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Outline
Tools used for CFD and thermal stress analysis
Exercise for reproducing CFD and thermal stress of ARIES-CS T-tube divertor
9CFD fluid/thermal analysis
9Coupled ANSYS thermal stress analysis
Initial results of helium-cooled plate-type divertor
9Helium-cooled plate-type divertor design
9CFD fluid/thermal analysis
9Thermal stress analysis
Future work
A number of turbulent flow models are used in CFX to predict the effects of
turbulence in fluid flow, and Standard k- model is one of the most popular, robust,
accurate turbulent flow model accepted and used by industry.
ANSYS Workbench provides an integration environment across:
9CAD and geometry creation,
9Simulation (CFD, and ANSYS Multi-physics),
9Optimizing tool.
Coupling CFX and ANSYS to Workbench eliminate data transfer errors because
of using a shared geometry model within Workbench.
25 mm
D=15 mm
Jet cooling
concept
Helium pressure
Nozzle width
Jet wall space
Heat flux at top wall
Volumetric heat generation
Coolant inlet/outlet temperature
10 MPa
0.5 mm
1.2 mm
10 MW/m2
53 MW/m3
873/950 K
Flow Distribution
Flow Distribution
He Temperature Distribution
ARIES-CS
Results
(FLUENT)
1738
1705
1676
1699
Max T [K] at
Tube/Tile Interface
1546
1512
1494
1523
214.4
216.3
218.4
216
2.78 x 104
3.76 x 104
4.05 x 104
3.74 x 104
P [Pa]
1.4 x 105
1.5 x 105
1.6 x 105
1.1 x 105
The column highlighted by yellow color present the results more close to ARIES-CS results.
Repeated thermal
analysis with ANSYS
The volumetric temperatures from ANSYS FEA modeling are available for the subsequent
structure simulation.
Thermal loads
from ANSYS
B.Cs:
9Symmetry B.Cs
90 displacement in plane (x-z) at the
bottom of inlet/outlet
The results are consistence with ARIES-CS (~370 MPa from Thomas Ihli).
CFX
Fluid/Thermal
Simulation
ANSYS
Thermal&Stress
Simulation
All the Processes Are Performed Within a Single and Integrated Simulation
Environment: ANSYS Workbench
Inlet
manifold
60 mm
16
4 mm
Outlet
manifold
8 mm
W Structure
1 mm ODS
1 mm Gap
heat
generation:
53
Inlet
Poutlet=10 MPa
V~0, thermal
insulation
P=10.09-10.0=0.09 MPa
103.4
180.0
180.0
31 x 103
90 x 103
90 x 103
Heat transfer
coefficient [W/m2K]
1.849 x 104
4.138 x 104
4.138 x 104
2004
1639
1586
1400
1100
1492
Max helium
velocity [m/s]
Pressure drop [Pa]
Increasing the mass flow rate or reducing jet wall space can increase both the flow
velocity and heat transfer coefficient to make temperature in W structure ~ 1300 oC.
*Reduced front plate thickness from 3 to 2 mm; and increased back plate thickness from 8 to
10 mm.
Symmetry
B.C.
P
From
CFX
0 Displacement
In x-z Plane
Without
Mechanical
Interaction
With
Mechanical
Interaction
Free thermal
expansion
y
z
x
Symm. B.C
0 Displacement
In x-z Plane