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USER MANUAL
CONTROLE
COMMANDE
LIEDER S, M, L
Digital Controllers
48 x 48
48 x 96
96 x 96
Ref.: NE-201A-09-07
User manual
1.
GENERAL PRESENTATION
2.
TECHNICAL FEATURES
2.1.
2.1.1.
2.1.2.
2.1.3.
LIEDER S ...................................................................................................................................................................... 5
LIEDER M .................................................................................................................................................................... 5
LIEDER L ..................................................................................................................................................................... 5
2.2.
STANDARDS ............................................................................................................................................................................ 6
2.3.
2.3.1.
2.3.2.
2.3.3.
2.4.
LIEDER S ...................................................................................................................................................................... 6
LIEDER M .................................................................................................................................................................... 6
LIEDER L ..................................................................................................................................................................... 6
INPUTS .................................................................................................................................................................................... 7
2.4.1.
2.4.2.
2.4.3.
2.4.4.
2.4.5.
2.4.6.
2.5.
2.5.1.
2.5.2.
2.5.3.
2.5.4.
2.6.
2.6.1.
2.6.2.
LIEDER S .................................................................................................................................................................... 10
LIEDER M & L ........................................................................................................................................................... 10
3.
11
4.
USER MODE
12
4.1.
4.2.
5.
ADAPTATION
13
5.1.
5.2.
5.3.
5.4.
5.5.
5.6.
5.7.
5.8.
5.9.
5.10.
5.11.
5.12.
5.13.
6.
CONFIGURATION
17
6.1.
6.2.
6.3.
6.4.
6.4.1.
6.4.2.
6.4.3.
6.4.4.
User manual
6.4.5.
6.4.6.
6.4.7.
6.4.8.
6.4.9.
6.4.10.
6.4.11.
6.4.12.
6.5.
6.5.1.
6.5.2.
6.5.3.
6.6.
6.7.
6.8.
6.9.
6.10.
6.11.
7.
29
7.1.
7.2.
8.
31
9.
CALIBRATION
32
10.
CODIFICATION
33
User manual
1.
GENERAL PRESENTATION
2 input signals, 1 logic input
2 setpoints
Setpoint profiles generator
ON/OFF, PID, Heat-Cool, Auto-tune algorithms
Triple galvanic insulation
2 analog outputs, motorvalve drive
Configuration on front panel through a PC
software or through infrared transfer
Digital communication, RTU Modbus
GENERAL OVERVIEW
VARIOUS PROCESSINGS
In the three different formats 1/16, 1/8 and 1/4 DIN, the
following processing functions are integrated:
- Linearization on 20 segments that can be allocated to the
input signal 1 or 2.
- A 12-sequence program generator (ramps + soaks).
- Heat / Cool and motorvalve algorithms.
- PID actions auto-tune according to the ZIEGLERNICHOLS method.
- Four software alarms.
A SIMPLIFIED IMPLEMENTATION
The configuration of the LIEDER controllers is performed on
the front panel or through the PC with the OPUS windows
software.
Furthermore, MCC is the first manufacturer who offers the
infrared transmission of the configuration for a panel-mounted
controller.
A portable terminal (remote control) loads or transfers the
whole configuration of the LIEDER controllers through
infrared. The main parameters of the controllers can be
conveyed through this medium. This is a relevant function for
large quantities business and for OEM applications as the
configuration can be instantaneously duplicated without any
additional wiring.
User manual
2.
TECHNICAL FEATURES
2.1.
General features
2.1.1. LIEDER S
Weight
2.1.2. LIEDER M
Weight
2.1.3. LIEDER L
Weight
User manual
2.2.
Standards
Type
Reference
Mentions
EN61010-1
Installation class
Sturdiness
EN50081-1
EN50082-2
CEI584
CEI751
EN60068-2-32
Protection
CEI529
CEM immunity
Input
Climatic conditions
2.3.
Limitations
*
CAT III/265Vrms
2
Pollution degree
Emission
Immunity
Thermocouples
RTD
Fall
On the front panel
On the rear panel
Working
Storage
10-90 % HR without
condensation
1m
See 2.1
See 2.1
0 to +50C
- 20 to + 70C
Panel cut-out
2.3.1. LIEDER S
LIEDER.S
6
+0, 0
48
45
Panel
cut-out
48
45
+0, 6
0
12
101
120
2.3.2. LIEDER M
LIEDER.M
0,8
+
92
Panel
cut-out
96
+0,8
0
48
45
100
12
120
2.3.3. LIEDER L
LIEDER.L
96
Panel
cut-out
+0,8
0
92
96
+0,8
0
92
100
21
120,00
An operating voltage of 265 Vrms = a test voltage of 1350KV effective at 50-60Hz during 1 minute.
6
User manual
2.4.
Inputs
2.4.1. Thermocouple input
Type
Thermocouple K
Thermocouple J
Thermocouple T
Thermocouple S
Thermocouple R
Thermocouple N
Thermocouple B
Thermocouple E
Thermocouple W5
Special couples
Characteristics
0.1V/
100
0.6C +0.06C/C
0.1% range
0.01% range
60ppm/C
Range
-270 to 1372C
-210 to 1200C
-270 to 360C
-50 to 1767C
-50 to 1767C
-270 to 1300C
0 to 1820C
-270 to 1000C
0 to 2300C
22/50/90mV
Range
Characteristics
100
0.001 /
0.1% range
0.01% range
60 ppm/C
200 A
0 to 500
-200 to 650C
0 to 20mA
80
40mA
0,1% range
0,01% range
80ppm/C
10M
Open contact, NAMUR sensor with metal part or U > 2,6Vdc
Closed contact, NAMUR sensor without metal part or U < 2,4Vdc
U max. < 30Vdc
U max. < 80Vdc
0,002 to 1000s (resolution 1,2uS)
Maximum frequency = 10Khz
Note : For the period or frequency measurement, the transition fronts slopes must be higher than 30V / ms.
User manual
2.5.
Outputs
2.5.1. Optional auxiliary power supply output
Output voltage
Maximum output current allowed
Protection
Constant insulation voltage
22V to 28V
< 30mA
By a poly-switch fuse 200mA
U < 265Vrms (not insulated from the other input signals)
Note: This output option can be added to the relay n2 option on the LIEDER M &L only.
2.5.2. Standard relay output n1 and optional relay outputs n2, 3 and 4
NO/NF Selection through internal strap or jumper (see diagrams below).
NO : Normally open / NF : Normally closed
2A 250Vac or 30Vdc
500 000
Contact type
Power cut-off
Mechanical operations number
Note: The relays n1 and 2 have one common point like the relays n3 and 4.
In our factory, the relays are wired on the NO option.
2.5.2.1. Relays location in LIEDER S
Relay n1
NF
Normally
closed
NF
Relay n3 and n4
Relay n2
NO
NO NF
NF
Normally
open
relayn4
relayn3
NO
Relay n3 and n4
Main board
Output
terminals
Relay n1
Relay n2
NF
NF
RE3
NO
NF
NO
NF
NO
NO
Output
terminals
RE4
2.5.3. Optional digital communication output (Enables the communication with a computer (master))
Type
Continuous insulation voltage
Type
Wiring
Maximum distance
Baud rate
Protocol
RS485
RS 232
U < 265Vrms
Multi-points
Single point
1 pair
1000 meters
1200 to 38400 bauds
Modbus / Jbus RTU slave
30 meters
RS485
Output
terminals
Output
terminals
User manual
2.5.4. Optional current or voltage outputs n1 and n2
Current output:
Output current
Maximum load
Accuracy
Resolution
Temperature drift
Maximum output current allowed
Constant insulation voltage
Voltage output:
Output voltage
Accuracy
Resolution
Temperature drift
Maximum output current allowed
Protection
Constant insulation voltage
0-20mA
750
0,1%
0,03%
80ppm/C
< 22mA
U < 265Vrms
0-10V or 0-5V (possible for output n2 only)
0,1%
0,025%
80ppm/C
< 20mA
By a poly-switch fuse 200mA
U < 265Vrms
The 0-20mA, 0-10V or 0-5V selection is done with the straps as shown in the diagram below.
Caution: The change of the output type requires a re-calibration of the output (see 9).
Output n1
5V
T
10V
Jumper Voltage 0-5V
Output n2
Output
terminal
Output
terminal
User manual
2.6.
Connections
2.6.1. LIEDER S
Terminals board
Power supply
85 to 265 Vac-dc
18 to 54 Vac-dc
13
+ Analog input n1
2 Option n3
14
- Inputs ground
15
9 + Analog input n2
+ 3
Option n1 :
Output 20mA
Output 10V
16
10 Polarization
5 Option n4
17
11 + Logic input
18
12 Option n2 :
Aux. power supply 24Vdc
Relay n2
- 4
Relay n1
Relays common n1 & 2
Analog inputs
V or mV
9
OR
Potentiometer Thermocouple
97
Logic input
0%
10
100%
Dry
contact
97
Voltage
maxi. 30V
RTD or
3 wires resistor
mA
Inductive
Contact
11
8
10
Option n4
Option n3
Relay
Rs 485
Rs 232
13
RTx +
Rxd
16
9
14
RTx -
Txd
17
Common
15
0v
0v
18
Relay n4
0-20mA
0-10 V
0-5 V
Relay n3
Option n3
RS 232
Txd Rxd
0V
RS485
RTx- RTx+
0V
Option n4
22 21 20
0-20 mA - +
+ 0-10V
0-5V
+ Relays
0-10V
+ Analog input n2
- input ground
+ Analog input n1
Output
8 -
5
4
Option n1
16 15 14
+
Polarization
7 +
6 Relay n2 option n2
0-20mA
Logic input
13
12
11
10
19 18 17
3
2
Power Supply
Earth
85 to 265Vac_dc
18 to 54 Vac-dc
Analog inputs
V or mV
11
OR
Potentiometer Thermocouple
10
0%
12
100%
mA
9
Logic input
Dry
contact
10
RTD or
3 wires resistor
13
10
12
10
Inductive
Contact
Voltage
maxi. 30V
User manual
3.
FUNC block
n2
n1
Setpoint n1 Type (T
.SP[1])
Keyboard
Digital
Input n1
CTRL
SP.1 / SP.2 Selection :
ON / OFF
from a logic input (T.SPC[1]=1)
Setpoint
generator
or from the keyboard (SEL)
from a logic input (T.SPC[1]=2)
or from the keyboard (GSP)
Input n2
Setpoint
Without
Keyboard
Digital
Input n1
Input n1
Block
Input n2
SP.2
X
Setpoint N2 Type T
( .SP[2])
Input selection
for control (T.CTR[4])
Device RS Address
Control :ON/OFF,
ON/MIDDLE/OFF, PD,
PID algorithms(T.CTR[1])
Direct / reverse (T.CTR[2])
Parameters (CTRL)
Limits (LIM)
PV
ADR Block
REM Block
Baud rate, digital comm. format T.REM
SP
SP.1
Input n2
Input n2
(active if T.FNC[1] = 2)
Input n1
Without
Output locking
Burnout value
Y analog
Y Logic -
Y
Manual
adjustment
Input n1
With / Without setpoint generator (T.SPC[2])
definition (GSP)
Input n2
Output trackingT.SPC[1])
(
n4
n3
OUT Block
n2
ALR Block
n1
REL Block
Alarm TypeT.Al1
Parameters (ALRM)
n1
Legend :
Standard
11
LED Block
LED allocation
AL1 and AL2
Option
Auxiliary
power supply
User manual
4.
USER MODE
The User mode is the standard working mode of the controller. The loop measure is constantly displayed on the red display. The
green display enables you to select the various parameters of the loop: Current setpoint SP, main setpoint SP1, second setpoint
SP2 (if it has been configured), control output Y and the valve feedback potentiometer value F.POT (if servodrive with feedback
potentiometer algorithm).
4.1.
AL1
AL2
REM
4.2.
Adjustment of a value
PV
display
Menu or value
display
XXXX
22.3
Value adjustment
Change of menu
Switch ON
User
Mode
Adaptation
Mode
Select the menu "mode CFG? "
then, press on key
Configuration
Mode
Calibration
Mode
XXXX
SP
XXXX
22.3
XXXX
SP.1
XXXX
25.3
XXXX
SP.2
XXXX
50.3
XXXX
Y
XXXX
25.3
XXXX
F.POT
XXXX
50.3
Reset device
12
User manual
5.
ADAPTATION
The adaptation mode enables you to adjust various parameters such as PID values, process variable filter etc.while the
controller is functioning.
5.1.
MAN
AL1
AL2
REM
5.2.
Access to the Adaptation mode: from the user mode, press simultaneously the keys "" and "".
To go back to the user mode, proceed the same way or you automatically go back to the user mode if no key is pressed during 30
seconds approximately.
Adaptation Mode
bloc
CTRL
22.0
S.HIG
2.00
Hyst
100.0
Bp
20.0
Ti
25.0
So
12
Td
30.0
T.Cyl
60.0
T.CRO
bloc
LIM
-2.0
SP.Lo
236.0
SP.Hi
20.00
Grd.\
50.0
Grd./
0.0
Y.Lo
95.0
Y.Hi
15.0
Grd.Y
OFF
brn.Y
bloc
GSP
OFF
STAT
5
n.CYC
8
n.SEQ
50.00
Grd.1
3.3.3.3
FGG.1
YES
GHO.1
bloc
SEL
SP.2
SEL
bloc
TUNE
ON
TUNE
STP.2
TUNE
bloc
FILT
5.0
Tau.x
20.0
Bnd.1
10.0
Tau.2
100.0
Bnd.2
-5.00
STP.1
30.0
Tim.8
Legend
Menu display
bloc
CTRL
bloc
SPEC
-2.0
OFS.1
2.00
CJN.1
0.000
OFS.2
25.0
CJN.2
Value adjustment
bloc
ALRM
22.0
SP.1
2.00
HY.1
10.0
DY.1
2.0
DY.4
20.0
bP
YES
ACQ
bloc
SECU
369
Code
LEV.1
SECU
MODE
CFG?
369
Code
Go in configuration mode
13
5.0
P.min
3.3.3.3
FGP.8
YES
Pho.1
5.000
bnd
User manual
5.3.
Parameter
S.HIG
Control Block
CTRL
Control
Definition
Limits
band
ON / OFF
ON, MIDDLE or OFF
Servodrive with feedback
potentiometer
PD or PID
PID
PD except
Servodrive without feedback
potentiometer
PD or PID
Discontinuous
Servodrive without feedback
potentiometer
Servodrive without feedback
potentiometer
With cool output
S.Col
H.Col
G.Col
C.Col
Hyst
Bp
Ti
So
Td
T.CYC
T.CRO
P.min
5.4.
Control hysteresis
Servodrive hysteresis
Proportional band
Integral time
0 to 2000 sec
1 to 2000 sec
1 to 2000 sec
Limits Block
Definition
Control
SP.Lo
All
SP.Hi
All
Grd./
Y.Lo
Y.Hi
Soft
Grd.Y
brn.Y
0,1 to 20 sec
LIM.
Parameter
Grd.\
0 to 100% of the
output
Band centering
Limits
Process variable Min.
to Max.
SP.Lo to Process
variable Max.
All if the setpoint is configured Setpoint downward gradient*, in engineering unit per
0.001 to 1000 Eu/min
with a gradient (see 5.5)
minute
All if the setpoint is configured Setpoint upward gradient *, in engineering unit per
0,001 to 1000 Eu/min
with a gradient (see 5.5)
minute
PD or PID different from
0 to 100% of the
servodrive without feedback Control output low limit
output
potentiometer
PD or PID different from
Y.Lo at 100% of the
servodrive without feedback Control output high limit
output
potentiometer
Gradient on the control output, in % per minute,
PD or PID different from
Active only when starting. Inactive if higher than 9990
servodrive without feedback
0,01 to 9999 %/min
or when the controller is forced or when it is in manual
potentiometer
mode.
PD or PID different from
Gradient on the control output, in % per minute,
servodrive without feedback inactive if higher than 9990 or when the controller is
0,01 to 9999 %/min
potentiometer
forced or when it is in manual mode.
ON / OFF
OFF / ON
ON, MIDDLE, OFF
OFF / Mid / HIGH
PD or PID different from
0 to 100% of the
servodrive without feedback
output
potentiometer
Value or state of the output in case of a sensor failure
OFF Closing
Servodrive without feedback
Remains like
---potentiometer
before
ON Opening
Warning : The gradient value must always be higher than the highest absolute value targeted, divided by 20000.
For example, if the highest value possible is 2500C, the gradient must be higher than 2500/20000 = 0,125 Eu/min
14
User manual
5.5.
GSP
Grd.x
Gradient value nx in Engineering unit per minute. Inactive if higher than 990.
FGG.x
Digit n1
Adjustment of the
0. Without
setpoint generator flags
1. Flag n1
code on the gradient
2. Flag n2
nx.
3. Flag n1 & 2
GHo.x
STP.x
Tim.x
Gradient nx fixed or not if the deviation is higher than the value bnd
Soak value nx in Engineering unit (Eu)
Soak value nx in minutes
FGP.x
Digit n1
0. Without
Adjustment of the
setpoint generator flags 1. Flag n1
code on the soak nx. 2. Flag n2
3. Flag n1 & 2
PHo.x
bnd
5.6.
Parameter
SEL.
5.7.
Digit n2
0. Without
1. Flag n3
2. Flag n4
3. Flag n3 & 4
Digit n2
0. Without
1. Flag n3
2. Flag n4
3. Flag n3 & 4
Digit n3
0. Without
1. Flag n5
2. Flag n6
3. Flag n5 & 6
Digit n3
0. Without
1. Flag n5
2. Flag n6
3. Flag n5 & 6
Soak nx fixed or not if the deviation is higher than the value bnd
Absolute value, in Engineering unit (Eu), of the tolerated range when a gradient or a
soak is defined as fixed on the deviation
Limits
ON / OFF
0 to 255
1 to 12
0,1 to 999,0 Eu/min
Digit n4
0. Without
1. Flag n7
2. Flag n8
3. Flag n7 & 8
YES / NO
-999 to 9999 Eu
0,1 to 999,0 min
Digit n4
0. Without
1. Flag n7
2. Flag n8
3. Flag n7 & 8
YES / NO
0,001 to 9999 Eu
SEL.
Definition
Selects the control setpoint (except when two setpoints are configured as selected by a
logic input (See 6.5.3).
Limits
SP.1 / SP.2
TUNE
This block appears when the controller is in automatic mode and when the deviation between the process variable and the
setpoint is higher than 10%.
Parameter
Definition
Limits
Start of the autotune. To stop it, press on the auto-manu key.
STOP / RUN
TUNE
Display of the stage in progress.
STP.0 to 4
TUNE
Warning :
This procedure forces the controller output at 100% and 0% during a while. Check that the process accepts it.
The risk of setpoint overshooting is possible for the processes with a large proportional band.
Autotune operating procedure:
Set the controller in manual mode.
Stabilize the controller at a process variable lower than at least 20% of the usual working process variable.
Set the setpoint to the process variable value so as to have no deviation (process variable = setpoint).
Set the controller in automatic mode.
Increase the setpoint by 10% at least.
Go quickly to the TUNE menu in the adaptation mode and start the autotune.
When the autotune is finished, the auto-manu LED stops flashing and the controller goes back in automatic mode.
*
When the setpoint generator is launched, if the first gradient is free from the deviation, the setpoint starts with the setpoint in
progress value. If the first gradient is not free from the deviation, the setpoint starts with the process variable value.
Warning : The gradient value must always be higher than the biggest absolute value targeted, divided by 20 000.
For example, if the biggest value possible is 2500C, the gradient must be higher than 2500/20 000 = 0.125 Eu/mn
When a soak or a gradient is not free from the deviation, the generator is waiting that the deviation enters in the defined range
so as to go on.
15
User manual
5.8.
Parameter
Tau.x
Bnd.x
5.9.
Parameter
OFS.x
CJC.x
Filter Block
FILT
Definition
Coefficient of the first order type filter of channel nx.
Value of the channel nx band (close to the present process variable) in which the filter
is active. Any process variable variation higher than this band value is not filtered. The
filter power is nominal (tau declared) close to the point, it decreases linearly and then it
is canceled on the band limit.
Special Block
Definition
Correction value of channel nx in engineering unit. This value is reset at zero if you
change the process variable type in the configuration.
Cold junction temperature value of channel nx in C or F for thermocouples.
ACQ.
Limits
-999 to 9999
-999 to 9999
ALRM
Definition
Alarm x threshold value.
Alarm x hysteresis value.
Alarm x temporization value. Considered as infinite if >= 9990 sec
0 to 100 %
SPEC
Limits
0 to 60 sec
Limits
-999 to 9999
0 to 9999
0 to 9999 sec
ACQ
Definition
Alarms acknowledgement with the arrow keys :
NO : no alarms acknowledgement
YES : Acknowledgement : the alarms allowed to be acknowledged disappear (See
6.6)
Limits
NO / YES
SECU
Definition
Access code to the configuration. If the locking level is higher than 0.
16
Limits
369
0 to 5
369
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
CFG?
Limits
369
User manual
6.
CONFIGURATION
The configuration mode enables you to define the configuration of the following parameters : process variable, control algorithm,
alarms and device output type.
6.1.
AL1
AL2
REM
6.2.
0.1.0.2.
t.Fnc
CFG
INP.x
0.1.0.2.
t.INP
-1.03
El.Lo
-1.03
El.Hi
-20.0
In.Lo
250.0
In.Hi
CFG
LIN
20
N.SEG
5.000
X0
-33.0
Y0
-33.0
Y20
1.1.0.0.
t.SP
0.0.0.0.
t.SPC
0.000
burn
4.000
El.Lo
20.00
El.Hi
Linearization curve
CFG
CTRL
1.1.0.0.
t.CTR
CFG
ALRM
1.1.0.0.
t.AL1
0.0.0.0.
t.AL4
CFG
REL
1.1.0.0.
t.r1
0.0.0.0.
t.r4
CFG
LED
0.1.0.0.
t.LED
CFG
OUT.x
1.1.0.0.
t.Out
CFG
REM
0.1.0.2.
t.REM
0.000
Out.l
100.0
Out.H
Legend
Display Menu
Code adjustment
CFG
FUNC
CFG
Adr
2
Adr
0.1.0.2.
t.Fnc
Change of menu
MODE
UTL?
Go to User mode
17
Value adjustment
-1.03
El.Lo
Validates the adjusted
value
Value adjustment
Decimal point position
adjustment
User manual
6.3.
Function Block
FUNC
This block enables you to define the number of input channels to use.
T.FNC.
DIGIT N1
Analog input number
1. 1
2. 2
DIGIT N2
DIGIT N3
0.
DIGIT N4
0.
0.
Warning : All the input types are not compatible between each other. See table hereafter:
6.4.
Digital
Volts,
millivolts,
Thermocouple
Potentiometer
Milliamps
3-wire RTD
Resistance
Frequency,
Tachometer,
Periodmeter
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
Yes
Inputs n1 to 2 Block
INP.x
T.INP
DIGIT N1
Type
0. Digital
DIGIT N2
0.
DIGIT N3
0.
DIGIT N4
Time before sensor failure
0. Infinite
1. 10 seconds
2. 20 seconds
3. 30 seconds
4. 40 seconds
5. 60 seconds
6. 90 seconds
7. 120 seconds
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User manual
6.4.2. High level voltage input
T.INP
DIGIT N1
Type
1. Volt DC
DIGIT N2
Range
0. 2.25V
DIGIT N3
DIGIT N4
Treatment
0. Without
0.
1. Curve
2. Square root
Following parameters must be adjusted
1. Electric Minimum in V
2. Electric Maximum in V
3. In the Curve case, declared linearization Eu = f(V)
4. Minimum (Eu: Engineering unit)
5. Maximum (Eu :Engineering unit)
El.Lo
El.Hi
In.Lo
In.Hi
Example :
Voltage input from 1 to + 1 for a range of 0 to 3000 tons :
T.INP=1000, El.Lo=-1, El.Hi=1, In.Lo=0, In.Hi=3000
In case of a curve treatment (digit N4=1). Following parameters must be adjusted
1. Number of segments of the curve (20 maximum)
N.seg
2. Abscissa (X.n) in Electric Unit
X.n
3. Ordinate (y.n) in Engineering Unit
Y.n
Output
y6
y5
y4
y3
y2
y1 y0
Input
x0 x1 x2
x3
x4
x5 x6
T.INP
DIGIT N1
Type
2. mV DC
DIGIT N2
Range
0. 22 mV
DIGIT N3
0.
1. 50 mV
2. 90 mV
3. 900 mV
DIGIT N4
Treatment
0. Without
1. Curve
2. Square root
El.Lo
El.Hi
In.Lo
In.Hi
Example :
Temperature measurement through sensor with emf of 400 mV for -50C and 600 mV for 150C :
T.INP=2300, El.Lo=400mV, El.Hi=600mV, In.Lo=-50C, In.Hi=150C
19
User manual
6.4.4. Thermocouple input
T.INP
DIGIT N1
Type
3. Thermocouple
DIGIT N2
Range
0. Special 22 mV
1. Special 50 mV
2. Special 90 mV
3. K : -270 to 1372 C
4. J : -210 to 1200 C
5. T : -270 to 360 C
6. S : -50 to 1767 C
7. R : -50 to 1767 C
8. N : -270 to 1300 C
9. B : 0 to 1820 C
A. E : -270 to 1000 C
b. W5 : 0 to 2320 C
DIGIT N3
Compensation
0. Internal
1. Declared
2. Without
DIGIT N4
Unit
0. C
1. F
CJCP
T.INP
DIGIT N1
Type
4. Potentiometer
DIGIT N2
Range
0. <100
DIGIT N3
DIGIT N4
Treatment
0.
0. Without
1. <500
2. <100 K
1. Curve
El.Lo
El.Hi
In.Lo
In.Hi
*
T.INP
DIGIT N1
Type
5. mA DC
DIGIT N2
Range
0.22 mA
DIGIT N3
0.
DIGIT N4
Treatment
0. Without
1. Curve
2. Square Root
El.Lo
El.Hi
In.Lo
In.Hi
* For an external setpoint in 4-20mA, you have to configure channel 2 as voltage VDC input and set a 50 shunt between
terminals 8&9.
20
User manual
6.4.7. 3 wires resistance input (only available in channel n1)
Warning: Only one channel can use P pin.
T.INP
DIGIT N1
Type
6. 3 Wires resistance
DIGIT N2
Range
0. 0 to 100
DIGIT N3
0.
1. 0 to 500
DIGIT N4
Treatment
0. Without
1. Curve
El.Lo
El.Hi
In.Lo
In.Hi
T.INP
DIGIT N1
Type
7. Pt100 ; RTD
DIGIT N2
Range
0. -200 to 650 C
DIGIT N3
0.
DIGIT N4
Unit
0. C
1. F
T.INP
DIGIT N1
Type
8. Frequency
DIGIT N2
0.
DIGIT N3
0.
DIGIT N4
Treatment
0. Without
1. Curve
21
User manual
6.4.10. Tachometer input through frequency measurement (Only available on channel n1)
Principle: Pulse counting on logic input in predetermined time. 1KHz < Frequency < 10KHz
T.INP
DIGIT N1
Type
DIGIT N2
DIGIT N3
0.
0.
DIGIT N4
Time Unit
0. second
1. minute
2. hour
Speed ( Rd/mn)
60
T.INP
DIGIT N1
Type
A. Period
DIGIT N2
0.
DIGIT N3
0.
DIGIT N4
Treatment
0. Without
1. Curve
T.Out
In.Lo
In.Hi
6.4.12. Tachometer input through period measurement (only available on channel N1)
Principle: Time measurement between two fronts on logic input. 1ms < period < 1000 sec (resolution 1.2 sec)
T.INP
DIGIT N1
Type
b. Tachometer through period
DIGIT N2
0.
DIGIT N3
0.
DIGIT N4
0.
If T.Out is equal to zero, then measurement doesnt go to failure if no pulse has been received but remains at the same value.
This is used for pulse time measurement. Failure information will be activated only in case of over range.
22
User manual
6.5.
CTRL
DIGIT N2
Sense
0. ON / OFF
0. Inverse
1. Direct
DIGIT N3
Heat output
0. ON / OFF (logic +) OR ON / OFF 2 relays
(logic )
1. Continuous (analog)
2. Discontinuous (logic +)
3. Servo-drive with feedback pot. (logic )
4. Servo-drive without feedback pot.(logic )
DIGIT N4
Cooling output
0. Without
1. ON / OFF (logic -)
2. Discontinuous (logic -)
See parameters to be adjusted in ADAPTATION mode in the blocks REGU, LIM, SEL and GSP
Cooling output is only selectable with continuous and discontinuous heat outputs
PID algorithm is serial parallel type. Derivative action is on process variable with transitory gain value 3.
Transfer Function: PID Y = G Ecart 1 + 1 + Td p
Ti p
PD Y = G Ecart (1 + Td p ) + So
To drive the actuator it is necessary to configure in the analog output block (OUT.x) or in the output relays block (REL.x) one or
several control output corresponding to the selected algorithm:
6.5.1.1. Control with only one output (heat control)
P.V (x)
100%
Hysteresis
Setpoint
w (Y)e
Hysteresis
Time
0%
Logic output
ON
OFF
Time
In ON/OFF 2 relays control, the logic output is for low output while the logic + output is for high action.
P.V (x).
100%
Hysteresis
Setpoint
Hysteresis
Threshold
Hysteresis
0%
Time
Logic + output
ON
OFF
Time
Logic (Low)
ON
Time
OFF
For ON / OFF 2 relays algorithm type AND (when the high relay is active, the low relay is also active),
configuration of the outputs (6.7) as follows:
Relay high on logic + output. Relays configuration code : T.Rx = 0.0.0.0.
Relay low on logic - output. Relays configuration code : T.Rx = 1.0.0.0.
For ON / OFF 2 relays algorithm type OR (When the high relay is active, the low relay is not active),
configuration of the outputs (see 6.7) as follows :
relay high on logic + output. Relays configuration code : T.Rx = 0.0.0.0.
relay low on logic - output AND NOT the logic + output. Relays configuration code : T.Rx = 1.4.0.0.
Control output is the analog output for the continuous heat control algorithm.
Control output is the logic + output for the discontinuous heat control algorithm.
For a motorvalve with or without feedback potentiometer heat output control, the opening control output is the logic+
output and the closing control output is the logic- output.
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User manual
6.5.1.2. Heat and cool output controls
Cool output is always the logic output
In continuous heat control, control output is the analog output
In discontinuous heat control, control output is the logic + output.
Dead band
0%
Y calculated
100%
Y calculated
Cool Hysteresis
Cool threshold
100%
0%
Y calculated
100%
0%
Cool output
100%
Heat output
0%
0%
100%
Inversion point
Band < 0
100%
Band > 0
100%
0%
Y calculated
0%
Cool output
100%
Heat output
0%
0%
0%
100%
0%
Inversion point
100%
Cool output
100%
0%
100%
Inversion point
Heat output
0%
100%
If the cool control system is twice more powerful than the heat control system, the cool gain must be equal to (= 0,5)
Outputs inversion point formula : I (%) = G.Col 100
G.Col + 1
Calculation of the physical heat output : Yc = Y calculated 1 + G.Col Band 100 G.Col Band
100
Band
1 + G.Col
100
Calculation of the physical cool output: Yf = Y calculated
+ 100
G.Col
24
100
Y calculated
User manual
6.5.2.
T.SP
DIGIT N1
DIGIT N2
DIGIT N3
*
0. Without
1. On every setpoint changing
2. On setpoint type changing
3. On setpoint value changing
DIGIT N4
Following setpoint in manual
mode
0. No
1. Yes
4.Remote channel 2
See the parameters to be adjusted in the ADAPTATION mode in the blocks REGU, LIM, SEL and GSP
T.SPC
DIGIT N1
PV control channel
0. Channel n1
1. Channel n2
DIGIT N2
DIGIT N3
Setpoint generator
0. Without
1. With
DIGIT N4
**
0.
See the parameters to be adjusted in the ADAPTATION mode in the blocks REGU, LIM, SEL and GSP
SP.1 or SP.2 selection is possible through logic input (see 6.5.3) or through keyboard in the SEL block in adaptation mode
(See 5.6).
Only the declared setpoints can follow the process measurement when controller is in manual mode.
Channel 2 selection only possible when 2 control inputs have been declared (see 6.3)
If frequency period or tachometer has been selected for channel 1 (input types using the logic input terminal) then, the logic
input will be available through a dry contact between the ground and the analog input N1.
**
The setpoint profile generator definition is performed in adaptation mode (see 5.5)
25
User manual
6.6.
Alarms 1 to 4 Block
ALRM
This block defines the use of a software alarm. To drive a relay output, it is necessary to go in the selected relay block and
dedicate this relay to the alarm.
An alarm can be delayed and (or) stored for a certain period of time or indefinitely (time >= 9990 seconds)
Alarm acknowledgement can be inactive, active of alarm condition is true, or active only when alarm has disappeared.
The acknowledgement is performed in ADAPTATION mode, in the ACQ block (5.11).
The acknowledgement will cancel the alarm.
The alarm can also be used for the sensor failure situation.
T.Alx
DIGIT N1
Type of alarm
0. Inactive
1. High on process variable
2. Low on process variable
3. Difference setpoint - process variable
( Difference)
4. PV lower than the setpoint (+ Difference)
5. PV higher than the setpoint (- Difference)
6. Analog control high output
7. Analog control low output
8. High on channel n1
9. Low on channel n1
A. High on channel n2
b. Low on channel n2
C. Absolute value of difference between
channel n1 and channel n2
d. Channel n1 lower than channel n2
E. Channel n1 higher than channel n2
DIGIT N2
Input control failure
0. No effect
1. Activated
2. Activated if high
failure
3. Activated if low
failure
26
DIGIT N3
Delay
0. Without
1.Go (Delayed)
2. Back (Stored)
3. Go / Back (Delayed
and stored)
SP.x
HY.x
DY.x
DIGIT N4
Acknowledgement
authorization
0. Without
1. Always allowed
2. Forbidden if
alarm active
User manual
6.7.
Relays 1 to 4 Block
REL
This relays 2 to 4 block only appears if these options have been installed. It is possible to fix a contact normally open or normally
closed (See 0).
T.rx
DIGIT N1
Operand 1
0. Logic + control output
1. Logic control output
2. Alarm 1
3. Alarm 2
4. Alarm 3
5. Alarm 4
6. Auto Manual Status
7. Control on SP.2 setpoint
8. Control on setpoint generator
9. Failure on process variable
A.High failure on process variable
b. Low failure on process variable
C. Logic input
d. Flag setpoint generator n1
E. Flag setpoint generator n2
F. Flag setpoint generator n3
G. Flag setpoint generator n4
H. Flag setpoint generator n5
I. Flag setpoint generator n6
J. Flag setpoint generator n7
K. Flag setpoint generator n8
DIGIT N2
Operator
0. Inactive
1. OR
2. OR NOT
3. AND
4. AND NOT
5. XOR
5. XOR
6. XOR NOT
DIGIT N3
Operand 2
0. Logic + control output
1. Logic control output
2. Alarm 1
3. Alarm 2
4. Alarm 3
5. Alarm 4
6. Auto Manual Status
7. Control on SP.2 setpoint
8. Control on setpoint generator
9. Failure on process variable
A. High failure on process variable
b. Low failure on process variable
C. Logic input
d. Flag setpoint generator n1
E. Flag setpoint generator n2
F. Flag setpoint generator n3
G. Flag setpoint generator n4
H. Flag setpoint generator n5
I. Flag setpoint generator n6
J. Flag setpoint generator n7
K. Flag setpoint generator n8
L. Remote 1*
DIGIT N4
Logic Sense
0. Positive
1. Negative
L. Remote 1
M. Remote 2*
M. Remote 2*
n. Remote 3*
n. Remote 3*
o. Remote 4*
o. Remote 4*
Examples:
Active relay (power supplied) if alarm 1 AND NOT alarm 2 : T.REL=2430
Inactive relay (no power supplied) if alarm 1 AND alarm 2 : T.REL=2331
6.8.
LED
This block allows enabling of the AL1 AND AL2 lights in user mode.
T.LED
DIGIT N1
Light AL1
0. Always off
DIGIT N2
Light AL2
0. Always off
1. Alarm 1
2. Alarm 2
3. Alarm 3
4. Alarm 4
5. Logic + control output
6. Logic control output
7. Relay 1
8. Relay 2
9. Relay 3
A. Relay 4
1. Alarm 1
2. Alarm 2
3. Alarm 3
4. Alarm 4
5. Logic + control output
6. Logic control output
7. Relay 1
8. Relay 2
9. Relay 3
A. Relay 4
DIGIT N3
0.
Remote 1 to 4 are logic variables adjusted through digital communication (See 7.1)
27
DIGIT N4
0.
User manual
6.9.
OUT.x
T.OUT
DIGIT N1
Enabling
0. Analog control output
DIGIT N2
Failure (except for control output)
0. Without
DIGIT N3
DIGIT N4
0.
0.
OUT.L
OUT.H
Burn
El.Lo
El.Hi
Examples :
Output 4-20mA for analog control output 0 to 100%
T.OUT=0000, OUT.L=0, OUT.L=100, El.Lo=4mA, El.Hi=20mA
Output 0-20mA for input n2 retransmission from 50 to 200C with output =15mA in case PV failure
T.OUT=7100, OUT.L=-50, OUT.L=200, burn=15mA, El.Lo=0mA, El.Hi=20mA
Logic output 0-20mA for a logic + control output
T.OUT=1000, El.Lo=0mA, El.Hi=20mA
REM
T.REM
DIGIT N1
Function
0. Modbus slave RTU
DIGIT N2
Baud rate
0. 1200
1. 2400
2. 4800
3. 9600
4. 19200
5. 38400
DIGIT N3
Parity, stop bits number
0. Without 1 stop
1. Even, 1stop
2. Odd, 1stop
DIGIT N4
Modbus resolution
0. 16 bits (0 to 65535)
1. 15 bits (0 to 32767)
2. 14 bits (0 to 16383)
3. 13 bits (0 to 8191)
4. 12 bits (0 to 4095)
5. 11 bits (0 to 2047)
Adr
Adr
28
User manual
7.
The MODBUS slave protocol allows connection of several units to a supervisor. This supervisor must ask for the right
information to the slaves. The identified instructions are the following ones :
Functions 1 and 2
Reading bit
Functions 5 and 15 (0Fh)
Writing bit
Functions 3 and 4
Reading word
Functions 6 and 16 (10h)
Writing word
7.1.
Address
Decimal
Hexadecimal
2
5
10
2048
2049
2050
2051
2052
2056
2057
2064
2065 to 2068
2072 to 2077
2080 to 2087
2
5
A
800
801
802
803
804
808
809
810
811 to 814
818 to 81D
820 to 827
7.2.
*
RWS
R
R
R
R
RWS
R
R
RWS
RWS
RW
R
RW
R
Words can be reached through functions 3 and 4 in reading and 6 and 16 (10h) in writing, in mode:
Relative according to configured MODBUS resolution (see 6.10).
When the parameter address is not directly given, it can be calculated as follows:
Address = 2048 (0x800) + Offset
Example: To read process variable and setpoint in the relative mode, (Offset = 16) a reading instruction must be send to the
address: 2048 + 16 = 2064 (0x810)
IEEE format through groups of 2 words rowed in the following board :
N bit of Word
IEEE Value
IEEE bit N
1st Word
15 0
Fraction
15 0
15
Sign
31
2nd Word
147
Exponent
30 23
60
Fraction
22 16
When the parameter address is not directly given, it can be calculated as follows:
Address = 32768 (0x8000) + 2* Offset
Example: To read process variable and setpoint in IEEE mode (Offset = 16) four registers reading instruction must be sent
to the address : 32768 + 2*16 = 32800 (0x8020)
29
User manual
Offset
Decimal
00
01
02
03
04
05 to 08
09 to 12
16
17
Hexadecimal
00
01
02
03
04
05 to 08
09 to 0C
10
11
R.W.S
18
12
RWS
20
21
32
33
34
35
36
37
38
14
15
20
21
22
23
24
25
26
RW
RW
RWS
RWS
RWS
RWS
RWS
RWS
RWS
48
30
RW
60
3C
RWS
61
62
63
64 to 75
79 to 91
96 to 107
3D
3E
3F
40 to 4B
50 to 5B
60 to 6B
RWS
RWS
RWS
RWS
RWS
RWS
112 123
70 7B
RWS
RW
RW
RWS
RWS
RWS
RWS
RWS
R
R
Word scale
Addresses
Decimal
Hexadecimal
1
2
3
6
7
8
9
10
11
12
13
121
122
123
1
2
3
6
7
8
9
A
B
C
D
79
7A
7B
R
RW
R
RWS
R
RWS
RWS
RWS
R
R
RWS
R
R
R
57856
E200
RWS
57859
E203
57860
E204
RW
30
User manual
8.
This software for configuration of LIEDER controller works on Windows95 or NT. It is possible to set up the units through their
fascia or through their connection board via RS232/485 interface if the option RS232 or RS485 has been selected.
The modification of any configuration can then be performed at distance on every unit and loaded on a computer.
Trend curves windows are configurable and allow visualization in real time of different parameters of the controllers.
This function is precious tool for the operator during commissioning on site.
31
User manual
9.
CALIBRATION
Comment: In certain menu the unit propose an automatic calibration. This document only describes the manual method because
automatic calibration requires specific tool.
Go to calibration:
Set up the unit in CONFIGURATION mode using message "CFG FUNC".
Simultaneously press the keys "" and "".
On message "MODE CAL?" press on "" and adjust cod "27".
On message "CALb TYP?" press on ""and declared in the board the material characteristic of the unit :
DIGIT N1
DIGIT N2
DIGIT N3
DIGIT N4
Option n1
Option n2
Option n3
Option n4
0. Without
0. Without
0. Without
0. None
1. 0 to 20 mA (Current)
1. Transmitter supply
1. Digital Com RS 485
1. Relay n3 and n4
2. 0 to 10 Volts (Voltage) 2. Relay n2
2. Digital Com RS 232
2. 0 to 20 mA (Current)
3. Relay n2 & Auxiliary power
3. 0 to 10 Voltage
supply
Note: For the options current and voltage, internal jumpers position has to be checked.
On message "CALb VRF ?" Press on "".
Check the analog input N2 and polarization pins are not connected.
On message "INP 0.0mV?" apply 0 mV 0.01% between ground and analog input N1, pins then press ""
On message "INP 20mV" apply 20 mV 0.01% then press "".
On message "INP 50mV" apply 50 mV 0.01% then press"".
On message "INP 90mV" apply 90 mV 0.01% then press "".
On message "INP 0.90V" apply 900 mV 0.01% then press "".
On message "INP 2.40V" apply 2.40 V 0.01% then press "".
On message "RAD=xxxx" check that displayed value is 2.5V 5% then press "".
On message "VPl=xxxx" check that displayed value is 1V 5% then press "".
Calibration of the controller references is achieved.
On message "CALb mA ?" press on ""
On message "INP=20.00" apply 20mA 0.01% between ground and analog input N1, pins then press ".
On message "INP=2.00" apply 2mA 0.01% then press"".
On message "MES= xx" check that displayed value is equal to applied value at 0.01% then press "".
Calibration of milliamp DC input is achieved.
On message "CALb RTD?" press on ""
On message "INP 175o" connect a resistor 175 0.01% with 0 line resistor through 3 wires mounting like a RTD then
press "".
On message "INP L20o" connect a resistor 175 0.01% and 20 0.01% on serial mounting with each wire of precedent
mounting then press "".
On message "RP=xxxx" check that the displayed value is 4925
50
then press "".
On message "KA=xxxx" check that the displayed value is -2 30% then press "".
On message "Rl=xxxx" check that the displayed value is 20
10% then press "".
Calibration of RTD input is achieved.
On message "CALb KTY ?" press on ""
Check that unit has been powered on from more than 30 min.
On message "INP 0C" Connect a thermocouple simulator T at 0C with compensation cable between analog input N1 and
ground then press "".
On message "dR=xxxx" check that the displayed value is less than 100
then press "".
On message "Tbo=xxxx" check that the displayed value is ambient temperature 7C then press "".
Calibration of cold junction compensation is achieved.
On message "CALb O1 ?" or "CALb O2 ?" press on "". (only if current or voltage output is installed)
On message "10%=xxxx" connect a ammeter or voltmeter according to installed output then adjust with INC / DEC keys, the
real value displayed on the control meter then press "".
On message "90%=xxxx" adjust with INC / DEC keys the real value displayed on the meter then press "".
On message "Out=50%?" check that the controller and the meter show the same display value :
- For a current output display must be 10mA 0.1%
- For voltage output 0-10V, display must be 5V 0.1%
- For voltage output 0-5V, display must be 2,5V 0.1%
then press ""
Calibration of the output is achieved.
On message "CALb End ?", calibration is finished. Press on "" unit goes to USER MODE.
32
User manual
10.
CODIFICATION
LIEDER
TYPE
S Size 48x48 mm
M Size 48x96 mm
L Size 96x96 mm
VERSION
1 Standard
OPTION n 1
0 Without
1 Isolated continuous output n1 current (0-20 mA or 4-20mA)
2 Isolated continuous output n1 voltage (0-10 Vcc)
OPTION n2
0 Without
1 Auxiliary power supply 24 Vcc - 30mA
2 Relay n2
3 Auxiliary power supply and Relay n2 (available on Lieder M & L only)
OPTION n3
0 Without
1 Digital RS485
2 Digital RS232
OPTION n4
0 Without
1 2 relays n3 and n4 output
2 Isolated continuous output n2 current (0-20mA or 4-20mA)
3 Isolated continuous output n2 voltage (0-10 Vcc)
4 Isolated continuous output n2 voltage (0-5 Vcc)
OPTION n5
0 Without infrared communication
1 With infrared communication
POWER SUPPLY
H 85 to 265 V ac/dc
B 18 to 54 V ac/dc
OTHER OPTIONS
OP00 Without
OP01 Shunt (Specify its value)
OP02 Tropicalization
OP03 Customized configuration in factory
OP04 Calibration certificate
Example : LIEDER
33
H OP00