Академический Документы
Профессиональный Документы
Культура Документы
AS9100 for
Aviation, Space,
and Defense
Medical Devices
Environmental
Management
Hank Moore
Corporate Strategist
Author of the
Business Tree
Lorri Hunt
Chair, ISO
Subcommittee
ISO/TC176/SC2
U.S. Lead to
ISO 9001 Revision
Susan Briggs
Randy Dougherty
Alan Daniels
Risk Management
& ISO 9001
Revision
Jack West
Vice-President
ANSI-ASQ National
Accreditation Board
Duke Rohe
Exhibits
JW Marriott Houston, TX, USA
Bexar/Travis/Nueces Rooms
2015
Each 8 x 10 booth will be set with 8 high blue and green back
drape 3 high blue side dividers, one 6 table draped blue, two side
chairs, one wastebasket, and a 7 x 44 one-line identification sign.
The exhibit area is carpeted. Electricity is additional.
With an Exhibit Booth, you are entitled to bring two booth
personnel. One of the booth personnel will receive complimentary
conference attendance. Each additional Exhibit Personnel must
register as regular conferees in order to attend the technical
sessions. Exhibitors are not eligible for Early Registration Gifts.
Freeman Move-In
Sunday, March 8, 2015, 11:30 AM-3 PM
Exhibitor Move-In
Sunday, March 8, 2015; 3 PM-6 PM
Show Days
Monday, March 9, 2015; 7:30 AM-5 PM
Tuesday, March 10, 2015; 7:30 AM-1 PM
Exhibitor Move-Out
Tuesday, March 10, 2015; 1 PM-2 PM
Freeman Move-Out
Tuesday, March 10, 2015; 1 PM-3 PM
Conference Registration
Phone: 1-412-782-3383 or 1-888-236-9940
Fax:
1-866-500-9081
E-mail: info@aqi.org
Visit:
www.iso9000conference.com
Register online: regonline.com/aqi
2015 American Quality Institute. All right reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by
any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the American Quality Institute.
Page ISO-2
iPod Shuffle
Tablet PC
$50 ASQ Gift
Certificate
Apple TV
Join us for this fun activity! During this Networking Luncheon, you may select to be
seated depending on your area of interest or expertise. Please note that group seating
is limited and will be assigned on a first-come, first-served basis. Following is a partial
list of Networking Groups. Please sign up using the conference registration form using
this link: regonline.com/aqi. Please note that you must register for the Conference
in order to participate in the Networking Luncheons.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Accredited Certification
AS9100
Auditing
Being Audited
Context of the Organization
Documented Information
Energy
Healthcare
Innovation
Integrated Management Systems
ISO 13485
ISO 9001:2015 Revision
18.
19.
20.
21.
22.
23.
Management Commitment
Management Review
Manufacturing Industries
Monitoring & Measurement
Process Management & Systems
Thinking
Regulated Industries
Risk
Service industries
Transitioning to the new ISO Standard
TS 16949
Understanding & Using Data
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7:30 AM-8:00 AM
Continental Breakfast
8:00 AM-8:10 AM
Session #ISO-011
8:10 AM-8:50 AM
Keywords: Growth
Strategies, Vision,
Planning, Leadership
Industry: All
Level: All
Hank Moore, Corporate Strategist, Management Resource Institute, Houston, TX, USA
The opening keynote speaker is Hank Moore, Futurist and Corporate Strategist. He will cover trends,
challenges, and opportunities for business to survive and thrive. Hank Moore is the highest level business
overview expert and is in that rarified circle of experts such as Peter Drucker, Tom Peters, Steven Covey, Peter
Senge and W. Edwards Deming. Drucker termed Hank Moore's Business Tree as the most original business
model of the past 50 years. The Business Tree is his trademarked approach to growing, strengthening, and
evolving business, while mastering change. He advises companies about growth strategies, visioning, planning,
leadership development, futurism, and Big Picture issues that profoundly affect the business climate. He has
presented Think Tanks for five U.S. Presidents and has spoken at six Economic Summits.
Hank Moore has provided senior level advising services for more than 5,000 client organizations (including 100
of the Fortune 500), companies in transition (startup, re-engineering, mergers, going public), public sector
entities, professional associations, and non-profit organizations. He has worked with all major industries over a
40-year career. He advises at the Executive Committee and Board levels, providing Big Picture ideas.
Session #ISO-012
8:50 AM-9:30 AM
Keywords: ISO 9001,
Revision, Quality
Management System
Industry: All
Level: All
This presentation will explain the important role of a Quality Management system in the context of sustainable
development initiatives, and the implications for the current revision of the ISO 9001 standard. It will discuss
the implications for ISOs portfolio of management system standards and relate these to the core elements of
a sustainable development philosophy, namely economic development, environmental integrity, and social
responsibility. The presentation will review the three core recurring themes: define the processes; take into
consideration the risks associated with those processes; and manage the processes and the system as a whole
using the Plan-Do-Check-Act cycle.
Dr. Croft holds a first class honors degree in Natural Sciences from Cambridge University, England, and a
Doctorate in Materials Science from Sheffield University. He is a Chartered Engineer and Chartered Quality
Professional in the UK, a Fellow of the Chartered Quality Institute, and a Senior Member of ASQ.
Session #ISO-013
9:30 AM-10:00 AM
Keywords: ISO
9001:2015 Revision,
Transition,
Accreditation
Industry:
Manufacturing
The revision to ISO 9001 is scheduled for late 2015. Thats a fact. Beyond that, there continues to be a great
deal of information available from quality journals, social media, or simply I heard this from fill-in-the-name
of an expert. Some of this information is fact, some is fiction, and some of the information is somewhere in
the middle. Because this vast amount of information can at times be confusing and even contradictory, it can
lead to frustration. This session will review the facts from the fiction for some of the most frequently discussed
clauses in the marketplace. It will highlight the changes in requirements for leadership, documented
information, and risk-based thinking. It will focus on ensuring you are getting the right information to
understand the revised requirements and manage the transition to the ISO 9001:2015 revision.
Lorri Hunt is the leading authority in the United States in the area of the ISO 9001:2015 Revision. She currently
serves as the head of delegation for ISO TC176/SC2. In this role, she is responsible for overseeing the
development of consensus positions for the United States related to ISO 9001 and 9004. She is a United States
expert and Task Group Monitor for the next revision to ISO 9001 that is currently planned for 2015.
Level: Intermediate
10:00 AM-10:20 AM
Page ISO-4
Coffee Break
TO REGISTER CALL
Randy Alan Dougherty, VP, ANSI-ASQ National Accreditation Board, Chairman and President, IAF,
Milwaukee, WI, USA
ISO/IEC 17011 is the international standard for accreditation bodies. A revision of this standard was initiated
in 2014. ISO/IEC 17021 is the international standard for certification bodies for management systems,
including, but not limited to, ISO 9001 and ISO 14001. This standard has been under revision since 2012 with
the revision likely to be published in 2015. This will change some of the requirements for certification bodies.
Session # ISO-021
10:20 AM-11:00 AM
Keywords: ISO, IAF,
Accreditation,
Transitions
Industry: Service
Level: Intermediate
Panel Lead: Lorri Hunt, President, Lorri Hunt & Associated, Inc., Kansas City, MO, USA
The year 2015 is one of the biggest years in recent times for standards. ISO 9000, ISO 9001, ISO 14001, ISO
13485, and ISO 45001 are all in the final stages of development. With this many standards set for publication
during the next year, organizations are faced with many questions. Organizations must consider when to
make change and what kind of change might be needed in their organization. They must also consider what
to do when they have an integrated management system and the standards are not publishing at the same
time. This presentation will include brief overviews of some of the most common standards and the current
status of their publication. Challenges and key changes will be discussed with the standards by some of the
leading experts in standards development in the world. This interactive panel discussion will conclude with
the opportunity for you to ask questions related to the standards and obtain value-added information for
your organization.
Session #ISO-022
11:00 AM-12:00 PM
Keywords: ISO
9001:2015 Revision,
ISO, 14001, AS9100, ISO
9000, Accreditation,
Transition
Industry:
Manufacturing
Level: Intermediate
John E. (Jack) West, Past Chair US TAG to TC176 and Member of SC 2 WG on the QMPs, Silver
Fox Advisors, The Woodlands, TX, USA
Join us for this fun activity! During this Networking Luncheon, you may select to be seated depending on
your area of interest or expertise. Group sign-in will be made on-site. Please note that group seating is
limited and will be assigned on a first-come, first-served basis. Following is a partial list of Networking
Groups:
Accredited Certification
Energy
AS9100
Healthcare
Auditing
Innovation
Being Audited
Integrated Management Systems
Context of the Organization
ISO 13485
Documented Information
ISO 9001:2015 Revision
TO REGISTER ONLINE:
REGONLINE.COM/AQI OR V I S I T WWW.AQI.ORG
Page ISO-5
Several technical specifications have been published in the last few years: ISO/IEC TS 17021-2, ISO/IEC TS
17021-3, and ISO/IEC TS 17021-4 through to ISO/IEC TS 17021-7. These establish additional competence
requirements for management systems certification bodies. Revisions to ISO 9001 and ISO 14001 to conform
to the new high level structure for management systems standards are likely to be published in 2015. What
are the implications to accredited certification? Randy A. Dougherty is Vice President, ANAB for the ANSIASQ National Accreditation Board in Milwaukee, WI. Dougherty oversees the activities of a staff of 5 and 25
contract auditors. Dougherty holds a masters degree in public health administration from the University of
Michigan in Ann Arbor, and earned his bachelors degree from Lake Superior State College.
Session #ISO-031
1:15 PM-1:50 PM
Keywords: ISO
9001, ISO 14001,
Environmental
Managements
Systems (EMS)
Industry: All
Level: Intermediate
Since its origination in 1996, more than 250,000 organizations in 155 countries around the globe have adopted
the International Organization for Standardization (ISO) standard on Environmental Management Systems, ISO
14001, with uptake continuing to grow. The standard underwent revision in 2004; however, changes were
limited to clarifying the original requirements. During this period, new developments have arisen in the field of
environmental management and stakeholder expectations have evolved, resulting in strong international
support for substantive changes to ISO 14001. This revision has been undertaken to ensure the standard
continues to be relevant over the next two decades.
A study completed in 2010 by TC 207/SC1, Future Challenges for EMS, made 25 recommendations to address
the evolving developments and expectations. In addition to the technical changes resulting from these
recommendations, changes in design and layout of the standard have occurred in response to the ISO mandate
to impose a common structure and minimum set of requirements on all management system standards (MSS).
This presentation will provide an overview of the new requirements and outline the transition process for
organizations seeking to have their systems certified to the new standard.
Session #ISO-032
1:50 PM-2:25 PM
Keywords: ISO
50001:2011, Energy
Management
Systems
Industry:
Manufacturing
Level: Intermediate
In this session, Deann Desai will make a presentation about the new ISO 50001 standard for energy
management. ISO 50001 is based on the management system model of continual improvement also used for
other well-known standards such as ISO 9001 or ISO 14001. This makes it easier for organizations to integrate
energy management into their overall efforts to improve quality and environmental management.
ISO 50001:2011 provides a framework of requirements for organizations to: develop a policy for more efficient
use of energy; fix targets and objectives to meet the policy; use data to better understand and make decisions
about energy use; measure the results; review how well the policy works; and continually improve energy
management.
ISO 50001 gives organizations the requirements for energy management systems (EnMS), provides benefits for
organizations large and small, in both public and private sectors, in manufacturing and services, in all regions of
the world. Targeting broad applicability across national economic sectors, it is estimated that the standard could
influence up to 60 % of the worlds energy use.
Session #ISO-033
2:25 PM-3:00 PM
Keywords: QuEST,
ICT, ISO 9001,
Telecommunications,
TL 9000
Industry: Electronics
Level: Advanced
ISO 9001:2015 its coming! Its changing! What will it mean to the information and communication
technologies (ICT) industry? ISO 9001:2015 is being revised and it is expected to be very different with a new
structure and new requirements. TL 9000 is a management system standard that is built on ISO 9001 to meet the
supply chain quality requirements of the ICT industry.
Sheronda Jeffries, TL 9000 Program Manager, QuEST Forum, Durham, NC, USA
This presentation will review the current status of the ISO 9001:2015 revision, along with the key changes such
as the High Level Structure for 'Annex SL found in the Draft International Standard (DIS). We will review the plan
to update TL 9000 R6.0 to incorporate ISO 9001:2015 and discuss the transition period for ISO 9001:2015 and TL
9000 R6.0 Requirements.
During this presentation, You will learn: the plan to update TL 9000 R6.0 to incorporate ISO 9001:2015; the
transition period for ISO 9001:2015 and TL 9000 R6.0 Requirements before changes become mandatory; and
what you can do to prepare for TL 9000 R6.0 Requirements!
3:00 PM-3:30 PM
Page ISO-6
Refreshment Break
TO REGISTER CALL
Kevin Lee Griffin, Quality Contractor and Kathy D. Boardman, R.Ph., M.S., Associate Center Director, Division of
Clinical Trial Operations, VA Cooperative Studies Program Clinical Research Pharmacy Coordinating Center,
Albuquerque, NM, USA
Bill Enos, Microbiology Team Leader, Americas, BSI Medical Devices, Ludlow, MA, USA
As the medical device marketplace continues to expand globally, there is an ever growing need to harmonize
compliance requirements across the board. ISO 13485 is the standard by which medical device manufacturers
demonstrate compliance and this standard is undergoing a significant revision. This revision will not only
directly link this standard to other global device requirements, but also seeks to align itself with other global
initiatives designed to harmonize requirements for all manufacturers. This update represents a major revision
and must be understood in detail in order to maintain compliance domestically and around the world.
Keywords: Multiple
Integrated Standards,
ISO 9001, ISO 15378,
ISO, 21500, ISO 19011,
Malcolm Baldrige, NQA,
ISO, CAP, GCP, Cgmp,
Regulatory Standards
Industry: Government
Level: Intermediate
Session #ISO-042
1:50 PM-2:25 PM
Keywords: ISO 13485,
Medical Devices
Industry: Healthcare
Level: Intermediate
The goal of this presentation is to update the attendees with regard to the most recent changes to the ISO
13485 QMS requirements. This revision directly affects all areas of medical device manufacturing, from
concept to post market follow up. In a global setting, it is critical to understand the interaction between
quality systems, device requirements, and all other regulatory requirements.
Craig Williams, US TAG to ISO/TC 176, ISO/TC 176, VP, Quality , Johnson Controls Power Solutions, Glendale,
WI, USA and Scott A. Gray, Sr. Program Manager, AIAG, Southfield, MI, USA
This presentation will give the audience an update on the challenges facing the automotive industry and
corresponding initiatives underway at the Automotive Industry Action Group (AIAG). AIAG is the industry
association responsible for the development and publication of many of the recognizable documents that
support the Quality, Supply Chain, and Corporate Responsibility activities between the supply partners of the
automotive sector. In particular, the AIAG publishes the Core Tools and ISO/TS 16949 reference manuals.
Session #ISO-043
2:25 PM-3:00 PM
Keywords: ISO/TS
16949
Industry: Automotive
Level: Intermediate
The speakers will be covering the following topics during the session:
There are many changes that are taking place that will impact the Quality Management System of the OEMs
and the associated supply base. The continued collaboration of the OEMs and suppliers on the AIAGs Board
and Steering Committees is a key to the ongoing success of the industry. This session will highlight the
accomplishments of recent volunteer project teams and identify opportunities for the audience to participate
in the collaborative efforts that are underway at the AIAG in support of the automotive industry.
Refreshment Break
3:00 PM-3:30 PM
TO REGISTER ONLINE:
REGONLINE.COM/AQI OR V I S I T WWW.AQI.ORG
Page ISO-7
The VA Cooperative Studies Program Clinical Research Pharmacy Coordinating Center (PCC) supports and
manages drug/device, regulatory, and patient safety-related aspects of multicenter clinical trials (MCTs).
MCTs study the effectiveness and safety of drugs/devices in humans. The PCC participates in more than 100
clinical trials, each lasting from a few months to over 15 years, with over 200,000 patients per year at over
2,200 participating sites, using >250 drugs/devices. The PCC operates in a highly regulated environment and
thrives through visionary leadership, strategic planning, innovation, focus on customers, employee
engagement, and systems approach. It implements the approach-deployment-learning-integration (ADLI)
model into its Quality Management and performance excellence system. This presentation will describe the
use of multiple standards in this initiative, provide a successful strategy for embedding multiple standards,
guidance, and criteria into a complex organization that functions simultaneously in R&D, cGMP, GCP, and
services; best practices for efficiently integrating multiple performance tools, such as ISO, MBNQA, and Lean;
lessons learned in integrating multiple ISO quality standards and performance excellence strategies to create
a MBNQA recipient organization; and benefits of a variety of external assessments to validate complex, multidisciplinary processes as well as identifying best practices and benchmarks
Session #ISO-041
1:15 PM-1:50 PM
Session #ISO-051
1:15 PM-1:50 PM
Keywords: Planning,
Mitigation, Risk
Preventive Action
Industry:
Manufacturing
Level: Basic
The take-away for those attending this presentation will be an understanding that, while the Preventive Action
clause in the 2008 version of ISO 9001 will be eliminated in the 2015 version, preventive actions will still be
necessary to mitigate potential problems exposed during the planning process. Planning is included in the
current version of ISO 9001, but the 2015 version expands the planning requirements with a focus on risk
identification and the mitigation of those risks.
Risk mitigation is, by it is very nature, proactive preventive action. On the other hand, risk that is not mitigated
until non-conformances occur, is reactive and corrective. The ISO 9001:2015 requirement to identify and
mitigate risks prior to their occurrence means that preventive actions will be necessary. Those attending this
presentation will learn the practical application of the revised planning, risk evaluation, and mitigating actions
requirements in avoiding problems.
This presentation will focus on a practical approach to the ISO 9001:2015 planning process that will expose
significant risks that require mitigating (preventive) action to eliminate the problems before they have an
impact on customers and the organization.
Session #ISO-052
1:50 PM-2:25 PM
The IRCA certification Officer in INFORM issue 42, states that the expectation for ISO 9001:2015, is a single
management system. The question is, how do organizations accomplish that?
Session #ISO-053
2:25 PM-3:00 PM
More than 1.2 million organizations are certified to ISO 9001, making it the most widely used management
system standard in the world. When finalized, the 2015 revisions to ISO 9001 will create a tectonic shift which
will reverberate across many organizations striving to maintain compliance. Designed to increase applicability
to businesses that provide services, the revision will break down internal silos with its renewed focus on risk
and bring increased responsibility to top management. ISO 9001:2015 will compel organizations to look
beyond immediate quality concerns to incorporate enterprise-wide strategies to mitigate or avoid risks that
could potentially jeopardize various aspects of the product or service.
Jeffrey Lewis, CEO, Safety In Your Hand, Inc., Palo Alto, CA, USA
This presentation aims to share the mechanism, which drives a seamlessly integrated management system with
appropriate controls, to facilitate on-going conformity, and statutory / regulatory compliance. 'What if' risk
matrix sets up the risk treatments as it is applicable to the product, process and assets, considering the severity
of impact and the likelihood of occurrence from the identified risk.
The Management System Process Map, sets up the flow of the management system through to corrective
actions. It will identify the statutory/regulatory implementation points. The corrective action form with three
options of planned, condition monitoring, emergency. Determining the type of corrective action will facilitate
an analysis towards an improvement of only planned events.
John DiMaria, ISO Product Manager, British Standards Institution, Herndon, VA, USA
ISO 9001:2008 made no mention of the word risk. In practice, however, risk has always been considered
reactively through the CAPA process. This has involved establishing root cause of what happened to affect the
products quality, correcting the issue, and then arriving at an action that will prevent additional quality issues
that may arise from that threat.
Upon conclusion of this session, participants will learn the ten clauses of the new ISO Management System
Annex SL; understand how the global risk analysis will affect your organization; have an overview of how
changes may affect the audit process; and be presented with best practices for a smooth transition.
3:00 PM-3:30 PM
Page ISO-8
Refreshment Break
TO REGISTER CALL
Susan E. Moore, Compliance & Self-Assessment SME, Lockheed Martin Missiles and Fire Control, Arlington,
TX, USA
Embracing change and mitigating risk at the same time can be challenging. This presentation will share an
outlook any organization can use to take charge of change using a self-assessment program. Youll leave
with resources to improve the bottom line by reducing escapes, creating awareness, and improving
customer/registrar satisfaction. Insight will be shared on how this proactive approach has improved the
performance in a $5B organization and Malcolm Baldrige recipient.
Session #ISO-061
3:30 PM-4:05 PM
Keywords: Mitigating
Risk, Self-Assessment,
Audits
Industry:
Defense/Military
Level: Intermediate
Hands on training ideas will be shared to make a self-assessment program easy to implement for any
company. Take-away will include the following:
The global auto industry in recent years has come to recognize risks inherent in its long and diffuse supply
chain. Now it's starting to face an almost 40 percent bottleneck in the ability to make vehicles.
ISO TS16949 defines the global automotive supplier requirements for a quality management system.
Supplier management in the automotive supply chain continues to be a key concern of automakers and tier
one suppliers alike. It was such a concern that several tier one suppliers developed a sub-tier supplier
management process published through the Automotive Industry Action Group (AIAG). TS 16949
supplements the base ISO 9001 requirements for Control of Purchased Products with specific requirements
for sub-tier supplier certification and development.
Session #ISO-062
4:05 PM-4:40 PM
Keywords: TS 16949,
QS-9000, IWA 1, FMEA,
PPAP, APQP, Sub-tier
Supplier Management,
Problem Solving
Industry: Automotive
Level: Intermediate
In this session, Dan Reid, the first Delegation Leader of the International Automotive Task Force (IATF)
responsible for ISO TS 16949 and the automotive third party certification scheme, explains the automotive
supplier management requirements and offers tips based on industry best practices.
WORKSHOP 4
TO REGISTER ONLINE:
6:30 PM-8:30 PM
(2 hour workshop)
Keywords: Revision
Industry: All
Level: All
REGONLINE.COM/AQI OR V I S I T WWW.AQI.ORG
Page ISO-9
Session #ISO-071
3:30 PM-4:05 PM
Keywords: Synthetic
Fibers, CTQ, Critical to
Quality
Industry:
Manufacturing,
Textiles
Level: Intermediate
When you're developing new products and services, quality is important not only to satisfy your clients, but
also to help you stand out from your competitors. However, defining quality can be a challenge, and it's easy
to overlook factors that customers care about. This is when Critical to Quality (CTQ) trees are useful. They help
you understand what drives quality in the eyes of your customers, so that you can deliver a product or service
that they are genuinely pleased with. Opportunity to understand the potential paths for effective long-term
achievements and successes using process steps and interaction diagrams for effective Critical to Quality
events and projects. By first identifying what the customer critical values are, defining the supplied product
attributes (measures), and predicting product quality and customer satisfaction based on critical points
identified and controlled within the supplier's manufacturing process.
Carl A. Labbe, Senior Quality Manager, and Charlie Stiner, Plant Manager, Propex, Chattanooga, TN, USA
In this session, you will learn the critical steps for effective CTQ events / projects, Flow chart for quick decision
making during CTQ event or project, using long-term tools to maintain improvement gains, such as mistake
proof, controls, Critical Xs, etc. You will learn to continually measure and challenge the improvement cycle for
long-term customer improvement relationship.
Session #ISO-072
4:05 PM-4:40 PM
Product realization is the term used to describe the work that the organization goes through to develop,
manufacture, and deliver the finished goods or services. An effective Quality Management System (QMS)
includes a comprehensive approach to getting from the product concept to the finished product. This
approach, sometimes called a quality plan, includes the following: product requirements and quality
objectives, creation of the processes, documents, and resources needed for product realization, required
verification, monitoring, inspection, and test activities including the records to be kept.
This session will cover how to implement planning in a build to print environment by discussing various
methods to implement a successful planning function. It will address how to define quality objectives for the
product, establishing processes and documents, how to verify the product meets criteria, and deal with the
records of planning. It will also cover how to plan for succession planning and maintaining an agile workforce.
Participants will learn different methods to successfully plan for build to print and all jobs in accordance to ISO
9001, section 7.1 Planning of Product Realization. This session will address common pitfalls and how to avoid
them. It will show that by performing the proper planning, significant cost savings can be achieved.
P a g e I S O - 10
TO REGISTER CALL
Listening to the Voice of the Customer (VOC) is essential for business success. While most organizations have
started to listen to their customers, these efforts are neither effective nor efficient. They rarely result in positive
outcomes, such as new products and services that are demanded by customers or the business strategy
needed to drive breakthrough results. Most organizations are continuing to do surveys as their primary way to
listen without exploring other ways to connect the customer.
Session #ISO-081
3:30 PM-4:05 PM
Keywords: Voice of
the Customer (VOC),
Innovation
Industry: Service
Level: Basic
Session #ISO-082
4:05 PM-4:40 PM
Keywords:
Technology,
Innovation, Process
Improvement
Industry:
Manufacturing
Level: Intermediate
Should Quality care? Yes, because disruptive technologies can be a source of cost savings and enhanced
customer satisfaction, How? By incorporating the innovative use of disruptive technologies to improve
process performance, enhance data capture/analysis and to streamline qualitys accountability and
responsibility. Attendees for this session will learn:
5:00 PM-6:00 PM
Last year, the number one request from attendees according to our survey was
networking. Space is limited so please sign up in advance. Speed networking
will be in a round robin model, facilitating the meeting of individuals with
similar goals, and the opportunity to exchange information in a structured
environment. Each attendee is guaranteed to meet more people than they
would in a traditional networking session. Sometimes individuals with a propensity for mastering the concepts of quality
management, Six Sigma, and SPC may have less propensity for social interaction.
Whether you are an introvert or extrovert, starting out your career in the quality field or a seasoned professional, you will
enjoy this format of meeting other professionals. Typically, participants are randomly paired, the signal is given for a three
minute discussion. This is enough time for introductions and to gain a quick impression.
Youll be amazed at the results from a short meeting with someone youve never met in this quick and simple networking
setup. Meaningful conversations, clients, projects, jobs, and friendships can develop from connections started at a speed
networking session!
TO REGISTER ONLINE:
REGONLINE.COM/AQI OR V I S I T WWW.AQI.ORG
P a g e I S O - 11
This presentation will address how to develop and implement a refreshed VOC strategy focused on building
customer intimacy. It will provide an approach to identify the Job To Be Done for, by, and with the customer to
determine the outcomes from the value of the products and services they purchase. With actual success
stories as the bulk of the presentation, it will also demonstrate how to implement a structured, disciplined,
and innovative listening approach by getting up close and personal with customers to actually experience
how they use the products and/or services, how to process data to interject information into new product
development, and using this information to rapidly enhance process performance.
TUESDAY
7:30 AM-8:00 AM
Continental Breakfast
8:00 AM-8:05 AM
Opening Remarks
Session #ISO-101
8:05 AM-8:40 AM
Keywords:
Organizational
Transformation,
Sustainability, High
Performance,
Leadership
Industry:
Manufacturing
Level: Advanced
This concise and practical presentation will guide attendees to apply GPS-based methods to mobilize
operations while incorporating destination-focused initiatives. The presenter will explain why the companies
who merit the descriptor high-performing devote such enormous energy toward three vital components:
goals, people, and systems. And while the worlds most profitable corporations all share a clearly-defined vision
and mission, whats often missing is a direct link between tactical operational goals and strategic direction.
Attendees will learn to incorporate measurable goals into their companys daily regimen. Plus, they will have
the management tools to maintain teams that are engaged, focused, accountable, - and poised to drive results.
Session #ISO-102
8:40 AM-9:15 AM
Keywords: Customer
Satisfaction, Metrics,
Employee
Satisfaction, Data
Driven Decision
Making
Industry: Software
Level: Intermediate
Attendees will discover everything from defining corporate direction and design for leadership parameters, to
the smartest ways to create and maintain workplace behavioral expectations. Additionally, the presenter offers
critical insight on hot-button topics like cultural and generational diversity, communication styles, and listening
processes among employees. Attendees will learn to incorporate measurable goals into their companys daily
regimen. Plus, they will have the management tools to maintain teams that are engaged, focused, accountable,
and poised to drive results.
As business leaders we tend to pay a lot of attention to the metrics important to the business: revenue, cash
flow, profitability, growth, and so on but the real drivers of these business outcomes are customers. So the
obvious question becomes what customer metrics should you be tracking to make sure business metrics
continue to head in the right direction?
This presentation will focus on how to set up an effective customer and employee satisfaction and metrics
program and provide best practices for practitioners. Ms. Leonard will discuss how DMIs internal metrics
program has been implemented as a tool to steer data-driven decision making across all levels of management
including the executive team.
The presentation will be delivered in an informal manner and will include lessons learned and examples from a
real world application. Questions and discussions will be considered a welcome part of the presentation.
Session #ISO-103
9:15 AM - 9:50 AM
This presentation is a case study in implementing an ISO 9001 QMS and getting it certified during an
unexpected and sudden company acquisition. Implementation is always full of surprises, but an acquisition
offers an additional layer of anxiety, uncertainty, and stress to the organization and its associates. The timing
could not have been worse. Or was it? Could the acquisition actually have been a blessing in disguise? This
presentation will explore the journey how a very successful privately owned company is acquired by a global
and publicly traded company just two months prior to its scheduled ISO certification audit.
Laura Denktash, Performance Excellence Manager, Video Gaming Technologies, Tulsa, OK, USA
This presentation will offer information through slides that contain charts and forms that include information
about how to successfully navigate an ISO 9001 implementation with the added twist of an acquisition. Lessons
learned and keys to success in this especially volatile and stressful situation will be shared. Anyone who is
going through an implementation or planning an implementation can benefit from this presentation. Change
management skills will also be highlighted.
P a g e I S O - 12
TO REGISTER CALL
Continental Breakfast
7:30 AM-8:00 AM
Opening Remarks
8:00 AM-8:05 AM
Session #ISO-111
8:05 AM-8:40 AM
There are many approaches to quality management ISO, Lean and Six Sigma, Baldrige, TQM, and others.
Similarities exist among them albeit with different names, e.g. CA/PA in ISO, Control Phase in Six Sigma
similar but not the same. Enduring success of project outcomes depends on adherence to standardized
procedures and work instructions for the defined processes. As these processes evolve and continually
improve, revisions to the documents must be maintained and training updated in order to sustain a consistent
quality standard.
Keywords: Strategic
Planning, Control
Plan, Sustainability,
STEEEP, Lean & Six
Sigma, Baldrige, TQM
Industry: Healthcare
Level: Intermediate
Valentine Boving, Sr. Quality Engineer, U.T. MD Anderson Cancer Center, Houston, TX, USA
Session #ISO-112
8:40 AM-9:15 AM
This session will first address the gaps in healthcare and review the current healthcare accreditation model as
well as the Conditions of Participation to highlight key points for the system based references and identify key
aspects that continue to impact healthcare performance.
Keywords:
Healthcare, ISO 9001
Industry: Healthcare
Level: Intermediate
William Metzcar, CEO, ISO Consultants for Healthcare, Greenville, OH, USA
Duke Rohe, Quality Improvement Education Consultant, U.T. MD Anderson Cancer Center, Houston, TX, USA
Organizational change is happening in almost every healthcare organization but success has been elusive.
Senior leaders know that changes are needed not only system-wide but in their own organization. They know
the kinds of changes their organizations need and when they are needed. And certainly they know that the
responsibility for change rests squarely on their shoulders.
Session #ISO-113
9:15 AM-9:50 AM
Keywords: QMS,
Healthcare, PI, QI
Industry: Healthcare
Level: Intermediate
Executives know that their boards of directors expect more than day-to-day performance; those board
members expect the executives they support to make the changes needed to ensure a profitable, long-term,
future for the organization. In short, todays leaders must both run the business well all the time and change
the business well every time.
Changing the way an organization works is no longer an occasional exercise; change is no longer the
exception. It is now the rule. Changing the way an organization operates is central to organizational
improvement. In todays world change management is the most important role of organizational leadership.
The paramount problem with organizational change today is that change initiatives are rarely successful. The
often-quoted statistic is that only 30% of organizational change attempts are successful. Topics will include:
Introduction to Organizational Change Management; Transitioning with a clear, communicated Vision, and
Altering Processes and Procedures.
Coffee Break
9:50 AM-10:15 AM
TO REGISTER ONLINE:
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P a g e I S O - 13
Secondly, the presenter will cover key ideas from each ISO 9001 clause from a healthcare perspective. These
requirements will be interpreted using healthcare examples and language to bring an understanding of the
essential requirements for performance enhancement. Thirdly, Mr. Metzcar will review the pursuit of ISO 9001
by healthcare and the different approaches utilized to gain certification or compliance. Comparison of these
models to the industry accepted Four Phase approach will be provided to convey a practical, efficient, and
effective model for ISO 9001 implementation within healthcare.
TUESDAY
Quality is driven by the customer, and what the customer requires is defined by the quality improvement team
with endorsement from top management. At our healthcare institution the customer is typically identified as
the patient, clinical services, and operations. A diverse sampling of improvement projects, whose outcomes
have been sustained, will be presented with discussion on why their success has continued into the present.
Further discussion will center on possible causes why many improvement projects have not been sustained.
Session #ISO-121
10:15 AM-10:50 AM
TUESDAY
Keywords: Lean,
Quality Manual,
Revisions, Transition,
ISO/TR 10013
Industry:
Manufacturing
Level: Intermediate
Session #ISO-122
10:50 AM-11:25 AM
Keywords: Internal
Audit, Quality Audit,
Environmental Audit
Industry:
Manufacturing
Level: Intermediate
Patsy L. Brown, Consultant/Trainer, Brown & Associates Quality Consulting, Inc., Pine Bluff, AR, USA
This presentation is directed at those organizations who are registering both the quality management system
and environmental management system and wish to combine the internal audits of both systems for improved
efficiency in the audit process. Each section of the ISO 9001 and 14001 standards that have similar or identical
requirements will be summarized, and the different requirements for each standard will be highlighted. Where
one standard does not require the same level of detail, participants will be presented with options for
implementation of the audit process.
The presenter will address the knowledge and skills needed to accomplish combined quality and environmental
audits -- knowledge of quality management systems, knowledge of environmental management systems, and
knowledge of basic auditing skills. Most internal auditor training classes are delivered with specialization in only
one standard. This usually results in a lack of specific knowledge of the other management system for
prospective internal auditors. As a result, auditors must have additional training to bridge this gap. The session
will provide recommendations to efficiently provide this additional training.
Session #ISO-123
11:25 AM-12:00 PM
Keywords:
Customer Audits,
Supplier Audits,
Customer Relations
Industry: Service
Level: Intermediate
This presentation will provide an in-depth look at innovation in customer auditing. Customers often reserve the
right to audit under supplier management, and often a company can be visited by many customers throughout
the year, creating substantial costs and investments to successful support each requested customer audit.
Sami Brown, Quality Systems Specialist, and Douglas Potter, Western Hemisphere Quality Manager, Jeppesen
Sanderson, Inc., Englewood, CO, USA
Most customer requested audits require a variety of production staff be available to answer process questions
and demonstrate the processes to the auditors satisfaction. Each time an employee must be removed from
production work to address an auditor, there is lost efficiency and increased costs to the business.
This presentation will introduce an innovative customer audit technique using a Customer Audit Conference
format. This method allows majority of customers requesting an audit to arrive on site for a single audit event,
reducing the cost and interruption to business.
12:00 PM-1:15 PM
P a g e I S O - 14
Networking Luncheon
TO REGISTER CALL
Session #ISO-131
10:15 AM-10:50 AM
Keywords: Rapid
Improvement,
Emergency Room,
Clinical Engagement
Industry: Healthcare
Level: Intermediate
This presentation will show how to engage the unconvinced in improvement change attitudes to team
based change prove the need for investment and not just savings.
With all of the changes occurring in the healthcare industry in the USA (and other countries), an
organization will have to make sustainable improvements to survive. Implementing a good management
system to institutionalize the changes that show good results will aid in sustaining the organization.
Keywords: Process
Improvement, QMS
Improvement, Healthcare
Industry: Healthcare
Level: Basic
The bottom line is implementing/changing to a system that is agile and effective. Attendees will take away
an awareness of the urgency to improve and will be able to view improving the Quality Management
system in different ways.
Duke Rohe, Quality Improvement Education Consultant, U.T. MD Anderson Cancer Center; Houston, TX, USA
Meeting facilitation is an essential skill for every improvement professional. We may know the pieces of it,
but do we know what we don't know? This session attempts to provide the tips, tricks, and traps of
facilitating group process...and do it in an engaging manner. Every participant will receive a Facilitation
Football placemat to scribe the important aspects of facilitation. They will determine what's on the playing
field (during the meeting), what's out of bounds, and what happens after the touchdown.
Session #ISO-133
11:25 AM-12:00 PM
Keywords: QMS,
Healthcare, PI, QI
Industry: Healthcare
Level: Intermediate
Shared will be distinctions between leading and facilitating a meeting. Sixteen attributes of an effective
team, roles/goals/secrets/tools/weapons of facilitation, great ground rules, ten most common traps you to
fall into, a universal agenda that works when there is no agenda, and how to keep from personally getting
sucked into the content of a meeting. There are also pointers and roles to facilitate large meetings when
there more than eight members.
If you want to learn all this in a simulation manner that can be transferred to others, come check it. It's
good for new learners who want to know and seasoned professionals who want to remember.
Networking Luncheon
12:00 PM-1:15 PM
TO REGISTER ONLINE:
REGONLINE.COM/AQI OR V I S I T WWW.AQI.ORG
P a g e I S O - 15
Changes are occurring in the processes involved with patient and employee safety, quality of care provided,
reduction of HAIs, reduction of returns within 30 days, HIPAA, reduction of reimbursements, and many
other changes.
Session #ISO-132
10:50 AM-11:25 AM
TUESDAY
GE Healthcare Finnamore was invited to initiate this change management improvement program. While
patients were never in an unsafe situation, what became very clear from the range of projects that emerged,
was that the leaders were right; there was variation in use of procedures. Each area/shift was adapting their
way of working and some best practice was not being shared as quickly as it might have been. Many of the
tasks within the project teams therefore focused on developing new procedures and then ensuring effective
implementation every shift, every day.
Session #ISO-141
10:15 AM-12:00 PM
Keywords: Risk, Risk
Based Thinking
Industry: All
Level: Basic
Success in warfare depended as much, if not more, on a general's ability to overcome friction as it did on his
combat skills. The same principle carries over into industry where friction encompasses the entire set of
unanticipated and undesirable events that cause projects to finish late, order fulfillments to be late, actual
capacity to fall short of theoretical capacity, and so on. Tom Peters later wrote in Thriving on Chaos, "The
accumulation of little items, each too trivial to trouble the boss with, is a prime cause of miss-the-market
delays," and the concept "for want of a nail" also is applicable.
Henry Ford, in fact, addressed risk both internally and externally. Purportedly minor machine stoppages, the
industrial counterparts of Clausewitz's "countless minor incidents," were simply not tolerated even if the workers
could clear them within minutes; the workers also looked for the root causes to eliminate them.
TUESDAY
The attendee will learn how to teach the concept of risk to the entire workforce, which empowers each
employee to recognize potential safety, quality, and throughput issues. This also supports lean manufacturing
because friction is, by definition, muda or waste (and vice versa). As stated by J.F. Halpin in Zero Defects (1966),
"They turned out to be the little things that get under a worker's skin but are never quite important enough to
make him come to management for a change." Any chronic annoyance or frustration (e.g. having to clear
purportedly minor stoppages), workplace inefficiency, wasted effort, or doing it over because it wasn't done
right the first time, is friction that should be the target of closed loop corrective action.
Ford added in My Life and Work (1922), "If transportation were perfect and an even flow of materials could be
assured, it would not be necessary to carry any stock whatsoever. That would save a great deal of money, for it
would give a very rapid turnover and thus decrease the amount of money tied up in materials. With bad
transportation one has to carry larger stocks." This reinforces the connection between friction and lean
manufacturing because this risk (materials not arriving on schedule) requires the carriage of inventoryone of
the Toyota production system's Seven Wasteswhich, in turn, increases cycle times. Ford, therefore, vertically
integrated his supply chain to prevent interruptions by unreliable suppliers or railroads, and included
contingency plans for catastrophes as major as a flooded rail line.
While any worker should be able to identify workplace friction (risk), it is primarily up to management to
identify external risks such as supply chain breakdowns, natural disasters, loss of business continuity, and
technological changes that could endanger the organization's existence. This workshop will provide several
real-world examples of these risks, and the consequences of failure to anticipate and/or mitigate them.
12:00 PM-1:15 PM
P a g e I S O - 16
Management Commitment
Management Review
Manufacturing Industries
Monitoring & Measurement
Process Management & Systems Thinking
Risk
Service industries
Transitioning to the new ISO Standard
TS 16949
Understanding & Using Data
Regulated Industries
TO REGISTER CALL
As a TMAC employee for the past 10 years, Mr. Ross had the opportunity to observe (up close) how many
small businesses collect and analyze data affecting key processes such as Customer Satisfaction,
Nonconforming Product, and Job Quoting. More times than not, real opportunities for improvement are
overlooked resulting in little or no real benefit to the organization. Contributing factors include:
Session #ISO-151
1:15 PM-1:50 PM
Keywords: Analysis of
Data, Data Collection,
Improved
Performance
Industry:
Manufacturing
Level: Intermediate
groups/departments
Technology in the form of purpose-built software tools can help address quality challenges, help improve
customers perceptions, and help businesses to be liked. In todays social media savvy, ultra-connected
world, noteworthy quality is a very desirable goal. When noteworthy becomes comment-worthy or tweetworthy, ones quality reputation is enhanced. Participants will walk away from this session with a simple
formula: quality management = quality product. Examining the traditional aspects of Cost of Poor Quality
(COPQ) may provide a structured approach on how to manage and improve performance. Key points include:
Keywords: Software
Tools, Quality
Management,
Measure, Cost of Poor
Quality, Performance
Improvement
Industry:
Manufacturing
Level: Intermediate
How to leverage technology to streamline quality management, reduce the cost of poor quality,
identify and correct problems in your supply chain and effectively track customer complaints
Shifting focus to the analysis that is key to continual improvement: trend reporting, tracking,
transparency
Session #ISO-153
2:25 PM-3:00 PM
This session will present the trends surrounding cloud computing undefined what it is, what to look for, and
some of the benefits of deploying QMS in the cloud. It will discuss Software as a Service and how companies
can leverage the latest methods of deployment for their QMS solution. The following concepts will be
discussed:
Keywords: Quality,
Cloud Technology,
Quality Software
Industry: Software
Level: Intermediate
How Quality Management Systems can be deployed to the cloud as a cost-effective dedicated
environment for your organization.
Refreshment Break
3:00 PM-3:30 PM
TO REGISTER ONLINE:
REGONLINE.COM/AQI OR V I S I T WWW.AQI.ORG
P a g e I S O - 17
Session #ISO-152
1:50 PM-2:25 PM
TUESDAY
Once designed, data collection and analysis tools tend not to change and evolve with the business
Limiting data collection/analysis to business and production processes and omitting functional
Session #ISO-161
1:15 PM-1:50 PM
TUESDAY
Keywords: Strategy,
Lean, Hoshin Kanri,
Policy Deployment
Industry:
Manufacturing
Level: Intermediate
Many employees and leaders struggle to understand how they contribute to organizational objectives and how
daily activities impact the big picture. Planned use of Hoshin Kanri and the X-matrix can help create a visible
link for everyone to understand their personal contribution. Once understood, employee engagement and
productivity easily increase allowing change to become easier. Hoshin Kanri, when applied effectively in any
industry, is the most powerful tool to effectively align an organizations activities to its true north. This
methodology ensures that everyone in an organization knows the strategic direction of the organization and
focuses each person in a common direction. A catch-ball environment is supported where goals, strategies,
and action items are tossed back and forth between management levels to insure that each level is engaged
and proactively working towards achieving planned results at a higher level. Learning outcomes from this
presentation include:
Understand strategy deployment
Terra Vanzant Stern, Six Sigma Master Black Belt, SSD Global Solutions, Inc., Conifer, CO, USA
As ISO or Lean Six Sigma professionals it is often necessary to enlist employees who do not directly report to
our position to help in promoting a program. Often there are responsibilities within each department that
require support.
Setting the team's direction is often the easy part. Getting an employee to buy in to the concept of working
collaboratively can be more difficult. Some people simply like to work independently. Others may not be
convinced of the true benefits of working as a group. Therefore, when you present the idea of working on a
team, you'll want to emphasize the positive aspects of the experience in order to achieve team buy-in.
This presentation will show you how to apply the d ISO methodologies to be successful in this pursuit.
Session #ISO-163
2:25 PM-3:00 PM
Keywords: Kaizen
Events, Teamwork,
Change
Management
Industry:
Manufacturing
Level: Intermediate
This presentation focuses on the practical application of Lean Kaizen events to provide immediate positive
impact to internal and external customers in a small to mid-size organization. The presenter will explain how a
Kaizen event can be the catalyst to organizational improvement by sharing several practical examples including:
How a $1B major US distributor used 3 day Kaizen events to prepare the business for larger
organizational change and to improve profitability
How a technical manufacturer improved quality and reduced lead time by implementing a series of 3
day events in the warehouse and on the shop floor
Using these practical examples, I then share an effective model that I have personally executed at many
companies. This model focuses on filling the right roles during the event, ground rules for all
participants, and an agenda that plans, executes, and validates a business process improvement activity
in 3 days
The presentation will conclude with a call to action for participants to plan their own Kaizen events. They will be
provided with several templates including a model agenda, Kaizen Event Charter, and Roles and Responsibilities
matrix for the event.
3:00 PM-3:30 PM
P a g e I S O - 18
Refreshment Break
TO REGISTER CALL
Session #ISO-171
1:15 PM-5:00 PM
Systems Engineering may be defined as an interdisciplinary approach to analyze, design, manage, and
measure a complex system with efforts to improve its efficiency, productivity, quality, safety, and other factors
{and} includes the full suite of tools and methods that can analyze a system, its elements, and connections
between elements; assist with the design of policies and processes; and help manage operations to provide
better quality and outcomes at lower cost. {PCAST, May 2014}
Keywords: Systems
Engineering,
Operations Research,
Management
Engineering
Industry: Healthcare
Level: Basic
Wayne G. Fischer, Ph.D., Statistician, University of Texas Medical Branch, Galveston, TX, USA
TUESDAY
In July 2005 the National Academy of Engineering and the Institute of Medicine jointly released a report titled
"Building a Better Delivery System: A New Engineering / Health Care Partnership." In May 2014 the President's
Council of Advisors on Science and Technology released a report titled "Better Health Care and Lower Costs:
Accelerating Improvement through Systems Engineering." Both reports describe the potential benefits of the
application in healthcare of the wide variety of System Engineering methods. Unfortunately, the use of these
methods in healthcare is still the exception, rather than the rule.
This session will explain several of those methods, illustrating them with real-world applications in healthcare:
Learning Objectives:
TO REGISTER ONLINE:
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P a g e I S O - 19
Session #ISO-181
3:30 PM-4:05 PM
TUESDAY
Keywords: Root
Cause Analysis,
Management,
Corrective Action
Industry:
Manufacturing
Level: Basic
Management is probably finally on board with the value of corrective actions. However, many of them still don't
have a clear understanding of the link between "We've got a problem" and "This is what we have to do to make
sure it doesn't happen again." There's an underlying assumption that we know why something went wrong. But,
without thorough root cause analysis we end up spinning our wheels.
The process of root cause analysis, including the time needed to conduct an appropriate investigation, the
expenditure of resources, the importance of having people trained in the process are all aspects of the
corrective action process that are all but invisible to top management.
This session will deal with tips and compelling scenarios that illuminate the essential need for an effective root
cause analysis process.
Session #ISO-182
4:05 PM-4:40 PM
Keywords:
Leadership, Buy-in,
ISO 9001,
Sustainability
Industry:
Defense/Military
Level: Intermediate
As ISO 9001 continues to gain popularity over the years and is now ready to introduce another revision in the
International Standard, it is important to review the leadership styles and strategies used across organizations
that contribute to program buy-in, success, and sustainability. This presenter will demonstrate how the
strengths and challenges of an organizations leadership styles can have direct influence on program success
over time.
The presenter will explore case studies and lessons learned from over 15 years of consulting work with
government and industry to outline how leadership has a direct influence on employee buy-in and
participation, both positively and negatively, as well as successful ISO 9001 program implementation and
sustainability. The discussion will include tips to evaluate changes to program buy-in and company-wide
interest and support; how to redirect these changes before they sabotage your program; what happens when
the ISO 9001 champion leaves what tools to use to rekindle interest across your organization; and how to
refresh leadership commitment to keep your program alive and working. The discussion will focus on
influence-based leadership as an important technique for achieving needed visible support, buy-in, and
participation for the success of your program.
Organizing Committee
President and Founder
Sermin Vanderbilt, Ph.D.,
American Quality Institute
Conference Chair
Lorri Hunt, Lorri Hunt & Associates, Inc.
Conference Vice-Chair
Jack West, Silver Fox Advisors
Technical Program Chair
Denise Robitaille, Robitaille Associates
ASQ Representative /ASQ Liaison
Michael J. Dzick, CQIA, CMQ/OE, ASQ
P a g e I S O - 20
TO REGISTER CALL
Technical Committee
Mickey Christensen, TQM Systems
Brian Clark, Engines, Inc.
Charli Hoialmen, Diversified Management Systems
Ted Michaelis, Long Island Forum for Technology
Tim Mora, USAA
Roger Ritterbeck, Bureau Veritas Certification NA, Inc.
Susan Rogers, Veterans Affairs
Lisa Uhrig, Uhrig Consulting, Inc.
Pervin Uren, Ch.E., MBA, American Quality Institute
Registration Committee
Jane Christensen, American Quality Institute
San West, American Quality Institute
Douglas J. McCloskey, Chief Systems & Solutions Architect, Lean Integrated Management Systems LLC,
Minden, NV, USA
Managing the interdependent requirements associated with corporate governance, risk, compliance, and
Quality Management is a daunting challenge, one to which American businesses must devote ever increasing
resources to achieve and sustain. Complicating this challenge is the fact that compliance management
requires you to hit a moving target with an ever-changing mix of legal, regulatory, customer, and other
business requirements to be satisfied against a backdrop of continually evolving technology that brings with
it both new possibilities and new responsibilities. At the same time these collective goals must be achieved,
businesses must simultaneously become increasingly flexible and responsive to ever-changing market
conditions, and, as a result, this daunting task becomes even more complex, costly, and fraught with risk.
Session #ISO-191
3:30 PM-4:05 PM
Keywords:
Governance, Risk,
Compliance, Quality
Industry:
Manufacturing
Level: Intermediate
Keywords:
Innovation,
Continuous
Improvement,
Performance, Lean &
Six Sigma
Industry:
Manufacturing
Level: Intermediate
In this endeavor, the culture of innovation is supported by three key systems that ensure successful product
launches:
Closing
Remarks
4:40 PM-4:50 PM
REGONLINE.COM/AQI OR V I S I T WWW.AQI.ORG
P a g e I S O - 21
Sonoco competes in the constantly changing and highly innovative world of packaged products. With almost
47,000 products on the shelves of the average supermarket, the competition for shelf space and market share
has never been greater. Success in this very competitive environment hinges on whether the packaging
attracts the consumers attention and provides an experience that is positive enough to drive repeat sales.
Sonocos Flexibles division is known for innovative and award-winning packaging that meets these needs,
such as its SmartSeal easy-open/reclose feature, SealTab integrated reclose, and MicroVent integrated steam
release. How do they continue to provide market-changing unique packaging?
Session #ISO-192
4:05 PM-4:40 PM
TUESDAY
In this presentation we will review the universal principles, processes, elements and language of the LIMS
approach to management system design and execution. We will demonstrate how LIMS provides a standardsneutral method that can help accelerate and achieve ISO compliance while complimenting all other GRCQ
goals. We will likewise demonstrate how LIMS principles and methods apply directly to other business
functions thereby maximizing the benefits associated with GRCQ efforts while minimizing the cost, thereby
converting compliance management from a necessary evil to a fountain of opportunity for both risk and cost
reduction while facilitating improvement and creating new organizational capability and capacity.
Workshop Description
Workshop Description
Faculty
Lorri Hunt has been implementing Quality Management systems
in diverse organizations such as Honeywell, the Department of
Energy, and small businesses since 1994. She is an active member
of the U. S. Technical Advisory Group to ISO Technical Committee
176. She currently serves as the head of delegation for ISO
TC176/SC2. In this role, she is responsible for overseeing the
development of consensus positions for the United States related
to ISO 9001 and 9004. She is a United States expert and Task
Group Monitor for the next revision to ISO 9001.
Fee
Workshop registration fee is $645 if you register by February 5,
2015; $695 after this date. The fee includes course materials, a
certificate, and lunch. Please note that space is limited.
Page ISO-22
Faculty
Fee
Workshop registration fee is $645 if you register by February 5,
2015; $695 after this date. The fee includes course materials, a
certificate, and lunch. Please note that space is limited.
Workshop #3
Tools for Strategic Thinking and
Envisioning: A Practical Tool Kit
Workshop #4
ISO 9001: 2015 Revision
What is New?
Workshop Description
Workshop Description
When will ISO 9001 2015 become
reality?
Setting the foundation, QMPs, vision,
mission, objectives, organization
How long a transition period after
release of ISO 9001:2015
Implications of the New footprint i.e. Annex SL for users
Change to less specificity of requirements? More generic?
Change in wording: different words but same meaning?
Different words with broader or more restrictive meaning?
Are there new requirements?
Existing requirements expressed in a new way
What are the areas I should be contemplating now and why?
1. Understanding the concepts of the organization and its
context, the needs and expectations of interested
parties, and how to determine the scope of the quality
management system
2. The change in wording from documents and records to
"documented information" and the implications of this
change
3. Risk based thinking requirements and the interaction with
corrective action and preventive action
4. New requirements for top management leadership and the
competence and awareness of staff
5. Internal audit and certification audit implications
Faculty
Dr. David Edgar is Professor of Strategy and Business
Transformation and member of the Department of Management
at Glasgow School for Business and Society. His main areas of
research and teaching are in the field of strategic management,
specifically dynamic capabilities, business uncertainty and
complexity, and innovation.
Faculty
John E. (Jack) West was the Chair of the US TAG to ISO TC176
and lead delegate for the United States to the International
Standards Organization committee responsible for the ISO 9000
family of quality management standards. He is the co-editor of
the ASQ ISO 9000:2000 Handbook, and co-author of ISO
9001:2000 Explained. He was the 2003 recipient of the ASQs
Freund Marquardt Award for his work related to standards. Jack is
a past president and Chairman of Silver Fox Advisors, a group of
former Houston business owners and executives who provide
advice to CEOs on a wide range of business issues.
Fee
Fee
Workshop registration fee is $95 if you are registered for either
the ISO or LSS Conference, for Speakers & Exhibitors, $195 if you
are registering for the workshop only. The fee includes course
materials, and a certificate. Please note that space is limited.
Page ISO-23
Jean-Paul Gaillard
Former CEO of Nestl Nespresso, Nestl USA &
Chairman and CEO, Ethical Coffee Company
David Meza
Program Manager,
NASA Johnson Space
Center
Vino C. Mody
Former VP of Quality,
Scientific Atlanta
Ashley Stroud-LoVerde
MBB, PMP,
Vice-President LSS
Emdeon
Patrick K. Phillips
Chief Information
Officer, DKI
Ofelia Hodgins
Project Manager &
LSS MBB,
HSBC-Mexico
David Silverstein
Founder & CEO, BMGI
5, 2015
What is Included
The Exhibitor fee includes one 6-foot table, a chair, and an
exhibitor sign. You are entitled to have one exhibit personnel.
You may attend conference at a discounted rate $495. Early
Registration Gift is not available with discount. Additional Exhibit
Personnel must register as regular conferees. Conference
registration is not required for Table-Top Exhibitors. Space is
limited.
Exhibit Schedule
Display Set-up
Wednesday, March 11, 2015;6 :00 AM-7:00 AM
Display Hours
Wednesday, March 11; 7:30 AM-5:00 PM
Thursday, March 12, 2015; 7:30 AM-1:00 PM
Exhibitor Move-Out
Thursday, March 12; 1:00 PM-2:00 PM
2015 American Quality Institute. All right reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by
any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the American Quality Institute.
Page LSS-2
Jean-Paul Gaillard is
often described as the
Steve Jobs of the
coffee industry.
Come and learn the
first-hand account of
how innovation
played the key role in
turning around the
coffee capsule
Jean-Paul Gaillard
market after many
Former CEO of Nestl
failed attempts.
Nespresso, Nestl USA
Nestle was about
& Chairman and CEO,
to discontinue the Ethical Coffee Company
coffee capsule
business. Sales were disappointing until
Jean-Paul Gaillard was hired.
Jean-Paul Gaillard is credited with turning
around Nestls coffee capsule business
when he served as chief executive of
Nespresso from 1988 until 1998. Nespresso
now dominates the market with its high
end product achieving 22% sales growth
last year to $2.8 billion. Come and learn the
innovative techniques used by Jean-Paul
Gaillard to turn around Nestls coffee
capsule business.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
iPod Shuffle
Tablet PC
Apple TV
Page LSS-3
TRACK 1
Track Chair:
Marco Luzzatti
7:30 AM-8:00 AM
Continental Breakfast
8:00 AM-8:10 AM
Session #LSS-011
8:10 AM-8:50 AM
Keywords: Innovation,
Value Creation and
Creativity
Industry: All
Level: All
WEDNESDAY
KEYNOTE:
INNOVATION MADE SIMPLE
David Edgar, Ph.D., Professor of Strategy and Business Transformation, Glasgow School for Business and
Society, Glasgow Caledonian University, Glasgow, U.K.
A firms prosperity and survival often depend on its ability to design and create successful products and
services, and ultimately sell them at a profit! The ongoing challenge of finding new customers for such
offerings in current markets, as well as opening up new markets, is an integral part of the business process.
Consequently, a firms ability to generate new ideas and commercialize the products and services, i.e.
innovation, plays a crucial role in its success. In this respect, innovation is about seeing connections,
recognizing opportunities and taking advantage of them, inside and outside the firm. The ability to innovate is,
therefore, key to the success of most companies and is especially difficult to realize in developed economies
with more mature markets.
Dr. David Edgars main areas of research and teaching are in the field of strategic management, specifically
dynamic capabilities, business uncertainty and complexity, and innovation. He has worked with a range of
organizations on Business Transformation projects in particular relating to e-Business strategies, innovation,
and knowledge or talent management.
Session #LSS-012
8:50 AM-9:30 AM
Keywords: Nestle,
Innovation, Coffee
Capsules
Industry: Food, Drug &
Cosmetic
Level: All
Jean-Paul Gaillard, Former CEO, Nestl Nespresso, Nestl USA, Chairman & CEO, Ethical Coffee Company S.A.,
Fribourg, Switzerland
Jean-Paul Gaillard is often described as the Steve Jobs of the coffee industry. In 1986, Nestl set up
Nespresso, SA, an independent company, but sales were still disappointing until Jean-Paul Gaillard was
appointed CEO and changed the business model: Focus was shifted from offices to affluent households. Coffee
was sold by direct mail as 'pods', capsules that could be inserted into the coffee machines with a minimum of
fuss and coffee wastage. Come and learn the first-hand account of how innovation played the key role in
turning around the coffee capsule market after many failed attempts. Mr. Gaillard is credited with turning
around Nestls coffee capsule business. Nespresso now dominates the market with its high end product
achieving 22 % sales growth last year to SFr 2.77 billion ($2.8 billion).
Jean-Paul Gaillard has served as the CEO of Nestl Nespresso, Nestl USA, from 1988 to 1998. During this time,
he is credited with turning around the companys coffee pod business. Currently, he is the Chairman and CEO at
Ethical Coffee Company. He also served as the Marketing Manager for Philip Morris Europe and CEO of
Movenpick Foods.
Session #LSS-013
9:30 AM-10:10 AM
Keywords: Relationship
Management, Team
Building, Facilitation,
Project Management,
Interpersonal Skills,
Conflict Management
Industry: Service
Level: Intermediate
Tina Rothrauff, PMP, Sr. IT Project Manager, Vanderbilt Health Informatics Technologies and Services (HITS),
Nashville, TN, USA
Learn the six words to lose and six words to use to be more positive in communicating, to build better
relationships, facilitation, and management of teams. Do you deal with conflict at work? At home? In the
community? Would you like to improve your relationships through more effective communication?
Tongue Fu! (martial arts for the mind and mouth) is the constructive alternative to giving a tongue-lashing or
being tongue-tied. In this presentation, you will learn 'words to lose/words to use' to prevent creating conflict
in the first place, and be more positive in your communication. Positive communication means better
relationships, and better relationships lend themselves to more efficient project delivery. Turn conflict into
cooperation. Build rapport rather than resentment. Build better relationships rather than break them.
Tina Rothrauff is an experienced speaker, Tongue Fu! trainer, Continuous Improvement Consultant, and
project manager who has used these techniques in her professional and personal life with instant results! Tina's
presentations are rated highly for being fun and full of "real-life" information. Participants are motivated to put
the techniques into practice immediately.
10:00 AM-10:30 AM
Page LSS-4
Coffee Break
TRACK 2
Track Chair:
Ashley Stroud-LoVerde
What can the arts teach us about creativity and Six Sigma? In this session, ASQ Six Sigma Master Black Belt Bill
Hooper and Todd Hooper will explore the connection between Six Sigma and those not typically thought of as
Six Sigma professionals. Enter the wildly creative world of the behind the scene creators for Criss Angel, Dai
Vernon and other famous Magicians. How do they create the illusion? What is unique about their methods and
brain power that can defy logic? What if that innovativeness and creativity can be learned and just inherited.
Session #LSS-021
10:30 AM-11:10 AM
Keywords: DFSS,
Variation Reduction,
FMEA, QFD
Industry: Manufacturing
Level: Basic
Two card illusions and one club passing demonstration will be used in this high audience participation session
to demonstrate the parallel paths between Design for Six Sigma and the steps of creativity. Expect all
participants to leave with a better understanding of Design for Six Sigma, Quality Function Deployment (QFD)
and Variation reduction in addition to the use of creativity for Six Sigma.
Consider the overall perception and reputation of Lean Six Sigma with regards to the wide variety in success,
deployment, training, and certification of Belts. Is it positive? Is it daunting when trying to compare the skills of
one Black Belt to another? There is no standard curriculum for Black Belt training and; therefore, no operational
definition for the concepts and applications of the Lean Six Sigma tools that a Black Belt should know.
Session #LSS-022
11:10 AM-12:00 PM
Keywords:, Careers in
LSS, LSS training, LSS6001, Lack of
standardization
Industry: All
Level: Advanced
From an employers perspective, how does one reconcile the cost difference between multiple educational
programs that deliver varying degrees of Black Belt training? How do they feel confident in the skills of the
Black Belt they want to hire?
From a practitioners perspective, most will likely specialize in certain ways that make them more comfortable
in one industry over another. Should they have to leave their comfort zone, how would they not benefit from a
common and fundamental training experience that assures them the security of transferable skills?
Lean Six Sigma training standards are coming! How will standardization impact these groups and the future of
Lean Six Sigma? Attend this conversation with a panel of experts and leading Lean Six Sigma thinkers who will
be asked by moderator and audience to weigh in on some of the impacts to Lean Six Sigma practitioners,
employers, educational providers, and what level of governance must be attained for success.
Ashley Stroud-LoVerde is both a certified PMP and Lean Six Sigma Master Black Belt. She spent six years
working in a PMO implementing PMI standards of excellence in addition to strategy deployment, stage gate
processes, Lean Six Sigma training, and A3 Thinking. For the last two years, Ashley has fully enjoyed the
opportunity to build and lead a Strategic Programs Office focused on executing the key strategies.
12:00 PM-1:15 PM
Join us for this fun activity! During this Networking Luncheon, you may select to be seated depending on your
area of interest or expertise. Group sign-in will be made on-site. Please note that group seating is limited and
will be assigned on a first-come, first-served basis. Following is a partial list of Networking Groups:
Getting Started
Global Applications
Healthcare
Hoshin Planning
Innovation
Kaizen
WEDNESDAY
Bill Hooper is one of ASQs forty-eight Certified Six Sigma Master Black Belts. Bill holds ASQ certifications in
Quality Management, Quality Engineering, Six Sigma Black Belt and Reliability Engineering. Bill is also a trained
close-up Magician for the Chicago area non-profit Corporation, Open Heart Magic, an organization that
specializes in the use of close-up magic to accelerate the healing process for hospitalized pediatric patients.
Page LSS-5
TRACK 3
Track Chair:
Marco Luzzatti
Session #LSS-031
1:15 PM-1:50 PM
WEDNESDAY
Keywords: Operations
Cost Reduction,
Adherence to Process
Details, Test Correlation,
Training, Variations in
High Volume
Electronics Design,
Manufacturing
Industry: Service
Level: Intermediate
The presentation will provide the audience with overall business benefits of the study, elimination of wasted
costs, efforts and duplication, details of steps necessary to achieve reduction in costs incurred due to the
handling of equipment with No Problems Found, recommended organization set-up for Lean management,
technical aspects of screening/test/repair, Logistics considerations. etc.
The study addresses avoidable business costs, waste and duplicated efforts associated with electronics
equipment removed from installation due to perceived failures that are later discovered fully operational
without any problems; often referred to as NPF (No Problem Found).
The typical cost elements are identified to show the operational costs caused by NPF are significant. The study
shows the possible root causes of various cost elements and steps that can be taken to minimize cost. The
business aspects that are important in successful execution of the NPF cost reductions are organization
structure, shortened communication paths, a partnership approach between internal and external teams
involved and affected, attention to logistics and technical details, structured data analysis, application of the
six-sigma concept of Lean management, defining and executing to common goals and end results.
The study considers these aspects and provides a practical approach necessary to achieve the end results.
Session #LSS-032
1:50 PM-2:25 PM
Keywords: Planning,
Heijunka, Lean,
Patterned Production
Industry:
Manufacturing
Level: Basic
In manufacturing EOQ, (Economic Orders of Quantity), is often the norm; Manufacture in big batches with as
few changeovers as possible in order to increase the run time. However, this mathematical formula used by
most planning systems has three fundamental flaws; The first flaw is that EOQ creates a different plan every
time whereas no two plans are ever the same. This requires a lot of communication to let people know what the
plan is this week.
Humans are not very good at communicating and misunderstandings often occur. The second flaw is EOQ
creates what is usually referred to as the bull whip effect. Batch logic will round up the real demand to an
"economic quantity". Fill the truck, trigger a bigger discount or fill the tank are all examples of this. At some
point this rounding up will have to be rounded down as inventory will have gone too high. The third flaw is
after being issued, the plan usually changes - WHY? If the underlying data changes then one gets a different
answer = changes the plan.
The question then arises as to how you can help solve this problem. The answer lies in creating heijunka or a
leveled patterned production plan in order to ultimately get to Toyotas world class model of one piece flow
matched to market pull. This presentation will offer in-depth review of Repetitive Flexible Supply.
Session #LSS-033
2:25 PM-3:00 PM
Keywords: Lean
Strategy Agile
Improvement
Management
Industry:
Manufacturing
Level: Intermediate
3:00 PM-3:30 PM
Page LSS-6
Refreshment Break
TRACK 4
Track Chair:
Bonnie Stone Hauge
EMPLOYEE ENGAGEMENT IN
LEAN & SIX SIGMA PROJECTS
Mark will be speaking on the use of the Gilbert Behavioral Model in Lean Six Sigma. The Gilbert Model is the
work of Thomas F. Gilbert, a psychologist who is often known as the founder of the field of performance
technology. Gilbert applied his understanding of behavioral psychology to improve human performance at
work and at school. Gilbert devised the model when he realized that formal learning programs often only
brought about a change in knowledge, not a change in behavior. Other techniques were needed to bring
about a lasting change in behavior.
Session #LSS-041
1:15 PM-1:50 PM
Keywords:
Improvement, Human
Factors, Prioritization
Industry: Financial
Services
Level: Intermediate
What are the new skills sets of a leader in an organization pursuing operational excellence?
How do you identify and manage talent to support the organization you want versus the organization
you have?
How do you create momentum and critical mass in the middle levels of your organization?
How can you help people through the change curve with the least amount of stress and pain?
Session #LSS-042
1:50 PM-2:25 PM
Keywords: Process,
People, Lean, Six Sigma,
Change Leadership,
Culture
Industry: Service
Level: Basic
Session #LSS-043
2:25 PM-3:00 PM
Engagement is "a psychological state in which employees feel a vested interest in the company's success and
are both willing and motivated to perform to levels that exceed the stated job requirements" (Mercer, 2011). It
corresponds roughly to what Sun Tzu's Art of War calls ch'i (spirit), and what Carl von Clausewitz's On War calls
"the true military spirit."
Keywords:
Empowerment,
Engagement, Training,
Commitment, MBWA
Industry: Manufacturing
Level: Basic
William Levinson, President, Levinson Productivity Systems PC, Wilkes Barre, PA, USA
Recognize the importance of engagement; a condition in which employees identify with the company
to the point where they are self-motivated to exceed job requirements.
Know that only 3 out of every 10 American workers (on average) consider themselves engaged. This
leaves a huge gap between the current state and the desired future state. Disengagement is a
potentially fatal competitive weakness.
Know how to engage employees by (a) earning their commitment, (b) training them to exercise
judgment and initiative, and (c) giving them the latitude and authority to do so.
Recognize the vital role of top management (CEO level) commitment to training and what Tom Peters
calls management by wandering around (MBWA).
Use the famous Russian field marshal Aleksandr V. Suvorov (63 victories, no losses) as a PROVEN role
model for what the leader or change agent must do to achieve world-class engagement.
William Levinson is an ASQ Fellow, a certified quality engineer, quality auditor, quality manager, reliability
engineer, and Six Sigma Black Belt. Levinson is the author of Henry Fords Lean Vision: Enduring Principles from
the First Ford Motor Plant (Productivity Press, 2002). He holds degrees in chemistry and chemical engineering
from Penn State and Cornell Universities.
Refreshment Break
3:00 PM-3:30 PM
Page LSS-7
Lean and Six Sigma leaders often talk about how its the process, not the people. But as soon as you start
working on the process, you quickly realize: its also about the people. Unless leaders understand that its
about both the process and the people, they will struggle to achieve sustainable results. To do this leaders
must focus on both change leadership and culture change, realizing that the underlying assumptions and
beliefs of an organization are likely different than what they need to be in the future. How do you help people
along the change curve? What skill sets are needed for leaders to manage with both data and feeling? In this
session, well explore the human side of quality and how you can develop your leaders to effectively lead
people through change.
WEDNESDAY
Gilbert identified six variables which he believed were necessary to improve human performance: information,
resources, incentives, knowledge, capacity, and motives. Gilbert believed that it was absence of performance
support at work, not an individual's lack of knowledge or skill, that was the greatest barrier to exemplary
performance. Therefore, he believed it was most necessary to focus on variables in the work environment
before addressing an individual's variables.
TRACK 5
Track Chair:
Kimberly Watson-Hemphill
Session #LSS-051
1:15 PM-1:50 PM
Keywords: Knowledge
Management,
Intellectual Capital, Lean
Management,
Industry: Service
Level: Basic
Arguably, one of the greatest wastes in corporations past and present is the gross underutilization of peoples
talents skills and knowledge. In our knowledge-based economy, effectively developing and applying
intellectual capital is the key to creating value. This waste of intellectual capital of tacit knowledge is what I call
the Great Waste. Of all the types of Lean waste this waste likely has the largest economic and social cost.
WEDNESDAY
This presentation will explore the continued evolution of cultures of innovation through lean principles. We will
explore how organizations can create a growing awareness around knowledge management through mutual
respect of purpose, process and people. With a Lean perspective on purpose, process, and people in mind,
what remains is to put them together in a creative combination.
Patrick has spent 18 years mentoring Lean enterprise transformations within IT. A pioneer in his trade, he has
created a framework of Lean principles that enables IT to stay relevant in an ever changing landscape. He has
created a unique model that blends Lean, Agile, IT and Operations with the ability to scale.
Session #LSS-052
1:50 PM-2:25 PM
Keywords: Productivity,
Quick Changeover,
Quick Setup
Industry:
Manufacturing
Level: Basic
The take-a-ways from this presentation are the introduction of two diagnostic tools, Productivity Profiles and
Setup Graphs, and how they can be used by any organization for process improvement. The Productivity Profile
identifies specifically where there is potential process improvement. If changeovers are the prime area for
potential improvement, the creation and analysis of Setup Graphs will identify specifically how to make the
improvements. The changeover improvement can be targeted at higher quality, less scrap and/or, or quicker
delivery.
This presentation is built around real life examples of large improvements in changeovers being made in a very
short period of time and with minimal expenditure of effort. Productivity Profiles and Setup Graphs are
introduced as primary diagnostic tools that have led to very impressive improvements in multiple industries.
These tools validate but go beyond SMED (Single Minute Exchange of Dies) to be universally applicable. This
presentation should leave the attendees with a new perspective on how to begin an effort to improve any
process, and if it turns out the priority improvement potential is to improve the changeover, show how to
determine the best improvement process, and tools to make those improvements.
Session #LSS-053
2:25 PM-3:00 PM
Keywords:
Improvement Project
Selection, Business
Process Management,
Predicting Performance
Industry: Service
Level: Intermediate
Lean and Six Sigma practitioners and organizations win when they demonstrate to executive management the
benefits that they provide to the big picture. One way of helping leadership is through addressing issues that
are most important to them. This presentation will describe how those in the Lean and Six Sigma profession
can help executives address challenges which they often experience.
How to add value to improvement practitioners skill sets so that they dont get laid off.
How to create a demand for improvement projects that benefit the big picture.
How to help management track performance metrics so reporting leads to the most appropriate actions
or non-actions.
3:00 PM-3:30 PM
Page LSS-8
Refreshment Break
TRACK 6
Track Chair:
Tanya Pistawka
Keywords: Lean,
Improvement, Kata,
Toyota
Industry: Manufacturing
Level: Basic
This session introduces participants to the concepts of the improvement kata, how to use the approach to
create their own internal coaches, and how companies are using the improvement kata as a structured
approach to problem solving and goal achievement.
Keywords: Theory of
Constraints, TOC,
Integrated Model,
Logical Thinking
Processes, IO Map,
Reality Tree
Industry: Service
Level: Advanced
Get introduced to integrated Lean Six Sigma and Theory of Constraints models
Learn about a real-life successful implementation
Learn about the need for influencing organizational culture & environmental factors
Get quick-tips on our organizational awareness and training approach
Recognize the role that GBs & BBs play in this new integrated method
If we are able to analyze and describe it, we have power. Facts sell, stories, tell.
Ginger Evans (Dynamic Training)
Session #LSS-063
4:40 PM-5:10 PM
Keywords: Risk,
Banking, Monte Carlo
Simulation, Financial
Institution
Industry: Service
Level: All
Because banks produce intangible services, it is difficult to translate the demands and needs of the customer
into formal and disciplined methodologies. This paper presents an attempt to capture the voice of the
customer for auto loans. Bank auto loans are in competition to win the battle for customers against autodealers loans. Therefore, financial institutions making financial decisions need an approach to model winning
strategies. In general, a statistical approach requires a large amount of historical data to determine the
attributes and interrelationships that characterize auto-loans. However, a simple simulation method shows the
benefits and merits in translating the different process activitys attributes, activity lead-time, queuing time
between activities, value-added, patterns, trends and activity interrelationships of the auto loan process.
Simulations allow exploring the process without breaking it, because simulations test the effects of different
decisions that involve key issues such as loan-risk, process re-design, number of resources assigned to each
process. A simple auto-loan process simulation shows the performance of the bank auto-loan process.
Page LSS-9
In todays world, even after industries have made significant advancement in technology and organizations
have reached a considerable maturity level, the IT Project Success Rate is just 34% and 70%to 75 % of major
organizational change efforts fail to meet the expectations of key stakeholders. This presentation will describe
the use of Theory of Constraints to improve the success rate of IT projects. The participants of the session will:
Session #LSS-062
4:05 PM-4:40 PM
WEDNESDAY
Session #LSS-061
3:30 PM-4:05 PM
TRACK 7
Track Chair:
Alberto A. Yanez-Moreno
Session #LSS-071
3:30 PM-4:05 PM
Keywords: Data
Envelopment Analysis,
Government Projects,
AHP
Industry: Government
Level: Basic
David Meza, Program Manager, NASA - Johnson Space Center, Houston, TX, USA
In this presentation, a method for measuring the efficiency of Lean Six Sigma programs, a template for
conducting the AHP analysis, and a code for running the DEA analysis will be introduced.
The author proposes the use of Data Envelopment Analysis (DEA), a nonparametric method of measuring the
efficiency of a decision-making unit (DMU) such as a project or program, to evaluate the efficiency of the Lean
Six Sigma program at the National Aeronautical Space Agencys Johnson Space Center (JSC) in Houston, Texas.
Session #LSS-072
4:05 PM-4:40 PM
Keywords: Cultural
Transformation
Industry:
Defense/Military
Level: Intermediate
WEDNESDAY
Identified critical success factors will be examined as to their relevant importance in generating increasing level
of outputs. Results derived from this study will be utilized to evaluate the performance of the Lean Six Sigma
(LSS) program at JSC and consider areas for improvement.
Javier Cervantes, Manager, Engineering & Quality, General Dynamics NASSCO/TIMSA, Calexico, CA, USA
Through the years of Lean implementation at General Dynamics NASSCO/TIMSA, one of its major challenges
has been maintaining a system that consistently ensures processes improvement and that it can be selfsustained. Some of the most important challenges for sustainability were:
To drive ownership and improve the effectiveness of our efforts, a new approach was considered where,
improvement work was organized by Process, a cross-functional Action Group was assigned to assess
improvement opportunities where this Action Group works closely with Production personnel, and resulting in
raised involvement for building improvement.
The audience will walk away understanding the elements of a system implemented at TIMSA to sustain a
Culture of Continuous Improvement. Additionally, the audience will recognize the huge benefits of an engaged
team in the process of continuous improvement; furthermore, the use of different improvement tools is
described in order to assure the factual and data-driven analysis of processes.
6:30 PM-8:30 PM
Track Chair: Beth Galt
Page LSS-10
TRACK 8
Track Chair:
Ashley Stroud-LoVerde
STATISTICS WITHOUT
THE FEAR FACTOR
Session #LSS-081
3:30 PM-5:10 PM
68% of belts and 81% of deployment leaders are not comfortable with their understanding of statistics! Those
numbers are made up actually, but the emotions and thoughts they elicited in you demonstrate the
importance of data analysis. The real numbers probably arent far off. Fear and misunderstanding about
statistics is not a math problem its a fundamentals problem. Do any of the following describe you?
Keywords: Variation,
Processes, Data,
Statistics
Industry: All
Level: All
Session #LSS-091
6:00 PM-7:00 PM
Keywords: Networking
Industry: All
Level: All
WEDNESDAY
Joel Smith is a statistician and senior business development representative at Minitab Inc., the worlds leading
provider of software and services for quality improvement and statistics education. Smith is responsible for
working with Six Sigma and quality improvement consultants to develop new opportunities for the use of
Minitab software products. He has worked with numerous companies on process improvement projects and
initiative deployments. Smith earned a bachelors degree in chemical engineering from Rose-Hulman Institute
of Technology in 2002. He earned a masters degree in statistics from Virginia Tech in 2003. He is a certified
Lean Six Sigma Black Belt. He currently serves as Chair of the ASQ Statistics Division.
Page LSS-11
TRACK 10
Track Chair:
Russ Aikman
7:30 AM-8:00 AM
Continental Breakfast
8:00 AM-8:05 AM
Opening Remarks
Session #LSS-101
8:05 AM-8:40 AM
Somesh J. Ghunakikar, Principal Engineer, Siemens Energy, Inc., Orlando, FL, USA
DFSS (Design for Six Sigma) is a well-known Six Sigma approach, which is widely used for design of new
products and services. It does not have well defined steps like DMAIC (Define, Measure, Analyze and Control).
Every company has its own (may be unique to the application) phases defined in order to develop a product or
service using this approach.
A unique approach developed IPDcI (identify, prioritize, design (comprehensive design), implement)
cycle using Six Sigma DFSS applied to design and development of industrial gas turbine parts repair
used for power generation.
Six sigma tools that can be used during various phases of the IPDcI cycle which yield significant
benefits during the decision making process.
Benefits of the proposed IPDcI approach applied to the industrial gas turbines repair products.
Finally a case study of weld repair development is discussed for a compressor stator vane to illustrate
various phases and Six Sigma tool usage during each phase of the IPDcI cycle.
Session #LSS-102
8:40 AM-9:15 AM
Keywords: Project
Teams, Rotating Team
Members, Process
Improvement, Six
Sigma, Lean, Project
Management
Industry: Energy
Level: Intermediate
Any process improvement project has challenges with team member contributions during shift changes and
handovers. Achieving full support to a common objective is difficult even in a single shift project approach, with
close employee work environments. One strong team leader should be able to manage effort within his or her
own shift. However, if there are hitches, crew schedules, on/off rotations that span days and even weeks, the
momentum and pace of a project may slow down and run the risk of cancellation, stalling, or may become a
lower priority as daily work interruptions take precedence. What if the Team Leader also changes in the
rotation? How do you ensure that work is not repeated, or time wasted to review work already completed?
In this session, you will identify the team member scheduling issues that exist within your organization and
learn how to reduce the impact of changing team members on the progress of your project. You will also learn
how to use the shift handover and hitch rotation model in your project to ensure solid ownership and impact of
your project objectives. An oil & gas example will show how these techniques work, along with generic shift
schedule concepts for any shift type of operation.
Session #LSS-103
9:15 AM-9:50 AM
Keywords: Kaizen
Event, Case Study,
Setup Reduction
Industry:
Manufacturing
Level: Basic
If your company is planning to initiate the LSS deployment or to restart an LSS program, this presentation will
help you understand the impact that Kaizen events can have in your organization. Many companies that have
implemented the LSS methodology realized that the kaizen event approach can yield significant benefits to the
business.
Alberto Yanez-Moreno, Master Black Belt, TMAC/The University of Texas at Arlington, Dallas, TX, USA
This case study will describe how to lead and facilitate a Kaizen event in a high volume plastic bottle company.
Multiple sister plants were invited to participate in this event. The goal of the project was to reduce the setup
time of a plastic molding machine by 50%. The four-step rapid setup method was used in conjunction with the
DMAIC methodology during this 5 day Kaizen event.
This presentation will cover activities that need to take place before, during and after the Kaizen event. Lessons
learned will also be shared. The financial impact of this event will also be presented.
9:50 AM-10:15 AM
Page LSS-12
Coffee Break
TRACK 11
Track Chair:
Joel Smith
DEPLOYMENT STRATEGIES
FOR LEAN & SIX SIGMA
Continental Breakfast
7:30 AM-8:00 AM
Opening Remarks
8:00 AM-8:05 AM
Session #LSS-111
8:05 AM-8:40 AM
Ciscos Training as a Service approach is a cutting edge program that employs VOC from business stakeholders
and industry benchmarking to drive a balanced curriculum of Continuous Improvement Instruction and guided
developmental education, delivered in the format of modular training courses.
Keywords: Training,
Learning, Continuous
Improvement, Culture,
Development
Industry: Electronics
Level: Intermediate
Keli M. Holmes, MBA, MSE, CLSSBB, Program Lead, Cisco Systems, Wake Forest, NC, USA
Participants of this presentation will receive an overview of Ciscos journey and how it breathed new life into its
culture through a basic tenant of Lean start with the customer. With a renewed focus on the customer, the
Continuous Improvement program focused on the development of individuals the number one response
from the business.
How to Reach Critical Mass While Deploying Lean & Six Sigma
Session #LSS-112
8:40 AM-9:15 AM
If your company plans on being a household name, in regards to, reaching and teaching people and making
LSS available to any professional level, notwithstanding the size or segment of your industry, this presentation
should help you get there.
Keywords: Education
Industry:
Education/Training
Level: Advanced
The first step is to be motivated and to put the idea into practice, to believe in LSS and the results that you can
attain. It is imperative that you communicate the burning platform to the rest of the employees and to mention
that training is needed for every single employee to create a culture of quality which, in turn, will provide a
financial impact with the least possible investment.
Gemba Training has been working in consulting and training since 2008. We have had multiple engagements
with all kinds of industries. Currently we teach LSS, in the form of short and long term training to over 600
students/month. We frequently receive testimonials from clients who speak about how much LSS training has
changed the way they think and, as a result, how their companies have been transformed. This is it, LSS culture
in action, spreading through the company as a whole, from top to bottom. It is an influx of knowledge that
guarantees results in the short, medium and long-term.
Bertram Perry Wells, Global Director, HR Performance & Customer Service, Schneider Electric,
Lexington, KY, USA
Individuals attending this session will gain knowledge on why it is critical for them to believe in the theory of
Lean6Sigma and also to be able to model L6S in their area in a very positive manner. During the conference,
examples will be given on how Schneider Electric leverages Lean6Sigma across the globe. The pathway to
successful implementation and sustainability is to:
Session #LSS-113
9:15 AM-9:50 AM
Keywords: Employee
Engagement, Managing
Change, Communication
Industry: Manufacturing
Level: Intermediate
Coffee Break
THURSDAY
This session will describe how an initiative was borne of leadership feedback that the existing Six Sigma
Program, at that time 4-5 years old, was no longer meeting the needs of a large portion of the company. While
in its infancy, the program focused on training on the technical aspects of Six Sigma and certification through
one-time demonstration of relevant competencies. This model served the company well in the earlier stages;
however, the newer, more innovative strategies being created by leadership needed a larger portion of the
workforce with nimbler problem-solving competencies and an increased focus on softer skills.
Page LSS-13
TRACK 12
Track Chair:
Ashley Stroud-LoVerde
7:30 AM-8:00 AM
Continental Breakfast
8:00 AM-8:05 AM
Opening Remarks
Session #LSS-121
8:05 AM-8:40 AM
THURSDAY
When a company decides to develop a new product, years are often spent designing that product from the
bottom up. Vast teams of specialists are brought in to ensure that the requirements, specifications, drawings,
and plans are all complete prior to a product ever reaching a customer. In contrast, who designed your
invoicing process? Was the same effort undertaken to ensure it worked flawlessly the first time?
Design for Lean Six Sigma has been successfully utilized for years by companies looking to quickly develop
innovative products that delight their customers while maximizing profit margins. However, remarkably few
companies leverage DfLSS methods for developing new processes. Rather than focusing on improving existing
processes, Process Design for Lean Six Sigma focusses on utilizing the DMEDI roadmap to design the process
right the first time. This presentation will introduce Process Design for Lean Six Sigma discussing:
Product vs. Process design; how do they differ?DMAIC (process improvement) or DMEDI (process design); when
should process design be used vs. process improvement? Two case studies in applying Process Design for Lean
Six Sigma will be explored. The first application is fairly basic and looks at designing a new order system. The
other application is the total transformation of an organizations web presence and how the tools were applied
in top down, customer driven design.
Session #LSS-122
8:40 AM-9:15 AM
Keywords: LSS
Deployment
Industry: All
Level: Intermediate
Successful deployment of a formal Lean Six Sigma Program is a goal of any firm that chooses this powerful
methodology. Yet many companies make the same mistakes, compromising the effectiveness of their LSS
Program implementation. These compromised programs are essentially leaving money on the table, resulting
in poor returns on the significant investment required of Lean Six Sigma.
This presentation will begin with a discussion of some common problems seen in deployments at both small to
large companies. While some of these mistakes are well known by experienced practitioners others are more
subtle in nature. Various case studies of real companies with deployment issues will be shared along with the
consequences of those issues. The presentation will conclude with a summary of best practices for a successful
deployment.
Session #LSS-123
9:15 AM-9:50 AM
Keywords: Monte
Carlo, Project Benefits,
Valuation, Modeling
Industry:
Manufacturing
Level: Intermediate
There is one thing we always know for certain about any prediction or estimate of a future value its wrong.
The only question is by how much. When measuring process performance, we always want to consider the
expected variation, not just the likely mean or median value. Since financial performance is an imperfect
measurement of process performance, and future process performance is impossible to predict, variation
should be expected in all financial forecasts. Yet most financial models of a process improvement projects
future costs and benefits represent project attractiveness with a single number, whether Net Present Value
(NPV) or Internal Rate of Return (IRR).
A simple and powerful tool called Monte Carlo analysis affords incorporation of variability into the model,
provided estimated distributions of each input and can be made, and provided a transfer function relating
intangible inputs to a financial output can be expressed mathematically.
Participants will learn:
9:50 AM-10:15 AM
Page LSS-14
Coffee Break
TRACK 13
Track Chair:
Bonnie Stone Hauge
James C. Benneyan, Ph.D., Executive Director, Healthcare Systems Engineering Institute at Northeastern
University, Boston, MA, USA
This presentation will describe several national initiatives to broaden the use of Lean, Six Sigma, and related
systems engineering methods to improve the triple aim of better care, better health, and lower costs. The
triple aim has been emphasized as a critical part of healthcare reform by the Centers for Medicare and
Medicaid, the Institute for Healthcare Improvement, and numerous others. In parallel, a recent report to
President Obama, the Presidents Council of Advisors on Science and Technology (PCAST, June 2014)
recommended significantly growing the application of Lean, Six Sigma, and related systems engineering and
systems approaches to improve U.S. healthcare processes noting that large-scale demonstration projects and
workforce development efforts are necessary.
Session #LSS-131
10:15 AM-10:50AM
Keywords: National
Demonstration Projects,
Triple Aim, CMS
Innovation Center,
Healthcare
Industry: Healthcare
Level: Basic
Session #LSS-132
10:50 AM-11:25 AM
The presentation will provide the audience with visibility into the tools and techniques used in the introduction
of Lean Six Sigma and a culture of continuous improvement into a clinical research organization. The
presentation will cover the following key concepts:
Keywords: Clinical
Research, Life Science,
Pharmaceuticals
Industry: Healthcare
Level: Basic
Gerard Quinn, Director, Strategic Projects & Process Excellence, ICON Plc, Dublin, Ireland
Senior Executive Support How to accomplished getting the senior executive support to move towards
a Lean Six Sigma approach for driving continuous improvement across the organization
Often time organizations diligently develop their long term strategy (typically 5 years), print the document in
gloss/matte finish, and distribute it to their staff in a celebratory setting and the mission feels accomplished.
Days, weeks and months later management and staff are still not sure why things are not improving even
though the strategy document has been in place for some time.
Session #LSS-133
11:25 AM-12:00 PM
Keywords: Strategy,
Leadership, Change
Management, Culture
Change
Industry: Healthcare
Level: Basic
The North Bay Regional Health Centre (NBRHC), one of the large hospitals located in North Bay, Ontario,
Canada, developed its first ever 5 year strategy 2013-17 in Jan 2013 that reflected a focus on 4 strategic
directions namely, Access to Right Care, Partnerships with Purpose, Our People Achieving their Best and, Wise
Choices. Further, 5 strategic objectives under each strategic direction, quickly added to 20 objectives expected
to be addressed during the 5 year period. The presentation demonstrates NBRHCs innovative approach on
how the front line staff was engaged in cascading its strategy to all areas across the organization, and the
success story that followed.
Networking Luncheon
THURSDAY
This presentation will describe a variety of projects conducted through a Center for Medicare and Medicaid
Innovation (CMMI) demonstration grant and two internship programs to experientially train clinicians and
healthcare industrial engineers in Lean, Six Sigma and related methods. To-date, these efforts have trained
nearly 500 healthcare professionals, reduced costs by over $30m, and improved timely care by over 15%
affecting millions of patients. Each case study will summarize the problem, approach, and measurement rubric.
12:00 PM-1:15 PM
Page LSS-15
TRACK 14
Track Chair:
Kimberly Watson-Hemphill
Session #LSS-141
10:15 AM-10:50AM
Keywords: Lean, Six
Sigma, Africa,
Nonprofit, Poverty,
World Vision,
Humanitarian
Industry: Service
Level: Intermediate
UNIQUE APPLICATIONS OF
LEAN & SIX SIGMA
The World Vision (WV) Process Improvement initiative in East Africa followed the typical corporate world model
of training Green Belts (GB), who facilitate process improvement projects and make smaller changes in their
daily work environment, and Black Belts (BB), who train and coach GBs, facilitate larger projects, and lead PI in
their offices. WV adopted the standard LSS thinking, concepts and tools. Volunteer world class professionals
from across the globe trained the BBs.
Many additional opportunities exist for LSS to accelerate the fight against poverty. For example: helping microentrepreneurs reduce waste and variation in their work. Participants will brainstorm and explore additional
ideas (at the individual, company, and society level) of how Lean and Six Sigma can help reduce poverty.
Session #LSS-142
10:50 AM-11:25AM
Keywords: Sales,
Marketing, LSS
Deployment
Industry:
Manufacturing
Level: Intermediate
THURSDAY
LSS projects have generated significant, measured impact. Annual costs was reduced by over $1,826,000 (about
85% is recurring), lead time was reduced by 59%, and defects by 72% on targeted processes. LSS thinking,
concepts and tools are also contributed to a culture of innovation and continuous improvement.
Ken Feldman, Ph.D., Director, Rapid Continuous Improvement, Dr Pepper Snapple Group, Plano, TX, USA
The phrase, Were different! is one that Deployment Leaders often hear from various segments of their
organizations while attempting to deploy a change initiative. It is no different when attempting to deploy a
Lean Six Sigma (LSS) process in any type of organization. As an organization expands its efforts to deploy Lean
Six Sigma, the phrase Were different is heard once deployment has worked its way through manufacturing,
administration and even R&D and now finds itself at the doorstep of implementation in the Sales and
Marketing organization. In some cases, they may be correct in that claim. In other cases, they may really be no
different than many other organizations and are mistaken in their claim. Top reasons why those deploying LSS
in a Sales and Marketing organization claim to be different are the following:
The presenter will point out where their claim is false and why. He will also discuss those cases where their
claim is valid and what can be done to make it work.
Session #LSS-143
11:25 AM-12:00 PM
Keywords: NonTraditional Setting,
Unique Applications,
Lean Six Sigma, AgriBusiness, Agriculture
Industry:
Food/Drug/Cosmetic
Level: Intermediate
Vasant Sridhar, Deployment Head, Process Excellence, ITC Limited, Agri Business Division, ILTD, Guntur, India
The Lean Six Sigma Methodology has been used with great success in the manufacturing industry, and is also
currently being deployed aggressively in the services sector. With Lean Six Sigma evolving into a problem
solving framework, and not just being a quality improvement tool, it can be used in any business for driving
growth by maximizing efficiency. This session describes the Lean Six Sigma Deployment at ABD-ILTD the Agri
Business of ITC Limited, one of Indias largest conglomerates. The deployment, which took place in the nontraditional setting of an Agri- was used an enabler of capital efficient growth. This presentation will help you:
Learn to apply Lean Six Sigma in a non-traditional domain like agriculture, amidst the challenges of
changing market dynamics and a wide span of operations.
Gather insights on how Complex Business Requirements of Food Safety, Product Quality, Product
Uniformity and Cost Minimization can be translated into Lean and Six Sigma Projects
Learn how Lean Six Sigma tools can be applied across all the different functions of Crop Development,
Supply Chain, Finance, Human Resources, R&D and Processing.
12:00 PM-1:15 PM
Page LSS-16
Networking Luncheon
TRACK 15
Track Chair:
Tanya Pistawka
SOFTWARE TOOLS
FOR LEAN & SIX SIGMA
Keywords: Software,
Automation, Accuracy,
Income, Analysis,
Process Improvement
Industry: Healthcare
Level: Basic
Multi-system and multi-location environments require more users to maintain settings increasing opportunity
for errors. Standardizing settings improves consistency but turnover in key roles, poor communication, and
surprisingly, interpretations when/where standards and updates occur produce inconsistent results. To add
complexity, organizations integrate dissimilar software systems in multi-location environments. Each system
requires specialize knowledge and different users exponentially compounding setting error risk. Is this you?
Session #LSS-152
10:50 AM-11:25 AM
Considering a lifecycle view, Lean and Six Sigma techniques of smooth flow of value streams and customer
centric value creation - satisfy DevOps goal to continuous delivery of software-driven innovation and
incremental growth of businesses. Lean and Six Sigma, therefore, can be seen as a complimentary best practice
approach for establishing DevOps. They also provide a measurement framework to baseline and further
measure success. Success in DevOps is mainly dependent upon the development of common goals and metrics
for both IT operations and IT development. The presentation will provide clarity and alignment within and
between development and operations organizations; Encourage and promote Lean and Six Sigma for
establishing DevOps; Foster a philosophy of consistent product delivery through LSS engine; Promote a
quality-centered approach through DevOps; Ensure accountability and assure quality of the IT lifecycle.
Kevin Lee Kretzschmar, Lead Decision Science Analyst, USAA, San Antonio, TX, USA
Participants of this session will gain an understanding of some of the various software support options
available to them for their continuous improvement program. There are numerous software support packages
to support a continuous improvement program (Minitab, JMP, SPC XL, SAS, etc.). Attendees will receive a
comparison of the various capabilities with a focus on the R, SPC XL, Minitab, and SAS packages.
Session #LSS-153
11:25 AM-12:00 PM
Keywords: Software,
Support, Options
Industry: Service
Level: Intermediate
12:00 PM-1:15 PM
Join us for this fun activity! During this Networking Luncheon, you may select to be seated depending on your
area of interest or expertise. Group sign-in will be made on-site. Please note that group seating is limited and
will be assigned on a first-come, first-served basis. Following is a partial list of Networking Groups:
Minitab
Project Selection
Scorecards
Soft Skills and Lean & Six Sigma
Statistics in Lean & Six Sigma
Sustainability and Lean & Six Sigma
Page LSS-17
This presentation will help you identify risk and share example processes used to monitor and correct system
settings. Software systems include settings to configure functionality to meet individual business needs.
Incorrect settings will produce incorrect operating results and analysis. Controls may exist for settings updates
but regular review for setting errors typically doesnt occur.
THURSDAY
Businesses rely on software systems to manage many critical processes and operating results. Configuration
settings align software functionality to business needs. We usually think of system maintenance as a patch or
update but this only addresses vendor code. All software maintenance programs should include settings
validation. Think of configuration settings as decisions in a manual process. Accurate decisions by employees
contribute to accurate operating results. Accurate settings produce accurate results and guarantee consistency.
Conversely, inaccurate settings guarantee inaccurate results. Settings are usually controlled by a system user
granted special authority. Small organizations assign and train 1-2 users to manage settings.
Session #LSS-151
10:15 AM-10:50AM
TRACK 16
Track Chair:
Beth Galt
Session #LSS-161
1:15 PM-1:50 PM
Keywords: Lean Six
Sigma, Government,
Municipal Government,
Innovation, Continuous
Improvement
Industry: Government
Level: Intermediate
THURSDAY
To achieve these goals the City launched the Lean Six Sigma program in August 2009 with the hiring of a
Master Black Belt. The overall goal of the program is to identify the waste and variation in processes to improve
them to better serve its citizens and customers. The City of Tyler is one of a few municipal governments that
has implemented a complete rollout of Lean Six Sigma throughout the organization.
The results of the program are: a financial savings of over $5.8 Million, trained 11 Black Belts, trained 68 Green
Belts, trained 301 employees in basic principles of Lean Six Sigma, closed 112 projects and saved 3,892 hours of
work time. Lean Six Sigma has not only improved processes but has changed the culture of the organization by
allowing employees to streamline processes, empowering the employee to make changes, responding to issues
in a structured process, venturing outside of their comfort zone, and evaluating processes for improvement.
Lean Six Sigma has been a strategic tool in achieving the vision of becoming the standard in performance
excellence in local government.
Session #LSS-162
1:50 PM-2:25 PM
Keywords: Government,
Promptness of Response
Industry: Government
Level: Intermediate
Reem Abdulrasool Jasim, Quality Assurance Manager, Labour Fund (Tamkeen), Hawarat Aali, Bahrain
This presentation will show the audience how Lean and Six Sigma principles and methodologies are applicable
to any area of work. They enable individuals and teams to focus on what constitutes value to their customers,
and on how to deliver that as effectively and efficiently as possible. Applied in a continuous way, Lean and Six
Sigma can become a way of working and a philosophy for any organization.
This case study will show how Lean and Six Sigma were used to identify and streamline the priorities for the
Government Institution Service that provides financial supports and training to SMEs and individuals so that it
could deliver real and consistent value to its customers.
Session #LSS-163
2:25 PM-3:00 PM
Keywords: Roles,
Responsibilities, RACI,
Teams, Accountability
Industry: Service
Level: Intermediate
Grace Landis Duffy, President, Management and Performance Systems, Eustis, FL, USA
RACI charts are used in many situations to clarify roles and responsibilities. For example:
After an event when the flow of work has been changed and the tasks have been modified or operations
simplified
Gathering current state data on an operation to show where there are overlaps of responsibilities
Creating a future state for an operation with the new roles and responsibilities clearly stated
HR departments can use the output of a new RACI chart to define the job responsibilities of positions
Some of the benefits of RACI charts:
Page LSS-18
Refreshment Break
TRACK 17
Track Chair:
Darren Flynn
Quality is losing ground to other departments as customer experience (CE) supersedes product quality. Most
companies recognize that the product is 20% of the experience and sales, service and support are 80%. In his
2012 Quality Progress article Take the Lead in CE, Goodman argues that LSS executives are most qualified to
take the lead in CE but they are afraid to and do not know how to quantify the revenue and word of mouth
payoff of enhanced service and quality. The key to a great CE is to become proactive, preventive and create
emotional connection. The presenter will provide case studies from FedEx, The Cheesecake Factory, Bankers
Financial, three major insurance companies and Chick Fil A, among others on:
Session #LSS-171
1:15 PM-1:50 PM
Keywords: Customer
Experience, Proactive
Emotional Connection,
Preventive, Revenue
Payoff
Industry: Service
Level: Intermediate
Moving quality from tactical to strategic - what customer experience 3.0 looks like - based on the
book CE 3.0.
customer and marketing Quantifying the payoff of enhanced quality and customer experience in
terms that the CFO will accept
Taking Voice of the Customer beyond surveys and complaints to use internal operations and
employee input
He will provide criteria for a best practice VOC
Appropriate and inappropriate functions of a Chief Customer Officer
This presentation will cover additional VOC tools not typically presented in belt training and provide
numerous examples of innovative solutions for both spoken and unspoken customer needs. Practical tools
presented will include the customer journey map, ethnography, and conjoint analysis.
The presentation will provide numerous examples of innovative solutions for meeting the needs of customers
and attendees will learn tools for attaining a deeper understanding of the customer experience, including the
customer journey map, ethnography, and conjoint analysis.
At many organizations, those who are responsible for process excellence are often separate from customer
experience teams. To be truly customer-centric, this practice no longer makes sense. Companies now need to
have an outside in approach as opposed to their traditional inside out, meaning that the roadmap for
process improvement should be linked to the customers experience.
Session #LSS-173
2:25 PM-3:00 PM
Keywords: Customer
Experience
Industry: Government
Level: Basic
How to have the rigor of process improvement layered with experience design
How to ensure that your teams think about redesign in terms of changing experiences versus just
changing processes
Methods for getting standard processes defined through the eyes of the customer
This presentation will discuss specific ways how Lean Six Sigma can support Customer Experience
management and design activities and examples on how this approach has been utilized in the
private and public sectors
Refreshment Break
3:00 PM-3:30 PM
Page LSS-19
We've all heard the saying that a happy customer tells a friend, and an unhappy customer tells the world. A
key tenant of both Lean Six Sigma and Design for Lean Six Sigma methodologies is the importance of
uncovering and satisfying the needs of both our internal and external customers.
Session #LSS-172
1:50 PM-2:25 PM
THURSDAY
Making the company proactive and preventive by addressing the full range of causes including
TRACK 18
Track Chair:
Joel Smith
Session #LSS-181
1:15 PM-1:50 PM
THURSDAY
Richard J. Titus, Master Black Belt, Principal, Titus Consulting, and Adjunct Faculty Lehigh University, Bethlehem,
PA, USA
Crayola manufactures over 2.2 billion crayons per year at the Easton facility. Consumer defect levels are
constantly monitored via a consumer website and 800 number to ensure that Crayola maintains world class
quality levels to end consumers and their retail partners. A number of LSS projects have focused on further
improving quality in the crayon manufacturing process starting with a Measurement System Analysis (MSA) of
crayon break strength.
The MSA project determined that there was a lack of consistency in results from the units used to measure
break strength. This led to the creation of a new crayon break testing machine and process which met the
Automotive Industry Action Group (AIAG) MSA standards. The next step in the crayon quality improvement
process was to initiate a number of Design of Experiments (DOE) focused on expanding the process parameter
knowledge required to make the perfect crayon.
As part of the roll out of the new crayon break testing machines and processes, a Monte Carlo simulation was
utilized to simulate the results of the previously utilized pass/fail criteria prior to installing the new machines in
the manufacturing plant. The insights gained from this simulation process, which was only possible through
following the DMAIC process, will be presented.
Session #LSS-182
1:50 PM-2:25 PM
Keywords: Capability
Analysis, Cpk and Ppk,
Non-Normal Data,
Gauge with Low
Discrimination
Industry:
Manufacturing
Level: Intermediate
Process capability requires the evaluation of variability and the analysis of process performance against
specifications. Typically a process is capable if the majority of the parts it produces are within the specification
limits; in other words, the defect rate is small.
Though very simple to compute, capability metrics can typically lead to incorrect interpretations and
tampering, with little or no product or process improvement. Therefore, it is important to understand the
crucial assumptions to consider when performing process capability analyses. These assumptions include
process stability, and normality. This presentation will focus on the violation of the normality assumption, not
because the process data is not normal but because the lack of normality is induced incorrectly by a gauge with
low discrimination.
In this session, the presenter will discuss: how to evaluate the assumptions for Normal Capability Analysis; how
to run a Non-Normal (NN) Capability Analysis using different techniques; how to determine what makes data
Non-Normal; and, how to assess the weaknesses of Normality tests. You will also learn how to deal with data
coming from a measurement system with low discrimination.
Session #LSS-183
2:25 PM-3:00 PM
Keywords: Control
Chart, Specification,
Capability Analysis
Industry:
Manufacturing
Level: Basic
This presentation will provide basic review two types of control charts. Those with a sample size equal to one
and control charts with a sample size greater than one. The session will discuss:
Why applying specification lines to one type of control chart (charts with a sample size greater than
one) is often misleading
Why applying specification lines to Individuals (X) control chart may not lead to process improvements
Alternative and recommended uses for specification limits
Where specification limits should be used and where they should not be used related to control charts
and histograms
A simple technique that allows summary statistics to be presented and sorted in a simple manner.
From this presentation, the participants will be able to have a method to effectively determine which processes
need additional investigation using a prioritized approach.
3:00 PM-3:30 PM
Page LSS-20
Refreshment Break
TRACK 19
Track Chair:
Bonnie Stone Hauge
Session #LSS-191
3:30 PM-4:30 PM
Keywords: DMAIC,
Improvement Projects,
Coaching
Industry:
Education/Training
Level: Intermediate
Despite the best training, project experience is still the best teacher. As much learning
occurs on projects, it can be challenging and frustrating as well. There are many
pitfalls, issues and misconceptions belts experience on projects in general and at each
phase of the DMAIC process. Attendees of this session will exchange and hear lessons
learned with a MBB who has viewed and coached 100s of DMAIC projects over 12 years.
Marco will review the 6 Keys to Overall Project Success from a deployment and individual project standpoint.
With the help of participants, Marco will also highlight some pitfalls, misconceptions, and issues that
management, new belts and even experienced bets struggle with on projects.
THURSDAY
Groups of participants will identify their top issues, and individual participants will have the opportunity to
review and add to a list of 35 issues and pitfalls with the final list being e-mailed to all participants. This
comprehensive, watch-out checklist will be invaluable for ensuring efficient and successful projects for
anyone who coachs or does Lean Six Sigma projects. Trainers can use it to upgrade training to eliminate
pitfalls and misconceptions.
Examples of potential misconceptions include:
I cant do a Lean Six Sigma project because I only have one data point for my baseline; or
I cant do measurement system analysis or capability on my project, or
Flowcharts or roadmaps are best way to help belts do a project; or
Once created, a LSS project charter doesnt change
Best way to summarize my DMAIC project is in chronological order based on what was done when
Page LSS-21
TRACK 20
Track Chair:
Alberto A. Yanez-Moreno
Session #LSS-201
3:30 PM-4:30 PM
Keywords: Lean
Thinking, Stage Gate,
Program Management,
Project Management
Industry: Service
Level: Basic
PROGRAM MANAGEMENT
Effective Program Management with a stage gate methodology and Lean thinking are the perfect ingredients
for highly successful execution of strategic programs. By building cross-functional teams, Program
Management creates an open communication platform across the entire value stream from those with the
ideas to those who are supporting our clients. Add a stage gate process and you now have the business
operating as a whole doing the right work at the right time accelerating speed-to-market, reducing re-work,
and having more efficient and effective allocation of resources.
From an executive perspective, stage gate ensures alignment of priorities across the organization and
functional areas, eliminates surprises, and ensures we are working on the right stuff among the alternatives.
Lean Thinking allows you to filter a mass amount of information into the critical pieces that tell the story of a
program and allow the executives to make decisions.
The tool we use to communicate in the Stage Gates is an A3 which is steeped in Lean thinking. It is a
collaborative tool, a communication tool, a decision making tool. The powerful combination of Program
Management, stage gate process, and Lean thinking is proven to be successful in execution of any strategy.
Attendees will leave understanding how the combination of program management, stage gate, and Lean
thinking is a powerful method of executing on strategy.
THURSDAY
Ashley Stroud-LoVerde is both a certified PMP and Lean Six Sigma Master Black Belt. She spent six years
working in a PMO implementing PMI standards of excellence in addition to strategy deployment, stage gate
processes, Lean Six Sigma training, and A3 Thinking. For the last two years, Ashley has fully enjoyed the
opportunity to build and lead a Strategic Programs Office focused on executing on the key strategies of the
business.
Page LSS-22
TRACK 21
Track Chair:
Tanya Pistawka
Derek Darling, Global Director of Operations and Quality, Spectracom Corporations, Rochester, NY, USA
Keywords: Analysis
Paralysis, Gemba
Industry: Manufacturing
Level: Intermediate
This presentation will introduce concepts, methods and ideas that show how "Going to the Gemba" can offer
deeper insights and leaner solutions to processes and problems in every area of a company. Participants will
obtain templates and checklists to help them walk through a process, and gain deeper insight into the data
that is necessary and important to making significant progress rapidly. Through Gemba analysis participants
will learn an alternate methodology for approaching everyday problems, simple techniques to gain insight into
core business structures, and a straightforward practice to create communication pathways across boundaries.
Unintended consequences are, well unintended. And that means they were probably unanticipated. How is it
that we get bitten by this law so often? When millions were starving in Rwanda, then President Bill Clinton
moved heaven and earth to see to it that the people of Rwanda were fed. But in doing so, he effectively put the
few fledgling, but surviving farmers in Rwanda, out of business because food was basically free. As a result, the
famine in Rwanda wound up lasting a decade longer than most experts believe it otherwise would have. In a
recent interview, President Clinton said, I will have to live with the consequences of my actions in Rwanda for a
very long time.
Session #LSS-212
4:05 PM-4:40 PM
Keywords: Rwanda,
Government, Hunger,
Strategy and Innovation.
Industry: Service
Level: Basic
Lean and Six Sigma is about, among other things, having a process and being data driven in how we solve
problems. Not only do we need to be sure to avoid unintended consequences in the improvements we drive
through Lean and Six Sigma, Lean and Six Sigma trained people can play a significant role in bringing more
discipline to other areas of the business including strategy and innovation.
David Silverstein written on innovation, performance, and significant business issues for numerous publications
including Business Week, Inc. Magazine, The Wall Street Journal and Forbes. Hes also published several books
on innovation, business management and executive leadership.
4:40 PM-4:50 PM
ORGANIZING COMMITTEE
Conference Co-founders
Sermin Vanderbilt, Ph.D., American Quality
Institute
Marco Luzzatti, MBB, Greenville Technical
College
Conference Chair
Darren Flynn, MBB, PMP
Conference Vice-Chair
Bonnie Stone Hauge, MBB, PMP, CAS
Adaptive Solutions
Past Conference Chairs
Ashley Stroud-LoVerde, MBB, PMP, Emdeon
Bonnie Stone Hauge, MBB, PMP, CAS
Adaptive Solutions
Technical Committee
Russ Aikman, TMAC
Brian Clark, Engines, Inc.
Grace Duffy, MBB, Management and Performance Systems
Beth Galt, MBB, MPI Research
Krishnan Krishnaiyer, Pearson
Tanya Pistawka, Prudential
Joel Smith, MS, Minitab, Inc.
Pervin Uren, Ch.E., MBA, American Quality Institute
Kimberly Watson-Hemphill, MBB, Firefly Consulting
Alberto A. Yanez-Moreno, Ph.D., Center for Innovation/ UT
Arlington
Registration Committee
Jane Christensen, American Quality Institute
San West, American Quality Institute
Page LSS-23
THURSDAY
While the collection and use of data is important to understanding performance, often the analysis of data is
de-coupled from the practical, hands-on review of processes. This type of over-reliance on excel spreadsheets
or other databases may produce sub-optimal results. We may miss simple and elegant solutions purely
because we didn't take the time to physically examine the process. Gemba is a Japanese philosophy and word
meaning, "the place in which work is done."
Session #LSS-211
3:30 PM-4:05 PM
Workshop #LSS-2
Workshop #LSS-3
Sigma veterans who have trained hundreds of belts across the country.
excellence consulting firm. Don has trained people at all levels in the
organization and in a variety of enterprises, from small businesses to
Ford Motor Company and the Space Shuttle Program. Don received his
Bachelor Degree in Mechanical Engineering from MIT and his Masters in
Engineering Management from the Florida Institute of Technology.
Registration with A2015 code only. The fee includes course materials
and a certificate.
Page LSS-24
Faculty: Dr. J. Kenneth Feldman is a Lean Six Sigma Master Black Belt
and RCI Director. He has more than 40 years of experience in such
diverse industries as healthcare, steel, corrugated containers, printing,
higher education, chemicals, food products, U.S. Military, financial
services, electronics, automotive, paint, ink and others. Ken has a dual
Ph.D. in Industrial Engineering and Psychology with the distinction of
having Dr. W. Edwards Deming, the esteemed quality Guru on his
Doctoral Committee. He also holds a Master of Science in Industrial
Engineering, a Master of Business Administration, and a Bachelors of
Science in Industrial Engineering.
Registration with A2015 code only. The fee includes course materials
and a certificate.
Hotel
Driving Directions
Take JFK Blvd to Beltway 8 West to 45 South to
610 West/South. Exit Westheimer and turn right.
Hotel entrance is past the 2nd stop light (McCue
St.) on the right before Sage Rd.
Driving Directions
Take Airport Blvd. to 45 North to 610 West/North.
Exit Westheimer and turn left. Hotel is past the
2nd stop light (McCue St.) on the right before
Sage Rd.
Hotel Address:
JW Marriott (Galleria)
5150 Westheimer Road
Houston, TX 77056 USA
Registration Code:
UNTIL
FEB 5
AFTER
FEB 5
$995
$1,095
$945
$1045
$445
$495
$645
$695
ISO-WS2: Select a Registrar, Train the Auditors, and Prepare the Workforce
$645
$695
$395
$495
ISO-WS4: ISO 9001: 2015 Revision - What is New? For Conferees $95;
for non-Conferees $195
ISO 9000 Speed Networking; included in the conference registration fee
N/A
N/A
Until
Feb 5
After
Feb 5
$945
$995
$895
$945
$445
$495
$495
$595
LSS-WS3: LSS BB Training Essentials Based on the LSS-6001 Draft Intl Standard
$495
$595
N/A
N/A
LSS-WS1: Lean Project Management; For Conferees $95; for non-Conferees $195
There will be an additional $100 late registration fee for each item after March 5, 2015.
REGISTRATION INFORMATION
HOW TO REGISTER
A2015
February 5, 2015
iPod Shuffle
$50 ASQ Gift Certificate (to be used at the
Phone: 1-412-782-3383
or 1-888-236-9940
Fax: 1-866-500-9081
E-mail: info@aqi.org (either
conference)
info@iso9000conference.com
info@leanandsixsigma.org
Online: www.regonline.com/aqi
Websites: www.iso9000conference.com
www.leanandsixsigma.org
Tablet PC
iPod Shuffle
Tablet PC
Registration Code:
A2015
ATTENDEE INFORMATION
Mr.
Name: .............................................................................................
Organization: ..............................................................................
...........................................................................................................
Please include a street address. PO Box is not
acceptable. Home address is preferred.
Business Address
Home Address
Address: ........................................................................................
...........................................................................................................
PAYMENT INFORMATION
Zip: .....................................
State: ........................
Country: ........................................
Yes / No
Cell: .................................................................................................
E-mail 1: ........................................................................................
...........................................................................................................
E-mail 2: ........................................................................................
How did you hear about us? Check all that apply.
Direct Mail
E-mail
Internet
Magazine Ad
Past Attendee Website
Word-of-Mouth Other: ............................................
Where will you be staying?
JW Marriott Houston
Other: ...................................................................................
CONTACT PERSON
If you are completing this Registration Form on
behalf of someone else, please provide the following:
E-mail: ............................................................................................
REGISTRATION INFORMATION
1-412-782-3383 or 1-888-236-9940
E-mail:
Online:
https://www.regonline.com/aqi
Websites:
www.iso9000conference.com
www.leanandsixsigma.org
Mail:
ISOLSS CONFERENCE
Four Camden Drive
Pittsburgh, PA 15215 USA
1-866-500-9081
Fax:
track you are likely to attend. You are free to move from one track to another. Note
that only the parallel tracks are listed below.
Name: ................................
Phone:
To assure that the appropriate rooms are assigned, please indicate the parallel
Yes / No
Track L3: Lean & Six Sigma and the Bottom Line
Track L4: Employee Engagement in LSS Projects
Track L5: Reach Your Full Potential with LSS
TOTAL $