BIW

BIW
Connector
Systems
Product Overview
BIW Connector Systems

Home Office, Santa Rosa California
For over 30 years, BIW Connector
Systems has been meeting the
needs of industrial, military and
commercial customers who
require high-reliability electrical
connectors and cable assemblies
for use in harsh environments or
demanding custom applications.
Our proven ability to engineer
solutions that work where others
have failed has made BIW
Connector Systems a world leader
in harsh environment connector
technology.
BIW Connector Systems Product Overview

History
1905 - BIW Established as
manufacturer of cables for severe
environments.
1962 Began manufacture of
electrical connectors for severe
environments.
1973 - First connectors for electric
submersible pumps developed
1986 - First explosion proof
approved connectors developed.
Now, more than 30 approvals for
hazardous locations
1998 - BIW purchased EFT
Systems, a competitor.
2001 - BIW acquired by ITT
Corporation

Worldwide Sales Support
Offices of Regional Managers
USA - Tony Shoemaker,
Canada - Gareth Jones,
Europe, Africa, Russia, the Middle East Ted Boueri,
South America Alfredo Dominguez,
Asia Pacific Frank Dominguez
Additional Representatives Throughout
the World.
2 Field Service Support Representatives
www.ittcannon/BIW

Facilities
More than 3700 m2 ( > 40,000 sq. ft.)
Over 130 Employees in Manufacturing, Quality, Engineering, and
Administration.
Manufacturing Capabilities
Include Precision Machining
and Elastomer Molding
Quality System Approved

Under ISO 9001:2000

Testing
BIW maintains state-of-the-art testing equipment for the development of custom
connector systems. The following testing capabilities exist:
Electrical Testing
3 Hydrostatic Test Chambers for up to 35,000 psi and 600F

Crude Oil Chambers for up to 400 F
High Voltage Testing up to 40 KV DC

High Current Testing up to 500 Amperes
Pressure Vessel Testing
Rockwell Hardness Testing for Metals
Salt Spray Testing

Thermal Shock Testing +260F to -40F in 2 minutes
Cold Testing to -70F
Rheometer Testing for all Vulcanized Materials
Helium Leak Rate Testing.
100% Testing of All Product Shipped
Pressure Testing

Sales and Field Service Support
Wellhead and Packer Stack-Up / Fit Tests
Warehouse and Field Location System
Inspections
Training
Product Enhancement from Customer Input
Field Inspections as Required.
Wellhead Stack-Up Test
Field Service Training and

Warehouse Review With the Customer
Warehouse Inspection of a Packer Feedthru

Why are BIW Feedthru Systems Needed?
Safety
Environmental Protection
Easy To Install
Reliable, Robust
Equipment
Manufactured to ISO
9001:2000 Quality
Standards
Approved by Third Party
Agency

Some of Our Customers Worldwide

Wellhead Feedthru Systems

Wellhead Feedthru Face Design

Wellhead Feedthru Connection Engagement

Wellhead Feedthru Systems

Wellhead Feedthru with Redundant O-ring Seals and
Threaded Attachment to the Tubing Hanger

Wellhead Feedthru with Metal to Metal / O-ring Seals and a
Drop and Lock with Retaining Nut to the Tubing Hanger

Bottom Fed Wellhead Feedthru Styles
Bottom Fed
Bottom Lock
Bottom Fed
Top Lock
Eliminates a Vertical Splice

at the Wellhead.
Kwik Lok
Bottom Fed Top Lok
Tm

Packoff Replacement Options
E Zee Feed
Safe T Lok
Note: The 1-piece Tubing Hanger Wellhead

Cross Over Adapter

A Typical Alaskan Wellhead

Feedthru System Protection

Installation Protector Caps
Pressure Cap
Note: The O-Ring Seal

Protective Cap

Surface Connection Options
Explosion Proof
30, 45, 60, 90 Angles or Vertical
Captor or Standard
Standard Cable, Jacketed Cable,

CL1 Div 1 Cable
Cable Length
Feedthru Molded Cable Upper End

Surface Connection Options
60 Degree
Vertical or Straight
Labeling
Standard
Captor 90 Degree
45 Degree

30 Degree systems
Old Style
EFT System

Surface Connection Protection
Weather Boot, Coupling Nut Protection

Downhole Connections Pigtail
Requires a Splice.
Connection Depends on:

Coupling Thread,
Pin Size,
Pin Spacing,
Amperage Rating.

Field Attachable Connections (FACs)
The Correct Cable Specification is Imperative.
For Flat or Round Cable

Field Attachable EFT Thermoplastic System
The Correct Cable Specification is Imperative.

Field Attachable EFT Thermoplastic System
Exploded View of the EFT FAC

Packer Feedthru Systems
PACKER PENETRATORS

Important Note for Packer Feedthru Designs
NOTE: We must fully understand the
packer setting and unsetting mechanism
before we decide to use a feedthru
system.
There should be no relative movement
between the primary string (tubing) and
the secondary string (electrical) when
setting or unsetting the packer.
Otherwise, the cable clamped to the tubing
(primary) will pull from the feedthru
secured to the secondary string.

Designed for Ease of Installation
The packer feedthru mating mechanism of the connectors is simple
and user friendly, the same as for the wellhead feedthrus.
Note the red dot position

Packer Feedthru
Unlike Wellheads, Packers
Typically Have Space
Limitations for the Feedthru
System.
Feedthrus Can be Installed
1) Integral,
2) Above the Packer, or
3) Below the Packer.
Crossover Adapters are
Typically Required When the
Secondary Bore is Too Small.
Integral Packer Feedthru

Standard Integral Feedthru
( Connection on Both Ends )
An Example 9-5/8 Design

Integral Feedthru for 7 Inch Packers
Note: Sealing Threads or O-Rings
Why is there no red dots?

Dimensional Constraints of a 7 Packer Design
Consider the Tubing Size vs. Amperage Requirements

Consider the Gas Vent, SSSV, and Control Line Requirements
BIW Connector
Systems
Design Constraints
Feedthru Above
the Packer with
Crossover Adapter
Secondary String Thread
Needs to be Known
Cable Size Cannot Exceed ID of Secondary
Vertical Splice Required !
Can Adapter OD Fit

With Tubing and Gas Vent?
Adapter Length

Packer Feedthru with Cable Molded on Both Ends
Cable splices are required
on both ends, one vertical
and one horizontal.
Note: The box

thread on the top of
the packer.

Packer Feedthru
An Example of a Bottom Fed, Top Lock System
Has to fit inside the ID of the secondary bore.
If room limitations allow the feedthru to be bottom fed,

this design will eliminate the vertical splice.

Packer Feedthru
An example with a MLE molded to the bottom feedthru end.
The adjustment grooves allow space out.

A Crossover Adapter and Its Features
Total Length
Split Bushing
Set Screws
1/8 NPT Test Plug

2 x O-Rings
Outer Diameter
Thread Size
Retaining Ring
Crossover Adapter

A Complete Feedthru System with the Packer Feedthru Options
The Feedthru on the Lower

End of the Packer Option
Special Considerations are
Required

Dual ESP Configuration in 9-5/8 Casing

Shrouds, Pods and BOP Cans
All packer feedthrus can be and have
been installed as shroud or pod feedthrus.
BOP Can assemblies are sometimes used
to test a well with the rig and on the well.
Although pressure ratings of 5000 psi are

not needed in these installations, still a
good seal and a unit that can handle the
high temperature and pressures is
preferred.

Specialty Products
Coiled Tubing Applications

Tri Lok Applications
High Temperature (SAGD)
Applications
Instrumentation Applications (I-Wire)
Long Beach, California

LBOD

Coiled Tubing Operations.
Continuous Tubing with Cable Inside the Coiled Tubing.

Coiled Tubing Application
Wellhead Feedthru
Motor Connection

Coiled Tubing Surface Feedthru Installation

Tri Lok
TM
Packaging of Shipped Breakout

Assembly. NOTE: Tubing Offsets

Downhole Breakout Assembly

Complete Tri Lok System Assembled

Tri Lok TM Packer Feedthru
This design is also suitable for shrouds, pods, and also canned applications

Dual Tri Lok System
Tm
Tri Lok Packer Feedthru System for a Dual ESP Installation

A Special Version of the Tri Lok
System with Single Individual
Conductor Feedthrus
Canada Fit Test
BIW Connector System

Steam Flood Applications
SAGD
Application
Canada
Duri Indonesia Installation

I Wire Applications
Field Attachable Connection

I Wire Applications
I-Wire Feedthru with Crossover Adapter
I Wire Splice
Pressure Test Fixture

What is Wrong With This Installation?
What is Wrong With This Connector?
Weatherboot couplng

The Customer Makes Us Who We Are

BIW

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BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

2 Field Service Support Representatives

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

Quality System Approved

BIW Connector Systems

3 Hydrostatic Test Chambers for up to 35,000 psi and 600F

High Voltage Testing up to 40 KV DC

Pressure Vessel Testing

Rockwell Hardness Testing for Metals

Salt Spray Testing

BIW Connector Systems Product Overview

BIW Connector Systems

Wellhead Stack-Up Test

Field Service Training and

Warehouse Inspection of a Packer Feedthru

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

Eliminates a Vertical Splice

BIW Connector Systems Product Overview

BIW Connector Systems

Note: The 1-piece Tubing Hanger Wellhead

Cross Over Adapter

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

Note: The O-Ring Seal

BIW Connector Systems Product Overview

BIW Connector Systems

Standard Cable, Jacketed Cable,

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

BIW Connector Systems Product Overview

BIW Connector Systems

Connection Depends on:

BIW Connector Systems Product Overview

BIW Connector Systems