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CRANES CLASSIFICATION
PART 1
GENEHAL
@ 61S 1994
BUREAU
MANAK
OF
BHAVAN,
INDIAN
ST
9 BAHADUR
SHAH
NEW DELHI 110002
AN BAR~S
ZAFAR
MAM
Cranes, Lifting Chains and Its Related Equipment Sectional Committee, HMD 14
NATIONAL
FOREWORD
This Indian Standard which is identical with IS0 4301-1 : 1986 Cranes and lifting appliances Classification - Part 1 : General issued by International Organization for Standardization ( IS0 ),
was adopted by the Bureau of Indian Standards on the recommendations of Cranes, Lifting
Chains and Its Related Equipment Sectional Committee and approval of the Heavy Mechanical
Engineering Division Council.
This standard is being published in five parts.
the text
Reference to Error
Page 1 Clause 0 Para 3
of the International
Standard,
the textual
Text to be Modified
Part 4 Portal and pedestal cranes
error given
below
was
Modified Text
Part 4 Jib cranes
ISO
: 1986
Indian Standard
CRANES -
CLASSIFICATION
PART
GENERAL
Introduction
of materials
Classification
by raising and
ity. There
may, however,
be wide variations
and between
builders
different
tower
crane
crane
and
types,
for example
a heavy-lift
which
is
Classification.
establishing
in
line
is the
rational
machinery.
with
the
system
dockside
and manufacturer,
may be matched
2.1
The
The
of ser-
purchasers
used
to
a means
of structures
framework
whole;
and
of crane
Standards
applicable
conditions
which
Future
head cranes,
mobile cranes,
tower cranes,
of the
parts
by the purchaser
between
whom
The classification
and the
agreement
is
thus
of the crane as a
and technical
reference
The method
of deter-
Classification
purpose
for design
of classification
range are
application.
(i.e. over-
conditions
As
a. person
skilled
in crane
technology,
the
designer takes the estimated load spectrum data, either provided by the purchaser or predetermined
by the manufacturer
hoists, etc.).
as a whole
international
crane,
The second
considers
objectives.
it is re-
are independent
it is driven.
2.2
as defined
is first applied
it is intended
purposes
quired.
Classification,
of
although
in practice, which
of the appliance
agreed constitutes
of
between
classification
necessary
requirements.
provide
Classification
manufacturer
purchaser
crane.
of conditions
appliance
between
moving loads the mass of which is within their nominal capacfor a single crane type, for example overhead
Use of classification
and incor:
the propor-
tioning of components.
Part 1
: General.
A load spectrum
estimate
Part 2
: Mobile cranes.
Part 3
: Tower cranes.
Part 4
Part 5
in a future
International
data
Stan-
dard.
Group classification
as a whole
of the crane
Scope
This part
and field
of IS0 4301
of utilization
of application
establishes
a general
classification
3.1
of
Class of utilization
factor which
crane during
represents
basic parameter
of classification.
This part of IS0 4301 does not imply that the same method of
which
stress calculation
lifting appliances
knowledge
96.
of cycles is one
of the total
number
of working
hours
and the
: 1986
4301-l
where
n::mber of operating cycles per hour. In other cases, for example mobile cranes, the number is less easy to determine
because the crane is used in a variety of duties, and it becomes
necessary to estimate suitable values on the basis of experience. The overall number of operating cycles is the sum
total of all operating cycles during the specified life of the lifting
appliance.
Cj represents the average number of load cycles which occur at the individual load levels,
= c,, CL,
c, . . . c,;
= ZCi
=c,
+ c*+
CJ..
. + c,;
P,
Table 1 -
Class of utilization
Maximum number
of operating
cycles
1.6
x lti
"1
3.2
x 104
u2
6.3
x lo4
1.25 x 105
"4
2.5
Y 106
x 10s
x 10s
U7
Remarks
ll
t-
of cranes
+$(-5-J+...+g$pJ...m
Irregularuse
x lo5
Regularlight use
105
Regularintermittentuse
Irregularintensiveuse
Table 2 -
Greaterthan
x 106
4
I
State of
loading
3.2
State of loading
The second
basic
I
Remarks
KP
parameter
ai -
Light
0.125
a2Moderate
0.25
Q3 - Heavy
0.50
factor
Where
a4 Very heavy
where
precise
details are available of the
magnitudes of the loads and the number of times these will be
handled during the design life of the crane, the load spectrum
factor for the crane as a whole may be calculated as follows.
Alternatkely.
factor
3.3 Determination
crane as a whole
of group classification
of the
is given by the
eaua:ion
...
(1)
IS
IS0
Table
3 -
Group
Nominal
loed
spectrum
factor
State of loading
classification
of the crane
Class of utilization
uo
13834
(Part
4301-l
1) :
1994
: 1986
as a whole
and maximum
number of operating
cycles
Ul
u2
u3
u4
u5
u6
u7
u8
u9
Al
A2
A3
A4
A5
A6
A7
A8
Al
A2
A3
A4
A5
A6
A7
A8
A8
KP
Light
0,125
Q3 -
Moderate
----__
Heavy
0.25
04 -
Very heavy
Ql Cl2 -
--
4 Group classification
as a whole
4.1 Class of utilization
The class of utilization
0.5
Al
A2
A3
A4
A5
A6
A7
1,O
A2
A3
A4
A5
A6
A7
A8
of a mechanism
4.2
of a mechanism
is characterized
of IoaJing
of the mechanism
of a mechanism
State
by the
given in table 4.
is given by
(3)
where
For this purpose, a mechanism is considered to be in use only
when it is in motion.
Table 4 Class of
utilization
Class of utilization
Total duration
of use
h
of mechanisms
use
of
the
Remarks
= zt,
= t, + tg + 13 + . . . + 1,;
---
T3
1600
T4
3200
T5
6300
T6
12 666
T7
25ooo
T8
5oooo
T9
100000
mechanism;
Intensive use
m=3
Expanded, equation (31 becomes :
The total durations of use in the second column are to be considered as theoretical conventional values only, which serve as
a basis for the design of parts of mechanisms for which the
utilization time is a criterion for the choice of the part (for exampie ball-bearings, gears and shafts). They cannot, in any circumstances, be considered as guaranteed.
+a($$#+
. ..+$+J
. ..(4)
IS
iso
13834
4301-I
(Part
1) :
1994
: 1986
Table 5 -
classification
Nominal
load
spectrum
Remarks
factor
of the
Km
Ll -
Light
0.125
Mechanisms
subjected
very
rarely to the maximum load
and, normally, to light loads
0,25
Mechanisms
subjected fairly
frequently
to the maximum
load but, normally, to rather
moderate loads
0.50
Mechanisms
subjected
frequently to the maximum load
and, normally,
to loads of
heavy magnitude
---L2Moderate
L3 -
Heavv
1.00
L4 Very heavy
Table 6 -
factor
State of
loading
4.3
Determination
of group
mechanism
as a whole
Group classification
of the mechanism
Mechanisms
subjected regularlv to the maximum load
as a whole
State of loading
Reprography
1986 to
quality
Copyright
Amendments are issued to standards as the need arises on the basis of comments.
Standards
are also reviewed periodically;
a standard along with amendments is reaffirmed when such review
indicates that no changes are needed; if the review indicates that changes are needed, it is taken
Users of Indian Standards should ascertain that they are in possession of the
up for revision.
latest amendments or edition by referring to the latest issue of BIS Handbook and Standards
Comments on this Indian Standard may be sent to BIS giving the following
Monthly Additions.
reference:
Dot : No. HMD 14 ( 0118 )
amendments
Amend No.
Text Affected
Date of Issue
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