TDI diesel direct injection and glow plug system (4-cyl.

unit injector)

Page 1 of 2

Copyright VW AG

Workshop manual
DMS order no.: undefined
VIN: WAUZZZ8DZ1A081895
Sales code: 8D50F4
Engine code: AJM
Official licence plate number:
Username: Calin

ElsaPro transaction no.: 33224

Model year: 2001
Model description: A4 Avant TDI1.9 I4 85 M5S
Gearbox code: DUK
Final drive code:
Service advisor name: Calin, Murgu (RO101050.009)

Reading measured value block

Readout specifications for unit injectors
Display Group 001 at idling speed (engine warm, coolant temperature not below 80 C)
Read measured value
block 1
XXXX
XX.X
XX.X
rpm
mg/stroke
CA

Indicated on display
XXX.X
C

Coolant temperature
80...110 C: okay
< 80 C: => run engine till warm
Specified injection period required by control unit: 5 ...
8 CA okay
Injection quantity: 3.0 ... 11.0 mg/stroke okay
< 3.0 mg/stroke:
Unit injectors defective => Renew unit injectors, Page 23-26
Engine speed
Front-wheel drive 800...900 rpm okay
Four-wheel drive 860...940 rpm okay
2)Check fuel supply system for leaks:
Display Group 004 at idling speed (engine warm, coolant temperature not below 80 C)
Read measured value
block 4
XX.X
XXXX
XX.X
B(A)
rpm
CA
TDC

Indicated on display
XX.X
CA
Synchronisation angle: -3 ... +3 CA okay
> +3 CA or < -3 CA:
Hall sender -G40 defective;
Gap width between sender
and sender wheel on
=> Testcamshaft not okay;
G40,
Open circuit or short circuit
Page 23-82
to earth
Hall sender -G40 loose,
Sender wheel defective or
turned out of
=> Test3)
position
Injection period specified by control unit: 3 ... 8,5 CA
okay

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19.02.2013

TDI diesel direct injection and glow plug system (4-cyl. unit injector)

Page 2 of 2

Commencement of injection specified by control unit : 4

BTDC ... 2ATDC okay
> 2BTDC: Engine cold => run engine till warm
Engine speed
Front-wheel drive: 800 ... 900 rpm okay
Four-wheel drive: 860 ... 940 rpm okay
3) Testing position of camshaft and sender wheel:
Display Group 004 at full throttle (road test, coolant temperature not below 80 C)
Important: Always observe safety precautions => Page 01-1.
Important: Observe rules for road test at full throttle => Page 01-78.
Read measured value
block 4
XX.X
XXXX
XX.X

rpm
CA
BTDC

Indicated on display
XX.X
CA

Synchronisation angle: -3 ... +3 CA okay

> +3 KW or < -3 KW: => Page 01-93
Injection period specified by control unit: 16 ... 28 CA
okay
Commencement of injection specified by control unit: 13 .... 23
BTDC okay
Engine speed: 2800 ... 3200 rpm
Display group 018 at idling speed (engine warm, coolant temperature not below 80 C)
Read measured value
block 18
XX
XX
XX

Indicated on display
XX

Status of unit injector solenoid valve 4: 0

okay
Other reading than 0: =>Display zone 1
Status of unit injector solenoid valve 3: 0 okay
Other reading than 0: => Display zone 1
Status of unit injector solenoid valve 2: 0 okay
Other reading than 0: => Display zone 1
Status of unit injector solenoid valve 1: 0 okay
Other reading than 0:
Unit injector solenoid valves defective =>Test unit injector solenoid
valves, Page 23-20
Fuel starvation or air in fuel supply system => Test2)
2)Testing fuel supply system for leaks:

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19.02.2013