Академический Документы
Профессиональный Документы
Культура Документы
Thermochimica Acta
journal homepage: www.elsevier.com/locate/tca
a r t i c l e
i n f o
Article history:
Received 21 April 2012
Received in revised form 13 June 2012
Accepted 10 July 2012
Available online 16 July 2012
Keywords:
Non-isothermal crystallization kinetics
Crosslinked polyethylene
Decrosslinking
Mechanochemical milling
a b s t r a c t
The inuence of solid state mechanochemical milling process on the non-isothermal crystallization of
peroxide-crosslinked-low-density polyethylene (peroxide-XLPE) was investigated via differential scanning calorimetry (DSC) at different cooling rates. Peroxide-XLPE was partially decrosslinked during
mechanochemical milling process. The Avrami method modied by Jeziorny, the Ozawa method and
the Mo method were applied to describe the non-isothermal crystallization process of peroxide-XLPE,
decrosslinked XLPE (de-XLPE) and pure LDPE successfully. The results revealed that the decrosslinking effect could accelerate the crystallization process of XLPE due to the higher chain mobility after
mechanochemical milling, which was conrmed by the values of half crystallization time (t1/2 ), crystallization rate exponent Zc , parameter K(T) and F(T).
2012 Published by Elsevier B.V.
1. Introduction
Crosslinked polyethylene (XLPE) has been widely used as
an insulation material in power cables because of its excellent
mechanical properties and dielectric properties [13]. However,
the three-dimensional network structure formed after crosslinking not only improves its desirable properties [4], but also changes
polyethylene from a thermoplastic to a thermoset [5]. Therefore, it
is very difcult to recycle XLPE due to its low uidity and poor moldability caused by crosslinking. Currently, as the country updates
its electrical infrastructure, waste XLPE from scrap power transmission and distribution cables is becoming a signicant disposal
concern. There are some ways to recycle the waste XLPE, including
conversion into fuel by thermal and catalytic cracking [6,7], and
the use as a powdery ller by blending with thermoplastics in an
extruder to make a thermoplastic recycled polymer [8]. Thermal
and catalytic cracking might be accompanied by a large amount of
energy consumption since it is usually carried out at high temperatures [9], and the poor mechanical properties caused by random
decomposition of the polymer chain during extrusion may also
limit the applications of powdered XLPE as a ller [10].
Considering the prevention of environmental pollution and
resource conservation, the development of more effective recycling technologies of XLPE is desired. Some researchers have
proposed the application of supercritical uids such as water
[11], methanol [12], and alcohol [13] as a recycling method to
It is well-known that crystallization behaviors play an important role in the physical, chemical, and mechanical properties of
polymers. Moreover, from the practical view the non-isothermal
crystallization is more useful than the isothermal crystallization because most processing techniques actually occur under
non-isothermal conditions [26]. Therefore, it is of great signicance to understand the effect of milling process on the
thermal behavior and the crystallization kinetics of XLPE, due
to the fact that the resulting physical properties are strongly
dependent on the morphology formed and the extent of crystallization occurring during processing [27]. There are extensive
papers on studying the non-isothermal crystallization kinetics of
polyethylenes [2836], but few publications have been found concerning to the studies of non-isothermal crystallization kinetics of
crosslinked polyethylenes [37,38], especially peroxide-crosslinked
polyethylene (peroxide-XLPE), not to mention the case with the
decrosslinked peroxide-XLPE (de-XLPE). Because of this, more work
should be done to study the non-isothermal crystallization kinetics
of peroxide-XLPE, as well as the inuences of the mechanochemical
milling process on its non-isothermal crystallization behavior.
In this article, to investigate the effect of the decrosslinking on
the non-isothermal crystallization kinetics of XLPE, low-density
polyethylene (LDPE) was crosslinked by dicumyl peroxide (DCP)
without further additives, and then subjected to solid state
mechanochemical milling using a pan-mill equipment to obtain
decrosslinked XLPE (de-XLPE). Several theoretical models were
applied to describe the process of non-isothermal crystallization based on the differential scanning calorimeter (DSC) data.
Simultaneously, pure LDPE was analyzed in the same process for
comparison.
2. Experimental
149
2.1. Materials
Low density polyethylene (LDPE 1254NT) was obtained from the
Dow Chemical Company, with a melt index of 8 g/10 min and a density of 0.918 g/cm3 . The crosslinking agent employed was dicumyl
peroxide (DCP, >99% purity), provided by SinopecShanghaiGaoQiao
Petrochemical Corporation.
2.2. Preparation of samples
LDPE was mixed with 1.5 wt % DCP on a two roll mill at 110 C
for 58 min. At this state the DCP was mixed with LDPE without
going through chemical reactions because the mixing temperature was not sufcient to activate the peroxide initiation reactions.
Afterwards, the samples were compressed molded at 170 C for
15 min under 15 MPa, and then cooled to ambient temperature at
the same pressure, obtaining the peroxide-crosslinked polyethylene (peroxide-XLPE) sheets of 2 mm thickness.
A pan-mill type mechanochemical reactor was used to perform
the decrosslinking of XLPEs at ambient temperature, as described in
the previous article [18]. The sheets of XLPE were chipped into granules (510 mm in diameter) with a rotary blade chipping machine.
After that, the chips of XLPE were fed in hopper set at the middle
of the moving pan at a rotating speed of 30 rpm from the inlet and
driven by shear force, moving along a spiral route toward the edge
of the pan until they came out from the outlet. The discharged powder was collected for the next cycle of milling. The average retention
time of the powder during milling was 2540 s per cycle, and the
heat generated during milling was removed by water circulation.
The chain-transmission system and a screw-pressure system were
set to regulate the rotation speed of the moving pan and imposed
load, respectively, which could strictly control two major dynamic
150
irradiated LDPE [39]. The onset temperature (To ), which is the temperature at the crossing point of the tangents of the baseline and
the high temperature side of the exotherm, the peak temperature
(Tp ), the crystallization enthalpy (Hc ) and the relative crystallinity
(Xc ), dened by the ratio of Hc to the heat of fusion of the purely
crystalline form of PE, Hf0 (Hf0 = 289.9 J/g [40]) derived from
the DSC curves are listed in Table 1.
It could be found that Tp shifted toward lower temperature and
the exothermic peak became broader with increasing cooling rates
for all samples. As is known, the faster cooling rate means the
shorter time stayed at every temperature for the polymer matrix
to develop crystallization from the melt, and thus the crystallization process is restrained. Meanwhile a wider temperature range
was needed for the samples to accomplish their crystallization as
the cooling rate increased. Furthermore the increase of cooling
rate could also make the crystal structure imperfect and irregular, which then induced the lower Hc and Xc . It should be noticed
that for a given cooling rate, values of these aforementioned parameters listed in Table 1 followed the order: XLPE < de-XLPE < LDPE,
which could be explained by the partial decrosslinking effect during
mechanochemical milling. The crystallization process of LDPE was
hindered after the crosslinking because XLPE formed a net structure. In contrast, mechanochemical milling could primarily result
in partial decrosslinking at the crosslinking points of XLPE, which
destroyed its crosslinked structure to make the macromolecule
chains more exible. So the crystallization became easier, and consequently the crystallization temperature and relative crystallinity
of de-XLPE became higher than those of XLPE.
3.3. Non-isothermal crystallization kinetics
In order to further analyze the non-isothermal crystallization
process, the crystallization kinetics of XLPE, de-XLPE, and LDPE
were compared. The relative crystallinity as a function of crystallization temperature, XT , was calculated as the ratio of the
exothermic peak areas [4143] according to Eq. (1):
T
XT =
To
Fig. 3. DSC thermograms of non-isothermal crystallization for XLPE (a), de-XLPE (b),
and LDPE (c) at the cooling rate of 2.5 C/min.
To
(1)
where To and T are the onset and end crystallization temperature, respectively, T is an arbitrary crystallization temperature at
151
Table 1
Characteristic data of nonisothermal crystallization exotherms for XLPE, de-XLPE, and LDPE at different cooling rates.
Sample
To ( C)
Tp ( C)
Hc (J/g)
Xc (%)
t1/2 a (min)
XLPE
2.5
5
10
20
112.8
112.0
110.8
109.0
109.1
106.8
103.0
97.1
100.0
97.3
91.7
85.8
34.5
33.6
31.6
29.6
1.60
1.13
0.91
0.61
de-XLPE
2.5
5
10
20
116.2
115.2
114.1
112.3
111.2
109.5
107.8
104.5
135.2
132.7
128.2
112.7
46.6
45.8
44.2
38.9
1.94
1.09
0.70
0.43
LDPE
2.5
5
10
20
118.7
118.0
117.0
114.9
116.6
114.7
112.0
108.2
194.3
192.9
189.5
168.9
67.0
66.5
65.4
58.3
1.04
0.78
0.62
0.41
The half crystallization time, dened as the time from the onset of crystallization to the time at which the relative crystallinity is 50% from Fig. 4.
To T
t=
(2)
(3)
(4)
ln Zt
(5)
ln 2 1/n
(6)
Zt
(K/min)
Zt
R2
Zc
t1/2 a (min)
XLPE
2.5
5
10
20
2.63
2.48
2.35
2.30
0.18
0.49
1.06
2.22
0.998
0.998
0.997
0.996
0.50
0.87
1.00
1.04
1.67
1.15
0.83
0.60
de-XLPE
2.5
5
10
20
2.40
2.38
2.32
2.26
0.17
0.67
2.09
5.03
0.997
0.997
0.996
0.997
0.49
0.92
1.08
1.08
1.80
1.01
0.62
0.42
LDPE
2.5
5
10
20
2.09
2.12
2.12
1.97
0.70
1.31
1.79
4.52
0.996
0.997
0.996
0.994
0.87
1.06
1.06
1.08
1.00
0.74
0.64
0.39
a
The half crystallization time calculated from the corrected kinetic rate constant
Zc by Eq. (6).
152
Fig. 4. Relative crystallinity versus time of XLPE (a), de-XLPE (b), and LDPE (c) at
various cooling rates.
and sporadic [49]. These values of n were consistent with corresponding literature data reported for polyethylene in range from 2
to 4 (mostly for isothermal crystallization) [5052]. It could be seen
that for all samples the values of Zc increased and t1/2 decreased
as the cooling rate increased, which meant an increase of crystallization rate. For a given cooling rate, Zc for de-XLPE was higher
than that for XLPE and t1/2 for de-XLPE was lower, signifying that
de-XLPE had a faster crystallization rate than XLPE. This could be
explained by the enhanced mobility of the polymer chains due to
Fig. 6. Ozawa plots of ln[ln(1 Xt )] versus ln for the non-isothermal crystallization of XLPE (a), de-XLPE (b), and LDPE (c) at different temperatures.
153
Fig. 7. Plots of the ln versus ln t for the non-isothermal crystallization of XLPE (a),
de-XLPE (b), and LDPE (c) at different degrees of crystallinity.
154
Table 3
Non-isothermal crystallization kinetic parameters based on the Ozawa method.
Temperature ( C)
XLPE
107
108
109
110
111
112
de-XLPE
2
K(T)
K(T)
K(T)
R2
1.75
1.89
2.01
2.13
8.76
6.30
3.82
1.75
1.00
1.00
1.00
0.98
1.38
1.42
1.53
1.70
1.65
1.73
16.78
12.43
9.49
8.08
7.17
2.59
0.99
0.99
0.98
0.95
0.99
0.98
1.60
1.67
1.71
1.80
47.47
40.85
33.12
27.11
0.99
1.00
1.00
1.00
According to the Ozawa theory [60], the non-isothermal crystallization process is the result of an innite number of small
isothermal crystallization steps and the degree of conversion or
relative crystallinity Xt can be calculated as follows:
1 Xt = exp
K(T )
m
Table 4
Non-isothermal crystallization kinetic parameters based on the Mo method.
Sample
Xt (%)
F(T)
R2
XLPE
20
40
60
80
2.05
2.16
2.23
2.28
2.66
5.31
9.12
15.64
0.98
0.99
0.99
0.99
de-XLPE
20
40
60
80
1.33
1.38
1.40
1.45
3.13
5.00
7.10
9.87
1.00
1.00
1.00
0.99
LDPE
20
40
60
80
1.93
2.15
2.21
2.20
1.05
2.12
4.10
7.85
0.97
0.97
0.98
0.97
(7)
LDPE
(9)
where the parameter F(T) = [K(T)/Zt ]1/m refers to the value of cooling rate chosen at unit crystallization time when the system has
a certain degree of crystallinity, m is the Ozawa exponent, and
refers to the ratio of the Avrami exponent n to the Ozawa exponent
m ( = n/m).
According to Eq. (9), at a given degree of crystallinity the plot
of ln versus ln t for a certain sample would yield a straight line
as shown in Fig. 7, and the value of a and F(T) could be obtained
by the slope and the intercept of the line as listed in Table 4. It
could be seen clearly that the plots showed a good linear relationship between ln and ln t, verifying obviously that Mo method
described appropriately the non-isothermal crystallization kinetics
of all samples.
The values of F(T) and systematically increased with a rise in
the relative degree of crystallinity. F(T) has a denite physical and
practical meaning, for a given degree of crystallinity, the higher the
value of F(T), the higher the cooling rate needed within unit crystallization time, indicating the difculty of polymer crystallization.
By comparing the values of F(T) of different samples, it was found
that the values of de-XLPE were almost lower than those of XLPE,
indicating that the crystallization rate of de-XLPE was faster than
that of XLPE. This was in good accordance with the results obtained
from the Avrami and Ozawa approach.
4. Conclusions
It have been demonstrated that solid state mechanochemical
milling using a pan-mill equipment is a good method to recycle
XLPE by partial decrosslinking. In order to investigate the effect of
milling process on the crystallization kinetics of XLPE, three different kinetic models of the Avrami, the Ozawa and the Mo were
applied to systematically study the non-isothermal crystallization
kinetics of XLPE, de-XLPE and LDPE based on the DSC technique.
All the three models were found to describe the experimental data
very well.
The parameters Zc and t1/2 derived from the modied Avrami
method suggested that de-XLPE had a faster crystallization rate
than XLPE due to the higher chain mobility resulted from partial
155
[22] C.H. Lu, Q. Wang, Preparation of ultrane polypropylene/iron composite powders through pan-milling, J. Mater. Process. Technol. 145 (2004) 336344.
[23] W. Zhang, M. Liang, C.H. Lu, Morphological and structural development of hardwood cellulose during mechanochemical pretreatment in solid state through
pan-milling, Cellulose 14 (2007) 447456.
[24] W. Zhang, X.X. Zhang, M. Liang, C.H. Lu, Mechanochemical preparation of
surface-acetylated cellulose powder to enhance mechanical properties of
cellulose-ller-reinforced NR vulcanizates, Compos. Sci. Technol. 68 (2008)
24792484.
[25] M. Liang, C.H. Lu, Y.G. Huang, C.S. Zhang, Morphological and structural development of poly(ether ether ketone) during mechanical pulverization, J. Appl.
Polym. Sci. 106 (2007) 38953902.
[26] M.L. Di Lorenzo, C. Silvestre, Non-isothermal crystallization of polymers, Prog.
Polym. Sci. 24 (1999) 917950.
[27] M.T. Run, Y.J. Wang, C.G. Yao, J.G. Gao, Non-isothermal crystallization kinetics of poly(trimethylene terephthalate)/poly(ethylene 2,6-naphthalate) blends,
Thermochim Acta 427 (2005) 129135.
[28] K. Nakamura, T. Watanabe, K. Katayama, T. Amano, Some aspects of nonisothermal crystallization of polymers. I. Relationship between crystallization
temperature, crystallinity, and cooling conditions, J. Appl. Polym. Sci. 16 (1972)
10771091.
[29] K. Nakamura, K. Katayama, T. Amano, Some aspects of nonisothermal crystallization of polymers. II. Consideration of the isokinetic condition, J. Appl. Polym.
Sci. 17 (1973) 10311041.
[30] L. Minkova, M. Mihailov, Kinetics of nonisothermal crystallization and melting
of normal high density and ultra-high molecular weight polyethylene blends,
Colloid. Polym. Sci. 267 (1989) 577582.
[31] L. Mandelkern, M. Glotin, R.A. Benson, Supermolecular structure and thermodynamic properties of linear and branched polyethylenes under rapid
crystallization conditions, Macromolecules 14 (1981) 2234.
[32] M. Eder, A. Wlochowicz, Kinetics of non-isothermal crystallization of polyethylene and polypropylene, Polymer 24 (1983) 15931595.
[33] A.K. Gupta, S.K. Rana, B.L. Deopura, Crystallization kinetics of high-density
polyethylene/linear low-density polyethylene blend, J. Appl. Polym. Sci. 51
(1994) 231239.
[34] P. Supaphol, J.E. Spruiell, Nonisothermal bulk crystallization studies of high
density polyethylene using light depolarizing microscopy, J. Polym. Sci. Part B
36 (1998) 681692.
[35] M.A. Islam, I.A. Hussein, M. Atiqullah, Effects of branching characteristics and
copolymer composition distribution on non-isothermal crystallization kinetics
of metallocene LLDPEs, Eur. Polym. J. 43 (2007) 599610.
[36] I.A. Hussein, Nonisothermal crystallization kinetics of linear metallocene
polyethylenes, J. Appl. Polym. Sci. 107 (2008) 28022809.
[37] C.M. Jiao, Z.Z. Wang, X.M. Liang, Y. Hu, Non-isothermal crystallization kinetics
of silane crosslinked polyethylene, Polym. Test. 24 (2005) 7180.
[38] L.X. Tang, M.Q. Yan, C.H. Liu, P.H. Wang, B.J. Qu, Effect of UV-photocrosslinking
on the nonisothermal crystallization kinetics of polyethylene, J. Appl. Polym.
Sci. 108 (2008) 174180.
[39] B.W. Hutzler, L.D.B. Machado, A.-L.C.H. Villavicencio, A.B. Lugao, Crystallization of irradiated polyethylene, Radiat. Phys. Chem. 57 (2000) 431
434.
[40] X.P. Xia, C.S. Xie, S.Z. Cai, Non-isothermal crystallization behavior of lowdensity polyethylene/copper nanocomposites, Thermochim. Acta 427 (2005)
129135.
[41] J.N. Hay, M. Sabir, Crystallization kinetics of high polymers. Polyethylene
oxidePart II, Polymer 10 (1969) 203211.
[42] J.N. Hay, P.A. Fitzgerald, M. Wiles, Use of differential scanning calorimetry to
study polymer crystallization kinetics, Polymer 17 (1976) 10151018.
[43] P. Cebe, S.D. Hong, Crystallization behaviour of poly(ether-ether-ketone), Polymer 27 (1986) 11831192.
[44] M. Avrami, Kinetics of phase change. I. General theory, J. Chem. Phys. 7 (1939)
11031112.
[45] M. Avrami, Kinetics of phase change. II. Transformationtime relations for random distribution of nuclei, J. Chem. Phys. 8 (1940) 212224.
[46] A. Jeziorny, Parameters characterizing the kinetics of the non-isothermal crystallization of poly(ethylene terephthalate) determined by d.s.c, Polymer 19
(1978) 11421144.
[47] Z.Y. Zhang, C.F. Xiao, Z.Z. Dong, Comparison of the Ozawa and modied Avrami
models of polymer crystallization under nonisothermal conditions using a
computer simulation method, Thermochim. Acta 466 (2007) 2228.
[48] J. Jin, S.J. Chen, J. Zhang, Non-isothermal crystallization kinetics of partially
miscible ethylenevinyl acetate copolymer/low density polyethylene blends,
Epress. Polym. Lett. 4 (2010) 141152.
[49] E. Piorkowska, A. Galeski, J.M. Haudin, Critical assessment of overall crystallization kinetics theories and predictions, Prog. Polym. Sci. 31 (2006) 549575.
[50] J.N. Hay, Z.J. Przekop, On a nonexponential transformation equation for
spherulitic crystallization, J. Polym. Sci. Part B 16 (1978) 8189.
[51] J.N. Hay, P.J. Mills, The use of differential scanning calorimetry to study polymer
crystallization kinetics, Polymer 23 (1982) 13801384.
[52] J.L. Chen, Q. Sun, Y.K. Zou, G. Xue, DSC studies on the melting crystallization
of polyethylenes prepared from alkanes of varying molecular size, Polymer 43
(2002) 68876891.
[53] A. Hammami, J.E. Spruiell, A.K. Mehrotra, Quiescent nonisothermal crystallization kinetics of isotactic polypropylenes, Polym. Eng. Sci. 35 (1995) 797804.
[54] L.C. Lopez, G.L. Wilkes, Non-isothermal crystallization kinetics of poly(pphenylene sulphide), Polymer 30 (1989) 882887.
156
[55] P. Sajkiewicz, L. Carpaneto, A. Wasiak, Application of the Ozawa model to nonisothermal crystallization of poly (ethylene terephthalate), Polymer 42 (2001)
53657530.
[56] P. Supaphol, N. Apiwanthanakorn, Non-isothermal crystallization kinetics of
poly(p-phenylene sulphide), J. Polym. Sci. Part B 42 (2004) 41514163.
[57] G. Antoniadis, K.M. Paraskevopoulos, D. Bikiaris, K. Chrissas, Non-isothermal
crystallization kinetic of poly(ethylene terephthalate)/fumed silica (PET/SiO2 )
prepared by in situ polymerization, Thermochim. Acta 510 (2010) 103112.
[58] J.S. Qian, P.S. He, Non-isothermal crystallization of HDPE/nano-SiO2 composite,
J. Mater. Sci. 38 (2003) 22992304.
[59] P. Zou, S.W. Tang, Z.Z. Fu, H.G. Xiong, Isothermal and non-isothermal crystallization kinetics of modied rape straw our/high-density polyethylene
composites, Int. J. Therm. Sci. 48 (2009) 837846.
[60] T. Ozawa, Kinetics of non-isothermal crystallization, Polymer 12 (1971)
150158.
[61] P. Supaphol, Nonisothermal bulk crystallization and subsequent melting
behavior of syndiotactic polypropylenes: crystallization from the melt state,
J. Appl. Polym. Sci. 78 (2000) 338354.
[62] X.L. Chen, L.M. Wang, Y.L. Liu, J.G. Shi, H. Shi, Nonisothermal crystallization
kinetics of high-density polyethylene/barium sulfate nanocomposites, Polym.
Eng. Sci. 49 (2009) 23432349.
[63] T. Liu, Z. Mo, S. Wang, Nonisothermal melt and cold crystallization kinetics of
poly(aryl ether ether ketone ketone), Polym. Eng. Sci. 37 (1997) 568571.
[64] M.Y. Liu, Q.X. Zhao, Y.D. Wang, C.G. Zhang, Z.S. Mo, S.K. Cao, Crystallization
kinetics and morphology of nylon 1212, Polymer 44 (2003) 25372545.
[65] Y. Tao, Y. Pan, Z. Zhang, K. Mai, Non-isothermal crystallization, melting
behavior and polymorphism of polypropylene in [beta]-nucleated polypropylene/recycled poly(ethylene terephthalate) blends, Eur. Polym. J. 44 (2008)
11651174.
[66] J.W. Huang, Y.L. Wen, C.C. Kang, W.J. Tseng, M.Y. Yeh, Nonisothermal crystallization of high density polyethylene and nanoscale calcium carbonate composites,
Polym. Eng. Sci. 48 (2008) 12681278.
[67] Y. Liu, G.S. Yang, Non-isothermal crystallization kinetics of polyamide6/graphite oxide nanocomposites, Thermochim. Acta 500 (2010) 1320.