Академический Документы
Профессиональный Документы
Культура Документы
Drywall
Suspension System
Offices
Lobbies
Conference Rooms
Schools
Drywall ceilings take a dramatic new shape with the USG drywall
suspension system. This advanced system is pre-engineered to simplify
planning and construction, ensuring that your design looks as good
in real life as in your original concept.
Retail
Hospitality
Entertainment
Application Guide
Specications
Curved Drywall Ceilings
C.
A ttach gypsum panels to the suspension system main runners, cross tees and cross channels with conventional
gypsum panel fasteners ( No. 6 Type S HiLo bugle head, self-drilling, self-tapping steel screws ) spaced 8 o.c.
at periphery of gypsum panels and located 3/8 in from panel edges and spaced 12 o.c. in the field. Drive
fasteners in field of panels first, working toward ends and edges. Hold panels in firm contact with framing while
driving fasteners. Drive fastener heads slightly below surface of gypsum panels in a uniform dimple without
breaking face paper. (See Gypsum Panel and Accessories Specification SA927 09250).
D. Install trim at all internal and external angles formed by the intersection of panel surfaces or other dissimilar
materials. Apply corner bead to all vertical or horizontal external corners in accordance with manufacturers
directions.
Ceilings note: See Drywall/Steel Framed Systems Specifications SA923 09250 USG-3.
Spacing of drywall grid is designed to support only the dead load. Heavy concentrated loads should be
independently supported. Lighting fixtures or troffers, air vents and other equipment should be separately
supported from the structure; gypsum panels will not support these items.
To prevent objectionable sag in new gypsum panel ceilings, the weight of overlaid unsupported insulation
should not exceed 1.3 psf for 1/2 thick gypsum panels with spacing of 24 o.c.; 2.2 psf for 1/2 thick
gypsum panels 16 o.c. framing, 1/2 Sheetrock interior gypsum ceiling panels on 24 o.c. framing,
and 5/8 panels 24 o.c.; 3/8 gypsum panels must not be overlaid with unsupported insulation. A vapor
retarder should be installed in exterior ceilings, and plenum or attic spaces should be properly vented.
During periods of cold or damp weather when a polyethylene vapor retarder is installed on ceilings behind the
gypsum panels it is important to install the ceiling insulation before or immediately after installing the gypsum
panels. Failure to follow this procedure may result in moisture condensation in the back of the gypsum panels
causing sag.
E. Spray-textured ceilings: Where water-based texturing materials or any slow-drying surface treatment are used
over single-layer panels, maximum frame spacing is 16 o.c. for 1/2 panels applied perpendicular to framing.
3.05
Expansion Joints
A. Provide a separation in the suspension system at expansion joints as shown on the drawings and carry the
joint through the gypsum panels. Expansion joints are installed between two main tees to separate the suspension
A.
Provide control joint No. .093 which has a 3/32 ground for drywall and veneer plaster. Ceiling areas should
not exceed 2,500 sq. ft. with perimeter relief 900 sq. ft. without perimeter relief.
Users Guide
Pages
Overview
Accessories
System Applications
44
Technical Service
800 USG.4YOU
Web Site
www.usg.com
Components
Drywall
Suspension System
Simplicity
The USG drywall suspension system is a pre-engineered drywall ceiling system specifically created to
simplify the design and construction of flat and curved drywall ceilings. Custom curved main tees combine
with our family of straight tees to give you the ability to design breathtaking drywall ceilings simply.
Savings
This unique, pre-engineered system can reduce installed costs up to 40% versus conventional cold-rolled
channel or steel stud drywall ceiling installations. And, the system requires 12-gauge hanger wire instead of
9-gauge, allowing faster installation.
Flexibility
Using standard parts, drywall barrel vaults, archways, valleys, waves, serpentines, and domes easily
transition to flat ceilings, soffits, and acoustical ceiling suspension systems. All main tees (straight and
curved) can be field cut to specific lengths. The system is fully compatible with most USG Donn Brand
acoustical suspension systems. More than 30 UL fire-rated designs are available for flat ceilings. The system
accepts Type F light fixtures and Type G lay-in fixtures.
Quality
USG drywall suspension system components come with a 10-year warranty and a lifetime limited warranty
when you use Sheetrock gypsum panels.
Innovation
The USG drywall suspension system Estimator is available to help you design domes, vaults, and other
curved surfaces electronically. This intuitive, on-line tool can instantly generate a complete bill of materials
and detailed installation instructions based on the dimensions you input. For more information, go to
www.usg.com and select Resources > Online Tools.
Additional Resources
For information about systems and materials complementary to the USG drywall suspension system,
see the following USG literature:
Wall-to-Wall drywall suspension system for corridors and small rooms (AC3236)
System Benets
The USG drywall suspension system gives you distinct advantages over conventional drywall ceiling installation
by providing integral system components that allow you to design unique drywall ceilings.
Main tees
Main-tee splices
Integral reversible end detail for flat ceilings with fast, locked-in
connections.
Cross tees
Knurled-face components
Galvanized steel
System flexibility
E asily transitions from soffits, flat and curved surfaces; also transitions
to acoustical ceilings.
UL designs
12-gauge wire
E asier to work with than the 9-gauge wire commonly provided with systems by other manufacturers.
Design Tools
TheUSG drywall suspension system is the first pre-engineered, patented system designed for creating
domed ceilings. Now vaults and domes are easier to specify and buildand installation time is cut almost
in half. The new on-line USG drywall suspension system Estimator helps you create perfect domed and
vaulted ceilings of almost any size.
Estimator
Becauseweve eliminated the guesswork of field bending, you are assured a precisely curved finished product
that meets your exact design requirements. With the USG drywall suspension system Estimator, all curved parts
are to your specifications to cut and fasten together quickly and easily.
ow it works:
H
Go to Resources > Online Tools at www.usg.com and click USG Drywall Suspension System
Estimator. Simply enter the information requiredtype of ceiling, dimensions, and other construction details.
The Estimator quickly generates a complete bill of materials needed for the job, plus step-by-step, illustrated
installation instructions. See page 24 of this brochure for more information on how to create domed ceilings.
System Components
System
Components
ASTM Class
Length
Straight DGLW
Main
Tees
1.617
11/2"
DGL
15/8"
nom.
Rated Load
Class
4 Hanger Spacing
DGLW26
16.0 lbs./LF
Heavy Duty
12
Heavy Duty
6 to 14
1.617
DGLW26s
16.0 lbs./LF
12
1-1/2
DGL26
16.0 lbs./LF
Heavy Duty
7 to 14
1-1/2
DGL26s
16.0 lbs./LF
Heavy Duty
6 to 14, Custom
1.617
DGW26s
Class A
24.0 lbs/LF
1-1/2
DGLW224
26
1-1/2
DGLW2624
Heavy Duty
1/"
/ "
15 16
Wall-
DGW
to-Wall
System
Straight
Tee
1 2
15/8"
nom.
11/2"
Cross
Tees
DGLW
11/2"
11/2"
1-1/2
DGLW424
50
1-1/2
DGLW50
DGL
1-1/2
DGL224
1-1/2
DGL424
1-1/2
DG824
Class A
Cross Channel
7/8
DGCL4
7.4 lbs./LF
Moldings
12
DGWM24
12
1-5/8
DGCM271
11/2"
/ "
15 16
7/8"
17/16"
1"
11/2"
1/"
5 8
1"
Accessories
DGSC-180Splice Clip
DGTC-90Transition Clip
DGSP-180Splice Plate
DGHUBDome Hub
Custom Curves
A ll curved main tees are custom-made to meet design requirements and to dramatically simplify the process
of building curved drywall ceilings. Whether designing barrel vaults, domes, archways, valleys, waves or
serpentines, the curved grid allows for smooth transitions to flat ceilings, soffits or acoustical ceiling suspension
systems. Below, in the item number nomenclature, xxx is a placeholder for a custom radius in inches.
For example, DGW6VT360 has a radius of 360 inches.
System
Components
Curved
Main
Tees
Vault
Valley2
11 /2"
11/2"
15/8"
Radius
31-44
45-60
61-239
240+
31-44
45-60
61-239
Arc
Length
6
8
10
12
Height
1-1/2
1-1/2
1-1/2
1-1/2
Item No.
DGW6VTxxx
DGW8VTxxx
DGW10VTxxx
DGW12VTxxx
6
8
10
1-1/2 DGW6VYxxx
1-1/2 DGW8VYxxx
1-1/2 DGW10VYxxx
Class
Class A
Class A
Class A
Class A
Rated Load
2 Hanger
Spacing
11/2"
2 As tested per independent testing agency, valleys require hanger wire spacing of 2 on center.
4 Hanger
Spacing
16.0 lbs./LF
16.0 lbs./LF
16.0 lbs./LF
16.0 lbs./LF
System Accessories
These are the accessories for the USGdrywall suspension system. Many of the accessories are multi-functional.
Transitions from soffits, curved, or flat surfaces can be easier with the use of these accessories.
Splice Plate
DGSP-180
Transition Clip
DGTC-90
Application A
Application B
Field Modified
Application A
Dome Hub
DGHUB
Splice Clip
DGSC-180
USG Drywall Suspension System
Splice Clip
DGSC-180
Application B
Application C
Field Modified
Wall
Attachment
Clip
DGWC
Compsso Clips
DGC4
DCC10
DGC12
DGC6
DGC8
channel molding
B
9
Cross-channel detail
SHEETROCK
gypsum panel
SHEETROCK
gypsum panel
main tee
main tee
cross tee
A
main-tee splice
main-tee splice
channel
molding
cross tee or
cross channel
angle
molding
screw into
molding at
perimeter
SHEETROCK
gypsum panel
screw into
molding at
perimeter
main tee
SHEETROCK
gypsum panel
fire expansion
notch
B alt
A alt
9
fire expansion
notch
cross
channel
Transitions
Drywall to Acoustical Ceilings
12 ga.
hanger wire
acoustical
cross tees
acoustical
lay-in panel
acoustical
main tee
B
9
The new USG drywall suspension system is fully compatible with our Donn brand DX/DXL, DXSS, DXW, and
Centricitee acoustical suspension systems, making it easy to transition between flat drywall and acoustical
ceilings. Flush or offset transitions are possible. Additional cross tees are necessary at drywall edge to provide
adequate support (as shown on next page).
Note: These renderings and details are provided for illustrative purposes only and are not a substitute for certified architectural
and engineering drawings, nor do they necessarily reflect national and local building code requirements. For additional information,
see specifications on page 40 or call Technical Service at 1-800-USG-4YOU.
Plan view
2'-0" acoustical
cross tees
hanger wires
acoustical ceiling
4'-0" drywall
cross tees
drywall ceiling
line of drywall
extra drywall cross tees
gypsum panel support -
off module; attach to
adjacent slots in
main tee
acoustical
cross tee
drywall
cross tee
Drywall-to-acoustical transition
acoustical
main tee
acoustical
cross tee
acoustical
main tee
2" to 4"
acoustical
cross tee
additional drywall
cross tee
acoustical
main tee
drywall
cross tee
drywall
main tee
drywall
cross tee
splice clip
cross tee
SHEETROCK
gypsum panel
drywall
main tee
drywall bead
acoustical
panel
drywall bead
acoustical ceiling
SHEETROCK
gypsum panel
drywall ceiling
D
Drywall-to-acoustical transitionfactory-end connection
drywall
main tee
acoustical
main tee
4"
11/2"
SHEETROCK
gypsum panel
3"
drywall bead
9/16"
or 15/16"
C alt
Flush transition
cross tee
channel
molding
acoustical
panel
acoustical
panel
Standard offset
main tee
SHEETROCK
gypsum panel
D alt-
channel molding
acoustical
panel
tee
SHEETROCK
gypsum panel
D alt-2
Boxed Softs
Flat Drywall Ceilings
cross tees
F
H
3
3
cross tee
SHEETROCK
gypsum panel
F
3
G
3
E
3
T he USG drywall suspension system is the best choice for designing and building soffits. Soffits can now be
built with a much lower cost than with metal stud construction.
Soffit suspension system components are identical to the components used in flat surface areas.
In some instances, hanger wires, bracing, and grid components have been omitted or truncated for clarity.
For additional information, please contact Technical Service.
When constructing soffits, bracing of the drywall suspension and/or additional hanger wires may be
necessary to ensure stability and structural performance during and after drywall attachment.
The maximum vertical soffit height is 48 with cross tees spaced 24 on center. (Maximum unsupported
drywall area 48 x 24). Intermediate cross tees are not necessary when soffit dimensions do not exceed 24.
When used in soffit construction, all Transition Clips are to have a minimum of 4 screws for attachment.
Note: These renderings and details are provided for illustrative purposes only and are not a substitute for certified architectural
and engineering drawings, nor do they necessarily reflect national and local building code requirements. For additional information,
see specifications on page 40 or call Technical Service at 1-800-USG-4YOU.
SHEETROCK
gypsum panel
SHEETROCK
gypsum panel
main tee or
cross tee
angle molding
angle molding
E alt
3
3
90 inside corner
main tee
SHEETROCK
gypsum panel
bend transition clip
tee
main tee
11/2" x 1"
angle molding
tee
transition clip
transition clip
SHEETROCK
gypsum panel
F
3
90 inside corner with channel molding at top edge
channel
molding
cross tee
SHEETROCK
gypsum panel
main tee
tee
H
3
G
3
angle
molding
Curved Softs
Curved Drywall Ceilings
acoustical
main tee
acoustical
lay-in panel
5
12 ga.
hanger wire
acoustical
cross tees
angle molding
brace
J
5
transition clip
main tee
curved
main tee
main tee
splice
cross tees
I
5
knurled
channel molding
SHEETROCK
gypsum panel
Design and build soffits easier, quicker and more economically using the USGdrywall suspension system.
Construct curved soffits with curved main tees. Create vaults, valleys, and combinations, and shift from horizontal
or vertical straight areas with ease. For added flexibility, grid members can be field-cut and joined.
In some instances, hanger wires and bracing have been omitted and components truncated for clarity.
For additional information, please contact Technical Service.
When constructing curved soffits, bracing of the drywall suspension and/or additional hanger wires may be
necessary to ensure stability and structural performance during and after drywall attachment. See page 19 for
hanger wire spacing requirements.
The maximum vertical soffit is 48 with cross tees spaced 24 on center. (Maximum unsupported drywall area
48 x 24). Intermediate cross tees are not necessary when soffit dimensions do not exceed 24.
All Transition or Splice Clips are to have a minimum of 4 screws for attachment.
Note: These renderings and details are provided for illustrative purposes only and are not a substitute for certified architectural and
engineering drawings, nor do they necessarily reflect national and local building code requirements. For additional information, see
specifications on page 48 or call Technical Service at 1-800-USG-4YOU.
channel
molding
8" max.
bracing as
required
acoustical
panel
main tee
modified
transition
clip
48" max.
angle
(by others)
valley
main tee
cross tee
SHEETROCK
gypsum panel
transition
clip
J
5
SHEETROCK
gypsum panel
K
5
cross tee
valley
main tee
splice clip
main tee
SHEETROCK
gypsum panel
I
5
Corridors
Wall-to-Wall System
main tees
angle molding
SHEETROCK
gypsum panel
The USG wall-to-wall drywall suspension system is designed to create conventional flat drywall ceilings
in corridors and similar spaces with spans of less than 14 ft. This framing solution is easier to work with
than black iron and furring channels or drywall studs, and it helps to reduce labor costs.
The system assembles quickly and easily, framing narrower spaces efficiently and with a minimum of
components. System accessories and integrated straight components offer easy transitions to vertical,
horizontal, or curved surfaces.
The wall-to-wall drywall suspension system includes 68, 88, 108, 128 and 148 double-web, rotary stitched
knurled tees, and 12 knurled angle molding. Tees are tested in accordance with the uniform load test
procedures outlined in ASTM Standard C635, and certified by an ICBO listed testing agency. Loads are
limited to L/240 of each span, per ASTM C645.
Support Requirements
Short spans require no vertical supports; spans exceeding six feet can be supported with hanger wire or
various field-assembled options. Vertical supports can be attached to each tee or to a field-assembled perpendicular support, 4 o.c.
Support Options
Hanger Wire
3. Spliced tees can be supported with scrap wall angle or steel studs.
DGSC180
splice-clip
option
DGW26s
wall-to-wall
main tee
angle molding
Fascias
Flat Drywall Ceilings
L
7
SHEETROCK
Gypsum Panel
Curved drywall fascias can be easily designed and built with the USG drywall suspension system.
12" max.
support brace
attach with screw
12" max.
attach with
screw or trans clip
L-bead
curved main tees
L-bead
8" max.
4" max.
flexible
drywall trim
7
tee
flexible
drywall trim
L alt
7
Fascias
Flat Drywall Ceilings
M
9
M alt
9
COMPSSO trim
COMPSSO drywall clip
N
12-ga.
hanger wire
9
SHEETROCK
gypsum panel
cross tees
Use USGs Compsso suspension trim to finish USGdrywall suspension system ceilings.
COMPSSO trim
COMPSSO drywall clip
COMPSSO trim
12"
or less
tee
tee
SHEETROCK
gypsum panel
SHEETROCK
gypsum panel
M
9
9
screw-attached
tee
COMPSSO clip
COMPSSO clip
screw-attached
tee
COMPSSO trim
COMPSSO trim
M alt-
M alt-2
9
9
Vaults
Curved Drywall Ceilings
splayed
hanger wires
2
main-tee
splice plate
12 ga.
hanger wire
curved
main tee
main tee
P
2
SHEETROCK
gypsum panels
cross tees
Create barrel vaults, archways, valleys, and waves with ease using the USG drywall suspension system.
Integral clips allow for a smooth transition to flat ceilings, soffits, or acoustical suspension systems.
Hanger wires shall be spaced a maximum of 48 along the arc of Vaults main tees.
Additional hanger wires or bracing may be necessary to stabilize curved ceilings during and after
drywall attachment.
At least 1 hanger wire is required within 8 of a curved main tee splice.
Hanger wires are required within 8 on both sides of a modified splice clip attached to the nearest
hanger holes.
At least 1 hanger wire is required within 8 of a transition clip.
All drywall joints must be a minimum of 12 from all main tee splices.
In some instances, hanger wires, bracing and grid components have been omitted or truncated for clarity.
For additional information, please contact Technical Service.
Note: These renderings and details are provided for illustrative purposes only and are not a substitute for certified architectural
and engineering drawings, nor do they necessarily reflect national and local building code requirements. For additional information,
see specifications on page 48 or call Technical Service at 1-800-USG-4YOU.
Vault to vaultfield-cut
cross tee
cross tee
splice clip
splice plate
curved
main tee
curved
main tee
SHEETROCK
gypsum panel
SHEETROCK
gypsum panel
O alt
2
2
cross tee
cross tee
curved
main tee
cross tee
modified
splice clip
cross tee
main tee
angle molding
transition clip
main tee
angle molding
SHEETROCK
gypsum panel
SHEETROCK
gypsum panel
P
2
2
R
23
main tee
12 ga.
hanger wire
T
23
splice clip
curved
main tee
cross tees
U
23
SHEETROCK
gypsum panels
S
23
The USG drywall suspension system simplifies curved drywall ceiling design. It makes creating vaults and
valleys easier.
Hanger wires shall be spaced a maximum of 48 along the arc Vaults main tees.
Hanger wires shall be spaced a maximum of 24 along the arc of Valley main tees.
Additional hanger wires or bracing may be necessary to stabilize curved ceilings during and after
drywall attachment.
At least 1 hanger wire is required within 8 of a standard curved main tee splice.
Hanger wires are required within 8 on both sides of a modified splice clip attached to the nearest
hanger holes.
At least 1 hanger wire is required within 8 of a transition clip.
All drywall joints must be a minimum of 12 from all main tee splices.
In some instances, hanger wires, bracing and grid components have been omitted or truncated for clarity.
For additional information, please contact Technical Service.
Note: These renderings and details are provided for illustrative purposes only and are not a substitute for certified architectural and
engineering drawings, nor do they necessarily reflect national and local building code requirements. For additional information, see
specifications on page 48 or call Technical Service at 1-800-USG-4YOU.
24 USG Drywall Suspension System
cross tee
shim as required
splice clip
vault
main tee
wall
curved
main tee
SHEETROCK
gypsum panel
23
23
vault
main
tee
vault
main
tee
splice clip
valley
main
tee
cross tee
splice plate
cross tee
valley main
tee
SHEETROCK
gypsum panel
SHEETROCK
gypsum panel
T alt
23
23
Curved main tee perpendicular to wall connection (section and isometric view)
wall
wall
vault main tee
shim as
required
cross tee
wall
SHEETROCK
gypsum panel
SHEETROCK
gypsum panel
angle molding
angle mo
U alt
wall
23
splice clip
wall
SHEETROCK
gypsum panel
cross tee
wall
angle mo
SHEETROCK
gypsum panel
angle molding
23
25 USG Drywall Suspension System
6 alt3
E-2
Domes
Curved Drywall Ceilings
L
7
V
25
X
25
primary spoke
cross tee
W
secondary spoke
25
The USG drywall suspension system offers pre-engineered solutions for dome ceilings. It provides a low-cost
alternative to labor-intensive systems such as conventional field-bent hat-channel steel and black-iron suspensions.
Using the pre-fabricated hub and pre-formed curved tees, constructing domes has never been easier. The USG
drywall suspension system Estimator makes it simpler to build the dome with finishing options ranging from
plaster and drywall to pre-engineered GRG panels.
Cross tees
Detail 1: Top-connector spoke hub
remove in field
top view
primary spoke
W
header
25
dome hub
curved
primary
spoke
splice plate
V
25
X
25
Utility Interfaces
Flat Drywall Ceilings
SHEETROCK
gypsum panel
Y
26
Z
27
Z alt
27
knurled channel molding
The USG drywall suspension system easily accommodates conventional light fixtures, access doors,
or HVAC ceiling diffusers.
N
ote: These renderings and details are provided for illustrative purposes only and are not a substitute for certified architectural and
engineering drawings, nor do they necessarily reflect national and local building code requirements. For additional information,
see specifications on page 40 or call Technical Service at 1-800-USG-4YOU.
Access door
Access door
16"
24"
16"
access
door
SHEETROCK
gypsum panel
16"
off-module
cross tee
16"
16"
splice clip
cross tees
access door
(by others)
Y
26
main tee
A Type G fixture, commonly used in suspended acoustical suspension ceilings, requires 15/16-face main or cross tees
to be located on either 24 or 48 centers. Drywall is cut even with the grid flanges and trimmed with J- or L-bead. The
fixture is passed through the opening and lowered to rest on the grid flanges.
Type G
lighting fixture
15/16" tee
J- or L-bead
SHEETROCK
gypsum panel
24"
Z
27
A Type F light fixture has lower flanges that cap the cut edges of the drywall. This fixture typically requires
a full 24 or 48 opening, and many systems require grid members to be installed off-module to accommodate
the light. All USG drywall suspension system main tees are factory-punched with a three-slot cross tee hole
pattern every 8 so Type F light fixtures can be positioned in a variety of locations within a grid opening without field-modifying support tees. Type F light fixtures are raised into the opening until the flanges contact the
ceiling. Securing devices on the fixture are adjusted to suspend the fixture from the grid and pull it tight to
the ceiling surface.
Type F
lighting fixture
mounting screw
swing arm
jack
tapered
edge of
board
tee
flange
3/4" wide
filler piece
SHEETROCK
gypsum panel
241/4"
253/4"
Z alt
hanger wire
hanger wire
main tee
27
main tee
hanger wire
Type F
light fixture
Type F
light fixture
50 cross tee
main tee
main tee
24"
cross tee
Type G
light fixture
main tee
hanger wire
main tee
main tee
main tee
Type F
light fixture
Utility Interfaces
Curved Drywall Ceilings
AA
29
BB
29
Curved drywall ceilings create exciting lighting design opportunities. The interface of light fixtures with curved
ceiling surfaces requires careful design consideration. Stem- and cable-style indirect and direct light choices
are possible solutions. Recessed flat sections can be built into curved sections to accommodate light fixtures.
Sconces are also very effective with a vaulted ceiling.
When installing downlights in concave or convex ceilings, the application of a flat trim ring will cause a gap.
This gap will vary depending on the ceiling radius, trim ring diameter and installation tolerances. For more
information, consult Technical Service.
Note: These renderings and details are provided for illustrative purposes only and are not a substitute for certified architectural and
engineering drawings, nor do they necessarily reflect national and local building code requirements. For additional information, see
specifications on page 48 or call Technical Service at 1-800-USG-4YOU.
Pendant fixturevault
light-fixture
mounting bracket
cross tee
light fixture
SHEETROCK
gypsum panel
light-fixture
mounting bracket
cross tee
light fixture
SHEETROCK
gypsum panel
AA
BB
29
29
Applying Sheetrock
Gypsum Panels
A lifetime limited (30-year) warranty on the USG Drywall Suspension System is offered when Sheetrock Brand
Gypsum Panels are used. The USG Drywall Suspension System is engineered to provide the ultimate in design
flexibility and will accept 1/4, 3/8, 1/2, 5/8, and 3/4 gypsum panels for flat and curved ceiling applications.
Veneer plaster applications are also available.
Panel Selector
for Flat Ceilings
Expansion Joints
Control Joints
Board Thickness
Maximum
Maximum
Maximum
Main-Tee
Cross-Tee/Channel 12-Ga. Wire
On-Center Spacing On-Center Spacing On-Center Spacing
1/4 double layer, Sheetrock gypsum panels
48
16
48
3/8 double layer, Sheetrock gypsum panels
48
16
48
1/2 double layer, Sheetrock gypsum panels
48
16
42
5/8 double layer, Sheetrock gypsum panels
48
24
36
3/4 Sheetrock gypsum panels
48
24
48
1/2 Sheetrock interior gypsum ceiling panels
48
24
48
1/2 Sheetrock Firecode and Firecode C panels
48
16
48
5/8 Sheetrock Firecode and Firecode C Panels
48
24
48
5/8 Sheetrock exterior gypsum ceiling panels
48
24
48
1/2 Imperial gypsum base
48
16
48
5/8 Imperial Firecode and Firecode C gypsum base
48
16
48
1/2 Fiberock Aqua-Tough interior panels
48
24
48
5/8 Fiberock Aqua-Tough interior panels
48
24
48
1/2 Durock cement board
Contact Technical Service
5/8 Durock cement board
Notes:
Radiuseddouble-layer 1/4 gypsum panels will transition to 5/8 flat gypsum ceilings. See page 8.
For fire-rated ceiling applications, see pages 32-33 and contact Technical Service.
For exterior ceiling applications, see page 34 and contact Technical Service.
For gypsum panel weights, see The Gypsum Construction Handbook, page 9 (Centennial Edition).
For double-layer ceiling applications, a 12-ga. hanger wire is needed on each cross tee within 8 in. of the wall (for all cross tees longer than 8").
For Durock cement board applications, contact Technical Service at 800 USG.4YOU.
Special Note
main tees
SHEETROCK 1
min. 25-gauge
/2" to 1"
gypsum
filler strip
panel
(by others)
main tees
1 /2 "
SHEETROCK
gypsum panel
USG 093
control joint
Location of control and expansion joints are the responsibility of the design professional. Gypsum panel
surfaces should be isolated with control joints, caulk, or other means where:
Ceiling or soffit abuts a structural element, column, partition, or other vertical penetration.
Construction changes within a plane of the ceiling.
Ceiling dimensions exceed 50 in either direction (2500 sq. ft.) with perimeter relief or 30 (900 sq. ft.)
without relief.
Soffit exceeds 30 in either direction.
Wings of L, U and T shaped ceilings areas are joined.
Panel Selector
for Wall-to-Wall System
Board Thickness
Maximum Loads
0 Supports
1 Support
Mid-Span, Each Main Or
To A Perpendicular Support
2 Supports
1/3 Points, Each Main Or
To A Perpendicular Support
up to 7 span
up to 6 span
7-1 to 14 span
6-1 to 12 span
12-1 to 14 span
L/240, per ASTM C645
Unsupported
Span
Mains
Maximum
Load
18 lbs./SF
4*
16 o.c.
24 o.c.
12 lbs./SF
5*
16 o.c.
9.2 lbs./SF
24 o.c.
6.1 lbs./SF
6*
16 o.c.
5.3 lbs./SF
24 o.c.
3.6 lbs./SF
7*
16 o.c.
3.4 lbs./SF
24 o.c.
2.2 lbs./SF
4*
16 o.c.
12 lbs./SF
24 o.c.
8 lbs./SF
5*
16 o.c.
6.1 lbs./SF
24 o.c.
4.1 lbs./SF
6*
16 o.c.
3.6 lbs./SF
24 o.c.
2.4 lbs./SF
7*
16 o.c.
2.2 lbs./SF
24 o.c.
1.5 lbs./SF
Applying Sheetrock
Gypsum Panels
Design Weights
Product Name
Thickness
Weight (lbs./SF)
1/2
3.0
5/8
3.75
1/2
2.2
5/8
2.7
1/2
2.2
5/8
2.7
5/8
2.7
1/2
1.8
5/8
2.3
1/2
2.0
5/8
2.5
3/4
3.0
Gypsum panel
1/4
1.2
3/8
1.4
1/2
1.7
54 long
1.7
1/2
2.2
5/8
2.7
1/2
1.6
1/2
1.9
5/8
2.4
5/8
2.4
1/4
1.2
5/8
2.2
1.9
1/2
5/8
2.5
1/2
1.9
5/8
2.4
3/4
2.8
Water-resistantgypsum panel
1/2
1.8
5/8
2.2
1/2
1.9
Wet
12
Dry
10
Panel Selector
for
Curved Ceilings
Vault
Valley
Parallel
Application
of Drywall
Perpendicular
Application
of Drywall
Parallel refers to the long wrapped edges of the gypsum panel applied parallel to the curved main tees.
Perpendicular refers to the long wrapped edges of the gypsum panels applied perpendicular to the curved
main tees.
Fire-Rated Assemblies
by UL Designs
Flat Drywall Ceilings
Floor/Ceiling
UL
Design
No.
Assembly
Rating*
Board
Thick.
Wallboard Core
Type
Fixture Size
(% of Fixtures)
Max.
Duct Area
per 100 sf
Assembly Construction
Details
Concrete/Steel Deck
Floors Over Steel Beams
D501
2 HR-R
1-1/2 HR-UR
2 HR-UBR
5/8
Sheetrock Firecode C
N/A
N/A
D502
2 HR-R & UR
2 HR-UBR
5/8
Sheetrock Firecode C
1P-X2, 1PC-AR, & WRC
2x4
(24%)
D503
2 HR-R & UR
2 HR-UBR
5/8
Sheetrock Firecode C
Concrete/Expanded
Lath Floors Over
Steel Joists and Beams
G523
2 HR-R & UR
3 HR-UBR
5/8
Sheetrock Firecode C
1P-X2
2x4
(24%)
G524
2 HR-R & UR
2 HR-UBR
1/2
Sheetrock Firecode C
1P-X2, 1PC-AR, & WRC
N/A
G525
2 HR-R & UR
2 HR-UBR
5/8
Sheetrock Firecode C
N/A
G526
2 HR-R & UR
2 HR-UBR
1/2
Sheetrock Firecode C
2x4
(25%)
57 sq.in
G527
2 HR-R & UR
3 HR-UBR
1/2
Sheetrock Firecode C
1P-X2 & 1PC-AR
N/A
N/A
G528
1/2
Sheetrock Firecode C
N/A
N/A
G529
2 HR-R & UR
2 or 3 HR-UBR
1/2
Sheetrock Firecode C
2x4
(24%)
57 sq in
3 HR & UR
3 HR-UBR
1/2
Sheetrock Firecode C
2x4
(24%)
57 sq in
3 HR-R & UR
3 HR-UBR
5/8
Sheetrock Firecode C
2x4
(24%)
57 sq in
G531
2 HR-R&UR
2 HR-UBR
1/2
Sheetrock Firecode C
1x1
(1%)
1 HR-R&UR
5/8
Sheetrock Firecode
1x1
G541
1 HR-R&UR
5/8
Sheetrock Firecode C
2x4
G546
1 HR-R&UR
1 HR-UBR
5/8
Sheetrock Firecode C
N/A
N/A
G547
2 HR-R&UR
1/2
Sheetrock Firecode C
2x4
(24%)
3 HR-R&UR
3 HR-UBR
5/8
Sheetrock Firecode C
2x4
(24%)
G551
1 HR-UR
5/8
Sheetrock Firecode C
one or
two layers
N/A
N/A
J502
2 HR-U & UR
3 HR-R & UR
5/8
5/8
Sheetrock Firecode C
Sheetrock Firecode C
NA
NA
NA
NA
Wood Joists
L211
2 HR-UR
75 min finish rating
1/2
Sheetrock Firecode C
1x4 (12%)
2x2 (16%)
2x4 (24%)
20x48 (20%)
L502
1 HR-UR
1/2
22 min finish rating
Sheetrock Firecode C
2P-X2, 1PC-AR, & WRC
N/A
N/A
L508
1 HR-UR
5/8
29 min finish rating
Sheetrock Firecode C
1P-X1, 2P-X2, 2PC-AR, SCX,
SYX, & WRX
N/A
N/A
UL
Design
No.
Assembly
Rating*
Wood Joists
L513
Wallboard Core
Type
Fixture Size
(% of Fixtures)
Max.
Duct Area
per 100 sf
Assembly Construction
Details
1 HR-UR
5/8
28 min finish rating
Sheetrock Firecode C
N/A
N/A
L515
1 HR-UR
1/2
21 min finish rating
Sheetrock Firecode C
2P-X2, 1PC-AR, & WRC
N/A
N/A
L523
1 HR-U
21-min.
finish rating
Sheetrock Firecode C
N/A
L525
1 HR-UR
1/2
21 min finish rating or 5/8
Sheetrock Firecode C
2x4
(24%)
57 sq. in.
L526
1 HR-UR
5/8
22 min finish rating
Sheetrock Firecode C
1P-X2, 1PC-AR, & WRC
2x4
(24%)
Plywood with
Wood Truss
L521
1 HR-U
25-min.
finish rating
5/8
Sheetrock Firecode C
N/A
L529
1 HR-UR
5/8
22 min finish rating
Sheetrock Firecode C
1P-X2, 2PC-AR
2x4
(24%)
57 sq. in.
L550
1 HR-U
23-min.
finish rating
5/8
Sheetrock Firecode C
N/A
Plywood with
Steel C-Joists or
Light-Gauge
Steel Truss
L524
1 HR-R&UR
1/2
two
layers
Sheetrock Firecode C
N/A
N/A
L548
1 HR-R&UR
5/8
two
layers
Sheetrock Firecode C
N/A
N/A
L549
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
L551
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
L552
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
L553
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
L559
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
L560
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
L563
1 HR-UR
5/8
Sheetrock Firecode C
N/A
L569
1 HR-UR
5/8
Sheetrock Firecode C
N/A
N/A
L570
1 HR-UR
1/2
Sheetrock Firecode C
N/A
N/A
Board
Thick.
5/8
* R = restrained rating
UR = unrestrained rating
UBR = unrestrained beam rating
Fire-Rated Assemblies
by UL Designs
Flat Drywall Suspension Ceilings
Floor/Ceiling
UL
Design
No.
Assembly
Rating*
Board
Thick.
Wallboard Core
Type
Fixture Size
(% of Fixtures)
Max.
Duct Area
per 100 sf
Assembly Construction
Details
Double Ceiling
Roof Assemblies
P237
2-HR-R & UR
2-HR-UBR
1/2
Sheetrock Firecode C
1x4 (12%),
2x2 (16%),
2x4 (24%),
20x48 (20%)
P239
1/2
Sheetrock Firecode C
1x4 (12%),
2x2 (16%),
2x4 (24%),
20x48 (20%)
P241
2 HR-R & UR
1/2
Sheetrock Firecode C
1x4 (12%),
2x2 (16%),
2x4 (24%),
20x48 (20%)
P501
Sheetrock Firecode C
2P-X2 & 2PC-AR
N/A
N/A
Gypsum Plank,
Insulation Board
P506
5/8
Sheetrock Firecode C
2x4
(24%)
57 sq in
P508
1 HR-R & UR
5/8
Sheetrock Firecode C
2P-X2, 1PC-AR, & WRC
2x4
(24%)
144 sq in
Insulating
Concrete
P507
1-1/2 HR-R
1 HR-UR
5/8
Sheetrock Firecode C
2x4
(24%)
57 sq in
P509
1 HR-R & UR
1 HR-R
5/8
Sheetrock Firecode C`
2x4
(24%)
144 sq in
P510
1/2 &
5/8
Sheetrock Firecode C
2x4
(24%)
57 sq in
P513
5/8
Sheetrock Firecode C
2x4
(24%)
144 sq in
P514
2 HR-R & UR
5/8
Sheetrock Firecode C
2x4
(24%)
255 sq in
P516
1 HR-UR
5/8
Sheetrock Firecode C
(2 layers)
NA
NA
P518
1 HR-R&UR
1 HR-UB
1/2
two
layers
Sheetrock Firecode C
N/A
N/A
Engineered Steel
Or Wood
Roof Truss
P515
1 HR-R&UR
5/8
two
layers
Sheetrock Firecode C
N/A
N/A
P521
2 HR-R&UR
5/8
two
layers
Sheetrock Firecode C
N/A
N/A
P522
1 HR-UR
5/8
Sheetrock Firecode C
N/A
P523
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
Floor/Ceiling
UL
Design
No.
Assembly
Rating*
Board
Thick.
Wallboard Core
Type
Fixture Size
(% of Fixtures)
Max.
Duct Area
per 100 sf
Assembly Construction
Details
Engineered Steel
Or Wood
Roof Truss
P525
2 HR-R&UR
5/8
two
layers
Sheetrock Firecode C
N/A
N/A
P526
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
P527
1-1/2 HR-
R&UR
5/8
Sheetrock Firecode C
N/A
N/A
P528
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
P529
1-1/2 HR-
R&UR
5/8
Sheetrock Firecode C
N/A
N/A
P530
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
P531
1 HR-UR
5/8
Sheetrock Firecode C
N/A
P534
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
P535
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
P536
2 HR-R&UR
5/8
two
layers
Sheetrock Firecode C
N/A
N/A
P537
1 HR-R&UR
5/8
Sheetrock Firecode C
N/A
N/A
Fire-rated ceilings require extra cross tees spaced 89 or less on either side of the butt joint. Fire-rated assemblies require a
hanger wire installed adjacent to fire relief notch.
main tee
SHEETROCK
gypsum panel
39 USG Drywall Suspension System
8" max.
8" max.
drywall
butt joint
cross tee
Exterior Application
Wind Load Data
T he USG drywall suspension system has been tested in accordance with Underwriters Laboratories UL 580,
Tests for Uplift Resistance of Roof Assemblies for use in exterior soffits and canopies. See illustration below.
USG has 23 different grid and wind load combinations (the most in the industry) to accommodate your design
parameters. Please refer to Roofing Materials and Systems Directory, Construction No. 526 and No. 526A-F,
for exact construction parameters.
N
ote: Only Sheetrock brand exterior ceiling board, Fiberock brand Aqua-Tough sheathing and Durock cement
board are suitable for exterior applications. Please contact USG Technical Service for more information.
Below is a chart indicating the components and their spacing, which are necessary to achieve the different
UL uplift classifications. Contact Technical Service for specific information on compression posts, limiting plenum depths, and construction details for your installation.
Design wind loads vary with geographic region and building conditions, and must be established by a
professional engineer or architect of record.
#
$
HANGER WIRE
COMPRESSION
POST
MAIN TEE
CROSS TEE
!
"
Recommended
Component Spacing
Uplift
Load
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
90
Panel
Type
1/2 or 5/8 exterior panels
1/2 or 5/8 exterior panels
1/2 or 5/8 exterior panels
5/8 exterior panels
1/2 or 5/8 exterior panels
5/8 exterior panels
5/8 exterior panels
5/8 exterior panels
5/8 exterior panels
5/8 exterior panels
5/8 exterior panels
double layer 5/8 exterior panels
double layer 5/8 exterior panels
double layer 5/8 exterior panels
double layer 5/8 exterior panels
double layer 5/8 exterior panels
double layer 5/8 exterior panels
double layer 5/8 exterior panels
5/8 exterior panels & plywood
A
Max. Main Tee
Spacing
48
48
48
48
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
Main Tee
DGL-26, DGLW-26
DGL-26, DGLW-26
DGL-26, DGLW-26
DGL-26, DGLW-26
DGL-26, DGLW-26
DGL-26, DGLW-26
DGL-26, DGLW-26
DGL-26, DGLW-26
DGL-26, DGLW-26
DGL-26, DGLW-26
DGL-26, DGLW-26
DGLW-26
DGLW-26
DGLW-26
DGLW-26
DGLW-26
DGLW-26
DGLW-26
DGLW-26
B
Max. Cross
Member Spacing
24
24
16
16
24
24
24
24
24
24
24
24
24
16
16
16
16
16
16
C
Max. Hanger
Wire Spacing
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
D
Max. Compression
Post Spacing
60
42
30
24
36
30
30
30
24
24
18
42
36
30
30
30
30
30
24
Seismic Requirements
Flat Ceilings
Exemptions
Seismic Applications
Flat ceilings constructed of lath and plaster or gypsum board, screw- or nail-attached to suspension members
that support a ceiling on one level extending from wall to wall, are generally exempt from seismic construction
requirements. For example, see CISCA Recommendations for Direct-Hung Acoustical Tile and Lay-In Panel
Ceilings, Seismic Zones 0-2 (Seismic Design Category C), or Guidelines for Seismic Restraint for Direct-Hung
Suspended Ceiling Assemblies, Seismic Zones 3-4 (Seismic Design Categories D, E, and F.)
Flat
drywall extending from wall to wall is exempt from seismic ceiling requirements. However, for added safety,
USG offers the ACM7 seismic clip, designed to secure DGW26s main tees to wall molding, preventing movement of the ceiling assembly during a seismic event. With a saddle that fastens securely over the tee bulb, and
two tow wings that connect to the wall molding on each side of the tee, the ACM7 clip is designed to provide a
more robust hold than traditional L-shaped seismic clips by other manufacturers.
Curved
Ceilings
Code Approvals
Interior Ceiling
compression post
hanger wire
12 ga. splayed
brace wires
cross tee
main tee
Component
Hole Punching
Flat Drywall Ceilings
Cross Tees
DGLW224
DGLW2624
DGL224
DGL324
DG824
24"
24"
24"
24"
96"
DGL424
24"
24"
48"
DGLW424
25/8"
7/8"
7/8"
241/4"
CL
481/2"
DGLW50
Specially designed for framing Type F light fixtures, these cross tees require no field-cutting and provide more options for fixture
placement, including centered between main tees.
13/4"
41/4"
6"
13/4"
6"
41/4"
13/4"
7/8
251/8"
CL
501/4"
Straight Main
Main Tees
DGLW26
13/4" 13/4"
4"
13/4" 13/4"
8"o.c.
13/4" 13/4"
8"o.c.
4"
8"o.c.
4"
12'-0"
DGL26
4"
8"o.c.
12'-0"
DGW26S
Wall-to-Wall System
1/2"
5/32"
9/32"
9/16"
custom lengths
Curved
Main Tees
Valleys
4"
4"
8"
8"
6', 8', 10', 12'
8"
8"
8"
8"
Vaults
8"
8"
8"
8"
8"
8"
4"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
4"
Application Guide
Specications
Flat Drywall Ceilings
1: General
1.01
Related Work
sections:
sections:
1.02
System Description
A.
1.03
Quality Assurance
A.
B.
C.
Subcontractor qualification: Installer shall have successful experience installing suspension and drywall systems.
Requirements of regulatory agencies: Codes and regulations of authorities having jurisdiction.
Source quality control: Manufacturer will provide test certification for suspension systems as required to meet
performance standards specified by various agencies.
1.04
References
A.
B.
C.
A pre-engineered drywall suspension system consisting of straight main tees along with straight furring cross
c hannels or cross tees, that join together to support screw-attached gypsum panels, independently supported light fixtures, and air diffusers, where applicable. Where applicable, installed systems must conform to
Underwriters Laboratories, Inc. (UL) Fire Resistance Design No. and other applicable codes.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
1.05
Submittal
A. Samples: Submit actual samples and technical data for suspension system main tees and cross tees for review.
B. Shop Drawings:
1. Reflected ceiling plans: Submit ceiling suspension system layout indicating dimensions, lighting fixture locations,
1.06
Delivery, Storage
and Handling
A.
B.
Delivery of materials: Deliver materials in original, unopened packages clearly labeled with a manufacturers
name, item description, part number, type and class as applicable.
Inspection: Promptly inspect delivered materials, file freight claims for damage during shipment, and order
replacement of materials as required. Any damaged materials shall be promptly removed from the job site.
C. Storage: Store in a manner that will prevent warpage, water damage, or damage of any kind. Prevent interference to/by other trades and any other adverse job conditions due to storage locations or methods.
Warning: Store all Sheetrock Brand Gypsum Panels flat. Panels are heavy and can fall over, causing serious
injury or death. Do not move unless authorized.
D. Handling: Handle in such a manner to insure against racking, distortion or physical damage of any kind.
1.07
Project
Conditions
A. Existing conditions: (include specific alteration work requirements for the project).
B. Environmental requirements:
1. Building Conditions: Building shall be enclosed with all windows and exterior doors
2: Products
2.01
Manufacturer
A.
B.
C.
D.
E.
F.
Application Guide
Specications
Flat Drywall Ceilings
2.02
Materials
2.03
Metal, Paper or
Plastic Trim
A.
B.
C.
Corner Reinforcement: Minimum #26 gauge, zinc alloy with or without paper flanges or plastic bead.
Casing Reinforcement: Minimum #24 gauge, zinc alloy or plastic with expanded flanges.
Control Joints: Minimum #26 gauge, zinc alloy .093, extruded aluminum or plastic with expanded flanges.
2.04
Fasteners
A.
Conventional Gypsum Panel fasteners (ASTM C1002). No. 6 Type-S, HiLo bugle head, self-drilling, self-tapping
steel screws.
3: Execution
3.01
Inspection
A.
3.02
Preparation
A.
3.03
Installation
A.
Examine areas to receive materials for conditions which will adversely affect installation. Provide written report
of unacceptable surface.
B. Do not start work until unsatisfactory conditions are corrected.
C. Work to be concealed: Verify work above ceiling suspension system is complete and installed in manner which
will not affect layout and installation of suspension system components.
D. Beginning of installation shall signify acceptance of conditions in areas to receive ceiling suspension system.
F. Fire-rating requirements: Construction above fire-rated assembly shall meet requirements as applicable to provide fire-resistance rating specified in Part 2-Products.
Field dimensions must be verified prior to installation.
Standard reference: Install in accordance with ASTM C636, CISCA installation standards, and other applicable
code references.
B. Manufacturers reference: Install in accordance with manufacturers current printed recommendations.
C. Drawing reference: Install in accordance with approved shop drawings and locate ceiling in accordance with
main tee dimensions relative to elevations.
D. Component and hanger wire installation:
Flat Ceilings: Main tees shall be spaced a maximum of 48 on center and supported by hanger wires spaced
a maximum 48 on center and as specified by UL Fire Resistance Directory attaching hanger wires directly to
structure above. Cross tees shall be spaced per manufacturers recommendations and as specified by UL Fire
Resistance Directory.
Transitions: Changes in Elevation in Soffit and Fascia Ceiling Applications.
E.
When constructing stepped soffits, bracing of the drywall suspension system and/or additional hanger wires
may be necessary to ensure stability and structural performance during and after drywall attachment.
The maximum vertical soffit height is 48. (Maximum unsupported drywall area shall not exceed 48 x 24).
Intermediate cross tees are not necessary when soffit dimensions do not exceed 24.
Cross tee spacing in horizontal soffit plane is not to exceed 24.
Intermediate cross tees may be necessary to maintain visually acceptable drywall planes and drywall corners.
General hanger wire notes: Hanger wires are required within 12 on both sides of a pivoted splice clip.
At least 1 hanger wire is required within 12 of a transition clip.
Limitations: Do not support wires from mechanical and/or electrical equipment occurring above ceiling.
Accessories: Install accessories as applicable to meet project requirements.
Application Guide
Specications
Flat Drywall Ceilings
3.04
Gypsum Panel
Installation
A.
B.
Apply gypsum panels first to ceiling and then to walls. Position all ends and edges of gypsum panels at framing
members. Extend ceiling board to corners and make firm contact with the wall angle, channel or top plate. To
minimize end joints, use panels of maximum practical lengths. Fit ends and edges closely, but not forced together.
Cut ends, edges, scribe or make cutouts within the field of panels in a workmanlike manner. Cut gypsum board
to size using a knife and straight edge.
Attach gypsum panels to the suspension system main runners, cross tees and cross channels with conventional
gypsum panel fasteners ( No. 6 Type S HiLo bugle head, self-drilling, self-tapping steel screws) spaced 8 o.c.
at periphery of gypsum panels and located 3/8 in from panel edges and spaced 12 o.c. in the field. Drive
fasteners in field of panels first, working toward ends and edges. Hold panels in firm contact with framing while
driving fasteners. Drive fastener heads slightly below surface of gypsum panels without breaking face paper.
(See Gypsum Panel and Accessories Specification SA927 09250). Install trim at all internal and external angles
formed by the intersection of panel surfaces or other dissimilar materials. Apply corner reinforcement
to all vertical or horizontal external corners in accordance with manufacturers directions.
Ceilings note: See DrywallSteel Framed Systems Specifications SA923 09250 USG-3.
Spacing of drywall grid is designed to support only the dead load. Heavy concentrated loads should be independently supported. Lighting fixtures or troffers, air vents and other equipment should be separately supported
from the structure; gypsum panels will not support these items.
To prevent objectionable sag in new gypsum panel ceilings, the weight of overlaid unsupported insulation
should not exceed 1.3 psf for 1/2 thick gypsum panels with spacing of 24 o.c.; 2.2 psf for 1/2 thick gypsum
panels 16 o.c. framing and 1/2 Sheetrock brand interior gypsum ceiling panels on 24 o.c. framing and 5/8
panels 24 o.c.; 3/8 thick gypsum panels must not be overlaid with unsupported insulation. A vapor retarder
should be installed in exterior ceilings, and plenum or attic spaces should be properly vented.
During periods of cold or damp weather when a polyethylene vapor retarder is installed on ceilings behind the
gypsum panels it is important to install the ceiling insulation before or immediately after installing the gypsum
panels. Failure to follow this procedure may result in moisture condensation in the back of the gypsum panels
causing sag.
Spray-Textured Ceilings: Where water-based texturing materials or any slow-drying surface treatment are used
over single-layer panels, maximum frame spacing is 16 o.c. for 1/2 panels applied perpendicular to framing.
C.
E.
3.05
Expansion Joints
A. Provide a separation in the suspension system at expansion joints as shown on the drawings and carry the
joint through the gypsum panels. Expansion joints are installed to separate the suspension system and allow
A.
P rovide control joint No. .093 which has a 3/32 ground for drywall and veneer plaster. Ceiling areas should
not exceed 2,500 sq. ft. with perimeter relief or 900 sq. ft. without perimeter relief.
Domes
Note to specifier: The following specification for USG Ceiling Suspension products and plaster products is a
guide for specifying a plastered dome comprised of a finished curved surface having single radius of curvature.
Delete such items that are not related to the particular project. Where blank spaces are provided, insert
information pertinent to the project for which the specification is prepared.
1.01
Scope
1.02
Related Work
1.03
System Description
1: General
1.04
Quality Assurance
A pre-engineered drywall suspension system consisting of curved suspension grid that join together to support
screw attached metal lath, with an application of high strength conventional plaster, forming curved domes.
A.
B.
C.
Subcontractor qualification: Installer shall have successful experience installing suspension and plaster systems.
Requirements of regulatory agencies: Codes and regulations of authorities having jurisdiction.
Source quality control: Manufacturer will provide test certification for suspension systems as required to meet
applicable industry standards and/or standards specified by various agencies.
1.05
References
A.
B.
C.
D.
E.
F.
1.06
Submittals
A. Shop Drawings:
1. Reflected ceiling
1.07
Delivery, Storage
and Handling
plans: Submit ceiling suspension system layout indicating dimensions, hanger wires, lighting
fixture locations, and related mechanical components.
2. Assembly drawings: Indicate installation details, accessory attachments and installation of related lighting
fixtures and related mechanical system components.
B. Manufacturers Data:
1. System Details: Submit manufacturers catalogue cuts or standard drawing showing details of system with
project conditions clearly identified and manufacturers recommended installation instructions.
A.
Delivery of Materials: Deliver materials in original, unopened packages clearly labeled with a manufacturers
name, item description, part number, and type class as applicable.
B. Inspection: Promptly inspect delivered materials, file freight claims for damage during shipment, and order
replacement materials as required. Any damaged materials shall be promptly removed from the job site.
C. Storage: Store in a manner that will prevent water damage or damage of any kind. Prevent interference to/by
other trades and any other adverse job conditions due to storage locations or methods.
Warning: Store all Sheetrock brand gypsum panels flat. Panels are heavy and can fall over, causing serious injury
or death. Do not move unless authorized.
D. Handling: Handle in such a manner to insure against racking, distortion or physical damage of any kind.
Application Guide
Specications
Domes
1.08
Project
Conditions
2.01
Materials
2: Products
A. Environmental Requirements:
1. Building Conditions: Building shall
be enclosed with all widows and exterior doors in place and glazed and
roof watertight before installation of suspension system and plaster.
2. Temperatures within the building shall be maintained in the range of 55-70 F (13-21 C). Heat and ventilation
shall be evenly provided to facilitate drying.
B. Coordination with Other Work:
1. General: Coordinate with other work supported by or penetrating through the dome, including mechanical
and electrical work.
2. Mechanical work: Ductwork above system shall be complete and permanent HVAC systems operating.
3. Electrical work: Installation of conduit above suspension system shall be complete before installation of
suspension system
C. Protection: Follow good safety and industrial hygiene practices during handling and installing of all products
and systems, with personnel to take necessary precautions and wear appropriate personal protective equipment as needed. Read Material Safety Data Sheets and related literature for important information on products
before installation. Contractor to be solely responsible for all personal safety issues during and subsequent to
installation; architect, specifier, owner and manufacturer will rely on contractors performance in such regard.
A. USG drywall grid suspension system
B. Structo-Base gypsum plaster
C. Structo-Gauge gauging plaster
D. Red Top finish plaster
E. Diamond interior finish plaster
All manufactured by USG, Chicago, IL, USA, in compliance with ASTM Standards.
Factory-curved, 1-1/2 x 1-1/2 USG drywall grid with knurled facecommercial-quality, cold-rolled steel,
hot-dipped galvanized finish. Cross tee holes spaced 8 o.c.
Manufacturers designation DGW__VT__
G. Wire
1. Hanger wire (12 ga.) (8 ga.), galvanized
2. Tie wire18 gauge, galvanized
H. Metal lath: 3.4 #/S.Y. self-furring diamond mesh lath, galvanized
I. ScrewsSelf-tapping truss-head lathing screws.
J. Gypsum plaster: Structo-Base gypsum plaster
K. Sand: ASTM C35
L. Water: Clean and potable
M. Finish plaster: To be determined
N. Dome hub and connecting clips
O. Casing and corner beads as required
P. Accessories as applicable to project requirements
F.
3.01
Inspection
Examine areas to receive materials for conditions which will adversely affect installation. Provide written report
of unacceptable surface.
B. Do not start work until unsatisfactory conditions are corrected.
C. Work to be concealed: Verify work above ceiling suspension system is complete and installed in manner which
will not affect layout and installation of suspension system components.
D. Beginning of installation shall signify acceptance of conditions in areas to receive ceiling suspension system.
E. Field dimensions must be verified prior to installation.
3.02
Installation
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
3: Execution
A.
Application Guide
Specications
Curved Drywall Ceilings
1: General
1.01
Related Work
Note
to specifier: The following specification for the USG Drywall Suspension System is a guide for specifying
curved drywall ceilings. Delete such items that are not related to the particular project. Where blank spaces
occur, provide information to the particular project for which the specification is prepared.
sections:
sections:
1.02
System Description
A.
1.03
Quality Assurance
A.
B.
C.
Subcontractor qualification: Installer shall have successful experience installing suspension and drywall systems.
Requirements of regulatory agencies: Codes and regulations of authorities having jurisdiction.
Source quality control: Manufacturer will provide test certification for suspension systems as required to meet
performance standards specified by various agencies.
1.04
References
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
1.05
Submittal
A. Samples: Submit actual samples and technical data for suspension system main tees and cross tees for review.
B. Shop drawings:
1. Reflected ceiling plans: Submit ceiling suspension system layout indicating dimensions, lighting fixture locations,
A pre-engineered drywall suspension system consisting of straight and curved main tees along with straight
furring cross channels or cross tees, that join together to support screw attached gypsum panels and independently supported light fixtures, and air diffusers, where applicable. Where applicable, installed systems must
conform to Underwriters Laboratories, Inc. (UL) Fire Resistance Design No. and other applicable codes.
Delivery of materials: Deliver materials in original, unopened packages clearly labeled with a manufacturers
name, item description, part number, type and class as applicable.
Inspection: Promptly inspect delivered materials, file freight claims for damage during shipment, and order
replacement of materials as required. Any damaged materials shall be promptly removed from the job site.
C. Storage: Store in a manner that will prevent warpage, water damage, or damage of any kind. Prevent interference
to/by other trades and any other adverse job conditions due to storage locations or methods.
Warning: Store all Sheetrock brand gypsum panels flat. Panels are heavy and can fall over, causing serious
injury or death. Do not move unless authorized.
D. Handling: Handle in such a manner to insure against racking, distortion or physical damage of any kind.
1.07
A. Existing conditions: (include specific alteration work requirements for the project).
B. Environmental requirements:
1. Building conditions: Building shall be enclosed with all windows and exterior doors
2: Products
2.01
Manufacturer
1.06
Delivery, Storage
and Handling
A.
B.
A.
B.
Application Guide
Specications
Curved Drywall Ceilings
2.02
Materials
2.03
Metal, Paper or
Plastic Trim
A.
B.
C.
Corner bead: Minimum #26 gauge, zinc alloy with or without paper flanges or plastic bead.
Casing bead: Minimum #24 gauge, zinc alloy or plastic with expanded flanges.
Control joints: Minimum #26 gauge, zinc alloy, extruded aluminum or plastic with expanded flanges.
2.04
Fasteners
A.
Conventional gypsum panel fasteners (ASTM C1002). No. 6 Type-S, HiLo bugle head, self-drilling, self-tapping
steel screws.
A.
Examine areas to receive materials for conditions which will adversely affect installation. Provide written report
of unacceptable surface.
B. Do not start work until unsatisfactory conditions are corrected.
C. Work to be concealed: Verify work above ceiling suspension system is complete and installed in manner which
will not affect layout and installation of suspension system components.
D. Beginning of installation shall signify acceptance of conditions in areas to receive ceiling suspension system.
F. Fire-rating requirements: Construction above fire-rated assembly shall meet requirements as applicable to
provide fire-resistance rating specified in Part 2-Products.
3: Execution
3.01
Inspection
3.02
Preparation
A.
3.03
Installation
A.
Standard reference: Install in accordance with ASTM C636, CISCA installation standards, and other applicable code
references.
B. Manufacturers reference: Install in accordance with manufacturers current printed recommendations.
C. Drawing reference: Install in accordance with approved shop drawings and locate ceiling in accordance with
main tee dimensions relative to elevations.
D. Component and hanger wire installation:
Flat ceilings: Main tees shall be spaced a maximum of 48 on center and supported by hanger wires spaced
a maximum 48 on center and as specified by UL Fire Resistance Directory attaching hanger wires directly to
structure above.
Cross tees shall be spaced per manufacturers recommendations and as specified by UL Fire Resistance Directory.
Curved ceilings: Valley and Vault main tees shall be spaced a maximum 48.
Hanger wires shall be spaced a maximum 48 for Vaults main tees.
Hanger wires shall be spaced a maximum 24 for Valley main tees.
Cross tees shall be spaced as per manufacturers recommendations.
Additional hanger wires may be necessary to stabilize any curved ceiling during and after drywall attachment.
Transitions: changes in elevation in soffit and fascia ceiling applications. When constructing stepped soffits, bracing
of the drywall suspension system and/or additional hanger wires may be necessary to ensure stability and
structural performance during and after drywall attachment.
The maximum vertical soffit height is 48. (Maximum unsupported drywall area shall not exceed 48 x 24).
Intermediate cross tees are not necessary when bulkhead dimensions do not exceed 24.
Cross tee spacing in horizontal soffit plane is not to exceed 24.
Intermediate cross tees may be necessary to maintain visually acceptable drywall planes and drywall corners.
E. USGsuspension system when used with Sheetrock brand gypsum panel lifetime limited warranty:
By lifetime we mean the useful life of a ceiling up to a maximum of 30 years. The USG drywall suspension
system installed without Sheetrock brand gypsum panels has a 10-year warranty.
General hanger wire notes: Hanger wires are required within 12 on both sides of a pivoted splice clip.
At least 1 hanger wire is required within 12 of a transition clip.
Limitations: Do not support wires from mechanical and/or electrical equipment occurring above ceiling.
F. Accessories: Install accessories as applicable to meet project requirements.
3.04
Gypsum Panel
Installation
A. Apply gypsum panels first to ceiling and then to walls. Position all ends and edges of gypsum panels at framing
members. Extend ceiling board to corners and make firm contact with the wall angle, channel or top plate.
T
o minimize end joints, use panels of maximum practical lengths. Fit ends and edges closely, but not forced
B.
together.
Cut ends, edges, scribe or make cutouts within the field of panels in a workmanlike manner. Cut gypsum board
to size using a knife and straight edge.
Technical Service
800 USG.4YOU
Web Site
usg.com
Samples/Literature
888 874.2450
Samples/Literature E-mail
samplit@usg.com
Samples/Literature/Fax
888 874.2348
Product Information
See usg.com for the most
up-to-date product information.
Note
All products described here
may not be available in all
geographic markets. Consult
your local sales office or
representative for information.
Trademarks
The following are trademarks
of USG Corporation or its
subsidiaries: Aqua-Tough,
Centricitee, Compsso, Diamond,
Donn, Durock, DX, DXL, Fiberock,
Firecode, Imperial, Quick-Release,
Red-Top, Sheetrock, StructoBase, Structo-Gauge, Tuff-Hide,
USG.
Patents
The following are the patent
numbers for the USGDrywall
Suspension System and
its components: 5,937,605;
6,018,923; 6,047,512;
and 6,138,425.
Customer Service
800 950.3839
Manufactured by
USG Interiors, Inc.
550 West Adams Street
Chicago, IL 60661
AC3152/rev. 5-07
2007, USG Interiors, Inc.
Printed in U.S.A.
Notice
We shall not be liable for
incidental and consequential
damages, directly or indirectly
sustained, nor for any loss
caused by application of these
goods not in accordance with
current printed instructions
or for other than the intended
use. Our liability is expressly
limited to replacement of
defective goods. Any claim
shall be deemed waived
unless made in writing to us
within thirty (30) days from
date it was or reasonably
should have been discovered.
Safety First!
Follow good safety and industrial hygiene practices during
handling and installation of
all products and systems. Take
necessary precautions and
wear the appropriate personal
protective equipment as needed.
Read material safety data sheets
and related literature on products before specification and/
or installation.