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9

RENR4869-02
July 2008

21

236/246/252/262

BASIC COMPONENT SYMBOLS

20

10 11

Speed Sensing
Pressure Tap
Forward Pilot Port
4

FLUID POWER SYMBOLS

Speed Sensing
Valve

MAIN AUX.

PUMP or MOTOR

Forward Pilot Port

LINE RESTRICTION
(FIXED)

RESTRICTION

PUMP: VARIABLE and


PRESSURE COMPENSATED

2-SECTION PUMP

CC

Neutral Adjustment Screw

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

15 16

13 14

CONTROL VALVES

SPRING

FLUID CONDITIONER

TWO POSITION

ONE POSITION

VALVE PORTS

TWO-WAY

THREE POSITION

CHECK VALVES

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES
AB

216/226/232/242

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES

VALVE ENVELOPES

Neutral Adjustment Screw

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

INFINITE POSITION

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

Right Forward Crossover


Relief and Makeup Valve (MB2)

25

VENTED

24
3

22

26

17 18

Left Forward Crossover


Relief and Makeup Valve (MB1)

12 23 31 32

Charge Relief
Valve

Charge Pressure
Port (G1)

216B, 216B2, 226B, 226B2, 236B,


236B2, 246B, 232B, 232B2, 242B,
242B2, 252B, 252B2 & 262B
Skid Steer Loaders
Hydraulic System

Right Reverse Crossover


EE Relief and Makeup Valve (MA1)

Left Reverse Crossover


Relief and Makeup Valve (MA1)

236/246/252/262
19

18

16

13 14

10 21

Forward Travel Drive


Loop Pressure Port (MB1)

Maximum Displacement
Stop

Maximum Displacement
Stop

DD

Reverse Pilot Port


Forward Travel Drive
Loop Pressure Port (MB2)

Reverse Pilot Port


Case Drain
Port Drive
Forward Travel
Loop Port

FF

216B:
RLL1-6799

216B2:
RLL6800-UP

226B:
MJH1-10574

226B2:
MJH10575-UP

PRESSURE

236B2:
HEN6750-UP

246B:
PAT1-UP

232B:
SCH1-2474

232B2:
SCH2475-UP

Reverse Travel Drive


Loop Port

SOLENOID
or MANUAL

SOLENOID

242B2:
BXM4225-UP

25
24

15
20

17

22

Reverse Travel Drive


Loop Port

252B:
SCP1-4599

252B2:
SCP4600-UP

236B:
HEN1-6749

262B:
PDT1-UP

GENERAL MANUAL

DETENT

THERMAL

PEDAL

SIMPLIFIED

CROSSING AND JOINING LINES

SINGLE ACTING

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

LINES CROSSING

GAS CHARGED

SPRING

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

ACCUMULATORS

Reverse Travel Drive


Loop Pressure Port (MA2)

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

FIXED
DISPLACEMENT

FLOW IN ONE
DIRECTION

MACHINE COMPONENT LOCATIONS

HYDROSTATIC DRIVE PUMP

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

PARALLEL
FLOW

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

2008 Caterpillar
All Rights Reserved

26

23 31 32

SERVO

SOLENOID and
PILOT or MANUAL

MANUAL SHUTOFF

PUSH-PULL LEVER

242B:
BXM1-4224

11

12

BIDIRECTIONAL

MANUAL CONTROL SYMBOLS

Reverse Travel Drive


HH Loop Pressure Port (MA1)

GG

UNIDIRECTIONAL

SOLENOID
and PILOT

HYDRAULIC PUMPS

Forward Travel Drive


Loop Port
216/226/232/242

FLOW

COMBINATION CONTROLS

SPRING LOADED

RETURN BELOW FLUID LEVEL

ROTATING SHAFTS

TEMPERATURE

EXTERNAL RETURN

RETURN ABOVE FLUID LEVEL

PRESSURIZED

MEASUREMENT

Component Locations

149-0686

32

E-3

Cooler As - Radiator (216/232)


Cooler As - Radiator (226/242)
Cooler As - Radiator (236/246/252/262)

280-8309
280-8310
280-8312

Pump GP - Imp & Charge (216/226/232/242)


Pump GP - Imp & Charge (236/246/252/262)

F-1

Screen

195-6768

23

F-3

Solenoid - Control Valve (1&2)

185-4254

31

E-4

Coupling - Female

193-8335

13

G-3

Switch As - Back Up Alarm

192-0836

21

E-9

Coupling - Male

193-8334

14

G-3

Tank GP - Hydraulic

204-1491

E-1 , E-2

Cylinder Gp - Hydraulic Coupler

192-2640

24

F-5 , F-6

Valve - Check

123-4750

22

C-8

Cylinder Gp - Lift Lt. Hand


Cylinder Gp - Lift Lt. Hand
Cylinder Gp - Lift Lt. Hand
Cylinder Gp - Lift Lt. Hand

(216/226)
(232/242)
(236/246)
(252/262)

230-3683
230-3703
230-3685
230-3705

Valve Gp - Ball

191-9783

19

G-6

Cylinder Gp - Lift Rt. Hand


Cylinder Gp - Lift Rt. Hand
Cylinder Gp - Lift Rt. Hand
Cylinder Gp - Lift Rt. Hand

(216/226)
(232/242)
(236/246)
(252/262)

230-3693
230-3703
230-3695
230-3705

17

G-4

Cylinder Gp - Tilt Lt.. Hand (216/226/232/242) 230-3684


Cylinder Gp - Tilt Lt.. Hand (236/246/252/262) 230-3687

16

G-4

Cylinder Gp - Tilt Rt. Hand (216/226/232/242)


Cylinder Gp - Tilt Rt. Hand (236/246/252/262)

230-3694
230-3697

15

G-4

Valve Gp - Float Detent Magnet


Handle As - A1 & A2
Handle As - A1 & A2
Handle As - A1 & A2 Proportional
Pin - Spring - Slott

Filter Gp - Oil

223-9974

F-2

Valve Gp - Hydraulic Coupler

Manifold As - Drain Manifold

218-5560

E-5

Motor Gp - A/C Compressor

218-6840

26

E-1 , F-1

Motor Gp - Fan
Motor Gp - Fan
Motor Gp - Fan
Motor Gp - Fan

216-6179
230-3727
225-9260
216-6193

Valve Gp - Inline Self Level Raise


Valve Gp - Inline Self Level Raise
Valve Gp - Inline Self Level Raise
Valve Gp - Inline Self Level Raise

Motor Gp - (Single Speed) (216/226/232/242)


Motor Gp - (Single Speed) (236/246/252/262)
Motor Gp - (Two Speed) (236/246/252/262)

280-7854
280-7856
280-7858

C,D-6 , C,D-8
C,D-6 , C,D-8
B,C-2 , B,C-4

Pump GP - (Single Speed) (216/232)


Pump GP - (Single Speed) (226/242)
Pump GP - (Two Speed) (236/246/252/262)

289-6340
289-6342
280-7858

B,C-6 , B,C-8
B,C-6 , B,C-8
A,B-1 , A,B-4

(216/232)
(226/242)
(236/252)
(246/262)

18

G-4

Valve Gp - Control
Valve Gp - Control
Valve Gp - Control
Valve Gp - Control
Valve Gp - Control
Valve Gp - Control

(216)
(226)
(232)
(242)
(236/246)
(252/262)

(216/226)
(232/242)
(236/246)
(252/262)

269-9427
238-7642

B-1 , C-5

216-6166
216-6167
216-6168
191-9686
216-6169
216-6170

12

299-9119
218-6118
223-3725
215-8307
117-8683

11

209-0640

25

F-5,6

224-9408
223-8408
224-9418
223-8418

20

G-7

31

Electrical Symbols Table

Tap Locations
Pressure, Sampling, and Sensor
Tap
Number
AA

E,F-3 , E,F-5

Description

Hydraulic Symbols (Electrical)

Schematic
Location

Main Worktool System Pressure

2
A1 SOLENOID
P978-GN
L998-OR

F-5

BB

SOS

F-2

CC

Signal Pressure

D-7

DD

Main System Pressure (Pump 1 Forward)

EE

Charge Pressure

B-3, C-7

FF

Main System Pressure (Pump 2 Forward)

B-3 , C-7

GG

Main System Pressure (Pump 2 Reverse)

A-2 , B-7

HH

Main System Pressure (Pump 1 Reverse)

A-3 , B-8

G
Transducer
(Fluid)

10

Valve Gp - Brake (Single Speed)


Valve Gp - Brake (Two Speed)

208-5681
222-3692

Generator

Electric Motor

F-8

Pressure Switch
(Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

F-1 , F-2
299-9116
218-6117
218-6118
223-3725
117-8683

Transducer
(Gas / Air)

AA

Valve Gp - S-Turn Resolver Block


Handle As - Control Flow
Handle As - Horn & Control Flow
Handle As - Horn & Control Flow
Pin - Spring - Slott

B-3 , C-7

Implement & Charge Pump (1), Hydrostatic Pump (2),


Implement Control Valve (12), A1 & A2 Solenoids (31),
and Main Work Tool Pressure Tap (AA)

F-9

12

Pressure
Symbol

D-8
C-3

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes


IMP PILOT SOL
P988-OR
975-WH

Electrical Schematic Example

TRAVEL SOL
H416-GN
975-WH

SPEED SOL
P981-PU
L999-GN

Hydraulic Schematic Example


Current Standard

Current Standard

20
DVTR XRMTL
2x F905-YL
2x 200-BK

Harness identification code


This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

10

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

BACKUP PRESS SW
120-YL
321-BR

Wire Color

Wire Gauge

Previous Standard

DETENT COIL
P988-OR
975-WH

11

Wire Color

Wire

Inline Self Level Valve - Raise (20)


325-PK-14
B
Circuit Number
Identification

(EXAMPLE VALVE)

Travel Pilot Valve (10)

Single Speed Valve (9)

Implement Pilot Valve (11)


COUPLER SOL
779-WH
2x K927-BU
780-PU

COUPLER SOL
779-WH
2x K927-BU
780-PU

BB
A/C SOLENOID
513-OR
200-BK

Related Manuals
Description

Media Number
Parts Manual

19

Skid Steer Loaders 216B, 226B, 232B & 242B

SEBP3770

Skid Steer Loaders 236B, 246B, 252B & 262B

SEBP3769

Machine System

25

Specifications 216B, 226B, 232B & 242B


5
19

25

RENR4897

Specifications 236B, 246B, 252B & 262B

RENR4865

Testing and Adjusting 236B, 246B, 252B & 262B

RENR4867

Schematic: (Electrical System)

Hydraulic Fan Motor (5) & SOS Port (BB)


Manual Lower Ball Valve (19) & Quick Coupler Valve (25)
Locations shown are for 216B, 226B, 232B and 242B.

Manual Lower Ball Valve (19) & Quick Coupler Valve (25)
Locations shown are for 236B, 246B, 252B and 262B.

Motor Gp A/C (26)

RENR4895

Testing and Adjusting 216B, 226B, 232B & 242B

Electrical System

26

Wire Gauge

RENR6419

(Dimensions: 39 inches x 28 inches)

Accumulator

Description

A2 SOLENOID
P979-YL
L998-OR

Schematic
Location

Schematic
Location

Description

30 Page,

Machine
Location

Machine
Location

RENR4869-02

Part
Number

Part
Number

299-9116 VALVE GP (S-TURN RESOLVER BLOCK CONFIG WITHOUT SWITCHES)


218-6117 HANDLE AS (HORN & NO C1 & C2)
218-6118 HANDLE AS (HORN & CONTINUOUS FLOW)
223-3725 HANDLE AS (HORN & CONTINUOUS FLOW)
117-8683 PIN - SPRING - SLOTT
DRIVE PILOT VALVE

299-9119 VALVE GP BASIC -B (FLOAT DETENT MAGNET)


218-6118 HANDLE AS (A1 & A2 BUTTON)
223-3725 HANDLE AS (A1 & A2 BUTTON)
215-8307 HANDLE AS (ROLLER / A1 & A2 PROP BUTTON)
117-8683 PIN - SPRING - SLOTT
IMPLEMENT PILOT VALVE

CYLINDER GP - LIFT
LEFT HAND
230-3683 (216/226)
230-3703 (232/242)
230-3685 (236/246)
230-3705 (252/262)

CYLINDER GP - LIFT
RIGHT HAND
230-3693 (216/226)
230-3703 (232/242)
230-3695 (236/246)
230-3705 (252/262)

G
VALVE GP - BALL
191-9783

DRIVE PILOT VALVE

IMPLEMENT PILOT VALVE

NEUTRAL

NEUTRAL

REVERSE

NEUTRAL
FORWARD

LEFT

RIGHT

LIFT
CYLINDERS

TILT
CYLINDERS

VALVE GP - DIVERTER - C
INLINE SELF LEVEL VALVE - RAISE
224-9408 (216/226)
223-8408 (232/242)
224-9418 (236/246)
223-8418 (252/262)

1A

1B

2A

2B

3A

SOS/
DIAGNOSTIC
PORT

3B

FAN MOTOR
RELIEF

BB

VALVE GP- IMPLEMENT


216-6166 (216)
216-6167 (226)
216-6168 (232)
191-9686 (242)
216-6169 (236/246)
216-6170 (252/262)

COUPLER

DEMAND FAN
MOTOR RELIEF

SCREEN
195-6768

DEMAND FAN
269-9467 (226/242/246/262)

MOTOR GP-FAN
216-6179 (216/232)
230-3727 (226/242)
225-9260 (236/252)
216-6193 (246/262)

FILTER GP
OIL
223-9974

COUPLING
MALE
193-8334

COUPLING
FEMALE
193-8335

COOLER AS
RADIATOR
280-8309 (216/232)
280-8310 (226/242)
280-8312 (236/246/252/262)

AUXILIARY TOOLS

CYLINDER GP - TILT
RIGHT HAND
230-3694 (216/226/232/242)
230-3697 (236/246/252/262)

RAISE

LOWER

CYLINDER GP - TILT
LEFT HAND
230-3684 (216/226/232/242)
230-3687 (236/246/252/262)

NEUTRAL
RACK

DUMP

A2

B
L
AUX
RELIEF

P
CYLINDER GP
HYDRAULIC COUPLER
192-2640
AA

F
C

S1

E
D

MAIN
RELIEF

S2

A1

VALVE GP
HYDRAULIC COUPLER
233-7128

MOTOR GP
A/C COMPRESSOR
218-6840

C
P

G
F

D E

ACCUMULATOR
149-0686

SOLENOID
(A1 & A2)
185-4254

ML
PRESSURE SWITCH
OPTIONAL BACK-UP
ALARM
192-0836

MR

BAFFLE

CI

TANK GP - HYDRAULIC
204-1491

HP
DRAIN MANIFOLD
218-5560
D
R
A
I
N

RJ

CO

208-5681
VALVE -SGL SPD
PARKING BRAKE

RIGHT
MOTOR

LEFT
MOTOR

T1

MG A

EE

G1 G B

TO DRAIN MANIFOLD

HYDROSTATIC PUMP
289-6340 (216/232)
289-6342 (226/242)

SPEED
SENSING

MOTOR GP - TWO SPEED


280-7858 (236/246/252/262)
FWD

FWD

IMPLEMENT / CHARGE PUMP


269-9427 (216/226/232/242)
238-7642 (236/246/252/262)

PF

PF

LEFT
MOTOR
TO DRIVE PILOT

M
TO DRAIN MANIFOLD
TO IMPLEMENT VALVE

LF

X3

X4

RF

MA1

MA2
HH

X4

RR

T1

MG A

RIGHT
MOTOR

FF

DD

MB

LR

EE

G1

GB

SPEED
SENSING

X3

GG
FWD

TO FAN MOTOR

MOTOR - SINGLE SPEED


280-7854 (216/226/232/242)
280-7856 (236/246/252/262)

FF

DD

MB2

CHECK VALVE
123-4750

TO IMPLEMENT VALVE

T P

MOTOR - SINGLE SPEED


280-7854 (216/226/232/242)
280-7856 (236/246/252/262)

FLUSHING

TO DRAIN MANIFOLD

FLUSHING

VALVE GP - TWO SPEED


293-6591(236/246/252/262)

MB

A B

TO CHARGE FILTER

TO DRAIN MANIFOLD

MB1

(Dimensions: 39 inches x 28 inches)

Z
B

30 Page,

RENR4869-02

CC

FWD

PF

PF

M
T
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pump Output. (Left Hydrostatic)
Pump Output. (Right Hydrostatic)
Pump Output. (Implement Supply)
Pump Output. (Charge Supply)
Supply Line.
Drain / Return Line.
Drive Pilot Control Circuit.
Implement Pilot Control Circuit.
Coupler Cylinder Control Cicuit.
Lift Cylinder Control Circuit.
Tilt Cylinder Control Circuit.
Auxiliary Tool Control Circuit.
Parking Brake Control Circuit.
Two Speed Control Circuit.

LR

LF

X3

X4

RF

RR

TO HYDRAULIC TANK

X4

X3

HYDROSTATIC PUMP
289-6351 (236/246/252/262)

LINE PATTERNS
Pressure Line

MA

MA

Pilot / Load Sensing Pressure


Drain / Return Lines

HH

GG

TO DRIVE JOYSTICK

TO DRIVE JOYSTICK

Component Group

TWO SPEED OPTION (236 / 246 /252 & 262)

Attachment
Air Line

THIS SCHEMATIC IS FOR THE 216B, 216B2, 226B, 226B2, 232B, 232B2,
236B, 236B2, 242B, 242B2, 252B, 252B2, 262B, 262B2
SKID STEER LOADERS (Single Self-Level - Raise)

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

PART #: 218-6462-06
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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