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Research Center-College of Science, King Saud University, P.O. Box 2455, Riyadh 11451, Saudi Arabia
Department of Chemistry, College of Science, King Saud University, P.O. Box 2455, Riyadh 11451, Saudi Arabia
a r t i c l e
i n f o
Article history:
Received 23 November 2013
Received in revised form 9 March 2014
Accepted 19 March 2014
Available online 7 April 2014
Keywords:
Corn oil
Polyetheramide
Urethane
Catechol
a b s t r a c t
Polyetheramide (CPETA) resin was synthesized from N,N-bis (2-hydroxy ethyl) corn oil fatty amide
(HECFA) and catechol through condensation polymerization. CPETA was further cured with isophorone
diisocyanate (IPDI) in different weight percentage (20, 25, 30, 35, 40 wt.%) to obtain poly(ether amide
urethane) (CPETAU). The structural elucidation of HECFA, CPETA and CPETAU was carried out by FT-IR,
1
H NMR and 13 C NMR spectroscopic techniques. Physico-chemical and physico-mechanical properties
of these resins were investigated by standard methods. Thermal behavior was assessed by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The corrosion resistance performance
of CPETAU coatings on mild steel strips was investigated by potentiodynamic polarization studies in
different corrosive media (3.5 wt.% HCl, 5.0 wt.% NaCl, tap water) at room temperature. Amongst all the
compositions, CPETAU coatings showed good scratch hardness (2.20 kg), impact resistance (150 lb/inch),
gloss with corrosion rate obtained as 1.377 102 (mm/year) and 2.359 103 (mm/year) in 3.5 wt.% HCl
and 5.0 wt.% NaCl solution, respectively. CPETAU coatings can be safely used up to 250 C.
2014 Elsevier B.V. All rights reserved.
1. Introduction
Vegetable oils (VO) are one of the most important raw materials for chemical industry. VO can be transformed into various
products used in different applications such as biodiesel, soaps,
cosmetics, adhesives, inks, paints and coatings industries (Barnwal
and Sharma, 2005; Maisonneuve et al., 2013; Sharma and Kundu,
2006, 2008; Galia et al., 2009). VO such as linseed, castor, soybean, argemone, Pongamia glabra, Jatropha curcas, rubber seed,
Annona squamosa, sunower and olive are used in the synthesis
of different polymers like alkyds, polyesteramides, polyurethanes,
polyetheramides, polyepoxies, and poly(amine-amides) (Alam
et al., 2009a; Can et al., 2006; Chen et al., 2011; Kumar et al.,
2010; Alam and Alandis, 2012a; Alam et al., 2004, 2010; Alam and
Alandis, 2012b; Alam et al., 2008, 2009b). VOs are good chemical
feedstocks due to many advantages such as presence of functional
groups for chemical transformations, physical, chemical stability,
reduced toxicity, eco-friendliness, biodegradability, and exibility (Guner et al., 2006; Hojabri et al., 2009; Sharmin et al., 2007;
Chaudhari et al., 2013; Kumar et al., 2008). VOs are mainly constituted by triglycerides, which are the products of esterication
18
Fig. 1.
19
0
Icorr
Icorr
0
Icorr
100
0
Icorr
and Icorr are the corrosion current density of bare mild steel
and coated mild steel.
The average molecular weight (Mw and Mn) and polydispersity index (PDI; Mw/Mn) were measured by gel permeation
20
chromatography (GPC) with HT-GPC Module 350A,Viscotek Houstan, TX, USA. Tetrahydrofuran (THF) was used as an eluent at a ow
rate 1.0 mL/min. Molecular weight calibration was performed with
polystyrene standard. The molecular weight observed of CUPETA
35 is 8356 (Mw), 4645(Mn), and PDI, 1.79.
Fig. 2.
13
CPETA and IPDI (20, 25, 30, 35, 40 wt.%) in xylene and ethyl
methyl ketone (1:1) were placed in four neck round bottom ask
tted with cold water condenser, thermometer, nitrogen inlet tube
and magnetic stirrer. The reaction was carried out under stirring
at 120 C. The reaction was monitored by TLC and hydroxyl value
determination at regular intervals of time. The solvent was evaporated in a rotary vacuum evaporator at reduced pressure to obtain
CPETAU.
Fig. 3.
21
3.1.3. CPETA
FT-IR (cm1 ): 3387(OH); 1275, 1097 ( C O C , ether);
1619(C O, amide); 1464(C N, amide); 2926(CH2 , asymmetrical);
2855; (CH2 , symmetrical); 3008( CH CH ); 3087, 1513, 1432,
770, 745(aromatic ring).
1 H NMR CDCl , ppm: 0.850.89( CH ); 1.251.27( CH
3
3
2 );
2.012.04( CH2 , attached double bond) 3.763.82( CH2 ,
attached
amide
nitrogen);
4.25( CH2
attached
O)
5.325.34( CH CH ); 6.836.84(aromatic ring) (Fig. 5).
13 C NMR, CDCl ppm: 14.21( CH ); 2229( CH
3
3
2 ); 31( CH2
attached to amide carbonyl); 52( CH2 attached to amide
nitrogen); 115,120,158(aromatic ring); 176.35(C O, amide)
(Fig. 6).
3.1.4. CPETAU
FT-IR (cm1 ): 3315(OH); 1241, 1094( C O C , ether);
1619(C O, amide); 1464(C N, amide); 2926(CH2 , asymmetrical);
2855; (CH2 , symmetrical); 3007( CH CH ), 1725(urethane NH);
3007,1542,748( CH CH , aromatic ring).
1 H NMR, DMSO-d , ppm: 0.850.87(CH ); 2.002.02( CH
6
3
2 ,
attached double bond) 3.763.82( CH2 , attached amide
nitrogen); 4.30( CH2
attached O) 5.315.33( CH CH );
6.606.73(aromatic ring), 1.46(CH2 , cyclic); 7.90( NH, urethane)
(Fig. 7).
22
Fig. 4.
13
the resins by chemical reaction with free -NCO groups of IPDI forming urethane linkages. As a result hydroxyl values decrease and also
decrease in iodine values is observed.
3.3. Physico-mechanical properties of coating
Table 1
Physico-chemical characterization of resins.
Resin code*
R. Index
I. Viscosity
S. Gravity
H. Value
I. Value
Corn Oil
HECFA
CPETA
CPETAU25
CPETAU 30
CPETAU 35
CPETAU40
1.4701
1.4891
1.5050
1.512 0
1.5196
1.5230
1.5237
0.6581
0.6989
0.7042
0.7058
0.7166
0.7195
0.918
0.938
0.944
0.950
0.956
0.961
0.963
6.87
4.56
3.63
3.25
2.93
2.57
127
72
38
32
30
29
25
*
Last numeral digit indicate the loading of IPDI.
Acid value of corn oil: 5.91, Saponication value: 189, R. index Refractive index, I. viscosity Inherent viscosity, S. gravity Specic gravity at 25 C, I. value Iodine
value.
Fig. 5.
23
Table 2
Physico-mechanical characterization of coatings.
Resin code*
S. Hardness (kg)
I. Resistance (lb/inch)
Gloss (45 )
P. Hardness (pass)
CPETAU25
CPETAU30
CPETAU35
CPETAU40
1.40
1.80
2.20
2.00
150
150
150
150
Passes
Passes
Passes
Passes
66
70
73
75
2H
3H
8H
6H
*
Last numeral digit indicate the loading of IPDI in percentage.
Coating thickness 80125 m.
24
Fig. 6.
13
open circuit potential, the corrosion potential, corrosion current density and corrosion rate changed from 485.08 mV,
7.580 101 mA/cm2 and 8.7862 mm/year for bare MS substrate
to 82.748 mV, 1.182 103 mA/cm2 , 1.377 102 mm/year for
CPETAU40, respectively. These coatings confer barrier properties
Table 3
Corrosion parameters for coated and bare mild steel strips in different corrosive environments.
Sample code
Mild Steel
CPETAU25
CPEATU30
CPEATU35
CPEATU40
Mild Steel
CPTEAU25
CPETAU30
CPETAU35
CPETAU40
Mild Steel
CPETAU25
CPETAU30
CPETAU35
CPEATU40
Medium
3.5 wt.% HCl
3.5 wt.% HCl
3.5 wt.% HCl
3.5 wt.% HCl
3.5 wt.% HCl
5.0 wt.% NaCl
5.0 wt.% NaCl
5.0 wt.% NaCl
5.0 wt.% NaCl
5.0 wt.% NaCl
Tap water
Tap water
Tap water
Tap water
Tap water
ECorr (mV)
485.08
480.95
452.78
447.49
82.748
757.08
501.27
446.65
357.45
304.65
638.42
362.33
333.46
266.89
227.00
i Corr (mA/cm2 )
1
7.580 10
5.876 103
4.448 102
2.939 102
1.182 103
2.309 101
7.773 103
2.967 103
3.351 104
2.036 104
2.217 102
3.983 106
7.917 105
2.327 105
5.955 105
8.7862
6.810 102
5.194 101
3.406 101
1.377 102
2.676
8.959 103
3.438 102
3.883 103
2.359 103
2.570 101
4.616 105
9.176 104
2.696 104
6.901 104
92.26
94.09
96.12
99.84
99.91
98.71
99.85
99.91
99.98
99.64
99.89
99.73
Fig. 7.
25
centered at 32.65, second starting from 26.97 to 3.32 centered at 14.63. DSC thermogram (Fig. 13) of CPETAU35 shows
endotherm starting at 120 C to 252 C centered at 218 C. TGA
thermogram shows the onset of degradation beyond this temperature. This endothermic peak may be correlated to the melting
phenomenon.
TGA thermogram (Fig. 14) of CPETA, CPETAU30, CPETAU35 and
CPETAU40 reveal 5% weight loss at 250 C, 272 C, 285 C and 286 C,
respectively. 10% weight loss in either case is observed at 286 C,
317 C, 324 C and 328 C, respectively. In CPETA and CPETAU30,
50% weight loss occurs at 458 C and 476 C, respectively, while
in CPETAU35 and CPETAU40, for 50% weight loss, the degradation
temperatures were found to be comparable (overlapping) as can
be seen in the thermogram, within the temperature range of 471
to 475 C. In CPETAU30, CPETAU35, and CPETAU40, these degradation temperatures were observed at higher values compared to
CPETA. This difference in temperature is attributed to the presence
of urethane linkages in CPETAU, which confer higher thermal stability. CPETAU35 and CPETAU40 resins can be safely used up to
250 C.
26
Fig. 8.
13
27
4. Conclusions
Corn oil based urethane modied polyetheramide coatings
cured at room temperature and an eco-friendly coating material.
A new combinations properties of amide, ether and urethane could
be achieved by this approach. Among all the resins, CPETAU35
coatings showed good scratch hardness, exibility, gloss and corrosion resistance performance. Thermal analysis reveals CPETAU35
can be safely used up to 250 C. The approach provides an alternative method to utilization of corn oil.
Acknowledgements
This project was supported by King Saud University, Deanship
of Scientic Research, College of Science Research Center.
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