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Biffi Italia s.r.l.


Headquarters, Sales department, 29017 Fiorenzuola dArda - Italy tel. +39 0523 944411 fax +39 0523 943923 e-mail biffi_italia@biffi.it
website: www.biffi.it

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technology in a pill
The ICON2000 series introduced intelligent actuators for the severest duties...
...the F02 concentrates the highest actuation technology in the smallest electric actuator

Features
More than half a century ago Biffi started its business in valve actuation.
Its world-wide leadership has been built through continuous innovation and the ability
to face the new challenges that a fast changing environment comes up with.
It was in 1992 that BIFFI started its intelligent actuator campaign.
Since then Biffi intelligent actuators have been welcomed by all the major companies
around the world, in many different applications in the most hostile environments.

The best solution for each application


Thanks to its experience, know-how and product range, Biffi can supply its Customer any actuator
solution.

New quarter-turn electric actuators for small part-turn valves


and dampers, with ICON intelligence
With the F02 series, Biffi introduces a compact (up to 2.000 Nm) quarter-turn electric actuator for the
operation of low-torque part-turn valves and dampers with the highest innovative actuation technology.

Why ask for modular construction if you can have all the main features
integrated in one single actuator?
The latest technology in market actuation proposes a wide use of modular construction.
BIFFI introduces a new philosophy in the electric actuators construction with all the main possible basic
variables integrated in one single product. For very specific features, BIFFI proposes a very easy modular
integration for advanced improvement.
With its 8 kilos, the F02 is the most innovative all-in-one actuator available on the market.
Not only does it include a whole range of essential design features such as ICON intelligence,
but can also incorporate BluetoothTM Wireless connectivity.

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One single version to cover the whole range of power supply (24 to 240V DC or AC single phase input
voltages at 50 and 60 Hz).
One single version to cover the whole range of operating times (10 to 400 seconds), with the
possibility of different stroking times in the opening and the closing manoeuvres.
One single version with interchangeable base plate for connection to various types of valves.
As an option, BluetoothTM technology allows your PDA or PC to have direct access to the F02
for non-intrusive operation, configuration and diagnostics.

A look inside F02 basic design features:


 Mechanical connection to the valve: interchangeable base plate to suit various options
foreseen on the Ordering Table (page 19). Shaft drive via insert bush to provide EN ISO 5211
dimensions and all the main standard dimensions of valve shafts. The drive insert meets all the
different flange standards.
 Electric motor: one single innovative universal electric motor for each model, with suitable POWER
SUPPLY MODULE to accept 24 to 240V DC or AC single phase input voltages at 50 and 60 Hz.
Three-phase motors with power supply from 208 to 575 VAC (at 50 or 60 Hz) are available as option.
Within the above power range, connect the F02 without taking care of the voltage available in your
plant: the actuator will recognise it and adapt consequently.
 Internal thermostat: an overtemperature device to control the temperature inside the control
enclosure is included as standard in the control group.
 Actuator service: the same actuator covers the operation of ON-OFF and MODULATING valves
(with optional OM1 card).
 Compact and light design: the construction is very compact and balanced for easy installation and
operation onto small valves without affecting stresses in the pipework and loads to the valve shafts.
 Reduced power consumption: thanks to a very low motor power consumption, it is possible to
reduce the costs for electric power and also for the connection cables, since one single cable size is
suitable for all actuator models.

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 ICON2000 technology: the electronic-mechanical design is based on the experience of ICON2000


advanced solutions with innovative features to provide maximum flexibility in terms of voltage supply,
operation speeds and torque options.
 Actuator control, setting and diagnostics: each single function and parameter in the actuator
control, setting and diagnostics is available in remote or locally.
 Local manual override: the basic feature includes a constantly engaged manual override,
not rotating during motor operation, with manual input through the same handwheel.
 Torque and sizing: the F02 range comprises six different torque sizes, with inherent options
for various voltages, motor supply and speeds, foreseen to cover up to 2.000 Nm with operation
time varying from 10 to 400 seconds.
The nominal output torque value is constant along the entire stroke.
 Torque control: torque control is active in both directions with independent setting from 40% to
100% of nominal value.
Torque setting by user-friendly rotary switches located inside the control enclosure.
 Actuator body and construction: the F02 body is in anodized die-cast aluminium, with epicyclical
internal gearing in sintered alloy steel, lubricated with grease. The output drives are in cast iron.

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Voltage ratings:
24 to 240V DC or AC single phase input voltages at 50 and 60 Hz;
Tolerance of fluctuations:
(For 24 VDC/AC power supply please contact the factory)
Voltage: +/- 10% continuous;
Frequency: +/- 5%.
Working temperature:
Waterproof version:
The standard range is 25C to +70C @ 80% humidity;
Special version is 40C to +70C @ 80% humidity;
Special version 25C to +70C @ 100% humidity (Tropicalized);
Explosionproof version:
-20C to +65C (-13F to +149F) with 80% humidity
-20C to +65C (-13F to +149F) with 100% humidity
-40C to +65C (-40F to +149F) with 80% humidity
Electric motor:
Special electric motor with innovative POWER SUPPLY MODULE to accept 24V to 240V DC and AC
single phase input voltages at 50 and 60 Hz. (For 24 VDC/AC power supply please contact the factory)
Overtemperature device to control the motor and internal temperature devices are included.
Environmental protections:
Water / dust-proof version:
IP66/68M according to EN 60529; (IP66/NEMA types 4,4X&6 when labelled FM)
NEMA 4/4X/6 according to NEMA ICS6 / NEMA 250.
Standard explosion-proof version:
ATEX EEx de IIB T5 (base version);
ATEX EEx de ia IIB T4 (base version with additional OM3 module);
FM rated as flameproof for Class I, Zone 1, Group IIB, T5; class II, III, Division 1, Groups E, F and G, T4.
NEMA 7 and NEMA 9.
Safety compliance:
Machinery directive 2004/108/EC;
Electromagnetic compatibility directive (EMC) 2004/108/EC and further amendments;
Low voltage directive (LV) 2006/95/EC and further amendments by the application of EN60204-1.
Test Summary:
Life tests
Based on AWWA C540-02 (or other Standards) with minimum guaranteed 10.000 cycles (OpenClose-Open) carried out with 80% of nominal torque along the stroke and stop with seating torque at
100% of nominal torque against the mechanical stopper at each end of the stroke.
Vibration test
F02 are tested as per IEC 60068-2-6- Appendix B (plant induced): frequencies from 1 to 500 Hz (in 3
axes) with 2.0g peak acceleration. Sweep cycles in each axis: 10.
Seismic test
F02 are tested in accordance with IEC 60068-2-57. Frequencies from 1 to 35 Hz (in 3 axes) with max
2.0g peak acceleration. Verification of structural integrity at 5g. Endurance of oscillogram: 30 seconds.
Environmental test
F02 are tested according to the following standards: IEC 68-2-1 (cold) up to 40C, IEC 68-2-2 (dry
heat) up to +70C, IEC 68-2-3 (damp heat) up to +40C with 93% relative humidity.

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Salt spray test


F02 external coating is tested for resistance to salt spray for 1,500 hours according to ASTM
B117/IEC 68-2-11.
Noise test
F02 are tested according to EN21680. Noise level is less than 65 dB (grade A) at 1m distance.

Painting:
ESPC suitable for 1000 hours resistance to salt spray test according to ASTM B117-97.
ASTM D 2247-02 test with 100% humidity is also available.
Standard colour: Grey RAL 9007.
Materials of construction of main parts:
Parts
Body and cover
Epicyclical gearing
Motor reduction
Output drive
Interchangeable base plate
Manual worm shafts
Worm wheel
O-ring
Lubrication

Material
Anodised/ESPC die-cast aluminium alloy AC-44300 (EN 1076)
High-grade sintered alloy steel
Reinforced acetalic resin as standard, or steel version
Ductile cast iron (EN1563) grade GJS-500-7
Investment cast iron
High-grade alloy steel
Alloy steel
NBR / Fluorosilicon suitable for ambient temperature range
Grease suitable for ambient temperature range

Travel stops:
Mechanical stops fixed on the base of the actuator to provide the following setting range:
+/- 10 over travel in each rotation direction. (70 minimum/110 maximum angular stroke).
Heater:
Standard 10 Watt derived from the internal PCB with internal supply only.
An internal thermostat will activate the heater when the temperature on the control enclosure drops below +10C.
Local indicator:
Standard Window-type mechanical local position indicator on the top of the cover; Beacon-type is offered as
option.
Electronic controls:
Internal drive to reverse the actuator rotation direction via 24VDC remote control signals with internal or external
24VDC power or with external 120VAC power.
Push-to-Run 3 wires type (Open/Close/Common) remote control signals.
Torque sensor in both directions, adjustable from 40% to 100% of nominal torque: torque adjustment by means of
rotary graduated switches (10 steps).
Patented contact-less POSITION SENSOR: position adjustment by means of a two-position selector switch.
Output speed adjustment with ratio 1 to 9: speed adjustment by means of rotary graduated switches (10 steps).
Different valve operating speed independently selectable for the
opening and closing manoeuvres.
n 4 SPST (NO/NC) latched-type contacts to be
provided for fully Open/fully Closed remote indication.
Output contact ratings: 240VAC/5 Amp; 30VDC/5 Amp;
120VDC/5 Amp.
Position, torque, speed and output contacts
configuration and settings are carried out
directly on PCB, in the standard version,
or non-intrusively via an optional PDA with
BluetoothTM protocol.
Terminal enclosure:
Terminal board enclosure in a
separate compartment
to accept power and controls incoming wiringwith 4 cable entries threaded
as follows:
N 4 cable entries 1 NPT: standard for
the US Market
N 4 cable entries M25x1,5: standard for the
European Market
Other options available by bushes or adapters.

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OM1) I/O Additional module:


Analog Position INPUT 4-20 mA or 0-10 VDC.
Analog Position OUTPUT 4-20 mA or 0-10 VDC.
Monitor Relay: loss of power, torque alarm, high temperature alarm, travel alarm, position sensor, hardware
malfunction, and, when installed or selected, loss of input signal, local selector in Local, BluetoothTM failure.
Motor Running, or local selector position alarm (with OM3 installed)
4 additional SPST Output Contacts to be set independently at 10 points along the stroke. Contacts are
configurable (make or brake).
Optional BluetoothTM interface.
OM3) Local Interface with: Local/Remote Selector, OP/CL pushbuttons and 2 LEDs for local indication.
Available in WP and EEX-ia version.
3 ph-supply modules alternative to the universal voltage standard:
OM5) from 208 to 240 VAC (50-60 Hz).
OM6) from 380 to 480 VAC (50-60 Hz).
OM7) from 500 to 575 VAC (50-60 Hz).
BUS Communication - Network Interfaces:
BIFFI developed several optional network interface modules for the connection
of F02 actuators to a BUS communication network.
The connection to a bus system is very easy: simply plug in the interface card into the
actuator enclosure, set all the parameters on the logic card or via non-intrusive devices
through the configuration software from your BluetoothTM PC/PDA.
The following open Bus Protocols are available:
OM9)

Profibus DPV0/V1;

OM11) Device Net;


OM13) 3-WIRE MODULE: 120/240VAC, 3-wire control module for Open/Close.
Optional modules selection criteria: please refer to ordering table, page 20

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Rotary switches for easy


actuator setting

 STANDARD
An innovative motor operating
with the whole range of voltages.
 STANDARD
Accurate and adjustable
torque control from 40% to
100% of nominal value.
 STANDARD
Valve position detection with
end of travel setting by
rotary switches.
 STANDARD
Interchangeable base plate
for simple connection
to all valve types.
 STANDARD
Contact-less Position
Detection adjustment by
means of two-position sensors.
 STANDARD
Variable speed control
independently adjustable in
either open or closed position.
 STANDARD
Separate terminal block for
easy and safe installation.

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New sintered
epicyclical internal
gearing for a
smooth, reliable
operation

Separate terminal block for


easy and safe installation

Interchangeable base plate for


simple connection to all types of
valves

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General Configuration with Base Card

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(universal voltage)
Size 063

Size 250

Size 125

Size 500-1000-2000

Notes:
1) A= absorbed current (Amp) at nominal conditions (output torque 100%)
2) Max current (Amp) at stall conditions = 1,2xA
3)
Current diagrams for VAC/1-phase supply
Current diagrams for VDC supply
4) Power factor for VAC supply = 0,60
5) Peak current: max 8xIn
6) Peak current duration: less than 0,1 secs

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(three-phase voltages)
Size 063

Size 250

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Size 125

Size 500-1000-2000

Notes:
1) 3-phases supply 50 or 60Hz
2) A = absorbed current (Amp) at nominal conditions with output torque set at 100%
3) Power factor = 1 approx.
4) Starting current peak less than 10 microsecs

W= Nr. 4 cable entries M25x1.5 acc. to ISO 724/965-1 (others available as special versions)
X= Space for cover removal
F= ISO 5211 Standard flange (others available)

F02 Series Overall Dimensions - Base Unit


Model
063
125
250
500
1000

A
239
239
294
294
338

B
272
272
332
332
349

H
210
229
298
298
364

a1 b1 b2
113 85 118
113 85 118
127 109 154
127 109 154
137 109 171

b3
69
69
69
69
69

c
80
80
95
95
95

d
63
63
76
76
81

h1
e
32 35
32 53
32 63
32 63
32 140

h2 h3
67 67
86 86
95 92
95 92
172 164

V x
125 90
125 90
160 113
160 113
240 113

F(1)
F07
F10
F12
F12
F16

Weight
Kg

7,50
9,50
16,5
18,0
26,0

* Note:
ISO 5211 flanges follow standard dimensions of the larger type for each actuator size;
reduced bolting version is provided on the same flange as a standard (see details, page 17).

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F02 Series Overall Dimensions with Optional Modules


Model
063
125
250
500
1000

A1

a1

a11

H1

X1

239
239
294
294
338

286
286
341
341
396

113
113
127
127
137

160
160
174
174
184

210
229
298
298
364

270
289
360
360
426

90
90
113
113
113

120
120
145
145
145

Weight(4)
(Kg)
7,50
9,50
15,5
17,0
23,0

Weight(5)
(Kg)
8,00
10,0
16,0
17,5
26,5

Notes:
1. This table is referred to the Base Unit version plus Additional Options: Local Interface and/or BEACON
type Indicator
2. Dimensions with additional index 1 include the Additional Option Module/Modules
3. Other dimensions as per base unit version
4. Weight with BEACON Option Module
5. Weight with Local Interface with/without BEACON Option Module.

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* With optional local interface module

W= Nr. 4 cable entries M25x1.5 acc. to ISO 724/965-1 (others available as special versions)
X= Space for cover removal
F= ISO 5211 Standard flange (others available, see details, page 20)

F02 Series Overall Dimensions


Model A
2000
318
2000
318

A1
396
396

x
B
H
a1 a11 b1 b2 b3 c d e h1 h2 h3 V
F
470 447 137 184 247 158 65 95 81 32 223 256 250 200 113 F10-F14
470 447 137 184 247 158 65 95 81 32 223 256 250 200 113 F12-F16

Weight
Kg

45,0
46,5

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F02 Series - Stroking Time Selection Table


Model
063
125
250
500
1000
2000
(1)

Nominal
Torque(Nm)
63
125
250
500
1000
2000

9
10
10
10
10
20
44

Operating Time
7
6
15
22
15
22
15
22
15
22
30
45
66
100

8
12
12
12
12
24
53

(secs 90) at selected step(1)


5
4
3
2
32
40
50
60
32
40
50
60
32
40
50
60
32
40
50
60
60
80
100
120
132
180
220
264

1
70
70
70
70
140
310

0
90
90
90
90
180
400

times are guaranteed with a tolerance of 10% on the 90 stroke

Valve Attachments - EN ISO 5211 Standard


Model

EN ISO 5211
Flange

Insert drive dimensions (mm)


Style
Index
Square
l5 (1)
X14X15

Insert drive dimensions (mm)


Style
Index
Flat
Key
X14X15 l5 (1)

063
125
250
500
1000
1000
2000
2000

F05-F07
F07-F10
F07-F10-F12
F10-F12
F10-F14
F12-F16
F10-F14
F12-F16

17
22
22
27
36
36
36
36

14xD20
22xD30
22xD30
-

(1)

35
54
54
62
40
40
40
40

D4
D5
D5
D6
D7
DA
D7
DA

D35
D50
D50

E3
E5
E5
E6
E9
E9

35
54
54
62
80
80

Insert length (mm)

Valve Attachments - K-type Non-ISO flanges


Insert drive dimensions (mm)
Model

K
Flange

Flat

Key

Index
X14X15

l5 (1)

063
125
250
500
1000
2000

44.45-82.55
82.55
82.55-127
82.55-127
127-165.1
127-165.1

12.70xD19
-

D28.58
D28.58
D41.28
D47.63
D47.63

U4
U8
U8
UA
UC
UC

35
54
54
62
108
108

(1)

Style

Insert length (mm)

Insert Drive - Non-Standard

MODEL

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063
125
250
500
1000
2000

d7 max
17
22
28
28
40
40

dx max
23
29
37
37
49
49

SQ max
17
22
27
27
36
36

35
54
54
62
108
108

X1 X2 X3 - X4 X5 X6 - X7 X8 - X9 X10 - X11 X12 - X13 - X14 X15


1) Product (3 digits)
BPD = ISO 5211 with double star insert
BPE = ISO 5211 with flat or key insert
BPU = Non-ISO flange

2) Models (3 digits)
063 = Model 063
125 = Model 125
250 = Model 250
500 = Model 500
1K0 = Model 1000
2K0 = Model 2000

06B = Model 063 with BEACON


12B = Model 125 with BEACON
25B = Model 250 with BEACON
50B = Model 500 with BEACON
1KB = Model 1000 with BEACON
2KB = Model 2000 with BEACON

3) Voltage (2 digits)
UV = Universal Voltage from 24 to 240 Vdc/Vac-1Ph
31 = 3-Phases Voltage from 208 to 240 Vac (50/60 Hz)
32 = 3-Phases Voltage from 380 to 480 Vac (50/60 Hz)
33 = 3-Phases Voltage from 500 to 575 Vac (50/60 Hz)

4) Speed/Duty (2 digits)
PA = Standard Speed range and Standard Duties for models 063 to 500
PB = Standard Speed range and Standard Duties for model 1000
PC = Standard Speed range and Standard Duties for model 2000

5) Options (2 digits)
X11X12 = Refer to the Option Modules Selection Table (page 20)

6) Approvals/Protections (1 digit)
1
2
3
4
5
6
7
8
9

=
=
=
=
=
=
=
=
=

(N/A)
Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 25C to +70C
Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 40C to +70C
ATEX EEx-de + Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 25C to +65C
Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 25C to +70C tropicalised
(N/A)
(N/A)
ATEX EEx-de + Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 20C to +65C tropicalised
ATEX EEx-de + Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 40C to +65C

7) Flange/Insert (2 digits)
Flange/Models
ISO 5211 (BPD)
ISO 5211 (BPE)
NON-ISO (BPU)
Without F1/Insert

063
D4
E3
U4
00

125
D5
E5
U8
00

250
D5
E5
U8
00

500
D6
E6
UA
00

1000/2000
D7 (F10-F14)
N/A
UC
00

1000/2000
DA (F12-F16)
E9 (F12-F16)
N/A
00

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Optional Modules selection table


Optional
Module (1)

OM1
I/O
additional
module

OM1
OM1
OM1
OM1
OM3
OM9
OM9
OM11
OM11
OM13 (*)

OM3
Local
interface

Bluetooth
component
(2)

OM9
PDP V0/V1

OM10
FF

OM11
Device
Net

OM13
3-wires
module

Code(3)
X11X12

P1
PA
P6
P7
P3
5P
6P
6D
5D
PG

Notes:
(1) All modules except OM13 are available for both Universal Voltage and 3-Ph voltage versions.
(2) Bluetooth component is integrated in the OM1, OM9 and OM11 card: not available for integration by Local Organizations,
as a stand alone unit.
show the combination of modules specified in the Oracle code by digits X11X12.
(*) Not available with 3-phase supply modules OM5, 6 and 7.

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For any further information you may require please contact Biffi Sales office;
tel. ++39-0523.944411, fax ++39-0523.943923,
e-mail: sales@biffi.it

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