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LECTURE FIVE
¾ Threaded holes
¾ Nuts and Bolts
Standard Components ¾ Gears Read Chapter 10
¾ Helical Springs
Standard Fits
Standard Format
Thread
Length
Hidden
Lines Hole Depth
1
Mating Parts Standard Fits
Maximum
Minimum Hole Shaft
Minimum Shaft
Maximum Maximum
Shaft Shaft
2
Table of Tolerances Example
Columns
from
Table A.2
SHAFT SHAFT
HOLE HOLE
HOLE
3
Basic Shaft System Basic Shaft System
69
¾ The largest diameter of the shaft is 30 Hole
used as the basic dimension from 0 Shaft
which the tolerance limits are applied 30
HOLE
4
Fundamental Deviation Tolerance Value
¾ Tolerance is the difference between the
maximum and minimum permissible sizes
¾ The tolerance value depends on
– Tolerance Grade
– Basic Size
¾ AS1654 specifies 18 tolerance grades
– (01, 0, 1, 2, … , 16)
– 01 corresponds to the tightest tolerance
¾ Table A-1 gives some common grades
6 Grinding
7 High quality turning
8 Centre lathe turning
9 Horizontal or Vertical Boring
10 Milling; rolling; extrusion
11 Drilling; rough turning
12 Tube drawing
16 Sand casting; flame cutting
5
Specification of a fit Selected Clearance Fits
¾ The specification is made as ¾ Loose Fit
– the basic size – H11c11 or C11h11
– the fundamental deviation of the hole ¾ Free running
– the hole tolerance grade – H9d9 or D9h9
– the fundamental deviation of the shaft ¾ Close running
– the shaft tolerance grade – H8f7 or F8h7
¾ Examples ¾ Sliding fit (not meant to be running)
– Basic Hole System : φ20H8f7 – H7g6 or G7h6
– Basic Shaft System : φ20F8h7
Example Example
Question : Hole basis system. 96-mm diameter. Specify
Question : Hole basis system. 38-mm diameter. Specify tolerances tolerances for shaft and hole for a medium drive fit
for shaft and hole for a close running fit
¾ Use H7s6
¾ Table A-2
¾ Use H8f7
– H7 : [0 35] (given in mms)
¾ Table A-2 for d=40 mm (note that Table A-2 gives the tolerance
range in mms) – s6 : [ 79 101]
– Hole tolerance range (H8) = [0 39] (given in mms) ¾ Applying to a basic size of 96 mm
– Shaft tolerance range (f7) = [25 50] – Hole diameter range = [96.000 96.035]
¾ Applying to a basic size of 38 mm dmin = 96 + 0
– Hole diameter range = [38.000 38.039] dmax = 96 + 0.035
dmin = 38 + 0 – Shaft diameter range = [96.079 96.101]
dmax = 38 + 0.039 dmax = 96 + 0.079
– Shaft diameter range = [37.950 37.975]
dmin = 96 + 0.101
dmax = 38 - 0.025
¾ Minimum Interference = 96.079 - 96.035 = 0.044 mm
dmin = 38 - 0.050
¾ Maximum Interference = 96.101 - 96.000 = 0.101 mm
6
Shrink Fit Example
Question : Suppose the “hole” in the previous example is a ring of 10
mm thickness. We will heat the ring to fit onto the shaft. To what
temperature should we heat it to give a radial clearance of 0.5 mm in
the worst case combination? The thermal expansion coefficient for
steel is 1.17 x 10-5 oC-1
What would be the stress in the ring?
What would be the pressure on the shaft after the fit?