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Digitizing Electronics
Overview
EXE Type:
input signals
11 APP
Model
Interpolation
Power
supply
Specifications
see page
EXE 602E
Without and
5-fold
Non-clocked
5V 5%
EXE 610C
5-fold or
10-fold
2 MHz
EXE 612
5-fold or
10-fold
8 MHz
EXE 650B
25-fold
8 MHz
Primary-clocked
power supply
85 to 265 V
12
5V 5%
16
50-fold
IBV Type:
input signals
1 VPP
EXE 660B
25-fold,
50-fold,
100-fold,
200-fold or
400-fold
20 MHz
EXE 914
25-fold
8 MHz
EXE 922
Without,
Non-clocked
5-fold or
10-fold
2 MHz
EXE 924
25-fold
8 MHz
EXE 932
Without,
Non-clocked
5-fold or
10-fold
2 MHz
EXE 934
25-fold
8 MHz
EXE 935
50-fold
8 MHz
IBV 600
Without
Non-clocked
IBV 606
2-fold
Non-clocked
IBV 610
5-fold or
10-fold
8 MHz
IBV 650
50-fold
8 MHz
IBV 660B
25-fold,
50-fold,
100-fold,
200-fold or
400-fold
20 MHz
Contents
Page
General Information
Measuring Signal Processing
Input Frequency fi
Edge Separation a
Connection Recommendations
12
16
Specifications
Signal period
360 el.
Ua1
I1, A
Ua2
I2, B
90
el.
I0, R
Ua0
Reference pulse
Scanning signals
Measuring step
Phase shift
Input Frequency fi
00
kH
In
pu
tf
re
z
qu
en
cy
5
z
kH
0
20
kH
50
z
0
kH
10
kH
z
z
kH
40
kH
kH
z
kH
6.
25
kH
20
20
10
25
kH
kH
kH
.5
40
100
10
kH
12
25
10
kH
6.
z
kH
200
5
2
60
60
300
.5
10
kH
12
20
kH
20
kH
600
500
25
30
kH
1000
20
50
60
50
kH
kH
2000
60
60
3000
kH
100
4000
0
200
z
kH
300
400
50
6000
10
600
40
50
500
1 000
2 000
4 000
Line count z
Edge Separation a
Ua1
0
Ua2
0
Edge separation a
Clocked EXE/IBV
In the case of electronics with clocked
output signals, the maximum input
frequency and the edge separation are
determined by the clock frequency fT.
The indicated values for the maximum
input frequency thus represent an absolute
functional limit. The edge separation can
assume whole-number multiples of amin
without dropping below the minimum
value of amin.
To adjust the edge separation to the
subsequent electronics, the time span
between two successive edges can be
varied. The maximum permissible input
frequency changes correspondingly.
Non-clocked EXE/IBV
For electronics with non-clocked output
signals, the minimum edge separation amin
resulting from the maximum permissible
input frequency is listed in the
specifications. If the input frequency is
reduced, the edge separation increases
correspondingly.
Connection Recommendations
Connecting cable
Encoder 11 APP to EXE:
Use recommended HEIDENHAIN cable
or double-shielded cable
[3 (2 x 0.14 mm2) + (2 x 1.0 mm2)].
Encoder 1 VPP to IBV:
Use recommended HEIDENHAIN cable
or single-shielded cable
[4 (2 x 0.14 mm2) + (4 x 0.5 mm2)].
EXE/IBV to subsequent electronics:
Use recommended HEIDENHAIN cable
or single-shielded cable
[4 (2 x 0.14 mm2) + (4 x 0.5 mm2)].
Use original HEIDENHAIN connecting
elements or metal connecting elements,
preferably with insulating plastic covering.
Shielding
The housings of the connecting elements,
terminal boxes and EXE or IBV must be
connected to each other via the outer cable
shield.
The cable shielding has the function of a
potential compensating line. If compensating currents are to be expected within the
total setup, a separate potential compensating line must be provided (> 6 mm2 Cu).
Contact to the machine chassis is normally
made at the machine mounting screws, on
sealed linear encoders at the mounting block
and scale unit. If the EXE or IBV unit is
mounted on painted surfaces, provide
metallic contact via the EXE/IBV grounding
screw.
Permissible bending radii for connecting
cable without metal armor tubing
Cable
Dia. 8 mm
(0.31 in.)
Dia. 6 mm
(0.24 in.)
Dia. 4.5 mm
(0.18 in.)
Rigid
configuration
R 100 mm
(4 in.)
R 75 mm
(3 in.)
R 50 mm
(2 in.)
R 40 mm
(1.6 in.)
R 20 mm
(0.8 in.)
R 10 mm
(0.4 in.)
Cable configuration
When configuring the cable, take into account
possible influences from sources of
electromagnetic interference such as power
cables, contactors, motors, magnetic
valves, or stray magnetic fields from
switch-mode power supplies. To ensure
trouble-free operation, maintain a minimum
clearance of 0.1 m (4 in.) between EXE/IBV
connecting cables and sources of
interference, and at least 0.2 m (8 in.) to
inductors.
If a cable train contains connecting elements,
take steps to prevent possible contact
between the connector housings and other
metal parts. Use original HEIDENHAIN
cables and connecting elements with insulated housings.
Permissible bending radii for connecting
cable with metal armor tubing
Cable
Dia. 10 mm
(0.39 in.)
Dia. 14 mm
(0.55 in.)
Frequent
flexing
Rigid
configuration
R 75 mm
(3 in.)
R 100 mm
(4 in.)
R 35 mm
(1.4 in.)
R 50 mm
(2 in.)
Sources of
interference
Model
EXE 602E
EXE 610C
Adjustable
EXE 612
Adjustable
Interpolation
Adjustable
EXE 650B
Adjustable
EXE 660B
Input
frequency
fi
Clock
Minimum
frequency edge sepafT
ration a
Without
50
5-fold
25
kHz Nonclocked
kHz
5-fold
50
25
12.5
6.25
kHz
kHz
kHz
kHz
10-fold
50
25
12.5
6.25
kHz
kHz
kHz
kHz
2 MHz
8 MHz
2.5
0.5
1
2
4
8
s
s
s
s
0.5
1
2
4
s
s
s
s
0.25
0.5
1
2
s
s
s
s
5-fold
100
100
50
25
kHz
kHz
kHz
kHz
10-fold
100
100
50
25
kHz
kHz
kHz
kHz
50-fold
40
20
10
5
kHz
kHz
kHz
kHz
8 MHz
0.125 s
0.25 s
0.5 s
1
s
25-fold
60
40
20
10
kHz
kHz
kHz
kHz
8 MHz
0.125 s
0.25 s
0.5 s
1
s
25-fold
50
kHz 20 MHz
50
kHz
25
kHz
12.5 kHz
0.1
0.2
0.4
0.8
s
s
s
s
50-fold
50
25
12.5
6.25
kHz
kHz
kHz
kHz
0.1
0.2
0.4
0.8
s
s
s
s
100-fold
25
12.5
6.25
3.12
kHz
kHz
kHz
kHz
0.1
0.2
0.4
0.8
s
s
s
s
200-fold
12.5
6.25
3.12
1.56
kHz
kHz
kHz
kHz
0.1
0.2
0.4
0.8
s
s
s
s
400-fold
6.25
3.12
1.56
0.78
kHz
kHz
kHz
kHz
0.1
0.2
0.4
0.8
s
s
s
s
0.125 s
0.25 s
0.5 s
1
s
# Mechanical Data
Weight
Approx. 0.7 kg
IP 65
Operating temperature
Storage temperature
30 to 70 C (32 to 158 F)
30 to 80 C (22 to 176 F)
10 m/s2
300 m/s2
Dimensions
in mm/inches
# Electrical Data
Power supply
UP = 5 V 5 %
Current consumption
(without encoder light source
or output load)
EXE 602E
EXE 610C
EXE 612
EXE 650B
EXE 660B
typ. 55 mA,
typ. 65 mA,
typ. 65 mA,
typ. 120 mA,
typ. 100 mA,
max. 90 mA
max. 100 mA
max. 100 mA
max. 160 mA
max. 120 mA
With the recommended input circuitry for the subsequent electronics, the maximum
permissible current consumption increases by D I = 80 mA.
Input signals
Sinusoidal scanning signals preferably from HEIDENHAIN linear and angle encoders.
360 el.
I1
0
90 el.
0
Output signals
Signal levels
I0
Incremental signals: Square-wave pulse trains Ua1 and Ua2 and their inverted pulse
trains and (according to RS-422).
Edge separation a:
Switching times
10
IHigh 20 mA
ILow 20 mA
CLoad 1000 pF against 0 V
Temporary short circuit of all outputs against 0 V permissible.
One output permanently short-circuit proof when T0 < 25 C (77 F).
With 1 m (3.3 ft) cable and recommended input circuitry
of subsequent electronics:
Rise time
t+ = typ. 10 ns, max. 30 ns
Fall time
t = typ. 10 ns, max. 30 ns
+5V
Ua
Z0
Ua
AM 26 LS 32
MC 3486
RS - 422
DIN 66 259
SN75ALS193
SN75ALS195
+5V
R1
R2
UaS
AM 26 LS 32
MC 3486
R1
SN75ALS193
SN75ALS195
R1 = 4.7 kW
R2 = 1.8 kW
Z0 = 120 W
Input
EXE 6xx: max. 30 m (100 ft) with HEIDENHAIN cable [3 (2 x 0.14 mm2) + (2 x 1.0 mm2)]
when Iencoder 120 mA
EXE 612: max. 10 m (33 ft)
Output
Max. 50 m (164 ft) with HEIDENHAIN cable [4 (2 0.14 mm2) + (4 0.5 mm2)]
and recommended input circuitry of subsequent electronics.
The supply voltage level measured at the cable end via the sensor line must be
maintained.
Max. 20 m (66 ft) with minimum edge separation a = 0.1 s or 0.125 s
12
10
Ua1
Ua2
Ua0
5V
(UP)
0V
(UN)
Brown
Green
Gray
Pink
Red
Black
Brown/
green
White/
green
11
1)
Violet
Yellow
0V
Vacant
5V
Sensor* Sensor*
Blue
White
Output
12-pin TTL
9-pin 11 APP
Input
Cable 12-pin
Complete with connector (female) and connector (male),
Id.-Nr. 298 399-xx
Cable only
PUR [4(2 0.14 mm2) + (4 0.5 mm2)]
Id.-Nr. 244 957-01
11
Model
EXE 914
25-fold
60
40
20
10
kHz 8 MHz
kHz
kHz
kHz
0.125 s
0.25 s
0.5 s
1
s
1 TTL
Option:
+ 1 TTL
+1
EXE 922
Without
50
kHz Nonclocked
2.5
5-fold
50
25
12.5
6.25
kHz 2 MHz
kHz
kHz
kHz
1
2
4
8
s
s
s
s
1 TTL
Option:
+ 1 TTL
+1
10-fold
50
25
12.5
6.25
kHz
kHz
kHz
kHz
0.5
1
2
4
s
s
s
s
EXE 924
25-fold
60
40
20
10
kHz 8 MHz
kHz
kHz
kHz
0.125 s
0.25 s
0.5 s
1
s
1 TTL
Option:
+ 1 TTL
+1
EXE 932
EXE 934
EXE 935
50-fold
40
20
10
5
kHz 8 MHz
kHz
kHz
kHz
0.125 s
0.25 s
0.5 s
1
s
1 TTL
Option:
+ 1 TTL
+1
12
Interpolation
Input
frequency
fi
Clock
Minimum Outputs
frequency edge sepa- per
input
fT
ration a
Encoder
inputs
# Mechanical Data
Weight
Approx. 5.0 kg
IP 65
Operating temperature
Storage temperature
30 to 45 C (32 to 113 F)
30 to 80 C (22 to 176 F)
10 m/s2
300 m/s2
Dimensions
in mm/inches
13
# Electrical Data
Power supply
Power consumption
Max. 15 VA
Input signals
Sinusoidal scanning signals preferably from HEIDENHAIN linear and angle encoders.
360 el.
I1
0
90 el.
0
Output signals
I2
Signal levels
I0
Incremental signals: Square-wave pulse trains Ua1 and Ua2 and their inverted pulse
trains and (according to RS-422).
Edge separation a:
Switching times
14
IHigh 20 mA
ILow 20 mA
CLoad 1000 pF against 0 V
Temporary short circuit of all outputs against 0 V permissible.
One output permanently short-circuit proof when T0 < 25 C (77 F).
With 1 m (3.3 ft) cable and recommended input circuitry
of subsequent electronics:
Rise time
t+ = typ. 10 ns, max. 30 ns
Fall time
t = typ. 10 ns, max. 30 ns
+5V
Ua
Z0
Ua
SN 75 ALS 193
AM 26 LS 32
MC 3486
RS - 422
DIN 66 259
SN 75 ALS 195
Z0 = 120 W
Sinusoidal signals
zulssige Kabellngen
Input
TTL output
max. 50 m (164 ft) with HEIDENHAIN cable [25 x 0.34 mm2] and recommended input
circuitry of subsequent electronics,
max. 20 m (66 ft) with minimum edge separation a = 0.125 s
output
max. 30 m (100 ft) with HEIDENHAIN cable [3 (2 x 0.14 mm2) + (2 x 1.0 mm2)]
X1
B2
A1
A2
C1
C2
X2
B3
B4
A3
A4
C3
C4
B5
B6
X3
A5
A6
C5
C6
B7
B8
A7
A8
*
C7
A9
C8
C9
White/black
Brown/red
White/red
Brown/blue
White/blue
Pink/brown
White/pink
Gray/brown
White/gray
Yellow/brown
White/yellow
Brown/green
White/green
Red/blue
Gray/pink
Violet
Black
Red
Blue
Pink
Gray
Yellow
Green
Brown
White
Ua1 Ua2 Ua0 UaS Ua1 Ua2 Ua0 UaS Ua1 Ua2 Ua0 UaS UaN
Shield on housing
Output
25-pin TTL
9-pin 11 APP
Input
Cable 9-pin
Complete with connector (female) and connector (male)
Id.-Nr. 309 773-xx
Cable 25-pin
Complete with connector (male) and connector (female)
Id.-Nr. 207 620-xx
Option:
TTL output assembly
(for all encoder inputs)
Id.-Nr. 284 477-xx
Option:
11 APP output assembly
(for each encoder input)
Id.-Nr. 237 280-xx
Cable only
PUR [25 0.34 mm2]
Id.-Nr. 209 991-01
15
Model
Clock
Minimum
frequency edge sepafT
ration a
Without 600
kHz Nonclocked
0.2
IBV 606
2-fold
500
kHz Nonclocked
0.15 s
IBV 610
5-fold
200
100
50
25
kHz 8 MHz
kHz
kHz
kHz
0.25
0.5
1
2
10-fold
200
100
50
25
kHz
kHz
kHz
kHz
0.125 s
0.25 s
0.5 s
1
s
IBV 650
50-fold
40
20
10
5
kHz 8 MHz
kHz
kHz
kHz
0.125 s
0.25 s
0.5 s
1
s
IBV 660B
25-fold
100
50
25
12.5
kHz 20 MHz
kHz
kHz
kHz
0.1
0.2
0.4
0.8
s
s
s
s
Adjustable
16
Input
frequency
fi
IBV 600
Interpolation
Adjustable
s
s
s
s
50-fold
50
25
12.5
6.25
kHz
kHz
kHz
kHz
0.1
0.2
0.4
0.8
s
s
s
s
100-fold
25
12.5
6.25
3.12
kHz
kHz
kHz
kHz
0.1
0.2
0.4
0.8
s
s
s
s
200-fold
12.5
6.25
3.12
1.56
kHz
kHz
kHz
kHz
0.1
0.2
0.4
0.8
s
s
s
s
400-fold
6.25
3.12
1.56
0.78
kHz
kHz
kHz
kHz
0.1
0.2
0.4
0.8
s
s
s
s
# Mechanical Data
Weight
Approx. 0.7 kg
IP 65
Operating temperature
Storage temperature
30 to 70 C (32 to 158 F)
30 to 80 C (22 to 176 F)
10 m/s2
300 m/s2
Dimensions
in mm/inches
IBV 606
17
# Electrical Data
Power supply
UP = 5 V 5 %
Current consumption
(Without encoder light source
or output load)
IBV 600
IBV 610
IBV 650
IBV 660 B
typ. 50 mA,
typ. 65 mA,
typ. 120 mA,
typ. 100 mA,
max. 85 mA
max. 110 mA
max. 160 mA
max. 120 mA
With the recommended input circuitry for the subsequent electronics, the maximum
permissible current consumption increases by DI = 80 mA.
Input signals
Output signals
Sinusoidal scanning signals preferably from HEIDENHAIN linear and angle encoders.
Signal levels
Incremental signals: Square-wave pulse trains Ua1 and Ua2 and their inverted pulse
trains and (according to RS-422).
Edge separation a:
Switching times
18
IHigh 20 mA
ILow 20 mA
CLoad 1000 pF against 0 V
Temporary short circuit of all outputs against 0 V permissible.
One output permanently short-circuit proof when T0 < 25 C (77 F).
With 1 m (3.3 ft) cable and recommended input circuitry
of subsequent electronics:
Rise time
t+ = typ. 10 ns, max. 30 ns
Fall time
t = typ. 10 ns, max. 30 ns
+5V
Ua
Z0
Ua
AM 26 LS 32
MC 3486
RS - 422
DIN 66 259
SN75ALS193
SN75ALS195
+5V
R1
R2
UaS
AM 26 LS 32
MC 3486
R1
SN75ALS193
SN75ALS195
R1 = 4.7 kW
R2 = 1.8 kW
Z0 = 120 W
Input
Output
max. 50 m (164 ft) with HEIDENHAIN cable [4 (2 0.14 mm2) + (4 0.5 mm2)]
and recommended input circuitry of subsequent electronics.
The supply voltage level measured at the cable end via the sensor line must be
maintained.
Max. 20 m (66 ft) with minimum edge separation a 0.125 s
12-pin flange socket (male)
12
10
11
Ua1
Ua2
Ua0
5 V*
(UP)
0 V*
(UN)
5V
Sensor
0V
Sensor
Vacant
Vacant
Brown
Green
Gray
Pink
Red
Black
Brown/
green
White/
green
Blue
White
Violet
Yellow
12-pin TTL
Output
12-pin 1 VPP
Input
Cable 12-pin
Complete with connector (female)
and connector (male)
Id.-Nr. 298 399-xx
Cable only
PUR [4(2 0.14 mm2) + (4 0.5 mm2)]
Id.-Nr. 244 957-01
19