 (66.1)

200 (52.8)

DMG-10-3C -40

1100 (291)

DMG-10-3D -40

1100 (291)

1100 (291)

1100 (291)

1100 (291)

DMG-10-2D -40

1100 (291)

1100 (291)

1100 (291)

1100 (291)

DMG-10-2B -40

670 (177)

350 (92.5)

260 (68.7)

200 (52.8)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

200 (52.8)

105 (27.7)

1100 (291)

1100 (291)

4.0 (8.8)

7.4 (16.3)
7.9 (17.4)

1100 (291)

31.5 (4570)

21 (3050)

11.5 (25.4)
12 (26.5)

31.5 (4570)

Note: The maximum flow means the limited flow without inducing any abnormality to the operation
(changeover) of the valve. For details, please refer to the "List of Standard Models and Maximum
Flow" on pages 386 to 390.
1. Varies depending on the spool type. For details, see the "List of Standard Model and Maximum
Flows" for DSG-03 Series Solenoid Operated Directional Valves (page 364 and 366 at 50 Hz
rated voltage).
2. The figures in parentheses indicate Max. flow for 3C3,3C5, 3C6 and 3C60.
3. Varies depending on the spool type. For the details, see the table in the following page.
4. Varies depending on the spool type. Same as DSHG-10 (at pilot pressure of 1.5 MPa (220 PSI).
See page 390.
5. Lever operating torque varies depends on the T-line back pressure. See the right-hand figure.
6. If the T-Line back pressure exceeds 7 MPa (1020 PSI), directly connect the drain port to the
reservoir.

Manually Operated Directional Valves

21 (3050)

48.2 (106)
50 (110)

DMG-01 Lever Operating Torque


(in.lbf.) Nm
12 1.5
8 1.0

Operating Torque

Sub-Plate Mounting

DMG-01-2B -10
DMG-03-3C -50

Manually Operated Directional Valves

Threaded Connections

Model Numbers

4 0.5
0 0

10

14 MPa

0 500 1000 1500 2000 PSI


T-Line Back Pressure

429

Model Number Designation


F-

DM

-03

-2

-50

Special
Seals

Series
Number

Type of
Connection

Valve
Size

No. of
Valve
Position

Spool-Spring
Arragement

Spool
Type

Special Two
Position
Valve

Design
Number

Design
Standard

50

None: Japanese
Std. "JIS"
European
80:
Design Std.
N. American
90:
Design Std.

03
F:
Special
Seals for
Phosphate
ester
type
fluids
(Omit if
not
required)

T:
Threaded
Connection

DM :
Manually
Operated
Directional
G:
Valves
Sub-plate
Mounting

C:
Spring
Centred

06 (Piping size 3/4)


06X (Piping size 1)
10 (Piping size 1-1/4)
10X (Piping size 1-1/2)
01
03
04
06
10

D:
No-Spring
Detented
B:
Spring Offset

30

2 , 3
4 , 40
5 , 6
60 , 7
8 , 9
10 , 11
12

30

A ,B
(Omit if not
required)

10
50
21
50

None: Japanese
Std. "JIS"
and European Design
Std.
N. American
90:
Design Std.

40

See the table below for combinations.


Refer to column "valves using neutral position and side position" (special 2-position valve) on page 431.
Yuken can offer flanged connection valves described below.
Consult us for the details.
Model Numbers
DMF-10DMF-16-

-30
-31

Rated Flow
L /min
(U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

315 (83.2)
400 (106)

21 (3050)

DMG-01

Spool Type
3C
3D

2D

2B

DMT-03
DMG-03
3C
3D

2D

2B

DMG-04
DMG-06
DMG-10
2D 3C 2D
2B 3D 2B

DMT-06
DMT-10
3C
3D

2
3
4

Maximum Flow of DMG-04-3C


Max. Flow L /min (U.S.GPM)

Model
Numbers

List of Spool Type

40

7 MPa(1020 PSI) 14 MPa(2030 PSI) 21 MPa(3050 PSI)

200 (52.8)
180 (47.6)
200 (52.8)
200 (52.8)
80 (21.1)
90 (23.8)
140 (37.0)
200 (52.8)
200 (52.8)
200 (52.8)
200 (52.8)
200 (52.8)

DMG-04-3C2
DMG-04-3C3
DMG-04-3C4
DMG-04-3C40
DMG-04-3C5
DMG-04-3C6
DMG-04-3C60
DMG-04-3C7
DMG-04-3C9
DMG-04-3C10
DMG-04-3C11
DMG-04-3C12

130 (34.3)
90 (23.8)
200 (52.8)
200 (52.8)
50 (13.2)
60 (15.9)
70 (18.5)
75 (19.8)
125 (33.0)
130 (34.3)
150 (39.6)
200 (52.8)

Spring Centred Models (3C )


#2

60
7
8
9

Graphic Symbols
#1

85 (22.5)
70 (18.5)
90 (23.8)
105 (27.7)
40 (10.6)
55 (14.5)
55 (14.5)
55 (14.5)
100 (26.4)
85 (22.5)
85 (22.5)
95 (25.1)

#3

10

11

12

No-Spring Detented Models


3D
#1

2D

#2

#1 (#2)
A
B

#3

#3

Position #3
Position #2
T
Position #1 (#2, in case of D M T
G -01/03-2B , DM G -03-2D )

Note: The

mark indicate the spool type available for each type.

Spring Offset Models (2B )


#1 (#2)
A
B

430

#3

. Position #2 is applied for models DMG-01-2B


and DMT -03-2B /2D .
G

Manually Operated Directional Valves

DIRECTIONAL CONTROLS
Valves Using Neutral Position and Side Position (Special Two Position Valve)
In addition to the standard two positions valves (2D , 2B ), the following two types of two positions valves are
available : Valves with neutral position (#2) and position #1 (2B A, 2D A), valves with neutral position (#2) and
position #3 (2B B, 2D B).
The
mark in the table below indicates the spool type available for each models.
Spring Offset Models
Model

DMT-03
DMG-03

DMT-06
DMT-10

Model

Graphic Symbols
DMG-04
DMG-06
DMG-10

Valve
Type

2B2A

2B2B

2B3A

2B3B

2B4A

2B4B

2B40A

2B40B

DMG-01

DMT-03
DMG-03

2B5B

2B5A

2B6B

2B60A

2B60B

2B7A

2B7B

2B8A

2B8B

2B9A

2B9B

2B10A

2B10B

2B11A

2B11B

2B12A

2B12B
Position #2
Position #3

No-spring Detented Models


Graphic Symbols

Valve
Type

A
P

B
T

Model
DMT-06
DMT-10

Valve
Type
2D2B

2D3A

2D3B

2D4A

2D4B

2D40A

2D40B

DMG-01
T

DMT-06
DMT-10

DMG-04
DMG-06
DMG-10

2D5B

2D6A

2D6B

2D60A

2D60B

2D7A

2D7B

2D8A

2D8B

2D9A

2D9B

2D10A

2D10B

2D11A

2D11B

2D12A

2D12B

Position #1
Position #2

A
P

2D2A

2D5A

Model

Graphic Symbols

DMG-04
DMG-06
DMG-10

DMG-04
DMG-06
DMG-10

2B6A

Position #1
Position #2

DMT-06
DMT-10

Manually Operated Directional Valves

Graphic Symbols

Valve
Type

Position #2
Position #3

. Position number is determined with three position type (3C

and 3D ) as the standard.

Manually Operated Directional Valves

431

Sub-plates
Valve
Model
Numbers

DMG-01

DMG-03

DMG-04
DMG-06
DMG-10

Japanese Standard "JIS"


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (1bs.)
DSGM-01-31
Rc 1/8 0.8 (1.8)
DSGM-01X-31
Rc 1/4 0.8 (1.8)
DSGM-01Y-31
Rc 3/8 0.8 (1.8)
DSGM-03-40
Rc 3/8 3.0 (6.6)
DSGM-03X-40
Rc 1/2 3.0 (6.6)
DSGM-03Y-40
Rc 3/4 4.7 (10.4)
DHGM-04-20
Rc 1/2 4.4 (9.7)
DHGM-04X-20
Rc 3/4 4.1 (9.0)
DHGM-06-50
Rc 3/4 7.4 (16.3)
DHGM-06X-50
Rc 1
7.4 (16.3)
DHGM-10-40
Rc 1-1/4 21.5 (47.4)
DHGM-10X-40 Rc 1-1/2 21.5 (47.4)

European Design Standard


N. American Design Standard
Approx.
Approx.
Sub-plate
Thread
Sub-plate
Thread
Mass
Mass
Model Numbers
Size
Model Numbers
Size
kg (1bs.)
kg (1bs.)
DSGM-01-3080
1/8 BSP.F 0.8 (1.8) DSGM-01-3190
1/8 NPT
0.8 (1.8)
DSGM-01X-3080 1/4 BSP.F 0.8 (1.8) DSGM-01X-3190
1/4 NPT
0.8 (1.8)
DSGM-01Y-3190
3/8 NPT
0.8 (1.8)
DSGM-03-2180
3/8 BSP.F 3.0 (6.6) DSGM-03-2190
3/8 NPT
3.0 (6.6)
DSGM-03X-2180 1/2 BSP.F 3.0 (6.6) DSGM-03X-2190
1/2 NPT
3.0 (6.6)
DSGM-03Y-2180
3/4 BSP.F 4.7 (10.4) DSGM-03Y-2190
3/4 NPT
4.7 (10.4)
DHGM-04-2080
1/2 BSP.F 4.4 (9.7) DHGM-04-2090
1/2 NPT
4.4 (9.7)
DHGM-04X-2080 3/4 BSP.F 4.1 (9.0) DHGM-04X-2090
3/4 NPT
4.1 (9.0)
DHGM-06-5080
3/4 BSP.F 8.5 (18.7) DHGM-06-5090
3/4 NPT
7.4 (16.3)
DHGM-06X-5080
1 BSP.F
8.5 (18.7) DHGM-06X-5090
1 NPT
7.4 (16.3)
1-1/4 NPT 21.5 (47.4)
DHGM-10-4080
1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090
DHGM-10X-4080 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Sub-plate dimensions appearing page


Subplate Model Numbers
DSGM-01
DSGM-03
DHGM-04
DHGM-06
DHGM-10

Sharable with Solenoid Operand Directional Valve s and Solenoid Controlled Pilot Operated
Directional Valves. For dimensions, refer to the right table then see the corresponding pages.

Mounting Bolts
Valve
Model
Numbers
DMG-01
DMG-03

Page
356
373
401
402
403

Socket Head Cap Screw


Japanese Standard "JIS"
European Design Standard
M5 45 Lg.
M6 35 Lg.

N. American
Design Standard
No. 10-24 UNC 1-3/4 Lg.
1/4-20 UNC 1-3/4 Lg.

M6 40 Lg.
M10 45 Lg.
M12 60 Lg.
M20 75 Lg.

1/4-20 UNC 1-1/2 Lg.


3/8-16 UNC 1-3/4 Lg.
1/2-13 UNC 2-1/2 Lg.
3/4-10 UNC 3 Lg.

DMG-04
DMG-06
DMG-10

4
4

Tightening Torque
Nm (in. 1bs.)
5-7
(44-62)
12-15
(106-133)

2
4
6
8

12-15
(106-133)
58-72
(513-637)
100-123 (885-1089)
473-585 (4195-5177)

Qty.

Instructions
Avoid connecting the
Tank Port "T" to a line with
possible surge pressure.

Pressure Drop
The following characteristics are based on the following conditions: viscosity of the fluid: 35 mm2/s (164 SSU) and
Specific Gravity: 0.850
For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

20

30

40

50

60

70

80

90

100

SSU 77 98 141 186 232 278 324 371 417 464


Factor
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/G) where, P is a value on the following chart and G is 0.850.

DMT-06, 06X

Pressure Drop P

PSI
150

MPa

1
2

1.0
0.8

100

3
0.6

50

0.4
0.2

0
0

50

100

20

150

200

40

250

60

300 L /min

80 U.S.GPM

Flow Rate

432

Manually Operated Directional Valves

Pressure Drop Curve Number


Spool
Type P A B T P B A T P T
2
2
2
2
2
3
2
3
2
2
3
2
3
2
2
4
2
2
2
2
40
3
2
2
2
5
3
2
3
2
1
6
3
2
3
2
1
60
2
2
2
2
7
2
2
8
3
2
3
2
9
2
2
2
2
10
3
2
2
2
11
2
2
2
2
12

DIRECTIONAL CONTROLS
Pressure Drop Curve Number
Spool
Type P A B T P B A T P T
3
2
3
2
2
3
2
3
2
2
3
3
2
3
2
4
3
2
3
2
40
3
2
3
2
5
3
3
3
3
1
6
3
3
3
3
1
60
3
2
3
2
7
3
3
8
3
2
3
2
9
3
2
3
2
10
3
2
3
2
11
3
2
3
2
12

PSI
150

MPa

P
Pressure Drop

1.0
0.8

100
0.6

2
3

0.4

50

0.2
0

100

0
0

20

200
40

300

60

500 L /min

400

80

100

120 130 U.S.GPM

Flow Rate

DMG-01

PSI
200

1.2

P
Pressure Drop

MPa
1.4

150

1.0

0.8
100
50
0

0.6
0.4
0.2
0
0
0

10

15

20

25
6

35 L /min

30
8

3C
3C2
3C3
3C4
3C40
3C5
3C60
3C7
3C8
3C9
3C10
3C11
3C12

Valve type
3D
2D
3D2 2D2
3D3 2D3
3D4
3D40
3D5
3D60
3D7 2D7
3D8 2D8
3D9
3D10
3D11
3D12

Flow Rate

P
Pressure Drop

PSI
175

MPa

150

1.0

100
50
0

2
3

1.2

4
5

0.8

0.6
0.4
0.2
0
0
0

50
10

100
20

30

150
40

200 L /min
50

U.S.GPM

Pressure Drop Curve Number


P A B T P B A T P T
3

2B2
2B3
2B8

U.S.GPM

DMG-04

2B

Pressure Drop Curve Number


Spool
Type P A B T P B A T P T
5
2
5
4
2
6
3
6
5
3
3
5
4
5
5
4
5
4
5
5
40
5
2
4
5
1
5
2
3
4
2
1
6
2
3
4
2
1
60
5
2
5
5
7
6
2
6
5
9
5
4
5
5
10
5
4
5
5
11
5
3
5
5
12

Manually Operated Directional Valves

DMT-10, 10X

Flow Rate

For DMT-03 , DMG-03 , DMG-06 , and DMG-10 , refer to the table below then see the related page.
Model Number
DMT-03
DMG-03
DMG-06
DMG-10

Pressure Drop Characteristics


Same as DSG-03 Series Solenoid Operated Directional Valves
(Standard Type)
Same as Solenoid Controlled Pilot Operated Directional Valves
(DSHG-06)
Same as Solenoid Controlled Pilot Operated Directional Valves
(DSHG-10)

Page

Remarks

371
393

3D is same as 3C

393

Manually Operated Directional Valves

433

69.7
(2.74)

-50/5080/5090

54
(2.13)
44
(1.73)

How to Change Lever Position:

The lever position can


30
be changed to any
position in five
different positions
shown on the sketch in 30
the right. For the lever
position change,
remove the Soc. Hd.
Cap Screw and lever
once, set the lever at 30
the required position
and tighten it with the
Soc. Hd. Cap Screw
30
firmly.

27
(1.06)
10
(.39)

27
(1.06)
46
(1.81)
70
(2.76)

Soc. Hd. Cap Screw


4 (.16) Hex. Soc.

48.7
(1.92)
108.5
(4.27)
193.8
(7.63)
Position #1
74.5
(2.93)
27
(1.06)

Position #2
Position #3
25 (.98) Dia.

20

3 0
2 0

Cylinder Port "B"


"C" Thd.
Tank Port " T"
"C" Thd.

1. Lever Operating Torque:


Not exceeding 30 Nm (266 IN. 1bs.)

R94.5
(R3.72)

Rc 3/8
3/8 BSP.F

DMT-03-

-5090

3/8 NPT

27
(1.06)

-5080

39.7
(1.56)

21.8
(.86)
26.8
(1.06)

DMT-03-

46.3
(1.82)

-50

85.3
(3.36)

"C" Thd.

DMT-03-

139
(5.47)

Model Numbers

Cylinder Port "A"


"C" Thd.

12
(.47)

30

Pressure Port "P"


"C" Thd.
7(.28) Dia. Through
11(.43) C' bore
4 Places

2
(0.8)

DMT-03-

19
(.75)
92
(3.62)

Pressure Port "P"

Cylinder Port "A"

Cylinder Port "B"

"h" Thd.

Rc 3/4
Rc 1

DMT-06DMT-06X-

-3090
-3090

3/4 NPT
1 NPT

DMT-10DMT-10X-

-30
-30

Rc 1-1/4
Rc 1-1/2

DMT-10DMT-10X-

-3080 1-1/4 BSP.F


-3080 1-1/2 BSP.F

DMT-10DMT-10X-

-3090 1-1/4 NPT


-3090 1-1/2 NPT

Model No.

Position #1 Neutral Position #2


40 (1.57) Dia.
Position #3
U

K
L

N
Q
S

3/4 BSP.F
-3080
-3080 1 BSP.F

DMT-06DMT-06X-

-30
-30

R "e "

DMT-06DMT-06X-

Model Numbers

"f" Dia. Through


"g" Dia. Spotface
4 Places
Tank Port " T"

-30/3080/3090
-30/3080/3090

DMT-06, 06XDMT-10, 10X-

DIMENSIONS IN
MILLIMETRES (INCHES)

"h" Thd.
4 Places

X Stroke

Dimension mm (Inches)
C

DMT-06

50
30
126 47.5 24
320
255
137 118 107 33.5 86
76
9
40
25
250
100 63.5 12 11 17.5
DMT-06X (1.97) (1.18) (4.96) (1.87) (.94) (12.60) (10.04) (5.39) (4.65) (4.21) (1.32) (3.39) (2.99) (.35) (1.57) (.98) (9.84) (3.94) (2.50) (.47) (.43) (.69)

DMT-10

66

40

160

62.5

33

402

320

173

147

135

40

102

90

12.5

50

35

300

120

78.5

15 13.5

21

DMT-10X (2.60) (1.57) (6.30) (2.46) (1.30) (15.83) (12.60) (6.81) (5.79) (5.31) (1.57) (4.02) (3.54) (.49) (1.97) (1.38) (11.81) (4.72) (3.09) (.59) (.53) (.83)

434

Manually Operated Directional Valves

DIRECTIONAL CONTROLS
DMG-01-

Mounting surface: ISO 4401-AB-03-4-A

-10/1090

DIMENSIONS IN
MILLIMETRES (INCHES)
5.5(.22) Dia. Through
9.5(.37) Dia. C' bore
4 Places
R49
(R1.93)

Cylinder Port "A"

71
(2.80)
40.5
(1.59)

22(.87):3C
17(.67):3D ,2D ,2B
11
(.43)

27

15.5
(.61)
0.75
31
(1.22) (.03)
32.5
(1.28)

Position #3

Pressure Port "P"

27

Neutral Position #2

Tank Port " T"


Cylinder Port "B"

Position #1

Four positions are available in 90 increment.


5
(.20)

26 (1.02) Dia.

38
(1.50)
50.5
(1.99)

39
(1.54)

Lever Fixing Screw


2.5 (.10) Hex. Soc.

25
(.98)

74
(2.91)

20 (.79) Dia.

65
(2.56)

Mounting Surface
(O-Rings Furnished)

48
(1.89)

Manually Operated Directional Valves

The operating lever position can be adjusted as required


on the circumference by loosening the set screw.

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356.

Manually Operated Directional Valves

435

DMG-03-

Mounting surface: ISO 4401-AC-05-4-A

-50/5090

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Port "P"

54
(2.13)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

32.5
(1.28)
46
(1.81)
70
(2.76)

69.7
(2.74)

Cylinder Port "B"

12
(.47)

Cylinder Port "A"

48.7
50.8
(1.92)
(2.00)
108.5
(4.27)
193.8
(7.63)

Tank Port " T"

1. Although the tank port is shown on the left


in our sub-plate either may be used.
2. The position of operating lever can be
changed as required. For the detail, see the
DMT-03 in the previous page.
3. Lever Operating Torque:
Not exceeding 30 Nm (266 IN. 1bs.)

Position #1
Position #2

Position #3

20

R94.5
(R3.72)

46.3
(1.82)

139
(5.47)

25 (.98) Dia.

27
(1.06)
2 (.08)
59
(2.32)
76.3
(3.00)

74.5
(2.93)
27
(1.06)

30
2 0

39.7
(1.56)

19
(.75)
92
(3.62)

Mounting Surface
(O-Rings Furnished)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable
sub-plate in page 373.

436

Manually Operated Directional Valves

DIRECTIONAL CONTROLS
DMG-04-

-21/2190

Mounting surface: ISO 4401-AD-07-4-A

Tank Port "T"


14.2
(.56)
34
(1.34)

Pressure Port "P"


Cylinder Port "B"

34.9
(1.37)
69.8
(2.75)
72.9
(2.87)
90
(3.54)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

130
(5.12)
101.6
(4.00)

Position #2

32
(1.26)

40 (1.57) Dia.

30 (1.18)

50
(1.97)
Position #1

32
(1.26)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places
Cylinder Port "A"

22.5
(.89)

232.5 (9.15)
202.5 (7.97)

R200
(R7.87)

1.5
(.06)
10.1
(.40)

Position #3

Chain line indicates


Spring Offset Models
(2B ,2B A).

Mounting Surface
(O-Rings Furnished)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 401.

DIMENSIONS IN
MILLIMETRES (INCHES)

Mounting surface: ISO 4401-AE-08-4-A

-50/5090

Drain Port "V"

13.5(.53) Dia. Through


20(.79) Dia. Spotface
6 Places

46.1
(1.81)
92.1
(3.63)
118
(4.65)

95.8
(3.77)
Tank Port "T"

Pressure Port "P"

300.5
(11.83)
130.2
(5.13)
53.2
(2.09)

55.8
(2.20)

Position #3

57
(2.24)

77
(3.03)
260.5
(10.26)

Position #2
30 (1.18)

57
(2.24)

Position #1

13
(.51)

Cylinder Port "B"


Cylinder Port "A"
52
(2.05)
34
(1.34)

Indicates Spring Offset


Models (2B ).

Indicates Spring Offset


Models (2B A).

40 (1.57) Dia.

6
(.24)

116
(4.57)

40
47
(1.57) (1.85)

41
(1.61)

R200
(R7.87)

6(.24) Dia.
Two Locating Pins

Manually Operated Directional Valves

4
(.16)

30
(1.18)

103
(4.06)
32
(1.26)

3(.12) Dia.
Two Locating Pins

DMG-06-

50
(1.97)

59.2
(2.33)

Drain Port "Y"

12.5
(.49)

156
(6.14)

Mounting Surface
(O-Rings Furnished)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 402.

Manually Operated Directional Valves

437

DMG-10-

Mounting surface: ISO 4401-AF-10-4-A

-50/5090

DIMENSIONS IN
MILLIMETRES (INCHES)
Pressure Port "P"

Tank Port "T"

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
6 Places

79.4
(3.13)
158.8
(6.24)
198
(7.80)

Y P

146.5
(5.77)

453
(17.83)
190.5
(7.50)
76.2
(3.00)

19.6
(.77)

X A

Drain Port "V"

94.5
114.3
(3.72) (4.50)
Cylinder Port "A"

Position #3
40 (1.57) Dia.

66.5
(2.62)
47.5
(1.87)

401
(15.79)

Position #2
36 (1.42)

Cylinder Port "B"

105
105
(4.13) (4.13)

Position #1
Two Eye Bolts
M8

Indicates Spring Offset


Models (2B )
Indicates Spring Offset
Models (2B A)

6(.24) Dia.
Two Locating Pins

180
(7.09)

65
60
(2.56) (2.36)

6
(.24) 44.5 (1.75)

R300
(R11.81)

21.5
(.85)

Mounting Surface
(O-Rings Furnished)
233.8
(9.20)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 403.

438

Manually Operated Directional Valves

DIRECTIONAL CONTROLS
List of Seals
DMG-01-

-10/1090

14 13

12

18 10 17 15 16

21
22
25
24
20
19

Item
21
22
23

Name of Parts
O-Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P18
SO-NA-P6
SO-NB-P9

23

21 11

Note: When ordering the o-ring, please specify the


seal kit number (KS-DMG-01-10).

DMT-03DMG-03-

-50/5080/5090
-50/5090

20

28

26 17 25 11 13

14 29 30

10

27
13
24
23

22 15 16 12

Item
14
15
16
17
18

Name of Parts
O-Ring
O-Ring
Back Up Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P21
SO-NA-P8
SO-BB-P8
SO-NB-A023
SO-NB-A014

Qty.
2
2
2
1
5

21

18

Qty.
3
1
4

Valve Model Numbers


DMT-03-50/5080/5090
DMG-03-50/5090

14

Manually Operated Directional Valves

Section X-X

Seal Kit Numbers


KS-DMT-03-50
KS-DMG-03-50

Note: 1. O-rings of Item 18 are not used for


DMT-03.
2. When ordering the seals, please specify
the seal kit number from the table right.

Manually Operated Directional Valves

439

List of Seals
DMT-06, 06XDMT-10, 10X-

-30/3080/3090
-30/3080/3090

22
5

14
7 21 13 15

23 16

4 17

26 24

25

12

6
18
19
20
3

List of Seal Kits


Item

Name of Parts

24
25

Packing
Dust Seal

Part Numbers
DMT-06
UPI 32 40 6Y
DKI 32 44 7 10

DMT-10
UPI 40 55 10Y
DKI 40 52 7 10

Qty.
2
1

Seal Kit Numbers


KS-DMT-06-30
KS-DMT-10-30

Valve Model Numbers


-30/3080/3090
DMT-06 DMT-10 -30/3080/3090

Note: When ordering the seals, please specify the seal kit number from the table right.

DMG-04DMG-06DMG-10-

-21/2190
-50/5090
-40/4090

28

26

22

10

23

33 36

17

33

7
31
22
8
15
28
Section A-A

24

21

11

29

32

30

25 29

20

List of Seal Kits


Item

Name of Parts

29
30
31
32
33

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

DMG-04
SO-NB-P34
SO-NB-P22A
SO-NA-P20
SO-NB-P9
SO-NB-P9

Part Numbers
DMG-06
SO-NB-P40
SO-NB-P30
SO-NA-P20
SO-NB-P14
SO-NB-P10

DMG-10
SO-NB-G65
SO-NB-P42
SO-NA-P25
SO-NB-P20
SO-NB-P14

Qty.
2
4
2
1
2

Valve Model Numbers


DMG-04 -21/2190
-50/5090
DMG-06 DMG-10-40/4090

Note: When ordering the seals, please specify the seal kit number from the table right.

440

Manually Operated Directional Valves

Seal Kit Numbers


KS-DMG-04-21
KS-DMG-06-50
KS-DMG-10-40

DIRECTIONAL CONTROLS

Mechanically Operated Directional Valves


These valves are chiefly used to shift the pilot circuit. Rotary Type Directional Valves and Cam Operated Type
Directional Valves are available.

Rotary Type Directional Valves


These valves are used to rotate the spool either
manually or by way of cam and shift the direction
of oil flow. The detented mechanism incorporated
in these valves prevents the valve from being
changed over by itself due to vibrations or any
other shocks.

Specifications
Model Numbers
Threaded Connection
DRT-02- D -20

Sub-plate Mounting
DRG-02- D -20

Max. Operating
Pressure
MPa (PSI)
7 (1020)

Rated Flow
L /min (U.S.GPM)
16 (4.2)

Max. T-Line
Pressure
MPa (PSI)
7 (1020)

Approx. Mass kg (lbs.)


DRT Type
4.7 (10.4)

DRG Type
3.4 (7.5)

Model Number Designation


F-

DR

Special
Seals

Series
Connection

Type of
Mounting

F:
Special
seals for
phosphate
ester
type
fluids
(Omit if
not
required)

DR:
Rotary
Type
Directinal
Valve

-02

T:
Threaded
Connection

G:
Sub-plate
Mounting

-2

Valve No. of Valve


Size
Position

Spool-Spring
Arrangement

Spool
Type

-A

-R

A:
Reversing
Dog

02
2

D:
No-spring
Detented

B:
Reversing
Dog &
Manual
C:
Manual

02

-20

Operation
Drain
Type
Connection

None:
Intrenal
Drain
R:
External
Drain

Design
Number

20

20

Design
Standards
None: Japanese
Std. "JIS"
80: European
Design Std.
90: N. American
Design Std.
None: Japanese
Std. "JIS" &
European
Design Std.
90: N. American
Design Std.

Note: When selecting the Model type, be sure to give the model number from the following Graphic Symbols.
No combinations other than those in the table below are allowed.

Graphic Symbols
No. of Position
Operation
Type

2-Position Type
Reversing Dog
Operation
#1

Graphic
Symbols
Model No.

DR -02-2D2-A

3-Position Type

Reversing Dog &


Manual Operation

#3

#1

#3

DR -02-2D2-B

Mechanically Operated Directional Valves

When a back pressure of more than 3 MPa (435 PSI) is generated in the tank port, be sure to use External Drain Type.

Manual
Operation

Manual
Operation

#1

#1

#3

DR -02-2D2-C

#2 #3
A
B

DR -02-3D4-C

Instructuions
Changeover Torque
When the pressure of pressure port "P" and cylinder port "A" (or "B") is set to 7 MPa
(1020 PSI), the valve changeover torque will be as right side table:
2-Way directional valves
Be sure to use the External Drain Type Valve of spool type "2" and plug the tank port.

Mechanically Operated Directional Valves

Changeover Torque
Tank Port Back Pres.
Torque
MPa (PSI)
Nm (in. 1bs.)
0
1.0 (8.9)
3 (435)
4.8 (42.5)

441

Sub-plates
Japanese Standard "JIS"
Sub-plate
Thread
Model Numbers
Size
DRGM-02-20
Rc 1/4
DRGM-02X-20
Rc 3/8
DRGM-02-R-20
Rc 1/4
DRGM-02X-R-20
Rc 3/8

Drain
Connection
For Internal
Drain
For External
Drain

European Design Standard


Sub-plate
Thread
Model Numbers
Size
DRGM-02-2080
1/4 BSP.F
DRGM-02X-2080
3/8 BSP.F
DRGM-02-R-2080
1/4 BSP.F
DRGM-02X-R-2080 3/8 BSP.F

N.American Design Standard


Sub-plate
Thread
Model Numbers
Size
DRGM-02-2090
1/4 NPT
DRGM-02X-2090
3/8 NPT
DRGM-02-R-2090
1/4 NPT
DRGM-02X-R-2090
3/8 NPT

Approx.
Mass
kg (1bs.)

1.9 (4.2)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolts
The Sub-plate Mounting Type Valves (DRG-02) only are furnished with the following mounting bolts.
Socket Head Cap Screw (5 Pcs.)

Model
Numbers

Japanese Standard "JIS"


European Design Standard
M8 45 Lg.

DRG-02

N. American Design Standard


5/16-18 UNC

1-3/4 Lg.

Pressure Drop

0.3

Viscosity

20

mm2/s 15
SSU

0.1
Factor

16 L /min

12

2
Flow Rate

U.S.GPM

56
(2.20)
30
(1.18)

Cylinder Port "B"

90

100

Position #1

45

45

11 (.43) Dia.
Through
17.5 (.69)
C' bore
2 Places

2
R1 47)
.
(R

134(5.28)

110
(4.33)

"C" Thd.
4 Places

Type "B": Reverseing Dog and


Manual Operation
45

Type "C": Manual Operation

45

1.50)
R38(R

DIMENSIONS IN
MILLIMETRES (INCHES)

R105(R4.13)

R105(R4.13)
32(1.26)
30
Dia.
(1.18)
Position #1

Position #3
22.5

32(1.26)
Dia.

22.5

30
(1.18)
Position #1

For other dimensions, refer to "Reversing Dog Operation".

442

80

Position #3

5.2(.20)
16(.63)

36

"C" Thd.
Rc 1/4
1/4 BSP.F
1/4 NPT

70

8(.31) Dia.

Pressure Port "P"

Model Numbers
DRT-02- D - -20
DRT-02- D - -2080
DRT-02- D - -2090

60

R38
(R1.50)

58.5
(2.30)
43
(1.69)

80(3.15) Dia.

76(2.99) Dia.

76.5

80(3.15) Dia.

Tank Port "T"

36

50

2. For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/0.850)

151.5
(5.96)

Drain Port "Y"


"C" Thd.
External drain type
only has drain port.

Cylinder Port "A"

40

Type "A" : Reversing Dog Operation

DRT-02- D - -20/2080/2090

76.5

30

10

20

77 98 141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

10
( 3. 0
94
)

1. For any other viscosity, multiply by the factors in the table below.

0.2

Pressure Drop Curve No.


P A
B T
P B
A T

Valve
Type
2D2
3D4

10 26
(1.02)

40

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) ,


Specific Gravity 0.850
1
0.4

MPa

50(1.97)
Dia.

Pressure Drop P

PSI
60

Mechanically Operated Directional Valves

Position #3
22.5

22.5
Neutral Position #2

DIRECTIONAL CONTROLS
DRG-02- D - -20/2090
Type "A": Reversing Dog Operation

Cylinder Port "B"


Cylinder Port "A"

R38

33.4(1.31)

Pressure Port "P"

45

45

8(.31) Dia.
12(.47)

106(4.17)
Dia.

Tank Port "T"

. 50
(R1

26
(1.02)

82.6(3.25) Dia.

Position #3
Position #1

50(1.97) Dia.

103.5
(4.07)
25
63
(2.48) (.98)
42
(1.65)

8.8(.35) Dia. Through


14(.55) C' bore
5 Places

Mounting Surface
(O-Rings Furnished)

For information on Type "B": reversing Dog and Manual Operation and Type "C": Manual Operation, see DRT-02 on the previous page.

"H" Dia.

"E" Thd.
16(.63) Deep
5 Places

Sub-plate
Model Numbers

"D" Thd.

10 10

22.5
36

"C" Thd.
4 Places

22
(.87)
11.2
(.44)

82.6(3.25)

22.5

"F" Dia.
4 Places

25
(.98)

151
(5.94)
127
(5.00)

"C" Thd.

"D" Thd.

"E" Thd.

106(4.17)

mm (Inches)
F

Rc 1/4
Rc 3/8

M8

11 (.43)

DRGM-02-2080
DRGM-02X-2080

1/4 BSP.F
3/8 BSP.F

M8

11.7 (.46)

DRGM-02-2090
DRGM-02X-2090

1/4 NPT
3/8 NPT

5/16-18 UNC

11 (.43)

DRGM-02-R-20
DRGM-02X-R-20

Rc 1/4
Rc 3/8

Rc 1/4

M8

11 (.43)

11 (.43)

DRGM-02-R-2080
DRGM-02X-R-2080

1/4 BSP.F
3/8 BSP.F

1/4 BSP.F

M8

11.7 (.46)

11.7 (.46)

DRGM-02-R-2090
DRGM-02X-R-2090

1/4 NPT
3/8 NPT

1/4 NPT

5/16-18 UNC

11 (.43)

11 (.43)

DRGM-02-20
DRGM-02X-20

R12(R.47)

11(.43) Dia. Through


17.5(.69) C' bore
2 Places

36

Remarks

Mechanically Operated Directional Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plates : DRGM- 02 - -20/2080/2090


02X

62.7(2.47)

For Internal Drain

Mechanically Operated Directional Valves

For External Drain

443

List of Seals
DRT-02- D - -20/2080/2090

16

17

10

11

7
12
5
15
3
14
1
13
2

Item

Name of Parts

Part Numbers

Qty.

14

O-Ring

SO-NB-G35

15

O-Ring

SO-NA-P16

Remarks
Included in Seal Kit
(Kit No.: KS-DRT-02-20)

DRG-02- D - -20/2090

18

12

11

7
6
13
2
16
15

19

14
1

15

Item

444

17

Name of Parts

Part Numbers

Qty.

15

O-Ring

SO-NB-G35

16

O-Ring

SO-NA-P16

17

O-Ring

SO-NB-P16

Remarks
Included in Seal Kit
(Kit No.: KS-DRG-02-20)

Mechanically Operated Directional Valves

DIRECTIONAL CONTROLS
Cam Operated Directional Valves
These valves may be used to shift the direction of oil flow by depressing the spool by way of a cam.

Specifications

Threaded Connection
DCT-01-2B -40
DCT-03-2B -50

Max. Flow
L /min (U.S.GPM)

Sub-plate Mounting
DCG-01-2B -40
DCG-03-2B -50

30 (7.9)
100 (26.4)

Max. Operating
Pressure
MPa (PSI)
21 (3050)
25 (3630)

Max. T-Line
Pressure
MPa (PSI)
7 (1020)
10 (1450)

Approx. Mass kg (lbs.)


DCT Type
1.1 (2.4)
4.5 (9.9)

DCG Type
1.1 (2.4)
3.8 (8.4)

Max. flow indicates the ceiling flow which does not affect the normal function (changeover) of valves.

Model Number Designation


FSpecial
Seals
F:
Special
seals for
phosphate
ester
type
fluids
(Omit if
not
required)

DC

-01

-2

No. of
Series
Type of Valve
Valve
Number Connection Size
Position

DC:
Cam
Operated
Directional
Valve

T:
Threaded
Connection

03
B:
Spring Offset

01

-R

Spool
Type

01

2
G:
Sub-plate
Mounting

Spool-Spring
Arrangement

-40

None
Normal
Position

DC -01
only

40

50

3
40

Design
Standards

Design
Number

Roller Position

Mounting
Surface
50

03

None: Japanese
Standard "JIS"
80: European
Design Standard
90: N. American
Design Standard
None: Japanese
Standard "JIS" &
European Design
Standard
90: N. American
Design Standard

Mechanically Operated Directional Valves

Model Numbers

Sub-plates
Valve
Model
Numbers
DCG-01

DCG-03

Japanese Standard "JIS"

European Design Standard


Sub-plate
Model Numbers

N. American Design Standard


Thread
Size

Approx.
Mass
kg (1bs.)

DSGM-01-3190

1/8 NPT

0.8 (1.8)

DSGM-01X-3190

1/4 NPT

0.8 (1.8)

DSGM-01Y-3190

3/8 NPT

0.8 (1.8)

DSGM-03-2190

3/8 NPT

3.0 (6.6)

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plate
Model Numbers

Thread
Size

Thread
Size

DSGM-01-31

Rc 1/8

DSGM-01-3180

1/8 BSP.F

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP.F

DSGM-01Y-31

Rc 3/8

DSGM-03-41

Rc 3/8

DSGM-03-2180

3/8 BSP.F

DSGM-03X-41

Rc 1/2

DSGM-03X-2180

DSGM-03Y-41

Rc 3/4

DSGM-03Y-2180

Sub-plate
Model Numbers

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mechanically Operated Directional Valves

445

Mounting Bolts
Socket head cap screws in the table below are included.
Socket Head Cap Screw

Model
Numbers

Japanese Standard "JIS"


European Design Standard
M5

DCT-01

N. American Design Standard

45 Lg.

No. 10-24 UNC

DCG-01

M5

45 Lg.

No. 10-24 UNC

DCG-03

M6

35 Lg.

1/4-20 UNC

Tightening Torque
Nm (in. 1bs)

Qty.

1-3/4 Lg.

1-3/4 Lg.

1-1/2 Lg.

5-7

(43-60)

5-7

(43-60)

12-15 (105-130)

Direction of Oil Flow for Roller Position


Roller Position and Direction of Oil Flow

Model
Numbers

Graphic Symbols

Roller Stroke from Offset Position mm(Inches)


Depressed

Extended(Offset)

DCT -01-2B2
DCG

DCT -01-2B3
DCG

DCT -01-2B8
DCG

DCT -03-2B2
DCG

DCT -03-2B3
DCG

DCT -03-2B8
DCG

P
A

B
T

P
B

All ports blocked

3 .8
(.150)
P
A

B
T

4.6
(.181)

9.5
(.374)

3 .8
(.150)

A
T

4.6
(.181)

P
B
A&T ports blocked

P
B

All ports open

A
T

9.5
(.374)

P
A
B&T ports blocked

3 .8
(.150)
P
B

A
T

9.5
(.374)
B
T

P
A

All ports blocked

3.4 3.8
(.134) (.150)
P
B

A
T

P
A

All ports open

3 .0
(.118)
P
A
B&T ports blocked

7
(.276)

4.0
(.157)

7
(.276)

All ports
blocked

3 .6
(.142)

B
T

P
B
A&T ports blocked

4.7
(.185)

7
(.276)

Instructions
Valve Type "2B8"
Tank port "T" functions as a drain port. Directly connect it to the reservoir.
[Max. allowable back pressure 0.35 MPa (50 PSI)].
Actuation Force
Actuation Force

1bf
40

N
200
150

20
0

100
50
0

Force

0
0

2.5
500

5.0

7.5
1000

10

MPa

1500 PSI

T-Line Back Pressure

446

Mechanically Operated Directional Valves

DIRECTIONAL CONTROLS
Pressure Drop

Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.850.
DCT
-01
DCG
MPa
1.2

Pressure Drop

PSI
150

0.8

100

Model Numbers

1
2

DCT-01-2B2
DCT-01-2B3
DCT-01-2B8
DCG-01-2B2
DCG-01-2B3
DCG-01-2B8

50

0.4

0
0
0

10
2

30 L /min

20
4
Flow Rate

Pressure Drop Curve No.


A B T P B A T
1

2
2

2
2

8 U.S.GPM

DCT
-03
DCG
350

MPa
2.5

300

Pressure Drop

2.0

Model Numbers

250
200
150

DCG-03-2B2
DCG-03-2B3
DCG-03-2B8

1.5
5
6
4

1.0

100
0.5
50
0

0
0
0

20

40

10

60

80

15
20
Flow Rate

120 L /min

100
25

30

U.S.GPM

Pressure Drop Curve No.


A B T P B A T
2

Mechanically Operated Directional Valves

PSI

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

20

30

40

50

60

70

80

90

100

SSU 77 98 141 186 232 278 324 371 417 464


Factor
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/G) where, P is a value on the above chart and G is 0.850.

Mechanically Operated Directional Valves

447

35.5
(1.40)
28.5
(1.12)

8.5
(.33)

5.5 (.22) Dia. Through


9.5 (.37) C' bore
3 places

40.5
(1.59)
29
(1.14)
19
(.75)

Pressure Port "P"


"C" Thd.
Cylinder Port "A"
"C" Thd.
0.75
(.03)

10.25
(.40)
22.25
(.88)
32.5
(1.28)
48
(1.89)

55.8
(2.20)

9
(.35)

7.75
(.31)

DCT-01-2B - -40/4080/4090

Cam and Roller Travel

Tank Port "T"


"C" Thd.

53
38.5
(2.09)
(1.52)
Fully Extended
110 (4.33)

17 (.67) Dia.Roller

Height of Cam
9.5(.37)
x.5
0

Cylinder Port "B"


"C" Thd.

Max.
66 (2.60)

Position "Y"
24
(.94)

2
(.08)

Ma

25
(.98)
38
(1.50)
49
(1.93)

4
(.16)

Position " R"

Normal Position

Cam

T
13.5
(.53)

Stroke
9.5
(.37)
Extended
(Offset)

Model Numbers
DCT-01-2B - -40
DCT-01-2B - -4080
DCT-01-2B - -4090

65
(2.56)

Note: When mounting the valve, be sure to use two mounting holes marked with

2
(.08)

10
(.39)

54
(2.13)
44
(1.73)
27
(1.06)

7 (.28) Dia. Through


11 (.43) C' bore
4 places

Height of Cam
7 (.28)

Ma x
.50

2
(.08)

27
(1.06)
46
(1.81)
70
(2.76)

Fully Extended
73.3 (2.89)
Fully Extended
158.6 (6.24)

Cylinder Port "B"


"C" Thd.
Tank Port "T"
"C" Thd.

Cam

7
(.28)

26.8
(1.06)
27
(1.06)
35.3
(1.39)
85.3
(3.36)
21.8
(.86)

19
(.75)

448

Pressure Port "P"


"C" Thd.

Cam and Roller Travel

6
(.24)

18 (.71) Dia.Roller

12
(.47)

56.8
(2.24)
50
(1.97)

46.2
(1.82)

Chain line indicates the


Model DCT-03-2B -R.

"C" Thd.
Rc 1/8
1/8 BSP.F
1/8 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)

DCT-03-2B - -50/5080/5090
Cylinder Port "A"
"C" Thd.

Depressed

92
(3.62)

Mechanically Operated Directional Valves

Depressed
8.2 (.32)
Max. Stroke

Extended
(Offset)

Model Numbers
DCT-03-2B - -50
DCT-03-2B - -5080
DCT-03-2B - -5090

"C" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT

DIRECTIONAL CONTROLS
Mounting Surface: ISO 4401-AB-03-4-A

DCG-01-2B - - 40/4090
40.5
(1.59)

Pressure Port "P"

31
(1.22)
32.5
(1.28)
48
(1.89)

55.8
(2.20)
8.5
(.33)

15.5
(.61)
0.75
(.03)
7.75
(.31)

35.5
(1.40)
28.5
(1.12)

Cylinder Port "B"

Cylinder Port "A"

53
(2.09)

17(.67) Dia. Roller

5.5 (.22) Dia. Through


9.5 (.37) C' bore
4 places

Fully Extended
110 (4.33)

Tank Port "T"

Mounting Surface
(O-Rings Furnished)

65
(2.56)

Note1: For the cam and roller travel, see DCT-01 in the previous page.
Note2: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 356.

DIMENSIONS IN
MILLIMETRES (INCHES)

Mounting Surface: ISO 4401-AC-05-4-A

DCG-03-2B - - 50/5090

12
(.47)

54
(2.13)

73.3
50.8
(2.89)
(2.00)
Fully Extended
158.6 (6.24)

Tank Port "T"

27
(1.06)
35.3
(1.39)
59
(2.32)

6
(.24)

2
(.08)

18 (.71) Dia. Roller

Cylinder Port "B"


7 (.28) Dia. Through
11 (.43) Dia. Spotface
4 places

32.5
(1.28)
46
(1.81)
70
(2.76)

56.8
(2.24)
50
(1.97)

46.2
(1.82)

2
(.08)

Chain line indicates the


Model DCG-03-2B -R

Pressure Port "P"

Mechanically Operated Directional Valves

13.5
(.53)

Cylinder Port "A"

25
(.98)
38
(1.50)
49
(1.93)

4
(.16)

Position " R"

Normal Position

3
(.12)

Position "Y"

19
(.75)

92
(3.62)

Mounting Surface
(O-Rings Furnished)

. Although the tank port is shown on the left in our sub-plate, either may be used.
Note1: For the cam and roller travel, see DCT-03 in the previous page.
Note2: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 373.

Mechanically Operated Directional Valves

449

List of Seals
DCT-01-2B - -40/4080/4090
DCG-01-2B - -40/4090
12

16 13

14

15

14

List of Seal Kit No.


Part Numbers

Valve Mdel Numbers


DCT-01-2B - -40/4080/4090
DCG-01-2B - -40/4090

Quantity

Item

Name of Parts

DCT-01

DCG-01

13

O-Ring

SO-NA-P5

14

O-Ring

SO-NB-P18

15

O-Ring

SO-NB-P9

Seal Kit Numbers


KS-DCT-01-40
KS-DCG-01-40

Note: When ordering the o-rings, please specify the seal kit number
from the table right.

DCT-03-2B - -50/5080/5090
DCG-03-2B - -50/5090
16

20

19

17
21
15
23
22

13

18

12 8

14

11

10

List of Seal Kit No.


Item

Name of Parts

Part Numbers

11

O-Ring

Quantity
DCT-03

DCG-03

SO-NB-P21

2
1

12

O-Ring

SO-NA-P6

13

Back Up Ring

SO-BE-P6

14

O-Ring

SO-NB-A014

Valve Mdel Numbers


DCT-03-2B - -50/5080/5090
DCG-03-2B - -50/5090

Note: When ordering the seals, please specify the seal kit number
from the table right.

450

Mechanically Operated Directional Valves

Seal Kit Numbers


KS-DCT-03-50
KS-DCG-03-50

DIRECTIONAL CONTROLS

Poppet Type Directional Valves

Valve Type

Poppet Type Solenoid


Operated Directional
Valves

Graphic Symbols

B
b

a
P

Max.
Operating
Pressure
MPa (PSI)

31.5
(4570)

Maximum Flow
5
10

10

20

50

100

200

500 1000
L/min

453

DSLG01

25
(3630)
A

U. S. GPM
100
200

DSLHG04

Multi Purpose
Control Valves
T

50

Page
1

DSLHG06

459

DSLHG10
21
(3050)

Solenoid Operated
Poppet Type
Two-Way Valves

.5

CDSC01

CDSC03

480
Y

14
(2030)

CDST03

CDSG03

DSPC01
Shut-off Type Solenoid
Operated Directional
Valves

25
(3630)

DSPG01
489
DSPC03

DSPG03

Poppet Type Directional Valves

451

Mounting Surface
Mounting surfacedimensions conform to ISO standard discribed in below table.
Name

Model Number

Shut-off Type Solenoid


Operated Directional
Valves

Multi Purpose
Control Cavles

ISO Code of Mounting Surface

DSPG-01

ISO 4401-AB-03-4-A

DSPG-03

ISO 4401-AC-05-4-A

DSPC-01

ISO 7789 20-01-0-93

DSPC-03

ISO 7789 27-01-0-93

DSLHG-04

ISO 4401-AD-07-4-A

DSLHG-06

ISO 4401-AE-08-4-A

DSLHG-10

ISO 4401-AF-10-4-A

Interchangeability in Installation between Current and New Design


Model change has been made on the following products.
The difference between current and new design has been described on the paragraph of Interchangeability in Installation
between Current and New Design. Refer to relevant pages on each series.

Model Numbers

Name

New

Current

Multi Purpose
Control Valves
Solenoid Operated Poppet Type
Two-Way Valves
Shut-offf Type Solenoid
Operated Directional Valves

Mtg. Interchangeability

Page

Main changes

DSLHG-04- - -12
DSLHG-06- - -12
DSLHG-10- - -12

DSLHG-04- - -13
DSLHG-06- - -13
DSLHG-10- - -13

Yes

Pilot valve (DSG-01)


changed to design.

CDS -03 -C- -20

CDS -03 -C- -21

Yes

488

The change of
solenoid ratings.

DSP -01-C- -10

DSP -01-C- -20

Yes

The change of
solenoid.

Solenoid
Solenoid connector (DIN connector)
The solenoid connector is in accordance with the
international standard ISO 4400 (Fluidpower System
and components-Three-Pin electrical plug connectorsCharacteristics and requirements.).

AC Solenoid
50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed.

DC Solenoid (

-series Solenoid)

-series DC Solenoid which has a reputation for


excellent DC control is employed.
1. The spark between the relay contacts has been
eliminated and therefore the valve can be operated
by miniature relays.
2. The surge voltage is approximately 10 % of that
normally experienced.
3. Time lag on de-exercitation is reduced by
approximately 50 %.

452

R Type Models with Current Rectifier and DC Solenoid


Specially designed DC solenoids and receptacle (or
connector) containing AC-DC rectifier and transient
peak suppressor are provided. Connection to be made
to AC power source as with conventional AC solenoid.
Remarkably high reliability and long life and other
advantages including quiet valve operation. No overheating of coil due to the spool sticking and protection
against transient voltage peaks are assured.

Insulation Class of Solenoid


Model Numbers

Insulation Class

DSLG-01
DSLHG-04/06/10
CDSC-01
CDS -03
DSP -01/03

Poppet Type Directional Valves

Class H

DIRECTIONAL CONTROLS

Poppet Type Directional Valves


These are Solenoid Operated Directional Valves of No Leak Type developed with the aim of responding the demand of
the age including energy saving. Because these valves are of no leak type they allow the low viscosity hydraulic fluids to
be used as well as the circuit construction which cannot be used by the conventional spool type directional valves because
of too much internal leak of pressure oil. The use of the low viscosity hydraulic fluids reduces the pressure loss which can
arise from the passage resistance of the hydraulic fluids, leading to the system energy saving.

Poppet Type Solenoid Operated Directional Valves


High Response High Reliability
Because these valves are of poppet type, there is no overlap, high
response can be achieved. At the same time, hydraulic lock is eliminated.

ISO Comformant Mounting Surface


Because the mounting surface conforms to ISO 4401-AB-03-4-A, there
is an interchangeability with the conventiona l valves. This makes it
possible to use these valves in combination with 01 Series Modular
Valves.

Specifications
Model Numbers

Max.
Operating
Pressure
L /min
MPa
(PSI)
(U.S.GPM)
Max.
Flow

Max. TLine Back


Pressure
MPa
(PSI)

Max.
Changeover
Frequency
min-1
{Cycles/Min}

Internal leakage

Approx.
Mass

cm /min
(cu. in./min)

Graphic
Symbols

kg
(lbs.)

DSLG-01-3-C- -N-11

DSLG-01-3-O- -N-11

16
(4.2)

31.5
(4570)

16
(2320)

240

Or Less
0.5 1
(.03)

1.9
(4.2)

b
P

Or Less
1 2
(.06)

DSLG-01-4-O- -N-11

1. This is the leakage towards "T" port in A port block at "P" port pressure 14 MPa (2030 PSI).
2. This is the leakage towards "T" port in AB port block at "P" port pressure 14 MPa (2030 PSI).

3.7
(8.2)

T
A

Poppet Type Solenoid Operated Directional Valves

No Leak
Sheet type seal has been adopted and internal leak is greatly reduced.

Solenoid Ratings
Electric
Source

Coil
Type

DC
(K Series)

D12
D24
R100
R200

AC DC
Rectified

Frequency
(Hz)

50/60
50/60

Current & Power


at Rated Voltage

Voltage (V)
Source
Rating
12
24
100
200

Serviceable
Range
10.8
21.6
90
180

13.2
26.4
110
220

Holding
(A)
2.45
1.23
0.33
0.16

Power
(W)
29
29

Poppet Type Solenoid Operated Directional Valves

453

Model Number Designation


F-

DSLG

-01

-4

Valve
Size

Special Seals

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

DSLG :
Poppet Type
Solenoid Operated
Directional Valve
(Sub-plate Mtg.)

-O

Number
of Port

3: 3 Port
01
4: 4 Port

-D24

-N

-11

Function

Coil Type

Type of Electrical
Conduit Connection

Design
Number

O:
Normally Open
C:
Normally Closed

DC
D12, D24
N:
Plug-in Connector

11

O:
Normally Open

AC DC
R100
R200

Design
Standards

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Sub-plate
European Design Std.

Japanese Standard "JIS"

Piping
Size
1/8
1/4
3/8

N. American Design Std.

Sub-plate
Model No.

Thread
Size

Sub-plate
Model No.

Thread
Size

Sub-plate
Model No.

Thread
Size

Approx.
Mass
kg (lbs.)

DSGM-01-31
DSGM-01X-31
DSGM-01Y-31

Rc 1/8
Rc 1/4
Rc 3/8

DSGM-01-3180
DSGM-01X-3180

1/8 BSP.F
1/4 BSP.F

DSGM-01-3190
DSGM-01X-3190
DSGM-01Y-3190

1/8 NPT
1/4 NPT
3/8 NPT

0.8 (1.8)
0.8 (1.8)
0.8 (1.8)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Mounting Bolts
Four socket head cap screws in the table below are included.
Descriptions
Japanese Standard "JIS"
European Design Standard
N. American Design Standard

Socket Head Cap Screw (4 pcs. )


M5

45 Lg.

No. 10-24 UNC

1-3/4 Lg.

Tightening Torque
5-7 Nm (44-62 in. lbs.)
[Applicable to working pressure more than
25 MPa (3630 PSI) : 6-7 Nm (53-62 in. lbs.)]

Instructions
Operating Force by Manual Actuator

Solenoid Shifting
On double solenoid valves do not energise both at the
same time.
Valve Tank Port
Avoid connecting the valve tank port to a line with
possible surge pressure.
Operating Force by Manual Actuator
Take care as the operating force by the manual actuator
increases in proportion to the tank line back pressure.
(See the graph right.)

454

Operating force

Mounting
No mounting restrictions for any models.

lbs.
30

N
150

20

100

10

50

0
0

1.0

100

2.0

200

300

3.0

400

Tank Line Back Pressure

Poppet Type Solenoid Operated Directional Valves

4.0 MPa

500

PSI

DIRECTIONAL CONTROLS
Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2 /s (164 SSU), Specific Gravity 0.850
4 P o r t V a lv e
PSI
350

3 P o r t V a lv e
MPa
2.5

PSI
350

2.0

300

P
200

1.5

Pressure Drop

Pressure Drop

b
P

b
P

2.0

300

MPa
2.5

1.0

P A
P B

100
0.5
0

200

1.5

1.0

P A

100

A T
B T

10

0.5

0
0

15 16 L /min

A T

U.S.GPM

10

Flow rate

1516 L /min

U.S.GPM

Flow rate

Viscosity

mm2/s
SSU

Factor

15

20

30

40

50

60

70

80

90

100

77

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P'= P (G'/0.850)

Changeover Time
Changeover time varies according to hydraulic circuit of the model actually used and conditions. An example of
measurement is given in the figure below.
Test Circuit and Conditions

Result of Measurement
(AC

(DC Solenoid)
ON

Current
Waveform

DC Rectified)

Current
Waveform

ON

OFF

OFF
T1

T1

T2

Pressure Waveform

T2

Pressure Waveform

Note: Alternate long and short dash lines in the pressure waveform figures indicate the
waveforms for Normally Closed Type 3 Port Valves.

Poppet Type Solenoid Operated Directional Valves

For any other viscosity, multiply the factors in the table below.

Presssure Detector

Solenoid
Type
DC

Pressure: 21 MPa (3050 PSI)


Flow Rate: 16 L /min (4.2 U.S.GPM)
Voltage: Rated voltage

AC DC
Rectified

Model Numbers
DSLG-01-4-O-D
DSLG-01-3-O-D
DSLG-01-3-C-D
DSLG-01-4-O-R
DSLG-01-3-O-R
DSLG-01-3-C-R

Time (ms)
T1
T2
30
55
55
30
70
25
55
150
150
55
70
150

Poppet Type Solenoid Operated Directional Valves

Remarks
4 port valve, normally open
3 port valve, normally open
3 port valve, normally closed
4 port valve, normally open
3 port valve, normally open
3 port valve, normally closed

455

Mounting Surface:
ISO4401-AB-03-4-A

4 Port Valve

Normally Open: DSLG-01-4-O- -N-11/1190

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Port "P"


5.5(.22) Dia. Through
9.5(.37) C' bore
4 Places
110
(4.33)

Cylinder Port "B"

31
(1.22)
32.5
(1.28)

0.75
(.03)

40.5
(1.59)

Tank Port "T"


Cylinder Port "A"

263
(10.35)
96.5
(3.80)

Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2
(.0023 Sq. in.)
48
(1.89)
F

Mounting Surface
(O-Rings Furnished)

Model Numbers

60
(2.36)

SOL b

32
(1.26)

38
(1.50)

SOL a

62.3
(2.45)

53.5
(2.11)

Four positions of cable


departure are available in 90
increments.

The connector can be moved to various


positions by loosening the "Lock Nut".
After location tighten "Lock Nut".

Lock Nut
Tightening Torque:
10.3 - 11.3 Nm
(90 - 100 IN. lbs.)

37.5
(1.48)

118
(4.65)

22
(.87)

Manual Actuator
6 (.24) Dia.

Dimensions mm (Inches)
C

DSLG-01-4-O-D -N

108
64
39
27.5
(4.25) (2.52) (1.54) (1.08)

DSLG-01-4-O-R -N

111
57.2
51
34
(4.37) (2.25) (2.01) (1.34)

The information on 3 Port Valves is provided in the following page.


Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356.

456

Poppet Type Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Mounting Surface:
ISO4401-AB-03-4-A

3 Port Valves
DIMENSIONS IN
MILLIMETRES (INCHES)
N o r m a lly O p e n T y p e :
DSLG-01-3-O- -N-11/1190
Cylinder Port "A"
Cylinder Port "A"

31

22.5
(.89)

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

Cable Departure
151.5
(5.96)
29.5
(1.16)

151.5
(5.96)
72.5
(2.85)

C
SOL a

28
(1.10)

28
(1.10)
70
(2.76)

38
(1.50)
52
(2.05)
55.1
(2.17)

SOL b

55.1
(2.17)
52
(2.05)
38
(1.50)

Mounting Surface
(O-Rings Furnished)

Cable Departure

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

Tank Port " T"

13.5
(.53)

Mounting Surface
(O-Rings Furnished)

Model Numbers

70
(2.76)

13.5
(.53)

Dimensions mm (Inches)
C

DSLG-01-3- -D -N

104
(4.09)

64
(2.52)

39
(1.54)

DSLG-01-3- -R -N

107
(4.21)

57.2
(2.25)

51
(2.01)

Poppet Type Solenoid Operated Directional Valves

Tank Port " T"

32.5
(1.28)

40.5
(1.59)

0.75
(.03)

Pressure Port "P"

86
(3.39)

(1.22)

40.5
(1.59)

(1.22)

0.75
(.03)

Pressure Port "P"

32.5
(1.28)
31

N o r m a lly C lo s e d T y p e :
DSLG-01-3-C- -N-11/1190

Cable departure position can be changed. See "4 Port Valves" in the previous page for the details.
Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356.

Poppet Type Solenoid Operated Directional Valves

457

List of Seals, Solenoid Ass'y and Connectors


4 Port Valve
24 25
27 18 42 40 41

23

28

21
20

24 21 23 25 11 12 13

14 16 15 19

3 Port Valve
8

10

25 28

List of Seals

Change of supply voltage

Item

Name of Parts

Part Numbers

10
11
12
13
14
15
16
25

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring
O-Ring

SO-NB-P18
SO-NB-P14
SO-NB-P12
SO-NB-P11
SO-NB-P9
SO-NA-P5
2705-VK414322-8
SO-NB-P18

Quantity
4 Port Valve 3 Port Valve
2
2
2
4
2
2
2

1
1
1
1
3
1
1
1

The supply voltage can be changed by replacing the


coil 21 only.

List of Seal Kits


Valve Model Number s
DSLG-01-3-O- -N-11
DSLG-01-3-C- -N-11
DSLG-01-4-O- -N-11

Seal Kit Numbers


KS-DSLG-01-3-N-11
KS-DSLG-01-4-N-11

Note 1: O-Ring of item 25 are included in solenoid assembly.


2: When ordering the seals, specify the seal kit number from the table
right.

List of Solenoid Ass'y and Connectors


Valve Model No .

458

20 Solenoid Ass'y No.

21 Coil No.

DSLG-01- - -D12-N-11

SD1L-12-N-20

C-SD1-12-N-60

DSLG-01- - -D24-N-11

SD1L-24-N-20

C-SD1-24-N-60

DSLG-01- - -R100-N-11

SD1L-100-N-20

C-SR1-100-N-60

DSLG-01- - -R200-N-11

SD1L-200-N-20

C-SR1-200-N-60

27 Connector No.

28 Connector No.

GDM-211-A-11

GDM-211-B-11

GDME-211-R-A-10

GDME-211-R-B-10

Poppet Type Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS

Multi Purpose Control Valves


The Yuken Multi-Purpose Control Valves Comply with The Needs of Reducing Cost and
Size of Your Machine
YUKEN's Multi Purpose Control Valve s are compound valves composed of the main valve having four poppets, 1/8
Solenoid Operated Directional Valves for pilot and Pilot Selector Valves. This valve is multifunctionalized by having
individual poppet had functions such as directional control, flow control or pressure control according to the combination
of the main valve and pilot selector valve.

Features
Multi-purpose control valves
The valves combine three functions of directional control, flow control
and of pilot operated check valve (or counterbalance valve). The valves
contribute for reducing a number of valves in applications and space for
installation and then eventually leads to reduction in size and cost of your
machines.

E
Multi Purpose Control Valves

Quick response, High reliability


Changeover response time is very quick as the valves are poppet type,
there is no over-lap.
No hydraulic lock occurs as there is no leakage of pressurised oil from
the seat parts.
Easy to reduce shock in your hydraulic system
By selecting proper diameter of orifice for pilot, the open/close timing
of the flow passage can be set freely. Therefore, smooth starting and
stopping of actuator can be done combined with using shockless type
poppet. Noise of ON/OFF and vibration of piping in hydraulic system
can be also reduced.
For regenerative circuit
4 position-4 way type, which is to compose regenerative circuit, is
available. By adopting regenerative circuit, gaining fast feed speed by
using smaller volume pump is possible. Therefore saving electric power
of system is possible.
The mounting dimensions are conformed with ISO standard
The valves are interchangeable with our conventiona l valves in
mounting.
Solenoid Operated Directional Valve for Pilot

Orifice
By selecting proper diameter of orifice
for pilot, the open/close timing of the
flow passage can be set freely.
Pilot Selector Valve

Section Y-Y

Section X-X
A

Flow Adjustment Screw

P
Main Valve

Spring
Seat

Shockless Type Poppet

Multi Purpose Control Valves

459

Specifications
Max. Flow
Model Numbers
DSLHG-04-1DSLHG-04-2DSLHG-04-3DSLHG-04-4
DSLHG-04-5
DSLHG-06-1DSLHG-06-2DSLHG-06-3DSLHG-06-4
DSLHG-06-5
DSLHG-10-1DSLHG-10-2DSLHG-10-3DSLHG-10-4
DSLHG-10-5

-13
-13
-13
- - -13
- - -13
-13
-13
-13
- -13
- -13
-13
-13
-13
- -13
- -13

L /min
(U.S.GPM)

Max.
Operating
Pressure
MPa (PSI)

Max. Pilot
Pressure

Max. T-Line
Back Pres.

MPa (PSI)

MPa (PSI)

Ratio of Poppet Area


(Seat Area: Annular Area)

Pressure Adj.
Range of
Counterbalance
MPa (PSI)

Direction &
Flow Control

150 (39.6)

Pressure
Control

1:1
25 (3630)

25 (3630)

16 (2320)

150 {100}
(39.6 {26.4})

Refer to Model
No. Designation

300 (79.3)

1:1

24:1

1:1
25 (3630)

25 (3630)

16 (2320)

300 {200}
(79.3 {52.8})

Refer to Model
No. Designation

500 (132)

1:1

24:1

1:1
25 (3630)

25 (3630)

16 (2320)

500 {300}
(132 {79.3})

Refer to Model
No. Designation

1:1

24:1

Approx.
Mass
kg (lbs.)
15
15
19
20
22.5
26.5
26.5
28
31
34.5
59
59
62
63.5
67

(33)
(33)
(42)
(44)
(50)
(59)
(59)
(62)
(68)
(76)
(130)
(130)
(137)
(140)
(148)

In case of counterbalance function line, maximum flow is limited to the values in brackets.

Solenoid Ratings
Refer to Pilot Valve (DSG-01 Series Solenoid Operated Directional Valve) Solenoid Ratings on page 345.

Model Number Designation


FSpecial
Seals

DSLH
Series
Number

G
Type of
Mounting

-04

-4

Valve
Size

Type of
Pilot
Control

04

DSLH:
Multi-Purpose
Control Valve

G:
Sub-plate
Mounting

06

-B

Counterbalance
Function

Pressure Adj. Range


of Counterbalance
MPa (PSI)

1
2
3
4
5

F:
For phosphate
ester type fluids
(Omit if not
required)

A : AT Line
W : AT & BT Lines

1
1- 7 (
- 1020)
B:
H : 6 - 25 (870 - 3630)

1
2
3
4
5

A : AT Line
W : AT & BT Lines

None:

- 25 (

- 3630)

None:

- 25 (

- 3630)

1
2
3
10

4
A : AT Line
W : AT & BT Lines
5
See page 462 for functions
and purpose of use.

1. See "Min. Adjustment Pressure", page 464, for information on minimum adjustment pressure.

460

Multi Purpose Control Valves

DIRECTIONAL CONTROLS
Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers

Sub-plate
Model
Numbers

DSLHG-04

European Design Standard

N. American Design Standard

Thread
Size

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

DHGM-04-20
DHGM-04X-20

Rc 1/2
Rc 3/4

4.4 (9.7)
4.1 (9.0)

DHGM-04-2080
DHGM-04X-2080

1/2 BSP.F
3/4 BSP.F

DSLHG-06

DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1

7.4 (16.3) DHGM-06-5080


7.4 (16.3) DHGM-06X-5080

3/4 BSP.F
1 BSP.F

DSLHG-10

1-1/4 NPT 21.5 (47.4)


DHGM-10-40 Rc 1-1/4 21.5 (47.4) DHGM-10-4080
1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090
DHGM-10X-40 Rc 1-1/2 21.5 (47.4) DHGM-10X-4080 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4)

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

4.4 (9.7) DHGM-04-2090


4.1 (9.0) DHGM-04X-2090

1/2 NPT
3/4 NPT

4.4 (9.7)
4.1 (9.0)

8.5 (18.7) DHGM-06-5090


8.5 (18.7) DHGM-06X-5090

3/4 NPT
1 NPT

7.4 (16.3)
7.4 (16.3)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.
These sub-plates are sharable with those for DSHG Series Solenoid Controlled Pilot Operated Directional Valve. For dimensions,
see pages 401 to 403.

Mounting Bolts
Socket head cap screws in the table below are included.

DSLHG-04
DSLHG-06
DSLHG-10

-E
Pilot
Connection

None:
Internal Pilot

E:
External Pilot

Socket Head Cap Screw


Japanese Standard "JIS" and
European Design Standard

N. American Design Standar d

Qty.

Tightening Torque
Nm (In. lbs.)

M6 40 Lg.
M10 45 Lg.
M12 60 Lg.
M20 75 Lg.

1/4-20 UNC 1-1/2 Lg.


3/8-16 UNC 1-3/4 Lg.
1/2-13 UNC 2-1/2 Lg.
3/4-10 UNC 3 Lg.

2
4
6
6

12-15 (106-133)
58-72 (513-637)
100-123 (885-1089)
473-585 (4186-5177)

-A100
2

Drain
Connection

None:
External
Drain

T:
Internal
Drain

Coil
Type

AC :
A100
A120
A200
A240
DC:
D12
D24
D48
R:
(AC DC)
R100
R200

-C

-N

-13

Manual
Override

Electrical
Conduit
Connection

Design
Number

13

None:
Manual
Override
Pin
C:
Push
Button &
Lock Nut
(Options)

None:
Terminal
Box Type

Multi Purpose Control Valves

Model
Numbers

Design Standards

None:
Japanese Std. "JIS"
90:
N.American Design Std.

13

N:
Plug-in
Connector
Type

None:
Japanese Std. "JIS" &
European Design Std.
13

90:
N.American Design Std.

A , -5 A ), External Drain must be selected for Drain Connection.


2. In case of lines with counterbalance function (-4 W
W

The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

Multi Purpose Control Valves

461

Function and Purpose of Use


Function

Type of
Model
Pilot
No.
Control

DSLHG- -1

Type "1"

Graphic Symbols

Directional Control

Flow Control

Pilot Operated
Check Valve

Pressure
Control

Purpose of Use

#1

Functions as Three Position


Four-Way Valve (Spring
Centred Model).

#2 #3
A B

PT

Position #1

DSLHG- -2

Type "2"

SOL a
SOL b

P
A

#1

#2 #3 #4
A B

DSLHG- -3

Both Metre-in
and Metre-out
are possible

PT

To get a function of pilot operated


check valve, the following conditions
should be fulfilled.
Internal pilot type
("P " port pressure) >
=
("A""B" ports pressure)
External pilot type
>
(Pilot pressure) =
("A""B" ports pressure)

Position #1 #2 #3 #4
T

DSLHG- -4A

SOL a
SOL b

ON OFF ON OFF
OFF OFF ON ON

#1

#2 #3
A B

DSLHG- -4W

SOL a
SOL b

Pressure control function


(counterbalance valve) has
been added to Type "2" to
make this type.

#2 #3
Used to control the back
pressure of the actuator.
B

Directional
Control
P

#1

#2 #3 #4
A B

Type "5"

Directional
Control

Directional
Control
P

Regenerative circuit can be


constructed at the Position
#3.

DSLHG- -5A

ON OFF OFF
OFF OFF ON

Functions as Four Position


Four-Way Valve.

Directional
Control

Directional
Control
A

Directional
Control
P

PT

Position #1

Effective especially when


the actuator has inertia
force.

Type "4"

PT

Pressure control function


(counterbalance valve) has
been added to Type "3" to
make this type.

Position #1 #2 #3 #4
a

SOL a
SOL b

DSLHG- -5W

ON OFF ON OFF
OFF OFF ON ON

Used to control the back


pressure of the actuator.
A

Directional
Control
P

462

Functions as Three Position


Four-Way Valve (Spring
Centred Model) as well as
Two Position Valve which
uses positions #1 and #3.

Directional
Control

Type "3"

ON OFF OFF
OFF OFF ON

Directional
Control

#2 #3

Multi Purpose Control Valves

Directional
Control
P

DIRECTIONAL CONTROLS
Instructions
Pilot Pressure
Pilot pressure of external pilot drain models must always exceed the pressure of the main pressure port "P ".
Pilot Drain Port
Avoid connecting the pilot drain port to a line with possible surge pressure.
Drain Connection when with Counterbalance Function
When a valve having counterbalance function is used with internal drain type, the counterbalance pilot valve is subjected
to pressure fluctuation and the pressure setting becomes unstable. For this reason, be sure to use external drain type
valve.
Flow Adjustment
To perform the flow adjustment, loosen the lock nut, then turn the flow adjustment screw clockwise to decrease the
flow. Be sure to re-tighten the lock nut after the adjustment.

Min. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control
Minimum controlled flow at the time of metre-out control is limited (this does not happen during metre-in control) as
shown in the figure below only in the case of pilot control types "2" (DSLHG- -2) and "4A" (DSLHG- -4A).

Min. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control
U.S.GPM

Min. Flow Rate

L/min
15

DSLHG-10-2
DSLHG-06-2

E
Multi Purpose Control Valves

Pressure Adjustment
To perform the pressure adjustment, loosen the lock nut, then turn the pressure adjustment screw clockwise to increase
the pressure. Be sure to re-tighten the lock nut after the adjustment.

10

DSLHG-04-2, DSLHG- 06 -4A


10

DSLHG-04-4A

5
1
0

0
0
0

8
1000

12

16
2000

20

24

MPa

3000 3500 PSI

Differential Pressure

Multi Purpose Control Valves

463

Hydraulic Fluid: Viscosity 35 m m 2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

125

0.8

P A, P B

100
75
50
25
0

PSI

0.6
0.4
0.2

A T, B T

0
0 20
0

125

75
50
25
0

U.S.GPM

PSI

P A

0.8

P B

100

40 60 80 100 120 140 150 L /min


10 15 20 25 30 35 40

D S L H G -0 6

MPa
1.0

Pressure Drop P

D S L H G -0 4

MPa
1.0

Pressure Drop P

Pressure Drop P

PSI

0.6
A T

0.4
0.2

B T

0
0

50

10

100

150

200

250

100
75

P A, P B

0.6
0.4

25

0.2

B T

0.8

50

L /min

300

A T

0
0

U.S.GPM

20 30 40 50 60 70 80

Flow Rate

125

D S L H G -1 0

MPa
1.0

100
20

200
40

Flow Rate

300

60

400

500

L /min

100 120 130 U.S.GPM

80

Flow Rate

For any other viscosity, multiply the factors in the table below.
mm2/s
SSU

Viscosity

Factor

15

20

30

77

98

141 186 232 278 324 371 417 464

40

50

60

70

80

90

100

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P'= P (G'/0.850)

Flow vs. Adjustment Revolutions


D S L H G -0 4
U.S.GPM
40

L /min
150

D S L H G -0 6

P: Differential Pres.

U.S.GPM
80

L /min
300

D S L H G -1 0
U.S.GPM L /min
500
130
120

P: Differential Pres.

140
70
250

120

20
15
10
5

60
100

P=MPa(PSI)
P=21(3050)

80

P=14(2030)
60

Flow Rate

Flow Rate

30
25

Flow Rate

35

P=7(1020)

40

150

P=MPa(PSI)
P=7(1020)
P=3(440)

40
100

P=1.0(145)

0
0

P=7(1020)

Fully
Closed

Adj. Screw Position


(Number of Turns)

P=1.0(145)
0
0

Adj. Screw Position


(Number of Turns)

P=14
(2030)

300
200

P=3(440)

50

400

60

20

P=14(2030)

30

10

P=1.0(145)

Fully
Closed

P=MPa(PSI)
P=21(3050)

20

40

200

80

100

P=3(440)

20

50

100

P: Differential Pres.
P=21
(3050)

Fully
Closed

Adj. Screw Position


(Number of Turns)

Minimum Adjustment Pressure


Because the minimum adjustment pressure varies with the tank line back pressure, add the tank line back pressure
to the value on the following lines.

200
150

MPa
1.5

PSI

1.0

100
0.5
50
0

0
0
0

25
5

50
10

15

Flow Rate

464

DSLHG-06Min. Adj. Pressure

Min. Adj. Pressure

PSI

4
5

75
20

100 L /min
25

U.S.GPM

200
150

MPa
1.5

4
5

DSLHG-10PSI

Min. Adj. Pressure

DSLHG-04-

1.0

100
0.5
50
0

0
0
0

50
10

100
20

30

150
40

200 L /min
50

U.S.GPM

Flow Rate

Multi Purpose Control Valves

200
150

MPa
1.5

4
5

1.0

100
0.5
50
0

0
0
0

100
20

300 L /min

200
40

Flow Rate

60

80 U.S.GPM

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AD-07-4-A

Terminal Box Type

DSLHG-04- 1 - -13/1390
2

DSLHG-04-3- -13/1390
Pressure Port "P"
Fully Extended 277(10.91)

69.9
(2.75)
90
(3.54)

7(.28) Dia. Through


11(.43) Dia. Spotface 2 Places
DC/R : 204.4(8.05)
AC : 196.4(7.73)
95(3.74)

SOL b

Pilot Drain Port "Y"


(For External Drain Type only)
Cylinder Port "B"
Electrical Conduit Connection
"C" Thd. (Both Ends)

Lock Nut 17(.67) Hex.


Flow Adj. Screw
5(.20) Hex. Soc.

1
For other dimensions, see "DSLHG-04- 2 " drawing left.

Model Numbers
DSLHG-04- - -13
DSLHG-04- - -1390

31
(1.22)

"PA"

"PB"

27
(1.06)

4
(.16)

41
(1.61)

"PB"

73
(2.87)
193.5 (7.62)
240.5 (9.46)
258.8 (10.19)

"BT"
"AT"

"BT"

"PA"

Manual
Actuator
6(.24) Dia.

SOL a

SOL a

"AT"

46
(1.81)

DC/R : 54.7(2.15)
AC : 50.7(2.00)

99(3.90)
53
(2.09)

Mounting Surface
(O-Rings Furnished)

DIMENSIONS IN
MILLIMETRES (INCHES)

3(.12) Dia.
Two Locating Pins

DEC.

DSLHG-04-4W- - -13/1390

"C" Thd.
G 1/2
1/2 NPT

DSLHG-04-4A- - -13/1390

Multi Purpose Control Valves

69.9
(2.75)

35(1.38)
50
(1.97)

SOL b

3
(.12)

1.6
(.06)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
Cylinder Port "A"

Electrical Conduit Connection


"C" Thd. (Both Ends)

Pilot Pressure Port "X"


(For External Pilot Type only)

Fully Extended 101.6(4.00)


96(3.78) 34.1(1.34)

216.5 (8.52)
263.5 (10.37)
281.8 (11.09)

Tank Port " T "

Lock Nut 14(.55) Hex.


SOL a

DEC.

"PB"

"PA"

278.8 (10.98)

260.5 (10.26)

Flow Adj. Screw


5(.20) Hex. Soc.

140 (5.51)

"BT"

Lock Nut 17(.67) Hex. "AT"

213.5 (8.41)

SOL b

"AT"

"BT"
"PA"

Fully Extended
96(3.78)
Fully Extended 283.3(11.15)

DSLHG-04-5W- - -13/1390

3
(.12)

For other dimensions, see "DSLHG-04-4W"


drawing left.
99(3.90)
53
(2.09)

DSLHG-04-5A- - -13/1390

SOL a

SOL b

DEC.

"PB"

"PA"

136(5.35)

Flow Adj. Screw


5(.20) Hex. Soc.

326.8 (12.87)

308.5 (12.15)

"BT"

"AT"

Lock Nut 17(.67) Hex.

261.5 (10.30)

Lock Nut 14(.55) Hex.


Counterbalance Pressure
Adj. Screw
5(.20) Hex. Soc.
INC.

"PB"

Fully Extended
277(10.91)

1
For other dimensions, see "DSLHG-04- 2 " drawing above.

SOL b

SOL a

73
(2.87)

SOL b

Counterbalance Pressure
Adj. Screw
5(.20) Hex. Soc.
INC.

Fully Extended
96(3.78)
Fully Extended
283.3(11.15)

SOL a

"AT"

"BT"
"PB"

"PA"

Fully Extended
277(10.91)

For other dimensions, see "DSLHG-04- 1 " drawing above.


2

Multi Purpose Control Valves

For other dimensions, see "DSLHG-04-5W"


drawing left.

465

1
DSLHG-04- 2 - -N-13/1390

Mounting Surface:
ISO 4401-AD-07-4-A

Plug-in Connector Type


Pressure Port "P"

Tank Port " T"


Fully Extended 277(10.91)

35(1.38)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
Cylinder Port "A"

1.6
(.06)

50
(1.97)

69.9
(2.75)
71.5
(2.81)
90(3.54)

Pilot Pressure Port "X"


(For External Pilot Type only)

Fully Extended 101.6(4.00)


96(3.78)
34.1
(1.34)

Pilot Drain Port "Y"


(For External Drain Type only)
Cylinder Port "B"
Cable Departure
Cable Applicable:
Outside Dia. ......... 8 - 10 mm (.31 - .39 in.)
Conductor Area .... Not Exceeding 1.5mm2 (.0023 sq. In)
DC/R : 54.7(2.15)

7(.28) Dia. Through


11(.43) Dia. Spotface 2 Places
DC/R : 204.4(8.05)
AC : 196.4(7.73)
102
(4.02)
C

: 50.7(2.00)

The position of the Plug-in connector


can be changed as illustrated left by
loosening the lock nut. After completion of the change, be sure to tighten
the lock nut with the torque as specified
left.

AC

SOL b

41

Lock Nut
17(.67) Hex.
Flow Adj. Screw
5(.20) Hex. Soc.

31
(1.22)

"PB"
"PA"

Manual Actuator
6(.24) Dia.

3(.12) Dia.
Two Locating Pins

4
(.16)

"AT"

(1.61)
73(2.87)

"BT"

193.5(7.62)

SOL a

Mounting Surface
(O-Rings Furnished)
DEC.

Model Numbers
DSLHG-04- -A -N
DSLHG-04- -D -N
DSLHG-04- -R -N

Dimensions mm (Inches)
C
D
E
F
39 (1.54) 53 (2.09) 258.5(10.18) 27.5 (1.08)
39 (1.54) 64 (2.52) 269.5(10.61) 27.5 (1.08)
53 (2.09) 57.2 (2.25) 272.5(10.73) 34 (1.34)

DSLHG-04-3- -N-13/1390

99(3.90)
53
(2.09)

3
(.12)

SOL a

216.5
(8.52)

SOL b

"AT"

"BT"

"PA"

"PB"

Dimensions mm (Inches)
D
E
DSLHG-04-3-A -N
53 (2.09)
281.5 (11.08)
64 (2.52)
DSLHG-04-3-D -N
292.5 (11.52)
57.2 (2.25)
DSLHG-04-3-R -N
299.5 (11.63)
For other dimensions, see "DSLHG-04- 1 - -N" drawing above.
2
Model Numbers

466

Multi Purpose Control Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AD-07-4-A

Plug-in Connector Type


DSLHG-04-4W- - -N-13/1390

DSLHG-04-4A- - -N-13/1390

Lock Nut 14(.55) Hex.

"BT"

"AT"

"AT"

213.5
(8.41)

"BT"

140
(5.51)

Flow Adj. Screw


5(.20) Hex. Soc.
DEC. "PA"

Fully Extended
277(10.91)

Fully Extended
283.3(11.15)

Model Numbers
DSLHG-04-4W- -A -N
DSLHG-04-4W- -D -N
DSLHG-04-4W- -R -N

For other dimensions, see


"DSLHG-04-4W- - -N" drawing left.

Dimensions mm (Inches)
D
E
53 (2.09)
278.5 (10.96)
64 (2.52)
289.5 (11.40)
57.2 (2.25)
292.5 (11.52)

1
For other dimensions, see DSLHG-04- 2 - -N on the previous page.

DSLHG-04-5W- - -N-13/1390

E
Multi Purpose Control Valves

Fully Extended
96(3.78)

"PB"

"PA"

"PB"

73
(2.87)

Lock Nut 17(.67) Hex.

SOL a

SOL b

SOL a

SOL b

Counterbalance Pressure
Adj. Screw
5(.20) Hex. Soc.
INC.

DSLHG-04-5A- - -N-13/1390
99(3.90)
53
(2.09)

3
(.12)

SOL b

SOL b

SOL a

SOL a

Lock Nut 14(.55) Hex.

Counterbalance Pressure
Adj. Screw
5(.20) Hex. Soc.
INC.

261.5
(10.30)

"BT"

Flow Adj. Screw


5(.20) Hex. Soc.
DEC.

"AT"

136
(5.35)

Lock Nut 17(.67) Hex. "AT"

"PB"

"PA"

"BT"
"PA"

"PB"

Fully Extended
96(3.78)
Fully Extended
283.3(11.15)

Model Numbers
DSLHG-04-5W- -A -N
DSLHG-04-5W- -D -N
DSLHG-04-5W- -R -N

Fully Extended
277(10.91)

Dimensions mm (Inches)
D
E
53 (2.09)
326.5 (12.85)
64 (2.52)
337.5 (13.28)
57.2 (2.25)
340.5 (13.41)

1
For other dimensions, see DSLHG-04- 2 - -N on the previous page.

Multi Purpose Control Valves

For other dimensions, see


"DSLHG-04-5W- - -N" drawing left.

DIMENSIONS IN
MILLIMETRES (INCHES)

467

Mounting Surface:
ISO4401-AE-08-4-A

Terminal Box Type


DSLHG-06- 1 - -13/1390
2
Fully Extended 350(13.78)

: 196.4(7.73)
95(3.74)

SOL a

Cylinder Port "A"


"BT"

"AT"

Electrical Conduit Connection


"C" Thd. (Both Ends)

"PA"

46
(1.81)

DC/R : 54.7(2.15)
AC : 50.7(2.00)

"PB"

Manual
Actuator
6(.24) Dia.

SOL b

27
(1.06)

50
(1.97)
90(3.54)
218.5 (8.60)
265.5 (10.45)
283.8 (11.17)

53
(2.09)

SOL a

Cylinder Port "B"

13.5(.53) Dia. Through


20(.79) Dia. Spotface
6 Places
DC/R : 204.4(8.05)
AC

SOL b

99(3.90)

306.8 (12.08)

77
(3.03)

3
(.12)

92.1
(3.63)
118
(4.65)

46.1
(1.81)

Pilot Pressure Port "X"


(For External Pilot
Type only)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Pilot Drain Port "Y"


(For External Drain Type only)

288.5 (11.36)

Fully Extended
130.2
(5.13)
97.8(3.85)
53.2
(2.09)

241.5 (9.51)

Tank Port " T"

DSLHG-06-3- -13/1390
Pressure Port "P"

1
For other dimensions, see "DSLHG-06-2 "
drawing left.

"BT"

"AT"

Model Numbers
"C" Thd.
G 1/2
DSLHG-06- - -13
DSLHG-06- - -1390 1/2 NPT

Lock Nut 19(.75) Hex.


Flow Adj. Screw
6(.24) Hex. Soc.
DEC.

Mounting Surface
(O-Rings Furnished)

41
6
(.24) (1.61)

"PB"

"PA"

6(.24) Dia.
Two Locating Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

DSLHG-06-4W- -13/1390

DSLHG-06-4A- -13/1390

Fully Extended 309(12.17)

Fully Extended
154.5(6.08)

Lock Nut 14(.55) Hex.


SOL b

SOL a

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.

165 (6.50)

Flow Adj. Screw


6(.24) Hex. Soc.
"PA"

241.5 (9.51)

"AT"

Lock Nut 19(.75) Hex.

288.5 (11.36)
306.8 (12.08)

SOL a

"BT"

"AT"

"BT"

"PB"

DEC.

"PA"

1
For other dimensions, see "DSLHG-06- 2 " drawing above.

DSLHG-06-5W- -13/1390

3
(.12)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

SOL b

For other dimensions, see "DSLHG-06-4W"


drawing left.
99(3.90)
53
(2.09)

"PA"

361.8 (14.24)

343.5 (13.52)

296.5 (11.67)

165(6.50)

"AT"

Flow Adj. Screw


6(.24) Hex. Soc.

"PB"

1
For other dimensions, see "DSLHG-06- 2 " drawing above.

468

DSLHG-06-5A- -13/1390
Fully Extended
154.5(6.08)

SOL b

"BT"

DEC.

"PB"

SOL a

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.

Lock Nut 19(.75) Hex.

SOL b

Multi Purpose Control Valves

SOL a

"AT"

"BT"
"PA"

"PB"

For other dimensions, see "DSLHG-06-5W"


drawing left.

DIRECTIONAL CONTROLS
Mounting Surface:
ISO4401-AE-08-4-A

Plug-in Connector Type

DSLHG-06- 1 - -N-13/1390
2

Pressure Port "P"

Tank Port " T"


Fully Extended 350(13.78)

Cylinder Port "B"


Cylinder Port "A"

DC/R :204.4(8.05)
AC : 196.4(7.73)
102
(4.02)
C

Cable Departure
Cable Applicable:
Outside Dia. ......... 8 - 10 mm (.31 - .39 in.)
Conductor Area .... Not Exceeding 1.5mm2 (.0023 sq. In)

DC/R : 54.7(2.15)
AC : 50.7(2.00)

Manual Actuator
6(.24) Dia.

50
(1.97)
90(3.54)

"PB"

"PA"

Mounting Surface
(O-Rings Furnished)

Model Numbers
DSLHG-06- -A -N
DSLHG-06- -D -N
DSLHG-06- -R -N

6(.24) Dia.
Two Locating Pins

41
6
(.24) (1.61)

"BT"

DEC. "AT"

27
(1.06)
E

Flow Adj. Screw


6(.24) Hex. Soc.

218.5 (8.60)

SOL b

SOL a

Lock Nut
19(.75) Hex.

Dimensions mm (Inches)
C
D
E
F
39 (1.54) 53 (2.09) 283.5 (11.16) 27.5 (1.08)
39 (1.54) 64 (2.52) 294.5 (11.59) 27.5 (1.08)
53 (2.09) 57.2 (2.25) 297.5 (11.71) 34 (1.34)

E
Multi Purpose Control Valves

46.1
77
(3.03)

(1.81)

Pilot Pressure Port "X "


(For External Pilot Type only)
13.5(.53) Dia. Through
20(.79) Dia. Spotface
6 Places

92.1(3.63)

Pilot Drain Port "Y"


(For External Drain Type only)

Fully Extended 130.2(5.13)


97.8(3.85)
53.2
(2.09)

Position of cable departure can be changed. For the details, refer to DSLHG-04 valve on page 466.

DSLHG-06-3- -N-13/1390

99(3.90)
53
(2.09)

3
(.12)

"BT"

"AT"
"PA"

SOL a

241.5(9.51)

SOL b

"PB"

Model Numbers
DSLHG-06-3-A -N
DSLHG-06-3-D -N
DSLHG-06-3-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
306.5 (12.07)
64 (2.52)
317.5 (12.50)
320.5 (12.62)
57.2 (2.25)

DIMENSIONS IN
MILLIMETRES (INCHES)

1
For other dimensions, see "DSLHG-06- 2 - -N" drawing above.

Multi Purpose Control Valves

469

Mounting Surface:
ISO4401-AE-08-4-A

Plug-in Connector Type

DSLHG-06-4A- -N-13/1390

DSLHG-06-4W- -N-13/1390

Fully Extended
154.5(6.08)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

SOL a

SOL b

SOL a

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.

"BT"

"AT"

241.5
(9.51)
E

"AT"
165
(6.50)

Lock Nut
19(.75) Hex.
Flow Adj. Screw
6(.24) Hex. Soc.
"PA"

SOL b

"BT"
"PA"

"PB"

"PB"

DEC.

Dimensions mm (Inches)
D
E
53 (2.09)
306.5 (12.07)
64 (2.52)
317.5 (12.50)
320.5 (12.62)
57.2 (2.25)

Model Numbers
DSLHG-06-4W-A -N
DSLHG-06-4W-D -N
DSLHG-06-4W-R -N

For other dimensions, see "DSLHG-06-4W- -N"


drawing left.

For other dimensions, see DSLHG-06- 1


2 - -N on the previous page.

DSLHG-06-5W- -N-13/1390

DSLHG-06-5A- -N-13/1390
3
(.12)

99(3.90)
Fully Extended
154.5(6.08)

53
(2.09)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

SOL b

SOL b

SOL a

SOL a

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.
296.5
(11.67)

"BT"
"AT"

"AT"

165
(6.50)

Lock Nut
19(.75) Hex.
Flow Adj. Screw
6(.24) Hex. Soc.

"PB"

"BT"
"PB"

"PA"

DEC. "PA"

Model Numbers
DSLHG-06-5W-A -N
DSLHG-06-5W-D -N
DSLHG-06-5W-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
361.5 (14.23)
64 (2.52)
372.5 (14.67)
375.5 (14.78)
57.2 (2.25)

For other dimensions, see DSLHG-06- 1


2 - -N on the previous page.

470

Multi Purpose Control Valves

For other dimensions, see "DSLHG-06-5W- -N"


drawing left.

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AF-10-4-A

Terminal Box Type


DSLHG-10- 1 - -13/1390
2

DSLHG-10-3- -13/1390
Pressure Port "P"

Fully Extended 440(17.32)

Pilot Drain Port "Y"


(For External Drain Type only)

114.3
(4.50)

SOL b

Cylinder Port "B"

"BT"

"PA"

"PB"

46
(1.81)

For other dimensions, see "DSLHG-10-1 "


2
drawing left

6
(.24)

Mounting Surface
(O-Rings Furnished)

Manual Actuator
6(.24) Dia.

Model Numbers
DSLHG-10- - -13
DSLHG-10- - -1390

"C" Thd.
G 1/2
1/2 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)

6(.24) Dia.
Two Locating Pins

DSLHG-10-4A- -13/1390

DSLHG-10-4W- -13/1390

Fully Extended
154.5(6.08)

Fully Extended 309(12.17)

Multi Purpose Control Valves

27
(1.06)

45
(1.77)

72
(2.83)
132(5.20)

"PB"
"PA"

350.8 (13.81)

"BT"
"AT"

332.5 (13.09)

SOL b

285.5 (11.24)

DEC.
Lock Nut 19(.75) Hex.

SOL a

"AT"

Cylinder Port "A"

DC/R : 204.4(8.05)
Electrical Conduit Connection
AC : 196.4(7.73)
"C " Thd. (Both Ends)
95(3.74)
DC/R : 54.7(2.15)
AC : 50.7(2.00)

Flow Adj. Screw


6(.24) Hex. Soc.

SOL a

373.8 (14.72)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
6 Places
Pilot Pressure Port "X"
(For External Pilot Type only)

99(3.90)
3
(.12) 53(2.09)

Electrical Conduit Connection


"C " Thd. (Both Ends)

198(7.80)

79.4
(3.23)
158.8(6.25)

Tank Port " T"

190.5(7.50)
106.7(4.20) 76.2(3.00)

308.5 (12.15)
355.5 (14.00)

Fully Extended

Lock Nut 14(.55) Hex.


SOL a

"PB"

DEC.

"PA"

308.5 (12.15)

Flow Adj. Screw


6(.24) Hex. Soc.

232 (9.13)

"BT"

373.8 (14.72)

SOL b

355.5 (14.00)

SOL a

Counterbalance Pressure
Adj. Screw
"AT"
14(.55) Hex.
INC.
Lock Nut 19(.75) Hex.

SOL b

"AT"

"BT"
"PA"

1
For other dimensions, see "DSLHG-10-2 " drawing above.

DSLHG-10-5W- -13/1390

"PB"

For other dimensions, see "DSLHG-10-4W"


drawing left.

DSLHG-10-5A- -13/1390
3 99(3.90)
(.12) 53(2.09)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

DEC.

"PA"

428.8 (16.88)

"BT"

410.5 (16.16)

Flow Adj. Screw


6(.24) Hex. Soc.

SOL b

363.5 (14.31)

Lock Nut 19(.75) Hex.

SOL a

232(9.13)

SOL b

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC. "AT"

SOL a

"AT"

"BT"
"PA"

"PB"

"PB"

1
For other dimensions, see "DSLHG-10-2 " drawing above.

Multi Purpose Control Valves

For other dimensions, see "DSLHG-10-5W"


drawing left.

471

Mounting Surface:
ISO 4401-AF-10-4-A

Plug-in Connector Type

DSLHG-10- 1 - -N-13/1390
2

Pressure Port "P"

Fully Extended 440(17.32)


Fully Extended

190.5 (7.50)
106.7(4.20) 76.2
(3.00)

Pilot Drain Port "Y"


(For External Drain Type only)

79.4
(3.23)
158.8
(6.25)
198
(7.80)

Tank Port " T"

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
6 Places
Pilot Pressure Port "X"
(For External Pilot Type only)

114.3
(4.50)

Cylinder Port "B"


Cylinder Port "A"

DC/R : 54.7(2.15)
AC : 50.7(2.00)

F
D

DC/R : 204.4(8.05)
AC : 196.4(7.73)
102
(4.02) C

Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8 - 10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Lock Nut 19(.75) Hex.

SOL a

SOL b

72
(2.83)
132(5.20)

"PB"

"PA"

45
(1.77)

"BT"

"AT"

DSLHG-10- -A -N
DSLHG-10- -D -N
DSLHG-10- -R -N

6(.24) Dia.
Two Locating Pins

6
(.24)

Mounting Surface
(O-Rings Furnished)

Model Numbers

Manual Actuator
6(.24) Dia.

DEC.

285.5(11.24)

27
(1.06)

Flow Adj. Screw


6(.24) Hex. Soc.

Dimensions mm (Inches)
C
D
E
F
39 (1.54) 53 (2.09) 350.5 (13.80) 27.5 (1.08)
39 (1.54) 64 (2.52) 361.5 (14.23) 27.5 (1.08)
53 (2.09) 57.2 (2.25) 364.5 (14.35) 34 (1.34)

Position of cable departure can be changed. For the details, refer to DSLHG-04 valve on page 466.

DSLHG-10-3- -N-13/1390

99
(3.90)
53
(2.09)

3
(.12)

SOL b

"BT"

"AT"

308.5 (12.15)

SOL a

"PA"
"PB"

Model Numbers
DSLHG-10-3-A -N
DSLHG-10-3-D -N
DSLHG-10-3-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
373.5 (14.70)
64 (2.52)
384.5 (15.14)
57.2 (2.25)
387.5 (15.26)

For other dimensions, see "DSLHG-10- 1 - -N" drawing above.


2

472

Multi Purpose Control Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AF-10-4-A

Plug-in Connector Type


DSLHG-10-4W- -N-13/1390

DSLHG-10-4A- -N-13/1390

Fully Extended
154.5(6.08)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.


SOL a

SOL a

SOL b

"BT"

SOL b

232 (9.13)

Flow Adj. Screw


6(.24) Hex. Soc.
"PA"

"AT"

Lock Nut 19(.75) Hex.

308.5 (12.15)

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC. "AT"

"BT"
"PA"

"PB"

Model Numbers
DSLHG-10-4W-A -N
DSLHG-10-4W-D -N
DSLHG-10-4W-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
373.5 (14.70)
64 (2.52)
384.5 (15.14)
57.2 (2.25)
387.5 (15.26)

E
Multi Purpose Control Valves

"PB"

DEC.

For other dimensions, see


"DSLHG-10-4W- -N" drawing left.

1
For other dimensions, see DSLHG-10- 2 - -N on the previous page.

DSLHG-10-5A- -N-13/1390

DSLHG-10-5W- -N-13/1390

Fully Extended
309(12.17)

3
(.12)

99
(3.90)

154.5(6.08)

Lock Nut 14(.55) Hex.

Fully Extended

53
(2.09)

SOL b

SOL a

"AT"

"BT"

232 (9.13)

Lock Nut 19(.75) Hex.


Flow Adj. Screw
6(.24) Hex. Soc.
DEC.

"PA"

SOL a

"AT"

SOL b

363.5 (14.31)

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.

"BT"
"PA"

"PB"

"PB"

Model Numbers
DSLHG-10-5W-A -N
DSLHG-10-5W-D -N
DSLHG-10-5W-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
428.5 (16.87)
64 (2.52)
439.5 (17.30)
442.5 (17.42)
57.2 (2.25)

1
For other dimensions, see DSLHG-10- 2 - -N on the previous page.

Multi Purpose Control Valves

For other dimensions, see


"DSLHG-10-5W- -N" drawing left.

DIMENSIONS IN
MILLIMETRES (INCHES)

473

List of Seals for Main Valve, Pilot Selector Valve and Orifice
DSLHG-04/06/10- 1 - -13/1390
2
26 27 14 25

13

ifi
Or

o
ef

T
rA

ifi
Or

13

f
ce

A
rP

14
SOL a

12

SOL b

i fi
Or

24

13

Section Y-Y

o
ef

rB

ifi
Or

o
ef

rP

13

Section Z-Z

21
23

22

10

23

9 20 18 15

4 16 11 17

2 19

DSLHG-04/06/10-3- -13/1390
SOL b

SOL a

26
24

Note) Main valve is same as above drawings.

List of Seals for Main Valves


Item

Name of Parts

15
16
17
18
19
20

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

Part Numbers
DSLHG-04 DSLHG-06
SO-NB-P22 SO-NB-G30
SO-NB-P22 SO-NB-P30
SO-NB-P9
SO-NB-P14
SO-NA-P8
SO-NA-P10
SO-NB-P8
SO-NB-P9
SO-BB-P8
SO-BB-P10

Item 24 Pilot Selector Valve List


DSLHG-10
SO-NB-G40
SO-NB-P42
SO-NB-P14
SO-NA-P16
SO-NB-P11
SO-BB-P16

Qty.
4
4
2
4
4
4

Multi-Purpose
Control Valve
Model Numbers

24
Pilot Selector Valve
Model Numbers

DSLHG-04-1
DSLHG-04-2
DSLHG-04-3
DSLHG-06-1
DSLHG-06-2
DSLHG-06-3
DSLHG-10-1
DSLHG-10-2
DSLHG-10-3

CG-04-1-10
CG-04-2-10
CG-04-3-10
CG-06-1-10
CG-06-2-10
CG-06-3-10
CG-06-1-10
CG-06-2-10
CG-06-3-10

Note: When ordering the seals, please specify the seal kit number listed on
page 478.

Item 13 Orifice
The timing of flow path opening/closing can be adjusted as required by
selecting the appropriate pilot orifice diameter. When the diameter of
the orifice is to be changed, another orifice should be ordered. Standard
built-in orifice diameters and selectable orifice diameters are listed in
the table below.

Note: For details of Pilot Selector Valve, see page 476.

Pilot Valve
Refer to page 478 for Pilot Valve Model Numbers.

Orifice Type

TP-OPT-1/16 x d
Orifice Diameter "d" mm
Model Numbers Standard
Max. Dia. at Pressure
Selectable
Built-in
over 20 MPa(2900 PSI)
DSLHG-04
1.0
0.5, 0.6, 0.8, 1.0
1.2
DSLHG-06
1.2
1.2, 1.4, 1.6, 1.8
2.0, 2.5
DSLHG-10
1.4
1.4

474

Multi Purpose Control Valves

DIRECTIONAL CONTROLS
List of Seals for Main Valves and Pilot Selector Valve
DSLHG-04/06/10-4W- -12/1290

13

PB

BT

13

31

rif
i
O

ce
fo
r

ce
fo
r
rif
i

ce
fo
r

25

13
31

Section W-W
28

Z
Section Z-Z
30

30

29

16

12

19

11

21 3 10 15 18 17 14 22 20 27 23 6

DSLHG-04/06/10-4A- -12/1290
5A

7 19 24 26 3

Multi Purpose Control Valves

13

O
rif
i

O
ri f
i

ce
fo
r

AT

PA

36 37 33 32

DSLHG-04/06/10-5W- -12/1290
36

32 24 26

34

35
32

9 19

7 11 12

Note) Main valve is the same as above drawings.

List of Seals for Main Valves


Item

Name of Parts

19
20
21
22
23
24
25
26

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

DSLHG-04
SO-NB-P22
SO-NB-P22
SO-NB-P16
SO-NB-P14
SO-NB-P9
SO-NA-P8
SO-NB-P8
SO-BB-P8

Part Numbers
DSLHG-06
SO-NB-G30
SO-NB-P30
SO-NB-P22
SO-NB-P20
SO-NB-P14
SO-NA-P10
SO-NB-P9
SO-BB-P10

Pilot Selector Valve List


DSLHG-10
SO-NB-G40
SO-NB-P42
SO-NB-P30
SO-NB-A122
SO-NB-P14
SO-NA-P16
SO-NB-P11
SO-BB-P16

Qty.
4
4
2(1)
2(1)
2
2(3)
4
2(3)

Note 1: The figures in (


) indicate the quantity of seals used for 4A and
5A.
Note 2: When ordering the seals, please specify the seal kit number listed
on page 478.

Pilot Valve
Refer to page 478 for Pilot Valve Model Numbers.

Multi-Purpose
Control Valve
Model Numbers
DSLHG-04-4ADSLHG-04-4WDSLHG-04-5ADSLHG-04-5WDSLHG-06-4A
DSLHG-06-4W
DSLHG-06-5A
DSLHG-06-5W
DSLHG-10-4A
DSLHG-10-4W
DSLHG-10-5A
DSLHG-10-5W

Pilot Selector Valve


Model Numbers
Item 34

Item 32
CG-04-4A- -10
CG-04-4W- -10
CG-04-5A- -10
CG-04-5W- -10
CG-06-4A-10
CG-06-4W-10
CG-06-5A-10
CG-06-5W-10
CG-06-4A-10
CG-06-4W-10
CG-06-5A-10
CG-06-5W-10

CG-04-3-10

CG-06-3-10

CG-06-3-10

Note: Fill "B" or "H" representing the pressure adjustment range


in section marked with .
See page 477 for the details of the pilot selector valves.

See the previous page for Item

Multi Purpose Control Valves

13

Orifice.

475

List of Seals (Pilot Selector Valves)


CG-04/06-1-10
X

X
12

1 15

6 14

8 13 10 17

Section X-X

CG-04/06-2-10
X

X
3 16 11

4 12 1

15

7 14

6 13 10 17

Section X-X

CG-04/06-3-10
X

X
4 11 16

3 14

8 13 10 18 12

1 15

6 14

Section X-X
List of Seals
CG-06

CG-04
Item

Name of Parts

14
15
16
17

O-Ring
O-Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P10
SO-NB-P8
SO-NB-P8
SO-NB-P8

Quantity
CG-04-1 CG-04-2 CG-04-3
5
5
3
8
7
7
2
2
1
1

Quantity
CG-06-1 CG-06-2 CG-06-3
SO-NB-P10
3
5
5
SO-NB-P9
8
7
7
SO-NB-P8
2
2
SO-NB-A014
1
1
Part Nmbers

Note: When ordering the o-rings, please specify the seal kit number listed in page 478.

476

Multi Purpose Control Valves

DIRECTIONAL CONTROLS
List of Seals (Pilot Selector Valves)
CG-04/06-4W-10
Y

30 28 19

20 24

25

13

12 17

29 23

9
8

Section Y-Y

7
5
10 12

26 27 22 11 32

31

26 16

14 18

21 15

CG-04/06-4A-10

CG-04/06-5A-10
1

21 15 14 16 26 13 12

CG-04/06-5W-10
Y

30

28

19

20

Multi Purpose Control Valves

24

25

18

17

29

23

9
8

Section Y-Y

7
5

32

31

List of Seals
CG-06

CG-04
Item
24
25
26
27
28
29
30

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

Part Numbers
SO-NB-P12
SO-NB-P9
SO-NB-P10
SO-NB-P8
SO-NA-P6
SO-NB-P8
SO-BB-P6

-4W2
2
3
2
2
8
2

Quantity
-4A- -5W1
2
2
1
4
2
1
2
8
8
2
1

-5A1
1

1
8
1

Part Nmbers
SO-NB-P16
SO-NB-P11
SO-NB-P10
SO-NB-P8
SO-NA-P9
SO-NB-P9
SO-BB-P9

-4W2
2
3
2
2
8
2

Quantity
-4A- -5W1
2
2
1
4
2
1
2
8
8
2
1

-5A1
1

1
8
1

Note: When ordering the seals, please specify the seal kit number listed in page 478.

Multi Purpose Control Valves

477

List of Seal Kits and Pilot Valves


Seal Kit Numbers
Model Numbers

Pilot Valve Model Numbers

Complete Kit

For Pilot
Selector Valves

DSLHG-04-1- - -13
DSLHG-04-1- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-04-1- -13

DSLHG-04-2- - -13
DSLHG-04-2- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-04-2- -13

DSLHG-04-3- - -13
DSLHG-04-3- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-04-3- -13

DSLHG-04-4A- - - -13
DSLHG-04-4A- - - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-04-4A- -13

KS-CG-04-4A-10

DSLHG-04-4W- - - -13
DSLHG-04-4W- - - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-04-4W- -13

KS-CG-04-4W-10

DSLHG-04-5A- - - -13
DSLHG-04-5A- - - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-04-5A- -13

KS-CG-04-5A-10

DSLHG-04-5W- - - -13
DSLHG-04-5W- - - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-04-5W- -13

KS-CG-04-5W-10

DSLHG-06-1- - -13
DSLHG-06-1- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-06-1- -13

KS-CG-06-1-10

DSLHG-06-2- - -13
DSLHG-06-2- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-06-2- -13

KS-CG-06-2-10

DSLHG-06-3- - -13
DSLHG-06-3- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-06-3- -13

KS-CG-06-3-10

DSLHG-06-4A- - -13
DSLHG-06-4A- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-06-4A- -13

KS-CG-06-4A-10

DSLHG-06-4W- - -13
DSLHG-06-4W- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-06-4W- -13

KS-CG-06-4W-10

DSLHG-06-5A- - -13
DSLHG-06-5A- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-06-5A- -13

KS-CG-06-5A-10

DSLHG-06-5W- - -13
DSLHG-06-5W- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-06-5W- -13

KS-CG-06-5W-10

DSLHG-10-1- - -13
DSLHG-10-1- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-10-1- -13

KS-CG-06-1-10

DSLHG-10-2- - -13
DSLHG-10-2- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-10-2- -13

KS-CG-06-2-10

DSLHG-10-3- - -13
DSLHG-10-3- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-10-3- -13

KS-CG-06-3-10

DSLHG-10-4A- - -13
DSLHG-10-4A- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-10-4A- -13

KS-CG-06-4A-10

DSLHG-10-4W- - -13
DSLHG-10-4W- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-10-4W- -13

KS-CG-06-4W-10

DSLHG-10-5A- - -13
DSLHG-10-5A- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-10-5A- -13

KS-CG-06-5A-10

DSLHG-10-5W- - -13
DSLHG-10-5W- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-10-5W- -13

KS-CG-06-5W-10

KS-CG-04-1-10

KS-CG-04-2-10

For Pilot Valves

KS-DSG-01- -70
(1 Set Req'd)
KS-DSG-01- -70
(2 Set Req'd)
KS-DSG-01- -70
(1 Set Req'd)

KS-DSG-01- -70
(2 Set Req'd)

KS-DSG-01- -70
(1 Set Req'd)
KS-DSG-01- -70
(2 Set Req'd)
KS-DSG-01- -70
(1 Set Req'd)

KS-DSG-01- -70
(2 Set Req'd)

KS-DSG-01- -70
(1 Set Req'd)
KS-DSG-01- -70
(2 Set Req'd)
KS-DSG-01- -70
(1 Set Req'd)

KS-DSG-01- -70
(2 Set Req'd)

Note 1: Fill coil type (a symbol representing current/voltage) in section marked . Likewise, in section marked , fill a symbol representing the
type of electrical conduit connection (None: Terminal Box Type, N: Plug-in Connector Type).
2: A complete seal kit is composed of seal kit for pilot selector valve, seal kit for pilot valve and seal for main valve.
See pages 474 and 475 for information on the seals for main valve.
3: See page 344 for the detailed information on the pilot valves.

478

Multi Purpose Control Valves

DIRECTIONAL CONTROLS
How to Change Pilot & Drain Connection
Pilot Connectio n and Drain Connectio n can be change d easily with a disconnection/connectio n of pilot plug. The
following drawings give illustrations of External Pilot-External Drain Type, When changing to Internal Pilot-Internal
Drain Type, the following procedure may be followed.
External Pilot
I n t e r n a l P ilo t
(See Section E-E)

External Drain
I n t e r n a l D r a in
(See Section D-D)

1) Remove pipe plug 1 .


2) Remove pipe plug 2 .
3) Wind a sealing tape around the pipe plug 1 , then fit the plug into
the port.

1) Remove pipe plug 3 .


2) Remove pipe plug 4 .
3) Wind a sealing tape around the pipe plug 3 , then fit the plug into
the port.
4) In case of DSLHG-04, fit the plug into the port "Y" on the
sub-plate. In case of DSLHG-06/10, wind a sealing tape around
the plug 4 and then thread it into the port "Y".

Pipe Plug 3

Pipe Plug 4 for


Drain Connection Selection

SOL a

SOL b

Pipe Plug 2 for


Pilot Connection Selection
D

Pipe Plug 1

Multi Purpose Control Valves

DSLHG-04

Section E-E Section D-D

E
D

DSLHG-06/10
Pipe Plug 2 for
Pilot Connection
Selection
Pipe Plug 1

Pipe Plug 4 for


Drain Connection Selection
Pipe Plug 3

SOL b

SOL a

D
E

Thread "Y"

Multi Purpose Control Valves

Section E-E Section D-D

479

Solenoid Operated Poppet Type Two-Way Valves


These valves are used for opening/closing the oil path by having the poppet valve
operated with an electric signal via solenoid. Because these are of poppet type, the
internal leakage is quite small and there is no worry about hydraulic lock.

Specifications
Model Numbers

Max. Flow
L /min
(U.S.GPM)

CDSC-01-C-D24-10
CDSC-03-C- -21
CDST- 03W
03 -C- -21
CDSG-03-C- -21

Max. Operating Internal leakage Max. Changeover


Frequency
Pressure
cm3/min
MPa (PSI)
(cu.in./min) min-1 (Cycles/Min)
21 (3050)

15 (4.0)
50 (13.2)

14 (2030)

or less
0.25 (.015)

or less
0.25 (.015)

Approx.
Mass
kg(1bs.)
0.35 (.8)

240
AC: 300
DC: 240
R: 120

0.5 (1.1)
0.85 (1.9)
0.85 (1.9)

1. The maximum flow means the limited flow without inducing any abnormality to the operation
(changeover) of the valve.
2. When the valve is operated at 18.5 Mpa (2680 PSI) or higher pressure, continuous energies time is
restricted with Max. 30 min., and also the energies ratio less than 90 %.

Solenoid Ratings
Electric
Source

Coil Type

Frequency
(Hz)
50

A100

A120
AC
A200

A240
DC
(K Series)
AC DC
Rectified

D12
D24
D48
R100
R200

60
50
60
50
60
50
60

50/60

Voltage (V)
Source Serviceable
Rating
Range
100
80 - 100
100
90 - 120
110
96 - 132
120
108 - 144
200
160 - 220
200
180 - 240
220
192 - 264
240
216 - 288
12
10.8 - 13.2
24
21.6 - 26.4
48
43.2 - 52.8
100
90 - 110
200
180 - 220

Current & Power at Rated Voltage


Inrush
Holding
Power
(A)
(A)
(W)
0.55
1.12
0.40
0.95
0.36
0.86
0.46
0.93
0.33
0.79
0.28
0.56
0.20
0.48
0.18
0.43
0.23
0.47
0.17
0.40
2.20
26
1.10
0.55
0.30
26
0.15

CDSC-01 is available with coil type D24 only.


Because both AC and DC solenoids employ the plug-in type electrical wiring, the valve can be
removed without removing the wiring. (Coil type of CDSC-01 is flying lead wire only.)
Being 50-60 Hz common service AC solenoids, do not require rewiring when the applied frequency is
changed.
K-Series DC Solenoid which has a reputation for excellent DC control is employed.
(Coil type of CDSC-01 is with Surge Suppressor.)

Graphic Symbol
X

Instructions
Direction of flow when the
solenoid is energised
These valves do not allow flow from
Y to X when the solenoid is energised.

At the time of test run


At the time of test run, there is a
possibility that the oil may not flow
even after the solenoid is energised
because of the residual air in the
valve.

Mounting
There are no mounting restrictions
for any models.

Model Number Designation


F-

CD S

-03

F:
CDS:
Special seals
Solenoid
for phosphate Operated
ester type
Poppet
fluids
Type
(Omit if not
Two-Way
required)
Valves

-D1 2

Valve Type

01

C: Cartridge
Type

Coil Type
DC D24

03

T: Threaded
Connection
G: Gasket
Mounting

-C

Valve Size

Special Seals Series Number Type of Connection

C:
AC
03W (Piping Size 1/4) Normally
DC
03 (Piping Size 3/8) Closed
AC
03

A100, A120
A200, A240
D12, D24, D100
DC Rectified
R100, R200

-21
Design Number

Design Standard

10

None: Japanese Std. "JIS" &


European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS" &
European Design Std.
90: N. American Design Std.

21
21
21

Mounting Bolts
Mounting bolt in the table below is attached only for Gasket mounting type valve (CDSG-03).
Socket Head Cap Screws (2pcs.)
Valve Model Numbers
CDSG-03

480

Japanese Standard "JIS


European Design Standard
M6

60 Lg.

N. American Design Standard


1/4-20 UNC

2-1/4Lg.

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS
Pressure Drop
CDSC-01
PSI

MPa
1.5

For any other viscosity, multiply the factors in the table below.
150

1.0
Y

Viscosity

100

SSU

77

Factor

0.5
50
0

mm2/s 15

5
0

15 L/min

10
2

30

141 186 232 278 324 371 417 464

40

50

60

70

80

90

100

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/0.850)

Y
X

20
98

4 U.S.GPM

Flow Rate

CDSC-03
CDST-03
CDSG-03

CDST-03W

Hydraulic Fluid: Viscosity 35 mm2 (164 SSU), Specific Gravity 0.850


PSI

PSI

MPa
1.6

1.2

150
100
50

0.8

Y
Y

0.4

X
0

200

Pressure Drop P

Pressure Drop P

200

MPa
1.6

0
0
0

10

20

30
6

40

1.2

100
50
0

50 L /min

0.8

Y
Y

0.4

0
0

12 13 U.S.GPM

10

150

10

30

20
4

40
10

50 L /min
12 13 U.S.GPM

Flow Rate
Flow Rate
Note: Measuring has been made for the CDSC-03 (Cartridge type) when it is equipped with the same body
as the threaded connections and the gasket mounting type.
For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15
SSU

Factor

77

20

30

40

50

60

70

80

90

100

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the
formula below.
P' = P (G'/0.850)

Changeover Time
Changeover time, T2 and T4, in particular, varies according to the hydraulic circuit and operating conditions. As an
example, the following figures show how the measurement is made.
Test Circuit

Pressure Detector

Model
Number

Solenoid
Types

CDSC-01

DC
AC

CDS -03

Result of measurement
T4
T1

DC
AC DC
Rectified

Shifting time (ms)


Condition
Flow Rate SOL "ON"(OpenClose) SOL "OFF"(OpenClose)
Pressure "P"
L/min
T4 (ex.)
T3
T1
T2 (ex.)
MPa (PSI)
(U.S.GPM)
44.0
38.4
21.4
29.0
10 (1450)
15 (4.0)
47.0
44.0
30.6
27.0
21 (3050)
15 (4.0)
86.0
44.0
10.0
20.0
7 (1020)
50 (13.2)
43.0
54.0
11.0
12.0
14 (2030)
50 (13.2)
104.0
66.0
22.0
44.0
7 (1020)
50 (13.2)
60.0
73.0
24.0
41.0
14 (2030)
50 (13.2)
100.0
146.0
27.0
114.0
7 (1020)
50 (13.2)
66.0
142.0
32.0
108.0
14 (2030)
50 (13.2)

Solenoid Operated Poppet Type Two-Way Valves

Pressure Drop P

200

Hydraulic Fluid: Viscosity 30 mm2 (141 SSU), Specific Gravity 0.850

T3
P

T2
SOL

ON

Time

OFF

Solenoid Operated Poppet Type Two-Way Valves

481

5
(.20)

CDSC-01-C-D24-10/1090

AWG 18

140
(5.51)

65 (2.56)

Flying Lead Wire

25.5(1.00)

48
(1.89)

19(.75)
14 0.1
(.55) (.004)
M20 1 Thd.

MODEL

CDSC-01-C-D24-10
DC24V

YUKEN KOGYO CO., LTD. JAPAN

38(1.50) Dia.

Coil

30
(1.18)

Core Tightening End


Tightening torque
: 25.5 - 30.6 Nm (230 - 270 IN. lbs)

12(.47) Dia.

VOLTAGE

24(.94)
Dia.

14.5(.57)
Across Flats

25
(.98)

24
(.94)

Free Flow Outlet


Port "X"
Free Flow Inlet
Port "Y"

10(.39)

55
(2.17)

24(.94) Dia.

Nut
Tightening torque
: 3.9 - 5.9 Nm (35 - 52 IN. lbs)

DIMENSIONS IN
MILLIMETRES (INCHES)
Details of Mounting Holes

Min. 27(1.063)
19.6(.772)
19.4(.764)

1.5(.059)

6.2(.244)
6.0(.236)
Dia.

Min.
12(.472)
2.9(.114)
2.5(.098)
15
20
22.7(.893)
22.6(.890)
Dia.
19(.75)
Dia.

30(1.18) Dia.

1.6

45

3.2

1.6

Port "X"
R0.1 - 0.3(R.004 - .012)
6.2(.244)
6.0(.236) Dia.

Port "Y"
12.027(.4735)
12.000(.4724)
Dia.

0.3(.012)
0.2(.008)

How to Mount
When mounting, the following steps must be followed:
1. Loosen the nut , then remove the coil.
2. Thread the cartridge, making sure that the collar 24 (.94) Dia. of
the cartridge is well fitted to the component surface ( surface
in the left drawing).
3. Attach the coil and secure it with a nut.

M20 1 Thd.
16
(.630)

0.1(.004)
Dia.

Note: The fitting portion of o-rings should have a good machined finish.

482

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS
CDSC-03-C-A -21/2190
Models with AC Solenoids

29(1.14)
Dia.
40
(1.57)

44
(1.73)
27
(1.06)

Cable Departure
Cable Applicable:
Outside Dia ................ 8-10 mm (.31-.39 in.) Dia.
Conductor Area .......... Not Exceeding 1.5mm2 (.0023 Sq. in.)
27.5
(1.08)

Wrench Flats for Fixing Cartridge


Tightening Torque
: 30-49 Nm (266-434 in. 1bs.)

20
(.79)

88.2
(3.47)
39
24 17.7
(1.54)
(.94) (.70)

Free Flow Outlet


Port "X"

O-Ring
SO-NB-P12

16(.63) Dia.

Free Flow Inlet Port "Y"

48
(1.89)

Coil
31.5
(1.24)

O-Ring
SO-NB-P26

Space Needed to Remove Coil

69
(2.72)

86
(3.39)
54
(2.13)
19
(.75)

Three positions of cable departure


are available in 90 increments.
Nut
Tightening Torque
: 6.0-7.5Nm (53-66 in. 1bs.)

M30

1.5 Thd.

35(1.38)
Dia.

DIMENSIONS IN
MILLIMETRES (INCHES)
Details of Mounting Holes
32.9(1.295)
Dia.
15 32.7(1.287)

A
R 0.2
(R .008)

45

18
(.71)

14
(.55) 3.5
(.14)

1.5 Thd.

When mounting, the following steps must be followed:


1. Loosen the nut , then remove the coil.
2. Thread the cartridge, making sure that the collar 35 (1.38) Dia.
of the cartridge is well fitted to the component surface ( A
surface in the left drawing).
3. Attach the coil and secure it with a nut.

20

Max.
14 (.55)
Dia.

1
(.04)

24.6(.969)
24.4(.961)

M30

How to Mount

28.4 (1.12)
Dia.

E
Solenoid Operated Poppet Type Two-Way Valves

The position can be changed by


loosening the nut . Be sure to
retighten the nut after changing
the position.

"Y"

"X"
16.027(.6310)
Dia.
16.000(.6299)

Note: The fitting portion of O-rings should have a good machined finish.

Solenoid Operated Poppet Type Two-Way Valves

483

CDSC-03-C-D -21/2190
Models with DC Solenoids
47.5
(1.87)
22
(.87)

Wrench Flats for Fixing Cartridge


Tightening Torque
: 30-49 Nm (266-434 in. 1bs.)

Space Needed to Remove Coil


52
(2.05)

24.5
(.96)

18.7
(.74)

39
(1.54)

27.5
(1.08)
Three positions of cable departure
are available in 90 increments.

Nut
Tightening Torque
: 10.3-11.3 Nm (91-100 in. 1bs.)

75.2
(2.96)

100.5
(3.96)
64
(2.52)
15
(.59)

31.5
(1.24)

Coil

47(1.85)
Dia.

For other dimensions, refer to the "Models with AC Solenoids".

DIMENSIONS IN
MILLIMETRES (INCHES)

CDSC-03-C-R -21/2190
Models with R Type Solenoids

Wrench Flats for Fixing Cartridge


Tightening Torque
: 30-49 Nm (266-434 in. 1bs.)
Nut
Tightening Torque
: 10.3-11.3 Nm (91-100 in. 1bs.)

31.5
(1.24)

18.7
(.74)

Coil

47(1.85)
Dia.

For other dimensions, refer to the "Models with AC Solenoids".

484

Space Needed to Remove Coil

75.2
(2.96)

53
(2.09)

24.5
(.96)

52
(2.05)

103.5
(4.07)
57.2
(2.25)
15
(.59)

34
(1.34)

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS
CDST-03, 03W-C- -21/2180/2190

Cable Departure
Cable Applicable:
Outside Dia .............. 8-10 mm (.31-.39 in.) Dia.
Conductor Area ........ Not Exceeding 1.5mm2 (.0023 Sq. in.)
91
Space Needed to Remove Coil
(3.58)
54
25
(2.13)
(.98)

Models with AC Solenoids

18
(.71)
37
(1.46)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

Free Flow Inlet Port "Y"


"A" Thd. (Opposite Side)

Models with R Type Solenoids


104
(4.09)
57.2
(2.25)

37.2
(1.46)

37.2
(1.46)

75.2
(2.96)

75.2
(2.96)

39
(1.54)

Space Needed to Remove Coil


25
(.98)

53
(2.09)

52
(2.05)

Space Needed to Remove Coil


25
(.98)

For other dimensions, refer to the "Models with AC Solenoids".

CDSG-03-C- -21/2190

Free Flow
Inlet Port "Y"

39
(1.54)

118.5
(4.67)

Mounting Surface

49
(1.93)
50
(1.97)

Mounting surface should have


a good machined finish.
Max. 11(.43) Dia.

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

25
(.98)

106.2
(4.18)
36.2
(1.43)

49.5
(1.95)
19 18.5
(.75) (.73)

1
(.04)

Free Flow
Outlet Port "X"

Space Needed to Remove Coil


48
(1.89)

91
(3.58)
54
(2.13)

Three positions of cable departure


are available in 90 increments.

45
(1.77)
60
(2.36)

DIMENSIONS IN
MILLIMETRES (INCHES)

Cable Departure
Cable Applicable:
Outside Dia .............. 8-10 mm (.31-.39 in.) Dia.
Conductor Area ........ Not Exceeding 1.5mm2 (.0023 Sq. in.)

Models with AC Solenoids

7.5
(.30)

E
Solenoid Operated Poppet Type Two-Way Valves

Models with DC Solenoids


101
(3.98)
64
(2.52)

Note: The position of cable departure


can be changed. For the detail,
refer to CDSC-03 on the
previous page.

25
(.98)
49
(1.93)
50
(1.97)

Free Flow Outlet Port "X"


"A" Thd.

45
(1.77)
60
(2.36)

7.5
(.30)

Model Numbers
"A" Thd.
CDST-03W-C- -21
Rc 1/4
CDST-03-C- -21
Rc 3/8
CDST-03W-C- -2180 1/4 BSP.F
CDST-03-C- -2180
3/8 BSP.F
CDST-03W-C- -2190 1/4 NPT
CDST-03-C- -2190
3/8 NPT

52
(2.05)

49.5
(1.95)
19 18.5
(.75) (.73)

106.2
(4.18)
36.2
(1.43)

118.5
(4.67)

69
(2.72)

39
(1.54)

48
(1.89)

Three positions of cable departure


are available in 90 increments.

Mounting Surface
(O-Rings Furnished)

Note 1: For models with DC solenoids and models with R type solenoids, refer to CDST-03, 03W.
2: The position of cable departure can be changed. For the detail, refer to CDSC-03 on the previous page.

Solenoid Operated Poppet Type Two-Way Valves

485

List of Seals and Coil Ass'y


CDSC-01-C-D24-10/1090

Item
6
10
11
12
13
14

7 12 6

Name of Parts
Coil Ass'y
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

4 10 11 14 2

Part Numbers
2697-VK317470-3
TK280163-7
SO-NB-P18
SO-NB-P16
SO-NB-P9
SO-NB-A014

13

Qty. Seal Kit Numbers


1
1
1
1 KS-CDSC-01-10
1
1

Note: When ordering the seals, please specify the seal kit number.

486

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS
List of Seals, Solenoid Ass'y, Coil Ass'y and Connector Ass'y
CDST-03 -C- -21/2180/2190
CDSC-03-C- -21/2190
CDSG-03-C- -21/2190

12

13 11

10 14

Solenoid assembly is composed of the parts marked with

List of Seals
Item
9
10
11
14

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring

List of Seal Kits


Part Numbers
SO-NB-P26
SO-NB-P20
SO-NB-P12
SO-NB-A014

Qty.
Remarks
1
1
1
2 only for CDSG

Valve Model Numbers


CDSC-03-C- -21
CDST-03 -C- -21
CDSG-03-C- -21

Note: When ordering the seals, please specify the seal kit number
from the table right.

Solenoid Ass'y, Coil Ass'y and Connector Ass'y No.


Valve Model No.
CDS
CDS
CDS
CDS
CDS
CDS
CDS
CDS
CDS

-03
-03
-03
-03
-03
-03
-03
-03
-03

-C-A100
-C-A120
-C-A200
-C-A240
-C-D12
-C-D24
-C-D48
-C-R100
-C-R200

Solenoid Ass'y No.


CSA1-100-20
CSA1-120-20
CSA1-200-20
CSA1-240-20
CSD1-12-20
CSD1-24-20
CSD1-48-20
CSR1-100-20
CSR1-200-20

Coil No.

C-CSA1-100-20
C-CSA1-120-20
C-CSA1-200-20
C-CSA1-240-20
C-SD1-12-50
C-SD1-24-50
C-SD1-48-50
C-SR1-100-50
C-SR1-200-50

12

Connector Ass'y No.

GDM-211-B-11

Seal Kit Numbers


KS-CDSC-03-20
KS-CDSG-03-20

Solenoid Operated Poppet Type Two-Way Valves

GDM-211-B-11

GDME-211-R-B-10

Change of supply voltage


The supply voltage can be changed by replacing the coil.

Solenoid Operated Poppet Type Two-Way Valves

487

Interchangeability between Current and New Design


Because of solenoid assembly improvements, CDS -03 has been model-changed (design 20 to design 21).
Specifications and Characteristics
There are no changes in the specifications and characteristics of the valves themselves.
Solenoid Ratings
There are changes in the inrush current, holding current and power as shown below. No other changes.
Electric Source

Coil Type

Voltage (V)
Source
Serviceable
Rating
Range
100
80 - 110
100
90 - 120
110
96 - 132
120
108 - 144
160 - 220
200
200
180 - 240
220
192 - 264
240
216 - 288
10.8 - 13.2
12
21.6 - 26.4
24
43.2 - 52.8
48
90 - 110
100
200
180 - 220

Frequency
(Hz)
50

A100

60
50
60
50

A120
AC
A200

60
50
60

A240
DC
(K Series)
AC DC Rectified

D12
D24
D48
R100
R200

50/60

Current & Power at Rated Voltage


Inrush (A)
Holding (A)
Power (W)
Current
Current
New
Current
New
New
1.12
0.55
1.30
0.52
0.95
0.40
1.08
0.39
0.86
0.36
1.19
0.47
0.46
0.93
1.08
0.45
0.79
0.33
0.98
0.33
0.56
0.28
0.65
0.27
0.20
0.48
0.54
0.20
0.18
0.59
0.24
0.43
0.55
0.47
0.23
0.23
0.45
0.40
0.17
0.17
2.20
2.40
26
29
1.10
1.20
0.55
0.60
0.30
0.32
26
29
0.17
0.15

Interchangeability in Installation
AC Solenoids
Most items of mounting are interchangeable except the dimensions as shown below. In addition, the size of the spanner
(core end faces) for locking the CDSC cartridges has been changed to 15-19 mm across flats.
New: Design 21
86
(3.39)
20
54
(.79)
(2.13)

Space Needed to Remove Coil

17.7(.70)

18.7(.74)

Wrench Flats for Fixing Cartridge


Hex. 19(.75)
Space Needed to Remove Coil

69
(2.72)

23.6
(.93)

52(2.05)

Wrench Flats for Fixing Cartridge


Hex. 15(.59)

75.2
(2.96)

88
(3.46)
52.2
(2.06)

48(1.89)

Current: Design 20

A
A

Body

Body

DC/R Type Solenoids


Most items of mounting are interchangeable except the dimensions as shown below. The solenoid shape changed from
circular to hexagonal. No change in the size 15 mm of the spanner for locking cartridges.
Current: Design 20
DC: 63.2(2.49)
R : 57.2(2.25)

New: Design 21

DC: 99.4(3.91)
R : 103(4.06)

24
(.94)
48(1.89)
Dia.

DC: 64(2.52)
R : 57.2(2.25)

DC:100.5(3.96)
R :103.5(4.07)
24.5
(.96)

Body

Body

Note: The above drawings give illustrations for the cartridge type. The dimension A at the mounting section remains
unchanged. In case of the Thread Connection Type and Gasket Mounting Type, a body is mounted to the hatched section.
The dimensions of the body remain unchanged.

488

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS

Shut-off Type Solenoid Operated Directional Valves


The shut-off type solenoid operated directional valves are poppet type
solenoid operated two-way directional valves developed to meet the
needs of this age such as energy and resources saving.
High-response
High response is provided by the poppet design.
Smallest internal leakage
Internal leakage are very small, less than 5 drips per min., which is
achieved by the poppet design.
Two mounting types: cartridge and sub-plate
Mounting dimensions for both types conform to ISO standard.
Water-proof type (conforming to JIS D 0203 Water Spray Test
32) is also available.

E
Port
"2"

Graphic Symbol
2

Specifications
Max. Operating Pressure
1

Max. Flow
L /min
(U.S.GPM)

Model Numbers

Port "1"
"1" to "2"
Flow

DSPC-01-C- -20

3
4

DSPG-01-C- -20

DSPC-03-C- -10

DSPG-03-C- -10

"2" to "1"
Flow

Port
"2"

40
(10.6)
10 (1450)
80
(21.1)

16 (2320)

Approx.
Mass
kg(1bs.)

Max.
Changeover
Frequency
min-1
(Cycles/Min)

Internal
leakage
cm3/min
(cu.in./min)

300

or Less
0.25 (.015)

0.45 (1.0) 0.6 (1.3)

240

or Less
0.25 (.015)

0.9 (2.0)

1.0 (2.2)

3.8 (8.4)

3.9 (8.6)

25 (3630)

AC

DC

1.45 (3.2) 1.6 (3.5)

Shut-off Type
Solenoid Operated Directional Valves

Port
"1"

1. Maximum flow rates depend on operating conditions. For details, see page 491.
2. Do not connect port "1" to a line subjected to surge pressures. In addition, if you use port "1" for tank line, be sure to keep the end of the
line in the oil.
3. Protections against dust and water conform to the international electric standard (IEC) PUBL 529 IP64.
4. In the case of "DSPC-01-C-D ", use iron material for installation body (cabity).

Shut-off Type Solenoid Operated Directional Valves

489

Model Number Designation


F-

DSP

Special Seals

Series
Number

Type of
Connection

Valve Size

C:
Cartridge Type

01

G:
Sub-plate
Mounting

03

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

DSP:
Shut-Off Type
Solenoid
Operated
Directional
Valves

-01

-C
Valve Type

-D24

-20

Coil Type

Design
Number

AC
A 100
A 200

20

DC
D12
D24

10

C:
Normally
Closed

Design Standard

None: Japanese Std.


"JIS" & European
Design Std.
N. American
90:
Design Std.

Solenoid Ratings
Voltage (V)
Electric
Source

Coil Type

Frequency
(Hz)

50
A100

60

AC

50
A200
2

DC
(K Series)

60

Current & Power at Rated Voltage


1

Source
Rating

Serviceable
Range

100

80 - 110

100
110
200
200
220

Inrush (A)

90 - 120
160 - 220
180 - 240

Holding (A)

01

03

01

03

2.42

5.37

0.51

0.90

2.14

4.57

0.37

0.63

2.35

5.03

0.44

0.77

1.21

2.69

0.25

0.45

1.07

2.29

0.19

0.31

1.18

2.52

0.22

0.38

D12

12

10.8 - 13.2

2.45

3.16

D24

24

21.6 - 26.4

1.23

1.57

Power (W)
01

03

29

38

1. Inrush current in the above table show rms values at maximum stroke.
2. K-Series DC Solenoid which has a reputation for excellent DC control is employed.

Sub-plate
Model
Numbers

DSPG-01

DSPG-03

Japanese Standard "JIS"


Sub-plate
Thread
Model Numbers
Size

European Design Standard


Sub-plate
Thread
Model Numbers
Size

N.American Design Standard


Sub-plate
Thread
Model Numbers
Size

Approx.
Mass
kg (lbs.)

DSGM-01-31

Rc 1/8

DSGM-01-3180

1/8 BSP.F

DSGM-01-3190

1/8 NPT

0.8 (1.8)

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP.F

DSGM-01X-3190

1/4 NPT

0.8 (1.8)

DSGM-01Y-31

Rc 3/8

DSGM-01Y-3190

3/8 NPT

0.8 (1.8)

DSGM-03-40

Rc 3/8

DSGM-03-2180

3/8 BSP.F

DSGM-03-2190

3/8 NPT

3.0 (6.6)

DSGM-03X-40

Rc 1/2

DSGM-03X-2180

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

DSGM-03Y-40

Rc 3/4

DSGM-03Y-2180

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Mounting Bolts
Four socket head cap screws in the table below are included.
Valve Model Numbers
DSPG-01

Descriptions
Japanese Standard "JIS" and
European Design Standard
N. American Design Standard

DSPG-03

Japanese Standard "JIS" and


European Design Standard
N. American Design Standard

490

Soc. Hd. Cap Screw (4 pcs.)


M5

50 Lg.

No. 10-24 UNC


M6

2 Lg.

80 Lg.

1/4-20 UNC

3-1/4 Lg.

Shut-off Type Solenoid Operated Directional Valves

Tightening Torque
5-7 Nm
(44 -62 in. 1bs.)
12-15 Nm
(106 -133 in. 1bs.)

DIRECTIONAL CONTROLS
Typical Performance Characteristics at Viscosity 30 mm2/s (141 SSU) [ISO VG 46 oils, 50C(122F)]

Maximum Flow Rate

Typical Changeover Time

The zone under each shaded line denotes the flow rate ranges being free of
trouble in changeover.
DSPC/DSPG-01
40

Direction
of flow
"2" "1"

10
30

Models with DC Solenoids


U.S.GPM L /min
40

100 %V
(50, 60 Hz)

80 %V
(50 Hz)

20

Direction of flow
"1" "2"

ON

100 %V

30

Solenoid
6

OFF

OFF

Poppet Shift

20

Max.

90 %V

Direction of flow
"1" "2"

90 %V
(60 Hz)

10

Direction
of flow
"2" "1"

10

Flow Rate

Flow Rate

Pressure: 15 MPa (2180 PSI)


Flow Rate: (01) 30 L/min (7.9 U.S.GPM)
(03) 63 L/min (16.6 U.S.GPM)
Viscosity: 30 mm2/s (141 SSU)
100 % V
Voltage:
(After coil temperature rise and saturates)
"1"
Direction of Flow: "2"

T1

T2

10

Shifting Time (ms)

Model Numbers
0

5
0

10

1000

15

25 MPa

20

2000

PSI

3000

Pressure

5
0

10

1000

15

20

2000

MPa

25

PSI

3000

Pressure

DSPC/DSPG-03

15

100

100

Direction
of flow
20
"2" "1"

80
60

10

40

20

Direction of flow
"1" "2"

5
0

10

1000

15

25MPa

20

2000

3000

Pressure

DSPC/DSPG-01-C-A

22

30

DSPC/DSPG-01-C-D

69

14

DSPC/DSPG-03-C-A

22

20

DSPC/DSPG-03-C-D

60

80

Direction of flow"2" "1"

25

Flow Rate

Flow Rate

20

T2

Models with DC Solenoids


U.S.GPM L /min

Models with AC Solenoids


U.S.GPM L /min
25

T1

15

80

Direction of flow
"1" "2"

60

10

40

20

PSI

5
0

1000

10

15

25 MPa

20

2000

3000

PSI

Pressure

Pressure Drop
DSPC/DSPG-03

DSPC/DSPG-01
PSI

MPa
PSI

2.5

350

400

2.0

350

Pressure Drop

1.5

200

MPa
3.0

DSPG

300

Pressure Drop

E
Shut-off Type
Solenoid Operated Directional Valves

Models with AC Solenoids


U.S.GPM L /min

[Test Conditions]

1.0

DSPC

100
0.5

300

DSPG
2.0

250
200
150

DSPC
1.0

100
50

10

20

40 L /min

30

Viscosity

mm /s 15

Factor

SSU

20

30

40

50

60

70

80

90

20
0

10 U.S.GPM
6
8
Flow Rate
For any other viscosity, multiply the factors in the table below.
0

40
10

60
15

80 L /min
20

U.S.GPM

Flow Rate

100

77 98 141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P(G'/0.850)

Shut-off Type Solenoid Operated Directional Valves

491

Mounting Surface: ISO 7789 20-01-0-93

Models with AC Solenoids

Three positions of cable


departure are available in
90 increments.

47
(1.85)
27.5
(1.08)

Cable Departure
Cable Applicable:
Outside Dia.
.....8-10 mm (.31-.39 in.) Dia.
4.5
Conductor Area
(.18)
.....Not Exceeding
1.5m m 2 (.0023 Sq. in.)

20
(.79)

53
(2.09)
85
(3.35)

The position can be changed


by loosening the nut 2 .
Be sure to retighten the nut
after changing the position.

Manual Actuator
6(.24) Dia.

Core Tightening End


15(.59) Across Flats

22
(.87)

Nut

1
2

93.7
(3.69)
0.3
30.2
(.01) (1.19)
39
16
14.5
(1.54) (.63)
(.57)
10
(.39)

M20

16.85(.6634)
16.82(.6622)
Dia.

DSPC-01-C- -20/2090

1.5 Thd.

Port "1"

O-Ring
SO-NB-A015
Port "2"

4
(.16)

O-Ring
SO-NB-P18

1. Tightening torque for iron core assembly: 30 - 50 Nm (266-443 IN. lbs.)


2. Tightening torque for nuts: 10.3 - 11.3 Nm (91-100 IN. lbs.)

Models with DC Solenoids

103
(4.06)
72.5
(2.85)

24
(.94)

64
(2.52)
100
(3.94)

47.5
(1.87)

48(1.89) Dia.

For other dimensions, refer to the "Models with AC Solenoids".

6.2(.244)
6.0(.236)
Dia.

18.6(.732)
Dia.
18.5(.728)

45
1.6

Port "2"
0.1(.004) A
Dia.

M20

492

1.5 Thd.

Port "1"

Min.
14.5(.571)
Max.
20.5(.807)

17.027(.6703)
17.000(.6693)
Dia.

33(1.30)
Dia.
22.7(.893)
22.6(.890)

1 .6

DIMENSIONS IN
MILLIMETRES (INCHES)

Min.
30.5(1.201)
22.7(.893)
22.3(.878)
21.4(.842)
21.0(.827)

Min.
14.5(.571)
0.3(.012) 2.9(.114)
0.2(.008) 2.5(.098)
30
3.2
R 0.1-0.3
(R .004-.012)

15

6.3

Details of Mounting Holes

How to Mount
When mounting, the following steps must be followed.
1. Loosen the coil fastening the nut and remove the coil.
2. Making use of the core tightening end, screw the
cartridge in.
3. Attach the coil and fix it with the nut.

3. Port diameter of 6.2 (.244) Dia. recommended.


4. Use iron materials for the mounting section.

Shut-off Type Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Mounting Surface: ISO 7789 27-01-0-93

Cable Departure
Cable Applicable:
Outside Dia.
.....8-10 mm (.31-.39 in.) Dia.
Conductor Area
.....Not Exceeding
1.5mm2(.0023 Sq. in.)

69.5
(2.74)
27.5
(1.08)

Core Tightening End


22(.87) Across Flats

27
(1.06)

61.8
(2.43)
100.8
(3.97)

The position can be changed


by loosening the nut 2 .
Be sure to retighten the nut
after changing the position.

Manual Actuator
6.3(.25) Dia.

5
(.20)

118.3
(4.66)
0.3
46
(.01)
(1.81)
39
16
(1.54) (.63)
22
(.87)
19.5
(.77)

Port "1"

4
(.16)

32
(1.26)

Port "2"

22.85(.8996)
22.82(.8984)
Dia.

Models with AC Solenoids

24.95(.98)
Dia.

DSPC-03-C- -10/1090

Nut

O -Ring
SO-NB-A119

O-Ring
SO-NB-A018
M27

2 Thd.

Models with DC Solenoids

141.3
(5.56)

34.5
(1.36)

73.8
(2.91)
120.3
(4.74)

95
(3.74)

69(2.72) Dia.

For other dimensions, refer to the "Models with AC Solenoids".

45

25.1(.988)
25.0(.984)

0
-2

3.2

DIMENSIONS IN
MILLIMETRES (INCHES)

Port "1"

1.6

A
0.05(.002) A
Dia.

M27

2 Thd.

Min.
22(.866)
Max.
35(1.378)

How to Mount
23.033(.9068)
23.000(.9055)
Dia.

36(1.42)
Dia.
29.5(1.161)
29.4(1.158)

1.6

15
R 0.1-0.3
(R .004-.012)

0.3(.012)
0.2(.008)

46.9(1.846)
46.5(1.831)
37.6(1.480)
37.2(1.465)
35.9(1.413)
35.5(1.398)
Min.
22(.866)
3.5(.138)
3.1(.122)
30

6.3

Details of Mounting Holes

Shut-off Type
Solenoid Operated Directional Valves

1. Tightening torque for iron core assembly: 110-140 Nm (970-1240 IN. lbs.)
2. Tightening torque for nuts: 8.5-10.5 Nm (75-93 IN. lbs.)

Port "2"

When mounting, the following steps must be followed.


1. Loosen the coil fastening the nut and remove the coil.
2. Making use of the core tightening end, screw the
cartridge in.
3. Attach the coil and fix it with the nut.
3. A recommendable port dia. is 11 (.433) mm.
4. Use iron materials for the mounting section.

Shut-off Type Solenoid Operated Directional Valves

493

Mounting Surface: ISO 4401-AB-03-4-A

DSPG-01-C- -20/2090
Models with AC Solenoids
65
(2.56)
40.5
(1.59)

11
(.43)
Port "2"

48
(1.89)
32.5
(1.28)
31
(1.22)

7.75
(.31)
0.75
(.03)

Port "1"
2

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places
128.2
(5.05)

74.2
(2.92)
27
39
(1.06) (1.54)

25
(.98)

49
(1.93)
43
(1.69)

90
(3.54)

53
(2.09)

27.5
(1.08)

Cable Departure
Cable Applicable:
Outside Dia.
..... 8-10 mm(.31-.39 in.) Dia.
Conductor Area
..... Not Exceeding
1.5mm2 (.0023 Sq. in.)

Mounting Surface
(O-Rings Furnished)

Lock Nut
Tightening Torque: 10.3-11.3 Nm
(91-100 IN. 1bs.)

22
(.87)

Manual Actuator
6(.24) Dia.

1. The location and the position of the cable departure can be changed. For details, see the cartridge type.
2. These ports (2) are not used. In addition, the body has the O-ring grooves and O-rings are included in the body.
3. The mounting dimensions conform to ISO 4401-AB-03-4-A. Ports A and B are used as ports "2" and "1" respectively.
4. O-rings for ports: SO-NB-P9

Models with DC Solenoids

DIMENSIONS IN
MILLIMETRES (INCHES)
137.5
(5.41)

64
(2.52)

27.5
(1.08)

25
(.98)

101
(3.98)

27
(1.06)

83.5
(3.29)
39
(1.54)

22
(.87)

For other dimensions, refer to the "Models with AC Solenoids".

494

Shut-off Type Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Mounting Surface: ISO 4401-AC-05-4-A

DSPG-03-C- -10/1090
Models with AC Solenoids

Port "1"
12
(.47)
46
(1.81)
70
(2.76)

Port "2"

92
(3.62)
19
54
(.75) (2.13)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

164
(6.46)

91
(3.58)
39
35
(1.54) (1.38)

Manual Actuator
6.3(.25) Dia.

32
(1.26)

Mounting Surface 3
(O-Rings Furnished)

Lock Nut
Tightening Torque: 8.5-10.5 Nm
(75-93 IN. 1bs.)

1. The location and the position of the cable departure can be changed. For details, see the cartridge type.
2. These ports (3) are not used. In addition, the body has the O-ring grooves and O-rings are included in the body.
3. The dimensions of mounting surface conform to ISO 4401-AC-05-4-A. Ports A and B are used as port 2 and port 1 respectively.
4. O-rings for each port: SO-NB-A014

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with DC Solenoids


187
(7.36)

Shut-off Type
Solenoid Operated Directional Valves

69
(2.72)
70
(2.76)
109.3
(4.30)

61.8
(2.43)

27.5
(1.08)

35.5
(1.40)

Cable Departure
Cable Applicable:
Outside Dia.
.....8-10 mm (.31-.39 in.) Dia.
Conductor Area
.....Not Exceeding
1.5mm2 (.0023 Sq. in.)

114
(4.49)
39
35
(1.54) (1.38)

121.3
(4.78)

35.5
(1.40)

73.8
(2.91)

27.5
(1.08)

32
(1.26)

For other dimensions, refer to the "Models with AC Solenoids".

Shut-off Type Solenoid Operated Directional Valves

495

List of Seals, Solenoid Ass'y, Coil Ass'y and Connector Ass'y

13
16 8 17 10 2

Solenoid assembly is composed of the


parts marked with .

18 12 11 7

9 15 3

List of Seals
Item

Name of Parts

DSP -01
Part Numbers

Qty.

8
9
10
15
16
17

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

SO-NA-P8
SO-NB-A014
SO-NB-A015
SO-NB-P9
SO-NB-P18
5701-VK413831-9

1
1
1
4
1
2

DSP -03
Part Numbers
SO-NA-P12
SO-NB-A017
SO-NB-A018
SO-NB-A014
SO-NB-A119
2691-VK418550-0

Qty.
1
1
1
5
1
2

Remarks

only for "DSPG"

Note: When ordering the seals, specify the seal kit number from the table below.

List of Seal Kits


Valve Model Numbers
DSPC-01-C- -20
DSPC-03-C- -10
DSPG-01-C- -20
DSPG-03-C- -10

496

Solenoid Ass'y, Coil Ass'y and Connector Ass'y No.


Seal Kit Numbers
KS-DSPC-01-C-10
KS-DSPC-03-C-10
KS-DSPG-01-C-10
KS-DSPG-03-C-10

Valve Model No.

Solenoid Ass'y No.

12 Coil No.

DSPC/DSPG-01-C-A100-20/2090
DSPC/DSPG-01-C-A200-20/2090
DSPC/DSPG-01-C-D12-20/2090
DSPC/DSPG-01-C-D24-20/2090
DSPC/DSPG-03-C-A100-10/1090
DSPC/DSPG-03-C-A200-10/1090
DSPC/DSPG-03-C-D12-10/1090
DSPC/DSPG-03-C-D24-10/1090

SA1-100-N-6055
SA1-200-N-6055
SD1-12-N-6055
SD1-24-N-6055
SA3-100-N-5130
SA3-200-N-5130
SD3-12-N-5130
SD3-24-N-5130

C-SA1-100-N-60
C-SA1-200-N-60
C-SD1-12-N-60
C-SD1-24-N-60
C-SA3-100-N-50
C-SA3-200-N-50
C-SD3-12-N-50
C-SD3-24-N-50

Shut-off Type Solenoid Operated Directional Valves

13 Connector No.

GDM-211-B-11

Check / Pilot Controlled Check Valves

Valve Type

Graphic
Symbols

Max.
Operating
Pressure
MPa (PSI)

.3
1

.5

In-Line
(CIT)
Check Valves

25
(3630)

Right Angle
(CRT/CRG)

2
5

10

20

10

20

50

100 200

02

03

06

10

03

06

Right Angle, Flanged Connection


(CRF)

Pilot Operated
Check Valves

25
(3630)

50

Threaded Connection(CP T)
Sub-plate Mounting(CP G) 03
Flanged Connection(CP F)

Check / Pilot Controlled Check Valves

U.S.GPM
500 1000

Page

500 1000 2000 5000


L /min

498

10

10

06

100 200

16

24

10
504
10

16

497

In-Line Check Valves


These valves allow free flow in one direction and prevent flow in the reverse direction. Cracking pressure specified
is the pressure required to open the valve and allow free flow.
Graphic Symbol

Specifications
Model Numbers

Rated Flow
L /min (U.S.GPM)

Max. Operating Pres.


MPa (PSI)

Cracking Pres.
MPa (PSI)

25
(3630)

0.04 (6)
0.35 (50)
0.5 (70)

Approx. Mass
kg (lbs.)
0.1 (.22)

CIT-02- -50/5080/5090

16 (4.23)

CIT-03- -50/5080/5090

30 (7.93)

CIT-06- -50/5080/5090

85 (22.5)

CIT-10- -50/5080/5090

230 (60.8)

0.3 (.66)
0.8 (1.8)
2.3 (5.1)

Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific
gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI).

Model Number Designation


CI

-03

-04

-50

Series
Number

Type of
Connection

Valve
Size

Cracking Pressure
MPa (PSI)

Design
Number

CI:
In-Line
Check Valve

T:
Threaded
Connection

02

Design
Standards

50
04: 0.04 (6)
35: 0.35 (50)
50: 0.5 (70)

03
06

50
50

10

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

50

Note: For In-Line Check Valves, standard type (for petroleum base oils) can be used phosphate ester type fluid.

CIT-02CIT-03CIT-06CIT-10-

-50/5080/5090
-50/5080/5090
-50/5080/5090
-50/5080/5090

"D" Thd.
2 Places

Inlet Port

Outlet Port
FREE

Model Numbers

mm (Inches)
B

CIT-02- -50

58 (2.28)

19 (.75)

Rc 1/4

CIT-02- -5080

65 (2.56)

22 (.87)

1/4 BSP.F

CIT-02- -5090

58 (2.28)

19 (.75)

1/4 NPT

CIT-03- -50

76 (2.99)

CIT-03- -5080

83 (3.27)

27 (1.06)

3/8 BSP.F

CIT-03- -5090

76 (2.99)

CIT-06- -50

95 (3.74)

CIT-06- -5080

102 (4.02)

CIT-06- -5090

95 (3.74)

Rc 3/8
3/8 NPT
Rc 3/4
41 (1.61)

CIT-10- -5080
CIT-10- -5090

3/4 BSP.F
3/4 NPT
Rc 1-1/4

CIT-10- -50

498

"D" Thd.

133(5.24)

60 (2.36)

1-1/4 BSP.F
1-1/4 NPT

Check / Pilot Controlled Check Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Pressure Drop
Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

PSI MPa
0.7
100
0.6
80
60

CIT-02-50
CIT-02-35

0.4

40
20
0

0.2
CIT-02-04
0
0
0

10

15
3
4
Flow Rate

20

25
6

L/min
U.S.GPM

CIT-03
Pressure Drop P

PSI MPa
100
0.7
0.6
80
60

CIT-03-50

0.4

40
20
0

CIT-03-35

0.2

CIT-03-04

0
0
0

10

20

30
6

40 L/min

10

U.S.GPM

Flow Rate

Pressure Drop P

CIT-06
PSI MPa
0.7
100
0.6
80
60

CIT-06-50

0.4
CIT-06-35

40
20
0

In-Line Check Valves

Pressure Drop P

CIT-02

0.2

CIT-06-04

0
0

25

75

50
10

125

100
30

20
Flow Rate

L/min
U.S.GPM

CIT-10

Pressure Drop P

PSI MPa
100
0.7
0.6
80
60

CIT-10-50

0.4

40
20
0

CIT-10-35

0.2

CIT-10-04

0
0
0

50

100
20

150

200

250

60
40
Flow Rate

300

L/min

80 U.S.GPM

In-Line Check Valves

499

Right Angle Check Valves


These valves allow free flow in one direction and prevent flow in the reverse direction. Cracking pressure specified
is the pressure required to open the valve and allow free flow.
Graphic Symbol

Specifications
Model Numbers

Rated Flow
L /min (U.S.GPM)

CRT-03- -50/5080/5090

40 (10.6)

CRT-06- -50/5080/5090

125 (33)

CRT-10- -50/5080/5090

250 (66)

CRG-03- -50/5090

40 (10.6)

CRG-06- -50/5090

125 (33)

CRG-10- -50/5090

250 (66)

Type of Connection

Threaded Connection

Sub-plate Mounting

Max. Operating Pres.


MPa (PSI)
25 (3630)

25 (3630)

Cracking Pres.
MPa (PSI)

Approx. Mass
kg (lbs.)

0.04 (6)

0.9 (2.0)

0.35 (50)

1.7 (3.7)

0.5 (70)

5.6 (12.3)

0.04 (6)

1.7 (3.7)

0.35 (50)

2.9 (6.4)

0.5 (70)

5.5 (12.1)

Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific
gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI).

Model Number Designation


F-

CR

-03

-04

-50

Special
Seals

Series
Number

Type of
Connection

Valve
Size

Cracking Pressure
MPa (PSI)

Design
Number

T:
Threaded
Connection

03

04: 0.04 (6)

50

06

35: 0.35 (50)

50

10

50: 0.5 (70)

50

G:
Sub-plate
Mounting

03

04: 0.04 (6)

50

06

35: 0.35 (50)

50

10

50: 0.5 (70)

50

F:
Special seals
for phosphate
ester type
fluids
(Omit if not
required)

CR:
Right Angle
Check Valve

Design
Standards
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS"
& European Design Std.
90: N. American Design Std.

Sub-plate
Valve
Model
Numbers
CRG-03
CRG-06
CRG-10

Japanese Standard "JIS"

European Design Standard

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

CRGM-03-50

Rc 3/8

CRGM-03-5080

CRGM-03X-50

Rc 1/2

CRGM-03X-5080

CRGM-06-50

Rc 3/4

CRGM-06-5080

N.American Design Standard

Thread
Size

Approx. Mass
kg (lbs.)

Sub-plate
Model Numbers

Thread
Size

3/8 BSP.F

CRGM-03-5090

3/8 NPT

1.6 (3.5)

1/2 BSP.F

CRGM-03X-5090

1/2 NPT

1.6 (3.5)

3/4 BSP.F

CRGM-06-5090

3/4 NPT

2.4 (5.3)

1 NPT

3.0 (6.6)

CRGM-10-50

Rc 1-1/4

CRGM-10-5080

1-1/4 BSP.F

CRGM-10-5090

1-1/4 NPT

4.8 (10.6)

CRGM-10X-50

Rc 1-1/2

CRGM-10X-5080

1-1/2 BSP.F

CRGM-10X-5090

1-1/2 NPT

5.7 (12.6)

CRGM-06X-50

Rc 1

CRGM-06X-5080

1 BSP.F

CRGM-06X-5090

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.

Mounting Bolts

Yuken can offer flanged connection


valves described below.

Socket head cap screws in the table below are included.

For details, contact us.


Model No.

500

Rated Flow
L /min (U.S.GPM)

CRF-10- -50

300 (79.3)

CRF-16- -50

600 (159)

CRF-24- -50

1300 (343)

Max. Operating
Pressure
MPa (PSI)
25 (3630)

Valve
Model
Numbers

Socket Head Cap Screw


Japanese Standard "JIS"
European Design Standard

CRG-03

M10

45 Lg.

CRG-06

M10

50 Lg.

CRG-10

M10

55 Lg.

Right Angle Check Valves

N.American Design Standard


3/8-16 UNC
3/8-16 UNC
3/8-16 UNC

Qty.

1-3/4 Lg.

2 Lg.

2-1/4 Lg.

DIRECTIONAL CONTROLS
DIMENSIONS IN
MILLIMETRES (INCHES)

CRT-03- -50/5080/5090
CRT-06- -50/5080/5090
CRT-10- -50/5080/5090

Dimensions mm (Inches)

Model Numbers

"H" Thd.

Rc 3/8
38
62
36
80.5 33
44
(1.50)
3/8 BSP.F
(2.44) (1.42)
(3.17) (1.30) (1.73)
Dia
3/8 NPT
CRT-03- -5090
CRT-03- -50

"H" Thd.
2 Places

CRT-03- -5080

Rc 3/4
54
45
104.5 49
54
74
(2.13)
3/4 BSP.F
CRT-06- -5080
(4.11) (1.93) (2.13)
(2.91) (1.77)
Dia.
3/4 NPT
CRT-06- -5090

CRT-06- -50

Outlet Port

CRT-10- -5080

CRG-03- -50/5090
CRG-06- -50/5090
Outlet Port

6
(.24)

FREE

Locating Pin
6(.24) Dia.

Inlet Port

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

B
A

Model Numbers

Mounting Surface
(O-Rings Furnished)

Dimensions mm (Inches)
A

Mounting Surface

CRG-03

90
66.7
(3.54) (2.63)

11.7
72
42.9
(.46) (2.83) (1.69)

17.5 72.5
30
ISO 5781-AG-06-2-A
(.69) (2.85) (1.18)

CRG-06

102
79.4
(4.02) (3.13)

11.3
93
60.3
(.44) (3.66) (2.37)

21.4 84.5
35
ISO 5781-AH-08-2-A
(.84) (3.33) (1.38)
Mounting surface: ISO 5781-AJ-10-2-A

CRG-10- -50/5090

Outlet Port

Inlet Port

20.3 (.80)

96.8
(3.81)
120
(4.72)

6
(.24)

Locating Pin
6(.24) Dia.

FREE

123
(4.84)
84.1
(3.31)
42.1
(1.66)

97
(3.82)

11.6
(.46)

Right Angle Check Valves

Inlet Port

Rc 1-1/4
80
107
65
130
65
80
(3.15)
1-1/4 BSP.F
(4.21) (2.56)
(5.12) (2.56) (3.15)
SQ.
1-1/4 NPT
CRT-10- -5090
CRT-10- -50

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

40
(1.57)

Mounting Surface
(O-Rings Furnished)

Right Angle Check Valves

501

Sub-plate
CRGM-03-50/5080/5090
CRGM-03X-50/5080/5090
13(.51) Dia.
2 Places
"B" Thd.
20(.79) Deep
4 Places

CRGM-06-50/5080/5090
CRGM-06X-50/5080/5090
11.3
(.44)

90
(3.54)

79.4(3.13)

22
(.87)

60.3
(2.37)
49.2
(1.94)
44.5
(1.75)

39.7
(1.56)

124
(4.88)

77
(3.03)

"H" Thd.

27
(1.06)

36
(1.42)

110
(4.33)

"J" Thd.

16
(.63)

80 (3.15) 24 (.94)

45
(1.77)

130
(5.12)

28(1.10) Dia.
2 Places

116(4.57)

9.6(.38)

96.8
(3.81)
48.4
(1.91)

21
D (.83)
C
126(4.96)
11.6
(.46)
120
(4.72)

19
(.75)

16.7
(.66)

84.1
(3.31)
67.5
(2.66)
62.7
(2.47)
42.1
(1.66)

7(.28) Dia.
10(.39) Deep

12(.47)

"J" Thd.
20(.79) Deep
6 Places

CRGM-10-50

Thread Size
F

"H" Thd.

Rc 1-1/4
12
(.47)

96
(3.78)

30
(1.18)

45
(1.77)

CRGM-10-5090
CRGM-10X-50

135
1-1/4 BSP.F
(5.31)
1-1/4 NPT
Rc 1-1/2

177
(6.97)

3/8-16 UNC

140(5.51)

Dimensions mm (Inches)

150
(5.91)

M10

1 BSP.F
1 NPT

82.3 (3.24) 22 (.87)

3/8-16 UNC

Rc 1

136
(5.35)

M10

3/4 BSP.F
3/4 NPT

"H" Thd.
2 Places

502

1/2 NPT

Thread Size
E

82.3 (3.24) 22 (.87)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

CRGM-10X-5090

CRGM-03X-5090

7(.28) Dia.
10(.39) Deep

10
(.39)

CRGM-10-50/5080/5090
CRGM-10X-50/5080/5090

CRGM-10X-5080

1/2 BSP.F

Rc 3/4

CRGM-06X-5090

CRGM-10-5080

CRGM-03X-5080

Dimensions mm (Inches)
A

CRGM-06X-50

Sub-plate
Model Numbers

Rc 1/2

15
(.59)

CRGM-06-5090
CRGM-06X-5080

3/8 NPT

CRGM-03X-50

CRGM-06-50
CRGM-06-5080

CRGM-03-5090

11.1
(.44)
"H" Thd.
2 Places

Sub-plate
Model Numbers

3/8 BSP.F

22(.87) Dia.
2 Places
"J" Thd.
20(.79) Deep
4 Places

102(4.02)

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places

25.5
(1.00)

104
(4.09)

22
(.87)

Rc 3/8

"B" Thd.

M10
3/8-16 UNC
M10
3/8-16 UNC

DIMENSIONS IN
MILLIMETRES (INCHES)

"A" Thd.
2 Places

Thread Size
"A" Thd.

CRGM-03-5080

10
(.39)

7.1
(.28)

42.9
(1.69)
35.7
(1.41)
31.8
(1.25)

7(.28) Dia.
10(.39) Deep

104(4.09)

33.3
(1.31)

CRGM-03-50

15
(.59)

66.7(2.63)

Sub-plate
Model Numbers

32(1.26)

19.5
(.77)
21
(.83)
61
(2.40)
82
(3.23)
102
(4.02)

1.7(.07)
8.8(.35) Dia. Through
14(.55) Dia. Spotface
4 Places

70(2.76)

90(3.54)
10(.39)

50
(1.97)

167
1-1/2 BSP.F
(6.57)
1-1/2 NPT

Right Angle Check Valves

"J" Thd.

M10
3/8-16 UNC
M10
3/8-16 UNC

DIRECTIONAL CONTROLS
Pressure Drop
Hydraulic Fluid: Viscosity 30mm2/s (141 SSU), Specific Gravity 0.850
CRT-03
CRG-03
0.8

80

0.6

CRT-03-50

CRT-03-35
CRT-03-04

0.4
0.2
0

10

30

20
5

40

50

60
15

10
Flow Rate

CRG-03-50

0.6
0.4

40
0

L/min
U.S.GPM

CRG-03-35

CRG-03-04

0.2
0
0

10

20

CRT-06

30

40

50

60
15

5
10
Flow Rate

L/min
U.S.GPM

CRG-06

PSI MPa
1.4
200
1.2
CRT-06-50
150
1.0
0.8
100
0.6
CRT-06-35
0.4
50
0.2
CRT-06-04
0
0
0 25 50 75 100 125 150 175 200 L/min
0

10

20

30
40
Flow Rate

50

Pressure Drop P

Pressure Drop P

80

PSI MPa
1.4
200
1.2
CRG-06-50
150
1.0
0.8
100
0.6
CRG-06-35
0.4
50
CRG-06-04
0.2
0
0
0 25 50 75 100 125 150 175 200 L/min
0

U.S.GPM

CRT-10

10

20
30
Flow Rate

40

50 U.S.GPM

CRG-10

PSI MPa
200
1.4
1.2
CRT-10-50
150
1.0
0.8
100
CRT-10-35
0.6
0.4
CRT-10-04
50
0.2
0
0
0 5 0 100 150 200 250 300 350 400 L/min
0

20

40

60
Flow Rate

80

Pressure Drop P

Pressure Drop P

PSI MPa
1.0
140
120
0.8

PSI MPa
175
1.2
150
1.0
100

0.8
0.6

50

0.4

0.2
0

CRG-10-35
CRG-10-04
0 50 100 150 200 250 300 350 400 L/min

100 U.S.GPM

CRG-10-50

20

40
60
Flow Rate

80

Right Angle Check Valves

40

Pressure Drop P

Pressure Drop P

PSI MPa
1.0

140
120

100 U.S.GPM

List of Seals
CRT-03-50/5080/5090
CRT-06-50/5080/5090
CRT-10-50/5080/5090
List of Seals & Seal Kits

5
7
4
8

O-Ring
Seal Kit

3
2

CRT-03

CRT-06

CRT-10

SO-NB-P21

SO-NB-P24

SO-NB-P32

Qty.
1

KS-CRT-03-50 KS-CRT-06-50 KS-CRT-10-50

When ordering the O-Rings, please specify the seal kit number from the table
above.

CRG-03-50/5090
CRG-06-50/5090
CRG-10-50/5090

Part Numbers

Item Name of Parts

5
7
9
6
4
3
1
2
8
10

List of Seals & Seal Kits


Part Numbers

Item Name of Parts

CRG-03

CRG-06

CRG-10

Qty.

O-Ring

SO-NB-P21

SO-NB-P24

SO-NB-P32

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

Seal Kit

KS-CRG-03-50 KS-CRG-06-50 KS-CRG-10-50

When ordering the O-Rings, please specify the seal kit number from the table
above.

Right Angle Check Valves

503

Pilot Operated Check Valves


These check valves allow flow in one direction and prevent flow in the reverse direction, until operated by pilot pressure
to allow free reverse flow. The specified cracking pressure is required to open the valve to allow free flow direction.
Graphic Symbols

Internal Drain Type

External Drain Type

Specifications
Type of Connection

Rated Flow
L /min (U.S.GPM)

Model Numbers

Threaded Connection

Sub-plate Mounting

CPT/CPDT-03- - -50

40 (10.6)

CPT/CPDT-06- - -50

125 (33)

CPT/CPDT-10- - -50

250 (66)

CPG/CPDG-03- - -50

40 (10.6)

CPG/CPDG-06- - -50

125 (33)

CPG/CPDG-10- - -50

250 (66)

Max. Operating Pres.


MPa (PSI)

Cracking Pres.
MPa (PSI)

25 (3630)

25 (3630)

Approx. Mass
kg (lbs.)

0.04
0.2
0.35
0.5

(6)
(29)
(50)
(70)

3.0 (6.6)

0.04
0.2
0.35
0.5

(6)
(29)
(50)
(70)

3.3 (7.3)

5.5 (12.1)
9.6 (21.2)
5.4 (11.9)
8.5 (18.7)

Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific
gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI).

Model Number Designatioin


F-

CP

03

-E

-04

-50

Special
Seals

Series
Number

Type of
Connection

Valve
Size

Drain
Connection

Cracking Pres.
MPa (PSI)

Design
Number

Design
Standards

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

CP:
Pilot Operated
Check Valve
CPD:
Decompression
Type Pilot
Operated
Check Valve

T:
Threaded
Connection

03

None:
Internal
Drain

50
04: 0.04 (6)

50

20: 0.2 (29)

50

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

G:
Sub-plate
Mounting

03

35: 0.35 (50)

50

50: 0.5 (70)

50

06
10
06
10

E:
External
Drain

Mounting Bolts
Socket head cap screws in the table below are included.
Valve
Model
Numbers

N.American
Design Standard

Qty.

CP G-03

M10

45 Lg.

3/8-16 UNC

1-3/4 Lg.

CP G-06

M10

50 Lg.

3/8-16 UNC

2 Lg.

CP F-10- - -50

250 (66)

Max. Operating
Pressure
MPa (PSI)
25 (3630)

CP F-16- - -50

600 (159)

25 (3630)

CP G-10

504

Yuken can offer flanged connection valves


described below.
For details, contact us.

Socket Head Cap Screw


Japanese Standard "JIS" &
European Design Standard

50

None: Japanese Std. "JIS" &


European Design Std.
90: N. American Design Std.

M10

55 Lg.

3/8-16 UNC

2-1/4 Lg.

Model Numbers

Pilot Operated Check Valves

Rated Flow
L /min (U.S.GPM)

DIRECTIONAL CONTROLS
Sub-plate
Valve
Model
Numbers
CP G-03
CP G-06
CP G-10

Japanese Standard "JIS"

European Design Standard

Thread
Size

Approx.
Mass
kg (lbs.)

3/8 BSP.F

HGM-03-2090

3/8 NPT

1.6 (3.5)

1/2 BSP.F

HGM-03X-2090

1/2 NPT

1.6 (3.5)

3/4 BSP.F

HGM-06-2090

3/4 NPT

2.4 (5.3)

Thread
Size

Sub-plate
Model Numbers

Thread
Size

HGM-03-20

Rc 3/8

HGM-03-2080

HGM-03X-20

Rc1/2

HGM-03X-2080

HGM-06-20

Rc 3/4

HGM-06-2080

HGM-06X-20

Rc 1

HGM-06X-2080

N. American Design Standard


Sub-plate
Model Numbers

Sub-plate
Model Numbers

1 NPT

3.0 (6.6)

HGM-10-20

Rc 1-1/4

HGM-10-2080

1-1/4 BSP.F

1 BSP.F

HGM-06X-2090
HGM-10-2090

1-1/4 NPT

4.8 (10.6)

HGM-10X-20

Rc 1-1/2

HGM-10X-2080

1-1/2 BSP.F

HGM-10X-2090

1-1/2 NPT

5.7 (12.6)

Sub-plates are available, specify the sub-plate model number from the table above. When sub-plates are not used, the mountingsurface should
have a good machined finish.
Sub-plates are shared with those for H Type Pressure Control Valves. Refer to pages 244 to 246 for dimensions.

E
Operation of internal and external drain types
When the outlet side P1 is directly connected to the tank in reversed
free flow (Fig. a), the internal drain type is normally used. When
the back pressure is applied to the outlet side P1 (Fig. b), be sure
to use the external drain type.

P2
DR

Minimum pilot pressure characteristics


That depends on the pressure of the inlet side P2 in the reversed
free flow.
This value can be determined from the characteristics chart.
Cautionson replacementof 20 design low crackingpressure
t y p e v a lv e s w it h 5 0 d e s ig n v a lv e s .
In 20 design valve with cracking pressure of 0.035 MPa (5 PSI)
(Code "5"), for closing the valve completely and certainly, it was
necessar y to introduc e the pressurize d oil into the drain port to
push down the piston compulsory.
While in 50 design valve with cracking pressure of 0.04 MPa (6
PSI) (Code "6"), it has such structure that the valve can be closed
completely and certainly without introducing the pressurized oil
into the drain port. On the contrary , what is worse is that if the
pressurized oil is introduced into the drain port, the oil acts towards
the direction o f opening the valve, which i s very dangerous and
has to be absolutely avoided. Therefore, please do not supply any
pressurized oil into the drain port in case of using 50 design valve.

P2

P1

P1

(Fig.a)

(Fig.b)

Pilot Operated Check Valves

Instructions

WARNING
The machinery, if misused due to failure to observe
the "Cautions" on the left, may perform
unforeseeable movements, resulting in a disastrous
accident.

Pilot Operated Check Valves

505

CPT/CPDT-03- - -50/5080/5090
CPT/CPDT-06- - -50/5080/5090
CPT/CPDT-10- - -50/5080/5090
H

Free Flow Inlet or Reversed


Controlled Flow Outlet Port
"N" Thd.

FREE

Drain Port
"P" Thd.

Free Flow Outlet or


Reversed Controlled
Flow Inlet Port "N" Thd.

B
A

Model Numbers
CPT/CPDT-03- - -50
CPT/CPDT-03- - -5080
CPT/CPDT-03- - -5090
CPT/CPDT-06- - -50
CPT/CPDT-06- - -5080
CPT/CPDT-06- - -5090

Dimensions
A

Pilot Port
"P" Thd.

mm (Inches)
F

Thread Size
J

"N" Thd.

38
80
40
39
150.5 84.5
60
29
67.5 26.5
(1.50)
(3.15) (1.57) (1.54) (5.93) (3.33)
(2.36) (1.14) (2.66) (1.04)
Dia.

Rc 1/4

3/8 BSP.F

1/4 BSP.F

3/8 NPT

1/4 NPT

62
96
48
47
171.5 92.5
72
35
75.5
31
(2.44)
(3.78) (1.89) (1.85) (6.75) (3.64)
(2.83) (1.38) (2.97) (1.22)
SQ.

Rc 3/4

Rc 1/4

3/4 BSP.F

1/4 BSP.F

3/4 NPT

1/4 NPT

Rc 1-1/4

Rc 1/4

CPT/CPDT-10- - -50

80
140
70
64
203.5 113
82
40
96
43
(3.15)
1-1/4 BSP.F
CPT/CPDT-10- - -5080
(5.51) (2.76) (2.52) (8.01) (4.45)
(3.23) (1.57) (3.78) (1.69)
SQ.
1-1/4 NPT
CPT/CPDT-10- - -5090

506

"P" Thd.

Rc 3/8

Pilot Operated Check Valves

1/4 BSP.F
1/4NPT

DIRECTIONAL CONTROLS
CPG/CPDG-03- - -50/5090
CPG/CPDG-06- - -50/5090
A
B

Locating Pin
6(.24) Dia.

FREE

Mounting Surface
(O-Rings Furnished)

Pilot Port

Drain Port

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Free Flow Inlet or


Reversed Controlled
Flow Outlet Port

Dimensions

Model Numbers

mm (Inches)

Mounting Surface

CPG/CPDG-03- - -50/5090

90
(3.54)

66.7
(2.63)

11.7
(.46)

150.5
(5.93)

42.9
(1.69)

66
(2.60)

62
(2.44)

30
(1.18)

ISO 5781-AG-06-2-A

CPG/CPDG-06- - -50/5090

102
(4.02)

79.4
(3.13)

11.3
(.44)

171.5
(6.75)

60.3
(2.37)

67.5
(2.66)

74
(2.91)

35
(1.38)

ISO 5781-AH-08-2-A

Mounting surface: ISO 5781-AJ-10-2-A

CPG/CPDG-10- - -50/5090

DIMENSIONS IN
MILLIMETRES (INCHES)

Free Flow Outlet or Reversed


Controlled Flow Inlet Port

11.1
(.44)

119
(4.69)
96.8
(3.81)

89
(3.50)

Pilot Operated Check Valves

Free Flow Outlet or Reversed


Controlled Flow Inlet Port

6
(.24)

6
(.24)
40
(1.57)

FREE

Locating Pin
6(.24) Dia.
Mounting Surface
(O-Rings Furnished)

70
(2.76)

203.5
(8.01)
84.1
(3.31)
42.1
(1.66)

Drain Port

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

Pilot Port

Free Flow Inlet or


Reversed Controlled
Flow Outlet Port

Pilot Operated Check Valves

507

Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

Pressure Drop
CPG-03, CPDG-03
PSI

PSI MPa
175
1.2
150

CP T-03- -50
CP T-03- -35

CP T-03- -20

0.8

100

Pressure Drop P

Pressure Drop P

CPT-03, CPDT-03

CP T-03- -04
0.4

50

Reversed
Controlled Flow

10

20

30

40

60

50

10

140

MPa
1.0

120

0.8

100
80

CP G-03- -20

60

0.4

20
0

U.S.GPM

PSI
200

CP T-06- -20

0.8

50

0.4

CP T-06- -04

25

50

100

75

125

20
30
Flow Rate

10

150

Reversed
Controlled Flow
175 200 L/min

40

50

CP T-10- -20

CP T-10- -04

0.9

100

0.6

50

0.3
0

50

100

200

150

250

300

40
60
Flow Rate

20

15

L/min
U.S.GPM

CP G-06- -50

150

CP G-06- -20

0.8

100
50

0.4

CP G-06- -04

25

50

75

100

Reversed
Controlled Flow
150 175 200 L/min

125

20
30
Flow Rate

10

PSI MPa
300
2.0

CP T-10- -35

1.2

150

10

60

40

50 U.S.GPM

CPG-10, CPDG-10

CP T-10- -50

1.5

200

50

CP G-06- -35

Pressure Drop P

Pressure Drop P

250

MPa
1.8

MPa
1.4

U.S.GPM

CPT-10, CPDT-10
PSI

40

1.2

CP T-06- -35

150
100

30

CPG-06, CPDG-06

CP T-06- -50

1.2

20

Flow Rate

Pressure Drop P

Pressure Drop P

225
200

10

CPT-06, CPDT-06
MPa
1.6

Reversed
Controlled Flow

Flow Rate

PSI

CP G-03- -04

40

L/min

15

CP G-03- -50
CP G-03- -35

Reversed
Controlled Flow
350 400 L/min

80

100

250

CP G-10- -35

200
1.2

CP G-10- -20

150
100
50
0

CP G-10- -04

CP G-10- -50
1.6

0.8
0.4

Reversed
Controlled Flow

0
0

U.S.GPM

50

100

150 200

20

40

250 300 350


80

60
Flow Rate

400 L/min

100 U.S.GPM

Min. Pilot Pressure Chart


PSI

MPa
12

1700

Minimum Pilot Pressure (PP)

1600
10

1400

P2
1200

P2
P1

P1

PP

PP

Cracking Pressure
0.5 MPa (70 PSI)
0.04 MPa (6 PSI)

1000
6

800

P2

600

P1

Cracking Pressure
0.5 MPa (70 PSI)
0.04 MPa (6 PSI)

400
2

PP

200

A : Min. Pilot Pressure to open the Decompression Valve

10

500

1000

15

20

2000

1500

2500

3000

25

MPa

3500

PSI

Supply Pressure (P2)

Pressure Drop for Reversed Controlled Flow Only when Decompression Valve is Opened
CPDT-06, CPDG-06

2000

15
10

1000
0

5
0
0
0

508

5
1

10

15

2
3
Flow Rate

20
5

PSI MPa
3500 25
3000 20
2000

PSI MPa
3500 25
3000 20

15

2000

10
1000

25 L/min
6

CPDT-10, CPDG-10
Pressure Drop P

PSI MPa
3500 25
3000 20

Pressure Drop P

Pressure Drop P

CPDT-03, CPDG-03

U.S.GPM

1000

5
0
0
0

10
2

20
4

30

40

8
10
Flow Rate

50
12

14

Pilot Operated Check Valves

60 L/min

15
10

16 U.S.GPM

5
0
0
0

50
10

100
20
30
Flow Rate

150

200 L/min

40

50 U.S.GPM

DIRECTIONAL CONTROLS
List of Seals

CPT/CPDT-03- - -50/5080/5090
CPT/CPDT-06- - -50/5080/5090
CPT/CPDT-10- - -50/5080/5090
5
12
1

19

10

20

16

21

18

7
17

11

13

15

CPDT-03/06/10

List of Seals
Item

Name of Parts

11
12
13

Part Numbers

Qty.

CPT/CPDT-03

CPT/CPDT-06

CPT/CPDT-10

O-Ring

SO-NB-P7

SO-NB-P9

SO-NB-P9

O-Ring

SO-NB-P21

SO-NB-P29

SO-NB-P36

O-Ring

SO-NB-G25

SO-NB-P32

SO-NB-P42

Note: When ordering the seals, please specify the seal kit number from the table below.

CPG/CPDG-03- - -50/5090
CPG/CPDG-06- - -50/5090
CPG/CPDG-10- - -50/5090
5
4
1

14
19

3
20
12

22
23

10

24

21

CPDG-03/06/10

13
6
8
15
9

Pilot Operated Check Valves

16 18 11

List of Seals
Item

Name of Parts

11
12

Part Numbers

Qty.

CPG/CPDG-03

CPG/CPDG-06

O-Ring

SO-NB-P7

SO-NB-P9

SO-NB-P9

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

13

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

14

O-Ring

SO-NB-P21

SO-NB-P29

SO-NB-P36

15

O-Ring

SO-NB-G25

SO-NB-P32

SO-NB-P42

CPG/CPDG-10

Note: When ordering the O-Rings, please specify the seal kit number from the table below.

List of Seal Kits


Model Numbers

Seal Kit Numbers

CPT/CPDT-03- - -50/5080/5090

KS-CPT-03-50

CPT/CPDT-06- - -50/5080/5090

KS-CPT-06-50

CPT/CPDT-10- - -50/5080/5090

KS-CPT-10-50

CPG/CPDG-03- - -50/5090

KS-CPG-03-50

CPG/CPDG-06- - -50/5090

KS-CPG-06-50

CPG/CPDG-10- - -50/5090

KS-CPG-10-50

Pilot Operated Check Valves

509

510