Operating Manual: SMS-02 Spraying Valve

Operating Manual SMS-02 Spraying Valve
Rev. 2.4
page 1 of 24
Operating Manual
SMS-02 Spraying Valve
Article number:
S02-.
Fig.: SMS-02 Spraying Valve with roundspray aircap and ratchet needle lock
NOTE
Please read this Operating Manual carefully before first using the device and strictly adhere
to the instructions!
This device may only be worked with and worked on by persons who are familiar with this
Operating Manual and the current regulations for industrial safety and accident prevention.
Keep this Operating Manual at a safe place close to the device!
The instructions must be available at all times!
Walther Systemtechnik GmbH D 76726 Germersheim

phone: +49 (0)7274-7022-0 fax: +49 (0)7274-7022-91
http://www.walther-2000.de info@walther-2000.de
Rev. 2.4
page 2 of 24
EC Declaration of Conformity
in accordance with the EC Machinery Directive 2006/42/EC of May 17th, 2006, Annex II A
We herewith declare, that the design and construction of the machine marketed by us as described
below corresponds with the safety requirements of the EC Directive 2006/42/EC. If the machine is
modified without our consent, this declaration loses its validity.
Manufacturer
Walther Systemtechnik GmbH
Hockenheimer Strae 3
D- 76726 Germersheim
Description
SMS-02 Spraying Valve, article-No. S02-
We declare that the product is in accordance with the following relevant regulations:
Pressure Equipment Directive (97/23/EC) of May 27th, 1997
EMC Directive (2004/108/EC) of Dec. 15th, 2004
The following harmonized European Standards have been applied:

DIN EN 12100-1
Safety of machinery; basic concepts, general

principles for design Part 1: Basic terminology,
methodology
DIN EN 12100-2
Safety of machinery; basic concepts, general

principles for design Part 2: Technical principles
Other applied technical standards and specifications:
Authorized representative for the technical documentations:

Stefan Hirl, Hockenheimer Strae 3, D- 76726 Germersheim
Germersheim, June 27th, 2012

(place, date)
(Stefan Hirl, management)

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Rev. 2.4
page 3 of 24
Content
Introduction
1.1
Target group of this Operating Manual
1.2
List of signs and symbols
Safety
2.1
General information
2.2
Warrant
2.3
Correct use
2.4
Incorrect use
Functional description
3.1
Function
3.2
Technical data
3.3
Type label
Initial start-up
4.1
Installation
4.2
Hose connection
4.3
Adjustment
4.4
Connection scheme for needle sensor
4.5
Installation scheme for color marking systems
Operation
5.1
General information
5.2
Operating instructions
5.3
Operating components
10
Maintenance and repair
10
6.1
General information
10
6.2
Cleaning
10
6.3
Replacing air valve (11.0.0)
10
6.4
Replacing complete non-return valve (10.0.0)
10
6.5
Replacing needle (7.0.0) and nozzle (2.1.0)
11
6.6
Replacing sealing bush (6.0.0)
11
6.7
Inserting gaskets and O-rings
11
6.8
Maintenance for use in color marking systems (normal operation)
11
6.9
Tasks to be performed regularly
12
6.10
Customer service / support
12
Troubleshooting
7.1
page
13
General information
13
Appendix
14
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Rev. 2.4
page 4 of 24
8.1
Dimensioned drawing (flatspray)
14
8.2
Dimensioned drawing (roundspray)
14
8.3
Spare parts drawing SMS-02 (Standard)
15
8.4
Spare parts list for SMS-02 (Standard)
16
8.5
Spare parts drawing SMS-02 (with integrated electrical sensor)
17
8.6
Spare parts list for SMS-02 (with integrated electrical sensor)
18
8.7
Article numbers for needles, nozzles, and air caps
19
8.8
Wear parts kits
23
8.9
Attachments
24

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Rev. 2.4
page 5 of 24
1 Introduction
1.1
Target group of this Operating Manual

1.2
Operating personal
Maintenance personal
List of signs and symbols
This operating manual warns users of operations which may put their health at risk. The warnings are
indicated by combinations of text and symbols as follows:
WARNING
Signals a possible dangerous situation.
Death or severe injuries can follow, if you do not avoid this situation
CAUTION
Signals a possible dangerous situation.
Slight or minor injuries can follow, if you do not avoid this situation. This sign is also
used where damage to property is possible.
IMPORTANT
Indicates tips for usage and other particularly useful information.
No dangerous situation.
2 Safety
2.1
General information
The construction of this device is according to the latest technology and is absolutely reliable. The individual
components as well as the complete device are continuously checked by our quality management.
Dangers due to residual energy
Please instruct the operating personnel on the respective measures to be taken against the occurance of
mechanical, hydraulic, pneumatic and electric / electronic residual energies.
2.2
Warrant
According to the conditions laid down by the German Engineering Federation (VDMA), Walther
Systemtechnik GmbH has a guarantee of 12 months under normal European operating conditions on its own
parts (spare parts are excluded); or according to the conditions of the manufacturer.
This guarantee can only be granted by Walther Systemtechnik GmbH, if:
the user has thorough knowledge of the content of this operating manual;
the user follows the instructions and notes contained in this operating manual;
the user does not rebuild or make changes on parts of the device without prior consent of WST
Systemtechnik GmbH.
2.3
Correct use
This device is a needle valve suitable for the processing of sprayable media in continuous as well as intermittent use. It is not suitable for spraying aggressive fluids such as acids, alkaline solutions, cleaning agents,
chemicals, etc. In case of doubt, please contact the manufacturer.

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Rev. 2.4
2.4
page 6 of 24
Incorrect use
Operating the device with insufficient knowledge about the operation, maintenance and care of the
device.
Making changes, extensions or alterations on the device that may hamper its safety without the prior
consent of Walther Systemtechnik GmbH.
Operating the device with defective safety installations or not properly attached or malfunctioning
safety devices.
Using unsuitable materials.
Handling the device while energized.
3 Functional description
3.1
Function
CAUTION
Use of other media can result in malfunctions, property damage, or destruction of the
machine.
The spraying valves of the SMS-02 series are particularly designed for the application of flux materials. A
special feature of this valve is the integrated atomizing air valve, which allows an independent regulation of
the purging air time (for cleaning the nozzle and needle point). Depending on the air cap used, this valve
sprays in flat- or roundspray. Depending on the viscosity of the fluid, the application can be adjusted
individually via nozzle dimension, atomizing air pressure and material pressure. The supply of atomizing air,
control air, and material takes place via three hoses.
The SMS-02 Spraying Valve is a pneumatically controlled spraying valve for the application of flux
materials, fats, glues, adhesives, colors etc. The extreme short control air distance, reached by the directly
mounted 5/2-way solenoid valve (17.0.0), gives these valves very fast and exact needle (7.0.0) intermission
cycles. The working piston that is firmly connected to the needle (7.0.0), receives air pressure to the larger
piston surface from the 5/2-way solenoid valve. This opens the needle. When the air pressure to the larger
piston is switched off, the constant air pressure on the smaller piston surface closes the needle.
The spring (9.6.3) is not in function during the normal use of the valve. This is due to the fact that the control
air is permanently present on the smaller working piston area and simultaneously presses the closing spring
(9.6.3) together via the closing piston (9.8.3). In this way, the closing spring cannot hamper the quick closing
times of the needle. Only when the air pressure supply is defective or switched off, this spring closes the
needle. This guarantees that no fluid runs out of the nozzle during working interruptions or air supply failures.
To prevent fluid to form drops instead of being atomized, the SMS-02 works with pre-air and purging-air
(an installed up and down stream to keep the nozzle (2.1.0) clean). Please refer to section 4.3 Adjustment.
Set the working pressure of the atomizing air and fluid pressure according to the required droplet sizes. The
valve can be used for continuous as well as for intermittent use. The control air impulses are transmitted to
the working piston via the 5/2-way solenoid valve (17.0.0).
Depending on the particular application case, it must be ensured that the control air is adjusted to the
number of operating cycles. With 5 intermittents per second and more, the control air has to be at least 5 bar.
3.2
Technical data
General data
Dimensions with flatspray aircap [mm]
130 x 80 x 22
Dimensions with roundspray aircap [mm]
127 x 80 x 22
Weight [g]
approx. 525
Air consumption [l/min]
approx. 150 (at 3 bar; nozzle 1.0mm and flatspray)
Switching time [ms]
approx. 100 (200 for color marking systems)

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Rev. 2.4
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Energy supply
Control air pressure [bar]
4.5 6
Atomizing air pressure [bar]
0.5 5 (at least 0.5 bar less than control air pressure)
Material pressure [bar]
max. 35
Voltage [VDC]
24
Power input [W]
1.8
3.3
Type label
The type designation is etched in close to the material connection. The serial number is also inscribed in this
area.
4 Initial start-up
4.1
Installation
The valves can be installed in any position. The distance to the surface to be applied with the medium
depends on the spray pattern.
Vibrations of the valve caused by fast intermitting cycles require solid and tight installation. Machine
vibrations to the valves should be avoided.
4.2
Hose connection
The three function hoses are to be connected as

follows:
1 Material to 1/8 connection (terminal connections can be ordered as accessories!)
2 Control air to SL to connection for 6mm hose
(21.0.0)
3 Atomizing air to connection for 6mm hose
(21.1.0)
4.3
3
1
Adjustment
The amount of material can be regulated via the stroke adjustment of the needle (7.0). A left turn of the regulating knob increases the material amount. A fine precision thread effects a needle rise that results in an
adjustment of 0.5 mm with each turn of the adjusting knob.
IMPORTANT
Do not turn the regulating knob further to the left if no more stops are noticeable while
turning it! The maximum fluid outlet has been reached.
IMPORTANT
Nozzle and needle can be damaged by wrong handling. Only decrease the material
flow (by a right turn of the regulating knob) if material spills out. Do not turn the regulating knob further to the right after the nozzle is closed!

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Rev. 2.4
page 8 of 24
IMPORTANT
The duration of the purging air must be individually adjusted on the exterior of the
spraying valve. By turning the flush-mounted adjusting screw (10.4.0) on the side with
a screw driver, the duration of the purging air can be controlled as follows:
right turn
left turn
initial setting
= longer purging air

= shorter purging air
= screw aligned with body; then one turn to the right
4.4
Connection scheme for needle sensor
4.5
Installation scheme for color marking systems

Ratchet needle lock for
control of spraying amount
Connection for
atomizing air
Connection for
control air
Connection for
material
max. 35 bar
approx. 5-6 bar

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Rev. 2.4
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5 Operation
5.1
General information
This device may only be operated if the safety-related equipment is permanently effective and not suspended during operation or altered in its intended effectivity.
IMPORTANT
Please strictly follow the following instructions when planning and constructing application systems!
5.2
Each spraying valve must be equipped with its own pressure regulator for atomizing air.
In case several spraying valves are supplied by one and the same material pressure tank, these
valves must not spray simultaneously.
The supply route for the material between material pressure tank and spraying valve must not exceed
2 m.
If the pause time is a multiple of the spray time, the valve must be sprayed free by pressing the manual switch of PLC control or the auxiliary switch on the 5/2-way solenoid valve (green button) several
times.
After standstills of 15 min. and more, the valve must be sprayed free by pressing the switch 3 to 5
times.
Operating instructions
CAUTION
Never point the jet at people. The wearing of eye protection is strongly recommended.
The spraying process can create noise depending on the air and fluid pressures used.
Ear protection should be worn, if required.
WARNING
Danger caused by flammable, harmful fluid. Always follow the safety instructions on the
container or the safety data sheet for the fluid.
The SMS-02 Spraying Valve usually works with a control air pressure of 5 6 bar. The atomizing air pressure must be less than the material pressure, in order to prevent a backflow of the material. In case high
material pressures are necessary, the safety regulations of the trade association must always be observed.
The valves can be controlled for intermittent or continuous use. According to the individual application, the
control air must be adjusted to the operating cycles and to the higher or lower material pressures. 50 tacts
per second can be reached under appropriate operating conditions (material pressure, control air pressure,
needle stroke, short conductions).
IMPORTANT
A plant-specific setting is required for an optimal adjustment of the application
pattern. Starting values from laboratory tests can be used as a basis. However,
these may need to be adjusted for the specific plant. A combination of the following parameters is necessary: nozzle size, opening time, opening stroke, material
pressure and temperature (if applicable).
It is harmless to leave fluid in the valve during longer standstills if system stays under pressure (no connection to outside air).

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Rev. 2.4
5.3
page 10 of 24
Operating components
2
1
1
Auxiliary switch on the solenoid valve (green button)
Adjusting screw for setting the purging air
6 Maintenance and repair

6.1
General information
WARNING
Before starting any maintenance or repair work, ensure that all air-operated tools are
depressurized and disconnected from the air supply.
Before opening the spray valve it must be disconnected from the air and fluid supply.
Otherwise, ejected components can cause injuries
The SMS-02 Spraying Valves are high precision tools. Always keep clean and observe minimum instructions
to maintain a long life of the valve. We recommend lubricating moveable parts regularly and greasing
threads, especially the nozzle threads, when replacing or cleaning the nozzle. Always use clean and filtered
material only. The control air must also be clean and should be slightly oiled, if necessary. Maintenance also
depends on the individual operating conditions and the type of media used.
6.2
Cleaning
Only use soft brushes for outside cleaning of the nozzle tips. Never use metal tools with sharp edges.
Wash equipment thoroughly after use to remove residues and dirt. Especially, if needle (7.0.0), sealing bush
(6.1.0) or nozzle (2.1.0) are to be exchanged.
6.3
Replacing air valve (11.0.0)
Unscrew locking screw (11.1.0). Take out spring (11.3.0) and pull out closing piston (11.2.0). If necessary,
exchange o-rings (11.1.1 + 11.2.1). Slightly grease replacement parts and re-assemble them in reverse
order.
6.4
Replacing complete non-return valve (10.0.0)
Screw out adjusting screw (10.4.0). Screw out pin (10.6.0). With a screw M 3 thread of sufficient length that
is used alternatively for the adjusting screw (10.4.0) pull out the base housing (10.1.0). If necessary, replace
non-return gasket (10.5.0) as well as the o-ring (10.2.0) and o-ring (10.3.0) on the unscrewed regulating
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Rev. 2.4
page 11 of 24
screw (10.4.0). Slightly grease new parts and re-assemble in reverse order.
6.5
Replacing needle (7.0.0) and nozzle (2.1.0)
Completely screw out ratchet needle lock (9.0.0). Take off collar ring (3.1.0) and air cap (1.1.0). Screw out
nozzle (2.1.0). Carefully push out needle (7.0.0) from the nozzle side to the rear. Slightly grease new parts
and re-assemble in reverse order.
IMPORTANT
Nozzle set = needle, nozzle and aircap (should always be replaced together)!
IMPORTANT
We do not recommended to use old needles because even slightly damaged needle
shafts would immediately cause leakage in the gasket (5.1.0).
6.6
Replacing sealing bush (6.0.0)
Completely unscrew ratchet needle lock (9.0.3), take off air cap (1.1.0) with collar ring (3.1.0). Screw out
nozzle (2.1.0). Carefully push out needle (7.0.0) towards the back. Then unscrew the sealing bush (6.0.0)
from the thread with a screwdriver.
IMPORTANT
Since the sealing bush will not easily fall through the thread of the main body (4.1.0)
because of the exterior o-ring (5.3.0), it has to be carefully pushed through by means of
a thin metal sheet (0.5 1.0mm) placed between gun body recess and sealing bush.
After passing the thread retainer, it is accessible for taking out of the housing.
6.7
Inserting gaskets and O-rings
If a complete sealing bush (6.0.0) with an inserted gasket set (5.0.0) is not available to be replaced as a
complete unit, the old gaskets must be removed and replaced with new ones. In order to do so, the sealing
bush must be thoroughly cleaned so that no particles of the previous spraying fluid impair the installation of
the new gaskets. The O-ring seats should be lightly greased with a lubricant (technical Vaseline). First insert
O-ring (6.2.0) into the rear hole of the sealing bush until it reaches the end. Then insert O-ring (5.3.0) into the
outer groove. Mounting the gasket on the fluid side first, place O-ring (5.2.0) into the front retainer bore.
After that, insert gasket (5.1.0) into the center of the O-ring. The shaped gasket (5.1.0) is not symmetrical.
The somewhat wider opening must be positioned to point to the front of the spray valve, i.e. after assembly it
must point towards the nozzle. Slightly grease the sealing bush (6.0.0) and put it back into the main body
(4.1.0) without a turning movement by means of a screwdriver, carefully pushing it through the housing
thread observing the outer O-ring (5.3.0). Then screw the sealing bush carefully into the housing thread
(tighten only slightly).
IMPORTANT
When inserting O-rings and gaskets, do not use any sharp or pointed metallic implements. Especially the gasket is a very precise and sensitive component that is not able
to stand impacts.
6.8
Maintenance for use in color marking systems (normal operation)
The spray cap must be cleaned with a cloth and special dilution every other day. Please make sure, that no
cloth fibers remain on the nozzle tip.
Every three months the spraying valve must be cleaned with the special dilution in the material area under
consideration of the steps below:
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Rev. 2.4
page 12 of 24
completely open ratchet needle lock (9.0.3) (memorize setting for later use!)
take off air cap (1.1.0/x) and screw out nozzle (2.1.0) with an open-end wrench SW 6
IMPORTANT
Hold the spraying valve downwards when doing so, in order that the medium does not
flow into the air ducts. Collect the escaping medium in a container and dispose of it
appropriately.
clean with a soft brush and the special dilution
reassemble the nozzle and the air cap after cleaning
readjust the setting of the ratchet needle
After system standstills (e.g. breaks overnight or on weekends) a cleaning cycle should be provided for,
which will blow the nozzle free. The cleaning cycle must be activated via the system control.
IMPORTANT
In order to avoid staining, insert a dummy or cloth during the cleaning cycle!
After longer standstills (eg. 2-3 weeks) the complete system must be cleaned prior to a restart. If necessary,
the material hoses and inlays (if any) of the pressure containers must be exchanged.
Every week the material pressure container must be opened in order to stir the color (if there is no electric
stirrer).
Every 3-4 months the material pressure container must be cleaned and the material hoses and inlays must
be exchanged.
Every 6 months the complete system must be cleaned.
6.9
Tasks to be performed regularly
No.
1.
Description
connections
(tightness)
Cleaning
Lubricating
Inspecting
Additional tasks
2.
nozzle / needle
guide
3.
complete valve
Frequency
monthly
exchange if
damaged
monthly
check for wear
after 10 mio.
switching
operations
6.10 Customer service / support

Walther Systemtechnik GmbH
phone
++49(0)7274-7022-0
Hockenheimer Strae 3
fax
++49(0)7274-7022-91
D-76726 Germersheim
e-mail
info@walther-2000.de
Germany
internet
www.walther-2000.de

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Rev. 2.4
page 13 of 24
7 Troubleshooting
7.1
General information
IMPORTANT
First check all supply lines for connectivity and serviceability.
In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH customer service.
Fault
Possible cause
Action
Nozzle needle does

not open
Receives no power (slight clicking

sound from the solenoid valve)
Check power supply
Insufficient control air supplied
Check control air (5-6 bar must be

present)
Leakage
Check O-Ring (6.2.0), O-Ring (7.4.0)

and O-Ring (7.5.0) and exchange if
necessary
Needle (7.0.0) is sticky within the

sealing screw (6.1.0)
Dismantle and clean
Needle stroke is set too low
Turn needle stroke on ratchet needle

adjustment to the left
Permananet pre-air
and purging-air
Adjusmtent screw (10.4.0) is screwed in Reset adjustment screw to initial setting

too deep
(refer to section 4.3)
Closing piston (11.2.0) not suitable for
atomizing air pressure
Completely exchange air valve 11.0.0

(refer to spare parts list)
Defective O-Ring (11.2.1) on closing

piston
Exchange O-Ring
Medium leaks at the slit Leakage of the material seal

(covered by plastic
protective sleeve 5.4.0)
Completely overhaul the spraying valve

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Rev. 2.4
page 14 of 24
8 Appendix
8.1
Dimensioned drawing (flatspray)
8.2
Dimensioned drawing (roundspray)

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Rev. 2.4
11.0.0
21.0.0
17.0.0
10.5.0
10.1.0
10.6.0
10.2.0
10.4.0
10.3.0
21.1.0
11.2.2
11.2.1
11.2.3
11.3.0
11.1.2
2.1.0
1.1.0
5.4.0
4.1.0
6.1.0
5.3.0
5.1.0
21.1.0
6.2.0
7.4.0
7.0.0
9.1.3
9.2.3
9.9.3
9.3.3
9.6.3
9.7.3
9.8.3
7.5.0
11.1.1
Spare parts drawing SMS-02 (Standard)
3.1.0
8.3
page 15 of 24

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Rev. 2.4
Pos.
Article-No.
Pieces
EPDM
ISOLAST
Spare parts list for SMS-02 (Standard)

VITON
8.4
1.1.0
Air cap
2.1.0
Nozzle
3.1.0
97410028
Collar ring
4.1.0
97510030
Main body
5.0.0
97640102
Complete material gasket set
5.0.0
97640163
5.0.0
97640184
6.0.0
97810014
Complete sealing screw
6.0.0
97810026
6.0.0
97810028
7.0.0
Description
X
X
X
X
X
Complete nozzle needle
7.4.0
97640007
O-Ring 14.00 x 1.78mm
7.5.0
97640005
O-Ring 10.82 x 1.78
97900004
Complete ratchet needle lock
9.1.3
97610092
Regulating knob for adjusting needle rise
9.2.3
97220092
Locking screw
9.3.3
97930000
Pressure disc
9.6.3
97820020
Pressure spring
9.7.3
97640005
O-Ring 10.82 x 1.78
9.8.3
97710005
Closing piston
9.9.3
97640043
O-Ring 15 x 1
10.0.0
97800015
Complete non-return valve
11.0.0
Complete air control valve
17.0.0
5/2-way solenoid valve
21.0.0
Screw connection
21.1.0
Straight screw connection G 1/8
21.2.0
9.0.3
page 16 of 24
These article numbers can be found on the following pages.
IMPORTANT
Please always indicate the inscribed serial numbers when ordering spare parts!

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Rev. 2.4
7.4.0
11.0.0
17.0.0

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Air control valve 97800132
21.1.0
11.2.2
11.2.1
11.2.3
11.3.0
11.1.2
Air control valve 97800016
9.0.0
8.0.0
7.0.0
21.1.0
6.2.0
21.0.0
6.1.0
5.3.0
5.1.0
4.1.0
10.5.0
10.1.0
10.6.0
10.2.0
10.4.0
10.3.0
5.4.0
2.1.0
1.1.0
11.1.1
Spare parts drawing SMS-02 (with integrated electrical sensor)
3.1.0
8.5
page 17 of 24
Rev. 2.4
Pos.
Artikel-Nr.
Menge
EPDM
ISOLAST
Spare parts list for SMS-02 (with integrated electrical sensor)

VITON
8.6
1.1.0
Air cap
2.1.0
Nozzle
3.1.0
97410028
Collar ring
4.1.0
97510590
Main body
5.0.0
97640102
5.0.0
97640163
5.0.0
97640184
6.0.0
97810014
6.0.0
97810026
6.0.0
97810028
7.0.0
Bezeichnung
X
X
X
X
X
Complete nozzle needle
97640007
O-Ring 2.90 x 1.78mm
97820090
Pressure spring
97900033
Complete ratchet needle lock
10.0.0
97800015
Complete non-return valve
11.0.0
Complete air control valve
17.0.0
21.0.0
Screw connection
21.1.0
21.2.0
7.4.0
8.0.0
9.0.3
page 18 of 24
These article numbers can be found on the following pages.
IMPORTANT
Please always indicate the inscribed serial numbers when ordering spare parts!

phone: +49 (0)7274-7022-0 fax: +49 (0)7274-7022-91
Rev. 2.4
8.7
page 19 of 24
Article numbers for needles, nozzles, and air caps
1.1.0
Air cap, flatspray, KLS, 45 (20x14.5mm)
Article-No.
Description
97310292
Air cap, flatspray, KLS 0.2-1.0mm
97310546
97310547
1.1.0
Article-No.
Description
97310081
97310082
97310083
97310608
Air cap, flatspray, KLS 2.5mm
1.1.0
Article-No.
Description
97310108
97310211
97310545

Air cap, flatspray, KLS 2.5mm
1.1.0
Air cap, roundspray, KLS, 15 (20x11mm)
Article-No.
Description
97310084
Air cap, roundspray, KLS 0.2-1.0mm
97310085
97310086
97310250
Air cap, roundspray, KLS 2.5mm
1.1.0
Air cap, flatspray, Standard, 45 (20x14.5mm)
Article-No.
Description
97310038
Air cap, flatspray, 0.2-1.0mm
97310039
1.1.0
Article-No.
Description
97310032
97310033
97310079
97310090
Air cap, flatspray, 2.5mm

phone: +49 (0)7274-7022-0 fax: +49 (0)7274-7022-91
Rev. 2.4
1.1.0
Article-No.
Description
97310036
97310037
97310066
97310067
Air cap, flatspray, 2.5mm
1.1.0
Air cap, roundspray, Standard, 15 (20x11mm)
Article-No.
Description
97310034
Air cap, roundspray, 0.2-1.0mm
97310035
97310080
97310091
Air cap, roundspray, 2.5mm
2.1.0
Nozzle, KLS, stainless steel (12x17.2mm)
Article-No.
Description
97210119
Nozzle, KLS, 0.2mm
97210120
Nozzle, KLS, 0.3mm
97210121
Nozzle, KLS, 0.5mm
97210122
Nozzle, KLS, 0.8mm
97210123
Nozzle, KLS, 1.0mm
97210124
Nozzle, KLS, 1.2mm
97210125
Nozzle, KLS, 1.5mm
97210126
Nozzle, KLS, 2.0mm
97210564
Nozzle, KLS, 2.5mm
2.1.0
Nozzle, Standard, stainless steel (12x18mm)
Article-No.
Description
97210110
Nozzle, Standard, 0.2mm
97210111
97210112
97210113
97210114
97210115
97210116
97210117
97210118
page 20 of 24

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Rev. 2.4
7.0.0
Complete needle, KLS, (3x72.5mm)
Article-No.
Description
97110187
Needle, KLS, 0.2/0.3mm
97110188
Needle, KLS, 0.5mm
97110189
97110190
Needle, KLS, 1.2mm
97110191
Needle, KLS, 1.5mm
97110192
Needle, KLS, 2.0mm
97111301
Needle, KLS, 2.5mm
7.0.0
Complete needle, Standard, (3x72.5mm)
Article-No.
Description
97112508
Needle, Standard, 0.2/0.3mm
97110471
Needle, Standard, 0.5mm
97111251
97111079
page 21 of 24

97111069
97111171
7.0.0
Complete needle, with integrated electrical sensor,

KLS, (3x77.5mm)
Article-No.
Description
97111431
97111430
Needle, KLS, 0.5mm
97111243
97111432
Needle, KLS, 1.2mm
97111433
Needle, KLS, 1.5mm
97111434
Needle, KLS, 2.0mm

Needle, KLS, 2.5mm
7.0.0
Complete needle, with integrated electrical sensor,

Standard, (3x77.5mm)
Article-No.
Description
97111795
97111330
97112037
97111338

97111999
97111854


phone: +49 (0)7274-7022-0 fax: +49 (0)7274-7022-91
Rev. 2.4
11.0.0
Air control valve
Article-No.
Description
97800016
Air control valve for atomizing air pressures > 1.8 bar
97800132
Air control valve for atomizing air pressures < 1.8 bar
17.0.0
Article-No.
Description
97150015
Solenoid valve 24V / DC / 1.8W with plug
97150023
Solenoid valve 24V / DC / 1.8W with LED plug
97150017
Solenoid valve 110V / 50Hz / 1.8W with plug
97150016
Solenoid valve 220V / 50Hz / 1.5W with plug
97150131
Plug with LED
21.0.0
Screw connection for control air connection
Article-No.
Description
QSM-M5-4-I
Screw connection M5 (for hose 4mm)
QSM-M5-6-I
Screw connection M5 (for hose 6mm)
21.1.0
Screw connection for atomizing air connection
Article-No.
Description
QSM-1/8-4-I
Screw connection G1/8 (for hose 4mm)
QSM-1/8-6-I
QSM-1/8-8-I
21.2.0
Screw connection for material connection
Article-No.
Description
975165100656
9711.118-6
9711.118-8
page 22 of 24

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Rev. 2.4
8.8
page 23 of 24
Wear parts kits
Article-No.
Complete material wear parts kit for SMS-02 (Standard and with integrated
1
electrical sensor)
consisting of:
# Pos. 5.1.0 (Variseal)
# Pos. 5.3.0 (O-ring)
# Pos. 5.4.0 (protective sleeve)
# Pos. 6.2.0 (O-ring)
Description
979504.000
Material wear parts set for SMS-02 (Standard), VITON
979504.001
Material wear parts set for SMS-02 (Standard), EPDM
979504.002
Material wear parts set for SMS-02 (Standard), ISOLAST
We recommend this material wear parts set when exchanging needle and nozzle.
2
Article-No.
Complete material wear parts kit for SMS-02 (Standard)

consisting of:
# Pos. 5.0.0 (complete material wear parts set)
# Pos. 6.2.0 (O-ring)
# Pos. 7.4.0 (O-ring)
# Pos. 7.5.0 (O-ring)
# Pos. 9.6.3 (pressure spring)
# Pos. 9.7.3 (O-ring)
# Pos. 9.9.3 (O-ring)
# Pos. 10.0.0 (complete non-return valve)
# Pos. 11.0.0 (complete air control valve)
Description
979504.003
Wearing parts set for SMS-02 (Standard), VITON
979504.004
Wearing parts set for SMS-02 (Standard), EPDM
979504.005
Wearing parts set for SMS-02 (Standard), ISOLAST
Article-No.
Wear parts kit for SMS-02 (with integrated electrical sensor)

consisting of:
# Pos. 5.0.0 (complete material wear parts kit)
# Pos. 6.2.0 (O-ring)
# Pos. 7.4.0 (O-ring)
# Pos. 8.0.0 (pressure spring)
# Pos. 10.0.0 (complete non-return valve)
# Pos. 11.0.0 (complete air control valve)
Description
979504.006
Wear parts kit for SMS-02 (with integrated electrical sensor), VITON
979504.007
Wear parts kit for SMS-02 (with integrated electrical sensor), EPDM
979504.008
Wear parts kit for SMS-02 (with integrated electrical sensor), ISOLAST
We recommend this wear parts kit when the machine is being completely overhauled.

phone: +49 (0)7274-7022-0 fax: +49 (0)7274-7022-91
Rev. 2.4
8.9
Attachments
page 24 of 24
2
Sensor for ratchet needle
The installation of a sensor for ratchet needle is factory-made. It is integrated in the ratchet needle lock (pos.
7.0 of spare parts list). As a spare part, the ratchet needle lock is always delivered as a complete unit, since
the initiator is factory-adjusted and pasted in.
Pos.
1
Description
Sensor for ratchet needle
Pressure sensor
The attachment of a pressure sensor is also factory-made. Its position can optionally be on the side (left /
right) or on top. For additional information please refer to the Operating Manual Pressure Sensors 97PA21x-xxx.
Pos.
Description
Pressure sensor mounted on top of the spraying valve
Pressure sensor mounted on the right side of the spraying valve
Heating plate
The installation of a heating plate is also factory-made. Its position can optionally be on the left or on the right
side. For further information please refer to the Description Heating and Accessories.
Pos.
4
Description
Heating plate mounted on the left side of the spraying valve

phone: +49 (0)7274-7022-0 fax: +49 (0)7274-7022-91

Operating Manual: SMS-02 Spraying Valve

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Operating Manual SMS-02 Spraying Valve

Walther Systemtechnik GmbH D 76726 Germersheim