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EmergencyChillerService:ATroubleshootingGuide|CommercialHVACcontentfromContractingBusiness
thecontroltransformer.Itsalongthesepathsthatyoullfindtheopencircuit,ifthereisone.
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Chillersusuallyhavetwouniquesafeties:Oneisawaterflowswitch,whichcanbehidden
inthewaterpipingandnotbevisible,especiallyifyouhavearemotepumptanksystem.
Thesecondsafetyisafreezestatcontrol.Afreezestatisbasicallyabackupthermostat
thatensuresthesupplywatertemperaturedoesntgettoocold.Usuallyfreezestatsareset
10Flessthanthesupplywatertemperaturethecustomerwantstorun.
IdeaXchange Trending
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HowContractorsShouldTreat
Customers,ButDont
6.Makeavisualinspectionofthechillerelectricalpanel,waterpiping,andpumptank
system(ifithasone).Youmaybeabletoseeobviousproblemssuchasburnedorbroken
wires,thewaterpumpnotrunning,watervalvesshutoff,andimpropersystemwater
temperature.
MattMichel
by
ChiefExecutiveOfficer, TheService
Roundtable
Whatifwetreatedourcustomers
likewetreatourfriends?What
wouldwedodifferent?
7.Atthispoint,youshouldhavefoundwhichsafetytripped.Dontresetituntilyouhave
yourgaugesonthecompressorandoilpump(ifapplicable).Straptemperatureprobeson
thesuction,discharge,andliquidlines.Placeanampmeteronthehighvoltagelegofthe
compressorbeforeyoustartthesystem.Resetthesafety.Thenwatchallthepressures,
temperaturesandamperagesatthesametime.Thisisnotaneasytask,butnecessary,
especiallywithinthefirstfiveminutes.Skiptoitem#10.
8.Measuretheantifreezeconcentrationinthesystem.Ifthesystemdoesnthave
antifreeze,theninspectthewaterquality.Thebestwaytomeasureantifreezeiswitha
refractometer.Remember,ifthesystemusesethyleneorpropyleneglycol,thefreeze
pointwillbedifferentforthesamepercentages.Ifyougoonlinetothiswebaddress,you
cancheckoutacomparisontabletoseethedifferences:Goto
www.chillers.com/AntifreezeFreezepoints.htm
9.Thechillerisrunning.Great!Nowinstallgaugesandtemperatureprobesandbegintaking
readings.Atthispointyou'reaheadofthegame,butnotoutofthewoods.Youneedtofind
outwhythesystemeithertrippedasafetyorisntrunningthewaythecustomerdesires.
APR22,2015
Comfortech365
5.Ifyoufindanopencondition,thenyoumustdeterminewhy.Itcouldbeanythingfromlow
pressuretoabrokencompressorcontrolmodule.
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MAR26,2015
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B500Transportable
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CommonChillerTroubleshootingProblems
Followingaresomecommonproblemsthatyoucantroubleshoot,basedonthereadings
fromyourgaugesandprobes:
BEST
A.LowpressuretripCausedbylowrefrigerant,powerassemblybrokencapillarylow
ornowaterflowcloggedwaterfilterorscreenantifreezeormudcoatingthetubesofthe
evaporatorcausingpoorefficiency.
Summertimeis
Coming:9Tipsto
KeepCustomers
HVACSystems
Running
B.HighpressuretripThewatercooledcondenserhaspoorornoflowwatercooled
condenserhasmineralbuildupduetopoorwaterquality(verycommon)aircooled
condenserisblockedwithdebrisorhasafannotworkingchilledwatertanktemperatureis
veryhigh(over80Fplus).
C.OilfailuretripCanbecausedbyeitherlowsuperheat,lowoil(duetoarefrigerant
leak),oroilpumpdamage.
MAR24,2015
PRACTICES
MAR24,2015
INFOGRAPHIC
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UPDATED'Wallof
Shame'PhotoGallery
BEST
MAR19,2015
D.FreezestatPoorwaterflow,orthethermostatissettoolow.
PRACTICES
E.BlownfusesorstartertripsShortedoroverampedmotor,compressororwires.
Makesuretocheckforgroundsorshortsbeforeyoutryagain.
StartingFromthe
Bottom:9Stepsto
GrowingaSuccessful
ContractingBusiness
F.SystemrunningbutnotreachingthermostatsetpointEvaporatorinternallyiced
up,antifreezebreakdowncausingpoorheatexchange,systemloadistoogreatforchillerto
handle.
RecentSupplements
HVACR/Hydronics
G.Proofoffloweitherfloworpressureswitchesinwatercircuitaresufferingfromlow
ornoflow,blockedwaterfilter,watervalveshutoff,waterpipingtoosmall,flowswitch
paddlebroken(verycommon).
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